US20140110094A1 - Tubular heat exchanger - Google Patents
Tubular heat exchanger Download PDFInfo
- Publication number
- US20140110094A1 US20140110094A1 US14/126,506 US201214126506A US2014110094A1 US 20140110094 A1 US20140110094 A1 US 20140110094A1 US 201214126506 A US201214126506 A US 201214126506A US 2014110094 A1 US2014110094 A1 US 2014110094A1
- Authority
- US
- United States
- Prior art keywords
- sleeve
- tubular
- tubes
- product
- heat exchanger
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000013529 heat transfer fluid Substances 0.000 claims abstract description 41
- 239000002184 metal Substances 0.000 claims description 14
- 229920001971 elastomer Polymers 0.000 claims description 7
- 239000000806 elastomer Substances 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000295 complement effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009920 food preservation Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S70/00—Details of absorbing elements
- F24S70/20—Details of absorbing elements characterised by absorbing coatings; characterised by surface treatment for increasing absorption
- F24S70/25—Coatings made of metallic material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
- C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S70/00—Details of absorbing elements
- F24S70/30—Auxiliary coatings, e.g. anti-reflective coatings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/10—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically
- F28D7/12—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically the surrounding tube being closed at one end, e.g. return type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
- F28D7/163—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing
- F28D7/1638—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one
- F28D7/1646—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one with particular pattern of flow of the heat exchange medium flowing outside the conduit assemblies, e.g. change of flow direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
- F28D7/163—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing
- F28D7/1669—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing the conduit assemblies having an annular shape; the conduits being assembled around a central distribution tube
- F28D7/1676—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing the conduit assemblies having an annular shape; the conduits being assembled around a central distribution tube with particular pattern of flow of the heat exchange media, e.g. change of flow direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/008—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using scrapers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
- F28F27/02—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F5/00—Elements specially adapted for movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0229—Double end plates; Single end plates with hollow spaces
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/13—Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/18—Treatment of sludge; Devices therefor by thermal conditioning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0042—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for foodstuffs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/08—Non-rotary, e.g. reciprocated, appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
Definitions
- the present invention relates to a tubular heat exchanger configured for transferring heat from a heat transfer fluid to a specific product, or vice versa; where said heat exchange includes heating and cooling processes as well as drying processes; and where the heat exchanger object of the invention is encompassed within the field of food preservation and preparation.
- this heat exchanger is to perform tasks of heating, cooling or drying products that can be both foods, in a preferred embodiment, and any other type of products that must be heated or cooled, such as sludge in waste water treatment plants, for example.
- Said exchanger furthermore allows improving the energy efficiency of heat transfer with respect to the exchangers known until now, having a small and compact size, in addition to reducing the heat treatment time depending on the type of product to be treated.
- heat exchangers having a tubular configuration intended for heating or cooling specific products
- said heat exchangers seek to provide a large contact surface between the heat transfer fluid and the product to be treated to thus maximize the heat transfer between them
- a heat exchanger comprising a large tubular sleeve with an inlet for the entrance of the product to be treated, and an outlet for the exit of the already treated product is commonly used; and internally housing a circuit or a plurality of tubes physically isolating the heat transfer fluid from the product to be treated allowing the heat transfer between them.
- the sizes of the sleeves vary greatly, even being able to take up very large volumes which make positioning them in closed spaces difficult, and it involves the reduction of space in factories.
- the product to be treated enters through one end of the sleeve, transfers thermal energy to the heat transfer fluid and, is then removed through the area close to the other end of the sleeve; but it is common to find dead areas inside the sleeve, dead areas refer to areas where the product to be treated is housed and remains motionless, or moves at a very low speed through the inside of the sleeve; modifying the treatment time and therefore obtaining products with unwanted or varied temperatures depending on the area of the sleeve where it has been treated.
- compartments inside the sleeve of the exchanger are known, where such compartments are obtained by means of dividing with plates which comprise strategically located holes so that the product to be treated must compulsorily circulate through said holes, marking a specific trajectory and improving the energy efficiency of the exchanger as a whole.
- the present invention relates to a tubular heat exchanger comprising the following technical features:
- the exchanger object of the invention comprises a piston that moves in a reciprocal manner through the inside of the sleeve, and where said piston comprises a shaft comprising at least one pair of plates, such that when the shaft moves in a reciprocal manner, the plates preferably move integrally with said shaft; and this causes a displacement of the volume of the sub-chamber created inside each chamber, such that the product to be treated is forced to move depending on the reciprocating movement of the piston.
- the product to be treated enters through the inlet of the chamber and contacts a chamber inside the sleeve, the piston moves towards the inlet of the sleeve and forces the product to look for alternative paths to reach the proximities of the diaphragm, the product to be treated therefore circulates through said at least one hole of each plate to reach the annular space comprised between the diameter of the central hole of said at least one diaphragm and the outer diameter of the shaft; subsequently, the piston again moves in a reciprocal manner repeating the sequence of movement and circulation of the product to be treated through a second plate; and so on so forth to reach the outlet of the sleeve.
- the product to be treated is forced and directed through a specific path, preventing dead areas and improving the energy efficiency of the heat exchanger object of the invention; additionally reducing the size of the heat exchanger since large surfaces are not needed to achieve a high heat transfer, rather the piston itself increases the heat transfer with its longitudinal reciprocating movement inside the sleeve of the exchanger.
- the elastomer assures the leak-tightness between the corresponding chambers and sub-chambers created by the diaphragm since it seals the space between the outer diameter of the diaphragm and the inner surface of the sleeve, as well as the spaces between the outer surface of the first plurality of tubes carrying the heat transfer fluid and the holes of said at least one diaphragm which said first plurality of tubes go through.
- first plurality of tubes carrying the heat transfer fluid In relation to said first plurality of tubes carrying the heat transfer fluid, the possibility of them being hollow and one of their ends being a blind end is contemplated; where inside said first plurality of tubes a second plurality of tubes is coaxially coupled to each tube, respectively, where both ends of this second plurality of tubes are open ends; and where the heat transfer fluid enters through one of the ends of the second plurality of tubes, circulates towards the second end, contacts the blind end of each of the tubes of the first plurality of tubes, and returns through the annular space comprised between the outer surface of the second plurality of tubes and the inner surface of the first plurality of tubes.
- the first plurality of tubes internally comprises the second plurality of tubes, between outer tube and inner tube, respectively, such that the second plurality of tubes (or tubes for the entry of service fluid) forms a tubular bundle that is inserted into the first plurality of tubes (or blind tubes); such that the heat transfer fluid (or service fluid), reaches the end of each tube of the second plurality of tubes, and contacts the blind end of each tube of the first plurality of tubes, and is therefore forced to continue through the annular space comprised between the outer diameter of each tube of the second plurality of tubes and the inner diameter of each tube of the first plurality of tubes, to reach an outlet.
- Both bases can thus be hermetically coupled to one another and to one of the ends of the sleeve, where in a preferred embodiment:
- the product to be treated thus follows a trajectory travelling the entire periphery and center of the sleeve, assuring the absence of dead areas; and greatly improving the heat transfer between the product and the plurality of tubes since it has to travel over a large surface and inner volume of the sleeve of the exchanger object of the invention.
- each plate of the piston comprising a plurality of bars coupled to respective plates, such that the movement of the shaft of the piston is integral with the movement of each of the plates; and where said bars go through a plurality of holes of said at least one diaphragm.
- the plurality of holes of the diaphragm can be used both for the passage of the first plurality of tubes, and of the plurality of bars connecting respective plates of the piston, causing both plates to move integrally with said piston in a simple manner.
- the sleeve comprising at least one draining hole located in the lower portion of said sleeve.
- tubular sleeve comprising a U-shaped cross-section
- the tubular sleeve comprising a U-shaped cross-section
- the piston with the corresponding plates perpendicular to the shaft of the piston and the diaphragm system are thus located inside said sleeve in the form of a tank.
- tubular sleeve comprising a cover coupled on one of the sides of said tubular sleeve; where said cover closes the ends of the U-shaped cross-section and allows sealing the space inside the sleeve, once the product to be treated is poured therein from the upper portion of the sleeve and the inlets for the entrance of the product to be treated can therefore be dispensed with, the existence of holes in the lower portion for subsequent discharge being contemplated.
- the shaft of the piston comprising a hydraulic rod
- the shaft preferably comprises a gasket having at least one fish tape and a catch to assure the absence of product or heat transfer fluid leaks to the outside of the sleeve of the tubular heat exchanger object of the invention.
- tubular heat exchanger constitutes a significant novelty in heat exchangers used today and it allows:
- FIG. 1 shows a schematic perspective view of the sleeve and the diaphragm internally located with respect to said sleeve.
- FIG. 2 shows a schematic perspective view of the diaphragm with respective end metal sheets and the intermediate elastomer sheet.
- FIG. 3 shows a detail of the leak-tightness achieved with the elastomer sheet of said diaphragm.
- FIG. 4 shows a detail of the passage of the first plurality of tubes carrying the heat transfer fluid through said diaphragm of the exchanger object of the invention.
- FIG. 5 shows a perspective view of the piston formed by the tubular shaft and respective plates.
- FIGS. 6A , 6 B and 6 C show three positions where the piston can be seen inside the sleeve, defining different sub-chambers depending on said position.
- FIGS. 7A and 7B show the possible movements of the product to be treated inside the sleeve of the tubular heat exchanger object of the invention.
- FIG. 8 shows a perspective view of the heat exchanger without including the pluralities of tubes carrying the heat transfer fluid.
- FIG. 9 shows a perspective view of the first and second plurality of tubes carrying the heat transfer fluid.
- FIG. 10 shows a detail of the travel of the heat transfer fluid from the second plurality of tubes to the first plurality of tubes.
- FIG. 11 shows a perspective view of the entire tubular heat exchanger object of the invention.
- FIG. 12 shows a perspective view of the entire tubular heat exchanger object of the invention in a particular embodiment where the sleeve comprises a U-shaped cross-section.
- the tubular heat exchanger ( 1 ) described by the invention comprises:
- the diaphragm ( 4 ) comprises a pair of metal sheets ( 4 a , 4 b ), and an elastomer sheet ( 4 c ) located between respective metal sheets ( 4 a , 4 b ); such that it can withstand the great pressures existing inside the sleeve ( 2 ), and additionally the elastomer ( 4 c ) acts as a leak-tight element between the two chambers defined by the diaphragm ( 4 ).
- each plate of the piston comprises a pair of metal sheets ( 6 c , 6 d ), and a polymer sheet ( 6 e ) located between respective metal sheets ( 6 c , 6 d ); where the polymer sheet ( 6 e ) projects from the metal sheets ( 6 a , 6 b ) and therefore acts as a scraper element for scraping the product inside each chamber of the sleeve ( 2 ), as it is a hard material.
- each plate ( 6 ) comprises a plurality of bars ( 9 ) coupled to respective plates ( 6 ) such that the movement of the tubular shaft ( 5 a ) of the piston ( 5 ) is integral with the movement of each of the plates ( 6 ); and where said bars ( 9 ) go through a plurality of holes ( 4 c ) of said diaphragm ( 4 ), such that the movement of each plate ( 6 ) is identical for the other plates ( 6 ), in this case two in number.
- the first plurality of tubes ( 3 a ) carrying the heat transfer fluid are hollow tubes and one of their ends is a blind end; where inside said first plurality of tubes ( 3 a ) a second plurality of tubes ( 3 b ) is coaxially coupled to each tube, respectively, where both ends of this second plurality of tubes ( 3 b ) are open ends; and where the heat transfer fluid enters through one of the ends of the second plurality of tubes ( 3 b ), circulates towards the second end, contacts the blind end of each of the tubes of the first plurality of tubes ( 3 a ), and returns through the annular space comprised between the outer surface of the second plurality of tubes ( 3 b ) and the inner surface of the first plurality of tubes ( 3 a ).
- first plurality of tubes ( 3 a ) is coupled to a first base ( 7 ) comprising an outlet ( 7 a ) for the exit of the heat transfer fluid; and the second plurality of tubes ( 3 b ) is coupled to a second base ( 8 ) comprising an inlet ( 8 a ) for the entrance of the heat transfer fluid.
- tubular shaft ( 5 a ) of the piston ( 5 ) comprises a hydraulic rod ( 5 b ) capable of exerting the necessary pressure to enable performing the reciprocating movement of the piston ( 5 ).
- the tubular sleeve ( 2 ) comprises a U-shaped cross-section; said sleeve ( 2 ) is open at one of its ends and allows pouring in the product to be treated, as well as discharging the treated product from the open area of said sleeve ( 2 ); the possibility of said tubular sleeve ( 2 ) comprising a cover coupled on one of the sides of said tubular sleeve ( 2 ) being contemplated; where said cover closes the ends of the U-shaped cross-section, assuring the correct heat transfer between the product to be treated and the heat transfer fluid.
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Abstract
The present specification describes a tubular heat exchanger (1) comprising a tubular sleeve (2); a first plurality of tubes (3 a) carrying a heat transfer fluid which are located inside the tubular sleeve (2); at least one diaphragm (4) located inside the tubular sleeve (2) which divides the interior of the sleeve (2) into at least two chambers, where said diaphragm comprises a central hole (4 a) configured for allowing the passage of the product, and where said diaphragm (4) comprises a plurality of holes (4 b) configured for allowing the passage of the first plurality of tubes (3 a); and a piston (5) comprising a tubular shaft (5 a) and at least two plates (6) perpendicular to the tubular shaft (5 a); where said tubular shaft (5 a) is configured for performing a longitudinal reciprocating movement through the central hole (4 a) of said at least one diaphragm (4); improving the heat transfer of the exchanger object of the invention.
Description
- The present invention relates to a tubular heat exchanger configured for transferring heat from a heat transfer fluid to a specific product, or vice versa; where said heat exchange includes heating and cooling processes as well as drying processes; and where the heat exchanger object of the invention is encompassed within the field of food preservation and preparation.
- The purpose of this heat exchanger is to perform tasks of heating, cooling or drying products that can be both foods, in a preferred embodiment, and any other type of products that must be heated or cooled, such as sludge in waste water treatment plants, for example. Said exchanger furthermore allows improving the energy efficiency of heat transfer with respect to the exchangers known until now, having a small and compact size, in addition to reducing the heat treatment time depending on the type of product to be treated.
- By way of introduction, the use of heat exchangers having a tubular configuration intended for heating or cooling specific products is known; in this sense, said heat exchangers seek to provide a large contact surface between the heat transfer fluid and the product to be treated to thus maximize the heat transfer between them; to that end, a heat exchanger comprising a large tubular sleeve with an inlet for the entrance of the product to be treated, and an outlet for the exit of the already treated product is commonly used; and internally housing a circuit or a plurality of tubes physically isolating the heat transfer fluid from the product to be treated allowing the heat transfer between them.
- Depending on the amount of product to be treated, the sizes of the sleeves vary greatly, even being able to take up very large volumes which make positioning them in closed spaces difficult, and it involves the reduction of space in factories.
- In such tubular exchangers, the product to be treated enters through one end of the sleeve, transfers thermal energy to the heat transfer fluid and, is then removed through the area close to the other end of the sleeve; but it is common to find dead areas inside the sleeve, dead areas refer to areas where the product to be treated is housed and remains motionless, or moves at a very low speed through the inside of the sleeve; modifying the treatment time and therefore obtaining products with unwanted or varied temperatures depending on the area of the sleeve where it has been treated.
- Due to that drawback, the creation of compartments inside the sleeve of the exchanger is known, where such compartments are obtained by means of dividing with plates which comprise strategically located holes so that the product to be treated must compulsorily circulate through said holes, marking a specific trajectory and improving the energy efficiency of the exchanger as a whole.
- However, even though this solution successfully improves the heat transfer with respect to the exchanger that has no compartments, the product does not flow through the entire volume of said compartments inside the chamber, there being small dead areas that, though being much smaller than in the exchanger that has no compartments, continue to cause the production of a treated product the thermal characteristics of which may not be the initially desired characteristics.
- Therefore, in view of the aforementioned drawbacks it is necessary to provide a new tubular heat exchanger which allows solving the aforementioned drawbacks in terms of accelerating product heating or cooling time as a result of an improvement in the heat transfer; in addition to reducing the size of the components to not only reduce the manufacturing cost, but rather to also aid in said heat transfer; as well as being formed by simple elements that can be easily maintained and replaced in the event of a breakdown or failure.
- The present invention relates to a tubular heat exchanger comprising the following technical features:
-
- a tubular sleeve comprising an inlet for the entrance of a product to be thermally treated, and an outlet for the exit of said thermally treated product;
- a first plurality of tubes carrying a heat transfer fluid which are located inside the tubular sleeve; where said first plurality of tubes can be of one and the same tube wound inside the exchanger, or can be part of independent tubes with a common inlet for the entrance of the heat transfer fluid, and an also common outlet for the exit of said heat transfer fluid;
- at least one diaphragm located inside the tubular sleeve which divides the interior of the sleeve into at least two chambers, where said diaphragm comprises a central hole configured for allowing the passage of the product from the inlet to the outlet of the sleeve; and where said diaphragm comprises a plurality of holes configured for allowing the passage of the first plurality of tubes carrying the heat transfer fluid through the different chambers of the sleeve; note that the product to be treated enters through the inlet, mandatorily goes through the central hole of said at least one diaphragm, and then leaves through the outlet of the sleeve; and
- a piston comprising a tubular shaft and at least two plates perpendicular to the tubular shaft; where said tubular shaft is configured for performing a longitudinal reciprocating movement through the central hole of said at least one diaphragm; where the shaft comprises a diameter smaller than the diameter of the central hole and allows the passage of product through the annular space defined between the diameter of the central hole and the outer diameter of the shaft; where each plate is located inside each chamber of the sleeve, where each plate comprises at least one hole configured for allowing the passage of the product to be treated; and where each plate comprises a plurality of holes configured for allowing the passage of the first plurality of tubes carrying the heat transfer fluid through respective plates.
- It is therefore observed that the exchanger object of the invention comprises a piston that moves in a reciprocal manner through the inside of the sleeve, and where said piston comprises a shaft comprising at least one pair of plates, such that when the shaft moves in a reciprocal manner, the plates preferably move integrally with said shaft; and this causes a displacement of the volume of the sub-chamber created inside each chamber, such that the product to be treated is forced to move depending on the reciprocating movement of the piston.
- In this sense, the product to be treated enters through the inlet of the chamber and contacts a chamber inside the sleeve, the piston moves towards the inlet of the sleeve and forces the product to look for alternative paths to reach the proximities of the diaphragm, the product to be treated therefore circulates through said at least one hole of each plate to reach the annular space comprised between the diameter of the central hole of said at least one diaphragm and the outer diameter of the shaft; subsequently, the piston again moves in a reciprocal manner repeating the sequence of movement and circulation of the product to be treated through a second plate; and so on so forth to reach the outlet of the sleeve.
- Depending on the location of said at least one hole of each plate for the passage of product to be treated, the product to be treated is forced and directed through a specific path, preventing dead areas and improving the energy efficiency of the heat exchanger object of the invention; additionally reducing the size of the heat exchanger since large surfaces are not needed to achieve a high heat transfer, rather the piston itself increases the heat transfer with its longitudinal reciprocating movement inside the sleeve of the exchanger.
- In this sense, the movement of the piston inside each chamber forces the product to move to the side opposite the movement of said piston. Therefore, the product closest to the piston moves from the center of the exchanger towards the periphery (towards the only escape route that it has), traversing the plurality of tubes in a perpendicular manner. The heat transfer that occurs is therefore very efficient since the product to be treated is forced to travel on an indirect path between the tubes through which the heat transfer fluid circulates to the inner periphery of each chamber, the flow not being a laminar flow and a significant turbulence that favors the heat transfer between the product and the heat transfer fluid is produced.
- In relation to the composition of both the diaphragm and of the plates of the piston, the following possibilities that are completely complementary to one another are contemplated:
-
- said at least one diaphragm comprises a pair of metal sheets, and an elastomer sheet located between respective metal sheets; and
- each plate of the piston also comprises a pair of metal sheets, and a polymer sheet located between respective metal sheets the purpose of which is to scrape the inner surfaces of the sleeve.
- The elastomer assures the leak-tightness between the corresponding chambers and sub-chambers created by the diaphragm since it seals the space between the outer diameter of the diaphragm and the inner surface of the sleeve, as well as the spaces between the outer surface of the first plurality of tubes carrying the heat transfer fluid and the holes of said at least one diaphragm which said first plurality of tubes go through.
- In relation to said first plurality of tubes carrying the heat transfer fluid, the possibility of them being hollow and one of their ends being a blind end is contemplated; where inside said first plurality of tubes a second plurality of tubes is coaxially coupled to each tube, respectively, where both ends of this second plurality of tubes are open ends; and where the heat transfer fluid enters through one of the ends of the second plurality of tubes, circulates towards the second end, contacts the blind end of each of the tubes of the first plurality of tubes, and returns through the annular space comprised between the outer surface of the second plurality of tubes and the inner surface of the first plurality of tubes.
- In other words, the first plurality of tubes internally comprises the second plurality of tubes, between outer tube and inner tube, respectively, such that the second plurality of tubes (or tubes for the entry of service fluid) forms a tubular bundle that is inserted into the first plurality of tubes (or blind tubes); such that the heat transfer fluid (or service fluid), reaches the end of each tube of the second plurality of tubes, and contacts the blind end of each tube of the first plurality of tubes, and is therefore forced to continue through the annular space comprised between the outer diameter of each tube of the second plurality of tubes and the inner diameter of each tube of the first plurality of tubes, to reach an outlet.
- In this sense, the following possibility is contemplated:
-
- the first plurality of tubes is coupled to a first base comprising an outlet for the exit of the heat transfer fluid; and
- the second plurality of tubes is coupled to a second base comprising an inlet for the entrance of the heat transfer fluid.
- Both bases can thus be hermetically coupled to one another and to one of the ends of the sleeve, where in a preferred embodiment:
-
- 1. the inlet for the entrance of the product to be thermally treated is located on a side surface of a first end of the sleeve;
- 2. the outlet for the exit of the thermally treated product is located radially with respect to a second end of the sleeve; and
- 3. the set of bases and therefore, the assembly formed by the first and second plurality of tubes carrying the heat transfer fluid are coupled to the second end of the sleeve close to the outlet for the exit of the thermally treated product; such that the space of the exchanger object of the invention is optimized, and the coupling and manufacture thereof is simplified.
- In relation to the path which the product to be treated must follow from its entrance into the sleeve to its exit, the possibility of said at least one hole of each plate configured for allowing the passage of the product to be treated being located in the perimeter of each plate is contemplated; therefore and according to the arrangement of the inlets and outlets of the sleeve, and of the hole of said at least one diaphragm, the product to be treated follows the following path or trajectory:
-
- the product to be treated enters through the inlet located on a side surface of a first end of the sleeve;
- the product to be treated enters a first sub-chamber located between the first end of the sleeve and the first plate of the piston inside the sleeve;
- the piston moves towards the first end of the sleeve and the product goes through the plurality of perimetral holes of said first plate to reach a second sub-chamber located between the first plate and the diaphragm;
- the product goes through the annular space comprised between the outer surface of the shaft of the piston and the hole of said diaphragm;
- the product reaches a third sub-chamber located between the diaphragm and a second plate;
- the piston moves towards the diaphragm, at least one previous longitudinal reciprocating movement having been performed, since respective plates are integral with the longitudinal reciprocating movement of the piston; and the product goes through the plurality of perimetral holes of said second plate to reach a fourth sub-chamber located between the second plate and the second end of the sleeve; and
- the treated product is discharged by the outlet located radially with respect to a second end of the sleeve.
- The product to be treated thus follows a trajectory travelling the entire periphery and center of the sleeve, assuring the absence of dead areas; and greatly improving the heat transfer between the product and the plurality of tubes since it has to travel over a large surface and inner volume of the sleeve of the exchanger object of the invention.
- In relation to the integral reciprocating translational movement between the shaft and the plates of the piston, the possibility of each plate of the piston comprising a plurality of bars coupled to respective plates is contemplated, such that the movement of the shaft of the piston is integral with the movement of each of the plates; and where said bars go through a plurality of holes of said at least one diaphragm.
- It is therefore observed that the plurality of holes of the diaphragm can be used both for the passage of the first plurality of tubes, and of the plurality of bars connecting respective plates of the piston, causing both plates to move integrally with said piston in a simple manner.
- Additionally, the possibility of the sleeve comprising at least one draining hole located in the lower portion of said sleeve is contemplated.
- Furthermore, in a particular embodiment the possibility of the tubular sleeve comprising a U-shaped cross-section is contemplated; in the form of a tank or vessel which is open at one of its ends, where the plurality of tubes of the heat transfer fluid, the piston with the corresponding plates perpendicular to the shaft of the piston and the diaphragm system are thus located inside said sleeve in the form of a tank. Additionally, the possibility of the tubular sleeve comprising a cover coupled on one of the sides of said tubular sleeve is contemplated; where said cover closes the ends of the U-shaped cross-section and allows sealing the space inside the sleeve, once the product to be treated is poured therein from the upper portion of the sleeve and the inlets for the entrance of the product to be treated can therefore be dispensed with, the existence of holes in the lower portion for subsequent discharge being contemplated.
- Finally, the possibility of the shaft of the piston comprising a hydraulic rod is contemplated; such that a correct operation in the reciprocating translational movement of the shaft of the piston is assured; and where the shaft preferably comprises a gasket having at least one fish tape and a catch to assure the absence of product or heat transfer fluid leaks to the outside of the sleeve of the tubular heat exchanger object of the invention.
- Therefore, according to the described invention the tubular heat exchanger constitutes a significant novelty in heat exchangers used today and it allows:
-
- 1) accelerating product heating or cooling time as a result of an improvement in the heat transfer;
- 2) simplifying component design to not only reduce the manufacturing cost, but rather to also aid in said heat transfer;
- 3) obtaining a scraper system for scraping the heat transfer surfaces in contact with the product;
- 4) reducing the heat treatment time in the event of heat-sensitive products such as in food applications, for example;
- 5) reducing the use of steel due to its thermal efficiency level;
- 6) without viscosity limitations;
- 7) reducing the ratio of heat transfer and pumping power compared to the exchangers existing on the market;
- 8) allowing energy recovery at high viscosities;
- 9) obtaining long continuous working times due to the scraped surface thereof;
- 10) assuring thermal homogeneity;
- 11) reducing space in factory; and
- 12) allowing crystallization by freezing, using direct expansion of refrigerant gases.
- To complement the description that is being made and for the purpose of aiding to better understand the features of the invention according to a preferred practical embodiment thereof, a series of drawings is attached as an integral part of said description in which the following is depicted with illustrative and non-limiting character:
-
FIG. 1 shows a schematic perspective view of the sleeve and the diaphragm internally located with respect to said sleeve. -
FIG. 2 shows a schematic perspective view of the diaphragm with respective end metal sheets and the intermediate elastomer sheet. -
FIG. 3 shows a detail of the leak-tightness achieved with the elastomer sheet of said diaphragm. -
FIG. 4 shows a detail of the passage of the first plurality of tubes carrying the heat transfer fluid through said diaphragm of the exchanger object of the invention. -
FIG. 5 shows a perspective view of the piston formed by the tubular shaft and respective plates. -
FIGS. 6A , 6B and 6C show three positions where the piston can be seen inside the sleeve, defining different sub-chambers depending on said position. -
FIGS. 7A and 7B show the possible movements of the product to be treated inside the sleeve of the tubular heat exchanger object of the invention. -
FIG. 8 shows a perspective view of the heat exchanger without including the pluralities of tubes carrying the heat transfer fluid. -
FIG. 9 shows a perspective view of the first and second plurality of tubes carrying the heat transfer fluid. -
FIG. 10 shows a detail of the travel of the heat transfer fluid from the second plurality of tubes to the first plurality of tubes. -
FIG. 11 shows a perspective view of the entire tubular heat exchanger object of the invention. -
FIG. 12 shows a perspective view of the entire tubular heat exchanger object of the invention in a particular embodiment where the sleeve comprises a U-shaped cross-section. - As can be seen in
FIGS. 1 to 11 , the tubular heat exchanger (1) described by the invention comprises: -
- a tubular sleeve (2) comprising an inlet (2 a) for the entrance of a product to be thermally treated, an outlet (2 b) for the exit of said thermally treated product, and a pair of draining holes (2 c) located in the lower portion of said sleeve (2);
- a first plurality of tubes (3 a) carrying a heat transfer fluid which are located inside the tubular sleeve (2);
- a diaphragm (4) located inside the tubular sleeve (2) which divides the interior of the sleeve (2) into two chambers, where said diaphragm comprises a central hole (4 a) configured for allowing the passage of the product from the inlet (2 a) to the outlet (2 b) of the sleeve (2); and where said diaphragm (4) comprises a plurality of holes (4 b) configured for allowing the passage of the first plurality of tubes (3 a) carrying the heat transfer fluid through the different chambers of the sleeve (2); and
- a piston (5) comprising a tubular shaft (5 a) and two plates (6) perpendicular to the tubular shaft (5 a) and integral with the movement of said tubular shaft (5 a) since said tubular shaft (5 a) is configured for performing a longitudinal reciprocating movement through the central hole (4 a) of said diaphragm (4); where the tubular shaft (5 a) comprises a diameter smaller than the diameter of the central hole (5 a) and allows the passage of product through the annular space defined between the diameter of the central hole (4 a) and the outer diameter of the tubular shaft (5 a); where each plate (6) is located inside each chamber of the sleeve (2), where each plate (6) comprises a plurality of holes (6 a) configured for allowing the passage of the product to be treated, such that said plurality of holes (6 a) are located in the periphery of each plate (6); and where each plate comprises another plurality of holes (6 b) configured for allowing the passage of the first plurality of tubes (3 a) carrying the heat transfer fluid through respective plates (6).
- It is observed in
FIG. 2 that the diaphragm (4) comprises a pair of metal sheets (4 a, 4 b), and an elastomer sheet (4 c) located between respective metal sheets (4 a, 4 b); such that it can withstand the great pressures existing inside the sleeve (2), and additionally the elastomer (4 c) acts as a leak-tight element between the two chambers defined by the diaphragm (4). - Similarly, it is observed in
FIG. 5 that each plate of the piston comprises a pair of metal sheets (6 c, 6 d), and a polymer sheet (6 e) located between respective metal sheets (6 c, 6 d); where the polymer sheet (6 e) projects from the metal sheets (6 a, 6 b) and therefore acts as a scraper element for scraping the product inside each chamber of the sleeve (2), as it is a hard material. - In relation to the integral movement of each plate (6) with the tubular shaft (5 a) of the piston, it is observed that each plate (6) comprises a plurality of bars (9) coupled to respective plates (6) such that the movement of the tubular shaft (5 a) of the piston (5) is integral with the movement of each of the plates (6); and where said bars (9) go through a plurality of holes (4 c) of said diaphragm (4), such that the movement of each plate (6) is identical for the other plates (6), in this case two in number.
- In relation to the tubes carrying the heat transfer fluid, it can be observed in
FIGS. 9 and 10 that the first plurality of tubes (3 a) carrying the heat transfer fluid are hollow tubes and one of their ends is a blind end; where inside said first plurality of tubes (3 a) a second plurality of tubes (3 b) is coaxially coupled to each tube, respectively, where both ends of this second plurality of tubes (3 b) are open ends; and where the heat transfer fluid enters through one of the ends of the second plurality of tubes (3 b), circulates towards the second end, contacts the blind end of each of the tubes of the first plurality of tubes (3 a), and returns through the annular space comprised between the outer surface of the second plurality of tubes (3 b) and the inner surface of the first plurality of tubes (3 a). - Additionally, it is observed that the first plurality of tubes (3 a) is coupled to a first base (7) comprising an outlet (7 a) for the exit of the heat transfer fluid; and the second plurality of tubes (3 b) is coupled to a second base (8) comprising an inlet (8 a) for the entrance of the heat transfer fluid.
- Furthermore, it can be observed in
FIG. 11 that the tubular shaft (5 a) of the piston (5) comprises a hydraulic rod (5 b) capable of exerting the necessary pressure to enable performing the reciprocating movement of the piston (5). - Furthermore, in view of the sequence of drawings shown in
FIGS. 6A , 6B, 6C, 7A and 7B; it can be interpreted that the product to be treated follows the following path or trajectory: -
- the product enters through the inlet (2 a) of the sleeve (2);
- enters a first sub-chamber located between the first end of the sleeve (2) and the first plate (6) of the piston (5) inside the sleeve;
- the piston (5) moves towards the first end of the sleeve (2), and the product goes through the plurality of perimetral holes (6 a) of said first plate (6) to reach a second sub-chamber located between the first plate (6) and the diaphragm (4);
- the product goes through the annular space comprised between the outer surface of the tubular shaft (5 a) and the central hole (4 a) of said diaphragm (4);
- the product reaches a third sub-chamber located between the diaphragm (4) and the second plate (6);
- the piston (5) moves towards the diaphragm (4);
- the product goes through the plurality of perimetral holes (6 a) of said second plate (6) to reach a fourth sub-chamber located between the second plate (6) and the second end of the sleeve (2); and
- the treated product is discharged through the outlet (2 b) located radially with respect to a second end of the sleeve (2).
- Finally, it can be observed in
FIG. 12 that in a particular embodiment the tubular sleeve (2) comprises a U-shaped cross-section; said sleeve (2) is open at one of its ends and allows pouring in the product to be treated, as well as discharging the treated product from the open area of said sleeve (2); the possibility of said tubular sleeve (2) comprising a cover coupled on one of the sides of said tubular sleeve (2) being contemplated; where said cover closes the ends of the U-shaped cross-section, assuring the correct heat transfer between the product to be treated and the heat transfer fluid. - In view of this description and set of drawings, the person skilled in the art will understand that the embodiments of the invention which have been described can be combined in many ways within the object of the invention. The invention has been described according to several preferred embodiments thereof, but for the person skilled in the art it will be evident that multiple variations can be introduced in said preferred embodiments without exceeding the object of the claimed invention.
Claims (12)
1. Tubular heat exchanger comprising
a tubular sleeve comprising an inlet for the entrance of a product to be thermally treated, and an outlet for the exit of said thermally treated product; and
a first plurality of tubes carrying a heat transfer fluid which are located inside the tubular sleeve;
the exchanger comprising:
at least one diaphragm located inside the tubular sleeve which divides the interior of the sleeve into at least two chambers, where said diaphragm comprises a central hole configured for allowing the passage of the product from the inlet to the outlet of the sleeve; and where said diaphragm comprises a plurality of holes configured for allowing the passage of the first plurality of tubes carrying the heat transfer fluid through the different chambers of the sleeve; and
a piston comprising a tubular shaft and at least two plates perpendicular to the tubular shaft; where said tubular shaft is configured for performing a longitudinal reciprocating movement through the central hole of said at least one diaphragm; where the tubular shaft comprises a diameter smaller than the diameter of the central hole and allows the passage of product through the annular space defined between the diameter of the central hole and the outer diameter of the tubular shaft; where each plate is located inside each chamber of the sleeve, where each plate comprises at least one hole configured for allowing the passage of the product to be treated; and where each plate comprises a plurality of holes configured for allowing the passage of the first plurality of tubes carrying the heat transfer fluid through respective plates.
2. Tubular heat exchanger according to claim 1 , wherein said at least one diaphragm comprises a pair of metal sheets, and an elastomer sheet located between respective metal sheets.
3. Tubular heat exchanger according to claim 1 , wherein each plate of the piston comprises a pair of metal sheets and a polymer sheet located between respective metal sheets.
4. Tubular heat exchanger according to claim 1 , wherein the first plurality of tubes carrying the heat transfer fluid are hollow tubes and one of their ends is a blind end; where inside said first plurality of tubes is coaxially coupled to each tube, respectively, where both ends of this second plurality of tubes are open ends; and where the heat transfer fluid enters through one of the ends of the second plurality of tubes, circulates towards the second end, contacts the blind end of each of the tubes of the first plurality of tubes, and returns through the annular space comprised between the outer surface of the second plurality of tubes and the inner surface of the first plurality of tubes.
5. Tubular heat exchanger according to claim 4 , wherein
the first plurality of tubes is coupled to a first base comprising an outlet for the exit of the heat transfer fluid; and
the second plurality of tubes is coupled to a second base comprising an inlet for the entrance of the heat transfer fluid.
6. Tubular heat exchanger according to claim 1 , wherein said at least one hole of each plate which is configured for allowing the passage of the product to be treated is located in the perimeter of each plate.
7. Tubular heat exchanger according to claim 1 , wherein each plate of the piston comprises a plurality of bars coupled to respective plates such that the movement of the tubular shaft of the piston is integral with the movement of each of the plates; and where said bars go through a plurality of holes of said at least one diaphragm.
8. Tubular heat exchanger according to claim 1 , wherein
the inlet for the entry of the product to be thermally treated is located on a side surface of a first end of the sleeve; and
the outlet for the exit of the thermally treated product is located radially with respect to a second end of the sleeve.
9. Tubular heat exchanger according to claim 1 , wherein the sleeve comprises at least one draining hole located in the lower portion of said sleeve.
10. Tubular heat exchanger according to claim 1 , wherein the tubular shaft of the piston comprises a hydraulic rod.
11. Tubular heat exchanger according to claim 1 , wherein the tubular sleeve comprises a U-shaped cross-section.
12. Tubular heat exchanger according to claim 11 , wherein the tubular sleeve comprises a cover coupled on one of the sides of said tubular sleeve; where said cover closes the ends of the U-shaped cross-section.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201131013A ES2401518B1 (en) | 2011-06-16 | 2011-06-16 | TUBULAR HEAT EXCHANGER. |
| ESP201131013 | 2011-06-16 | ||
| PCT/ES2012/070450 WO2012172152A2 (en) | 2011-06-16 | 2012-06-18 | Tubular heat exchanger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20140110094A1 true US20140110094A1 (en) | 2014-04-24 |
Family
ID=47357542
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/126,506 Abandoned US20140110094A1 (en) | 2011-06-16 | 2012-06-18 | Tubular heat exchanger |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20140110094A1 (en) |
| EP (2) | EP2722612A4 (en) |
| ES (1) | ES2401518B1 (en) |
| WO (1) | WO2012172152A2 (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160097411A1 (en) * | 2013-05-21 | 2016-04-07 | Canada Pipeline Accessories, Co. Ltd. | Flow conditioner and method of designing same |
| US9541107B2 (en) | 2013-01-17 | 2017-01-10 | Canada Pipeline Accessories, Co. Ltd. | Flow conditioner with integral vanes |
| US20170044968A1 (en) * | 2015-08-10 | 2017-02-16 | Indmar Products Company Inc. | Marine Engine Heat Exchanger |
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| US9752729B2 (en) | 2014-07-07 | 2017-09-05 | Canada Pipeline Accessories, Co. Ltd. | Systems and methods for generating swirl in pipelines |
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| US20170254603A1 (en) * | 2016-03-04 | 2017-09-07 | Herve' X. Bronnert | Aseptic high temperature heat exchanger inspection system |
| US10260537B2 (en) | 2014-03-20 | 2019-04-16 | Canada Pipeline Accessories, Co., Ltd. | Pipe assembly with stepped flow conditioners |
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| US11125378B2 (en) | 2016-03-04 | 2021-09-21 | Herve' X. Bronnert | Aseptic high temperature heat exchanger inspection system |
| US20220349661A1 (en) * | 2017-06-02 | 2022-11-03 | Rheem Manufacturing Company | Tube Sheets and Tube Sheet Assemblies |
| WO2025075576A1 (en) * | 2023-10-05 | 2025-04-10 | Enover Isi Si̇stemleri̇ Anoni̇m Şi̇rketi̇ | Dual heat transfer pipe with heat transfer fluid |
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| CA145470S (en) * | 2012-03-02 | 2012-11-23 | Harry Dean Kassel | Heat exchanger assembly |
| CA145469S (en) * | 2012-03-02 | 2012-11-23 | Harry Dean Kassel | Heat exchanger assembly |
| CN103924205B (en) * | 2014-04-28 | 2016-01-20 | 中国人民解放军国防科学技术大学 | High temperature resistant low infrared emissivity compound coating and preparation method thereof |
| CN112629315B (en) * | 2020-12-02 | 2022-06-17 | 安徽扬天金塑新能源装备有限公司 | Scale removing device for tube type heat exchanger |
| CN112964121A (en) * | 2021-03-29 | 2021-06-15 | 广东钛泓工程科技有限公司 | Horizontal condenser for resin production |
| WO2024047468A1 (en) * | 2022-08-30 | 2024-03-07 | Ecofan Offshore Solutions & Services Pvt. Ltd. | Oil and gas well fluid heating and pumping system |
| CN116222269B (en) * | 2023-05-10 | 2023-08-08 | 潍坊金健钛设备有限公司 | High-flux heat exchanger for fluid separation |
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| US2890862A (en) * | 1955-09-15 | 1959-06-16 | Ro An Heat Reclaimer Corp | Apparatus for cleaning tubes of heat exchanger |
| US4194557A (en) * | 1977-01-13 | 1980-03-25 | Aktieselskabet De Danske Sukkerfabrikker | Cooler for mixtures of crystals and crystallizing liquid in the production of sugar and related products |
| US20010013406A1 (en) * | 1998-07-16 | 2001-08-16 | Hrs Spiratube S.L. | To heat exchangers |
| US20040140083A1 (en) * | 2001-02-28 | 2004-07-22 | Kim Gi-Chun | Vibration-type heat exchanger |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9541107B2 (en) | 2013-01-17 | 2017-01-10 | Canada Pipeline Accessories, Co. Ltd. | Flow conditioner with integral vanes |
| US20160097411A1 (en) * | 2013-05-21 | 2016-04-07 | Canada Pipeline Accessories, Co. Ltd. | Flow conditioner and method of designing same |
| US9605695B2 (en) * | 2013-05-21 | 2017-03-28 | Canada Pipeline Accessories, Co. Ltd. | Flow conditioner and method of designing same |
| US10260537B2 (en) | 2014-03-20 | 2019-04-16 | Canada Pipeline Accessories, Co., Ltd. | Pipe assembly with stepped flow conditioners |
| US9752729B2 (en) | 2014-07-07 | 2017-09-05 | Canada Pipeline Accessories, Co. Ltd. | Systems and methods for generating swirl in pipelines |
| US9625293B2 (en) | 2015-05-14 | 2017-04-18 | Daniel Sawchuk | Flow conditioner having integral pressure tap |
| US9897386B2 (en) * | 2015-08-10 | 2018-02-20 | Indmar Products Company Inc. | Marine engine heat exchanger |
| US20170044968A1 (en) * | 2015-08-10 | 2017-02-16 | Indmar Products Company Inc. | Marine Engine Heat Exchanger |
| US10465989B2 (en) | 2015-08-10 | 2019-11-05 | Indmar Products Company Inc. | Marine engine heat exchanger |
| JP2017156025A (en) * | 2016-03-02 | 2017-09-07 | 東京電力ホールディングス株式会社 | Heat exchange system |
| US20170254603A1 (en) * | 2016-03-04 | 2017-09-07 | Herve' X. Bronnert | Aseptic high temperature heat exchanger inspection system |
| US10563935B2 (en) * | 2016-03-04 | 2020-02-18 | Herve′ X. Bronnert | Aseptic high temperature heat exchanger inspection system |
| US11125378B2 (en) | 2016-03-04 | 2021-09-21 | Herve' X. Bronnert | Aseptic high temperature heat exchanger inspection system |
| US10365143B2 (en) | 2016-09-08 | 2019-07-30 | Canada Pipeline Accessories, Co., Ltd. | Measurement ring for fluid flow in a pipeline |
| US10677632B2 (en) | 2016-09-08 | 2020-06-09 | Canada Pipeline Accessories, Co., Ltd. | Measurement ring for fluid flow in a pipeline |
| US20220349661A1 (en) * | 2017-06-02 | 2022-11-03 | Rheem Manufacturing Company | Tube Sheets and Tube Sheet Assemblies |
| US12085347B2 (en) * | 2017-06-02 | 2024-09-10 | Rheem Manufacturing Company | Tube sheets and tube sheet assemblies |
| WO2025075576A1 (en) * | 2023-10-05 | 2025-04-10 | Enover Isi Si̇stemleri̇ Anoni̇m Şi̇rketi̇ | Dual heat transfer pipe with heat transfer fluid |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2012172152A3 (en) | 2013-04-04 |
| EP2722630A4 (en) | 2015-06-03 |
| EP2722630B1 (en) | 2016-12-21 |
| WO2012172152A2 (en) | 2012-12-20 |
| EP2722612A4 (en) | 2015-04-01 |
| ES2401518B1 (en) | 2014-03-27 |
| EP2722612A1 (en) | 2014-04-23 |
| ES2401518A1 (en) | 2013-04-22 |
| EP2722630A2 (en) | 2014-04-23 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: AURUM FOODS, S.L., SPAIN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:PAGAN DURAN, JESUS;REEL/FRAME:031787/0100 Effective date: 20131211 |
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| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |