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US20140378037A1 - Velcro Abrasive Cloth - Google Patents

Velcro Abrasive Cloth Download PDF

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Publication number
US20140378037A1
US20140378037A1 US14/081,867 US201314081867A US2014378037A1 US 20140378037 A1 US20140378037 A1 US 20140378037A1 US 201314081867 A US201314081867 A US 201314081867A US 2014378037 A1 US2014378037 A1 US 2014378037A1
Authority
US
United States
Prior art keywords
velcro
abrasive
layer
base material
cloth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/081,867
Inventor
Gang Yao
Xiangli Ma
Xia Meng
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zibo Riken MT Coated Abrasives Co Ltd
Original Assignee
Zibo Riken MT Coated Abrasives Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zibo Riken MT Coated Abrasives Co Ltd filed Critical Zibo Riken MT Coated Abrasives Co Ltd
Assigned to Zibo Riken MT Coated Abrasives Co., LTD reassignment Zibo Riken MT Coated Abrasives Co., LTD ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MA, XIANGLI, MENG, Xia, YAO, GANG
Publication of US20140378037A1 publication Critical patent/US20140378037A1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/02—Backings, e.g. foils, webs, mesh fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/001—Manufacture of flexible abrasive materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/001—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
    • B24D3/002—Flexible supporting members, e.g. paper, woven, plastic materials

Definitions

  • the invention relates to a new Velcro-backed abrasive cloth with a base material of a napped fabric used in the coated abrasives industry.
  • the technical problem to be solved by the invention is to overcome the inadequacies of the current technology to provide users with a new Velcro backed abrasive cloth that is easy to manufacture, low in cost, highly efficient and long lasting.
  • the new technological solutions developed to combat the abovementioned problem comprises: a new Velcro backed abrasive cloth with the following properties: A base material of a napped cloth with Velcro on one side, and after the cloth is immersed in resin, the side with no Velcro is treated with a coat of primer. An abrasive layer is formed on top of the primer by planting the abrasive grits, and finally an multi layer adhesive is applied to the abrasive layer.
  • the base material can be immersed in one or a combination of the following solutions: phenolic resin, latex, polyvinyl alcohol, amylum, epoxy resin, ethylene-vinyl acetate copolymer.
  • the mentioned multi-layer adhesive has an anti-clogging and/or an anti static coating.
  • the mentioned based material is a napped cloth or a flocking cloth.
  • the adhesive binders of the layer of primer and the multi-layer adhesive can be made from a phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, latexes or a combination thereof.
  • the abrasives used to produce the abrasive layer can be selected from aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasive or a combination thereof.
  • a single or multi layer of abrasives can form the abrasive layer.
  • the method used can be electrostatic abrasives planting or gravity abrasives planting.
  • the benefits of the new invention of the Velcro backed abrasive cloth are the following:
  • FIG. 1 shows the composition and construction of the Velcro backed abrasive cloth according to an embodiment.
  • FIG. 2 shows the surface of the Velcro backed abrasive cloth according to an embodiment.
  • the Velcro-backed abrasive cloth comprises a base material ( 1 ); the base material is a napped cloth with Velcro on one side.
  • the Velcro is created by a roller raising machine and immersed in one of or a combination of the following solutions: phenolic resin, latex, polyvinyl alcohol, amylum, epoxy resin, ethylene-vinyl acetate copolymer.
  • the side with no Velcro is then coated with a layer of primer ( 2 ) and an abrasive layer ( 3 ) is formed on top of the primer.
  • a multi-layer adhesive ( 4 ) is then coated on top of the abrasive layer.
  • the multi-layer adhesive has either an anti-clogging or anti-static coating or a combination of both.
  • the adhesive binders of the primer and multi-layer adhesive can be made from one or a combination of the following: phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, and latexes.
  • the abrasive layer is formed by one or a combination of the following materials: aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasives.
  • the method of planting the abrasive layer can be either electrostatic abrasives planting or gravity abrasives planting.
  • Exemplary Process 1 A napped fabric is used as the base material, and is immersed in a solution that consists of polyvinyl alcohol 100 (mass fraction), filler 40, and disperant 1.
  • the primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60.
  • the abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
  • Exemplary Process 2 A napped fabric is used as the base material, and is immersed in a solution that consists of latex 100 (mass fraction), filler 40, and disperant 1.
  • the primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60.
  • the abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
  • Exemplary Process 3 A napped fabric is used as the base material, and is immersed in a solution that consists of amylum 100 (mass fraction), filler 40, and disperant 1.
  • the primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60.
  • the abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention is a new Velcro-backed abrasive cloth. It is used in the coated abrasives industry. Its uniqueness is in the construction. It is formed by a cloth with Velcro on one side (1), after the cloth is dipped in resin, the side with no Velcro is coated with a layer of primer (2), and an abrasive layer (3) is then planted on top of the primer. On top of the abrasive layer, a multi-layer adhesive (4) is then planted. There is an anti clogging coating, an anti static coating or a combination of both on the multi-layer adhesive. This new Velcro backed abrasive cloth utilizes a napped fabric as the base material. The abrasives are directly planted onto the resin treated base material thus reducing the manufacturing steps and lowering costs. The unique construction of the base material extends the product lifetime and increases the sanding efficiency.

Description

    CROSS-REFERENCE TO RELATED APPLICATION
  • This application claims the priority of Chinese Patent Application No. 201320353646.9, filed Jun. 20, 2013, which is incorporated herein by reference.
    • FIELD OF THE INVENTION
  • The invention relates to a new Velcro-backed abrasive cloth with a base material of a napped fabric used in the coated abrasives industry.
    • BACKGROUND OF THE INVENTION
  • Traditional sandpaper made from abrasives glued onto paper is used to smooth and polish metal, wood and other materials. All the sandpapers used right now are comprised of a separate flannel backing that is attached to the abrasive paper or cloth, and then attached to the sanding tool to perform its sanding functions. The complicated process increases costs. Also the paper is weak and problems such as grits falling and the sandpaper ripping shortens the product lifetime.
    • BRIEF DESCRIPTION OF THE INVENTION
  • The technical problem to be solved by the invention is to overcome the inadequacies of the current technology to provide users with a new Velcro backed abrasive cloth that is easy to manufacture, low in cost, highly efficient and long lasting.
  • The new technological solutions developed to combat the abovementioned problem comprises: a new Velcro backed abrasive cloth with the following properties: A base material of a napped cloth with Velcro on one side, and after the cloth is immersed in resin, the side with no Velcro is treated with a coat of primer. An abrasive layer is formed on top of the primer by planting the abrasive grits, and finally an multi layer adhesive is applied to the abrasive layer. The base material can be immersed in one or a combination of the following solutions: phenolic resin, latex, polyvinyl alcohol, amylum, epoxy resin, ethylene-vinyl acetate copolymer.
  • The mentioned multi-layer adhesive has an anti-clogging and/or an anti static coating.
  • The mentioned based material is a napped cloth or a flocking cloth.
  • The adhesive binders of the layer of primer and the multi-layer adhesive can be made from a phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, latexes or a combination thereof.
  • The abrasives used to produce the abrasive layer can be selected from aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasive or a combination thereof.
  • A single or multi layer of abrasives can form the abrasive layer. The method used can be electrostatic abrasives planting or gravity abrasives planting.
  • Compared to current technology, the benefits of the new invention of the Velcro backed abrasive cloth are the following:
      • 1. The product adopts the napped fabric or a flocking cloth as the base material and also directly plants the abrasives after immersion in resin thus reducing the manufacturing process and lowering costs.
      • 2. The strength of the base material increases product lifetime and sanding efficiency.
    BRIEF DESCRIPTION OF THE DRAWING
  • FIG. 1 shows the composition and construction of the Velcro backed abrasive cloth according to an embodiment.
  • FIG. 2 shows the surface of the Velcro backed abrasive cloth according to an embodiment.
    •
  • Wherein in the figures:
      • 1: Base material
      • 2: Primer
      • 3: Abrasive layer
      • 4: Multi-layer Adhesive
    DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
  • In the following the invention will be described in greater detail with reference to the attached drawings.
  • Refer to FIGS. 1 and 2, the Velcro-backed abrasive cloth comprises a base material (1); the base material is a napped cloth with Velcro on one side. The Velcro is created by a roller raising machine and immersed in one of or a combination of the following solutions: phenolic resin, latex, polyvinyl alcohol, amylum, epoxy resin, ethylene-vinyl acetate copolymer.
  • The side with no Velcro is then coated with a layer of primer (2) and an abrasive layer (3) is formed on top of the primer. A multi-layer adhesive (4) is then coated on top of the abrasive layer. The multi-layer adhesive has either an anti-clogging or anti-static coating or a combination of both. The adhesive binders of the primer and multi-layer adhesive can be made from one or a combination of the following: phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, and latexes. The abrasive layer is formed by one or a combination of the following materials: aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasives. The method of planting the abrasive layer can be either electrostatic abrasives planting or gravity abrasives planting.
    • Specific Manufacturing Process
  • Exemplary Process 1: A napped fabric is used as the base material, and is immersed in a solution that consists of polyvinyl alcohol 100 (mass fraction), filler 40, and disperant 1. The primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60. The abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
  • Exemplary Process 2: A napped fabric is used as the base material, and is immersed in a solution that consists of latex 100 (mass fraction), filler 40, and disperant 1. The primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60. The abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
  • Exemplary Process 3: A napped fabric is used as the base material, and is immersed in a solution that consists of amylum 100 (mass fraction), filler 40, and disperant 1. The primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60. The abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
  • The above describes exemplary embodiments of the invention, and not a limitation of the use of this invention or similar products. Any person having ordinary skill in the art can take on various modifications and alterations without departing from the spirit and scope of the disclosure. Accordingly, it is to be understood that the embodiments of the present disclosure to be controlled by the limitations set forth in the claims and any equivalents thereof.

Claims (6)

1. A Velcro-backed abrasive fabric, comprising:
a base material comprising a napped fabric with Velcro dipped in resin on one side;
a layer of primer on the other side of the base material with no Velcro;
an abrasive layer formed on top of the primer; and
a multi-layer adhesive.
2. The Velcro-backed abrasive fabric of claim 1, wherein the multi-layer adhesive comprises anti-clogging coating, anti static coating or both coatings.
3. The Velcro-backed abrasive fabric of claim 1, wherein the base material is a napped fabric or a flocking cloth.
4. The Velcro-backed abrasive fabric of claim 1, wherein the layer of primer and the multi-layer adhesives are made from the following: phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, latexes or a combination thereof.
5. The Velcro-backed abrasive fabric of claim 1, wherein the abrasive layer is formed by one of or a combination of the following: aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasives.
6. The Velcro-backed abrasive fabric of claim 5, wherein the abrasive layer is formed by electrostatic abrasive planting or gravity abrasive planting.
US14/081,867 2013-06-20 2013-11-15 Velcro Abrasive Cloth Abandoned US20140378037A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201320353646.9U CN203390753U (en) 2013-06-20 2013-06-20 Novel napped abrasive cloth
CN201320353646.9 2013-06-20

Publications (1)

Publication Number Publication Date
US20140378037A1 true US20140378037A1 (en) 2014-12-25

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Family Applications (1)

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US14/081,867 Abandoned US20140378037A1 (en) 2013-06-20 2013-11-15 Velcro Abrasive Cloth

Country Status (2)

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US (1) US20140378037A1 (en)
CN (1) CN203390753U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170246712A1 (en) * 2016-02-25 2017-08-31 Asia Vital Components Co., Ltd. Manufacturing method of vapor chamber
CN107309816A (en) * 2017-07-26 2017-11-03 淄博理研泰山涂附磨具有限公司 A kind of coated abrasive tool with pattern type and preparation method thereof
CN112571304A (en) * 2020-12-28 2021-03-30 常州冠日电器工具有限公司 Novel sand paper structure and preparation method thereof
CN113510633A (en) * 2021-03-04 2021-10-19 镇江鼎辉磨具有限公司 Soft sand paper and manufacturing process thereof
US20210323121A1 (en) * 2017-10-24 2021-10-21 Dongguan Golden Sun Abrasives Co., Ltd. Flocking Sanding Tool and Manufacturing Method Thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107584436A (en) * 2017-11-06 2018-01-16 青岛少海研磨科技有限公司 A kind of production technology of furniture sand paper
CN109866115B (en) * 2018-12-28 2021-09-03 绍兴自远磨具有限公司 Method for preparing diamond grinding material by adopting electrostatic sand planting process
CN112059935B (en) * 2020-09-02 2021-11-26 东莞金太阳研磨股份有限公司 Environment-friendly waterproof abrasive paper and preparation method thereof
CN115319648B (en) * 2022-03-02 2024-05-10 淄博三共泰山涂附磨具有限公司 Long-service-life abrasive cloth and preparation method thereof

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4609581A (en) * 1985-04-15 1986-09-02 Minnesota Mining And Manufacturing Company Coated abrasive sheet material with loop attachment means
US5254194A (en) * 1988-05-13 1993-10-19 Minnesota Mining And Manufacturing Company Coated abrasive sheet material with loop material for attachment incorporated therein
US5417726A (en) * 1991-12-20 1995-05-23 Minnesota Mining And Manufacturing Company Coated abrasive backing
US5490878A (en) * 1992-08-19 1996-02-13 Minnesota Mining And Manufacturing Company Coated abrasive article and a method of making same
US5954844A (en) * 1996-05-08 1999-09-21 Minnesota Mining & Manufacturing Company Abrasive article comprising an antiloading component
US6039775A (en) * 1997-11-03 2000-03-21 3M Innovative Properties Company Abrasive article containing a grinding aid and method of making the same
US6197076B1 (en) * 1999-04-05 2001-03-06 3M Innovative Properties Company Abrasive article method of making same and abrading apparatus
US20010001088A1 (en) * 1994-01-13 2001-05-10 3M Innovative Properties Company Abrasive article
US20020026752A1 (en) * 1996-09-11 2002-03-07 Minnesota Mining And Manufacturing Company Abrasive article and method of making
US20050079802A1 (en) * 2003-07-01 2005-04-14 Saunier Robert G. Engaging assembly for abrasive back-up pad
US20080220701A1 (en) * 2005-12-30 2008-09-11 Chung-Ching Feng Polishing Pad and Method for Making the Same
US20090280734A1 (en) * 2006-06-14 2009-11-12 Suntek Industries, Ltd. Coated Abrasive Disk Comprising A Loop Fabric Layer and Preparation Thereof
US20100112920A1 (en) * 2007-07-13 2010-05-06 Kovax Corporation Abrasive article
US20130309952A1 (en) * 2010-09-30 2013-11-21 Napoleon Abrasives S.P.A. Antistatic flexible abrasive with a combined support

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4609581A (en) * 1985-04-15 1986-09-02 Minnesota Mining And Manufacturing Company Coated abrasive sheet material with loop attachment means
US5254194A (en) * 1988-05-13 1993-10-19 Minnesota Mining And Manufacturing Company Coated abrasive sheet material with loop material for attachment incorporated therein
US5417726A (en) * 1991-12-20 1995-05-23 Minnesota Mining And Manufacturing Company Coated abrasive backing
US5490878A (en) * 1992-08-19 1996-02-13 Minnesota Mining And Manufacturing Company Coated abrasive article and a method of making same
US20010001088A1 (en) * 1994-01-13 2001-05-10 3M Innovative Properties Company Abrasive article
US5954844A (en) * 1996-05-08 1999-09-21 Minnesota Mining & Manufacturing Company Abrasive article comprising an antiloading component
US20020026752A1 (en) * 1996-09-11 2002-03-07 Minnesota Mining And Manufacturing Company Abrasive article and method of making
US6039775A (en) * 1997-11-03 2000-03-21 3M Innovative Properties Company Abrasive article containing a grinding aid and method of making the same
US6197076B1 (en) * 1999-04-05 2001-03-06 3M Innovative Properties Company Abrasive article method of making same and abrading apparatus
US20050079802A1 (en) * 2003-07-01 2005-04-14 Saunier Robert G. Engaging assembly for abrasive back-up pad
US20080220701A1 (en) * 2005-12-30 2008-09-11 Chung-Ching Feng Polishing Pad and Method for Making the Same
US20090280734A1 (en) * 2006-06-14 2009-11-12 Suntek Industries, Ltd. Coated Abrasive Disk Comprising A Loop Fabric Layer and Preparation Thereof
US20100112920A1 (en) * 2007-07-13 2010-05-06 Kovax Corporation Abrasive article
US20130309952A1 (en) * 2010-09-30 2013-11-21 Napoleon Abrasives S.P.A. Antistatic flexible abrasive with a combined support

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170246712A1 (en) * 2016-02-25 2017-08-31 Asia Vital Components Co., Ltd. Manufacturing method of vapor chamber
US10112272B2 (en) * 2016-02-25 2018-10-30 Asia Vital Components Co., Ltd. Manufacturing method of vapor chamber
CN107309816A (en) * 2017-07-26 2017-11-03 淄博理研泰山涂附磨具有限公司 A kind of coated abrasive tool with pattern type and preparation method thereof
US20210323121A1 (en) * 2017-10-24 2021-10-21 Dongguan Golden Sun Abrasives Co., Ltd. Flocking Sanding Tool and Manufacturing Method Thereof
CN112571304A (en) * 2020-12-28 2021-03-30 常州冠日电器工具有限公司 Novel sand paper structure and preparation method thereof
CN113510633A (en) * 2021-03-04 2021-10-19 镇江鼎辉磨具有限公司 Soft sand paper and manufacturing process thereof

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Publication number Publication date
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Legal Events

Date Code Title Description
AS Assignment

Owner name: ZIBO RIKEN MT COATED ABRASIVES CO., LTD, CHINA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:YAO, GANG;MA, XIANGLI;MENG, XIA;REEL/FRAME:031634/0371

Effective date: 20131115

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION