US20160097195A1 - External Insulation System for Tanks and the Like - Google Patents
External Insulation System for Tanks and the Like Download PDFInfo
- Publication number
- US20160097195A1 US20160097195A1 US14/965,928 US201514965928A US2016097195A1 US 20160097195 A1 US20160097195 A1 US 20160097195A1 US 201514965928 A US201514965928 A US 201514965928A US 2016097195 A1 US2016097195 A1 US 2016097195A1
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- insulating
- vertical support
- vessel
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- panel
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
- E04H7/02—Containers for fluids or gases; Supports therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any of groups F27B1/00 - F27B15/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/0003—Linings or walls
- F27D1/0033—Linings or walls comprising heat shields, e.g. heat shields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
- B65D90/06—Coverings, e.g. for insulating purposes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2270/00—Thermal insulation; Thermal decoupling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
Definitions
- the present invention relates generally to systems for providing thermal insulation to tanks and the like.
- Heated vessels Heated towers, reactors, drums, tanks, pipes, vessels, and the like (hereinafter “heated vessels”) are used in many manufacturing processes.
- a coker unit for example, is a form of drum or tank used to convert residual oil from a distillation column of an oil refinery into low molecular weight hydrocarbon gases, naphtha, light and heavy gas oils, and petroleum coke.
- a coker unit typically operates by thermally cracking the long chain hydrocarbon molecules in the residual oil feed into shorter chain molecules by heating the residual oil up to about 480 degrees Celsius over a 14-20 hour period.
- External insulation systems may comprise a mineral fiber or a ceramic material (e.g., calcium silicate) that is applied directly to the outside of the heated vessel and fixated thereon with wire or stainless steel banding. An external jacket is then frequently applied to protect the insulation from moisture and other ambient conditions.
- CUI corrosion under insulation
- Another disadvantage of currently implemented external insulation systems relates to fatigue cracking. Many heated vessels are formed of low alloy steels that are vulnerable to forming fractures as a result of repeated thermal cycling.
- Embodiments of the present invention address the above-identified need by providing novel external insulation systems that facilitate the localized inspection and maintenance of underlying vessels. At the same time, these external insulation systems are easy to install, provide excellent thermal isolation, allow adequate thermal expansion and contraction of the underlying heated vessels, are effective barriers to the intrusion of water and other atmospheric elements, and are cost effective.
- an apparatus comprises a vessel, a first vertical support, a second vertical support, and a series of insulating panels.
- the first vertical support and the second vertical support are fixated to the vessel such that the first vertical support is spaced apart from the second vertical support.
- Each of the insulating panels in the series of insulating panels is supported between the first vertical support and the second vertical support.
- each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
- a method of insulating a vessel comprises fixating a first vertical support and a second vertical support to the vessel such that the first vertical support is spaced apart from the second vertical support. Subsequently, a series of insulating panels is installed so that each insulating panel in the series of insulating panels is supported between the first vertical support and the second vertical support. Each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
- an external insulation system for use with a vessel comprises a first vertical support, a second vertical support, and a series of insulating panels.
- the first vertical support and the second vertical support are adapted to be fixated to the vessel such that the first vertical support is spaced apart from the second vertical support.
- Each insulating panel in the series of insulating panels is adapted to be supported between the first vertical support and the second vertical support so that each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
- FIG. 1 shows a perspective view of an upper insulating panel in accordance with an illustrative embodiment of the invention
- FIG. 2A shows a perspective view of an intermediate insulating panel in accordance with an illustrative embodiment of the invention
- FIG. 2B shows a sectional view of the FIG. 2 insulating panel
- FIG. 2C shows a magnified region of the FIG. 2B sectional view
- FIG. 3 shows a perspective view of a lower insulating panel in accordance with an illustrative embodiment of the invention
- FIG. 4 shows a perspective view of a vertical support in accordance with an illustrative embodiment of the invention
- FIG. 5A shows an exploded perspective view of the manner in which the FIG. 4 vertical support is attached to a vessel
- FIG. 5B shows a side elevational view of the FIG. 4 vertical support attached to a vessel
- FIG. 6 shows an exploded perspective view of the FIG. 1 upper insulating panel, the FIG. 2A intermediate insulating panel, and the FIG. 3 lower insulating panel attached to a vessel via two FIG. 4 vertical supports;
- FIG. 7A shows a perspective view of a vessel with an external insulating system in accordance with aspects of the invention
- FIG. 7B shows a magnified side elevational view of the FIG. 7A vessel and external insulating system
- FIG. 7C shows a sectional view of the FIG. 7A vessel and external insulating system
- FIG. 8 shows an exploded perspective view of an alternative vertical support in accordance with an embodiment of the invention.
- FIGS. 1-3 A representative example of each type of insulating panel is shown in FIGS. 1-3 .
- FIG. 1 shows a perspective view of an upper insulating panel 100 .
- the upper insulating panel 100 comprises a stack of panel insulating layers 105 .
- extra panel insulating layers 105 form a block portion 110 that projects outward from the remainder of the upper insulating panel 100 .
- the stack of panel insulating layers 105 is arranged such that some of the panel insulating layers 105 are offset from some of the others. This forms a distinct step feature 115 in the stack of panel insulating layers 105 at the bottom edge of the upper insulating panel 100 .
- a protective cover 120 covers the upper insulating panel 100 and extends downward somewhat past the step feature 115 .
- Mounting strips 125 are built into the upper insulating panel 100 , which are observable in the body of the upper insulating panel 100 as dashed lines in FIG. 1 even though, in actual reduction to practice, they would be below the surface. These mounting strips 125 help to provide some additional rigidity and strength to the upper insulating panel 100 , and also define lateral mounting extensions 130 that project outward from the upper insulating panel 100 .
- the lateral mounting extensions 130 form a means of fixation for the upper insulating panel 100 .
- the lateral mounting extensions 130 on the right side of the upper insulating panel 100 each define a respective hole 135 therein.
- the lateral mounting extensions 130 on the left of the upper insulating panel 100 each define a respective slot 140 therein.
- FIGS. 2A-2C show various views of an intermediate insulating panel 200 in accordance with an illustrative embodiment of the invention. More particularly, FIG. 2A shows a perspective view of the intermediate insulating panel 200 , while FIG. 2B shows a sectional view of the intermediate insulating panel 200 and FIG. 2C shows a magnified portion of the FIG. 2B sectional view.
- the intermediate insulating panel 200 is formed from a stack of panel insulating layers 205 and comprises mounting strips 210 that form lateral mounting extensions 215 with respective holes 220 and slots 225 on opposing sides of the intermediate insulating panel 200 .
- the intermediate insulating panel 200 is devoid of a block portion and the stack of panel insulating layers 205 in the intermediate insulating panel 200 defines a step feature 235 at both its top edge and its bottom edge.
- the step feature 235 at the top edge of the intermediate insulating panel 200 is inverse to the step feature 115 in the bottom edge of the upper insulating panel 100 .
- the intermediate insulating panel 200 includes its own protective cover 230 , which extends slightly below the lowermost edge of the stack of panel insulating layers 205 .
- FIG. 2C shows some unique aspects of the intermediate insulating panels 200 which, in the present embodiment, are universal to the other types of insulating panels also. More precisely, FIG. 2C illustrates that the stack of panel insulating layers 205 of the intermediate insulating panel 200 is held together with a plurality of fasteners 240 (i.e., fixating devices).
- Appropriate fasteners 240 may include, as just a few non-limiting examples, nails, bolts, nuts, retainers, speed clips, and the like. That said, no single fastener 240 passes all the way from one side of the stack of panel insulating layers 205 to the opposite side of the stack of panel insulating layers 205 .
- Such an arrangement helps to assure that the fasteners 240 , which may be formed of a highly thermally conductive material such as steel or aluminum, do not act as conduits for the transfer of heat through the insulating panels 205 , thereby reducing their effectiveness.
- FIG. 3 shows a perspective view of the last type of insulating panel in the present illustrative embodiment, namely, a lower insulating panel 300 .
- the lower insulating panel 300 also shares many of the aspects of the upper insulating panel 100 .
- the lower insulating panel 300 is, for example, also formed by a stack of panel insulating layers 305 and is covered by a protective cover 310 that extends slightly beyond the lower edge of the stack of panel insulating layers 305 .
- Mounting strips 315 moreover, provide additional strength and rigidity while forming lateral mounting extensions 320 with holes 325 and slots 330 .
- extra panel insulating layers 305 near the bottom of the lower insulating panel 300 act to form a block portion 335 that projects outward from the remainder of the lower insulating panel 300 .
- a step feature 340 formed in the stack of panel insulating layers 305 at the top edge of the lower insulating panel 300 is inverse to the step feature 235 found at the lower edge of the intermediate insulating panel 200 .
- FIG. 4 shows a perspective view of a representative example of such a vertical support 400 , in accordance with an illustrative embodiment of the invention.
- the vertical support 400 comprises an elongate vertical strip 405 that defines a set of holes 410 therein sized to allow bolts 415 to extend therefrom.
- the holes 410 are arranged in pairs that run down the length of the vertical strip 405 .
- the vertical strip 405 also comprises an angled extension 420 near its top that is approximately normal to the remainder of the vertical strip 405 and defines a mounting hole 425 therein with an upward-facing bolt 430 protruding therefrom.
- Affixed to the back of the vertical strip 405 is a stack of support insulating layers 435 that combine to form an insulating strip 440 .
- the support insulating layers 435 of the insulating strip 440 are fixated to each other and to the vertical strip 405 via a plurality of fasteners (not explicitly shown).
- the fasteners for the vertical supports 400 may include nails, bolts, nuts, retainers, speed clips, and others.
- the support insulating layer 435 in the insulating strip 440 that is disposed the farthest distance from the vertical strip 405 is somewhat wider than the remaining support insulating layers 435 . As will be detailed below, this feature helps to form a slidably overlapping interface with the lateral edges of the insulating panels 100 , 200 , 300 .
- FIGS. 5A-7C go on to describe the manner in which the above-described insulating panels 100 , 200 , 300 and vertical supports 400 may be fixated to a heated vessel to form a novel external insulation system in accordance with an illustrative embodiment of the invention.
- FIG. 5A shows an exploded perspective view of the manner in which the vertical support 400 may be attached to an exemplary vessel 500
- FIG. 5B shows a side elevational view of the same elements.
- the vertical strip 405 and the insulating strip 440 of the vertical support 400 run substantially vertically along a wall of the vessel 500 .
- the vertical support 400 is only attached to the vessel 500 at one location on the vessel 500 .
- the vessel 500 comprises an anchor plate 505 that protrudes outward from the wall of the vessel 500 near the top of the vessel 500 and defines a slot 515 .
- the anchor plate 505 may, for example, be welded or otherwise adhered to the wall of the vessel.
- the bolt 430 passes through the slot 515 in the anchor plate 505 and is captured by a nut 520 to provide a secure means of attachment therebetween. So attached, the vertical support 400 rigidly hangs from the anchor plate 505 while paralleling a wall of the vessel 500 but not directly contacting that wall. That is, there is an air gap 525 (i.e., vapor space) between the vertical support 400 and the vessel 500 .
- an air gap 525 i.e., vapor space
- FIG. 6 shows an exploded perspective view of the upper insulating panel 100 , the intermediate insulating panel 200 , and the lower insulating panel 300 attached to a vessel 600 via two vertical supports 400 .
- the vertical supports 400 are operative to be fixated to the vessel 600 in the manner indicated with reference to FIGS. 5A and 5B , that is, utilizing respective bolts 430 , anchor plates 505 , and nuts 520 .
- the bolts 415 emerging from the vertical supports 400 allow the various insulating panels 100 , 200 , 300 to be supported between the vertical supports 400 via their respective lateral mounting extensions 130 , 215 , 320 and fixated by nuts 605 to form a series of insulating panels 100 , 200 , 300 that runs down the wall of the vessel 600 .
- some flexibility in the insulating panels 100 , 200 , 300 allows them to conform somewhat to the curvature of the vessel 600 .
- each of the insulating panels 100 , 200 , 300 comprises at least one respective portion that slidably overlaps a respective portion of an adjacent insulating panel 100 , 200 , 300 .
- the step feature 115 at the lower edge of the upper insulating panel 100 slidably overlaps the inversely-arranged step feature 235 formed at the top edge of the intermediate insulating panel 200 .
- the step feature 235 at the bottom of the intermediate insulating panel 200 slidably overlaps the step feature 340 formed at the top edge of the lower insulating panel 300 .
- a bottom edge of the protective cover 120 for the upper insulating panel 100 overlaps a top edge of the protective cover 230 for the intermediate insulating panel 200
- a bottom edge of the protective cover 230 for the intermediate insulating panel 200 overlaps a top edge of the protective cover 310 for the lower insulating panel 300 .
- the three protective covers 120 , 230 , 310 thereby combine to form a continuous plate of protection for the underlying stacks of panel insulating layers 105 , 205 , 305 and the vessel 600 .
- Creating a single continuous insulating panel from a modular series of overlapping upper, intermediate, and lower insulating panels 100 , 200 , 300 in this manner has the advantage of being able to accommodate vessels of varying sizes. While the exemplary embodiment described with reference to FIG. 6 , for example, only utilizes a series of three such insulating panels 100 , 200 , 300 , a vessel with a greater height might utilize many more insulating panels to accommodate the additional height. In such a case, rather than just using one intermediate insulating panel 200 , a plurality of intermediate insulating panels 200 may be inserted between the upper and lower insulating panels 100 , 300 .
- the insulating panels 100 , 200 , 300 once fixated to the vertical supports 400 in the manner indicated in FIG. 6 form a portion of a total external insulation system that is well suited to providing thermal insulation for a heated vessel while, at the same time, accommodating the significant thermal expansion and contraction of the vessel that would be expected to occur while periodically heating the vessel to elevated temperatures and then allowing it to cool.
- the series of insulating panels 100 , 200 , 300 shown in FIG. 6 forms a larger air gap 610 between the vessel 600 and the insulating panels 100 , 200 , 300 that merges with the air gap 525 formed between the vertical supports 400 and the vessel 600 (see FIG. 5B ).
- the air gap 610 is closed near the top and bottom of the vessel 600 by the respective block portions 110 , 335 of the upper and lower insulating panels 100 , 300 , respectively. In such a manner, air circulation into and out of the air gap 610 is minimized, and the air gap 610 itself becomes a significant source of thermal insulation to the vessel 600 . Even the vertical supports 400 comprise the insulating strips 440 so that the vertical supports 400 do not become a source of thermal leakage.
- the vertical supports 400 are each fixated to the vessel 600 at only one respective location on the vessel 600 .
- the vertical supports 400 and the insulating panels 100 , 200 , 300 supported thereby are allowed to “float” above the wall of the vessel 600 and are not stressed by the expansion and contraction of the vessel 600 itself.
- the insulating panels 100 , 200 , 300 slidably overlap each other at their interfaces.
- the insulating panels 100 , 200 , 300 as well as the vertical supports 400 themselves are thereby allowed to expand and contract to some degree without creating undesirable gaps between the insulating panels 100 , 200 , 300 that would be detrimental to their insulating effects.
- the slots 140 , 225 , 330 in many (e.g., half) of the lateral mounting extensions 130 , 215 , 320 on the insulating panels 100 , 200 , 300 allow the insulating panels 100 , 200 , 300 to be slidably fixated to at least some of the vertical supports 400 .
- Such slidable fixation allows the vertical supports 400 to move laterally to some degree in response to the expansion and contraction of the vessel 600 without putting too much tensile or compressive stress on the insulating panels 100 , 200 , 300 themselves. Some lateral expansion and contraction of the vessel is thereby well accommodated.
- FIGS. 7A-7C shows a vessel 700 with the application of a multitude of insulating panels 100 , 200 , 300 and vertical supports 400 to form a unified external insulation system.
- FIG. 7A shows a perspective view of the vessel 700 and insulation system
- FIG. 7B shows a magnified view
- FIG. 7C shows a sectional view taken along the line shown in FIG. 7B .
- a preferred, but optional, feature is added to this system, namely vertical support protective covers 705 .
- the vertical support protective covers 705 act to cover the region occupied by the vertical supports 400 between the insulating panels 100 , 200 , 300 .
- screws or some other suitable fixating device act to mount the vertical support protective covers 705 to the insulating panels 100 , 200 , 300 running along one side of a vertical support 400 (in this particular illustrative case, the right side of the vertical support 400 as viewed in FIGS. 7B and 7C ).
- the vertical support protective covers 705 are merely allowed to slide under the protective covers 120 , 230 , 310 of the adjacent insulating panels 100 , 200 , 300 so as to form a slidable coupling therewith. In this manner, the vertical support protective covers 705 also accommodate expansion and contraction of the underlying vessel 700 .
- the vertical support protective covers 705 provide protection for the vertical supports 400 from outside elements (e.g., water encroachment).
- the vertical support protective covers 705 in combination with the protective covers 120 , 230 , 310 of the insulating panels 100 , 200 , 300 act to form a continuous protective jacket over the entire external insulating system.
- the support insulating layer 435 in the stack of support insulating layers 435 that sits the farthest distance from the vertical strip 405 in the vertical supports 400 is somewhat wider than the remaining support insulating layers 435 .
- a purpose for this feature is further elucidated in FIG. 7C .
- this wider support insulating layer 435 allows the insulating strip 440 to slidably overlap the lateral edges of the insulating panels 100 , 200 , 300 .
- some lateral expansion and contraction is accommodated without the forming of undesirable breaks in the insulation system.
- the just-described external insulation system provides several advantages over conventional external insulation systems utilized to insulate heat vessels.
- Systems in accordance with aspects of the invention facilitate the localized inspection and maintenance of underlying vessels.
- To inspect and/or maintain an underlying vessel only one or more insulating panels need to be removed. Removal of an insulating panel is as easy as removing several fasteners and then removing the insulating panel. Once the inspection and/or maintenance are completed, the same insulating panel can easily be replaced by simply performing the removal process in reverse order. There is, as a result, no need to remove large parts of the external insulation system to gain access.
- external insulation systems typically the whole external insulation system or a large part thereof must be removed to gain access to the underlying heated vessel.
- external insulation systems according to aspects of the invention are easy to install, provide outstanding thermal isolation, allow adequate thermal expansion and contraction of the underlying heated vessels, are excellent barriers to the intrusion of water and other atmospheric elements, and are highly cost effective.
- the panel insulating layers 105 , 205 , 305 for the various upper, intermediate, and lower insulating panels 100 , 200 , 300 as well as the support insulating layers 435 for the vertical supports 400 may be formed of a wide variety of thermally insulating materials, including, but not limited to, solids, semi-solids (e.g., foams), fibers, and aerogels.
- the insulating layers 105 , 205 , 305 , 435 may comprise, for example, at least one of a mineral fiber (e.g., mineral wool) and a ceramic (e.g., calcium silicate).
- the various protective covers 120 , 230 , 310 , 705 preferably comprise a material that is resistant to external environmental factors such as precipitation, condensation, pollutants, and wind, and can protect the underlying insulating layers 105 , 205 , 305 , 435 and vessel.
- the protective covers 120 , 230 , 310 , 705 therefore preferably comprise a metallic material such as stainless steel or aluminum.
- the mounting strips 125 , 210 , 315 and the vertical strips 405 also preferably comprise a metallic material.
- Aluminum is preferred over stainless steel because aluminum is substantially lighter than steel, although either material as well as several others (e.g., plastic, fiberglass, etc.) are contemplated and may serve as equally suitable options. Aluminum may also facilitate some flexibility in the insulating panels 100 , 200 , 300 which helps the insulating panels 100 , 200 , 300 conform to any curvature in the underlying heated vessel.
- insulating panels 100 , 200 , 300 are each shown in the various figures to include a particular number of panel insulating layers 105 , 205 , 305 , such a depiction is merely for illustrative purposes and alternative embodiments could utilize very different arrangements. In practice, alternative embodiments of these elements might use insulating panels that have greater or fewer numbers of panel insulating layers 105 , 205 , 305 than the particular illustrative embodiments shown in the figures. Such alternative embodiments would still come within the scope of the invention.
- FIG. 8 shows an alternative method for attaching an alternative vertical support 800 to a vessel.
- the alternative vertical support 800 is shown without its insulating strip for added clarity, although in actual reduction to practice, the inclusion of such an insulating strip is preferred.
- the alternative vertical support 800 does not include a mounting extension.
- the alternative vertical support 800 is attached to a mounting adaptor 805 via a rod 810 .
- the mounting adaptor 805 is fixated to the anchor plate 505 via a bolt 820 and washers 825 .
- the anchor plate 505 may be fixated to the vessel by, for example, welding or gluing.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
An apparatus comprises a vessel, a first vertical support, a second vertical support, and a series of insulating panels. The first vertical support and the second vertical support are fixated to the vessel such that the first vertical support is spaced apart from the second vertical support. Each of the insulating panels in the series of insulating panels is supported between the first vertical support and the second vertical support. Moreover, each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
Description
- The present invention relates generally to systems for providing thermal insulation to tanks and the like.
- Heated towers, reactors, drums, tanks, pipes, vessels, and the like (hereinafter “heated vessels”) are used in many manufacturing processes. A coker unit, for example, is a form of drum or tank used to convert residual oil from a distillation column of an oil refinery into low molecular weight hydrocarbon gases, naphtha, light and heavy gas oils, and petroleum coke. A coker unit typically operates by thermally cracking the long chain hydrocarbon molecules in the residual oil feed into shorter chain molecules by heating the residual oil up to about 480 degrees Celsius over a 14-20 hour period.
- Many heated vessels utilized in manufacturing are thermally isolated through the use of external insulation systems. These external insulation systems may comprise a mineral fiber or a ceramic material (e.g., calcium silicate) that is applied directly to the outside of the heated vessel and fixated thereon with wire or stainless steel banding. An external jacket is then frequently applied to protect the insulation from moisture and other ambient conditions. Nevertheless, while such external insulation systems are in widespread use, they suffer from several disadvantages. One such disadvantage is the possibility of “corrosion under insulation” (CUI). In CUI, water condensation occurs on the vessel under the insulation. Corrosion of the vessel is thereby enhanced. Another disadvantage of currently implemented external insulation systems relates to fatigue cracking. Many heated vessels are formed of low alloy steels that are vulnerable to forming fractures as a result of repeated thermal cycling. Numerous coker units, for example, have been found to exhibit fatigue cracks after a few thousand heating cycles. Accordingly, as a result of both CUI and fatigue cracking, most heated vessels must be inspected on a regular basis to determine vessel integrity. Where issues are found, repairs must be performed. Unfortunately, currently available external insulation systems do not facilitate this kind of inspection and maintenance. Instead, large portions of the external insulation system typically must be removed to gain access to the underlying heated vessel, consuming both time and manpower while the heated vessel is out of service.
- For at least the foregoing reasons, there is therefore a need for new external insulation systems that facilitate both the localized inspection and maintenance of heated vessels. Ideally, such new external insulation systems will also be easy to install, provide excellent thermal isolation, allow adequate thermal expansion and contraction of the underlying heated vessels, be effective barriers to the intrusion of water and other atmospheric elements, and be cost effective.
- Embodiments of the present invention address the above-identified need by providing novel external insulation systems that facilitate the localized inspection and maintenance of underlying vessels. At the same time, these external insulation systems are easy to install, provide excellent thermal isolation, allow adequate thermal expansion and contraction of the underlying heated vessels, are effective barriers to the intrusion of water and other atmospheric elements, and are cost effective.
- In accordance with an aspect of the invention, an apparatus comprises a vessel, a first vertical support, a second vertical support, and a series of insulating panels. The first vertical support and the second vertical support are fixated to the vessel such that the first vertical support is spaced apart from the second vertical support. Each of the insulating panels in the series of insulating panels is supported between the first vertical support and the second vertical support. Moreover, each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
- In accordance with another aspect of the invention, a method of insulating a vessel comprises fixating a first vertical support and a second vertical support to the vessel such that the first vertical support is spaced apart from the second vertical support. Subsequently, a series of insulating panels is installed so that each insulating panel in the series of insulating panels is supported between the first vertical support and the second vertical support. Each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
- In accordance with even another aspect of the invention, an external insulation system for use with a vessel comprises a first vertical support, a second vertical support, and a series of insulating panels. The first vertical support and the second vertical support are adapted to be fixated to the vessel such that the first vertical support is spaced apart from the second vertical support. Each insulating panel in the series of insulating panels, in turn, is adapted to be supported between the first vertical support and the second vertical support so that each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
- These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
-
FIG. 1 shows a perspective view of an upper insulating panel in accordance with an illustrative embodiment of the invention; -
FIG. 2A shows a perspective view of an intermediate insulating panel in accordance with an illustrative embodiment of the invention; -
FIG. 2B shows a sectional view of theFIG. 2 insulating panel; -
FIG. 2C shows a magnified region of theFIG. 2B sectional view; -
FIG. 3 shows a perspective view of a lower insulating panel in accordance with an illustrative embodiment of the invention; -
FIG. 4 shows a perspective view of a vertical support in accordance with an illustrative embodiment of the invention; -
FIG. 5A shows an exploded perspective view of the manner in which theFIG. 4 vertical support is attached to a vessel; -
FIG. 5B shows a side elevational view of theFIG. 4 vertical support attached to a vessel; -
FIG. 6 shows an exploded perspective view of theFIG. 1 upper insulating panel, theFIG. 2A intermediate insulating panel, and theFIG. 3 lower insulating panel attached to a vessel via twoFIG. 4 vertical supports; -
FIG. 7A shows a perspective view of a vessel with an external insulating system in accordance with aspects of the invention; -
FIG. 7B shows a magnified side elevational view of theFIG. 7A vessel and external insulating system; -
FIG. 7C shows a sectional view of theFIG. 7A vessel and external insulating system; and -
FIG. 8 shows an exploded perspective view of an alternative vertical support in accordance with an embodiment of the invention. - The present invention will be described with reference to illustrative embodiments. For this reason, numerous modifications can be made to these embodiments and the results will still come within the scope of the invention. No limitations with respect to the specific embodiments described herein are intended or should be inferred.
- In an illustrative embodiment of the invention, three different types of insulating panels are utilized to provide an external insulation system for a heated vessel. As used herein, the term “vessel” is intended to encompass any tank, container, tower, column, reactor, drum, pipe, and the like capable of acting as a container or conduit for a solid, liquid, gas, or a combination thereof. The term “heated vessel,” in turn, is utilized herein to indicate that the temperature of the vessel is periodically raised substantially above ambient temperature. A representative example of each type of insulating panel is shown in
FIGS. 1-3 .FIG. 1 , for example, shows a perspective view of an upperinsulating panel 100. The upperinsulating panel 100 comprises a stack ofpanel insulating layers 105. Near the top of the upper insulatingpanel 100, extrapanel insulating layers 105 form ablock portion 110 that projects outward from the remainder of the upper insulatingpanel 100. Near the bottom of the upper insulatingpanel 100, the stack ofpanel insulating layers 105 is arranged such that some of thepanel insulating layers 105 are offset from some of the others. This forms adistinct step feature 115 in the stack ofpanel insulating layers 105 at the bottom edge of the upper insulatingpanel 100. Aprotective cover 120 covers the upper insulatingpanel 100 and extends downward somewhat past thestep feature 115. - Mounting
strips 125 are built into the upper insulatingpanel 100, which are observable in the body of the upper insulatingpanel 100 as dashed lines inFIG. 1 even though, in actual reduction to practice, they would be below the surface. These mountingstrips 125 help to provide some additional rigidity and strength to the upper insulatingpanel 100, and also definelateral mounting extensions 130 that project outward from the upper insulatingpanel 100. Thelateral mounting extensions 130 form a means of fixation for the upper insulatingpanel 100. In the present illustrative embodiment, thelateral mounting extensions 130 on the right side of the upper insulating panel 100 (as viewed inFIG. 1 ) each define arespective hole 135 therein. Thelateral mounting extensions 130 on the left of the upper insulatingpanel 100, in contrast, each define arespective slot 140 therein. -
FIGS. 2A-2C , in turn, show various views of an intermediateinsulating panel 200 in accordance with an illustrative embodiment of the invention. More particularly,FIG. 2A shows a perspective view of the intermediateinsulating panel 200, whileFIG. 2B shows a sectional view of the intermediateinsulating panel 200 andFIG. 2C shows a magnified portion of theFIG. 2B sectional view. In a manner similar to the upper insulatingpanel 100 described above, the intermediateinsulating panel 200 is formed from a stack ofpanel insulating layers 205 and comprises mountingstrips 210 that form lateral mountingextensions 215 withrespective holes 220 andslots 225 on opposing sides of the intermediateinsulating panel 200. Nevertheless, in contrast to the upper insulatingpanel 100, the intermediateinsulating panel 200 is devoid of a block portion and the stack ofpanel insulating layers 205 in the intermediateinsulating panel 200 defines astep feature 235 at both its top edge and its bottom edge. In fact, thestep feature 235 at the top edge of the intermediateinsulating panel 200 is inverse to thestep feature 115 in the bottom edge of the upper insulatingpanel 100. This allows the intermediateinsulating panel 200 and the upper insulatingpanel 100 to slidably overlap one another, as will be further described below. In addition, the intermediateinsulating panel 200 includes its ownprotective cover 230, which extends slightly below the lowermost edge of the stack ofpanel insulating layers 205. -
FIG. 2C shows some unique aspects of the intermediate insulatingpanels 200 which, in the present embodiment, are universal to the other types of insulating panels also. More precisely,FIG. 2C illustrates that the stack ofpanel insulating layers 205 of the intermediateinsulating panel 200 is held together with a plurality of fasteners 240 (i.e., fixating devices).Appropriate fasteners 240 may include, as just a few non-limiting examples, nails, bolts, nuts, retainers, speed clips, and the like. That said, nosingle fastener 240 passes all the way from one side of the stack ofpanel insulating layers 205 to the opposite side of the stack ofpanel insulating layers 205. Such an arrangement helps to assure that thefasteners 240, which may be formed of a highly thermally conductive material such as steel or aluminum, do not act as conduits for the transfer of heat through the insulatingpanels 205, thereby reducing their effectiveness. - Finally,
FIG. 3 shows a perspective view of the last type of insulating panel in the present illustrative embodiment, namely, a lowerinsulating panel 300. The lowerinsulating panel 300 also shares many of the aspects of the upper insulatingpanel 100. The lowerinsulating panel 300 is, for example, also formed by a stack ofpanel insulating layers 305 and is covered by aprotective cover 310 that extends slightly beyond the lower edge of the stack ofpanel insulating layers 305. Mountingstrips 315, moreover, provide additional strength and rigidity while forminglateral mounting extensions 320 withholes 325 andslots 330. However, rather than being at the top of the lower insulatingpanel 300, extrapanel insulating layers 305 near the bottom of the lower insulatingpanel 300 act to form ablock portion 335 that projects outward from the remainder of the lower insulatingpanel 300. At the same time, astep feature 340 formed in the stack ofpanel insulating layers 305 at the top edge of the lower insulatingpanel 300 is inverse to thestep feature 235 found at the lower edge of the intermediateinsulating panel 200. As was the case for the upper insulatingpanel 100 and the intermediateinsulating panel 200, these step features 235, 340 in the intermediateinsulating panel 200 and the lower insulatingpanels 300 give the intermediateinsulating panel 200 and the lower insulatingpanel 300 the ability to slidably overlap one another. - The various insulating
100, 200, 300 are affixed to a vessel via specialized vertical supports.panels FIG. 4 shows a perspective view of a representative example of such avertical support 400, in accordance with an illustrative embodiment of the invention. Thevertical support 400 comprises an elongatevertical strip 405 that defines a set ofholes 410 therein sized to allowbolts 415 to extend therefrom. Theholes 410 are arranged in pairs that run down the length of thevertical strip 405. Thevertical strip 405 also comprises anangled extension 420 near its top that is approximately normal to the remainder of thevertical strip 405 and defines a mountinghole 425 therein with an upward-facingbolt 430 protruding therefrom. Affixed to the back of thevertical strip 405 is a stack ofsupport insulating layers 435 that combine to form an insulatingstrip 440. Thesupport insulating layers 435 of the insulatingstrip 440 are fixated to each other and to thevertical strip 405 via a plurality of fasteners (not explicitly shown). As was the case for the fasteners of the insulating 100, 200, 300, the fasteners for thepanels vertical supports 400 may include nails, bolts, nuts, retainers, speed clips, and others. Notably, thesupport insulating layer 435 in the insulatingstrip 440 that is disposed the farthest distance from thevertical strip 405 is somewhat wider than the remainingsupport insulating layers 435. As will be detailed below, this feature helps to form a slidably overlapping interface with the lateral edges of the insulating 100, 200, 300.panels -
FIGS. 5A-7C go on to describe the manner in which the above-described insulating 100, 200, 300 andpanels vertical supports 400 may be fixated to a heated vessel to form a novel external insulation system in accordance with an illustrative embodiment of the invention.FIG. 5A , for example, shows an exploded perspective view of the manner in which thevertical support 400 may be attached to anexemplary vessel 500, whileFIG. 5B shows a side elevational view of the same elements. When attached to thevessel 500, thevertical strip 405 and the insulatingstrip 440 of thevertical support 400 run substantially vertically along a wall of thevessel 500. Notably, thevertical support 400 is only attached to thevessel 500 at one location on thevessel 500. More particularly, in this particular illustrative embodiment, thevessel 500 comprises ananchor plate 505 that protrudes outward from the wall of thevessel 500 near the top of thevessel 500 and defines aslot 515. Theanchor plate 505 may, for example, be welded or otherwise adhered to the wall of the vessel. Thebolt 430 passes through theslot 515 in theanchor plate 505 and is captured by anut 520 to provide a secure means of attachment therebetween. So attached, thevertical support 400 rigidly hangs from theanchor plate 505 while paralleling a wall of thevessel 500 but not directly contacting that wall. That is, there is an air gap 525 (i.e., vapor space) between thevertical support 400 and thevessel 500. -
FIG. 6 shows an exploded perspective view of the upper insulatingpanel 100, the intermediateinsulating panel 200, and the lower insulatingpanel 300 attached to avessel 600 via twovertical supports 400. Thevertical supports 400 are operative to be fixated to thevessel 600 in the manner indicated with reference toFIGS. 5A and 5B , that is, utilizingrespective bolts 430,anchor plates 505, and nuts 520. In the present embodiment, thebolts 415 emerging from the vertical supports 400 (threads facing outward), allow the various insulating 100, 200, 300 to be supported between thepanels vertical supports 400 via their respective 130, 215, 320 and fixated bylateral mounting extensions nuts 605 to form a series of insulating 100, 200, 300 that runs down the wall of thepanels vessel 600. In the present embodiment, some flexibility in the insulating 100, 200, 300 allows them to conform somewhat to the curvature of thepanels vessel 600. As fixated to thevertical supports 400 in this manner, each of the insulating 100, 200, 300 comprises at least one respective portion that slidably overlaps a respective portion of an adjacentpanels 100, 200, 300. More particularly, theinsulating panel step feature 115 at the lower edge of the upper insulatingpanel 100 slidably overlaps the inversely-arrangedstep feature 235 formed at the top edge of the intermediateinsulating panel 200. At the same time, thestep feature 235 at the bottom of the intermediateinsulating panel 200 slidably overlaps thestep feature 340 formed at the top edge of the lower insulatingpanel 300. What is more, a bottom edge of theprotective cover 120 for the upper insulatingpanel 100 overlaps a top edge of theprotective cover 230 for the intermediateinsulating panel 200, while a bottom edge of theprotective cover 230 for the intermediateinsulating panel 200 overlaps a top edge of theprotective cover 310 for the lower insulatingpanel 300. The three 120, 230, 310 thereby combine to form a continuous plate of protection for the underlying stacks ofprotective covers 105, 205, 305 and thepanel insulating layers vessel 600. - Creating a single continuous insulating panel from a modular series of overlapping upper, intermediate, and lower insulating
100, 200, 300 in this manner has the advantage of being able to accommodate vessels of varying sizes. While the exemplary embodiment described with reference topanels FIG. 6 , for example, only utilizes a series of three such insulating 100, 200, 300, a vessel with a greater height might utilize many more insulating panels to accommodate the additional height. In such a case, rather than just using one intermediatepanels insulating panel 200, a plurality of intermediate insulatingpanels 200 may be inserted between the upper and lower insulating 100, 300.panels - The insulating
100, 200, 300, once fixated to thepanels vertical supports 400 in the manner indicated inFIG. 6 form a portion of a total external insulation system that is well suited to providing thermal insulation for a heated vessel while, at the same time, accommodating the significant thermal expansion and contraction of the vessel that would be expected to occur while periodically heating the vessel to elevated temperatures and then allowing it to cool. As mounted, the series of insulating 100, 200, 300 shown inpanels FIG. 6 , for example, forms alarger air gap 610 between thevessel 600 and the insulating 100, 200, 300 that merges with thepanels air gap 525 formed between thevertical supports 400 and the vessel 600 (seeFIG. 5B ). Theair gap 610, in turn, is closed near the top and bottom of thevessel 600 by the 110, 335 of the upper and lower insulatingrespective block portions 100, 300, respectively. In such a manner, air circulation into and out of thepanels air gap 610 is minimized, and theair gap 610 itself becomes a significant source of thermal insulation to thevessel 600. Even thevertical supports 400 comprise the insulatingstrips 440 so that thevertical supports 400 do not become a source of thermal leakage. - Thermal expansion and contraction of the
vessel 600, in turn, is well accommodated by many aspects of the invention. As indicated above, for example, thevertical supports 400 are each fixated to thevessel 600 at only one respective location on thevessel 600. In this manner, thevertical supports 400 and the insulating 100, 200, 300 supported thereby are allowed to “float” above the wall of thepanels vessel 600 and are not stressed by the expansion and contraction of thevessel 600 itself. At the same time, as further indicated above, the insulating 100, 200, 300 slidably overlap each other at their interfaces. The insulatingpanels 100, 200, 300 as well as thepanels vertical supports 400 themselves are thereby allowed to expand and contract to some degree without creating undesirable gaps between the insulating 100, 200, 300 that would be detrimental to their insulating effects. Lastly, thepanels 140, 225, 330 in many (e.g., half) of theslots 130, 215, 320 on the insulatinglateral mounting extensions 100, 200, 300 allow the insulatingpanels 100, 200, 300 to be slidably fixated to at least some of the vertical supports 400. Such slidable fixation allows thepanels vertical supports 400 to move laterally to some degree in response to the expansion and contraction of thevessel 600 without putting too much tensile or compressive stress on the insulating 100, 200, 300 themselves. Some lateral expansion and contraction of the vessel is thereby well accommodated.panels -
FIGS. 7A-7C shows avessel 700 with the application of a multitude of insulating 100, 200, 300 andpanels vertical supports 400 to form a unified external insulation system.FIG. 7A shows a perspective view of thevessel 700 and insulation system, whileFIG. 7B shows a magnified view andFIG. 7C shows a sectional view taken along the line shown inFIG. 7B . Notably, a preferred, but optional, feature is added to this system, namely vertical support protective covers 705. As best seen inFIGS. 7B and 7C , the vertical supportprotective covers 705 act to cover the region occupied by thevertical supports 400 between the insulating 100, 200, 300. In the present embodiment, screws or some other suitable fixating device act to mount the vertical supportpanels protective covers 705 to the insulating 100, 200, 300 running along one side of a vertical support 400 (in this particular illustrative case, the right side of thepanels vertical support 400 as viewed inFIGS. 7B and 7C ). On the opposite side, the vertical supportprotective covers 705 are merely allowed to slide under the 120, 230, 310 of the adjacent insulatingprotective covers 100, 200, 300 so as to form a slidable coupling therewith. In this manner, the vertical supportpanels protective covers 705 also accommodate expansion and contraction of theunderlying vessel 700. At the same time, the vertical supportprotective covers 705 provide protection for thevertical supports 400 from outside elements (e.g., water encroachment). In fact, the vertical supportprotective covers 705 in combination with the 120, 230, 310 of the insulatingprotective covers 100, 200, 300 act to form a continuous protective jacket over the entire external insulating system.panels - As was detailed above with reference to
FIG. 4 , thesupport insulating layer 435 in the stack ofsupport insulating layers 435 that sits the farthest distance from thevertical strip 405 in thevertical supports 400 is somewhat wider than the remainingsupport insulating layers 435. A purpose for this feature is further elucidated inFIG. 7C . As will be seen inFIG. 7C , this widersupport insulating layer 435 allows the insulatingstrip 440 to slidably overlap the lateral edges of the insulating 100, 200, 300. As a result, here again, some lateral expansion and contraction is accommodated without the forming of undesirable breaks in the insulation system.panels - The just-described external insulation system, as well as other embodiments in accordance with aspects of the invention, provide several advantages over conventional external insulation systems utilized to insulate heat vessels. Systems in accordance with aspects of the invention, for example, facilitate the localized inspection and maintenance of underlying vessels. To inspect and/or maintain an underlying vessel, only one or more insulating panels need to be removed. Removal of an insulating panel is as easy as removing several fasteners and then removing the insulating panel. Once the inspection and/or maintenance are completed, the same insulating panel can easily be replaced by simply performing the removal process in reverse order. There is, as a result, no need to remove large parts of the external insulation system to gain access. In comparison, in conventional external insulation systems, typically the whole external insulation system or a large part thereof must be removed to gain access to the underlying heated vessel. At the same time, external insulation systems according to aspects of the invention are easy to install, provide outstanding thermal isolation, allow adequate thermal expansion and contraction of the underlying heated vessels, are excellent barriers to the intrusion of water and other atmospheric elements, and are highly cost effective.
- The
105, 205, 305 for the various upper, intermediate, and lower insulatingpanel insulating layers 100, 200, 300 as well as thepanels support insulating layers 435 for thevertical supports 400 may be formed of a wide variety of thermally insulating materials, including, but not limited to, solids, semi-solids (e.g., foams), fibers, and aerogels. In one or more embodiments, the insulating 105, 205, 305, 435 may comprise, for example, at least one of a mineral fiber (e.g., mineral wool) and a ceramic (e.g., calcium silicate). The variouslayers 120, 230, 310, 705, on the other hand, preferably comprise a material that is resistant to external environmental factors such as precipitation, condensation, pollutants, and wind, and can protect the underlying insulatingprotective covers 105, 205, 305, 435 and vessel. The protective covers 120, 230, 310, 705 therefore preferably comprise a metallic material such as stainless steel or aluminum. Finally, the mountinglayers 125, 210, 315 and thestrips vertical strips 405 also preferably comprise a metallic material. Aluminum is preferred over stainless steel because aluminum is substantially lighter than steel, although either material as well as several others (e.g., plastic, fiberglass, etc.) are contemplated and may serve as equally suitable options. Aluminum may also facilitate some flexibility in the insulating 100, 200, 300 which helps the insulatingpanels 100, 200, 300 conform to any curvature in the underlying heated vessel.panels - It should again be emphasized that the above-described embodiments of the invention are intended to be illustrative only. Other embodiments can use different types and arrangements of elements for implementing the described functionality, as well as different method steps. These numerous alternative embodiments within the scope of the appended claims will be apparent to one skilled in the art from the teachings herein.
- For example, while the insulating
100, 200, 300 are each shown in the various figures to include a particular number ofpanels 105, 205, 305, such a depiction is merely for illustrative purposes and alternative embodiments could utilize very different arrangements. In practice, alternative embodiments of these elements might use insulating panels that have greater or fewer numbers ofpanel insulating layers 105, 205, 305 than the particular illustrative embodiments shown in the figures. Such alternative embodiments would still come within the scope of the invention.panel insulating layers - As just one more example,
FIG. 8 shows an alternative method for attaching an alternativevertical support 800 to a vessel. Here, the alternativevertical support 800 is shown without its insulating strip for added clarity, although in actual reduction to practice, the inclusion of such an insulating strip is preferred. Unlike thevertical support 400, the alternativevertical support 800 does not include a mounting extension. Instead, the alternativevertical support 800 is attached to a mountingadaptor 805 via arod 810. The mountingadaptor 805, in turn, is fixated to theanchor plate 505 via abolt 820 andwashers 825. As was the case in the previous embodiment, theanchor plate 505 may be fixated to the vessel by, for example, welding or gluing. - All the features disclosed herein may be replaced by alternative features serving the same, equivalent, or similar purposes, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
- Any element in a claim that does not explicitly state “means for” performing a specified function or “step for” performing a specified function is not to be interpreted as a “means for” or “step for” clause as specified in 35 U.S.C. §112, ¶6. In particular, the use of “step of” in the claims herein is not intended to invoke the provisions of 35 U.S.C. §112, ¶6.
Claims (20)
1. An apparatus comprising:
a vessel;
a first vertical support, the first vertical support fixated to the vessel;
a second vertical support, the second vertical support fixated to the vessel apart from the first vertical support; and
a series of insulating panels, each insulating panel in the series of insulating panels supported between the first vertical support and the second vertical support such that each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
2. The apparatus of claim 1 , wherein the vessel is periodically heated above ambient temperature.
3. The apparatus of claim 1 , wherein the vessel is made to periodically expand and contract.
4. The apparatus of claim 1 , wherein the first vertical support defines a first elongate portion and the second vertical support defines a second elongate portion, the first elongate portion running substantially parallel with the second elongate portion.
5. The apparatus of claim 1 , wherein the first vertical support and the second vertical support are each fixated to the vessel at only one respective location on the vessel.
6. The apparatus of claim 1 , wherein the apparatus defines a first gap between the first vertical support and the vessel, and defines a second gap between the second vertical support and the vessel.
7. The apparatus of claim 1 , wherein the first vertical support comprises a first stack of one or more support insulating layers, and the second vertical support comprises a second stack of one or more support insulating layers.
8. The apparatus of claim 1 , wherein each insulating panel in the series of insulating panels comprises a respective stack of one or more panel insulating layers.
9. The apparatus of claim 8 , wherein each of the stacks of one or more panel insulating layers defines a respective step feature therein.
10. The apparatus of claim 8 , wherein each of the stacks of one or more panel insulating layers is held together by a respective plurality of fixating devices, each of the pluralities of fixating devices arranged so that no single fixating device passes all the way from one face of a stack of one or more panel insulating layers to an opposite face of that stack of one or more panel insulating layers.
11. The apparatus of claim 1 , wherein the apparatus defines a gap between the series of insulating panels and the vessel.
12. The apparatus of claim 1 , wherein a first insulating panel in the series of insulating panels defines a first block portion that projects from the remainder of the first insulating panel towards the vessel.
13. The apparatus of claim 12 , wherein a last insulating panel in the series of insulating panels defines a second block portion that projects from the remainder of the last insulating panel towards the vessel.
14. The apparatus of claim 1 , wherein each insulating panel in the series of insulating panels comprises a respective protective cover.
15. The apparatus of claim 1 , wherein the series of insulating panels defines a plurality of mounting extensions, each mounting extension in the plurality of mounting extensions overlapping a respective portion of either the first vertical support or the second vertical support.
16. The apparatus of claim 15 , wherein one or more mounting extensions in the plurality of mounting extensions define respective holes therein and one or more mounting extensions in the plurality of mounting extensions define respective slots therein.
17. The apparatus of claim 1 , wherein the series of insulating panels comprises at least one of a mineral fiber material and a ceramic material.
18. The apparatus of claim 1 , wherein the apparatus comprises at least one of steel and aluminum.
19. A method of insulating a vessel, the method comprising the steps of:
fixating a first vertical support to the vessel;
fixating a second vertical support to the vessel apart from the first vertical support; and
installing a series of insulating panels, each insulating panel in the series of insulating panels supported between the first vertical support and the second vertical support such that each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
20. An external insulation system for use with a vessel, the external insulation system comprising:
a first vertical support, the first vertical support adapted to be fixated to the vessel;
a second vertical support, the second vertical support adapted to be fixated to the vessel apart from the first vertical support;
a series of insulating panels, each insulating panel in the series of insulating panels adapted to be supported between the first vertical support and the second vertical support such that each insulating panel in the series of insulating panels slidably overlaps one or more adjacent insulating panels in the series of insulating panels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/965,928 US20160097195A1 (en) | 2012-05-02 | 2015-12-11 | External Insulation System for Tanks and the Like |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/461,826 US9255737B2 (en) | 2012-05-02 | 2012-05-02 | External insulation system for tanks and the like |
| US14/965,928 US20160097195A1 (en) | 2012-05-02 | 2015-12-11 | External Insulation System for Tanks and the Like |
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| US13/461,826 Continuation US9255737B2 (en) | 2012-05-02 | 2012-05-02 | External insulation system for tanks and the like |
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| US20160097195A1 true US20160097195A1 (en) | 2016-04-07 |
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| US14/965,928 Abandoned US20160097195A1 (en) | 2012-05-02 | 2015-12-11 | External Insulation System for Tanks and the Like |
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| EP2706164A1 (en) * | 2012-09-10 | 2014-03-12 | Mir Arastirma ve Gelistirme A.S. | Modular hybrid wall assembly |
| ES2757350T3 (en) * | 2015-11-02 | 2020-04-29 | Aislamientos Suaval S A | Heat insulation system for tanks and high temperature industrial equipment |
| US11059666B2 (en) * | 2017-12-14 | 2021-07-13 | Newpark Mats & Integrated Services Llc | Large-capacity modular holding container and related methods |
| EP3597938B1 (en) * | 2018-07-20 | 2021-09-22 | Hamilton Sundstrand Corporation | Servovalve |
| ES2819327B2 (en) * | 2019-10-15 | 2021-08-26 | Aislamientos Suaval S A | Thermal insulation system for pipes, tanks and industrial equipment at high temperature |
| CN114922489B (en) * | 2022-05-13 | 2024-11-26 | 中化二建集团有限公司 | Modular construction method for large diameter vertebral equipment |
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-
2012
- 2012-05-02 US US13/461,826 patent/US9255737B2/en active Active
-
2015
- 2015-12-11 US US14/965,928 patent/US20160097195A1/en not_active Abandoned
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2983340A (en) * | 1956-06-20 | 1961-05-09 | Howe Sound Co | Roll type insulation |
| US3456835A (en) * | 1968-04-12 | 1969-07-22 | Emil G Marcmann | Thermally insulated tank structure |
| US3811593A (en) * | 1971-01-27 | 1974-05-21 | Mc Millen J Ass Inc | Double wall cargo tank having insulating secondary barrier |
| US4640437A (en) * | 1983-07-14 | 1987-02-03 | Kremsmunster, Austria | Insulated container and insulating element therefor |
| US6921564B1 (en) * | 1998-05-04 | 2005-07-26 | Kaefer Integrated Services Pty Ltd | Insulation module, system and method for installation and manufacture |
Also Published As
| Publication number | Publication date |
|---|---|
| US9255737B2 (en) | 2016-02-09 |
| US20130292391A1 (en) | 2013-11-07 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |