US20140362380A1

US20140362380A1 - Integrating sphere

Info

Publication number: US20140362380A1
Application number: US14/294,516
Authority: US
Inventors: Hironori Harada; Kenji Matsumoto
Original assignee: Honda Motor Co Ltd
Current assignee: Honda Motor Co Ltd
Priority date: 2013-06-07
Filing date: 2014-06-03
Publication date: 2014-12-11
Also published as: JP6185864B2; JP2015014590A; EP2811272A1; EP2811272B1; US9638627B2

Abstract

In an integrating sphere including a structure having a spherical inner wall that forms a spherical space, there are provided an LED circuit board equipped at one end with a light-emitting device adapted to radiate a light in the space at an input port formed at the structure to be diffuse-reflected on the spherical inner wall and equipped at other end with a heat sink, a measuring port formed at the structure to pass the light diffuse-reflected on the spherical inner wall on a measuring object, an output port formed at the structure to output a reflected light of the diffuse-reflected light passing the measuring port and reflected on the measuring object outside, and a detector adapted to be detachably connected to the output port to receive the outputted reflected light.

Description

BACKGROUND

1. Technical Field
This invention generally relates to an integrating sphere, more particularly to a structure thereof.
2. Related Art
An integrating sphere used in analysis of luminous flux of a light source or color of a measuring object is generally provided with a structure having a spherical inner wall (surface) wherein a light radiated from the light source repeats diffuse reflection on the spherical inner wall to be spatially-integrated, for example, as disclosed in Japanese Patent No. 4,272,629.
Specifically, in a conventional integrating sphere other than that disclosed in the reference, binders have been used to enhance release strength of a white coating material, as the release strength of the white coating material is significantly low in powder foam. Nevertheless, the release strength of the white coating material is still insufficient even using binders and what is worse, binders can be discolored by heat or ultraviolet light. Taking this into account, in the sphere disclosed in the reference, the spherical surface is configured to be coated, not with binders, but with a spraying membrane having a diffuse reflectivity for an incident light in the wavelength region to be used.

SUMMARY

Integrating spheres, including that disclosed in the reference, generally use a strong infrared radiation lamp such as a tungsten lamp or halogen lamp, as a light source. With this, a measuring object is heated instantaneously by strong incident infrared light. Therefore, if a measuring object is susceptible to heat like an organic material, it can be discolored during measurement, rendering it difficult to measure the color of the object accurately.
As taught by the reference, degradation of the spherical inner wall can be avoided to some extent with the use of the spraying membrane. However, the spherical inner wall is still susceptible to be degraded by infrared light radiated from the light source or heat from the infrared light or light source. Disadvantageously, spraying requires large facilities.
Therefore, embodiments of this invention are aimed to overcome the foregoing problems by providing an integrating sphere that measures a color of a measuring object with a light radiated from a light source and diffuse-reflected on a spherical inner wall of a structure, while suppressing deterioration of the spherical inner wall or degradation of measurement accuracy by reducing a thermal load.
In order to achieve the object, embodiments of this invention provide an integrating sphere including a structure having a spherical inner wall that forms a spherical space, comprising: an LED circuit board equipped at one end with a light-emitting device adapted to radiate a light in the space at an input port formed at the structure to be diffuse-reflected on the spherical inner wall and equipped at other end with a heat sink; a measuring port formed at the structure to pass the light diffuse-reflected on the spherical inner wall on a measuring object; an output port formed at the structure to output a reflected light of the diffuse-reflected light passing the measuring port and reflected on the measuring object outside; and a detector adapted to be detachably connected to the output port to receive the outputted reflected light.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other objects and advantages of embodiments of this invention will be more apparent from the following description and drawings in which:

FIG. 1 is an overall schematic view of an integrating sphere according to a first embodiment of this invention;

FIG. 2 is an overall schematic view of an integrating sphere according to a second embodiment of this invention;

FIG. 3 is an explanatory view showing attachment of a measuring guide to the integrating sphere shown in FIG. 2;

FIG. 4 is an explanatory view similar to FIG. 3 also showing attachment of the measuring guide to the integrating sphere shown in FIG. 2;

FIG. 5 is an explanatory view showing the measuring guide shown in FIG. 3;

FIG. 6 is an explanatory view similarly showing the measuring guide shown in FIG. 3;

FIGS. 7A-7C are a set of explanatory views schematically showing the procedure for locating the integrating sphere at a position of a measuring object using the measuring guide shown in FIG. 3;

FIG. 8 is an explanatory view partially showing an integrating sphere according to a third embodiment of this invention;

FIG. 9 is an explanatory view showing a shell-type light-emitting device shown in FIG. 8; and

FIG. 10 is an explanatory view partially showing an integrating sphere according to a fourth embodiment of this invention.

DESCRIPTION OF EMBODIMENTS

First Embodiment

An integrating sphere according to a first embodiment of this invention will now be explained with reference to the attached drawings.
FIG. 1 is an overall schematic view of the integrating sphere according to the first embodiment of this invention.
In FIG. 1, symbol 10 indicates an integrating sphere. The integrating sphere 10 includes a structure 12 of a spherical shape as shown. The structure 12 has a spherical inner wall (surface) 12 a coated with a diffuse reflective coating and spherically-curved with a predetermined curvature, and is formed with an input (incident) port 12 b, an output (emission) port 12 c and a measuring (detector) port 12 d thereat.
The inner wall 12 a of the structure 12 is applied with diffuse reflective coating by a known technique so as to allow a light to be diffuse-reflected on the wall (surface) 12 a. The inner wall 12 a forms a spherical space 12 e in the structure 12.
The structure 12 is equipped with an LED circuit board 14. The LED circuit board 14 is connected, at one end (the side close to the structure 12), with a light-emitting device (light source; schematically shown in FIG. 1) 14 a and is equipped, at the other end (the side remote from the structure 12), with a heat sink (radiation fin) 14 b for radiating heat. Thus, the LED circuit board 14 is connected to the input port 12 b at a location outside of the structure 12.
The light-emitting device comprises an LED (light-emitting diode), and adapted to radiate a light in the spherical space 12 e at the input port 12 b to be diffuse-reflected on the spherical inner wall 12 a, i.e., adapted to be inserted into the spherical space 12 e at the input port 12 b to radiate the light (white light) to be diffuse-reflected on the spherical inner wall 12 a.
As known, there is a tendency that an amount of heat generated by the LED is smaller than that of the light bulb or fluorescent light and remains at a relatively low level even when it has been used for a long time. Advantageously, almost the entire emission component of white LED is in the visible region.
In the structure 12, a baffle (shading plate) 16 is provided in the vicinity of the light-emitting device 14 a. The baffle 16 is made of a low thermal conductive material (heat insulator), for example, Teflon (R).
In the integrating sphere 10, the incident light radiated from the light-emitting device 14 a at the input port 12 b is repeatedly diffuse-reflected on the inner wall 12 a to be spatially-integrated. Specifically, in the spherical space 12 e formed with the inner wall 12 a of the structure 12, the intensity of the incident light is uniformly distributed in proportion to the light intensity of the light-emitting device 14 a, irrespectively of spread of the light of the light of the light-emitting device 14 a or incident angle of the light of the device 14 a.
The structure 12 is configured to have the measuring port 12 d formed thereat to pass the light diffuse-reflected on the spherical inner wall 12 a on a measuring object 20, more specifically a portion (local portion) 20 a of the object 20, and the output port 12 c formed at the structure 12 to output the reflected light of the diffuse-reflected light passing the measuring port 12 d and reflected on the measuring object 20 outside. The portion 20 a of the object 20 is exaggerated in FIG. 1. Hereinafter, the measuring object 20 is renumbered as “20 a”.
When the light of the light-emitting device 14 a is radiated from the input port 12 b into the spherical space 12 e formed with the inner wall 12 a of the structure 12, the incident angle of the light is restricted by the baffle 16 and the light of the light-emitting device 14 a may not directly radiate to (incident on) the measuring object 20 a.
Outside the structure 12, a detector (measuring instrument) 22 is detachably connected to the output port 12 c. The detector 22 has a sensor 22 a made of a RGB phototransistor of a tristimulus-value direct reading type, a colorimetry circuit 22 b that is constituted by a microcomputer and measures (analyzes) a color(s) of the measuring object 20 a based on an output of the sensor 22 a, a power circuit (battery) 22 c and a liquid crystal display (not shown).
The LED circuit board 14 is connected to the power circuit 22 c through a cable 14 c. When a direct current is supplied from the power circuit 22 c, the LED circuit board 14 actuates the light-emitting device 14 a to emit the light.
The detector 22 has a tubular duct (light-absorbing portion) 22 a 1 formed at a position facing the output port 12 c, and an inner wall of the tubular duct 22 a 1 is painted black to prevent direct incident of the light and the like by absorbing them. The sensor 22 a is placed inside, i.e., at an inner location of the tubular duct 22 a 1.
Thus, the integrating sphere 10 comprises the structure 12 and the detector 22 detachably attached thereto. The detector 22 accommodates the power circuit 22 c and liquid crystal display and has a grip (not shown) at its end such that the operator can grasp the grip and carry the integrating sphere 10 to carry out measurement operation.
As shown, in the structure 12, the output port 12 c and the measuring port 12 d are closed with windows 24 (indicated by dashed line) at the inside. The windows 24 are made of transparent materials to the visible light such as synthetic quarts and allow the diffuse-reflected light to pass therethrough. The windows 24 are air-tightly and liquid-tightly attached to the inner wall 12 a of the structure 12 by O-rings 24 a provided along the edge of the output port 12 c and measuring port 12 d.
With this, the windows 24 are configured to be water-proof and air-proof so that the spherical space 12 e formed by the inner wall 12 a of the structure 12 is closed up tightly to prevent entry of foreign materials including water vapor and oil vapor from outside.
As shown in the figure, in the structure 12, the input port 12 b, the output port 12 c and the measuring port 12 d are formed in the spherical space 12 e in such a manner that a crossing angle θ1 of a central axis line 12 b 2 of the input port 12 b and a central axis line 12 c 1 of the output port 12 c is 90 degrees (i.e., is exactly or approximately 90 degrees) and a crossing angle θ2 of the central axis line 12 c 1 of the output port 12 c and a normal line 12 d 1 extending from a measuring surface 20 b (on which the measuring object 20 a is held) towards the spherical space 12 e through the center of the measuring port 12 d is an angle within a predetermined range, more precisely an angle greater than 0 degree, but equal to or smaller than 10 degrees.
To be more specific, the integrating sphere 10 is configured such that a measuring guide 30 is detachably attached to the structure 12 in the vicinity of the measuring port 12 d from outside of the measuring port 12 d to hold the measuring object 20 a on the measurement surface 20 b, more specifically to hold it with the crossing angle θ2 of the central axis line 12 c 1 of the output port 12 c and the normal line 12 d 1 extending from the measurement surface 20 b within the predetermined range. The measuring guide 30 is of an approximately inverse truncated cone shape and has a flat surface 30 e that can abut on the measurement surface 20 b.
The measuring port 12 d is formed in the structure 12 such that the normal line 12 d 1 extends through a center point 12 e 1 of the spherical space 12 e, in other words, the measuring surface 20 b (holding the measuring object 20 a through the guide 30) faces the center point 12 e 1 of the spherical space 12 e in the measuring port 20 d. In addition, the input port 12 b is also formed in the structure 12 such that its central axis line 12 b 2 passes through the center point 12 e 1 of the spherical space 12 e.
As mentioned above, in the integrating sphere 10 according to the embodiment, since the structure 12 of the sphere 10 is configured to have the measuring port 12 d formed at the structure 12 to pass the light diffuse-reflected on the spherical inner wall 12 a on the measuring object 20 a, and the output port 12 c formed at the structure 12 to output the reflected light of the diffuse-reflected light passing the measuring port 12 d and reflected on the measuring object 20 a outside. With this, it becomes possible to make the diffuse-reflected light of uniform intensity reflect on the measuring object 20 a and to measure or analyze the color of the measuring object 20 a accurately, even when the measuring object 20 a is an object that can be affected by an angle at which the measurement is conducted.
Further, since the LED circuit board 14 is equipped with the heat sink 14 b at the other end, it becomes possible to eliminate heat generated by the LED circuit board 14 by the heat sink 14 b and to prevent heat from diffusing into the structure 12.
Further, since the LED light-emitting device 14 a is used as the light source for light radiation, it becomes possible to suppress deterioration of the spherical inner wall 12 a, and since the amount of heat generated by the LED light-emitting device 14 a is relatively small, it becomes possible to suppress deterioration of the spherical inner wall 12 a due to heat emitted from the light-emitting device 14 a, thereby enabling to enhance durability.
Since the LED circuit board 14 is placed at a location outside of the structure 12, it becomes possible to suppress deterioration of the spherical inner wall 12 a coated with diffuse reflection coating more effectively.
Since the input port 12 b, the output port 12 c and the measuring port 12 d are formed in the spherical space 12 e in such a manner that the crossing angle θ1 of the central axis line 12 b 2 of the input port 12 b and the central axis line 12 c 1 of the output port 12 c is made 90 degrees and the crossing angle θ2 of the central axis line 12 c 1 of the output port 12 c and a normal line 12 d 1 extending from a measuring surface 20 b (on which the measuring object 20 a is held) towards the spherical space 12 e through the center of the measuring port 12 d is made an angle within a predetermined range, i.e., an angle greater than 0 degree and equal to or smaller than 10 degrees, it becomes possible to make the fabrication of the structure 12 easier.
Explaining this, since the structure 12 needs to be formed with fixing or attaching portions for fixing or attaching the LED circuit board 14 (or light-emitting device 14 a) or the detector 22 at the input port 12 b and output port 12 c, it is inherently tedious to fabricate the structure 12. However, since the crossing angle θ1 of the central axis line 12 b 2 of the input port 12 b and the central axis line 12 c 1 of the output port 12 c is made 90 degrees, i.e., is made exactly or absolutely 90 degrees, it becomes possible to simplify the configuration of the structure 12 and to facilitate the fabrication.
Aside from the fabrication, since the crossing angle θ2 of the central axis line 12 c 1 of the output port 12 c and the normal line 12 d 1 extending from the measuring surface 20 b (on which the measuring object 20 a is held) towards the spherical space 12 e through the center of the measuring port 12 d is made an angle within a predetermined range, for example an angle greater than 0 degree and equal to or smaller than 10 degrees, it becomes possible to prevent the light reflected from the measuring object 20 a from entering the detector 22 at a regular reflection angle (angle at which the reflection angle becomes equal to the incident angle), thereby enabling to enhance measurement accuracy.
Further, since the crossing angle θ2 of the central axis line 12 c 1 of the output port 12 c and the normal line 12 d 1 extending from the measuring surface 20 b (on which the measuring object 20 a is held) towards the spherical space 12 e through the center of the measuring port 12 d is made an angle within a predetermined range, it becomes possible to make the size of the baffle 16 (for preventing direct incident from the light-emitting device 14 a to the measuring object 20 a) smaller.
Furthermore, since the measuring port 12 d is formed at the structure 12 in such a manner that the normal line 12 d 1 extends through the center point 12 e 1 of the spherical space 12 e, it becomes possible to allow the light radiated from the light-emitting device 14 a and diffuse-reflected on the spherical inner wall 12 a to uniformly enter and uniformly reflected on the measuring object 20 a, thereby enabling to enhance measurement accuracy.
Since the detector 22 is detachably attached to the output port 12 c through the duct 22 a 1, it becomes possible to effectively prevent light incident other than from the measuring object 20 a, thereby enabling to enhance measurement accuracy.
Since the integrating sphere is configured such that, the output port 12 c and the measuring port 12 d are closed with the windows 24 that allow the diffuse-reflected light to pass therethrough, it becomes possible to prevent entry of foreign materials including water or oil vapor into the structure 12, thereby enabling to suppress deterioration or discoloration of the spherical inner wall 12 a.

Second Embodiment

Next, an integrating sphere according to a second embodiment of this invention will now be explained with reference to the attached drawings.
FIG. 2 is an overall schematic view of the integrating sphere according to the second embodiment of this invention.
The integrating sphere according to the second embodiment, now assigned with symbol 10 a, has basically the same structure as that of the integrating sphere 10 according to the first embodiment. Therefore, the second embodiment will be explained with focus on the points of difference from the first embodiment, while marking the same elements with the same symbols and omitting the explanation.
In the integrating sphere 10 a according to the second embodiment, the light-emitting device 14 a is of a surface-mounting type and, for example in the case of white LED, is made of a blue LED and an yellow illuminant. As shown, the light-emitting device 14 a is configured to radiate white light into the spherical space 12 e formed with the inner wall 12 a of the structure 12 at the input port 12 b (more specifically through the input port 12 b).
The baffle 16 made of a low thermal conductive material is placed at a location between the LED circuit board 14 and the structure 12. Specifically, LED circuit board 14 is connected to the input port 12 at a location outside of the structure 12 through the baffle 16.
Similarly to the first embodiment, the integrating sphere 10 a according to the second embodiment is also equipped, in the vicinity of the measuring port 12 d of the structure 12, with the measuring guide 30 that can connect the measuring port 12 d to the measuring object 20 a (more precisely, the measuring portion of the measuring object 20).
As best shown in FIG. 3 and FIG. 4, in the second embodiment (and a fourth embodiment described below), the measuring guide 30 has a covering portion 30 a 2 that has an external diameter almost the same as an internal diameter of the measuring port 12 d of the structure 12 and an enlarged portion that has a larger external diameter than that of the covering portion 30 a 2. The guide 30 is adapted to be attached to the structure 12 from outside of the measuring port 12 d (i.e., outside of the structure 12). The covering portion 30 a 2 is opened by a center hole 30 a 1 at its center.
As shown in FIG. 5 and FIG. 6, the measuring guide 30 comprises a plurality of guides, specifically three guides 30 a, 30 b, 30 c. More concretely, the measuring guide 30 comprises the three guides 30 a, 30 b, 30 c each opened by a center hole 30 a 1, 30 b 1, 30 c 1 that has a different diameter.
The covering portions 30 a 2, 30 b 2, 30 c 2 of the measuring guides 30 a, 30 b, 30 c (that face the inner wall 12 a of the structure 12) are applied with the same diffuse reflective coating as that of the spherical inner wall 12 a of the structure 12, and the surfaces of the covering portions 30 a 2, 30 b 2, 30 c 2 have the same curvature as that of the inner wall 12 a of the structure 12.
As mentioned above, in the integrating sphere 10 a according to the second embodiment, since the structure 12 of the sphere 10 a is also configured to have the measuring port 12 d formed at the structure 12 to pass the light diffuse-reflected on the spherical inner wall 12 a on the measuring object 20 a and the output port 12 c formed at the structure 12 to output the reflected light of the diffuse-reflected light passing the measuring port 12 d and reflected on the measuring object 20 a outside.
With this, it becomes possible to make the diffuse-reflected light of uniform intensity reflect on the measuring object 20 a and to measure the color of the measuring object 20 a accurately, even when the measuring object 20 a is an object that can be affected by an angle at which the measurement is conducted. Further, it becomes possible to eliminate heat generated by the LED circuit board 14 by the heat sink 14 b and to prevent heat from diffusing into the structure 12.
Further, since the LED light-emitting device 14 a is used as the light source for light radiation, it becomes possible to suppress deterioration of the spherical inner wall 12 a, and since the amount of heat generated by the LED light-emitting device 14 a is relatively small, it becomes possible to suppress deterioration of the spherical inner wall 12 a due to heat emitted from the light-emitting device 14 a, thereby enabling to enhance durability.
Since the LED circuit board 14 is placed outside of the structure 12, it becomes possible to suppress deterioration of the spherical inner wall 12 a coated with diffuse reflection coating more effectively. Since baffle 16 is placed outside, it becomes possible to prevent lowering of through-put of the computer (colorimetry circuit) 22 b.
Since the LED circuit board 14 is connected to the input port 12 b at a location outside of the structure 12 through the baffle 16 made of a low thermal conductive material, it becomes possible to further lower heat transfer from the light-emitting device 14 a to the spherical inner wall 12 a of the structure 12.
Since the integrating sphere is configured such that, the output port 12 c and the measuring port 12 d are closed with the windows 24 that allow the diffuse-reflected light to pass therethrough, it becomes possible to prevent entry of foreign materials including water or oil vapor into the structure 12, thereby enabling to suppress deterioration or discoloration of the spherical inner wall 12 a of the structure 12.
Since the measuring guide 30 adapted to be detachably attached to the structure 12 from outside of the measuring port 12 d is included for holding the measuring object 20 a on the measurement surface 20 b, it becomes possible to position or place the measuring object 20 a to the measuring port 12 d definitely and easily.
This will be explained in more detail. FIG. 7 is a set of explanatory views schematically showing the procedure of the operator for locating the integrating sphere 10 a at a position of the measuring object 20 a using the measuring guide 30.
As shown in FIG. 7A, the operator finds the measuring object (portion) 20 a on the object 20 visually and places the measuring guide 30 (for example 30 a) near the object 20 a. Next, as shown in FIG. 7B, he/she moves or adjusts the position of the measuring guide 30 a slightly to catch the measuring object 20 a concerned in the center hole 30 a 1. Then, as shown in FIG. 7C, he/she places or positions the integrating sphere 10 a on the measuring guide 30 a (to attach the measuring guide 30 a to the integrating sphere 10 a).
Specifically, for example, when the measuring object 20 a is a coating color of a vehicle body, it is easy for the operator to position or bring the measuring port 12 d to the measuring object 20 a. On the contrary, if the measuring object 20 a is a local and very small portion of vehicle parts and the like, it is difficult for him/her to locate the measuring position.
If the measuring object 20 a is a local and very small portion, but for the measuring guide 30, he/she must move around the integrating sphere 10 a repeatedly to catch the measuring object 20 a in the measuring port 12 d. Since the measuring object 20 a can be hidden by the sphere 10 a itself when viewed from the above, he/she must view from the side and move the sphere 10 a to catch the object 20 a in the port 12 d, rendering operation incorrect and tedious. However, with the measuring guide 30, it becomes possible to position the integrating sphere 10 a on the measuring object 20 a precisely and promptly.
The remaining configurations and effects of the sphere 10 a according to the second embodiment are the same as those of the first embodiment.

Third Embodiment

Next, an integrating sphere according to a third embodiment of this invention will now be explained with reference to the attached drawings.
FIG. 8 is an explanatory view partially showing the integrating sphere, now assigned with symbol 10 b, according to the third embodiment of this invention.
Explaining the third embodiment with focus on the points of difference from the second embodiment, in the integrating sphere 10 b according to the third embodiment, the LED circuit board 14 is configured to have a shell-type light-emitting device 14 a similarly to the first embodiment, unlike the light-emitting device 14 a of the surface-mounting type of the second embodiment shown in FIG. 2.
More specifically, as shown in FIG. 9, the light-emitting device 14 a has a shell like shape sealed with a epoxy resin 14 a 1 and in the case of white LED, for example, is made of a blue LED and a yellow illuminant, and is configured to radiate white light to the spherical space 12 e formed with the inner wall 12 a of the structure 12. The light-emitting device 14 a has directionality of approximately ±30 degrees.
The LED circuit board 14 is connected to the power circuit 22 c through the cable (not shown) and the light-emitting device 14 a is connected to the power circuit 22 c through a lead 14 d (shown in FIG. 9). When supplied with direct current from the power circuit 22 c, the LED circuit board 14 activates the light-emitting device 14 a to emit the light.
In the third embodiment, the light-emitting device 14 a having directionality of ±30 degrees is used as the light source, and as shown in FIG. 8, the device 14 is located at a position in which the angle made by the edge of the output port 12 c, the light-emitting device 14 a and the edge of the measuring port 12 d of the structure 12 is exactly or approximately 60 degrees.
Similarly to the second embodiment, the LED circuit board 14 is also connected to the input port 12 b at a location outside of the structure 12 in such a manner that the light radiated from the light-emitting device 14 a, more precisely the light outside the 60 degrees is shaded by the baffle 16 made of a low thermal conductive material.
With this, it becomes possible to shade the light outside of the angle range of 60 degrees by the baffle 16 and to achieve lighting more efficiently. The remaining configurations and effects of the sphere 10 b according to the third embodiment are the same as those of the first and second embodiments.

Fourth Embodiment

Next, an integrating sphere according to a fourth embodiment of this invention will now be explained with reference to the attached drawings.
FIG. 10 is an explanatory view partially showing the integrating sphere, now assigned with symbol 10 c, according to the fourth embodiment of this invention.
Explaining the fourth embodiment with focus on the points of difference from the second embodiment, in the integrating sphere 10 c according to the fourth embodiment, the windows 24 for sealing the output port 12 c and the measuring port 12 d of the structure 12 (referred to in the second embodiment) are removed.
In addition, in the fourth embodiment, the input port 12 b is made smaller, i.e., the internal diameter of the input port 12 b is made smaller than that of the second embodiment, and the shell-type light-emitting device 14 a (similar to that of the third embodiment) is placed at the input port 12 b in such a manner that it protrudes into the spherical space 12 e through the input port 12 b.
In the fourth embodiment, the measuring guide 30 is equipped with a light preventer 30 f at the flat surface 30 e (that abuts on the measurement surface 20 b) for preventing entry of the light into the structure 12 from outside of the integrating sphere 10 c through the measuring port 12 d.
Having been configured in the foregoing manner, the integrating sphere 10 c according to the fourth embodiment is advantageous in that it can make configuration simpler while it degrade sealing property slightly compared to those of the second and third embodiments.
Moreover, since the measuring guide 30 of the integrating sphere 10 c according to the fourth embodiment is equipped with the light preventer 30 f at its flat surface 30 e, it is advantageous in that it can prevent entry of the light into the structure 12 from outside of the integrating sphere 10 c through the measuring port 12 d and further enhance measurement accuracy.
It should be noted in the fourth embodiment that, although the fourth embodiment is configured to remove the windows 24 from the structure 12 of the second embodiment, it can instead be configured to remove the windows 24 from the structure 12 of the first embodiment.
As stated above, the first to fourth embodiments are configured to have an integrating sphere (10, 10 a, 10 b, 10 c) including a structure (12) having a spherical inner wall (12 a) that forms a spherical space (12 e), comprising: an LED circuit board (14) equipped at one end with a light-emitting device (14 a) adapted to radiate a light in the space (12 e) at an input port (12 b) formed at the structure (12) to be diffuse-reflected on the spherical inner wall (12 a) and equipped at other end with a heat sink (14 b); a measuring port (12 d) formed at the structure (12) to pass the light diffuse-reflected on the spherical inner wall (12 a) on a measuring object (20 a); an output port (12 c) formed at the structure (12) to output a reflected light of the diffuse-reflected light passing the measuring port (12 d) and reflected on the measuring object (20 a) outside; and a detector (22) adapted to be detachably connected to the output port (12 c) to receive the outputted reflected light. With this, it becomes possible to reduce thermal load on the spherical inner wall (surface) 12 a and the measuring object 20 a and to suppress deterioration of the spherical inner wall 12 a or degradation of measurement accuracy.
Specifically, since it is configured to have the measuring port 12 d formed at the structure 12 to pass the light diffuse-reflected on the spherical inner wall 12 a on the measuring object 20 a and the output port 12 c formed at the structure 12 to output a reflected light of the diffuse-reflected light passing the measuring port 12 d and reflected on the measuring object 20 a outside, it becomes possible to make the diffuse-reflected light of uniform intensity reflect on the measuring object 20 a and to measure the color of the measuring object 20 a accurately. Even when the measuring object 20 a is an object that can be affected by an angle at which the measurement is conducted, it becomes possible to measure its color accurately.
Further, since the LED circuit board 14 is equipped with the heat sink 14 b at the other end, it becomes possible to eliminate heat generated by the LED circuit board 14 with the heat sink 14 b and to prevent heat from diffusing into the structure 12.
Further, since the LED light-emitting device 14 a is used as the light source for light radiation, it becomes possible to select a region of wavelength to be radiated appropriately to suppress infrared radiation and hence, it becomes possible to prevent overheating of the measuring object 20 a due to infrared light, thereby enabling to measure the measuring object 20 a without discoloring it.
Furthermore, since the structure 12 has the spherical inner wall (surface) 12 a coated with diffuse reflective coating inside and is able to eliminate the light in a specific wavelength region such as infrared light and ultraviolet light that accelerates deterioration of diffuse reflective coating, it becomes possible to suppress deterioration of the spherical inner wall 12 a. In addition, since the amount of heat generated by the LED light-emitting device 14 a is relatively small, it becomes possible to suppress deterioration of the spherical inner wall 12 a due to heat emitted from the light-emitting device 14 a, thereby enabling to enhance durability.
The integrating sphere is configured such that, the input port (12 b), the output port (12 c) and the measuring port (12 d) are formed in the spherical space (12 e) in such a manner that a crossing angle (θ1) of a central axis line (12 b 2) of the input port (12 b) and a central axis line (12 c 1) of the output port (12 c) is 90 degrees and a crossing angle (θ2) of the central axis line (12 c 1) of the output port (12 c) and a normal line (12 d 1) extending from a measuring surface (20 b) on which the measuring object (20 a) is held towards the spherical space (12 e) through a center of the measuring port (12 d) is an angle within a predetermined range. With this, in addition to the aforesaid advantages and effects, it becomes possible to make the fabrication of the structure 12 easier.
Specifically, the structure 12 needs to be formed fixing portions for fixing or attaching the LED circuit board 14 (or light-emitting device 14 a) or the detector 22 at the input port 12 b and output port 12 c and it is inherently tedious to fabricate them. However, since the crossing angle θ1 of the central axis line 12 b 2 of the input port 12 b and the central axis line 12 c 1 of the output port 12 c is made 90 degrees, i.e., is made exactly or absolutely 90 degrees, it becomes possible to simplify the configuration of the structure 12 and to facilitate the fabrication.
In addition, since the crossing angle θ2 of the central axis line 12 c 1 of the output port 12 c and the normal line 12 d 1 extending from a measuring surface 20 b on which the measuring object 20 a is held towards the spherical space 12 e through the center of the measuring port 12 d is made an angle within a predetermined range, for example an angle greater than 0 degree and equal to or smaller than 10 degrees, it becomes possible to prevent the light reflected from the measuring object 20 a from entering the detector 22 at a regular reflection angle (angle at which the reflection angle becomes equal to the incident angle), thereby enabling to enhance measurement accuracy.
Further, since the crossing angle θ2 of the central axis line 12 c 1 of the output port 12 c and the normal line 12 d 1 extending from a measuring surface 20 b (on which the measuring object 20 a is held) towards the spherical space 12 e through the center of the measuring port 12 d is made an angle within a predetermined range, it becomes possible to make the size of the baffle 16 (for preventing direct incident from the light-emitting device 14 a to the measuring object 20 a) smaller.
The integrating sphere is configured such that, the input port (12 b), the measuring port (12 d) is formed at the structure (12) in such a manner that the normal line (12 d 1) extends through a center point (12 e 1) of the spherical space (12 e). With this, in addition to the aforesaid advantages and effects, it becomes possible to allow the light radiated from the light-emitting device 14 a and diffuse-reflected on the spherical inner wall 12 a to uniformly enter to be reflected on the measuring object 20 a, thereby enabling to enhance measurement accuracy.
The integrating sphere is configured such that, the detector (22) is detachably attached to the output port (12 c) through a duct (22 a 1). With this, in addition to the aforesaid advantages and effects, it becomes possible to effectively prevent the light incident from other than the measuring object 20 a, thereby enabling to enhance measurement accuracy.
The integrating sphere is configured such that, the LED circuit board (14) is placed outside of the structure (12) in such a manner that the light radiated from the light-emitting device enters the space (12 e) through the input port (12 b). With this, in addition to the aforesaid advantages and effects, since the light source is not placed inside of the structure 12, it becomes possible to suppress deterioration of the spherical inner wall 12 a coated with diffuse reflection coating more effectively.
The integrating sphere is configured such that, the LED circuit board (14) is connected to the input port (12 b) at a location outside of the structure (12) through a baffle (16) made of a low thermal conductive material. With this, in addition to the aforesaid advantages and effects, it becomes possible to lower heat transfer from the light-emitting device 14 a to the spherical inner wall 12 a more effectively. In addition, since the baffle 16 needs not be placed inside of the structure 12, it becomes possible to prevent throughput decrease which would otherwise be occurred if the baffle 16 is placed inside.
The integrating sphere is configured such that, the output port (12 c) and the measuring port (12 d) are closed with windows (24) that allow the diffuse-reflected light to pass therethrough. With this, in addition to the aforesaid advantages and effects, it becomes possible to prevent entry of foreign materials including water or oil vapor into the structure 12, thereby enabling to suppress deterioration or discoloration of the spherical inner wall 12 a.
The integrating sphere is configured such that, it further includes: a measuring guide (30) adapted to be detachably attached to the structure from outside of the measuring port (12 d) for holding the measuring object (20 a) on a measurement surface (20 b). With this, in addition to the aforesaid advantages and effects, it becomes possible to position the measuring object 20 a to the measuring port 12 d definitely and by the measuring guide 30, it becomes possible to position the measuring port 12 d to the measuring object 20 a easily.
Specifically, for example, when the measuring object 20 a is a coating color of a vehicle body, it is easy for the operator to position or bring the measuring port 12 d to the measuring object 20 a. On the contrary, if the measuring object 20 a is a local and very small portion of vehicle parts and the like, it is difficult for the operator to locate the measuring position and bring the measuring port 12 d there promptly.
However, with the measuring guide 30, it becomes possible for the operator to take the measuring guide 30 out of the structure 12, look for the measuring object 20 a, position the measuring guide 30 there, and place the structure 12 to the measuring guide 30, thereby enabling to position the measuring port 12 d to the measuring object 20 a easily and promptly.
The integrating sphere is configured such that, the measuring guide (30) comprises a plurality of guides (30 a, 30 b, 30 c) each opened by a hole (30 a 1, 30 b 1, 30 c 1) having a different diameter. With this, in addition to the aforesaid advantages and effects, it becomes possible to select the measuring guide 30 of a suitable hole diameter in accordance with the measuring object 20 a, thereby enabling to enhance measurement accuracy.
The integrating sphere is configured such that, the measuring guide (30) is applied with a same diffuse reflective coating as that of the spherical inner wall (12 a) on a surface facing the spherical inner wall (12 a). With this, in addition to the aforesaid advantages and effects, it becomes possible to make the light of a uniform intensity obtained by diffuse reflection like the inner wall 12 a reflect on the measuring object 20 a, thereby enabling to enhance measurement accuracy.
The integrating sphere is configured such that, the surface of the measuring guide (30) facing the spherical inner wall (12 a) has a same curvature as that of the spherical inner wall (12 a) of the structure (12). With this, in addition to the aforesaid advantages and effects, it becomes possible to make the light of a uniform intensity obtained by diffuse reflection like the inner wall 12 a reflect on the measuring object 20 a, thereby enabling to enhance measurement accuracy.
The integrating sphere is configured such that, the measuring guide (30) is equipped with a light preventer (30 f) at a flat surface (30 e) abutting on the measurement surface (20 b). With this, in addition to the aforesaid advantages and effects, it becomes possible to prevent entry of the light from outside of the integrating sphere 10 c through the measuring port 12 d into the structure 12, thereby enabling to further enhance measurement accuracy.
It should be noted that, although the light-emitting device 14 a is configured to use a white LED as above, any configuration that can radiate light in target measurement wavelength region without generating infrared or ultraviolet light, can instead be used.
It should further be noted that, although the configuration of the integrating sphere is described taking color analysis of the measuring object as an example, the configuration of the integrating sphere according to this invention can be for integrating spheres used for various purposes such as measurement of luminous flux of the light source.
It should further be noted that, although the configuration of the integrating sphere coated with diffuse reflective coating is described as an example, any configuration that has high reflectivity in target measurement wavelength region, such as a configuration integrally molded with barium-containing plastic, can instead be used.
Japanese Patent Application Nos. 2013-120693, filed on Jun. 7, 2013, and 2014-049969, filed on Mar. 13, 2014, are incorporated by reference herein in its entirety.
While the invention has thus been shown and described with reference to specific embodiments, it should be noted that the invention is in no way limited to the details of the described arrangements; changes and modifications may be made without departing from the scope of the appended claims.

Claims

What is claimed is:

1. An integrating sphere including a structure having a spherical inner wall that forms a spherical space, comprising:

an LED circuit board equipped at one end with a light-emitting device adapted to radiate a light in the space at an input port formed at the structure to be diffuse-reflected on the spherical inner wall and equipped at other end with a heat sink;

a measuring port formed at the structure to pass the light diffuse-reflected on the spherical inner wall on a measuring object;

an output port formed at the structure to output a reflected light of the diffuse-reflected light passing the measuring port and reflected on the measuring object outside; and

a detector adapted to be detachably connected to the output port to receive the outputted reflected light.

2. The integrating sphere according to claim 1, wherein the input port, the output port and the measuring port are formed in the spherical space in such a manner that a crossing angle of a central axis line of the input port and a central axis line of the output port is 90 degrees and a crossing angle of the central axis line of the output port and a normal line extending from a measuring surface on which the measuring object is held towards the spherical space through a center of the measuring port is an angle within a predetermined range.

3. The integrating sphere according to claim 2, wherein the measuring port is formed at the structure in such a manner that the normal line extends through a center point of the spherical space.

4. The integrating sphere according to claim 1, wherein the detector is detachably attached to the output port through a duct.

5. The integrating sphere according to claim 1, wherein the LED circuit board is placed outside of the structure in such a manner that the light radiated from the light-emitting device enters the space through the input port.

6. The integrating sphere according to claim 1, wherein the LED circuit board is connected to the input port at location outside of the structure through a baffle made of a low thermal conductive material.

7. The integrating sphere according to claim 1, wherein the output port and the measuring port are closed with windows that allow the diffuse-reflected light to pass therethrough.

8. The integrating sphere according to claim 1, further including:

a measuring guide adapted to be detachably attached to the structure from outside of the measuring port for holding the measuring object on a measurement surface.

9. The integrating sphere according to claim 8, wherein the measuring guide comprises a plurality of guides each opened by a hole having a different diameter.

10. The integrating sphere according to claim 8, wherein the measuring guide is applied with a same diffuse reflective coating as that of the spherical inner wall on a surface facing the spherical inner wall.

11. The integrating sphere according to claim 10, wherein the surface of the measuring guide facing the spherical inner wall has a same curvature as that of the spherical inner wall of the structure.

12. The integrating sphere according to claim 8, wherein the measuring guide is equipped with a light preventer at a flat surface abutting on the measurement surface.