US20150334282A1 - Imaging module and reader for, and method of, illuminating and imaging targets to be read over an extended range of working distances - Google Patents
Imaging module and reader for, and method of, illuminating and imaging targets to be read over an extended range of working distances Download PDFInfo
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- US20150334282A1 US20150334282A1 US14/278,413 US201414278413A US2015334282A1 US 20150334282 A1 US20150334282 A1 US 20150334282A1 US 201414278413 A US201414278413 A US 201414278413A US 2015334282 A1 US2015334282 A1 US 2015334282A1
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10544—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
- G06K7/10792—Special measures in relation to the object to be scanned
- G06K7/10801—Multidistance reading
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- H04N5/2354—
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/70—Circuitry for compensating brightness variation in the scene
- H04N23/74—Circuitry for compensating brightness variation in the scene by influencing the scene brightness using illuminating means
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/021—Mountings, adjusting means, or light-tight connections, for optical elements for lenses for more than one lens
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10544—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
- G06K7/10792—Special measures in relation to the object to be scanned
- G06K7/10801—Multidistance reading
- G06K7/10811—Focalisation
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- H04N5/2254—
Definitions
- the present invention relates generally to an imaging module and an imaging reader for, and a method of, illuminating and imaging targets to be read over an extended range of working distances.
- Solid-state imaging systems or imaging readers have been used, in both handheld and/or hands-free modes of operation, to electro-optically read targets, such as one- and two-dimensional bar code symbol targets, and/or non-symbol targets, such as documents.
- a handheld imaging reader includes a housing having a handle held by an operator, and an imaging module, also known as a scan engine, supported by the housing and aimed by the operator at a target during reading.
- the imaging module includes an imaging assembly having a solid-state imager or imaging sensor with an array of photocells or light sensors, which correspond to image elements or pixels in an imaging field of view of the imager, and an imaging lens assembly for capturing return light scattered and/or reflected from the target being imaged, and for projecting the return light onto the array to initiate capture of an image of the target.
- an imager may include a one- or two-dimensional charge coupled device (CCD) or a complementary metal oxide semiconductor (CMOS) device and associated circuits for producing and processing electronic signals corresponding to a one- or two-dimensional array of pixel data over the imaging field of view.
- the imaging module In order to increase the amount of the return light captured by the array, for example, in dimly lit environments, the imaging module generally also includes an illuminating light assembly for illuminating the target with illumination light in an illumination pattern for reflection and scattering from the target.
- the illuminating light assembly for the far-out targets generally illuminates such far-out targets with more intense, brighter illumination light as compared to the illuminating light assembly for the close-in targets. It is further known to employ zoom-type or liquid crystal-based illumination mechanisms to sequentially illuminate targets at different working distances from the reader.
- FIG. 1 is a side elevational view of a portable imaging reader operative for illuminating targets over an extended range of working distances in accordance with this invention.
- FIG. 2 is a schematic diagram of various components, including imaging and illuminating light assemblies, of the reader of FIG. 1 .
- FIG. 3 is an enlarged side sectional view depicting operation of components of the illuminating light assembly of FIG. 2 in accordance with one embodiment of this invention.
- FIG. 4 is an enlarged side sectional view depicting operation of components of the illuminating light assembly of FIG. 2 in accordance with another embodiment of this invention.
- FIG. 5 is an elevational view of a lenslet array component of the illuminating light assembly of FIG. 2 in accordance with one embodiment of this invention.
- FIG. 6 is a sectional view of the lenslet array component of FIG. 5 .
- FIG. 7 is a view analogous to FIG. 2 , but showing the reduction or elimination of stray illumination light from the illuminating light assembly from entering the field of view of the imaging assembly.
- FIG. 8 is a view analogous to FIG. 4 in accordance with still another embodiment of the illuminating light assembly of this invention.
- FIG. 9 is a view analogous to FIG. 4 in accordance with another embodiment of the lenslet array component of this invention.
- FIG. 10 is a view analogous to FIG. 2 , but showing the steering of the wide illumination field to substantially overlap the wide imaging field of view of the imaging assembly.
- an imaging module also known as a scan engine, for illuminating and imaging illuminated targets to be read by image capture over an extended range of working distances away from the module.
- an imaging reader having a housing for supporting the imaging module, and a light-transmissive window on the housing.
- the imaging module comprises an imaging assembly including a plurality of solid-state imagers, each having an imaging array of image sensors, and an imaging lens assembly for capturing return light over an imaging field of view from a target, and for projecting the captured return light onto the respective imaging array.
- One of the imagers is a near imager or camera for capturing the return light over a relatively wide imaging field of view from a target located in a close-in region of the range.
- Another of the imagers is a far imager or camera for capturing the return light over a relatively narrow imaging field of view from a target located in a far-out region of the range.
- the imaging module further comprises a single illuminating light assembly for shared use by both the near and far imagers.
- the single illuminating light assembly is located between the near and far imagers.
- the single illuminating light assembly includes an illumination light source, preferably a light emitting diode (LED), for emitting illumination light, and an illuminating lens assembly for optically modifying the emitted illumination light, and for simultaneously illuminating a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range.
- LED light emitting diode
- the use of a single illuminating light assembly for simultaneously generating wide and narrow illumination fields decreases the size, cost, electrical power consumption, and complexity of the imaging module, and, in turn, of the overall reader.
- the LED is stationarily mounted on an optical axis
- the illuminating lens assembly includes a collimating lens that is also stationarily mounted on the optical axis, and a lenslet component including an array of lenslets that is stationarily arranged in a plane that is generally perpendicular to the optical axis.
- the collimating lens constitutes a convex lens or a gradient lens, either having an input surface on which the emitted illumination light is incident, and an output surface from which the modified illumination light exits as generally parallel light rays for incidence on the lenslet component.
- a first group of the lenslets have aspheric surfaces that are configured with a first focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field
- a second group of the lenslets have aspheric surfaces that are configured with a different second focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the far-out region with the narrow illumination field.
- all the lenslets have aspheric surfaces that are configured with the same focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field
- the lenslet component is further formed with a bypass region in which the incident light rays from the collimating lens bypass the lenslets to illuminate the target located in the far-out region with the narrow illumination field.
- the wide illumination field is preferably formed by the lenslets generally located at the middle region of the lenslet component, while the narrow illumination field is preferably formed by the lenslets generally located at the outer edge regions of the lenslet component.
- Still another aspect of the present disclosure relates to a method of illuminating and imaging illuminated targets to be read by image capture over an extended range of working distances.
- the method is performed by capturing return light with a near imager over a relatively wide imaging field of view from a target located in a close-in region of the range, by capturing return light with a far imager over a relatively narrow imaging field of view from a target located in a far-out region of the range, by optically modifying illumination light emitted by a single illumination light source shared by both the near and far imagers, and by simultaneously illuminating a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range.
- Reference numeral 30 in FIG. 1 generally identifies an ergonomic imaging reader configured as a gun-shaped housing having an upper barrel or body 32 and a lower handle 28 tilted rearwardly away from the body 32 at an angle of inclination, for example, fifteen degrees, relative to the vertical.
- a light-transmissive window 26 is located adjacent the front or nose of the body 32 and is preferably also tilted at an angle of inclination, for example, fifteen degrees, relative to the vertical.
- the imaging reader 30 is held in an operator's hand and used in a handheld mode in which a trigger 34 is manually depressed to initiate imaging of targets, especially bar code symbols, to be read in an extended range of working distances, for example, on the order of thirty to fifty feet, away from the window 26 . Housings of other configurations, as well as readers operated in the hands-free mode, could also be employed.
- an imaging module 10 is mounted in the reader 30 behind the window 26 and is operative, as described below, for illuminating and imaging illuminated targets to be read through the window 26 by image capture over an extended range of working distances away from the module 10 .
- a target may be located anywhere in a working range of distances between a close-in working distance (WD 1 ) and a far-out working distance (WD 2 ).
- WD 1 is either at, or about one-half inch away, from the window 26
- WD 2 is much further away, for example, about thirty to fifty feet away from the window 26 .
- the module 10 includes an imaging assembly that has a near imaging sensor or imager 12 , and a near imaging lens assembly 16 for capturing return light over a relatively wide imaging field of view 20 , e.g., about thirty degrees, from a target located in a close-in region of the range, e.g., from about one-half inch to about two feet away from the window 26 , and for projecting the captured return light onto the near imager 12 , as well as a far imaging sensor or imager 14 , and a far imaging lens assembly 18 for capturing return light over a relatively narrow imaging field of view 22 , e.g., about sixteen degrees, from a target located in a far-out region of the range, e.g., greater than about two feet away from the window 26 , and for projecting the captured return light onto the far imager 14 .
- a relatively wide imaging field of view 20 e.g., about thirty degrees
- a target located in a close-in region of the range e.g., from about one
- a first imager can read targets in an up-close region from about six inches to about two feet away from the window 26 ; a second imager can read targets in a mid-range region from about two feet to about ten feet away from the window 26 ; and a third imager can read targets in a far-range region from about ten feet to about fifty feet away from the window 26 .
- Each imager 12 , 14 is a solid-state device, for example, a CCD or a CMOS imager having a one-dimensional array of addressable image sensors or pixels arranged in a single, linear row, or preferably a two-dimensional array of such sensors arranged in mutually orthogonal rows and columns, preferably with an anamorphic field of view, and operative for detecting return light captured by the respective imaging lens assemblies 16 , 18 along respective imaging axes 24 , 36 through the window 26 .
- Each imaging lens assembly is advantageously a Cooke triplet, although other lens combinations can also be employed.
- an illuminating light assembly is also supported by the imaging module 10 and includes an illumination light source, e.g., a light emitting diode (LED) 40 , stationarily mounted on an optical axis 42 , and an illuminating lens assembly that includes a collimating convex lens 50 also stationarily mounted on the optical axis 42 , and a lenslet component 60 including an array of cells or lenslets 64 (see FIGS. 5-6 ) stationarily arranged in a plane that is generally perpendicular to the optical axis 42 .
- the stationary or fixed mounting of the components of the illuminating light assembly in the module 10 contrasts with known zooming mechanisms whose movable parts are subject to wear and tear, and slow response times, and produce objectionable noise.
- the imagers 12 , 14 and the LED 40 are operatively connected to a controller or microprocessor 80 operative for controlling the operation of these components.
- a memory 82 is connected and accessible to the microprocessor 80 .
- the microprocessor 80 is the same as the one used for processing the return light from the targets and for decoding the captured target images.
- the microprocessor 80 sends a command signal to energize the LED 40 for a short exposure time period, say 500 microseconds or less, and energizes and exposes the imagers 12 , 14 to collect the return light, e.g., illumination light and/or ambient light, from the target only during said exposure time period.
- a typical array needs about 18-33 milliseconds to acquire the entire target image and operates at a frame rate of about 30-60 frames per second.
- An aiming light assembly 84 including a laser and a diffractive or a refractive optical element, is also energized and controlled by the microprocessor 80 in those cases where it is desired to project an aiming pattern on the target prior to reading.
- the LED 40 and the near imager 12 are surface mounted on a printed circuit board (PCB) 86
- the far imager 14 and, optionally, the microprocessor 80 the memory 82 , and the aiming light assembly 84 , are surface mounted on another PCB 88 .
- the single illuminating light assembly is located between the imaging assemblies such that the illumination axis 42 is located between, and is generally parallel to, the imaging optical axes 24 , 36 and achieves a highly compact configuration on the order of 38 mm ⁇ 19 mm ⁇ 25 mm for the module.
- Other physical layouts for these components are also contemplated.
- FIGS. 3-4 illustrate two different embodiments of the LED 40 , the collimating convex lens 50 , and the lenslet component 60 of the illuminating light assembly of FIG. 2 .
- the collimating convex lens 50 in both FIGS. 3-4 is a positive lens having an input surface 52 on which the emitted illumination light from the LED 40 is incident, and an output surface 54 from which the modified illumination light exits as generally parallel light rays 56 for incidence on the lenslet component 60 .
- the collimating lens 50 helps to maximize on-axis gain, and is especially useful for far-range reading.
- the lenslets 64 of the lenslet component 50 in both FIGS. 3-4 are preferably arranged in mutually orthogonal rows and columns (see FIG. 5 ) and are commonly molded of a one-piece construction, preferably of a light-transmissive plastic material.
- the lenslets 64 have individual input aspherical surfaces 68 on which the collimated illumination light rays 56 are incident, and individual output aspherical surfaces 70 for simultaneously, i.e., non-sequentially, illuminating both the wide and the narrow illumination fields.
- Each aspherical surface can have two radii of curvature in the horizontal and vertical directions.
- the size for each lenslet 64 is typically within 1 ⁇ 1 mm (square or rectangular) and the center thickness for each lenslet 64 is around 1.5 mm.
- the surfaces 68 , 70 are optical quality grade surfaces with a high aspheric coefficient.
- the surfaces 68 , 70 could be symmetric or non-symmetric about the center optical axis of each lenslet 64 .
- the optical property of both surfaces 68 , 70 and the respective center thickness determine the angular spread of the illumination field coming out from that lenslet 64 .
- a first group (type A) of the lenslets 64 generally located at the middle region of the lenslet component 60 are configured with a first focal length to optically modify the incident light rays 56 from the collimating lens 50 to illuminate the target located in the close-in region with the wide illumination field
- a second group (type B) of the lenslets 64 generally located at an outer peripheral annular edge region of the lenslet component 60 are configured with a different second focal length to optically modify the incident light rays 56 from the collimating lens 50 to illuminate the target located in the far-out region with the narrow illumination field.
- all the lenslets 64 are configured with the same focal length to optically modify the incident light rays 56 from the collimating lens 50 to illuminate the target located in the close-in region with the wide illumination field.
- the lenslet component 60 has a bypass region 62 in which the incident light rays 56 from the collimating lens 50 bypass the lenslets 64 to illuminate the target located in the far-out region with the narrow illumination field.
- the bypass region 62 can, in its simplest form, be a light-transmissive region with no optical power.
- the wide illumination field is preferably formed by the lenslets 64 generally located at the middle region of the lenslet component 60
- the narrow illumination field is preferably formed by the bypass region 62 generally located at the outer edge regions of the lenslet component 60 .
- the simultaneous, non-sequential, illumination of the wide and narrow illumination fields avoids the aforementioned flickering problem when zooming or switching between different illumination patterns in the known art.
- the superposition of the wide and narrow illumination fields can cause the illumination light distribution to be non-uniform across the target. If a more uniform illumination light distribution is desired, then some of the lenslets 64 may be configured with different optical properties than the remaining lenslets 64 in order to shape the illumination light distribution as desired.
- the location of the lenslet component 60 relative to the collimating lens 50 , as well as to the window 26 , can be axially and/or radially adjusted, if necessary, to avoid reflections of the illumination light back to either imager 12 , 14 .
- an illumination light ray 72 is reflected off the window 26 as a reflected ray 74
- the reflected ray 74 will not enter the wide imaging field of view 20 of the near imager 12 .
- any stray illumination light is reliably prevented from degrading reading performance.
- the collimating lens 50 need not be a convex lens as best illustrated in FIGS. 3-4 , but could also be a gradient index lens 76 as shown in FIG. 8 .
- a gradient index lens its index of refraction increases in a radial direction away from the optical axis 42 . Otherwise, the embodiment of FIG. 8 is essentially the same as described above for FIG. 4 .
- FIG. 9 discloses another version of a lenslet component 80 having an array of lenslets 86 bounded by individual input aspherical surfaces 82 on which the collimated illumination light rays 56 are incident, and individual output aspherical surfaces 84 for simultaneously, i.e., non-sequentially, illuminating both the wide and the narrow illumination fields, as described above.
- the surfaces 82 , 84 of the lenlets 86 shown in FIG. 9 are not. Instead, the surfaces 84 are shifted relative to the surfaces 82 .
- the vertices between adjacent surfaces 82 are not aligned with the vertices between adjacent surfaces 84 and, indeed, are shifted by a distance D.
- This feature is used for directing the illumination light in a desired direction that is other than perpendicular relative to the window 26 , and is especially desirable to reduce the parallax between the wide illumination field and the near imager when reading targets located in the close-in region where the parallax effect is more prominent.
- This is shown in FIG. 10 , wherein the lenslet component 80 directs the illumination light along a steering axis 88 , which is inclined relative to the optical axis 42 .
- the wide illumination field substantially overlaps the wide imaging field of view 20 of the near imager 12 .
- a includes . . . a,” or “contains . . . a,” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, or contains the element.
- the terms “a” and “an” are defined as one or more unless explicitly stated otherwise herein.
- the terms “substantially,” “essentially,” “approximately,” “about,” or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art, and in one non-limiting embodiment the term is defined to be within 10%, in another embodiment within 5%, in another embodiment within 1%, and in another embodiment within 0.5%.
- the term “coupled” as used herein is defined as connected, although not necessarily directly and not necessarily mechanically.
- a device or structure that is “configured” in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
- processors such as microprocessors, digital signal processors, customized processors, and field programmable gate arrays (FPGAs), and unique stored program instructions (including both software and firmware) that control the one or more processors to implement, in conjunction with certain non-processor circuits, some, most, or all of the functions of the method and/or apparatus described herein.
- processors or “processing devices” such as microprocessors, digital signal processors, customized processors, and field programmable gate arrays (FPGAs), and unique stored program instructions (including both software and firmware) that control the one or more processors to implement, in conjunction with certain non-processor circuits, some, most, or all of the functions of the method and/or apparatus described herein.
- FPGAs field programmable gate arrays
- unique stored program instructions including both software and firmware
- an embodiment can be implemented as a computer-readable storage medium having computer readable code stored thereon for programming a computer (e.g., comprising a processor) to perform a method as described and claimed herein.
- Examples of such computer-readable storage mediums include, but are not limited to, a hard disk, a CD-ROM, an optical storage device, a magnetic storage device, a ROM (Read Only Memory), a PROM (Programmable Read Only Memory), an EPROM (Erasable Programmable Read Only Memory), an EEPROM (Electrically Erasable Programmable Read Only Memory) and a Flash memory.
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Abstract
Description
- The present invention relates generally to an imaging module and an imaging reader for, and a method of, illuminating and imaging targets to be read over an extended range of working distances.
- Solid-state imaging systems or imaging readers have been used, in both handheld and/or hands-free modes of operation, to electro-optically read targets, such as one- and two-dimensional bar code symbol targets, and/or non-symbol targets, such as documents. A handheld imaging reader includes a housing having a handle held by an operator, and an imaging module, also known as a scan engine, supported by the housing and aimed by the operator at a target during reading. The imaging module includes an imaging assembly having a solid-state imager or imaging sensor with an array of photocells or light sensors, which correspond to image elements or pixels in an imaging field of view of the imager, and an imaging lens assembly for capturing return light scattered and/or reflected from the target being imaged, and for projecting the return light onto the array to initiate capture of an image of the target. Such an imager may include a one- or two-dimensional charge coupled device (CCD) or a complementary metal oxide semiconductor (CMOS) device and associated circuits for producing and processing electronic signals corresponding to a one- or two-dimensional array of pixel data over the imaging field of view. In order to increase the amount of the return light captured by the array, for example, in dimly lit environments, the imaging module generally also includes an illuminating light assembly for illuminating the target with illumination light in an illumination pattern for reflection and scattering from the target.
- In some applications, for example, in warehouses having targets on products located on high shelves, it is necessary that such targets be capable of being read by the reader at an extended range of working distances, for example, on the order of thirty to fifty feet, away from the reader. For this purpose, it is known to employ two imagers: a so-called near imager or camera to image close-in targets over a relatively wide imaging field of view, and a so-called far imager or camera to image far-out targets over a relatively narrow imaging field of view. It is also known to employ two illuminating light assemblies, each customized for each imager. For example, the illuminating light assembly for the far-out targets generally illuminates such far-out targets with more intense, brighter illumination light as compared to the illuminating light assembly for the close-in targets. It is further known to employ zoom-type or liquid crystal-based illumination mechanisms to sequentially illuminate targets at different working distances from the reader.
- Although generally satisfactory for its intended purpose, the known use of two imagers and two illuminating light assemblies, as well as the known use of zoom-type or liquid crystal-based illumination mechanisms, increases the size, cost, electrical power consumption, and complexity of the imaging module, and, in turn, of the overall reader. Sequential switching between illuminating light assemblies, and zooming between working distances, can cause the illumination patterns to appear to flicker and can, in some cases, annoy the operators of the readers, as well as bother nearby bystanders or consumers. Zoom response times can be slow. Any mechanical zoom part is subject to wear and tear and can produce undesirable noise. Stray illumination light from the illuminating light assemblies may, sometimes, interfere with the operation of the imaging assembly, which can cause reading performance to deteriorate.
- Accordingly, there is a need to reduce the size, cost, electrical power consumption, and complexity of the imaging module and of the overall reader, to avoid flickering illumination light patterns, to improve response times, to avoid wear and tear from moving parts, and to prevent stray illumination light from degrading reading performance.
- The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, together with the detailed description below, are incorporated in and form part of the specification, and serve to further illustrate embodiments of concepts that include the claimed invention, and explain various principles and advantages of those embodiments.
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FIG. 1 is a side elevational view of a portable imaging reader operative for illuminating targets over an extended range of working distances in accordance with this invention. -
FIG. 2 is a schematic diagram of various components, including imaging and illuminating light assemblies, of the reader ofFIG. 1 . -
FIG. 3 is an enlarged side sectional view depicting operation of components of the illuminating light assembly ofFIG. 2 in accordance with one embodiment of this invention. -
FIG. 4 is an enlarged side sectional view depicting operation of components of the illuminating light assembly ofFIG. 2 in accordance with another embodiment of this invention. -
FIG. 5 is an elevational view of a lenslet array component of the illuminating light assembly ofFIG. 2 in accordance with one embodiment of this invention. -
FIG. 6 is a sectional view of the lenslet array component ofFIG. 5 . -
FIG. 7 is a view analogous toFIG. 2 , but showing the reduction or elimination of stray illumination light from the illuminating light assembly from entering the field of view of the imaging assembly. -
FIG. 8 is a view analogous toFIG. 4 in accordance with still another embodiment of the illuminating light assembly of this invention. -
FIG. 9 is a view analogous toFIG. 4 in accordance with another embodiment of the lenslet array component of this invention. -
FIG. 10 is a view analogous toFIG. 2 , but showing the steering of the wide illumination field to substantially overlap the wide imaging field of view of the imaging assembly. - Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions and locations of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of embodiments of the present invention.
- The system and method components have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
- One aspect of the present disclosure relates to an imaging module, also known as a scan engine, for illuminating and imaging illuminated targets to be read by image capture over an extended range of working distances away from the module. Another aspect of the present disclosure relates to an imaging reader having a housing for supporting the imaging module, and a light-transmissive window on the housing. In both aspects, the imaging module comprises an imaging assembly including a plurality of solid-state imagers, each having an imaging array of image sensors, and an imaging lens assembly for capturing return light over an imaging field of view from a target, and for projecting the captured return light onto the respective imaging array. One of the imagers is a near imager or camera for capturing the return light over a relatively wide imaging field of view from a target located in a close-in region of the range. Another of the imagers is a far imager or camera for capturing the return light over a relatively narrow imaging field of view from a target located in a far-out region of the range.
- The imaging module further comprises a single illuminating light assembly for shared use by both the near and far imagers. Preferably, the single illuminating light assembly is located between the near and far imagers. The single illuminating light assembly includes an illumination light source, preferably a light emitting diode (LED), for emitting illumination light, and an illuminating lens assembly for optically modifying the emitted illumination light, and for simultaneously illuminating a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range. In accordance with this disclosure, the use of a single illuminating light assembly for simultaneously generating wide and narrow illumination fields decreases the size, cost, electrical power consumption, and complexity of the imaging module, and, in turn, of the overall reader.
- In a preferred construction, the LED is stationarily mounted on an optical axis, and the illuminating lens assembly includes a collimating lens that is also stationarily mounted on the optical axis, and a lenslet component including an array of lenslets that is stationarily arranged in a plane that is generally perpendicular to the optical axis. The collimating lens constitutes a convex lens or a gradient lens, either having an input surface on which the emitted illumination light is incident, and an output surface from which the modified illumination light exits as generally parallel light rays for incidence on the lenslet component. In one embodiment, a first group of the lenslets have aspheric surfaces that are configured with a first focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field, and a second group of the lenslets have aspheric surfaces that are configured with a different second focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the far-out region with the narrow illumination field. In another embodiment, all the lenslets have aspheric surfaces that are configured with the same focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field, and the lenslet component is further formed with a bypass region in which the incident light rays from the collimating lens bypass the lenslets to illuminate the target located in the far-out region with the narrow illumination field. The wide illumination field is preferably formed by the lenslets generally located at the middle region of the lenslet component, while the narrow illumination field is preferably formed by the lenslets generally located at the outer edge regions of the lenslet component.
- Still another aspect of the present disclosure relates to a method of illuminating and imaging illuminated targets to be read by image capture over an extended range of working distances. The method is performed by capturing return light with a near imager over a relatively wide imaging field of view from a target located in a close-in region of the range, by capturing return light with a far imager over a relatively narrow imaging field of view from a target located in a far-out region of the range, by optically modifying illumination light emitted by a single illumination light source shared by both the near and far imagers, and by simultaneously illuminating a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range.
-
Reference numeral 30 inFIG. 1 generally identifies an ergonomic imaging reader configured as a gun-shaped housing having an upper barrel orbody 32 and alower handle 28 tilted rearwardly away from thebody 32 at an angle of inclination, for example, fifteen degrees, relative to the vertical. A light-transmissive window 26 is located adjacent the front or nose of thebody 32 and is preferably also tilted at an angle of inclination, for example, fifteen degrees, relative to the vertical. Theimaging reader 30 is held in an operator's hand and used in a handheld mode in which atrigger 34 is manually depressed to initiate imaging of targets, especially bar code symbols, to be read in an extended range of working distances, for example, on the order of thirty to fifty feet, away from thewindow 26. Housings of other configurations, as well as readers operated in the hands-free mode, could also be employed. - As schematically shown in
FIG. 2 , animaging module 10 is mounted in thereader 30 behind thewindow 26 and is operative, as described below, for illuminating and imaging illuminated targets to be read through thewindow 26 by image capture over an extended range of working distances away from themodule 10. A target may be located anywhere in a working range of distances between a close-in working distance (WD1) and a far-out working distance (WD2). In a preferred embodiment, WD1 is either at, or about one-half inch away, from thewindow 26, and WD2 is much further away, for example, about thirty to fifty feet away from thewindow 26. Themodule 10 includes an imaging assembly that has a near imaging sensor orimager 12, and a nearimaging lens assembly 16 for capturing return light over a relatively wide imaging field ofview 20, e.g., about thirty degrees, from a target located in a close-in region of the range, e.g., from about one-half inch to about two feet away from thewindow 26, and for projecting the captured return light onto thenear imager 12, as well as a far imaging sensor orimager 14, and a farimaging lens assembly 18 for capturing return light over a relatively narrow imaging field ofview 22, e.g., about sixteen degrees, from a target located in a far-out region of the range, e.g., greater than about two feet away from thewindow 26, and for projecting the captured return light onto thefar imager 14. Although only two 12, 14 and two imaging lens assemblies 16, 18 have been illustrated, it will be understood that more than two can be provided in theimagers module 10. For example, a first imager can read targets in an up-close region from about six inches to about two feet away from thewindow 26; a second imager can read targets in a mid-range region from about two feet to about ten feet away from thewindow 26; and a third imager can read targets in a far-range region from about ten feet to about fifty feet away from thewindow 26. - Each
12, 14 is a solid-state device, for example, a CCD or a CMOS imager having a one-dimensional array of addressable image sensors or pixels arranged in a single, linear row, or preferably a two-dimensional array of such sensors arranged in mutually orthogonal rows and columns, preferably with an anamorphic field of view, and operative for detecting return light captured by the respective imaging lens assemblies 16, 18 alongimager 24, 36 through therespective imaging axes window 26. Each imaging lens assembly is advantageously a Cooke triplet, although other lens combinations can also be employed. - As also shown in
FIG. 2 , an illuminating light assembly is also supported by theimaging module 10 and includes an illumination light source, e.g., a light emitting diode (LED) 40, stationarily mounted on anoptical axis 42, and an illuminating lens assembly that includes acollimating convex lens 50 also stationarily mounted on theoptical axis 42, and alenslet component 60 including an array of cells or lenslets 64 (seeFIGS. 5-6 ) stationarily arranged in a plane that is generally perpendicular to theoptical axis 42. The stationary or fixed mounting of the components of the illuminating light assembly in themodule 10 contrasts with known zooming mechanisms whose movable parts are subject to wear and tear, and slow response times, and produce objectionable noise. - As further shown in
FIG. 2 , the 12, 14 and theimagers LED 40 are operatively connected to a controller ormicroprocessor 80 operative for controlling the operation of these components. Amemory 82 is connected and accessible to themicroprocessor 80. Preferably, themicroprocessor 80 is the same as the one used for processing the return light from the targets and for decoding the captured target images. In operation, themicroprocessor 80 sends a command signal to energize theLED 40 for a short exposure time period, say 500 microseconds or less, and energizes and exposes the 12, 14 to collect the return light, e.g., illumination light and/or ambient light, from the target only during said exposure time period. A typical array needs about 18-33 milliseconds to acquire the entire target image and operates at a frame rate of about 30-60 frames per second. An aimingimagers light assembly 84, including a laser and a diffractive or a refractive optical element, is also energized and controlled by themicroprocessor 80 in those cases where it is desired to project an aiming pattern on the target prior to reading. - As still further shown in
FIG. 2 , theLED 40 and thenear imager 12 are surface mounted on a printed circuit board (PCB) 86, and thefar imager 14, and, optionally, themicroprocessor 80 thememory 82, and the aiminglight assembly 84, are surface mounted on anotherPCB 88. The single illuminating light assembly is located between the imaging assemblies such that theillumination axis 42 is located between, and is generally parallel to, the imaging 24, 36 and achieves a highly compact configuration on the order of 38 mm×19 mm×25 mm for the module. Other physical layouts for these components are also contemplated.optical axes -
FIGS. 3-4 illustrate two different embodiments of theLED 40, the collimatingconvex lens 50, and thelenslet component 60 of the illuminating light assembly ofFIG. 2 . The collimatingconvex lens 50 in bothFIGS. 3-4 is a positive lens having aninput surface 52 on which the emitted illumination light from theLED 40 is incident, and anoutput surface 54 from which the modified illumination light exits as generally parallel light rays 56 for incidence on thelenslet component 60. The collimatinglens 50 helps to maximize on-axis gain, and is especially useful for far-range reading. Thelenslets 64 of thelenslet component 50 in bothFIGS. 3-4 are preferably arranged in mutually orthogonal rows and columns (seeFIG. 5 ) and are commonly molded of a one-piece construction, preferably of a light-transmissive plastic material. - As best seen in
FIG. 6 , thelenslets 64 have individual inputaspherical surfaces 68 on which the collimated illumination light rays 56 are incident, and individual outputaspherical surfaces 70 for simultaneously, i.e., non-sequentially, illuminating both the wide and the narrow illumination fields. Each aspherical surface can have two radii of curvature in the horizontal and vertical directions. The size for eachlenslet 64 is typically within 1×1 mm (square or rectangular) and the center thickness for eachlenslet 64 is around 1.5 mm. The 68, 70 are optical quality grade surfaces with a high aspheric coefficient. Thesurfaces 68, 70 could be symmetric or non-symmetric about the center optical axis of eachsurfaces lenslet 64. The optical property of both 68, 70 and the respective center thickness determine the angular spread of the illumination field coming out from thatsurfaces lenslet 64. - In
FIG. 3 , a first group (type A) of thelenslets 64 generally located at the middle region of thelenslet component 60 are configured with a first focal length to optically modify the incident light rays 56 from the collimatinglens 50 to illuminate the target located in the close-in region with the wide illumination field, and a second group (type B) of thelenslets 64 generally located at an outer peripheral annular edge region of thelenslet component 60 are configured with a different second focal length to optically modify the incident light rays 56 from the collimatinglens 50 to illuminate the target located in the far-out region with the narrow illumination field. - In
FIG. 4 , all thelenslets 64 are configured with the same focal length to optically modify the incident light rays 56 from the collimatinglens 50 to illuminate the target located in the close-in region with the wide illumination field. In addition, thelenslet component 60 has abypass region 62 in which the incident light rays 56 from the collimatinglens 50 bypass thelenslets 64 to illuminate the target located in the far-out region with the narrow illumination field. Thebypass region 62 can, in its simplest form, be a light-transmissive region with no optical power. As before, the wide illumination field is preferably formed by thelenslets 64 generally located at the middle region of thelenslet component 60, while the narrow illumination field is preferably formed by thebypass region 62 generally located at the outer edge regions of thelenslet component 60. - The simultaneous, non-sequential, illumination of the wide and narrow illumination fields avoids the aforementioned flickering problem when zooming or switching between different illumination patterns in the known art. The superposition of the wide and narrow illumination fields can cause the illumination light distribution to be non-uniform across the target. If a more uniform illumination light distribution is desired, then some of the
lenslets 64 may be configured with different optical properties than the remaininglenslets 64 in order to shape the illumination light distribution as desired. - The location of the
lenslet component 60 relative to thecollimating lens 50, as well as to thewindow 26, can be axially and/or radially adjusted, if necessary, to avoid reflections of the illumination light back to either 12, 14. As shown inimager FIG. 7 , if anillumination light ray 72 is reflected off thewindow 26 as a reflectedray 74, then the reflectedray 74 will not enter the wide imaging field ofview 20 of thenear imager 12. Thus, any stray illumination light is reliably prevented from degrading reading performance. - The collimating
lens 50 need not be a convex lens as best illustrated inFIGS. 3-4 , but could also be agradient index lens 76 as shown inFIG. 8 . In a gradient index lens, its index of refraction increases in a radial direction away from theoptical axis 42. Otherwise, the embodiment ofFIG. 8 is essentially the same as described above forFIG. 4 . -
FIG. 9 discloses another version of alenslet component 80 having an array oflenslets 86 bounded by individual inputaspherical surfaces 82 on which the collimated illumination light rays 56 are incident, and individual outputaspherical surfaces 84 for simultaneously, i.e., non-sequentially, illuminating both the wide and the narrow illumination fields, as described above. However, in contrast to thelenslet component 60 ofFIG. 6 wherein the 68, 70 of thesurfaces lenlets 64 are mirror symmetrical, the 82, 84 of thesurfaces lenlets 86 shown inFIG. 9 are not. Instead, thesurfaces 84 are shifted relative to thesurfaces 82. - Put another way, the vertices between
adjacent surfaces 82 are not aligned with the vertices betweenadjacent surfaces 84 and, indeed, are shifted by a distance D. This feature is used for directing the illumination light in a desired direction that is other than perpendicular relative to thewindow 26, and is especially desirable to reduce the parallax between the wide illumination field and the near imager when reading targets located in the close-in region where the parallax effect is more prominent. This is shown inFIG. 10 , wherein thelenslet component 80 directs the illumination light along a steeringaxis 88, which is inclined relative to theoptical axis 42. The wide illumination field substantially overlaps the wide imaging field ofview 20 of thenear imager 12. - In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings.
- The benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential features or elements of any or all the claims. The invention is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
- Moreover in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” “has,” “having,” “includes,” “including,” “contains,” “containing,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements, but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a,” “has . . . a,” “includes . . . a,” or “contains . . . a,” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, or contains the element. The terms “a” and “an” are defined as one or more unless explicitly stated otherwise herein. The terms “substantially,” “essentially,” “approximately,” “about,” or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art, and in one non-limiting embodiment the term is defined to be within 10%, in another embodiment within 5%, in another embodiment within 1%, and in another embodiment within 0.5%. The term “coupled” as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is “configured” in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
- It will be appreciated that some embodiments may be comprised of one or more generic or specialized processors (or “processing devices”) such as microprocessors, digital signal processors, customized processors, and field programmable gate arrays (FPGAs), and unique stored program instructions (including both software and firmware) that control the one or more processors to implement, in conjunction with certain non-processor circuits, some, most, or all of the functions of the method and/or apparatus described herein. Alternatively, some or all functions could be implemented by a state machine that has no stored program instructions, or in one or more application specific integrated circuits (ASICs), in which each function or some combinations of certain of the functions are implemented as custom logic. Of course, a combination of the two approaches could be used.
- Moreover, an embodiment can be implemented as a computer-readable storage medium having computer readable code stored thereon for programming a computer (e.g., comprising a processor) to perform a method as described and claimed herein. Examples of such computer-readable storage mediums include, but are not limited to, a hard disk, a CD-ROM, an optical storage device, a magnetic storage device, a ROM (Read Only Memory), a PROM (Programmable Read Only Memory), an EPROM (Erasable Programmable Read Only Memory), an EEPROM (Electrically Erasable Programmable Read Only Memory) and a Flash memory. Further, it is expected that one of ordinary skill, notwithstanding possibly significant effort and many design choices motivated by, for example, available time, current technology, and economic considerations, when guided by the concepts and principles disclosed herein, will be readily capable of generating such software instructions and programs and ICs with minimal experimentation.
- The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
Claims (20)
Priority Applications (6)
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| US14/278,413 US9185306B1 (en) | 2014-05-15 | 2014-05-15 | Imaging module and reader for, and method of, illuminating and imaging targets to be read over an extended range of working distances |
| GB1620648.4A GB2540919B (en) | 2014-05-15 | 2015-05-13 | Imaging module and reader for, and method of, illuminating and imaging targets to be read over an extended range of working distances |
| CN201580025082.8A CN106462721B (en) | 2014-05-15 | 2015-05-13 | Imaging module and reader and method for illuminating and imaging a target to be read over an extended working distance range |
| DE112015002290.2T DE112015002290B4 (en) | 2014-05-15 | 2015-05-13 | IMAGE MODULE, READER AND METHOD FOR ILLUMINATING AND IMAGING TARGETS TO BE READ OVER AN EXTENDED RANGE OF WORKING DISTANCES |
| GB2020665.2A GB2587580A (en) | 2014-05-15 | 2015-05-13 | Imaging module and reader for, and method of, illuminating and imaging targets to be read over an extended range of working distances |
| PCT/US2015/030462 WO2015175592A1 (en) | 2014-05-15 | 2015-05-13 | Imaging module and reader for, and method of, illuminating and imaging targets to be read over an extended range of working distances |
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| US14/278,413 US9185306B1 (en) | 2014-05-15 | 2014-05-15 | Imaging module and reader for, and method of, illuminating and imaging targets to be read over an extended range of working distances |
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| CN (1) | CN106462721B (en) |
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| US10491790B2 (en) | 2016-03-22 | 2019-11-26 | Symbol Technologies, Llc | Imaging module and reader for, and method of, variably illuminating targets to be read by image capture over a range of working distances |
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| GB2565247B (en) * | 2016-05-26 | 2022-02-09 | Symbol Technologies Llc | Arrangement for, and method of, determining a target distance and adjusting reading parameters of an imaging reader based on target distance |
| US11009347B2 (en) | 2016-05-26 | 2021-05-18 | Symbol Technologies, Llc | Arrangement for, and method of, determining a distance to a target to be read by image capture over a range of working distances |
| US9800749B1 (en) | 2016-06-01 | 2017-10-24 | Symbol Technologies, Llc | Arrangement for, and method of, expeditiously adjusting reading parameters of an imaging reader based on target distance |
| US9798912B1 (en) * | 2016-09-26 | 2017-10-24 | Symbol Technologies, Llc | Imaging module and reader for, and method of, reading targets by image capture with a substantially constant resolution over an extended range of working distances |
| US10515246B2 (en) * | 2017-03-10 | 2019-12-24 | Cognex Corporation | Code reader with extended reading range |
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- 2015-05-13 CN CN201580025082.8A patent/CN106462721B/en active Active
- 2015-05-13 GB GB2020665.2A patent/GB2587580A/en not_active Withdrawn
- 2015-05-13 WO PCT/US2015/030462 patent/WO2015175592A1/en not_active Ceased
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| US10154202B2 (en) * | 2014-10-15 | 2018-12-11 | Samsung Electronics Co., Ltd. | Apparatus for illuminating a scene and control method thereof |
| US20180149751A1 (en) * | 2015-06-03 | 2018-05-31 | Heptagon Micro Optics Pte. Ltd. | Optoelectronic module operable for distance measurements |
| US10488518B2 (en) * | 2015-06-03 | 2019-11-26 | Ams Sensors Singapore Pte. Ltd. | Optoelectronic module operable for distance measurements |
| WO2019182668A1 (en) * | 2018-03-22 | 2019-09-26 | Symbol Technologies, Llc | Aiming light patterns for use with barcode readers and devices systems and methods associated |
| US10803265B2 (en) | 2018-03-22 | 2020-10-13 | Symbol Technologies, Llc | Aiming light patterns for use with barcode readers and devices systems and methods associated therewith |
| GB2585146A (en) * | 2018-03-22 | 2020-12-30 | Symbol Technologies Llc | Aiming light patterns for use with barcode readers and devices systems and methods associated |
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| US9185306B1 (en) | 2015-11-10 |
| GB2587580A (en) | 2021-03-31 |
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| GB2540919A (en) | 2017-02-01 |
| CN106462721B (en) | 2019-06-04 |
| GB201620648D0 (en) | 2017-01-18 |
| WO2015175592A1 (en) | 2015-11-19 |
| DE112015002290T5 (en) | 2017-03-16 |
| CN106462721A (en) | 2017-02-22 |
| GB202020665D0 (en) | 2021-02-10 |
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