US20150247325A1 - Heated roof panel - Google Patents
Heated roof panel Download PDFInfo
- Publication number
- US20150247325A1 US20150247325A1 US14/711,603 US201514711603A US2015247325A1 US 20150247325 A1 US20150247325 A1 US 20150247325A1 US 201514711603 A US201514711603 A US 201514711603A US 2015247325 A1 US2015247325 A1 US 2015247325A1
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- United States
- Prior art keywords
- panel
- heated
- roof
- locking portion
- insert
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 239000004020 conductor Substances 0.000 claims abstract 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 230000000295 complement effect Effects 0.000 claims 1
- 238000005253 cladding Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 210000003195 fascia Anatomy 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920006370 Kynar Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/10—Snow traps ; Removing snow from roofs; Snow melters
- E04D13/103—De-icing devices or snow melters
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/10—Snow traps ; Removing snow from roofs; Snow melters
- E04D13/106—Snow removing devices
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
- E04H9/16—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate against adverse conditions, e.g. extreme climate, pests
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2214/00—Aspects relating to resistive heating, induction heating and heating using microwaves, covered by groups H05B3/00, H05B6/00
- H05B2214/02—Heaters specially designed for de-icing or protection against icing
Definitions
- the field of this disclosure relates to heating devices, particularly to heated roof panels that inhibit snow and ice from building up on roofs of buildings.
- FIG. 1 is a fragmentary perspective view of a roof panel, according to one embodiment, for heating a portion of a roof.
- FIG. 2 is fragmentary perspective view of another embodiment of a roof panel, oriented as if it were installed on a roof.
- FIG. 3 is a fragmentary perspective of another embodiment of a roof panel, including a heated insert.
- FIG. 4A is a cross-sectional view of one embodiment of a heated insert.
- FIG. 4B is a cross-sectional view of a second embodiment of a heated insert.
- FIG. 4C is a cross-sectional view of a third embodiment of a heated insert.
- FIG. 5A is an assembled view of a heated roof panel.
- FIG. 5B is an exploded view of the heated roof panel of FIG. 5A .
- FIG. 6 is an exploded view of another embodiment of a heated roof panel.
- FIG. 7A is an exploded view of an embodiment of a heated roof panel including a drip edge.
- FIG. 7B is an assembled view of the heated roof panel of FIG. 7A .
- FIG. 8A is an exploded view of a heated roof panel configured for use in a roof valley.
- FIG. 8B is an assembled view of the heated roof panel of FIG. 8A .
- FIG. 9 is an exploded view of a heated snowfence assembly.
- FIG. 10 is a cover configured for use with a heated roof system.
- FIG. 11 is an end cap configured for use with a heated roof system.
- Heated roof panels may be configured with inserts and cladding configured to protect the components of the system and transfer heat to snow, ice, or water on a roof.
- panels may be designed as part of an expandable system, with multiple panels configured to be installed to cover a portion of a roof.
- panels may be configured such that outer portions of the panels create a sealed cladding system, which may be configured to reduce the potential for leaks.
- phrases “connected to,” “coupled to,” and “in communication with” refer to any form of interaction between two or more entities, including mechanical, electrical, magnetic, electromagnetic, fluid, and thermal interaction.
- Two components may be coupled to each other even though they are not in direct contact with each other.
- two components may be coupled to each other through an intermediate component.
- FIG. 1 is a fragmentary perspective view of a roof panel 100 , according to one embodiment, for heating a portion of a roof.
- the illustrated roof panel 100 comprises a bottom member 110 coupled to a top member 120 .
- a cavity 130 is present between the bottom member 110 and the top member 120 .
- a heated insert (not shown in FIG. 1 ) may be configured to be disposed within the cavity 130 .
- the roof panel 100 may be coupled to a roof (not shown) by fastening the bottom member 110 to a portion of the roof.
- the bottom member 110 may be disposed substantially flat along the roof and may be coupled to the roof through any means, including adhesives, nails, screws, clips, and so on.
- the bottom member 110 may further be configured with one or more ridges 112 .
- Such ridges 112 may provide support and rigidity to the roof panel 100 .
- the ridge 112 may transfer a load placed on the top member 120 of the roof panel 100 to the bottom member 110 and then to the roof.
- the ridge 112 may prevent the top member 120 from buckling or crushing when it is stepped on.
- the top member 120 may be configured with an upper locking portion 124 configured to couple the top member 120 to an upper locking portion 114 of the bottom member 110 . Similarly, the top member 120 may further be coupled to the bottom member 110 by a lower locking portion 126 of the top member 120 and a lower locking portion 116 of the bottom member 110 .
- the roof panel 100 may be configured such that any and all points at which the roof panel 100 is pierced by an attachment component (such as a screw or a nail) are covered by a portion of the roof panel 100 .
- an attachment component such as a screw or a nail
- the bottom member 110 of a roof panel 100 may be coupled to the roof by roofing nails.
- the top member 120 may be configured to cover the top surface of the bottom member 110 , thereby also covering each roofing nail.
- the upper locking portions 114 , 124 and the lower locking portions 116 , 126 may then be utilized to couple the top member 120 to the bottom member 110 without piercing the top member 120 .
- the roof panel 100 may be designed as a sealed unit.
- attachment points in the bottom member 110 may still be sealed (though use of silicone, tar, rubber washers, and so on) notwithstanding the sealing effect of the top member 120 .
- a roof panel 100 may also comprise a drip edge component 105 .
- the drip edge component 105 may be configured to couple to the roof under the bottom member 110 .
- attachment components such as nails, may extend from the top surface of the bottom member 110 , through both the bottom member 110 and a portion of the drip edge component 105 and into the roof.
- the drip edge component 105 may be configured to allow the roof panel 100 to work in connection with other roofing components such as fascia, rain gutters, and so on.
- FIG. 2 is a fragmentary perspective view of another embodiment roof panel 200 that can, in certain respects, resemble components of the roof panel 100 described in connection with FIG. 1 above. It will be appreciated that all the illustrated embodiments may have analogous features. Accordingly, like features are designated with like reference numerals, with the leading digits incremented to “2.” (For instance, the roof panel is designated “ 100 ” in FIG. 1 and an analogous roof panel is designated “ 200 ” in FIG. 2 .) Relevant disclosure set forth above regarding similarly identified features thus may not be repeated hereafter. Moreover, specific features of the roof panel and related components shown in FIG. 2 may not be shown or identified by a reference numeral in the drawings or specifically discussed in the written description that follows.
- FIG. 2 is another embodiment of a roof panel 200 , oriented as if it were installed on a roof.
- roof panel 200 is comprised of a bottom member 210 and a top member 220 coupled to each other by upper locking portions 214 , 224 and lower locking portions 216 , 226 .
- the bottom member 210 includes a ridge 212 .
- the roof panel 200 also comprises a cavity 230 disposed between the top member 220 and the bottom member 210 . Further, the roof panel 200 includes a drip edge component 205 .
- the drip edge component 205 may be configured to allow the roof panel 200 to work in connection with other roofing components.
- FIG. 2 illustrates a rain gutter 50 disposed such that water running off the top member 220 and onto the drip edge component 205 will fall into the rain gutter 50 .
- Providing a drip edge component 205 as part of the roof panel 200 may enable the roof panel 200 to function in connection with other components without the need to couple such components in a manner that would pierce the top member 220 of the roof panel 200 .
- the drip edge component 205 may function to allow the roof panel 200 to interface with roofing components such as rain gutters 50 or fascia (not shown).
- the roof panel 200 may be configured to be heated.
- the cavity 230 may be configured to receive a heating element such as heating coils, hydronic tubing, or other components that may further be configured to accommodate heating elements.
- the roof panel 200 may be configured with more than one such cavity 230 .
- Heat generated, transferred, or stored in elements disposed with the cavity 230 may then be transferred to the other components of the roof panel 200 , including the top member 220 .
- Heating the top member 220 may be configured to remove snow or ice build-up on the panel, or to prevent water on the panel from freezing at all.
- snow 70 is shown on a portion of the top member 220 . Heat generated, transferred, or stored within the cavity may be used to melt the snow 70 as described above.
- FIG. 3 is a fragmentary perspective of another embodiment of a roof panel 300 , including a heated insert 340 .
- roof panel 300 is comprised of a bottom member 310 and a top member 320 coupled to each other by upper locking portions 314 , 324 and lower locking portions 316 , 326 .
- the bottom member 310 includes a ridge 312 .
- the roof panel 300 also comprises a cavity 330 disposed between the top member 320 and the bottom member 310 . Further, the roof panel 300 includes a drip edge component 305 .
- the heated insert 340 is disposed within the cavity 330 .
- the heated insert 340 may be part of a system configured to generate, transfer, or store heat.
- the heated insert 340 may thus transfer heat to other components of the roof panel 300 in order to heat the roof panel 300 to melt snow and ice, or prevent such from forming.
- external elements of the roof panel such as the bottom member 310 , top member 320 , or drip edge 305 may be constructed of materials with relatively high thermal conductivity.
- these elements may be made of 24 gauge steel in some embodiments.
- portions of the roof panel 300 may be configured to surround and protect the heating elements used in connection with the heated insert 340 .
- components such as the bottom member 310 , top member 320 , and drip edge component 305 that surround the heated insert 340 may be referred to as cladding components.
- the cladding components may form a barrier between snow, ice, water, sunlight, and other environmental elements and the heated insert 340 . Analogous to how the cladding components can be configured to seal attachment points between the roof panel 300 and the roof, the cladding components can thus seal the heated insert 340 .
- the cladding components may be coated with a KYNAR® finish, which may increase the durability of the components.
- the heated insert 340 may be configured with channels 345 .
- These channels 345 may be configured to receive heating elements, such as heating coils, wires, hydronic tubing, and so on.
- the channels 345 may function in connection with the cladding components to protect the heating elements. For example, a heating coil disposed within a channel would be protected from loads on the top surface of the roof panel as the top member 320 would transfer the load to the heated insert 340 and the bottom member 310 , while the coils disposed within the channel 345 would not be subjected to the load. Thus, for instance, if a person were to step on a portion of the roof with included heating coils, the roof panel 300 would protect the coils from the load.
- FIG. 4A is a cross-sectional view of one embodiment of a heated insert 400 .
- FIGS. 4B and 4C are cross-sectional views of further embodiments of heated inserts 400 ′ and 400 ′′.
- Each heated insert 400 , 400 ′, 400 ′′ may have analogous components.
- the majority of the current disclosure may refer specifically to one heated insert, the disclosure is equally relevant to analogous components of the other inserts, unless otherwise stated. (For example, disclosure provided in connection with element 445 is applicable to elements 445 ′ and 445 ′′.)
- the heated insert may be composed of aluminum and formed by extrusion. In other embodiments other materials, such as steel, copper, or composite materials, may be used. Likewise, other forming processes, such as casting, milling, or forging, may be used to form the heated insert 440 .
- the heated insert 440 may include channels 445 that may be configured to receive heating elements.
- the channels 445 may accommodate a number of heating elements, such as electrical heater cable, for example, heating coils and/or hydronic tubing.
- the channels may be sized to accommodate the desired heating element or combination therefor.
- a heating system may be designed to use 0.5 inch OD PEX tubing as hydronic tubing.
- one or more channels in the heated insert 440 could be configured to receive the 0.5 inch OD PEX tubing.
- the heated insert 440 may include channels of varying sizes.
- the channels 445 may be so designed such that one size of channel (for example, the smaller channels) is sized to receive heating wire while the other size (for example, the larger channels) is configured to receive hydronic tubing.
- the other size for example, the larger channels
- all the channels may be the same size, while in other embodiments all channels may be different sizes.
- the heated insert 440 may also include a recess 448 . (Note that in the embodiment of FIG. 4C there are two recesses 448 ′′ in the top surface of the heated insert 440 ′′.) These recesses 440 may also be configured to receive heating elements in some instances.
- the heated insert 440 may be formed in a variety of widths, depending on the desired application. For example, in some instances a heated insert 440 may be from about 2 inches wide to about 28 inches wide, including inserts that are about 4 inches wide to about 6.25 inches wide and inserts that are about 6 inches wide to about 24 inches wide.
- the number of channels 445 an insert can accommodate, as well as the distance between each channel, may be configured based on factors such as the size of the heated insert 440 , the anticipated heating load, and so on.
- the heated insert 440 may also include a temperature sensor (not shown) to monitor and control the temperature of heated insert 440 and/or cladding elements when the roof panel is in use.
- the temperature sensor may be in communication with a control system (not shown) and may be configured to optimize energy consumption.
- the heated insert 440 may also be configured with a side locking portion 442 on each side of the heated insert 440 .
- the side locking portions 442 may have a generally convex shape and be formed by a first portion 443 intersecting a second portion 444 at an angle. As disclosed below, these side locking portions 442 may be used to couple other elements to the heated insert 440 . In some embodiments the heated insert 440 may only have a locking portion 442 on one side. Furthermore, though the side locking portion 442 is shown having a generally convex shape, it is within the scope of this disclosure to create a similar feature utilizing a concave shape.
- FIG. 5A is an assembled view of a heated roof panel 500
- FIG. 5B is an exploded view of the same heated roof panel 500
- the roof panel comprises a first top member 520 a , a second top member 520 b , a first bottom member 510 a , and a second bottom member 510 b
- the roof panel 500 comprises three heated inserts 540 a , 540 b , and 540 c.
- the first top member 520 a may be configured to couple to the second top member 520 b through an expansion joint 521 , 521 ′ on each piece.
- the expansion joints 521 , 521 ′ may be formed by a bend on each of the first top member 520 a and the second top member 520 b . Each bend may define an inside slot portion 522 , 522 ′ and a tab portion 523 , 523 ′.
- the tab 523 of the second top member 520 b may slide into the slot 522 ′ of the first top member 520 a and the tab 523 ′ of the second top member 520 b into the slot 522 of the first top member 520 a .
- first 520 a and second 520 b top members may be coupled together by a partially overlapping expansion joint 521 , 521 ′.
- the joints 521 , 521 ′ are such that when one or both of the first 520 a and second top member 520 b move (for instance due to thermal expansion) the tabs 523 , 523 ′ may slide within the slots 522 , 522 ′ without separating.
- the system may comprise expansion joints that are configured to seal without the use of fasteners.
- the second top member 520 b is configured to couple to the upper portion of the first bottom member 520 a such that the second top member 520 b is disposed over the first top member 520 a .
- Such an arrangement may be configured to prevent water on the roof from seeping below the top members 520 a , 520 b.
- first bottom member 510 a and second bottom member 510 b are configured to couple to each other by the second bottom member 510 b overlapping the first bottom member 510 a .
- Ridges or other features of each bottom member 510 a , 510 b may be configured with the similar profiles to aid in coupling the pieces.
- a fastener such as a nail or screw may be positioned to pass through both the first 510 a and second 510 b bottom members.
- the first 510 a and second 510 b bottom members may be configured with an expansion joint similar to the joint 522 or by other methods.
- FIGS. 5A and 5B includes the upper locking portions 524 , 514 and the lower locking portions 526 , 516 . As further disclosed below, these portions may be utilized to couple the top members 520 a , 520 b to the bottom members 510 a , 510 b without piercing the top members 520 a , 520 b.
- FIG. 6 is an exploded view of another embodiment of a heated roof panel 600 .
- the illustrated embodiment is comprised of a bottom member 610 , a top member 620 , and two heated inserts 640 a , 640 b .
- the top member 620 is configured to couple to the bottom member 610 through use of the upper locking portions 614 , 624 and the lower locking portions 616 , 626 .
- An upper locking portion 614 located on the bottom member 610 may be configured to couple to an upper locking portion 624 of the top member 620 .
- the lower locking portion 614 may consist of a tab or flange 615 configured to be inserted into a slot 625 on the upper locking portion 624 of the top member.
- the slot 625 may be formed by a simple bend in the top member 620 .
- the bottom member 610 may initially be coupled to the roof.
- the upper locking portions 614 , 624 may then be engage by sliding the slot 625 over the tab 615 , thereby partially coupling the top member 620 to the bottom member 610 .
- the top member 620 may be fully coupled to the bottom member by then engaging the lower locking portions 616 , 626 .
- the lower locking portion 616 of the bottom member 610 may generally form a convex shape and comprise a first portion 617 and a second portion 618 that meet at an angle.
- the top member 620 lower locking portion 626 may comprise a complimentary convex shape and be formed of a first portion 627 and a second portion 628 .
- the top member 620 and bottom member 610 may be sized such that, when the upper locking portions 614 , 624 are engaged the lower locking portions 616 , 626 are in line with each other.
- the lower locking portions 616 , 626 may be engaged by slightly deforming the second portion 628 on the top member 620 such that it may pass over the first portion 617 on the bottom member 610 .
- the second portion 628 may be configured to spring back such that the second portion 618 on the bottom member 610 is disposed adjacent to the second portion 628 of the top member 620 .
- the first portions 617 , 627 of each member 610 , 620 may likewise be disposed adjacent to each other.
- the lower locking portions 616 , 626 may be configured to “snap” together. Once the lower locking portions 616 , 626 are engaged the upper locking portions 614 , 624 may not be able to slip out of engagement without first displacing the lower locking portions 616 , 626 .
- the system may be coupled to a roof by utilizing fasteners to couple the bottom member 610 , the heated inserts 640 a , 640 b , and/or any other component to the roof, and “snapping” the top member 620 over the assembly to seal the system.
- FIG. 7A is an exploded view of an embodiment of a heated roof panel 700 including a drip edge 705 component
- FIG. 7B is an assembled view of heated roof panel 700 .
- the embodiment of FIGS. 7A and 7B includes a top member 720 and a bottom member 710 as well as a heated insert 740 .
- the roof panel 700 includes upper locking portions 714 , 724 and lower locking portions 716 , 726 . Comparison of FIGS.
- FIG. 7A and 7B illustrate how a tab 715 and a slot 725 of the upper locking portions 714 , 724 may be engaged/disengaged and how the first 717 , 727 and second 718 , 728 portions of the lower locking portions 716 , 726 may be disengaged and snapped into an engaged position.
- Roof panel 700 also includes a drip edge component 705 .
- the drip edge 705 may be coupled to the roof in any manner, including through use of nails or screws.
- the top member 720 may be configured to snap over, and seal, the entire assembly.
- FIG. 8A is an exploded view of a heated roof panel 800 configured for use in a roof valley
- FIG. 8B is an assembled view of heated roof panel 800
- the roof panel 800 has identical components on its right and left sides. Analogous components are designated by the same numeral, with an “a” following the numeral for components on the left and a “b” following the numeral for components on the right. Disclosure recited in connection with one side of the roof panel 800 is equally applicable to the other side. In some embodiments a roof panel designed for a valley may not necessarily be symmetrical.
- the roof panel 800 includes a bottom member 850 as well as two top members 820 a , 820 b and two heated inserts 840 a , 840 b .
- the top members 820 a , 820 b may couple to the bottom member 850 through upper locking portions 814 a , 814 b , 824 a , 824 b , which incorporate tabs 815 a , 815 b and slots 825 a , 825 b .
- the heated inserts 840 a , 840 b may be coupled to the roof much as the bottom member 850 .
- the top members 820 a , 820 b may also be configured with lower side locking portions 835 a , 835 b configured to couple to the side locking portions 842 of the heated inserts 840 a , 840 b .
- the side locking portions 835 a , 835 b may have first portions 836 a , 836 b and second portions 837 a , 837 b configured to snap onto similarly shaped portions of the side locking portions 842 of the heated inserts 840 a , 840 b.
- FIG. 9 is an exploded view of a heated snowfence assembly.
- the assembly includes a snowfence 960 that includes a cleat 965 .
- the snowfence 960 may be coupled to a roof 80 such that the cleat 965 tends to prevent snow from sliding off the roof 80 .
- the snowfence 960 may be used in connection with a heated insert 940 .
- the heated insert 940 may have side lock portions 942 on each side of the heated insert 940 , which may be configured to couple to similarly shaped side lock portions 962 on the snowfence 960 .
- the snowfence 960 may thus “snap” onto the heated insert 940 .
- the heated insert 940 is coupled to the roof 80 through use of fasteners that penetrate the roof 80
- the snowfence 960 may be configured to enclose and seal the system.
- FIG. 10 is a cover 970 configured for use with a heated roof system.
- the cover 970 may include side lock portions 972 configured to snap onto similarly shaped portions of other components, such as a heated insert.
- the cover 970 of FIG. 10 may couple to a roof or other components of a heated roof system in a similar manner to the snowfence 960 of FIG. 9 .
- the snowfence 960 of FIG. 9 and the cover 970 of FIG. 10 may be configured for use with other components herein disclosed (such as top and bottom cladding members, valley members, and so on) or configured for use as the only heated element on a roof.
- any of the components of the system herein disclosed may be used in connection with other components, in some embodiments in a modularly expanding fashion, or singly.
- FIG. 11 is an end cap 980 configured for use with a heated roof system.
- such an end cap 980 may be used to seal the side portions of other components herein described, such as a roof panel with a top member, a bottom member, and a heated insert, such as the roof panel of FIG. 3 .
- the end cap 980 may be configured with a bottom flange 981 that may be configured to be coupled to a roof under a bottom member of a heated roof panel.
- the end cap 980 may also have a side portion 982 configured to cover and seal a side portion of a heated roof panel, for example, heated roof panels wherein the side of the heated insert is otherwise exposed.
- the end cap 980 may have a top flange 983 configured to be disposed below the top member of a heated roof panel.
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- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Environmental & Geological Engineering (AREA)
- Buildings Adapted To Withstand Abnormal External Influences (AREA)
Abstract
A heated roof panel includes a heated insert, a bottom panel, and a top panel. The heated insert is configured to receive a heating element. The bottom panel is configured to couple to an outer margin of a roof. The top panel is configured to cover a region of a roof, cover the heated insert, and cover substantially all of the bottom panel. The top panel includes a thermally conductive material. The top panel includes an upper locking portion on an upper edge of the top panel and a lower locking portion on a lower edge of the top panel.
Description
- This utility application claims priority to U.S. patent application Ser. No. 13/151,567 entitled “Heated Roof Panel” filed on Jun. 2, 2011, and which claims priority to U.S. Provisional Application No. 61/351,198 entitled “Heated Roof Panel” filed on Jun. 3, 2010, each of which is hereby incorporated herein by reference in its entirety.
- The field of this disclosure relates to heating devices, particularly to heated roof panels that inhibit snow and ice from building up on roofs of buildings.
- The embodiments disclosed herein will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. These drawings depict only typical embodiments, which will be described with additional specificity and detail through use of the accompanying drawings in which:
-
FIG. 1 is a fragmentary perspective view of a roof panel, according to one embodiment, for heating a portion of a roof. -
FIG. 2 is fragmentary perspective view of another embodiment of a roof panel, oriented as if it were installed on a roof. -
FIG. 3 is a fragmentary perspective of another embodiment of a roof panel, including a heated insert. -
FIG. 4A is a cross-sectional view of one embodiment of a heated insert. -
FIG. 4B is a cross-sectional view of a second embodiment of a heated insert. -
FIG. 4C is a cross-sectional view of a third embodiment of a heated insert. -
FIG. 5A is an assembled view of a heated roof panel. -
FIG. 5B is an exploded view of the heated roof panel ofFIG. 5A . -
FIG. 6 is an exploded view of another embodiment of a heated roof panel. -
FIG. 7A is an exploded view of an embodiment of a heated roof panel including a drip edge. -
FIG. 7B is an assembled view of the heated roof panel ofFIG. 7A . -
FIG. 8A is an exploded view of a heated roof panel configured for use in a roof valley. -
FIG. 8B is an assembled view of the heated roof panel ofFIG. 8A . -
FIG. 9 is an exploded view of a heated snowfence assembly. -
FIG. 10 is a cover configured for use with a heated roof system. -
FIG. 11 is an end cap configured for use with a heated roof system. - Heated roof panels may be configured with inserts and cladding configured to protect the components of the system and transfer heat to snow, ice, or water on a roof. In some instances panels may be designed as part of an expandable system, with multiple panels configured to be installed to cover a portion of a roof. Moreover, panels may be configured such that outer portions of the panels create a sealed cladding system, which may be configured to reduce the potential for leaks.
- It will be readily understood that the components of the embodiments, as generally described and illustrated in the figures herein, could be arranged and designed in a variety of configurations. Thus, the following more detailed description of various embodiments, as represented in the figures, is not intended to limit the scope of the disclosure, but is merely representative of various embodiments. While the various aspects of the embodiments are presented in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
- With reference to the above-listed drawings, this section describes particular embodiments and their detailed construction and operation. The embodiments described herein are set forth by way of illustration only and not limitation. Skilled persons will recognize, in light of the teachings herein, that there is a range of equivalents to the example embodiments described herein. Most notably, other embodiments are possible, variations can be made to the embodiments described herein, and there may be equivalents to the components, parts, or steps that make up the described embodiments.
- For the sake of clarity and conciseness, certain aspects of components or steps of certain embodiments are presented without undue detail where such detail would be apparent to skilled persons in light of the teachings herein and/or where such detail would obfuscate an understanding of more pertinent aspects of the embodiments.
- The phrases “connected to,” “coupled to,” and “in communication with” refer to any form of interaction between two or more entities, including mechanical, electrical, magnetic, electromagnetic, fluid, and thermal interaction. Two components may be coupled to each other even though they are not in direct contact with each other. For example, two components may be coupled to each other through an intermediate component.
-
FIG. 1 is a fragmentary perspective view of aroof panel 100, according to one embodiment, for heating a portion of a roof. The illustratedroof panel 100 comprises abottom member 110 coupled to atop member 120. Acavity 130 is present between thebottom member 110 and thetop member 120. As discussed in more detail below, a heated insert (not shown inFIG. 1 ) may be configured to be disposed within thecavity 130. - In some embodiments the
roof panel 100 may be coupled to a roof (not shown) by fastening thebottom member 110 to a portion of the roof. Thebottom member 110 may be disposed substantially flat along the roof and may be coupled to the roof through any means, including adhesives, nails, screws, clips, and so on. Thebottom member 110 may further be configured with one ormore ridges 112.Such ridges 112 may provide support and rigidity to theroof panel 100. For example, in some instance theridge 112 may transfer a load placed on thetop member 120 of theroof panel 100 to thebottom member 110 and then to the roof. As another example, in some embodiments theridge 112 may prevent thetop member 120 from buckling or crushing when it is stepped on. - The
top member 120 may be configured with anupper locking portion 124 configured to couple thetop member 120 to anupper locking portion 114 of thebottom member 110. Similarly, thetop member 120 may further be coupled to thebottom member 110 by alower locking portion 126 of thetop member 120 and alower locking portion 116 of thebottom member 110. - In some embodiments, the
roof panel 100 may be configured such that any and all points at which theroof panel 100 is pierced by an attachment component (such as a screw or a nail) are covered by a portion of theroof panel 100. For example, thebottom member 110 of aroof panel 100 may be coupled to the roof by roofing nails. Thetop member 120 may be configured to cover the top surface of thebottom member 110, thereby also covering each roofing nail. The 114, 124 and theupper locking portions 116, 126 may then be utilized to couple thelower locking portions top member 120 to thebottom member 110 without piercing thetop member 120. Thus, theroof panel 100 may be designed as a sealed unit. In some embodiments, attachment points in thebottom member 110 may still be sealed (though use of silicone, tar, rubber washers, and so on) notwithstanding the sealing effect of thetop member 120. - In some embodiments a
roof panel 100 may also comprise adrip edge component 105. Thedrip edge component 105 may be configured to couple to the roof under thebottom member 110. In some embodiments, attachment components, such as nails, may extend from the top surface of thebottom member 110, through both thebottom member 110 and a portion of thedrip edge component 105 and into the roof. Thedrip edge component 105 may be configured to allow theroof panel 100 to work in connection with other roofing components such as fascia, rain gutters, and so on. -
FIG. 2 is a fragmentary perspective view of anotherembodiment roof panel 200 that can, in certain respects, resemble components of theroof panel 100 described in connection withFIG. 1 above. It will be appreciated that all the illustrated embodiments may have analogous features. Accordingly, like features are designated with like reference numerals, with the leading digits incremented to “2.” (For instance, the roof panel is designated “100” inFIG. 1 and an analogous roof panel is designated “200” inFIG. 2 .) Relevant disclosure set forth above regarding similarly identified features thus may not be repeated hereafter. Moreover, specific features of the roof panel and related components shown inFIG. 2 may not be shown or identified by a reference numeral in the drawings or specifically discussed in the written description that follows. However, such features may clearly be the same, or substantially the same, as features depicted in other embodiments and/or described with respect to such embodiments. Accordingly, the relevant descriptions of such features apply equally to the features of the roof panel ofFIG. 2 . Any suitable combination of the features, and variations of the same, described with respect to the roof panel and components illustrated inFIG. 1 can be employed with the roof panel and components ofFIG. 2 , and vice versa. This pattern of disclosure applies equally to further embodiments depicted in subsequent figures and described hereafter. -
FIG. 2 is another embodiment of aroof panel 200, oriented as if it were installed on a roof. Like the roof panel ofFIG. 1 ,roof panel 200 is comprised of abottom member 210 and atop member 220 coupled to each other by 214, 224 andupper locking portions 216, 226. Thelower locking portions bottom member 210 includes aridge 212. Theroof panel 200 also comprises acavity 230 disposed between thetop member 220 and thebottom member 210. Further, theroof panel 200 includes adrip edge component 205. - The
drip edge component 205 may be configured to allow theroof panel 200 to work in connection with other roofing components. For example,FIG. 2 illustrates arain gutter 50 disposed such that water running off thetop member 220 and onto thedrip edge component 205 will fall into therain gutter 50. Providing adrip edge component 205 as part of theroof panel 200 may enable theroof panel 200 to function in connection with other components without the need to couple such components in a manner that would pierce thetop member 220 of theroof panel 200. Thus, thedrip edge component 205 may function to allow theroof panel 200 to interface with roofing components such asrain gutters 50 or fascia (not shown). - In some embodiments, the
roof panel 200 may be configured to be heated. In particular, in some embodiments thecavity 230 may be configured to receive a heating element such as heating coils, hydronic tubing, or other components that may further be configured to accommodate heating elements. In some embodiments, theroof panel 200 may be configured with more than onesuch cavity 230. - Heat generated, transferred, or stored in elements disposed with the
cavity 230 may then be transferred to the other components of theroof panel 200, including thetop member 220. Heating thetop member 220 may be configured to remove snow or ice build-up on the panel, or to prevent water on the panel from freezing at all. In the embodiment ofFIG. 2 ,snow 70 is shown on a portion of thetop member 220. Heat generated, transferred, or stored within the cavity may be used to melt thesnow 70 as described above. -
FIG. 3 is a fragmentary perspective of another embodiment of a roof panel 300, including aheated insert 340. Like roof panels disclosed herein, roof panel 300 is comprised of abottom member 310 and atop member 320 coupled to each other by 314, 324 andupper locking portions 316, 326. Thelower locking portions bottom member 310 includes aridge 312. The roof panel 300 also comprises acavity 330 disposed between thetop member 320 and thebottom member 310. Further, the roof panel 300 includes adrip edge component 305. - The
heated insert 340 is disposed within thecavity 330. As disclosed above, theheated insert 340 may be part of a system configured to generate, transfer, or store heat. Theheated insert 340 may thus transfer heat to other components of the roof panel 300 in order to heat the roof panel 300 to melt snow and ice, or prevent such from forming. Thus, in some embodiments, external elements of the roof panel, such as thebottom member 310,top member 320, ordrip edge 305 may be constructed of materials with relatively high thermal conductivity. For example, these elements may be made of 24 gauge steel in some embodiments. - Additionally, portions of the roof panel 300 may be configured to surround and protect the heating elements used in connection with the
heated insert 340. As used herein, components such as thebottom member 310,top member 320, anddrip edge component 305 that surround theheated insert 340 may be referred to as cladding components. The cladding components may form a barrier between snow, ice, water, sunlight, and other environmental elements and theheated insert 340. Analogous to how the cladding components can be configured to seal attachment points between the roof panel 300 and the roof, the cladding components can thus seal theheated insert 340. The cladding components may be coated with a KYNAR® finish, which may increase the durability of the components. - In some embodiments the
heated insert 340 may be configured withchannels 345. Thesechannels 345 may be configured to receive heating elements, such as heating coils, wires, hydronic tubing, and so on. Thechannels 345 may function in connection with the cladding components to protect the heating elements. For example, a heating coil disposed within a channel would be protected from loads on the top surface of the roof panel as thetop member 320 would transfer the load to theheated insert 340 and thebottom member 310, while the coils disposed within thechannel 345 would not be subjected to the load. Thus, for instance, if a person were to step on a portion of the roof with included heating coils, the roof panel 300 would protect the coils from the load. -
FIG. 4A is a cross-sectional view of one embodiment of a heated insert 400.FIGS. 4B and 4C are cross-sectional views of further embodiments of heated inserts 400′ and 400″. Each heated insert 400, 400′, 400″ may have analogous components. Thus, while the majority of the current disclosure may refer specifically to one heated insert, the disclosure is equally relevant to analogous components of the other inserts, unless otherwise stated. (For example, disclosure provided in connection withelement 445 is applicable toelements 445′ and 445″.) - In some embodiments, the heated insert may be composed of aluminum and formed by extrusion. In other embodiments other materials, such as steel, copper, or composite materials, may be used. Likewise, other forming processes, such as casting, milling, or forging, may be used to form the
heated insert 440. - The
heated insert 440 may includechannels 445 that may be configured to receive heating elements. For instance, thechannels 445 may accommodate a number of heating elements, such as electrical heater cable, for example, heating coils and/or hydronic tubing. The channels may be sized to accommodate the desired heating element or combination therefor. For example, a heating system may be designed to use 0.5 inch OD PEX tubing as hydronic tubing. In such an example, one or more channels in theheated insert 440 could be configured to receive the 0.5 inch OD PEX tubing. Further, theheated insert 440 may include channels of varying sizes. In some instances, thechannels 445 may be so designed such that one size of channel (for example, the smaller channels) is sized to receive heating wire while the other size (for example, the larger channels) is configured to receive hydronic tubing. In some embodiments all the channels may be the same size, while in other embodiments all channels may be different sizes. - The
heated insert 440 may also include arecess 448. (Note that in the embodiment ofFIG. 4C there are tworecesses 448″ in the top surface of theheated insert 440″.) Theserecesses 440 may also be configured to receive heating elements in some instances. - The
heated insert 440 may be formed in a variety of widths, depending on the desired application. For example, in some instances aheated insert 440 may be from about 2 inches wide to about 28 inches wide, including inserts that are about 4 inches wide to about 6.25 inches wide and inserts that are about 6 inches wide to about 24 inches wide. The number ofchannels 445 an insert can accommodate, as well as the distance between each channel, may be configured based on factors such as the size of theheated insert 440, the anticipated heating load, and so on. - The
heated insert 440 may also include a temperature sensor (not shown) to monitor and control the temperature ofheated insert 440 and/or cladding elements when the roof panel is in use. The temperature sensor may be in communication with a control system (not shown) and may be configured to optimize energy consumption. - The
heated insert 440 may also be configured with aside locking portion 442 on each side of theheated insert 440. Theside locking portions 442 may have a generally convex shape and be formed by afirst portion 443 intersecting asecond portion 444 at an angle. As disclosed below, theseside locking portions 442 may be used to couple other elements to theheated insert 440. In some embodiments theheated insert 440 may only have a lockingportion 442 on one side. Furthermore, though theside locking portion 442 is shown having a generally convex shape, it is within the scope of this disclosure to create a similar feature utilizing a concave shape. -
FIG. 5A is an assembled view of aheated roof panel 500, andFIG. 5B is an exploded view of the sameheated roof panel 500. In the embodiment ofFIG. 5 , the roof panel comprises a firsttop member 520 a, a secondtop member 520 b, afirst bottom member 510 a, and asecond bottom member 510 b. Further, theroof panel 500 comprises three 540 a, 540 b, and 540 c.heated inserts - The first
top member 520 a may be configured to couple to the secondtop member 520 b through an 521, 521′ on each piece. Theexpansion joint 521, 521′ may be formed by a bend on each of the firstexpansion joints top member 520 a and the secondtop member 520 b. Each bend may define an 522, 522′ and ainside slot portion 523, 523′. Thetab portion tab 523 of the secondtop member 520 b may slide into theslot 522′ of the firsttop member 520 a and thetab 523′ of the secondtop member 520 b into theslot 522 of the firsttop member 520 a. In this manner the first 520 a and second 520 b top members may be coupled together by a partially overlapping 521, 521′. Theexpansion joint 521, 521′ are such that when one or both of the first 520 a and secondjoints top member 520 b move (for instance due to thermal expansion) the 523, 523′ may slide within thetabs 522, 522′ without separating. Thus, in some embodiments the system may comprise expansion joints that are configured to seal without the use of fasteners. In the illustrated embodiment, the secondslots top member 520 b is configured to couple to the upper portion of thefirst bottom member 520 a such that the secondtop member 520 b is disposed over the firsttop member 520 a. Such an arrangement may be configured to prevent water on the roof from seeping below the 520 a, 520 b.top members - In the illustrated embodiment, the
first bottom member 510 a andsecond bottom member 510 b are configured to couple to each other by thesecond bottom member 510 b overlapping thefirst bottom member 510 a. Ridges or other features of each 510 a, 510 b may be configured with the similar profiles to aid in coupling the pieces. Further, because thebottom member 510 a, 510 b may be directly fasted to the roof, in some embodiments a fastener such as a nail or screw may be positioned to pass through both the first 510 a and second 510 b bottom members. In other embodiments the first 510 a and second 510 b bottom members may be configured with an expansion joint similar to the joint 522 or by other methods.bottom members - The first
top member 520 a has alower locking portion 526 and the second top member has anupper locking portion 524. Like other embodiments, these portions are configured to couple the 520 a, 520 b to thetop members 510 a, 510 b by coupling with abottom members lower locking portion 516 on thefirst bottom member 510 a and anupper locking portion 514 on thesecond bottom member 510 b. Thus, the two 520 a, 520 b and the twotop members 510 a, 510 b function together much like the single top and bottom members of other embodiments. Similarly, in some embodiments a roof panel may be composed of more than two top and two bottom members. Through use of expansion joints and overlapping joints, a system may incorporate any number of top and bottom members. Similarly, the system could likewise be configured with any number of heated inserts. Thus, in some embodiments, the system may be indefinitely expandable.bottom members - Like other embodiments disclosed herein, the embodiment of
FIGS. 5A and 5B includes the 524, 514 and theupper locking portions 526, 516. As further disclosed below, these portions may be utilized to couple thelower locking portions 520 a, 520 b to thetop members 510 a, 510 b without piercing thebottom members 520 a, 520 b.top members -
FIG. 6 is an exploded view of another embodiment of aheated roof panel 600. The illustrated embodiment is comprised of abottom member 610, atop member 620, and two 640 a, 640 b. Again, like other embodiments herein disclosed, theheated inserts top member 620 is configured to couple to thebottom member 610 through use of the 614, 624 and theupper locking portions 616, 626.lower locking portions - An
upper locking portion 614 located on thebottom member 610 may be configured to couple to anupper locking portion 624 of thetop member 620. Thelower locking portion 614 may consist of a tab orflange 615 configured to be inserted into aslot 625 on theupper locking portion 624 of the top member. Theslot 625 may be formed by a simple bend in thetop member 620. In some embodiments, thebottom member 610 may initially be coupled to the roof. The 614, 624 may then be engage by sliding theupper locking portions slot 625 over thetab 615, thereby partially coupling thetop member 620 to thebottom member 610. Thetop member 620 may be fully coupled to the bottom member by then engaging the 616, 626.lower locking portions - The
lower locking portion 616 of thebottom member 610 may generally form a convex shape and comprise afirst portion 617 and asecond portion 618 that meet at an angle. Thetop member 620lower locking portion 626 may comprise a complimentary convex shape and be formed of afirst portion 627 and asecond portion 628. Thetop member 620 andbottom member 610 may be sized such that, when the 614, 624 are engaged theupper locking portions 616, 626 are in line with each other. Thelower locking portions 616, 626 may be engaged by slightly deforming thelower locking portions second portion 628 on thetop member 620 such that it may pass over thefirst portion 617 on thebottom member 610. Once thesecond portion 628 is past thefirst portion 617, thesecond portion 628 may be configured to spring back such that thesecond portion 618 on thebottom member 610 is disposed adjacent to thesecond portion 628 of thetop member 620. The 617, 627 of eachfirst portions 610, 620 may likewise be disposed adjacent to each other. Furthermore, though the disclosure above and the drawings illustrate locking portions with generally convex shapes, it is within the scope of this disclosure to create a similar feature with a concave shape.member - In this manner the
616, 626 may be configured to “snap” together. Once thelower locking portions 616, 626 are engaged thelower locking portions 614, 624 may not be able to slip out of engagement without first displacing theupper locking portions 616, 626. Thus, in some embodiments, the system may be coupled to a roof by utilizing fasteners to couple thelower locking portions bottom member 610, the 640 a, 640 b, and/or any other component to the roof, and “snapping” theheated inserts top member 620 over the assembly to seal the system. -
FIG. 7A is an exploded view of an embodiment of aheated roof panel 700 including adrip edge 705 component, andFIG. 7B is an assembled view ofheated roof panel 700. The embodiment ofFIGS. 7A and 7B includes atop member 720 and abottom member 710 as well as aheated insert 740. Further, theroof panel 700 includes 714, 724 andupper locking portions 716, 726. Comparison oflower locking portions FIGS. 7A and 7B illustrate how atab 715 and aslot 725 of the 714, 724 may be engaged/disengaged and how the first 717, 727 and second 718, 728 portions of theupper locking portions 716, 726 may be disengaged and snapped into an engaged position.lower locking portions -
Roof panel 700 also includes adrip edge component 705. Like thebottom member 710 and theheated insert 740, thedrip edge 705 may be coupled to the roof in any manner, including through use of nails or screws. As in other embodiments, thetop member 720 may be configured to snap over, and seal, the entire assembly. -
FIG. 8A is an exploded view of aheated roof panel 800 configured for use in a roof valley, andFIG. 8B is an assembled view ofheated roof panel 800. In the embodiment ofFIGS. 8A , and 8B, theroof panel 800 has identical components on its right and left sides. Analogous components are designated by the same numeral, with an “a” following the numeral for components on the left and a “b” following the numeral for components on the right. Disclosure recited in connection with one side of theroof panel 800 is equally applicable to the other side. In some embodiments a roof panel designed for a valley may not necessarily be symmetrical. - The
roof panel 800 includes abottom member 850 as well as two 820 a, 820 b and twotop members 840 a, 840 b. Theheated inserts 820 a, 820 b may couple to thetop members bottom member 850 through 814 a, 814 b, 824 a, 824 b, which incorporateupper locking portions 815 a, 815 b andtabs 825 a, 825 b. In some embodiments theslots 840 a, 840 b may be coupled to the roof much as theheated inserts bottom member 850. The 820 a, 820 b may also be configured with lowertop members 835 a, 835 b configured to couple to theside locking portions side locking portions 842 of the 840 a, 840 b. Theheated inserts 835 a, 835 b may haveside locking portions 836 a, 836 b andfirst portions 837 a, 837 b configured to snap onto similarly shaped portions of thesecond portions side locking portions 842 of the 840 a, 840 b.heated inserts -
FIG. 9 is an exploded view of a heated snowfence assembly. The assembly includes asnowfence 960 that includes acleat 965. Thesnowfence 960 may be coupled to aroof 80 such that thecleat 965 tends to prevent snow from sliding off theroof 80. In some embodiments thesnowfence 960 may be used in connection with aheated insert 940. Theheated insert 940 may haveside lock portions 942 on each side of theheated insert 940, which may be configured to couple to similarly shapedside lock portions 962 on thesnowfence 960. Thesnowfence 960 may thus “snap” onto theheated insert 940. In embodiments where theheated insert 940 is coupled to theroof 80 through use of fasteners that penetrate theroof 80, thesnowfence 960 may be configured to enclose and seal the system. -
FIG. 10 is acover 970 configured for use with a heated roof system. Thecover 970 may includeside lock portions 972 configured to snap onto similarly shaped portions of other components, such as a heated insert. Thus, thecover 970 ofFIG. 10 may couple to a roof or other components of a heated roof system in a similar manner to thesnowfence 960 ofFIG. 9 . - The
snowfence 960 ofFIG. 9 and thecover 970 ofFIG. 10 may be configured for use with other components herein disclosed (such as top and bottom cladding members, valley members, and so on) or configured for use as the only heated element on a roof. Likewise, any of the components of the system herein disclosed may be used in connection with other components, in some embodiments in a modularly expanding fashion, or singly. -
FIG. 11 is anend cap 980 configured for use with a heated roof system. In some embodiments such anend cap 980 may be used to seal the side portions of other components herein described, such as a roof panel with a top member, a bottom member, and a heated insert, such as the roof panel ofFIG. 3 . Theend cap 980 may be configured with abottom flange 981 that may be configured to be coupled to a roof under a bottom member of a heated roof panel. Theend cap 980 may also have aside portion 982 configured to cover and seal a side portion of a heated roof panel, for example, heated roof panels wherein the side of the heated insert is otherwise exposed. Finally, theend cap 980 may have atop flange 983 configured to be disposed below the top member of a heated roof panel. - The examples and embodiments disclosed herein are to be construed as merely illustrative and exemplary, and not a limitation of the scope of the present disclosure in any way. It will be apparent to those having skill in the art that changes may be made to the details of the above-described embodiments without departing from the underlying principles of the disclosure herein. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.
Claims (21)
1. A heated roof panel comprising:
a heated insert configured to receive a heating element;
a bottom panel configured to couple to an outer margin of a roof; and
a top panel configured to cover a region of a roof, cover the heated insert, and cover substantially all of the bottom panel, wherein the top panel comprises a thermally conductive material, the top panel comprising,
an upper locking portion on an upper edge of the top panel, the upper locking portion configured to hook over and cover a top surface of an upper edge of the bottom panel, and
a lower locking portion on a lower edge of the top panel comprising a convex portion configured to couple to the bottom panel by snapping in place over a lower locking portion of the bottom panel.
2. The heated roof panel of claim 1 , the bottom panel comprising a ridge having a height matching the heated insert.
3. The heated roof panel of claim 2 , wherein the heated insert is disposed within a cavity formed between the top panel, the ridge of the bottom panel, and the bottom panel.
4. The heated roof panel of claim 1 , wherein the heated insert is an aluminum extrusion.
5. The heated roof panel of claim 1 , further comprising an end cap coupled to the roof panel and configured to cover an end of the heated insert.
6. The heated roof panel of claim 1 , wherein the top panel is configured to couple to the heated insert.
7. The heated roof panel of claim 1 , wherein the top panel further comprises a cleat configured to prevent snow from sliding past the cleat.
8. A roof panel to inhibit snow and ice build-up, comprising:
a bottom panel configured to couple to a roof;
a top panel covering substantially all of the bottom panel, a portion of the top panel being separated from the bottom panel to form a cavity therebetween, wherein the top panel is configured to couple to the bottom panel without using piercing fasteners, wherein the bottom and the top panel comprise,
first ends configured to engage to form a seal, wherein a first end of the top panel comprises a locking portion configured to hook over a first end of the bottom panel and cover a top surface of the first end of the bottom panel, and
second ends distal from the first ends comprising complementary convex shaped portions configured to enable the top and bottom panels to couple together by snapping a second end of the top panel over a second end of the bottom panel; and
a heated insert disposed within the cavity, the heated insert being operable to hold a heating element that heats the top panel.
9. The roof panel of claim 8 , wherein the first end of the bottom panel includes a tab portion that is shaped to mate with a slot portion of the first end of the top panel.
10. The roof panel of claim 8 , wherein the heated insert comprises an aluminum extrusion.
11. The roof panel of claim 8 , further comprising an end cap configured to couple to the side of the roof panel.
12. A heated roof panel comprising:
a heated insert configured to receive a heating element;
a bottom panel configured to attach to an outer margin of a roof, the bottom panel comprising a raised locking portion integrated with a lower end of the bottom panel; and
a top panel configured to cover the heated insert and cover a region of the roof and substantially all of the bottom panel, the top panel comprising,
a locking portion on a lower end corresponding to the raised locking portion of the bottom panel, and
a locking portion on an upper end configured to hook to a corresponding locking feature and cover a top surface of an upper end of the bottom panel;
wherein the locking portion on the lower end of the top panel and the raised locking portion of the bottom panel comprise corresponding shapes for securing the top panel to the bottom panel by snapping the lower end of the top panel over the raised locking portion of the bottom panel, and wherein the heated insert is configured to be disposed within a cavity formed between the top panel, the bottom panel, and the locking portion of the bottom panel.
13. The heated roof panel of claim 12 , wherein the locking portion on the lower end of the top panel and the raised locking portion of the bottom panel are generally convex in shape.
14. The heated roof panel of claim 12 , wherein the locking portion on the lower end of the top panel and the raised locking portion of the bottom panel are generally concave in shape.
15. The heated roof panel of claim 12 , wherein the heated insert is an aluminum extrusion.
16. The heated roof panel of claim 12 , wherein an upper end of the bottom panel includes a tab portion that is shaped to mate with the locking portion of the top panel comprising a slot portion, wherein the tab portion and the slot portion are located on upper ends of the bottom panel and top panel distal from the locking portion on the lower end of the top panel and the raised locking portion of the bottom panel.
17. The heated roof panel of claim 12 , wherein the top panel is configured to couple to the heated insert.
18. The heated roof panel of claim 12 , wherein the top panel further comprises a cleat configured to prevent snow from sliding past the cleat.
19. A heated roof panel comprising:
a first heated insert;
a second heated insert;
a bottom member configured to cover a region of a roof comprising a valley of the roof, wherein the bottom member comprises a panel valley to match the valley of the roof, a first edge on a first side of the panel valley, and a second edge on a second side of the panel valley;
a first top member comprising an upper end configured to hook over the first edge of the bottom member and a lower end configured to engage a side of the first heating insert; and
a second top member comprising an upper end configured to hook over the second edge of the bottom member and a lower end configured to engage a side of the second heating insert.
20. The heated roof panel of claim 19 , wherein the upper end of the first top member comprises a slot to hook over the first edge of the lower member and the upper end of the second top member comprises a slot to hook over the second edge of the lower member.
21. The heated roof panel of claim 19 , wherein the first side is symmetrical with the second side of the bottom member.
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| US14/711,603 US20150247325A1 (en) | 2010-06-03 | 2015-05-13 | Heated roof panel |
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| US35119810P | 2010-06-03 | 2010-06-03 | |
| US13/151,567 US9045907B2 (en) | 2010-06-03 | 2011-06-02 | Heated roof panel |
| US14/711,603 US20150247325A1 (en) | 2010-06-03 | 2015-05-13 | Heated roof panel |
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| US14/711,603 Abandoned US20150247325A1 (en) | 2010-06-03 | 2015-05-13 | Heated roof panel |
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| US9556973B2 (en) * | 2009-08-25 | 2017-01-31 | Hot Edge, LLC | System securing a cable to a roof |
| US9045907B2 (en) * | 2010-06-03 | 2015-06-02 | Valin Corporation | Heated roof panel |
| US20120067868A1 (en) * | 2010-08-16 | 2012-03-22 | Brian Casey | Heating system and method of making and use |
| US8946601B2 (en) * | 2010-10-13 | 2015-02-03 | Brian Casey | Exposed structure heating apparatus and methods of making and use |
| US9121179B2 (en) * | 2011-01-05 | 2015-09-01 | Gregory S. Bublitz | Roof and rain gutter ice melt system and assembly |
| US10072422B2 (en) * | 2012-03-29 | 2018-09-11 | Brian T. Casey | Exposed structure heating apparatus and methods of making and use |
| US9181707B2 (en) * | 2012-09-28 | 2015-11-10 | Anthony M. Iannelli | Heated gutter cover system |
| US9428915B2 (en) * | 2013-12-31 | 2016-08-30 | Malcolm Brent Nark | Heated roof drainage raceway with self adjusting heating cable cavity |
| US9765526B2 (en) * | 2014-12-10 | 2017-09-19 | All Weather Armour, Llc | Heat panel and fastener system |
| US10501940B2 (en) * | 2015-02-20 | 2019-12-10 | Gutterglove, Inc. | Heated cable cover for gutter debris preclusion devices |
| US10392810B1 (en) * | 2016-06-22 | 2019-08-27 | James Demirkan | Universal lightweight and portable deicing mat |
| US20230115753A1 (en) * | 2018-01-12 | 2023-04-13 | Eric L Wimmer | Heated Panel Valley End Cap |
| US11525266B2 (en) * | 2018-01-12 | 2022-12-13 | Eric L. Wimmer | Snow melt system for a roof |
| US10612243B2 (en) | 2018-05-08 | 2020-04-07 | Gregory A Header | Heated snow guard |
| US10954674B2 (en) | 2018-05-08 | 2021-03-23 | Gregory A. Header | Heated snow guard |
| US12398566B2 (en) * | 2021-03-29 | 2025-08-26 | Brian T. Casey | Sloped roof heating apparatus and methods of making and use |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030213796A1 (en) * | 2002-01-31 | 2003-11-20 | Lorne Heise | Heating apparatus and system using such apparatus |
| US6708452B1 (en) * | 2002-03-08 | 2004-03-23 | Steven J. Tenute | Heater arrangement for gutter protector |
| US20060096968A1 (en) * | 2004-11-05 | 2006-05-11 | John Livermore | Roof Deicing Apparatus |
| US9045907B2 (en) * | 2010-06-03 | 2015-06-02 | Valin Corporation | Heated roof panel |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU521618B2 (en) * | 1977-10-14 | 1982-04-22 | Reitmeier Ludwig | Roof and wallcovering |
| US5391858A (en) * | 1993-05-10 | 1995-02-21 | Tourangeau Sprots Incorporated | Ice dam melting system |
| US6348673B2 (en) * | 2000-02-03 | 2002-02-19 | Michael A. Winters | Device to melt ice and snow in a roof valley |
| US6759630B1 (en) * | 2002-03-22 | 2004-07-06 | Steven J. Tenute | Heater arrangement for building eave |
| US20040035853A1 (en) * | 2002-08-26 | 2004-02-26 | Aaron Pais | Heating mat |
| US7071446B1 (en) * | 2005-08-01 | 2006-07-04 | Bench Steven D | De-icing, snow melting and warming system |
| US20100024324A1 (en) * | 2008-06-19 | 2010-02-04 | Ryan Meinzer | Roof eaves ice melting system and method of installation |
| US8079183B2 (en) * | 2009-05-15 | 2011-12-20 | Lenney Robert C | De-iced gutter debris preclusion system |
-
2011
- 2011-06-02 US US13/151,567 patent/US9045907B2/en active Active
-
2015
- 2015-05-13 US US14/711,603 patent/US20150247325A1/en not_active Abandoned
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030213796A1 (en) * | 2002-01-31 | 2003-11-20 | Lorne Heise | Heating apparatus and system using such apparatus |
| US6708452B1 (en) * | 2002-03-08 | 2004-03-23 | Steven J. Tenute | Heater arrangement for gutter protector |
| US20060096968A1 (en) * | 2004-11-05 | 2006-05-11 | John Livermore | Roof Deicing Apparatus |
| US9045907B2 (en) * | 2010-06-03 | 2015-06-02 | Valin Corporation | Heated roof panel |
Also Published As
| Publication number | Publication date |
|---|---|
| US20110297662A1 (en) | 2011-12-08 |
| US9045907B2 (en) | 2015-06-02 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: VALIN CORPORATION, CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HEAT TRACE SOLUTIONS;REEL/FRAME:036671/0489 Effective date: 20131022 Owner name: HEAT TRACE SOLUTIONS, UTAH Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:CLARK, LARRY;BAIN, BRUCE;PERRY, ROBYN;REEL/FRAME:036702/0036 Effective date: 20110601 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |