US20140068877A1 - Pretreatment of textile for inkjet printing - Google Patents
Pretreatment of textile for inkjet printing Download PDFInfo
- Publication number
- US20140068877A1 US20140068877A1 US14/022,496 US201314022496A US2014068877A1 US 20140068877 A1 US20140068877 A1 US 20140068877A1 US 201314022496 A US201314022496 A US 201314022496A US 2014068877 A1 US2014068877 A1 US 2014068877A1
- Authority
- US
- United States
- Prior art keywords
- textile
- pretreatment solution
- ink
- pigment
- cross
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000004753 textile Substances 0.000 title claims abstract description 48
- 238000007641 inkjet printing Methods 0.000 title abstract description 7
- 239000002253 acid Substances 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 14
- -1 poly(acrylic) Polymers 0.000 claims abstract description 14
- 229920001480 hydrophilic copolymer Polymers 0.000 claims abstract description 6
- 239000000049 pigment Substances 0.000 claims description 64
- 238000000034 method Methods 0.000 claims description 47
- 238000007639 printing Methods 0.000 claims description 39
- 239000004094 surface-active agent Substances 0.000 claims description 24
- 239000011230 binding agent Substances 0.000 claims description 19
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- 239000002270 dispersing agent Substances 0.000 claims description 14
- 239000003431 cross linking reagent Substances 0.000 claims description 12
- 238000004132 cross linking Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 4
- 125000003700 epoxy group Chemical group 0.000 claims description 4
- 229920002994 synthetic fiber Polymers 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 229920000877 Melamine resin Polymers 0.000 claims description 2
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 claims description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 2
- 239000000976 ink Substances 0.000 description 88
- 239000000243 solution Substances 0.000 description 26
- 229920000642 polymer Polymers 0.000 description 15
- 239000008135 aqueous vehicle Substances 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 239000007788 liquid Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000003086 colorant Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 5
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 4
- FSVCELGFZIQNCK-UHFFFAOYSA-N N,N-bis(2-hydroxyethyl)glycine Chemical compound OCCN(CCO)CC(O)=O FSVCELGFZIQNCK-UHFFFAOYSA-N 0.000 description 4
- QPCDCPDFJACHGM-UHFFFAOYSA-N N,N-bis{2-[bis(carboxymethyl)amino]ethyl}glycine Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(=O)O)CCN(CC(O)=O)CC(O)=O QPCDCPDFJACHGM-UHFFFAOYSA-N 0.000 description 4
- 239000000975 dye Substances 0.000 description 4
- PZZHMLOHNYWKIK-UHFFFAOYSA-N eddha Chemical compound C=1C=CC=C(O)C=1C(C(=O)O)NCCNC(C(O)=O)C1=CC=CC=C1O PZZHMLOHNYWKIK-UHFFFAOYSA-N 0.000 description 4
- DEFVIWRASFVYLL-UHFFFAOYSA-N ethylene glycol bis(2-aminoethyl)tetraacetic acid Chemical compound OC(=O)CN(CC(O)=O)CCOCCOCCN(CC(O)=O)CC(O)=O DEFVIWRASFVYLL-UHFFFAOYSA-N 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000003981 vehicle Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 241000612703 Augusta Species 0.000 description 3
- 150000002118 epoxides Chemical class 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 150000001718 carbodiimides Chemical class 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 2
- 239000006184 cosolvent Substances 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- NBZBKCUXIYYUSX-UHFFFAOYSA-N iminodiacetic acid Chemical compound OC(=O)CNCC(O)=O NBZBKCUXIYYUSX-UHFFFAOYSA-N 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000003021 water soluble solvent Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- FCKYPQBAHLOOJQ-UWVGGRQHSA-N 2-[[(1s,2s)-2-[bis(carboxymethyl)amino]cyclohexyl]-(carboxymethyl)amino]acetic acid Chemical compound OC(=O)CN(CC(O)=O)[C@H]1CCCC[C@@H]1N(CC(O)=O)CC(O)=O FCKYPQBAHLOOJQ-UWVGGRQHSA-N 0.000 description 1
- NECRQCBKTGZNMH-UHFFFAOYSA-N 3,5-dimethylhex-1-yn-3-ol Chemical compound CC(C)CC(C)(O)C#C NECRQCBKTGZNMH-UHFFFAOYSA-N 0.000 description 1
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical class CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 101100457838 Caenorhabditis elegans mod-1 gene Proteins 0.000 description 1
- FCKYPQBAHLOOJQ-UHFFFAOYSA-N Cyclohexane-1,2-diaminetetraacetic acid Chemical compound OC(=O)CN(CC(O)=O)C1CCCCC1N(CC(O)=O)CC(O)=O FCKYPQBAHLOOJQ-UHFFFAOYSA-N 0.000 description 1
- 101150110972 ME1 gene Proteins 0.000 description 1
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 description 1
- 241000872198 Serjania polyphylla Species 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- FHNINJWBTRXEBC-UHFFFAOYSA-N Sudan III Chemical compound OC1=CC=C2C=CC=CC2=C1N=NC(C=C1)=CC=C1N=NC1=CC=CC=C1 FHNINJWBTRXEBC-UHFFFAOYSA-N 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical class OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- ZUQAPLKKNAQJAU-UHFFFAOYSA-N acetylenediol Chemical class OC#CO ZUQAPLKKNAQJAU-UHFFFAOYSA-N 0.000 description 1
- 239000000980 acid dye Substances 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000001055 blue pigment Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 239000000412 dendrimer Substances 0.000 description 1
- 229920000736 dendritic polymer Polymers 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- VPWFPZBFBFHIIL-UHFFFAOYSA-L disodium 4-[(4-methyl-2-sulfophenyl)diazenyl]-3-oxidonaphthalene-2-carboxylate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)C1=CC(C)=CC=C1N=NC1=C(O)C(C([O-])=O)=CC2=CC=CC=C12 VPWFPZBFBFHIIL-UHFFFAOYSA-L 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- 238000002296 dynamic light scattering Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006081 fluorescent whitening agent Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 239000001056 green pigment Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000008131 herbal destillate Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 235000019239 indanthrene blue RS Nutrition 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000003041 laboratory chemical Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- XOFYZVNMUHMLCC-ZPOLXVRWSA-N prednisone Chemical compound O=C1C=C[C@]2(C)[C@H]3C(=O)C[C@](C)([C@@](CC4)(O)C(=O)CO)[C@@H]4[C@@H]3CCC2=C1 XOFYZVNMUHMLCC-ZPOLXVRWSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 239000001054 red pigment Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/22—Effecting variation of dye affinity on textile material by chemical means that react with the fibre
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- D06P1/525—Polymers of unsaturated carboxylic acids or functional derivatives thereof
- D06P1/5257—(Meth)acrylic acid
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/54—Substances with reactive groups together with crosslinking agents
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/30—Ink jet printing
Definitions
- This invention pertains to inkjet printing on a pretreated fabric with pigmented inkjet inks, and to a pretreatment solution for the fabric that allows high quality printing thereon.
- Digital printing methods such as inkjet printing are becoming increasingly important for the printing of textiles and offer a number of potential benefits over conventional printing methods such as screen printing.
- Digital printing eliminates the set up expense associated with screen preparation and can potentially enable cost effective short run production.
- Inkjet printing furthermore allows visual effects such as tonal gradients and infinite pattern repeat sizes that cannot be practically achieved with a screen printing process.
- Bleed of one color into another is a typical problem in ink jet printing because inks have relatively low viscosity and tend to spread especially for inkjet printers having capability of printing three or four primary colors in a simultaneous (or near simultaneous) fashion. Such bleed of one printing liquid into an adjacent printing liquid results in production of indistinct images with a poor degree of resolution.
- One method is to apply the two printing liquids at a distance from one another so that no intermingling or mixing of the printing liquids can occur. However, this method produces images of poor resolution.
- Another method involves a delay in applying the second printing liquid until the first printing liquid is completely dry. This method is disadvantageous due to its inefficiencies.
- Yet another approach to control bleed is to increase the rate of penetration of the printing liquid into the substrate, but this causes a reduction of optical density.
- U.S. Patent Application Publication No. 2007/0011819 discloses a composition containing an ink receptor, a surfactant, a flame retardant and a fluorescent whitening agent to pretreat textiles.
- U.S. Pat. No. 5,785,743 discloses the use of an organic acid component in one ink to pair with another ink containing a pH sensitive colorant to reduce bleed for printing on paper.
- the present disclosure satisfies this need by a providing a textile pretreatment composition to reduce bleed on natural and unnatural fibers.
- Another embodiment provides that the method optionally comprising an additional post printing step of curing with melamine at a temperature greater than 180° C.
- the bleed control agent has a pH of between 2 and 5.
- Another embodiment provides that the textile is a synthetic material.
- cross-linking agent is an epoxide
- the pretreatment solution further comprises a surfactant.
- the pretreatment solution has a viscosity of less than 4 cPs.
- polymeric binder is a polyurethane
- cross-linking agent is a carbodiimide.
- the term “dispersion” means a two phase system wherein one phase consists of finely divided particles (often in a colloidal size range) distributed throughout a bulk substance, the particles being the dispersed or internal phase and the bulk substance being the continuous or external phase.
- the term “dispersant” means a surface active agent added to a suspending medium to promote uniform and maximum separation of extremely fine solid particles often of colloidal sizes.
- the dispersants are most often polymeric dispersants, and the dispersants and pigments are usually combined, using a dispersing equipment.
- OD optical density
- aqueous vehicle refers to water or a mixture of water and at least one water-soluble, or partially water-soluble (i.e., methyl ethyl ketone), organic solvent (co-solvent).
- dyne/cm means dyne per centimeter, a surface tension Unit.
- centipoise centipoise, a viscosity unit.
- mPa ⁇ s means millipascal second, a viscosity unit.
- mN ⁇ m ⁇ 1 means milliNewtons per meter, a surface tension unit.
- mS ⁇ cm ⁇ 1 means milliSiemens per centimeter, a conductivity unit.
- EDTA means ethylenediaminetetraacetic acid
- IDA iminodiacetic acid
- EDDHA ethylenediamine-di(o-hydroxyphenylacetic acid).
- DHEG dihydroxyethylglycine
- DTPA diethylenetriamine-N,N,N′,N′′,N′′-pentaacetic acid
- GEDTA glycoletherdiamine-N,N,N′,N′-tetraacetic acid
- Surfynol® 465 is a surfactant from Air Products (Allentown, Pa., U.S.A.).
- RMSD root mean square deviation
- jettability means good jetting properties with no clogging or deflection during printing.
- DCG means direct to garment.
- the pretreatment solution used in the method of the present disclosure contains a bleed control agent selected from the group consisting of poly(acrylic) acid, hydrophilic copolymers of poly(acrylic) acid and mixtures thereof.
- the pretreatment solution comprises a solution of a poly(acrylic) acid, hydrophilic copolymers of poly(acrylic) acid or mixtures of poly(acrylic) acid, hydrophilic copolymers of poly(acrylic) acid in water.
- Other organic ingredients such as co-solvents, swelling agents, coalescing agents, viscosity modifiers, typically, will not be included in the pretreatment solution.
- the pretreatment solution contains a surfactant. Co-solvent(s) may be present when a surfactant is employed.
- Ingredient percentages of the bleed control agent and the surfactant herein are weight percent based on the total weight of the pretreatment solution, unless otherwise indicated.
- the bleed control agent is included in the pretreatment solution in an effective amount to control bleed relative to without the bleed control agent.
- the bleed control agent is present in the pretreatment solution at a level of at least about 0.2 by weight based on the total weight of the pretreatment solution.
- the upper level is not limited, but is dictated by considerations such as compatibility with other ink components.
- the bleed control agent is present in a range of 0.1% to 5 based on the total weight of the pretreatment solution.
- the bleed control agent is present in a range of 0.2% to 4% based on the total weight of the pretreatment solution.
- the appropriate levels of bleed control agent can be readily determined by one of ordinary skill in the art through routine experimentation.
- the surfactant can be any surfactant that lowers the surface tension of the multivalent salt solution to about 15 to about 10 dynes/cm or preferably about 18 to about 30 dynes/cm.
- the amount of surfactant is from about 0.05% to about 10% by weight, typically from about 0.25 to about 8% by weight and more typically from 0.5 to 6% by weight based on the as received weight from the commercial supplier.
- the surfactant may contain some organic solvent components and/or water.
- organic solvents may be included in the pretreatment solution especially those solvents that are part of the available surfactant.
- the textile to be pretreated can be any textile suitable for printing with colored inkjet inks.
- the textile includes natural material such as cotton and cotton blends, and synthetic material such as polyester.
- Application of the pretreatment to the textile can be any convenient method and such methods are generally well-known in the art.
- One example is an application method referred to as padding.
- padding In padding, a textile is dipped in the pretreatment solution, then the saturated textile is passed through nip rollers that squeeze out the excess solution. The amount of solution retained in the textile can be regulated by the nip pressure applied by the rollers.
- Other pretreatment techniques include spray application wherein the solution is applied by spraying on the face or face and back of the textile. Spraying can be limited to the digitally printed area of the printed textile. An example of where this limited spraying would be particularly applicable is in the digital printing of an image on preformed textile articles such as, for example, a T-shirts, caps, undergarments and like clothing articles.
- the textile may be dried in any convenient manner.
- the textile is preferably substantially dry at the time of printing, such that the final percent moisture is (approximately) equal to the equilibrium moisture of the pretreated textile at ambient temperature.
- the absolute amount of moisture in the textile can vary somewhat depending on the relative humidity of the surrounding air.
- the colorant used for printing the colored image may be a dye or a pigment.
- Dyes include disperse dyes, reactive dyes, acid dyes and the like.
- the colored inkjet inks are preferably aqueous and do not contain components that are UV curable.
- Pigmented inks are preferred.
- Pigmented inkjet inks suitable for use in the present method typically comprise a pigment dispersed in a vehicle.
- the vehicle is an aqueous vehicle.
- the pigment ink comprises an anionically stabilized pigment dispersed in an aqueous vehicle.
- the selected pigment(s) may be used in dry or wet form.
- pigments are usually manufactured in aqueous media, and the resulting pigments are obtained as a water-wet presscake.
- presscake form the pigment does not agglomerate to the extent it would in dry form.
- pigments in water-wet presscake form do not require as much mixing energy to de-agglomerate in the premix process as pigments in dry form.
- Representative commercial dry pigments are listed in U.S. Pat. No. 5,085,698.
- pigments with coloristic properties useful in inkjet inks include: cyan pigments from Pigment Blue 15:3 and Pigment Blue 15:4; magenta pigments from Pigment Red 122 and Pigment Red 202; yellow pigments from Pigment Yellow 14, Pigment Yellow 95, Pigment Yellow 110, Pigment Yellow 114, Pigment Yellow 128 and Pigment Yellow 155; red pigments from Pigment Orange 5, Pigment Orange 34, Pigment Orange 43, Pigment Orange 62, Pigment Red 17, Pigment Red 49:2, Pigment Red 112, Pigment Red 149, Pigment Red 177, Pigment Red 178, Pigment Red 188, Pigment Red 255 and Pigment Red 264; green pigments from Pigment Green 1, Pigment Green 2, Pigment Green 7 and Pigment Green 36; blue pigments from Pigment Blue 60, Pigment Violet 3, Pigment Violet 19, Pigment Violet 23, Pigment Violet 32, Pigment Violet 36 and Pigment Violet 38; white pigments such as TiO 2 and ZnO; and black pigment carbon black.
- the range of useful particle size after dispersion is typically from about 0.005 micrometers to about 15 micrometers.
- the pigment particle size should range from about 0.005 micrometers to about 5 micrometers; and, specifically, from about 0.005 micrometers to about 1 micrometers.
- the average particle size as measured by dynamic light scattering is less than about 500 nm, typically less than about 300 nm.
- the amount of pigment present in the ink is typically in the range of from about 0.1% to about 25% by weight, and more typically in the range of from about 0.5% to about 10% by weight, based on the total weight of ink. If an inorganic pigment is selected, the ink will tend to contain higher percentages by weight of pigment than with comparable inks employing organic pigment, since inorganic pigments generally have higher densities than organic pigments.
- a suitable aqueous vehicle mixture depends on requirements of the specific application, such as the desired surface tension and viscosity, the selected colorant, drying time of the ink, and the type of substrate onto which the ink will be printed.
- Representative examples of water-soluble organic solvents which may be utilized in the present disclosure are those that are disclosed in U.S. Pat. No. 5,085,698.
- the aqueous vehicle typically will contain about 30% to about 95 of water with the remaining balance (i.e., about 70% to about 5%) being the water-soluble solvent.
- Compositions of the present disclosure may contain about 60% to about 95% water, based on the total weight of the aqueous vehicle.
- the amount of aqueous vehicle in the ink is typically in the range of about 70% to about 99.8%; specifically about 80% to about 99.8%, based on total weight of the ink.
- the aqueous vehicle can be made to be fast penetrating (rapid drying) by including surfactants or penetrating agents such as glycol ether(s) or 1,2-alkanediols.
- Suitable surfactants include ethoxylated acetylene diols (e.g., Surfynols® series from Air Products), ethoxylated primary (e.g., Neodol® series from Shell) and secondary (e.g., Tergitol® series from Union Carbide) alcohols, sulfosuccinates (e.g., Aerosol® series from Cytec), organosilicones (e.g., Silwet® series from Witco) and fluoro surfactants (e.g., Zonyl® series from DuPont).
- surfactants include ethoxylated acetylene diols (e.g., Surfynols® series from Air Products), ethoxylated
- glycol ether(s) or 1,2-alkanediol(s) added must be properly determined, but is typically in a range of from about 1% to about 15% by weight, and more typically about 2% to about 10% by weight, based on the total weight of the ink.
- Surfactants may be used, typically in an amount of from about 0.01% to about 5%, and specifically from about 0.2% to about 2%, based on the total weight of the ink.
- the polymeric dispersant for the non-self-dispersing pigment(s) may be a random or a structured polymer.
- the polymer dispersant is a copolymer of hydrophobic and hydrophilic monomers.
- the “random polymer” means polymers where molecules of each monomer are randomly arranged in the polymer backbone.
- suitable random polymeric dispersants see: U.S. Pat. No. 4,597,794.
- the “structured polymer” means polymers having a block, branched, graft or star structure. Examples of structured polymers include AB or BAB block copolymers such as the ones disclosed in U.S. Pat. No.
- Polymeric binders are polymers that improve the durability of a pigment dispersion once it is deposited onto a surface. Unlike a dispersant, binder usually do not have the functionality or structure to adequately stabilize a pigment dispersion. Binders often are added after a pigment dispersion has been made.
- the binders can be soluble in the vehicle or in a dispersed form, and can be ionic or nonionic.
- Soluble binders include linear homopolymers and copolymers or block polymers. They also can be structured polymers including graft or branched polymers, stars and dendrimers.
- the dispersed polymers may include, for example, latexes and hydrosols.
- the polymers may be made by any known process including, but not limited to, free radical, group transfer, ionic, condensation and other types of polymerization. They may be made by a solution, emulsion, or suspension polymerization process.
- Typical classes of polymeric binders include anionic acrylic, styrene-acrylic and polyurethane polymer.
- a polymeric binder is typically present at a level between about 0.01% and about 10% by weight, based on the total weight of an ink.
- the upper limit is dictated by ink viscosity or other physical limitations.
- the polymeric binder can contain cross-linkable functional moieties. Such polymeric binder is thus capable of reacting with a cross-linking agent. Identified in the table below are suitable cross-linkable functional groups that are in the polymeric binder and the companion cross-linking groups that may be present in the cross-linking agent.
- Cross-linkable Moieties Cross-linking Groups COOH Epoxide, Carbodiimide, Oxazoline, N-Methyol Hydroxyl Epoxide, Silane, Isocyanate, N-Methyol Amino Epoxide, Carbodiimide, Oxazoline, N-Methyol
- the mole ratio of the cross-linkable moieties on the polymeric dispersant to the cross-linking group(s) on the cross-linking agent is from 15:1 to 1:1.5, typically from 9:1 to 1:1.1, and most typically from 8:1 to 1:1. In calculating the mole ratio, all cross-linkable moieties on the polymeric dispersants and all cross-linking groups on the cross-linking agent are included.
- cross-linkable functional moieties on a polymeric binder can react with cross-linking groups present in a textile resulting in cross-linking.
- ingredients, additives may be formulated into the inkjet ink, to the extent that such other ingredients do not interfere with the stability and jettability of the inkjet ink. This may be readily determined by routine experimentation by one skilled in the art.
- Surfactants are commonly added to inks to adjust surface tension and wetting properties. Suitable surfactants include the ones disclosed in the Vehicle section above. Surfactants are typically used in amounts up to about 5% and more typically in amounts up to 2% by weight, based on the total weight of the ink.
- EDTA ethylenediaminetetraacetic acid
- IDA iminiodiacetic acid
- EPDHA ethylenediamine-di(o-hydroxyphenylacetic acid)
- NTA nitrilotriacetic acid
- DHEG dihydroxyethylglycine
- CyDTA diethylenetriamine-N,N,N′,N′′,N′′-pentaacetic acid
- GEDTA glycoletherdiamine-N,N,N′,N′-tetraacetic acid
- GEDTA glycoletherdiamine-N,N,N′,N′-tetraacetic acid
- ink set refers to all the individual inks or other fluids an inkjet printer is equipped to jet.
- Ink sets typically comprise at least three differently colored inks. For example, a cyan (C), magenta (M) and yellow (Y) ink forms a CMY ink set. More typically, an ink set includes at least four differently colored inks, for example, by adding a black (K) ink to the CMY ink set to form a CMYK ink set.
- K black
- the magenta, yellow and cyan inks of the ink set are typically aqueous inks, and may contain dyes, pigments or combinations thereof as the colorant.
- Such other inks are, in a general sense, well known to those of ordinary skill in the art.
- an ink set may further comprise one or more “gamut-expanding” inks, including differently colored inks such as an orange ink, a green ink, a red ink and/or a blue ink, and combinations of full strength and light strength inks such as light cyan and light magenta.
- Gamut-expanding inks including differently colored inks such as an orange ink, a green ink, a red ink and/or a blue ink, and combinations of full strength and light strength inks such as light cyan and light magenta.
- a typical ink set comprises a magenta, yellow, cyan and black ink, wherein the black ink is an ink according to the present disclosure comprising an aqueous vehicle and a self-dispersing carbon black pigment.
- the colorant in each of the magenta, yellow and cyan inks is a dye.
- Jet velocity, separation length of the droplets, drop size and stream stability are greatly affected by the surface tension and the viscosity of the ink.
- Pigmented ink jet inks typically have a surface tension in the range of about 20 dyne/cm to about 70 dyne/cm at 25° C. Viscosity can be as high as 30 cP at 25° C., but is typically somewhat lower.
- the ink has physical properties compatible with a wide range of ejecting conditions, i.e., driving frequency of the piezo element or ejection conditions for a thermal head for either a drop-on-demand device or a continuous device, and the shape and size of the nozzle.
- the inks should have excellent storage stability for long periods so as not to clog to a significant extent in an ink jet apparatus. Furthermore, the ink should not corrode parts of the ink jet printing device it comes in contact with, and it should be essentially odorless and non-toxic.
- the inventive ink set is particularly suited to lower viscosity applications such as those required by thermal printheads.
- the viscosity of the inventive inks at 25° C. can be less than about 7 cP, typically less than about 5 cP, and more typically than about 3.5 cP.
- Thermal inkjet actuators rely on instantaneous heating/bubble formation to eject ink drops and this mechanism of drop formation generally requires inks of lower viscosity.
- the present method relates to digitally printing a pretreated textile, where the pretreated textile may have been dried. Typically, this involves the following steps:
- the printed media may be heated to dry the printed image.
- the heating conditions depend on the media and its maximum temperature before melting, sagging or the like.
- a mild heating condition can be about 70° C. for about 15 minutes.
- a simple oven may be used for this post printing step.
- Printing can be accomplished by any inkjet printer equipped for handling and printing on textile.
- Commercial printers include, for example, the DupontTM ArtistriTM 3210 and 2020 printers (Wilmington Del.), the Mimaki TX (Nagano, Japan) series of printers, US Screen Printing T-Shirt Printer (Tempe, Ariz.) and a DTG printer from Impression Technology (Sydney, Australia).
- inks and ink sets are available for use with these printers.
- Commercially available ink sets include, for example, DuPontTM ArtistriTM P3500 and P5000 series inks.
- the amount of ink laid down on the textile can vary by printer model, by print mode (resolution) within a given printer and by the percent coverage need to achieve a given color.
- the preferred amount of ink in each drop is less than about 35 picoliters, preferably less than about 25 picoliters, and more preferably less than 15 picoliters.
- the amount of ink jetted that can be jetted onto a media is dependent on the media and the printer. For instance, for the DTG printer and transparencies a drop size of less than 10 picoliters produces the best printed image.
- Reagent grade poly(acrylic) acid (Aldrich) was mixed with deionized water until the poly(acrylic) acid was completely dissolved in a solution.
- the surface tension was measured with a Kruss tensiometer with a platinum plate at ambient temperature.
- the L*, a*, b*, C* and h parameters of a CIE L*a*b* color scale were measured for each printed textile with and without a pretreatment using a X-Rite colorimeter, Model SP-64 from X-Rite Inc. The total color difference, ⁇ E* was then calculated. Also measured was gamut volume of selected textile print set.
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Abstract
This invention pertains to inkjet printing on textile including using a pretreatment solution containing poly(acrylic) acid, hydrophilic copolymers of poly(acrylic) acid or mixtures thereof to control bleed.
Description
- This application claims priority under 35 U.S.C. §119 from U.S. Provisional Application Ser. No. 61/700531, filed Sep. 13, 2012, which is incorporated by reference in its entirety.
- This invention pertains to inkjet printing on a pretreated fabric with pigmented inkjet inks, and to a pretreatment solution for the fabric that allows high quality printing thereon.
- Digital printing methods such as inkjet printing are becoming increasingly important for the printing of textiles and offer a number of potential benefits over conventional printing methods such as screen printing. Digital printing eliminates the set up expense associated with screen preparation and can potentially enable cost effective short run production. Inkjet printing furthermore allows visual effects such as tonal gradients and infinite pattern repeat sizes that cannot be practically achieved with a screen printing process.
- Bleed of one color into another is a typical problem in ink jet printing because inks have relatively low viscosity and tend to spread especially for inkjet printers having capability of printing three or four primary colors in a simultaneous (or near simultaneous) fashion. Such bleed of one printing liquid into an adjacent printing liquid results in production of indistinct images with a poor degree of resolution.
- Various methods have been proposed to prevent bleed of adjacent printing liquids. One method is to apply the two printing liquids at a distance from one another so that no intermingling or mixing of the printing liquids can occur. However, this method produces images of poor resolution. Another method involves a delay in applying the second printing liquid until the first printing liquid is completely dry. This method is disadvantageous due to its inefficiencies. Yet another approach to control bleed is to increase the rate of penetration of the printing liquid into the substrate, but this causes a reduction of optical density.
- U.S. Patent Application Publication No. 2007/0011819 discloses a composition containing an ink receptor, a surfactant, a flame retardant and a fluorescent whitening agent to pretreat textiles.
- U.S. Pat. No. 5,785,743 discloses the use of an organic acid component in one ink to pair with another ink containing a pH sensitive colorant to reduce bleed for printing on paper.
- A need exists for a textile pretreatment composition that can accommodate all the various factors such as weave, weight and any other applied treatment from manufacturer that impact image quality. The present disclosure satisfies this need by a providing a textile pretreatment composition to reduce bleed on natural and unnatural fibers.
- An embodiment provides a method of digitally printing a textile comprising the steps of:
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- (a) pretreating said textile with an aqueous pretreatment solution comprising a bleed control agent selected from the group consisting of poly(acrylic) acid, hydrophilic copolymers of poly(acrylic) acid and mixtures thereof;
- (b) drying the pretreated textile; and
- (c) digitally printing the dried, pretreated textile with a colored ink jet ink; wherein said bleed control agent is present in an amount less than 5% by weight based on the weight of said pretreatment solution, and said ink jet ink comprises a pigment, a dispersant to disperse said pigment, and a polymeric binder, and said binder is cross-linked with a cross-linking agent or cross-linking groups present in said textile.
- Another embodiment provides that the method optionally comprising an additional post printing step of curing with melamine at a temperature greater than 180° C.
- Another embodiment provides that the bleed control agent has a pH of between 2 and 5.
- Another embodiment provides that the textile is a synthetic material.
- Another embodiment provides that the cross-linking agent is an epoxide.
- Another embodiment provides that the pretreatment solution further comprises a surfactant.
- Another embodiment provides that the pretreatment solution has a viscosity of less than 4 cPs.
- Another embodiment provides that the polymeric binder is a polyurethane.
- Yet another embodiment provides that the cross-linking agent is a carbodiimide.
- These and other features and advantages of the present embodiments will be more readily understood by those of ordinary skill in the art from a reading of the following Detailed Description. Certain features of the disclosed embodiments which are, for clarity, described above and below as separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the disclosed embodiments that are described in the context of a single embodiment, may also be provided separately or in any subcombination.
- Unless otherwise stated or defined, all technical and scientific terms used herein have commonly understood meanings by one of ordinary skill in the art to which this disclosure pertains.
- Unless stated otherwise, all percentages, parts, ratios, etc., are by weight.
- When an amount, concentration, or other value or parameter is given as either a range, preferred range or a list of upper preferable values and lower preferable values, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether ranges are separately disclosed. Where a range of numerical values is recited herein, unless otherwise stated, the range is intended to include the endpoints thereof, and all integers and fractions within the range.
- When the term “about” is used in describing a value or an end-point of a range, the disclosure should be understood to include the specific value or end-point referred to.
- As used, herein, the term “dispersion” means a two phase system wherein one phase consists of finely divided particles (often in a colloidal size range) distributed throughout a bulk substance, the particles being the dispersed or internal phase and the bulk substance being the continuous or external phase.
- As used herein, the term “dispersant” means a surface active agent added to a suspending medium to promote uniform and maximum separation of extremely fine solid particles often of colloidal sizes. For pigments, the dispersants are most often polymeric dispersants, and the dispersants and pigments are usually combined, using a dispersing equipment.
- As used herein, the term “OD” means optical density.
- As used herein, the term “aqueous vehicle” refers to water or a mixture of water and at least one water-soluble, or partially water-soluble (i.e., methyl ethyl ketone), organic solvent (co-solvent).
- As used herein, the term “substantially” means being of considerable degree, almost all.
- As used herein, the term “dyne/cm” means dyne per centimeter, a surface tension Unit.
- As used herein, the term “cP” means centipoise, a viscosity unit.
- As used herein, the term “mPa·s” means millipascal second, a viscosity unit.
- As used herein, the term “mN·m−1” means milliNewtons per meter, a surface tension unit.
- As used herein, the term “mS·cm−1” means milliSiemens per centimeter, a conductivity unit.
- As used herein, the term “EDTA” means ethylenediaminetetraacetic acid.
- As used herein, the term “IDA” means iminodiacetic acid.
- As used herein, the term “EDDHA” means ethylenediamine-di(o-hydroxyphenylacetic acid).
- As used herein, the term “DHEG” means dihydroxyethylglycine.
- As used herein, the term “DTPA” means diethylenetriamine-N,N,N′,N″,N″-pentaacetic acid.
- As used herein, the term “GEDTA” means glycoletherdiamine-N,N,N′,N′-tetraacetic acid.
- As used herein, Surfynol® 465 is a surfactant from Air Products (Allentown, Pa., U.S.A.).
- As used herein, the term “RMSD” refers to root mean square deviation.
- As used herein, the term “jettability” means good jetting properties with no clogging or deflection during printing.
- As used herein, the term “DTG” means direct to garment.
- Unless otherwise noted, the above chemicals were obtained from Aldrich (Milwaukee, Wis., U.S.A.) or other similar suppliers of laboratory chemicals.
- The materials, methods, and examples herein are illustrative only except as explicitly stated, and are not intended to be limiting.
- The pretreatment solution used in the method of the present disclosure contains a bleed control agent selected from the group consisting of poly(acrylic) acid, hydrophilic copolymers of poly(acrylic) acid and mixtures thereof. Typically, the pretreatment solution comprises a solution of a poly(acrylic) acid, hydrophilic copolymers of poly(acrylic) acid or mixtures of poly(acrylic) acid, hydrophilic copolymers of poly(acrylic) acid in water. Other organic ingredients such as co-solvents, swelling agents, coalescing agents, viscosity modifiers, typically, will not be included in the pretreatment solution. Optionally, the pretreatment solution contains a surfactant. Co-solvent(s) may be present when a surfactant is employed. Ingredient percentages of the bleed control agent and the surfactant herein are weight percent based on the total weight of the pretreatment solution, unless otherwise indicated.
- The bleed control agent is included in the pretreatment solution in an effective amount to control bleed relative to without the bleed control agent. Typically, the bleed control agent is present in the pretreatment solution at a level of at least about 0.2 by weight based on the total weight of the pretreatment solution. The upper level is not limited, but is dictated by considerations such as compatibility with other ink components. In one embodiment, the bleed control agent is present in a range of 0.1% to 5 based on the total weight of the pretreatment solution. In another embodiment, the bleed control agent is present in a range of 0.2% to 4% based on the total weight of the pretreatment solution. The appropriate levels of bleed control agent can be readily determined by one of ordinary skill in the art through routine experimentation.
- The surfactant can be any surfactant that lowers the surface tension of the multivalent salt solution to about 15 to about 10 dynes/cm or preferably about 18 to about 30 dynes/cm. The amount of surfactant is from about 0.05% to about 10% by weight, typically from about 0.25 to about 8% by weight and more typically from 0.5 to 6% by weight based on the as received weight from the commercial supplier. Typically the surfactant may contain some organic solvent components and/or water.
- Up to 5% by weight of organic solvents may be included in the pretreatment solution especially those solvents that are part of the available surfactant.
- The textile to be pretreated can be any textile suitable for printing with colored inkjet inks. Typically, the textile includes natural material such as cotton and cotton blends, and synthetic material such as polyester.
- Application of the pretreatment to the textile can be any convenient method and such methods are generally well-known in the art. One example is an application method referred to as padding. In padding, a textile is dipped in the pretreatment solution, then the saturated textile is passed through nip rollers that squeeze out the excess solution. The amount of solution retained in the textile can be regulated by the nip pressure applied by the rollers. Other pretreatment techniques include spray application wherein the solution is applied by spraying on the face or face and back of the textile. Spraying can be limited to the digitally printed area of the printed textile. An example of where this limited spraying would be particularly applicable is in the digital printing of an image on preformed textile articles such as, for example, a T-shirts, caps, undergarments and like clothing articles.
- After application of pretreatment, the textile may be dried in any convenient manner. The textile is preferably substantially dry at the time of printing, such that the final percent moisture is (approximately) equal to the equilibrium moisture of the pretreated textile at ambient temperature. The absolute amount of moisture in the textile, of course, can vary somewhat depending on the relative humidity of the surrounding air.
- The colorant used for printing the colored image may be a dye or a pigment. Dyes include disperse dyes, reactive dyes, acid dyes and the like. The colored inkjet inks are preferably aqueous and do not contain components that are UV curable.
- Pigmented inks are preferred. Pigmented inkjet inks suitable for use in the present method typically comprise a pigment dispersed in a vehicle. Typically, the vehicle is an aqueous vehicle. More typically, the pigment ink comprises an anionically stabilized pigment dispersed in an aqueous vehicle.
- The selected pigment(s) may be used in dry or wet form. For example, pigments are usually manufactured in aqueous media, and the resulting pigments are obtained as a water-wet presscake. In presscake form, the pigment does not agglomerate to the extent it would in dry form. Thus, pigments in water-wet presscake form do not require as much mixing energy to de-agglomerate in the premix process as pigments in dry form. Representative commercial dry pigments are listed in U.S. Pat. No. 5,085,698.
- Some examples of pigments with coloristic properties useful in inkjet inks include: cyan pigments from Pigment Blue 15:3 and Pigment Blue 15:4; magenta pigments from Pigment Red 122 and Pigment Red 202; yellow pigments from Pigment Yellow 14, Pigment Yellow 95, Pigment Yellow 110, Pigment Yellow 114, Pigment Yellow 128 and Pigment Yellow 155; red pigments from Pigment Orange 5, Pigment Orange 34, Pigment Orange 43, Pigment Orange 62, Pigment Red 17, Pigment Red 49:2, Pigment Red 112, Pigment Red 149, Pigment Red 177, Pigment Red 178, Pigment Red 188, Pigment Red 255 and Pigment Red 264; green pigments from Pigment Green 1, Pigment Green 2, Pigment Green 7 and Pigment Green 36; blue pigments from Pigment Blue 60, Pigment Violet 3, Pigment Violet 19, Pigment Violet 23, Pigment Violet 32, Pigment Violet 36 and Pigment Violet 38; white pigments such as TiO2 and ZnO; and black pigment carbon black. The pigment names and abbreviations used herein are the “C.I.” designation for pigments established by Society of Dyers and Colourists, Bradford, Yorkshire, UK and published in The Color Index, Third Edition, 1971.
- The range of useful particle size after dispersion is typically from about 0.005 micrometers to about 15 micrometers. Typically, the pigment particle size should range from about 0.005 micrometers to about 5 micrometers; and, specifically, from about 0.005 micrometers to about 1 micrometers. The average particle size as measured by dynamic light scattering is less than about 500 nm, typically less than about 300 nm.
- The amount of pigment present in the ink is typically in the range of from about 0.1% to about 25% by weight, and more typically in the range of from about 0.5% to about 10% by weight, based on the total weight of ink. If an inorganic pigment is selected, the ink will tend to contain higher percentages by weight of pigment than with comparable inks employing organic pigment, since inorganic pigments generally have higher densities than organic pigments.
- Selection of a suitable aqueous vehicle mixture depends on requirements of the specific application, such as the desired surface tension and viscosity, the selected colorant, drying time of the ink, and the type of substrate onto which the ink will be printed. Representative examples of water-soluble organic solvents which may be utilized in the present disclosure are those that are disclosed in U.S. Pat. No. 5,085,698.
- If a mixture of water and a water-soluble solvent is used, the aqueous vehicle typically will contain about 30% to about 95 of water with the remaining balance (i.e., about 70% to about 5%) being the water-soluble solvent. Compositions of the present disclosure may contain about 60% to about 95% water, based on the total weight of the aqueous vehicle.
- The amount of aqueous vehicle in the ink is typically in the range of about 70% to about 99.8%; specifically about 80% to about 99.8%, based on total weight of the ink.
- The aqueous vehicle can be made to be fast penetrating (rapid drying) by including surfactants or penetrating agents such as glycol ether(s) or 1,2-alkanediols. Suitable surfactants include ethoxylated acetylene diols (e.g., Surfynols® series from Air Products), ethoxylated primary (e.g., Neodol® series from Shell) and secondary (e.g., Tergitol® series from Union Carbide) alcohols, sulfosuccinates (e.g., Aerosol® series from Cytec), organosilicones (e.g., Silwet® series from Witco) and fluoro surfactants (e.g., Zonyl® series from DuPont).
- The amount of glycol ether(s) or 1,2-alkanediol(s) added must be properly determined, but is typically in a range of from about 1% to about 15% by weight, and more typically about 2% to about 10% by weight, based on the total weight of the ink. Surfactants may be used, typically in an amount of from about 0.01% to about 5%, and specifically from about 0.2% to about 2%, based on the total weight of the ink.
- The polymeric dispersant for the non-self-dispersing pigment(s) may be a random or a structured polymer. Typically, the polymer dispersant is a copolymer of hydrophobic and hydrophilic monomers. The “random polymer” means polymers where molecules of each monomer are randomly arranged in the polymer backbone. For a reference on suitable random polymeric dispersants, see: U.S. Pat. No. 4,597,794. The “structured polymer” means polymers having a block, branched, graft or star structure. Examples of structured polymers include AB or BAB block copolymers such as the ones disclosed in U.S. Pat. No. 5,085,698; ABC block copolymers such as the ones disclosed in EP Patent Specification No. 0556649; and graft polymers such as the ones disclosed in U.S. Pat. No. 5,231,131. Other polymeric dispersants that can be used are described, for example, in U.S. Pat. No. 6,117,921, U.S. Pat. No. 6,262,152, U.S. Pat. No. 6,306,994 and U.S. Pat. No. 6,433,117.
- Polymeric binders are polymers that improve the durability of a pigment dispersion once it is deposited onto a surface. Unlike a dispersant, binder usually do not have the functionality or structure to adequately stabilize a pigment dispersion. Binders often are added after a pigment dispersion has been made.
- The binders can be soluble in the vehicle or in a dispersed form, and can be ionic or nonionic. Soluble binders include linear homopolymers and copolymers or block polymers. They also can be structured polymers including graft or branched polymers, stars and dendrimers. The dispersed polymers may include, for example, latexes and hydrosols. The polymers may be made by any known process including, but not limited to, free radical, group transfer, ionic, condensation and other types of polymerization. They may be made by a solution, emulsion, or suspension polymerization process. Typical classes of polymeric binders include anionic acrylic, styrene-acrylic and polyurethane polymer.
- A polymeric binder is typically present at a level between about 0.01% and about 10% by weight, based on the total weight of an ink. The upper limit is dictated by ink viscosity or other physical limitations.
- The polymeric binder can contain cross-linkable functional moieties. Such polymeric binder is thus capable of reacting with a cross-linking agent. Identified in the table below are suitable cross-linkable functional groups that are in the polymeric binder and the companion cross-linking groups that may be present in the cross-linking agent.
-
Cross-linkable Moieties Cross-linking Groups COOH Epoxide, Carbodiimide, Oxazoline, N-Methyol Hydroxyl Epoxide, Silane, Isocyanate, N-Methyol Amino Epoxide, Carbodiimide, Oxazoline, N-Methyol - The mole ratio of the cross-linkable moieties on the polymeric dispersant to the cross-linking group(s) on the cross-linking agent is from 15:1 to 1:1.5, typically from 9:1 to 1:1.1, and most typically from 8:1 to 1:1. In calculating the mole ratio, all cross-linkable moieties on the polymeric dispersants and all cross-linking groups on the cross-linking agent are included.
- Alternatively, cross-linkable functional moieties on a polymeric binder can react with cross-linking groups present in a textile resulting in cross-linking.
- Other ingredients, additives, may be formulated into the inkjet ink, to the extent that such other ingredients do not interfere with the stability and jettability of the inkjet ink. This may be readily determined by routine experimentation by one skilled in the art.
- Surfactants are commonly added to inks to adjust surface tension and wetting properties. Suitable surfactants include the ones disclosed in the Vehicle section above. Surfactants are typically used in amounts up to about 5% and more typically in amounts up to 2% by weight, based on the total weight of the ink.
- Inclusion of sequestering (or chelating) agents such as ethylenediaminetetraacetic acid (EDTA), iminiodiacetic acid (IDA), ethylenediamine-di(o-hydroxyphenylacetic acid) (EDDHA), nitrilotriacetic acid (NTA), dihydroxyethylglycine (DHEG), trans-1,2-cyclohexanediaminetetraacetic acid (CyDTA), diethylenetriamine-N,N,N′,N″,N″-pentaacetic acid (DTPA), and glycoletherdiamine-N,N,N′,N′-tetraacetic acid (GEDTA), and salts thereof, may be advantageous, for example, to eliminate deleterious effects of heavy metal impurities.
- The term “ink set” refers to all the individual inks or other fluids an inkjet printer is equipped to jet. Ink sets typically comprise at least three differently colored inks. For example, a cyan (C), magenta (M) and yellow (Y) ink forms a CMY ink set. More typically, an ink set includes at least four differently colored inks, for example, by adding a black (K) ink to the CMY ink set to form a CMYK ink set. The magenta, yellow and cyan inks of the ink set are typically aqueous inks, and may contain dyes, pigments or combinations thereof as the colorant. Such other inks are, in a general sense, well known to those of ordinary skill in the art.
- In addition to the typical CMYK inks, an ink set may further comprise one or more “gamut-expanding” inks, including differently colored inks such as an orange ink, a green ink, a red ink and/or a blue ink, and combinations of full strength and light strength inks such as light cyan and light magenta. Such other inks are, in a general sense, known to one skilled in the art.
- A typical ink set comprises a magenta, yellow, cyan and black ink, wherein the black ink is an ink according to the present disclosure comprising an aqueous vehicle and a self-dispersing carbon black pigment. Specifically, the colorant in each of the magenta, yellow and cyan inks is a dye.
- Jet velocity, separation length of the droplets, drop size and stream stability are greatly affected by the surface tension and the viscosity of the ink. Pigmented ink jet inks typically have a surface tension in the range of about 20 dyne/cm to about 70 dyne/cm at 25° C. Viscosity can be as high as 30 cP at 25° C., but is typically somewhat lower. The ink has physical properties compatible with a wide range of ejecting conditions, i.e., driving frequency of the piezo element or ejection conditions for a thermal head for either a drop-on-demand device or a continuous device, and the shape and size of the nozzle. The inks should have excellent storage stability for long periods so as not to clog to a significant extent in an ink jet apparatus. Furthermore, the ink should not corrode parts of the ink jet printing device it comes in contact with, and it should be essentially odorless and non-toxic.
- Although not restricted to any particular viscosity range or printhead, the inventive ink set is particularly suited to lower viscosity applications such as those required by thermal printheads. Thus the viscosity of the inventive inks at 25° C. can be less than about 7 cP, typically less than about 5 cP, and more typically than about 3.5 cP. Thermal inkjet actuators rely on instantaneous heating/bubble formation to eject ink drops and this mechanism of drop formation generally requires inks of lower viscosity.
- The present method relates to digitally printing a pretreated textile, where the pretreated textile may have been dried. Typically, this involves the following steps:
-
- (1) providing an inkjet printer that is responsive to digital data signals;
- (2) loading the printer with a textile to be printed, in this case the pretreated textile;
- (3) loading the printer with the above-mentioned inks or inkjet ink sets; and
- (4) printing onto the media using the inkjet ink or inkjet ink set in response to the digital data signals.
- After the printing the printed media may be heated to dry the printed image. The heating conditions depend on the media and its maximum temperature before melting, sagging or the like. A mild heating condition can be about 70° C. for about 15 minutes. A simple oven may be used for this post printing step.
- Printing can be accomplished by any inkjet printer equipped for handling and printing on textile. Commercial printers include, for example, the Dupont™ Artistri™ 3210 and 2020 printers (Wilmington Del.), the Mimaki TX (Nagano, Japan) series of printers, US Screen Printing T-Shirt Printer (Tempe, Ariz.) and a DTG printer from Impression Technology (Sydney, Australia).
- As indicated above, a variety of inks and ink sets are available for use with these printers. Commercially available ink sets include, for example, DuPont™ Artistri™ P3500 and P5000 series inks.
- The amount of ink laid down on the textile can vary by printer model, by print mode (resolution) within a given printer and by the percent coverage need to achieve a given color. The preferred amount of ink in each drop is less than about 35 picoliters, preferably less than about 25 picoliters, and more preferably less than 15 picoliters. The amount of ink jetted that can be jetted onto a media is dependent on the media and the printer. For instance, for the DTG printer and transparencies a drop size of less than 10 picoliters produces the best printed image.
- The following examples illustrate the invention without, however, being limited Thereto.
- The examples described below were done using DTG printers Belquette Mod 1 and Flexijet. Printing was done with print resolution set to 1440×720 dpi and 720×720 dpi. The textiles substrate used were Gildan 50/50 polycotton blend shirts and 100% Augusta polyester shirt.
- Reagent grade poly(acrylic) acid (Aldrich) was mixed with deionized water until the poly(acrylic) acid was completely dissolved in a solution. The surface tension was measured with a Kruss tensiometer with a platinum plate at ambient temperature.
- The L*, a*, b*, C* and h parameters of a CIE L*a*b* color scale were measured for each printed textile with and without a pretreatment using a X-Rite colorimeter, Model SP-64 from X-Rite Inc. The total color difference, ΔE* was then calculated. Also measured was gamut volume of selected textile print set.
- Various black and color inks from the DuPont™ Artistri™ P5000+ series were used in the examples summarized in Table 1 without further modification. Each test was carried out in duplicate and the averaged result was tabulated. Printing was done with print resolution set to 1440×720 dpi. As shown in Table 1 below, printing conducted on textiles, Gildan 50/50 polycotton, treated with the pretreatment (PT) solution of the instant disclosure showed significant total color differences when compared to printing conducted on textiles without the pretreatment.
-
TABLE 1 Gildan 50/50 Color measurements Examples polycotton L* a* b* C* h Delta E Ex. 1 P5000+ Black with 34.56 0.48 −1.03 1.14 294.91 7.23 PT Control Ex. 1 P5000+ Black w/o 27.39 0.97 −1.78 2.03 298.71 PT Ex. 2 P5000+ Cyan with 55.09 −10.62 −38.93 40.35 254.74 2.80 PT Control Ex. 2 P5000+ Cyan w/o 56.06 −9.19 −39.20 40.27 256.80 PT Ex. 3 P5000+ Magenta 83.61 −4.61 80.52 80.65 93.28 8.64 with PT Control Ex. 3 P5000+ Magenta 84.37 −3.14 88.87 88.93 92.04 w/o PT Ex. 4 P5000+ Yellow 51.89 54.86 −8.83 55.57 350.86 10.16 with PT Control Ex. 4 P5000+ Yellow 45.65 58.27 −1.58 58.30 358.45 w/o PT Ex. 5 P5000+ Process 52.77 42.97 −27.44 50.98 32.56 9.16 Red with PT Control Ex. 5 P5000+ Process 46.49 49.52 28.69 57.23 30.08 Red w/o PT Ex. 6 P5000+ Process 52.46 −38.22 22.59 44.39 149.41 3.69 Green with PT Control Ex. 6 P5000+ Process 50.88 −34.93 22.49 41.55 147.22 Green w/o PT Ex. 7 P5000+ Process 41.70 6.99 −36.42 37.08 280.87 11.20 Blue with PT Control Ex. 7 P5000+ Process 31.23 9.83 −33.58 34.99 286.31 Blue w/o PT - As shown in Table 2 below, similar results were obtained printing on a different textile, 100% Augusta polyester.
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TABLE 2 100% Augusta Color measurements no pretreatment Examples Polyester L* a* b* C* H Delta E Ex. 8 P5000+ Black Poly with 32.59 0.87 0.97 1.30 47.89 6.00 PT Control Ex. 8 P5000+ Black Poly w/o 38.56 1.02 1.47 1.79 55.22 PT Ex. 9 P5000+ Cyan Poly with 47.78 −1.99 −43.76 43.80 267.40 9.68 PT Control Ex. 9 P5000+ Cyan Poly w/o 54.25 −5.94 −37.73 38.20 261.05 PT Ex. 10 P5000+ Magenta Poly 51.35 55.36 −7.29 55.84 352.50 6.07 with PT Control Ex. P5000+ Magenta Poly 55.17 52.10 −10.69 53.18 348.40 10 w/o PT Ex. 11 P5000+ Yellow Poly 88.41 −7.90 81.02 81.41 95.57 6.47 with PT Control Ex. P5000+ Yellow Poly w/o 88.86 −8.65 74.61 75.11 96.61 11 PT Ex. 12 P5000+ Red Poly with 52.84 44.04 24.12 50.21 28.71 5.40 PT Control Ex. P5000+ Red Poly w/o 54.85 40.77 20.32 45.55 26.49 12 PT Ex. 13 P5000+ Green Poly with 48.28 −21.40 7.43 22.65 160.86 7.86 PT Control Ex. P5000+ Green Poly w/o 50.86 −28.08 10.67 30.04 159.19 13 PT Ex. 14 P5000+ Blue Poly with 40.36 10.08 −24.53 26.52 292.34 348 PT Control Ex. P5000+ Blue Poly w/o 41.61 12.33 −26.87 29.57 294.66 14 PT
Claims (19)
1. A method of digitally printing :textile comprising the steps of:
(a) pretreating said textile with an aqueous pretreatment solution comprising a bleed control agent selected from the group consisting of poly(acrylic) acid, hydrophilic copolymers of poly(acrylic) acid and mixtures thereof;
(b) drying the pretreated textile; and
(c) digitally printing the dried, pretreated textile with a colored ink jet ink;
wherein said bleed control agent is present in an amount less than 5% by weight based on the weight of said pretreatment solution, and said ink jet ink comprises a pigment, a dispersant to disperse said pigment, and a polymeric binder, and said binder is cross-linked with a cross-linking agent or cross-linking groups present in said textile.
2. The method of claim 1 , optionally comprising an additional post printing step of curing with melamine at a temperature greater than 180° C.
3. The method of claim 2 , wherein said bleed control agent has a pH of between 2 and 5.
4. The method of claim 3 , wherein said textile is a synthetic material.
5. The method of claim 4 , wherein said cross-linking agent is an epoxide.
6. The method of claim 5 , wherein said pretreatment solution farther comprises a surfactant.
7. The method of claim 6 , wherein said pretreatment solution has a viscosity of less than 4 cPs.
8. The method of claim 4 , wherein said cross-linking agent is an epoxide.
9. The method of claim 9 , wherein said pretreatment solution farther comprises a surfactant.
10. The method of claim 10 , wherein pretreatment solution has a viscosity of less than 4 cPs.
11. The method of claim 1 , wherein said polymeric binder is a polyurethane.
12. The method of claim 11 , wherein said bleed control agent has a pH of between 2 and 5.
13. The method of claim 12 , wherein said textile is a synthetic material.
14. The method of claim 13 , wherein said cross-linking agent is an epoxide.
15. The method of claim 14 , wherein said pretreatment solution further comprises a surfactant.
16. The method of claim 15 , wherein said pretreatment solution has a viscosity of less than 4 cPs.
17. The method of claim 13 , wherein said cross-linking agent is a carbodiimide.
18. The method of claim 17 , wherein said pretreatment solution further comprises a surfactant.
19. The method of claim 18 , wherein said pretreatment solution has a viscosity of less than 4 cPs.
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20160059606A1 (en) * | 2013-06-06 | 2016-03-03 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| CN109056393A (en) * | 2018-08-01 | 2018-12-21 | 东莞市海亚印花材料有限公司 | A kind of aqueous clear coating ink and preparation method thereof for digital direct printing pre-treatment |
| WO2019076976A1 (en) | 2017-10-17 | 2019-04-25 | NUNES, Fernando | INK COMPRISING DISPERSED NANOPIGMENT MICELS AND PRINTED TEXTILES OBTAINED THEREFROM |
| US10619295B2 (en) | 2016-09-09 | 2020-04-14 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| CN111117359A (en) * | 2019-12-30 | 2020-05-08 | 珠海天威新材料股份有限公司 | Water-based pigment ink for spinning and preparation method thereof |
| US10907060B2 (en) | 2017-10-18 | 2021-02-02 | Hewlett-Packard Development Company, L.P. | Printing on a textile |
| US10906345B2 (en) | 2016-09-09 | 2021-02-02 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| US11110733B2 (en) | 2016-09-09 | 2021-09-07 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| CN113774660A (en) * | 2021-09-17 | 2021-12-10 | 绍兴永通印花有限公司 | Pretreatment process of polyester fabric and polyester fabric obtained by pretreatment process |
| US11207908B2 (en) | 2016-09-09 | 2021-12-28 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| JP2023031510A (en) * | 2021-08-25 | 2023-03-09 | 理想科学工業株式会社 | Method for manufacturing printed matter |
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| US6024431A (en) * | 1992-12-03 | 2000-02-15 | Canon Kabushiki Kaisha | Image output apparatus, image output method, ink jet print method and printed product obtained with said method |
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| US9770931B2 (en) * | 2013-06-06 | 2017-09-26 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| US20160059606A1 (en) * | 2013-06-06 | 2016-03-03 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| US11110733B2 (en) | 2016-09-09 | 2021-09-07 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| US10619295B2 (en) | 2016-09-09 | 2020-04-14 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| US11207908B2 (en) | 2016-09-09 | 2021-12-28 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| US10906345B2 (en) | 2016-09-09 | 2021-02-02 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| US11286398B2 (en) | 2017-10-17 | 2022-03-29 | Farbenpunkt, Inc. | Ink comprising dispersed nanopigment micelles and printed textiles obtained therefrom |
| WO2019076976A1 (en) | 2017-10-17 | 2019-04-25 | NUNES, Fernando | INK COMPRISING DISPERSED NANOPIGMENT MICELS AND PRINTED TEXTILES OBTAINED THEREFROM |
| US10907060B2 (en) | 2017-10-18 | 2021-02-02 | Hewlett-Packard Development Company, L.P. | Printing on a textile |
| CN109056393A (en) * | 2018-08-01 | 2018-12-21 | 东莞市海亚印花材料有限公司 | A kind of aqueous clear coating ink and preparation method thereof for digital direct printing pre-treatment |
| CN111117359A (en) * | 2019-12-30 | 2020-05-08 | 珠海天威新材料股份有限公司 | Water-based pigment ink for spinning and preparation method thereof |
| JP2023031510A (en) * | 2021-08-25 | 2023-03-09 | 理想科学工業株式会社 | Method for manufacturing printed matter |
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