US20150233372A1 - Gear pump having grooved mounting adapter - Google Patents
Gear pump having grooved mounting adapter Download PDFInfo
- Publication number
- US20150233372A1 US20150233372A1 US14/695,563 US201514695563A US2015233372A1 US 20150233372 A1 US20150233372 A1 US 20150233372A1 US 201514695563 A US201514695563 A US 201514695563A US 2015233372 A1 US2015233372 A1 US 2015233372A1
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- US
- United States
- Prior art keywords
- base member
- gear
- outlet port
- mounting adapter
- bleed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
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- 239000007788 liquid Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- 238000003754 machining Methods 0.000 description 1
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- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/082—Details specially related to intermeshing engagement type machines or pumps
- F04C2/084—Toothed wheels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C11/00—Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations
- F04C11/001—Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations of similar working principle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C15/00—Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
- F04C15/0042—Systems for the equilibration of forces acting on the machines or pump
- F04C15/0049—Equalization of pressure pulses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/18—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with similar tooth forms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/082—Details specially related to intermeshing engagement type machines or pumps
- F04C2/086—Carter
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/082—Details specially related to intermeshing engagement type machines or pumps
- F04C2/088—Elements in the toothed wheels or the carter for relieving the pressure of fluid imprisoned in the zones of engagement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/12—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C2/14—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C2/18—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with similar tooth forms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/001—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D25/00—Fluid-actuated clutches
- F16D25/12—Details not specific to one of the before-mentioned types
- F16D25/14—Fluid pressure control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/60—Assembly methods
- F04C2230/604—Mounting devices for pumps or compressors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/30—Casings or housings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2250/00—Geometry
- F04C2250/10—Geometry of the inlet or outlet
- F04C2250/102—Geometry of the inlet or outlet of the outlet
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/12—Vibration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/13—Noise
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T403/00—Joints and connections
- Y10T403/22—Joints and connections with fluid pressure responsive component
Definitions
- the present disclosure relates generally to a gear pump, and more particularly, to a gear pump having a grooved mounting adapter.
- a gear pump includes one or more sets of intermeshing gears disposed on separates shafts within a common housing.
- An external power source such as an engine, drives one of the shafts to rotate the intermeshing gears.
- Low-pressure fluid is fed into a disengaging side of the gears, and the rotation of the gears traps the fluid between teeth of the gears and inner cylindrical walls of the housing.
- the fluid is transported around the inner cylindrical walls by the gear teeth to a high-pressure outlet of the pump, where the fluid is then forced out of the gear teeth by re-engagement of the gears.
- a pressure of the fluid at the outlet is a result of a rotational speed of the gears and a restriction placed on the fluid at locations downstream of the gears.
- the fluid pressure at the outlet of the pump can be high-enough to cause air bubbles trapped in the fluid to implode.
- This implosion a.k.a., cavitation
- if left unchecked can cause fluid delivery instabilities, excessive noise, and premature failure of fluid system components.
- the pump of the '197 patent may provide for gradual pressure increase and reduced cavitation, it may still be less than optimal.
- walls of the body may be weakened by the machining process and/or it may not even be possible to machine the slots.
- the geometry of the disclosed bleed slots may be difficult and/or costly to reproduce at other locations of the pump housing.
- the disclosed pump and mounting adapter are directed to overcoming one or more of the problems set forth above and/or other problems of the prior art.
- the present disclosure is directed to a mounting adapter for a gear pump.
- the mounting adapter may include a generally cylindrical base member, an inlet port formed in the base member, and an outlet port formed in the base member.
- the mounting adapter may also include a first bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a first gear shaft, and a first bleed groove formed in the base member adjacent the outlet port.
- the first bleed groove may be generally concentric with the first bearing bore.
- the mounting adapter may further include a second bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a second gear shaft, and a second bleed groove formed in the base member adjacent the outlet port.
- the second bleed groove may be generally concentric with the second bearing bore.
- the present disclosure is directed to a gear pump.
- the gear pump may include a housing body forming a first gear chamber and a second gear chamber.
- the pump may also include a first shaft disposed within the first gear chamber, a first gear supported by the first shaft, a second shaft disposed within the second gear chamber, and a second gear supported by the second shaft and configured to mesh with the first gear.
- the pump may further include a mounting adapter removably connected to an end of the housing body to at least partially enclose the first shaft, the first gear, the second shaft, and the second gear.
- the mounting adapter may have a generally cylindrical base member, an inlet port formed in the base member at one side of the first and second gears, and an outlet port formed in the base member at an opposing side of the first and second gears.
- the mounting adapter may also have a first bearing bore formed in the base member between the inlet port and the outlet port and configured to receive the first shaft, and a first bleed groove formed in the base member adjacent the outlet port.
- the first bleed groove may be generally concentric with the first bearing bore.
- the mounting adapter may further have a second bearing bore formed in the base member between the inlet port and the outlet port and configured to receive the second shaft, and a second bleed groove formed in the base member adjacent the outlet port.
- the second bleed groove may be generally concentric with the second bearing bore.
- the pump may also include a seal disposed at an interface of the housing body and the mounting adapter.
- the present disclosure is directed to a transmission system.
- the transmission system may include an input shaft, an output shaft, and at least one clutch disposed between the input and output shafts.
- the at least one clutch may be selectively actuated to adjust a speed-to-torque ratio of the output shaft relative to the input shaft.
- the transmission system may further include a sump, and a pump configured to draw fluid from the sump and generate a pressurized flow of fluid directed to the at least one clutch.
- the pump may have a housing body forming a first gear chamber and a second gear chamber.
- the pump may also have a first shaft supporting a first gear within the first gear chamber, a second shaft supporting a second gear within the second gear chamber, and a mounting adapter removably connected to an end of the housing body.
- the mounting adapter may include a generally cylindrical base member connected to the housing body, a generally plate-like mounting flange configured to mount the base member within the transmission, an inlet port formed in the base member at one side of the first and second gears, and an outlet port formed in the base member at an opposing side of the first and second gears.
- the mounting adapter may also include first and second bearing bores formed in the base member between the inlet and outlet ports and configured to receive the first and second shafts, respectively, and first and second bleed grooves formed in the base member adjacent the outlet port. The first and second bleed grooves may be generally concentric with the first and second bearing bores, respectively.
- the pump may further include a seal disposed at an interface of the housing body and the mounting adapter.
- FIG. 1 is a diagrammatic illustration of an exemplary disclosed transmission that may be used in conjunction with the machine of FIG. 1 ;
- FIG. 2 is a cross-sectional illustration of an exemplary disclosed pump that may be used in conjunction with the transmission of FIG. 1 ;
- FIG. 3 is an end view illustration of a mounting adapter that may be used in conjunction with the pump of FIG. 2 ;
- FIG. 4 is a cross-sectional end view illustration of the pump of FIG. 2 .
- FIG. 1 illustrates an exemplary transmission system 10 having numerous components that interact to transmit power from a power source (e.g., an engine—not shown) to a load (e.g., a traction device of a mobile machine—not shown).
- transmission system 10 is a multi-speed, bidirectional, mechanical, step-change transmission having a plurality of fluid activated clutches and control valves. Although shown as having three clutches 12 , 14 , and 16 connected to a pump 18 through three control valves 20 , 22 , and 24 , it is contemplated that additional or fewer clutches and/or control valves may be included within transmission system 10 .
- Clutches 12 - 16 may be configured to selectively receive pressurized fluid from pump 18 , causing engagement of portions of a gear train (not shown) within transmission system 10 .
- Each of clutches 12 - 16 may be fluidly connected to pump 18 in parallel relation by way of a common manifold 26 and individual distribution lines 28 , 30 , and 32 , respectively.
- Each of clutches 12 - 16 may include an interior actuating chamber (not shown) that, when filled with pressurized fluid, displaces a piston (not shown), moving the piston toward one or more clutch disks (not shown) and plates (not shown) that are together known as a clutch pack. As the piston “touches up” to the clutch pack, the actuating chamber is full of fluid and the clutch is engaged. The combination of engaged clutches determines a ratio of speed versus torque of an output shaft 34 of transmission system 10 relative to an input shaft 36 .
- Pump 18 may draw fluid from a low pressure sump 38 and produce one or more flows of pressurized fluid.
- pump 18 creates two flows of fluid (i.e., a low-pressure flow and a high-pressure flow—only the high-pressure flow shown in FIG. 1 ) having pressures of about 125 psi and 400 psi (about 862 kPa and 2758 kPa), respectively.
- Pump 18 in this example, is a fixed-displacement gear pump. Pump 18 may be drivably connected to the power source described above by, for example, a shaft 40 , a belt (not shown), an electrical circuit (not shown), or in any other suitable manner.
- pump 18 may alternatively be drivably connected within transmission system 10 , if desired.
- pump 18 may be located within a housing of transmission system 10 and shaft 40 may be connected to input shaft 36 by way of a gear train (not shown).
- Pump 18 may be dedicated to supplying pressurized fluid only to transmission system 10 or, alternatively, may supply pressurized fluid to additional machine components and/or systems.
- Control valves 20 - 24 may be configured to regulate a flow of pressurized fluid from pump 18 into clutches 12 - 16 .
- control valves 20 - 24 may be disposed within distribution lines 28 - 32 , respectively, between manifold 26 and clutches 12 - 16 .
- Each of control valves 20 - 24 may include a three-position valve mechanism (not shown) that is solenoid actuated and configured to regulate filling and draining of one of clutches 12 - 16 .
- Each of the three-position valve mechanisms may be movable between a first position at which fluid is allowed to flow into an associated clutch chamber, a second position at which fluid flow is blocked from the clutch chamber, and a third position at which fluid is allowed to drain from the clutch chamber. It is contemplated that more than one clutch may be associated with a single control valve and/or that each control valve may include additional or different mechanisms (e.g., a proportional valve element, a pilot valve element, or any other mechanisms known in the art).
- a pressure relief valve 42 may be disposed downstream of manifold 26 and configured to selectively pass fluid through a cooler 44 to sump 38 in response to a pressure of the fluid within manifold 26 .
- pressure relief valve 42 may include a valve element that is spring biased toward a flow blocking position and movable toward a flow passing position in response to a pressure of the fluid within manifold 26 .
- the force generated by the fluid pressure acting on the valve element may overcome the spring force, allowing the valve element to move to the flow-passing position.
- pressure relief valve 42 may function to help maintain a predetermined pressure within manifold 26 and simultaneously promote a generally unidirectional flow of fluid through transmission system 10 .
- Sump 38 may include a tank configured to hold a supply of fluid.
- the fluid may include, for example, an engine lubrication oil, a transmission lubrication oil, a separate hydraulic oil, or any other fluid known in the art. It is contemplated that transmission system 10 may be the only system or one of several systems connected to draw fluid from sump 38 , as desired.
- Cooler 44 may be an air-to-liquid or liquid-to-liquid type of heat exchanging device configured to cool fluid passing through transmission system 10 to a desired temperature. Cooler 44 may have no moving parts and may be less sensitive to contamination than control valves 20 - 24 . Pressurized fluid may pass through cooler 44 and return to sump 38 via a primary return path 46 . Additional pressurized fluid may pass through control valves 20 - 24 and return to sump 38 via individual return paths 48 , 50 , and 52 .
- a filter 54 may be disposed at an upstream end of manifold 26 and configured to remove debris from the fluid of transmission system 10 before the fluid is delivered to control valves 20 - 24 or cooler 44 . It should be noted that filter 54 may embody a single filtration element or multiple filtration elements disposed in a series and/or parallel arrangement. In the disclosed embodiment, filter 54 includes a single filtration element having a 4 ⁇ rating of about 1300-2500 ppm and a 6 R rating of about 40-80 ppm.
- FIG. 2 illustrates an exemplary physical embodiment of pump 18 .
- shaft 40 may extend from one end of a housing 56 , and include a splined interface 58 for connection with the power source discussed above.
- a countershaft 60 may also be disposed within housing 56 in parallel with shaft 40 and, together with shaft 40 , support two sets of intermeshing gears. Specifically, a first set 62 of gears (“first gear set”) may be located at a low-pressure end of pump 18 and a second set 64 of gears (“second gear set”) may be located at a high-pressure end of pump 18 .
- first and second gear sets 62 , 64 may include a drive gear 66 that is mechanically connected to rotate with shaft 40 (e.g., by way of a machined key 68 ), and a driven gear 70 that spins freely on countershaft 60 . It is contemplated that driven gears 70 could alternatively be mechanically connected to rotate countershaft 60 , if desired. It is also contemplated that gears 66 , 70 of first gear set 62 could be the same as or different than (e.g., have different configurations, shapes, and/or sizes than) gears 66 , 70 of second gear set 64 .
- first gear set 62 has gears 66 , 70 that are different and, for this reason, first gear set 62 may produce a flow of fluid having a different flow rate and/or pressure (e.g., a lower flow rate and/or pressure) than a flow of fluid produced by second gear set 64 .
- One or more bearings 72 may support shaft 40 and countershaft 60 along their lengths.
- Housing 56 may include three separate components, for example a body 74 , an end cap 76 connected at a distal end of body 74 opposite the power source, and a mounting adapter 78 connected at the proximal end of body 74 .
- End cap 76 may be configured to close off various openings in body 74
- mounting adapter 78 may be used to mount pump 18 to, for example, the power source or a housing of transmission system 10 .
- One or more seals 79 e.g., o-rings
- these components may be connected to each other via one or more fasteners 80 that pass from end cap 76 through body 74 to mounting adapter 78 .
- two separate gear chambers may be formed within body 74 , including a low-pressure gear chamber 82 configured to house first gear set 62 , and a high-pressure gear chamber 84 (shown only in FIG. 2 ) configured to house second gear set 64 .
- Body 74 may also form a common inlet passage 86 (shown only in FIG. 3 ) that extends axially along a length of pump 18 and is in communication with a disengaging side of both of first and second gear sets 62 , 64 (i.e., with both of low- and high-pressure gear chambers 82 , 84 ), and an outlet passage 90 that extends radially from the engaging side of only first gear set 64 .
- Two bearing bores 112 , 114 may pass between low- and high-pressure gear chambers 82 , 84 to provide clearance for shaft 40 and countershaft 60 and to also provide support locations for bearings 72 (referring to FIG. 2 ).
- a plurality of axial holes may pass completely through body 74 to provide clearance for fasteners 80 .
- End cap 76 may be generally plate-like, and include a plurality of axial through holes (not shown) that align with holes 92 in body 74 .
- one or more hollow dowels 96 may be placed within holes 92 of body 74 to extend into the holes of end cap 76 and receive fasteners 80 .
- Dowels 96 may help to align end cap 76 with body 74 during assembly. It is contemplated that outlet passage 90 could alternatively be formed within end cap 76 and axially oriented instead of being radially located within body 74 , if desired.
- mounting adapter 78 may include a generally cylindrical base member 98 , and a plate-like flange 100 connected at one end of base member 98 .
- Flange 100 may include a plurality of mounting features 102 (e.g., ear tabs), configured to receive fasteners (not shown) that engage the power source and/or the housing of transmission system 10 , thereby mounting pump 18 .
- An outer surface 104 of base member 98 may be stepped to receive and support seal 79 (referring to FIG. 2 ) located between body 74 and mounting adapter 78 .
- a plurality of holes 106 may be formed within an axial end surface 108 of base member 98 and configured to align with holes 92 in body 74 to receive fasteners 80 that connect body 74 and end cap 76 to mounting adapter 78 .
- one or more hollow dowels 110 may be positioned within holes 106 of base member 98 that are configured to extend into holes 92 of body 74 , thereby aligning mounting adapter 78 with body 74 .
- End surface 108 of base member 98 may be machined to include a plurality of support features and fluid passages.
- bearing bores 112 , 114 may be formed within end surface 108 to provide clearance for shaft 40 and countershaft 60 , respectively, and support for the associated bearings 72 .
- a low-pressure inlet port 116 may be formed at the engaging side of second gear set 64
- a high-pressure outlet port 118 may be formed at the disengaging side of second gear set 64 .
- inlet port 116 may have a generally round and large opening that fluidly communicates sump 38 (referring to FIG. 1 ) with common inlet passage 86 (see FIG. 3 ), while outlet port 118 may have an elliptically shaped and smaller opening that fluidly communicates only the disengaging side of high-pressure gear chamber 84 with manifold 26 (referring to FIG. 1 ).
- Inlet port 116 may be located further away from bearing bores 112 , 114 than outlet port 118 . As can be seen in the overlapping images of FIG. 3 , inlet port 116 may be positioned at a location where teeth 119 of gears 66 , 70 have already completely disengaged each other, while outlet port 118 may be positioned at a location where teeth 119 engage each other. The sizes, shapes, and locations of these openings may facilitate desired flow rates of fluid at desired pressures into and out of the associated chambers.
- Two bearing drain passages 120 may connect bearing bores 112 , 114 with low-pressure inlet port 116 to allow fluid to drain away from bearings 72 .
- low pressure fluid from common inlet passage 86 may fill spaces 124 between adjacent teeth 119 .
- This fluid may then be transported by drive gears 66 in a counterclockwise direction (as represented by an arrow 121 in FIG. 3 ) and by driven gears 70 in a clockwise direction (as represented by an arrow 123 in FIG. 3 ) around the respective chambers 82 , 84 toward outlet passage 90 and outlet port 118 .
- the pressure of fluid at outlet port 118 may be much higher than the pressure of the fluid within common inlet passage 86 and trapped within spaces 124 between teeth 119 during operation.
- a significant pressure increase may be experienced within the fluid contained in space 124 . And unless otherwise accommodated, this pressure increase could cause sudden implosions of air bubbles in the fluid that result in excessive noise, vibrations, and component damage. For this reason, a pair of bleed grooves 122 may be located at the disengaging side of second gear set 64 .
- bleed grooves 122 may be located generally adjacent outlet port 118 (e.g., above and below outlet port 118 ) at a proximal end face second gear set 64 , and each may be generally concentric with an associated one of bearing bores 112 , 114 .
- bleed grooves 122 are mirror images of each other across a mid-plane of outlet port 118 , and radially located at a pitch line of teeth 119 of gears 66 and 70 that are mounted on shaft 40 and countershaft 60 passing through the corresponding bearing bores 112 , 114 .
- Bleed grooves 122 may each have an arc length that extends between three consecutive teeth 119 .
- bleed grooves 122 may be long enough to fluidly communicate two spaces 124 a and 124 b between the three consecutive teeth 119 with each other. In this position and with this length, bleed grooves 122 may be configured to bring the pressure of space 124 b , which is shown as not yet being in full communication with outlet port 118 , gradually up to about the same pressure as space 124 a that is shown as already being at the pressure of outlet port 118 . This gradual increase in pressure may function to reduce a size of the air bubbles trapped within the fluid, prior to implosion of the bubbles. This reduction may result in a smaller and less powerful implosion that causes little (if any) noise, vibration, or damage.
- bleed grooves 122 may be machined using a simple, square end-mill. Bleed grooves 122 may have a generally constant cross-section and depth, making the fabrication of bleed grooves 122 a relatively simple and inexpensive process. It is contemplated, however, that bleed grooves 122 could alternatively have a cross-section that varies along it's length (e.g., a varying width and/or depth) to aid in gradual pressure changes, if desired. In the example of FIG. 4 , bleed grooves have a width of about 3.75-4.25 mm, a depth of about 2.5-3.0 mm, and an arc length of about 70-75°.
- a pressure-to-area ratio for bleed grooves 122 of the disclosed mounting adapter 78 may be about 0.04 N/mm 4 (2757.9 kPa/11 mm 2 ).
- an arc length-to-tooth ratio may be about 9.1°/# teeth (72.5°/8 teeth).
- a contamination-to-depth ratio may be about 1.45 p/mm (4 ⁇ /2.75 mm).
- the pressure being discharged by second gear set 64 may be about three or more times greater than the pressure being discharged by first gear set 62 , hence the need for bleed grooves 122 in association with only second gear set 64 .
- the disclosed pump and mounting adapter find potential application in any fluid system where reduced noise, vibration, and damage are desired. Although shown in conjunction with a single gear chamber of a dual chamber pump, the disclosed mounting adapter could alternatively be utilized with a single chamber pump, both chambers of a dual chamber pump, or with a pump having more than two chambers, if desired.
- the disclosed mounting adapter may provide for gradual pressure increases within the pump that reduce the likelihood and magnitude of implosion. The reduced implosion frequency and severity may result in reduced noise, vibration, and component damage. Operation of pump 18 will now be described in detail.
- a power source e.g., the engine of a mobile machine
- the rotation of shaft 40 may cause rotation of drive gears 66 within each of low- and high-pressure gear chambers 82 , 84 .
- teeth 119 of drive gears may engage corresponding teeth 119 of driven gears 70 , causing driven gears 70 to also rotate.
- teeth 119 of both gears within a particular gear set disengage each other, as shown at the right side of FIG.
- fluid from common inlet passage 86 may fill spaces 124 between teeth 119 .
- the continued rotation of gears 66 , 70 may function to transport the fluid within spaces 124 around the corresponding chambers.
- drive gear 66 may transport the fluid in a counterclockwise direction (referring to the perspective of FIG. 3 ), while driven gear 70 may transport the fluid in a clockwise direction.
- the disclosed pump and mounting adapter may allow for improved packaging in smaller spaces. Specifically, by locating bleed grooves 122 within mounting adapter 78 , body 74 may be allowed to become smaller without sacrificing durability. This may increase the applicability of pump 18 , and simultaneously decrease a cost of pump 18 and transmission system 10 . In addition, the location of bleed grooves 122 within mounting adapter 78 may increase a strength and/or durability of body 74 .
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Abstract
A mounting adapter is disclosed for use with a gear pump. The mounting adapter may have a generally plate-like base member, and inlet and outlet ports both formed in the base member. The mounting adapter may also have a first bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a first gear shaft, and a first bleed groove formed in the base member adjacent the outlet port. The first bleed groove may be generally concentric with the first bearing bore. The mounting adapter may further have a second bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a second gear shaft, and a second bleed groove formed in the base member adjacent the outlet port. The second bleed groove may be generally concentric with the second bearing bore.
Description
- This application is based on and claims the benefit of priority from U.S. Provisional Application No. 61/810,952, filed Apr. 11, 2013, the contents of which are expressly incorporated herein by reference.
- The present disclosure relates generally to a gear pump, and more particularly, to a gear pump having a grooved mounting adapter.
- A gear pump includes one or more sets of intermeshing gears disposed on separates shafts within a common housing. An external power source, such as an engine, drives one of the shafts to rotate the intermeshing gears. Low-pressure fluid is fed into a disengaging side of the gears, and the rotation of the gears traps the fluid between teeth of the gears and inner cylindrical walls of the housing. The fluid is transported around the inner cylindrical walls by the gear teeth to a high-pressure outlet of the pump, where the fluid is then forced out of the gear teeth by re-engagement of the gears. A pressure of the fluid at the outlet is a result of a rotational speed of the gears and a restriction placed on the fluid at locations downstream of the gears.
- In some situations, the fluid pressure at the outlet of the pump can be high-enough to cause air bubbles trapped in the fluid to implode. This implosion (a.k.a., cavitation), if left unchecked, can cause fluid delivery instabilities, excessive noise, and premature failure of fluid system components.
- One attempt to address cavitation within a gear pump is disclosed in U.S. Pat. No. 6,033,197 that issued to Brown et al. on May 7, 2000 (“the '197 patent”). In particular, the '197 patent discloses a gear pump housing having bleed slots located adjacent to an outlet passage of the pump. The bleed slots are arcuate, and decrease in size along their arc length. The bleed slots are machined into a body of the housing and function to bring fluid transported by gears of the pump gradually up to the pressure found at the outlet passage. This gradual increase in pressure reduces a size of air bubbles trapped in the fluid prior to implosion, such that when the bubbles do implode at the outlet passage, a magnitude of the implosion is smaller.
- While the pump of the '197 patent may provide for gradual pressure increase and reduced cavitation, it may still be less than optimal. In particular, it may be difficult in some applications to find the space within the pump body to machine the bleed slots. In these applications, walls of the body may be weakened by the machining process and/or it may not even be possible to machine the slots. In addition, the geometry of the disclosed bleed slots may be difficult and/or costly to reproduce at other locations of the pump housing.
- The disclosed pump and mounting adapter are directed to overcoming one or more of the problems set forth above and/or other problems of the prior art.
- In one aspect, the present disclosure is directed to a mounting adapter for a gear pump. The mounting adapter may include a generally cylindrical base member, an inlet port formed in the base member, and an outlet port formed in the base member. The mounting adapter may also include a first bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a first gear shaft, and a first bleed groove formed in the base member adjacent the outlet port. The first bleed groove may be generally concentric with the first bearing bore. The mounting adapter may further include a second bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a second gear shaft, and a second bleed groove formed in the base member adjacent the outlet port. The second bleed groove may be generally concentric with the second bearing bore.
- In a second aspect, the present disclosure is directed to a gear pump. The gear pump may include a housing body forming a first gear chamber and a second gear chamber. The pump may also include a first shaft disposed within the first gear chamber, a first gear supported by the first shaft, a second shaft disposed within the second gear chamber, and a second gear supported by the second shaft and configured to mesh with the first gear. The pump may further include a mounting adapter removably connected to an end of the housing body to at least partially enclose the first shaft, the first gear, the second shaft, and the second gear. The mounting adapter may have a generally cylindrical base member, an inlet port formed in the base member at one side of the first and second gears, and an outlet port formed in the base member at an opposing side of the first and second gears. The mounting adapter may also have a first bearing bore formed in the base member between the inlet port and the outlet port and configured to receive the first shaft, and a first bleed groove formed in the base member adjacent the outlet port. The first bleed groove may be generally concentric with the first bearing bore. The mounting adapter may further have a second bearing bore formed in the base member between the inlet port and the outlet port and configured to receive the second shaft, and a second bleed groove formed in the base member adjacent the outlet port. The second bleed groove may be generally concentric with the second bearing bore. The pump may also include a seal disposed at an interface of the housing body and the mounting adapter.
- In a third aspect, the present disclosure is directed to a transmission system. The transmission system may include an input shaft, an output shaft, and at least one clutch disposed between the input and output shafts. The at least one clutch may be selectively actuated to adjust a speed-to-torque ratio of the output shaft relative to the input shaft. The transmission system may further include a sump, and a pump configured to draw fluid from the sump and generate a pressurized flow of fluid directed to the at least one clutch. The pump may have a housing body forming a first gear chamber and a second gear chamber. The pump may also have a first shaft supporting a first gear within the first gear chamber, a second shaft supporting a second gear within the second gear chamber, and a mounting adapter removably connected to an end of the housing body. The mounting adapter may include a generally cylindrical base member connected to the housing body, a generally plate-like mounting flange configured to mount the base member within the transmission, an inlet port formed in the base member at one side of the first and second gears, and an outlet port formed in the base member at an opposing side of the first and second gears. The mounting adapter may also include first and second bearing bores formed in the base member between the inlet and outlet ports and configured to receive the first and second shafts, respectively, and first and second bleed grooves formed in the base member adjacent the outlet port. The first and second bleed grooves may be generally concentric with the first and second bearing bores, respectively. The pump may further include a seal disposed at an interface of the housing body and the mounting adapter.
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FIG. 1 is a diagrammatic illustration of an exemplary disclosed transmission that may be used in conjunction with the machine ofFIG. 1 ; -
FIG. 2 is a cross-sectional illustration of an exemplary disclosed pump that may be used in conjunction with the transmission ofFIG. 1 ; -
FIG. 3 is an end view illustration of a mounting adapter that may be used in conjunction with the pump ofFIG. 2 ; and -
FIG. 4 is a cross-sectional end view illustration of the pump ofFIG. 2 . -
FIG. 1 illustrates anexemplary transmission system 10 having numerous components that interact to transmit power from a power source (e.g., an engine—not shown) to a load (e.g., a traction device of a mobile machine—not shown). In the disclosed embodiment,transmission system 10 is a multi-speed, bidirectional, mechanical, step-change transmission having a plurality of fluid activated clutches and control valves. Although shown as having three 12, 14, and 16 connected to aclutches pump 18 through three 20, 22, and 24, it is contemplated that additional or fewer clutches and/or control valves may be included withincontrol valves transmission system 10. - Clutches 12-16 may be configured to selectively receive pressurized fluid from
pump 18, causing engagement of portions of a gear train (not shown) withintransmission system 10. Each of clutches 12-16 may be fluidly connected to pump 18 in parallel relation by way of acommon manifold 26 and 28, 30, and 32, respectively. Each of clutches 12-16 may include an interior actuating chamber (not shown) that, when filled with pressurized fluid, displaces a piston (not shown), moving the piston toward one or more clutch disks (not shown) and plates (not shown) that are together known as a clutch pack. As the piston “touches up” to the clutch pack, the actuating chamber is full of fluid and the clutch is engaged. The combination of engaged clutches determines a ratio of speed versus torque of anindividual distribution lines output shaft 34 oftransmission system 10 relative to aninput shaft 36. -
Pump 18 may draw fluid from alow pressure sump 38 and produce one or more flows of pressurized fluid. In the disclosed embodiment, pump 18 creates two flows of fluid (i.e., a low-pressure flow and a high-pressure flow—only the high-pressure flow shown inFIG. 1 ) having pressures of about 125 psi and 400 psi (about 862 kPa and 2758 kPa), respectively.Pump 18, in this example, is a fixed-displacement gear pump.Pump 18 may be drivably connected to the power source described above by, for example, ashaft 40, a belt (not shown), an electrical circuit (not shown), or in any other suitable manner. It is contemplated that pump 18 may alternatively be drivably connected withintransmission system 10, if desired. For example, pump 18 may be located within a housing oftransmission system 10 andshaft 40 may be connected to inputshaft 36 by way of a gear train (not shown).Pump 18 may be dedicated to supplying pressurized fluid only totransmission system 10 or, alternatively, may supply pressurized fluid to additional machine components and/or systems. - Control valves 20-24 may be configured to regulate a flow of pressurized fluid from
pump 18 into clutches 12-16. Specifically, control valves 20-24 may be disposed within distribution lines 28-32, respectively, betweenmanifold 26 and clutches 12-16. Each of control valves 20-24 may include a three-position valve mechanism (not shown) that is solenoid actuated and configured to regulate filling and draining of one of clutches 12-16. Each of the three-position valve mechanisms may be movable between a first position at which fluid is allowed to flow into an associated clutch chamber, a second position at which fluid flow is blocked from the clutch chamber, and a third position at which fluid is allowed to drain from the clutch chamber. It is contemplated that more than one clutch may be associated with a single control valve and/or that each control valve may include additional or different mechanisms (e.g., a proportional valve element, a pilot valve element, or any other mechanisms known in the art). - A
pressure relief valve 42 may be disposed downstream ofmanifold 26 and configured to selectively pass fluid through a cooler 44 tosump 38 in response to a pressure of the fluid withinmanifold 26. By way of example,pressure relief valve 42 may include a valve element that is spring biased toward a flow blocking position and movable toward a flow passing position in response to a pressure of the fluid withinmanifold 26. When the pressure withinmanifold 26 exceeds a predetermined threshold, the force generated by the fluid pressure acting on the valve element may overcome the spring force, allowing the valve element to move to the flow-passing position. In this manner,pressure relief valve 42 may function to help maintain a predetermined pressure withinmanifold 26 and simultaneously promote a generally unidirectional flow of fluid throughtransmission system 10. -
Sump 38 may include a tank configured to hold a supply of fluid. The fluid may include, for example, an engine lubrication oil, a transmission lubrication oil, a separate hydraulic oil, or any other fluid known in the art. It is contemplated thattransmission system 10 may be the only system or one of several systems connected to draw fluid fromsump 38, as desired. -
Cooler 44 may be an air-to-liquid or liquid-to-liquid type of heat exchanging device configured to cool fluid passing throughtransmission system 10 to a desired temperature.Cooler 44 may have no moving parts and may be less sensitive to contamination than control valves 20-24. Pressurized fluid may pass through cooler 44 and return tosump 38 via aprimary return path 46. Additional pressurized fluid may pass through control valves 20-24 and return tosump 38 via 48, 50, and 52.individual return paths - In the disclosed embodiment, a
filter 54 may be disposed at an upstream end ofmanifold 26 and configured to remove debris from the fluid oftransmission system 10 before the fluid is delivered to control valves 20-24 or cooler 44. It should be noted thatfilter 54 may embody a single filtration element or multiple filtration elements disposed in a series and/or parallel arrangement. In the disclosed embodiment,filter 54 includes a single filtration element having a 4μ rating of about 1300-2500 ppm and a 6R rating of about 40-80 ppm. -
FIG. 2 illustrates an exemplary physical embodiment ofpump 18. As shown in this figure,shaft 40 may extend from one end of ahousing 56, and include asplined interface 58 for connection with the power source discussed above. Acountershaft 60 may also be disposed withinhousing 56 in parallel withshaft 40 and, together withshaft 40, support two sets of intermeshing gears. Specifically, afirst set 62 of gears (“first gear set”) may be located at a low-pressure end ofpump 18 and asecond set 64 of gears (“second gear set”) may be located at a high-pressure end ofpump 18. Each of first and second gear sets 62, 64 may include adrive gear 66 that is mechanically connected to rotate with shaft 40 (e.g., by way of a machined key 68), and a drivengear 70 that spins freely oncountershaft 60. It is contemplated that driven gears 70 could alternatively be mechanically connected to rotatecountershaft 60, if desired. It is also contemplated that gears 66, 70 of first gear set 62 could be the same as or different than (e.g., have different configurations, shapes, and/or sizes than) gears 66, 70 of second gear set 64. In the disclosed embodiment, first gear set 62 has 66, 70 that are different and, for this reason, first gear set 62 may produce a flow of fluid having a different flow rate and/or pressure (e.g., a lower flow rate and/or pressure) than a flow of fluid produced by second gear set 64. One orgears more bearings 72 may supportshaft 40 andcountershaft 60 along their lengths. -
Housing 56 may include three separate components, for example abody 74, an end cap 76 connected at a distal end ofbody 74 opposite the power source, and a mountingadapter 78 connected at the proximal end ofbody 74. End cap 76 may be configured to close off various openings inbody 74, while mountingadapter 78 may be used to mountpump 18 to, for example, the power source or a housing oftransmission system 10. One or more seals 79 (e.g., o-rings) may be located between the components ofhousing 56, and these components may be connected to each other via one ormore fasteners 80 that pass from end cap 76 throughbody 74 to mountingadapter 78. - As shown in
FIGS. 2 and 3 , two separate gear chambers may be formed withinbody 74, including a low-pressure gear chamber 82 configured to house first gear set 62, and a high-pressure gear chamber 84 (shown only inFIG. 2 ) configured to house second gear set 64.Body 74 may also form a common inlet passage 86 (shown only inFIG. 3 ) that extends axially along a length ofpump 18 and is in communication with a disengaging side of both of first and second gear sets 62, 64 (i.e., with both of low- and high-pressure gear chambers 82, 84), and anoutlet passage 90 that extends radially from the engaging side of only first gear set 64. Two bearing bores 112, 114 (shown only inFIG. 2 ) may pass between low- and high- 82, 84 to provide clearance forpressure gear chambers shaft 40 andcountershaft 60 and to also provide support locations for bearings 72 (referring toFIG. 2 ). A plurality of axial holes (shown only inFIG. 3 ) may pass completely throughbody 74 to provide clearance forfasteners 80. - End cap 76, as shown in
FIG. 2 , may be generally plate-like, and include a plurality of axial through holes (not shown) that align withholes 92 inbody 74. In some arrangements, one or more hollow dowels 96 (shown inFIG. 3 ) may be placed withinholes 92 ofbody 74 to extend into the holes of end cap 76 and receivefasteners 80.Dowels 96 may help to align end cap 76 withbody 74 during assembly. It is contemplated thatoutlet passage 90 could alternatively be formed within end cap 76 and axially oriented instead of being radially located withinbody 74, if desired. - As shown in
FIG. 4 , mountingadapter 78 may include a generallycylindrical base member 98, and a plate-like flange 100 connected at one end ofbase member 98.Flange 100 may include a plurality of mounting features 102 (e.g., ear tabs), configured to receive fasteners (not shown) that engage the power source and/or the housing oftransmission system 10, thereby mountingpump 18. Anouter surface 104 ofbase member 98 may be stepped to receive and support seal 79 (referring toFIG. 2 ) located betweenbody 74 and mountingadapter 78. A plurality of holes 106 (e.g., threaded blind holes) may be formed within anaxial end surface 108 ofbase member 98 and configured to align withholes 92 inbody 74 to receivefasteners 80 that connectbody 74 and end cap 76 to mountingadapter 78. In some embodiments, one or morehollow dowels 110 may be positioned withinholes 106 ofbase member 98 that are configured to extend intoholes 92 ofbody 74, thereby aligning mountingadapter 78 withbody 74. -
End surface 108 ofbase member 98 may be machined to include a plurality of support features and fluid passages. For example, bearing bores 112, 114 may be formed withinend surface 108 to provide clearance forshaft 40 andcountershaft 60, respectively, and support for the associatedbearings 72. In addition, a low-pressure inlet port 116 may be formed at the engaging side of second gear set 64, and a high-pressure outlet port 118 may be formed at the disengaging side of second gear set 64. In the disclosed embodiment,inlet port 116 may have a generally round and large opening that fluidly communicates sump 38 (referring toFIG. 1 ) with common inlet passage 86 (seeFIG. 3 ), whileoutlet port 118 may have an elliptically shaped and smaller opening that fluidly communicates only the disengaging side of high-pressure gear chamber 84 with manifold 26 (referring toFIG. 1 ). -
Inlet port 116 may be located further away from bearing 112, 114 thanbores outlet port 118. As can be seen in the overlapping images ofFIG. 3 ,inlet port 116 may be positioned at a location whereteeth 119 of 66, 70 have already completely disengaged each other, whilegears outlet port 118 may be positioned at a location whereteeth 119 engage each other. The sizes, shapes, and locations of these openings may facilitate desired flow rates of fluid at desired pressures into and out of the associated chambers. Two bearingdrain passages 120 may connect bearing 112, 114 with low-bores pressure inlet port 116 to allow fluid to drain away frombearings 72. - As
teeth 119 rotate (referring toFIG. 3 ), low pressure fluid fromcommon inlet passage 86 may fill spaces 124 betweenadjacent teeth 119. This fluid may then be transported by drive gears 66 in a counterclockwise direction (as represented by anarrow 121 inFIG. 3 ) and by drivengears 70 in a clockwise direction (as represented by anarrow 123 inFIG. 3 ) around the 82, 84 towardrespective chambers outlet passage 90 andoutlet port 118. The pressure of fluid atoutlet port 118 may be much higher than the pressure of the fluid withincommon inlet passage 86 and trapped within spaces 124 betweenteeth 119 during operation. Accordingly, as a particular space 124 between twoadjacent teeth 119 communicates withoutlet port 118, a significant pressure increase may be experienced within the fluid contained in space 124. And unless otherwise accommodated, this pressure increase could cause sudden implosions of air bubbles in the fluid that result in excessive noise, vibrations, and component damage. For this reason, a pair ofbleed grooves 122 may be located at the disengaging side of second gear set 64. - As shown in
FIGS. 3 and 4 , bleedgrooves 122 may be located generally adjacent outlet port 118 (e.g., above and below outlet port 118) at a proximal end face second gear set 64, and each may be generally concentric with an associated one of bearing bores 112, 114. In the disclosed embodiment, bleedgrooves 122 are mirror images of each other across a mid-plane ofoutlet port 118, and radially located at a pitch line ofteeth 119 of 66 and 70 that are mounted ongears shaft 40 andcountershaft 60 passing through the corresponding bearing bores 112, 114. Bleedgrooves 122 may each have an arc length that extends between threeconsecutive teeth 119. That is, bleedgrooves 122 may be long enough to fluidly communicate two 124 a and 124 b between the threespaces consecutive teeth 119 with each other. In this position and with this length, bleedgrooves 122 may be configured to bring the pressure ofspace 124 b, which is shown as not yet being in full communication withoutlet port 118, gradually up to about the same pressure asspace 124 a that is shown as already being at the pressure ofoutlet port 118. This gradual increase in pressure may function to reduce a size of the air bubbles trapped within the fluid, prior to implosion of the bubbles. This reduction may result in a smaller and less powerful implosion that causes little (if any) noise, vibration, or damage. - In the disclosed embodiment, bleed
grooves 122 may be machined using a simple, square end-mill. Bleedgrooves 122 may have a generally constant cross-section and depth, making the fabrication of bleed grooves 122 a relatively simple and inexpensive process. It is contemplated, however, that bleedgrooves 122 could alternatively have a cross-section that varies along it's length (e.g., a varying width and/or depth) to aid in gradual pressure changes, if desired. In the example ofFIG. 4 , bleed grooves have a width of about 3.75-4.25 mm, a depth of about 2.5-3.0 mm, and an arc length of about 70-75°. These dimensions may be designed to accommodate a desired flow rate of fluid at about 400 psi having a contamination level based on the filtration characteristics offilter 54 whenshaft 40 is being rotated at about 1800 rpm. Dimensions that deviate from these values may cause bleedgrooves 122 to become clogged with debris and/or for pressure or flow characteristics to deviate from desired values. In general, a pressure-to-area ratio forbleed grooves 122 of the disclosed mountingadapter 78 may be about 0.04 N/mm4 (2757.9 kPa/11 mm2). In addition an arc length-to-tooth ratio may be about 9.1°/# teeth (72.5°/8 teeth). A contamination-to-depth ratio may be about 1.45 p/mm (4μ/2.75 mm). The pressure being discharged by second gear set 64 may be about three or more times greater than the pressure being discharged by first gear set 62, hence the need forbleed grooves 122 in association with only second gear set 64. - The disclosed pump and mounting adapter find potential application in any fluid system where reduced noise, vibration, and damage are desired. Although shown in conjunction with a single gear chamber of a dual chamber pump, the disclosed mounting adapter could alternatively be utilized with a single chamber pump, both chambers of a dual chamber pump, or with a pump having more than two chambers, if desired. The disclosed mounting adapter may provide for gradual pressure increases within the pump that reduce the likelihood and magnitude of implosion. The reduced implosion frequency and severity may result in reduced noise, vibration, and component damage. Operation of
pump 18 will now be described in detail. - During operation, a power source (e.g., the engine of a mobile machine) may rotate
shaft 40 to generate one or more flows of pressurized fluid directed to another machine system (e.g., to clutches withintransmission system 10—seeFIG. 1 ). Referring toFIG. 2 , the rotation ofshaft 40 may cause rotation of drive gears 66 within each of low- and high- 82, 84. As drive gears 66 are caused to rotate,pressure gear chambers teeth 119 of drive gears may engage correspondingteeth 119 of drivengears 70, causing driven gears 70 to also rotate. Asteeth 119 of both gears within a particular gear set disengage each other, as shown at the right side ofFIG. 3 , fluid fromcommon inlet passage 86 may fill spaces 124 betweenteeth 119. The continued rotation of 66, 70 may function to transport the fluid within spaces 124 around the corresponding chambers. For example,gears drive gear 66 may transport the fluid in a counterclockwise direction (referring to the perspective ofFIG. 3 ), while drivengear 70 may transport the fluid in a clockwise direction. - As a particular space 124 (e.g., 124 b) comes into alignment with an end of a
corresponding bleed groove 122, high-pressure fluid from a leading space 124 (e.g., 124 a) may flow throughbleed groove 122 into the particular space 124, thereby gradually bringing the particular space 124 up in pressure. As 60, 70 continue to rotate, the particular space 124 will eventually come into full communication withgears outlet port 118. Because the pressure within the particular space 124 was gradually increased, any air bubbles in the fluid contained in this space will have decreased in size by the time the particular space 124 comes into communication withoutlet port 118. Accordingly, any implosions that occur during this communication may be smaller in size and/or less frequent. - Continued rotation of
60, 70 will eventually causegears teeth 119 to re-engage each other, forcing fluid out of spaces 124. This fluid will be forced intooutlet port 118 at a pressure dependent upon restrictions atoutlet port 118 and/or withintransmission system 10. - The disclosed pump and mounting adapter may allow for improved packaging in smaller spaces. Specifically, by locating
bleed grooves 122 within mountingadapter 78,body 74 may be allowed to become smaller without sacrificing durability. This may increase the applicability ofpump 18, and simultaneously decrease a cost ofpump 18 andtransmission system 10. In addition, the location ofbleed grooves 122 within mountingadapter 78 may increase a strength and/or durability ofbody 74. - It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed pump and mounting adapter. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed pump and mounting adapter. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.
Claims (21)
1. A mounting adapter for a gear pump, comprising:
a substantially cylindrical base member;
a substantially plate-like mounting flange connected to one end of the base member;
an inlet port formed in the base member;
an outlet port formed in the base member;
a first bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a first gear shaft;
a first bleed groove formed in the base member adjacent the outlet port, the first bleed groove being substantially concentric with the first bearing bore;
a second bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a second gear shaft; and
a second bleed groove formed in the base member adjacent the outlet port, the second bleed groove being substantially concentric with the second bearing bore.
2. The mounting adapter of claim 1 , wherein the first and second bleed grooves each have a substantially constant cross-section along their lengths.
3. The mounting adapter of claim 2 , wherein the first and second bleed grooves have substantially square cross-sections and an arc length of about 70-75°.
4. The mounting adapter of claim 1 , wherein:
the inlet port has a substantially round opening;
the outlet port has a substantially elliptical opening; and
the outlet port is located closer to the first and second bearing bores than the inlet port.
5. The mounting adapter of claim 4 , wherein the outlet port is located at least partially between the first and second bearing bores.
6. The mounting adapter of claim 1 , further including:
a plurality of threaded blind holes located in the base member; and
at least one hollow alignment dowel disposed within at least one of the plurality of threaded blind holes.
7. The mounting adapter of claim 1 , further including first and second bearing drain passages extending from the first and second bearing bores to the inlet port.
8. The mounting adapter of claim 1 , wherein the mounting flange includes a plurality of ear tabs configured to connect the mounting adapter to a power source.
9. The mounting adapter of claim 1 , wherein the base member includes a stepped outer bore configured to receive an o-ring seal.
10. A gear pump, comprising:
a housing body forming a first gear chamber and a second gear chamber;
a first shaft disposed within the first gear chamber;
a first gear supported by the first shaft;
a second shaft disposed within the second gear chamber;
a second gear supported by the second shaft and configured to mesh with the first gear;
an mounting adapter removably connected to an end of the housing body to at least partially enclose the first shaft, the first gear, the second shaft, and the second gear, the mounting adapter including:
a substantially cylindrical base member;
an inlet port formed in the base member at one side of the first and second gears;
an outlet port formed in the base member at an opposing side of the first and second gears;
a first bearing bore formed in the base member between the inlet port and the outlet port and configured to receive the first shaft;
a first bleed groove formed in the base member adjacent the outlet port, the first bleed groove being substantially concentric with the first bearing bore;
a second bearing bore formed in the base member between the inlet port and the outlet port and configured to receive the second shaft; and
a second bleed groove formed in the base member adjacent the outlet port, the second bleed groove being substantially concentric with the second bearing bore; and
a seal disposed at an interface of the housing body and the mounting adapter.
11. The gear pump of claim 10 , further including:
a third gear supported by the first shaft;
a fourth gear supported by the second shaft and configured to mesh with the third gear; and
a common inlet chamber in fluid communication with the first, second, third, and fourth gears.
12. The gear pump of claim 11 , wherein the first and second gears are configured to discharge fluid at a pressure that is about three times greater than a pressurized fluid being discharged by the third and fourth gears.
13. The gear pump of claim 10 , wherein an arc length of the first and second bleed grooves is about equal to a distance between three consecutive gear teeth at a pitch line of the first and second gears.
14. The gear pump of claim 13 , wherein the arc length is about equal to 70-75°.
15. The gear pump of claim 13 , wherein the first and second bleed grooves are in fluid communication with the outlet port at one end.
16. The gear pump of claim 15 , wherein the first and second bleed grooves are located at the pitch line of the first and second gears.
17. The gear pump of claim 10 , wherein a pressure-to-area ratio of the first and second bleed grooves is about 0.04 N/mm4.
18. The gear pump of claim 10 , wherein a length-to-tooth ratio of the first and second bleed grooves is about 9.1°/# teeth.
19. The gear pump of claim 10 , wherein a contamination-to-depth ratio of the first and second bleed grooves is about 1.45 μ/mm.
20. (canceled)
21. A mounting adapter for a gear pump, comprising:
a base member;
a mounting flange integrally connected to one end of the base member;
an inlet port formed in the base member;
an outlet port formed in the base member;
a first bleed groove formed in the base member adjacent the outlet port, the first bleed groove being substantially concentric with the first bearing bore; and
a second bleed groove formed in the base member adjacent the outlet port, the second bleed groove being substantially concentric with the second bearing bore; and
a plurality of holes formed within an axial end surface of the base member, each hole of the plurality of holes configured to receive a fastener.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/695,563 US20150233372A1 (en) | 2013-04-11 | 2015-04-24 | Gear pump having grooved mounting adapter |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201361810952P | 2013-04-11 | 2013-04-11 | |
| US13/873,764 US9046101B2 (en) | 2013-04-11 | 2013-04-30 | Gear pump having grooved mounting adapter |
| US14/695,563 US20150233372A1 (en) | 2013-04-11 | 2015-04-24 | Gear pump having grooved mounting adapter |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/873,764 Continuation US9046101B2 (en) | 2013-04-11 | 2013-04-30 | Gear pump having grooved mounting adapter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20150233372A1 true US20150233372A1 (en) | 2015-08-20 |
Family
ID=51686927
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/873,764 Expired - Fee Related US9046101B2 (en) | 2013-04-11 | 2013-04-30 | Gear pump having grooved mounting adapter |
| US14/695,563 Abandoned US20150233372A1 (en) | 2013-04-11 | 2015-04-24 | Gear pump having grooved mounting adapter |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/873,764 Expired - Fee Related US9046101B2 (en) | 2013-04-11 | 2013-04-30 | Gear pump having grooved mounting adapter |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US9046101B2 (en) |
| CN (1) | CN105247218A (en) |
| AU (1) | AU2014251256A1 (en) |
| DE (1) | DE112014001215T5 (en) |
| WO (1) | WO2014168830A2 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9046101B2 (en) * | 2013-04-11 | 2015-06-02 | Caterpillar Inc. | Gear pump having grooved mounting adapter |
| US10428774B2 (en) | 2015-12-14 | 2019-10-01 | Cummins Inc. | Systems for fuel pump adapters and methods of using the same |
| KR102453608B1 (en) * | 2016-05-11 | 2022-10-12 | 현대두산인프라코어(주) | A gear pump |
| IT201700010437A1 (en) * | 2017-01-31 | 2018-07-31 | Casappa Spa | VOLUMETRIC MACHINE |
| RU195531U1 (en) * | 2019-11-18 | 2020-01-30 | Акционерное общество "Ярославский завод дизельной аппаратуры" | FUEL SUPPLY PUMP |
| IT201900023832A1 (en) * | 2019-12-12 | 2021-06-12 | Settima Mecc S R L | Improved bushing assembly and rotary volumetric pump comprising said bushing assembly |
| DE102021115372A1 (en) * | 2021-06-14 | 2022-12-15 | Witte Pumps & Technology Gmbh | Gear pump with bearing flushing system and adjustable radial gap |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2787224A (en) * | 1953-08-04 | 1957-04-02 | Holley Carburetor Co | Fuel pump |
| US9046101B2 (en) * | 2013-04-11 | 2015-06-02 | Caterpillar Inc. | Gear pump having grooved mounting adapter |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2412588A (en) * | 1943-05-31 | 1946-12-17 | Pesco Products Co | Gear divider with pressure loaded bushings |
| US2820416A (en) * | 1952-12-24 | 1958-01-21 | Borg Warner | Pressure loaded pump |
| GB857046A (en) | 1956-10-05 | 1960-12-29 | Parker Hannifin Corp | Improved gear pump |
| GB967944A (en) * | 1962-04-06 | 1964-08-26 | Daimler Benz Ag | Improvements relating to gear pumps |
| DE1954252U (en) * | 1966-11-11 | 1967-01-26 | Fichtel & Sachs Ag | HYDRODYNAMIC TORQUE CONVERTER. |
| US4231726A (en) * | 1978-06-22 | 1980-11-04 | Caterpillar Tractor Co. | Gear pump having fluid deaeration capability |
| US4355964A (en) * | 1980-08-22 | 1982-10-26 | Caterpillar Tractor Co. | Gear pump having fluid deaeration capability |
| US4560333A (en) * | 1984-02-07 | 1985-12-24 | Hitachi, Ltd. | Screw compressor |
| US4676116A (en) * | 1984-10-12 | 1987-06-30 | Caterpillar Inc. | Countershaft transmission |
| GB2169350B (en) * | 1985-01-05 | 1989-06-21 | Hepworth Plastics Ltd | Gear pumps |
| US4655099A (en) * | 1985-02-26 | 1987-04-07 | Tri-Tech, Incorporated | Noiseless stepper motor |
| US5290153A (en) * | 1993-03-09 | 1994-03-01 | General Motors Corporation | Two stage pump assembly |
| US6092283A (en) | 1995-10-18 | 2000-07-25 | Caterpillar Inc. | Method and apparatus for producing a gear pump |
| US6210138B1 (en) * | 1999-07-08 | 2001-04-03 | Tuthill Pump Group, A Subsidiary Of Tuthill Corporation | Rotary pump apparatus and method |
| JP3830313B2 (en) * | 1999-09-06 | 2006-10-04 | 株式会社ジェイテクト | Gear pump |
| GB2365927B (en) * | 2000-08-15 | 2002-10-30 | Sauer Danfoss Swindon Ltd | Axially compact gear pump |
| US7922468B2 (en) * | 2005-06-22 | 2011-04-12 | Magna Powertrain, Inc. | Gear pump with improved inlet port |
| US20090041593A1 (en) | 2007-08-09 | 2009-02-12 | Kabushiki Kaisha Toyota Jidoshokki | Variable displacement type gear pump |
| CN102777377A (en) * | 2011-05-12 | 2012-11-14 | 单云岭 | Slide plate type hydraulic pump or motor |
| CN202579169U (en) * | 2012-05-28 | 2012-12-05 | 山东鑫亚工业股份有限公司 | Cycloidal fuel delivery pump of high-pressure common rail fuel injection system |
-
2013
- 2013-04-30 US US13/873,764 patent/US9046101B2/en not_active Expired - Fee Related
-
2014
- 2014-04-04 AU AU2014251256A patent/AU2014251256A1/en not_active Abandoned
- 2014-04-04 CN CN201480029949.2A patent/CN105247218A/en active Pending
- 2014-04-04 DE DE112014001215.7T patent/DE112014001215T5/en not_active Withdrawn
- 2014-04-04 WO PCT/US2014/033005 patent/WO2014168830A2/en not_active Ceased
-
2015
- 2015-04-24 US US14/695,563 patent/US20150233372A1/en not_active Abandoned
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2787224A (en) * | 1953-08-04 | 1957-04-02 | Holley Carburetor Co | Fuel pump |
| US9046101B2 (en) * | 2013-04-11 | 2015-06-02 | Caterpillar Inc. | Gear pump having grooved mounting adapter |
Also Published As
| Publication number | Publication date |
|---|---|
| US9046101B2 (en) | 2015-06-02 |
| WO2014168830A2 (en) | 2014-10-16 |
| WO2014168830A3 (en) | 2014-12-24 |
| US20140308150A1 (en) | 2014-10-16 |
| CN105247218A (en) | 2016-01-13 |
| DE112014001215T5 (en) | 2016-01-07 |
| AU2014251256A1 (en) | 2015-11-12 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |