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US20140042264A1 - Stackable spooling system and method of use thereof - Google Patents

Stackable spooling system and method of use thereof Download PDF

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Publication number
US20140042264A1
US20140042264A1 US13/584,687 US201213584687A US2014042264A1 US 20140042264 A1 US20140042264 A1 US 20140042264A1 US 201213584687 A US201213584687 A US 201213584687A US 2014042264 A1 US2014042264 A1 US 2014042264A1
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US
United States
Prior art keywords
spool
wire
center cylinder
sidewalls
tubular channel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/584,687
Inventor
Nathaniel Hardison
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US13/584,687 priority Critical patent/US20140042264A1/en
Publication of US20140042264A1 publication Critical patent/US20140042264A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/02Methods or apparatus in which packages do not rotate
    • B65H49/04Package-supporting devices
    • B65H49/14Package-supporting devices for several operative packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/16Cans or receptacles, e.g. sliver cans
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/36Wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/50Storage means for webs, tapes, or filamentary material
    • B65H2701/53Adaptations of cores or reels for special purposes
    • B65H2701/534Stackable or interlockable reels or parts of reels

Definitions

  • the disclosure generally relates to spool for wires, and more specifically to a spool system with a vacant tubular channel therein that allows multiple spools to be vertically stacked and used coextensively.
  • the disclosure relates generally to spools of wires, and a system of stacking the same so that multiple spools can be used coextensively.
  • One previous approach to using spools of thread and/or wire have involved placing a spool on a socket, wherein the socket is surrounded by a housing from which the thread is removed via an opening at the top.
  • the present apparatus and method overcomes the above-mentioned disadvantages and meets the recognized need for such a device by providing a spool system that is stackable, easy to use, and simple to configure with any number of spools.
  • the present apparatus and method comprises a stackable spool system with one or more spools with a tubular channel through which wires can transit. This allows multiple spools to be stacked vertically with respect to each other, and wires can be removed from each of the spools at the same rate.
  • the present apparatus in its preferred form is a spool system with a center cylinder and a tubular channel, the tubular channel being disposed within the center cylinder.
  • the spool holds a wire which is circularly wrapped around the center cylinder.
  • the spool also has a top, and the wire exits the spool between the top and the center cylinder.
  • the spool system has two spools, each again having a center cylinder, a first tubular channel.
  • the two spools are disposed generally coaxially with said first spool, and the wire from one spool is pulled through the tubular channel of the other spool.
  • Each of the spools also has a top that is secured to the sidewalls.
  • a third spool can be added, the third spool being generally coaxial with the other two spools, and the wire in the third spool is threaded through the tubular channel of the first two spools.
  • the spool system has three spools in a container, each of the spools being generally similar to the single spool of the preferred embodiment, and the three spools being arranged such that their tubular channels are generally parallel with respect to each other. The wires within each of the three spools can be removed simultaneously.
  • the spool system has two such containers of three spools each.
  • the two containers are arranged vertically with respect to each other such that each wire in the lower spools passes through a single tubular channel in the upper spools.
  • another alternative embodiment has yet a third such container with three spools.
  • the third container is again arranged vertically with respect to the other containers such that each wire in the third container passes through a single tubular channel in each of the other two containers.
  • the spools contain sidewalls with a recess, and the spools' tops have a locking extension that is dimensioned to be received into the recess, thus securing the spool tops to the spool sidewalls.
  • the spool system has a container with seven spools and six supports, each with a vacant channel, and all of the channels being arranged generally parallel to each other.
  • the container has a bottom with holes that are aligned with the channels of the spools and supports.
  • two such containers are arranged vertically with respect to each other, such that the wires in the “lower” spool can be passed through one of the tubular channels in the “upper” spool.
  • the present disclosure of a preferred embodiment is a stackable spool system, the stackable spool system having a sidewall, top, center cylinder, and tubular channel.
  • a wire is circularly wrapped around the center cylinder. In use, the wire is removed from the spool between the top and the center cylinder.
  • a triple stackable spool system having a container with three horizontally adjacent spools, the spools also having a securing mechanism and sidewall, the securing mechanism preferably being a recessed portion of the sidewall.
  • the spool top has a locking extension that extends from the spool top near the outer periphery, and the locking extension is dimensioned to be accepted by, and lock in place into, the recessed portion of the sidewall.
  • the container also has a sidewall, top, and bottom, the bottom having holes that are aligned with the spools' tubular channels.
  • the spool top is preferably configured such that the interior periphery of the spool top is more elevated from the container bottom than the exterior periphery of the spool top. Further, the interior periphery of the spool top has a larger diameter than the center cylinder; thus, the interior periphery of the spool top preferably does not extend above the center cylinder.
  • the container top is generally the same height as the spool top.
  • the spool sidewalls are secured to each other and the container sidewall by, for exemplary purposes only, and without limitation, being glued together, being clamped together, being molded together during manufacture, or by any other functionally equivalent method as is known in the art.
  • the locking extension of the spool top is slid into the recessed portion of the sidewall and then rotated until the locking extension is located within the holding position of the recess.
  • the spool may comprise any securing mechanism for the securing spool top to the rest of the spool body.
  • a septuple stackable spool system that has a container with seven spools and six supports.
  • the container bottom has seven spool holes that are aligned with the seven spools, and six support holes that are aligned with the six supports.
  • a plurality of septuple stackable spool systems can be arranged vertically with respect to each other.
  • the support channels can be used to secure the septuple stackable spool system(s), with respect to each other if there is a plurality, and/or with respect to a fixed object.
  • a nonuple stackable spool systems in yet another alternative embodiment, the nonuple stackable spool systems being three triple stackable spook systems arranged vertically with respect to each other.
  • the wires from the “lower” spools are directed to transit through the tubular channels of the “upper” spools.
  • the “top” spools each have three wires exiting from the spool top, one from the spool itself and two from the spools “beneath” it.
  • two single spools may be arranged vertically such that the wire from the first spool passes through the tubular channel of the second spool.
  • two nonuple stackable spool systems may be arranged vertically such that the wires from the “lower” spools transit through the tubular channels in the “upper” spools.
  • the spool top is removed, and subsequently wire is placed in the spools, the wire being circularly wrapped around the center cylinder.
  • the spool top is then placed on the spool and preferably secured to the spool. Subsequently, the end of the wire is removed from the spools.
  • wire described herein may comprise any similarly structured item, such as, for exemplary purposes only and without limitation, a string, cord, multi-conductor wire, or thread.
  • a feature and advantage of the spool system is its ability to be easy to use.
  • Another feature and advantage of the spool system is its ability to be easily configurable with any number of spools sharing a vertical axis.
  • Still another feature and advantage of the spool system is its ability to be easy to setup with a plurality of spools horizontally adjacent.
  • Yet another feature and advantage of the spool system is ability to be easily refilled.
  • FIG. 1 is a perspective view of an exemplary embodiment of a stackable spool system with a single spool;
  • FIG. 2 is a cross-sectional view of an exemplary embodiment of a triple stackable spool system with three spools horizontally arranged;
  • FIG. 3 is a top view of the stackable spool system of FIG. 2 , wherein the spool lids are on all three spools;
  • FIG. 4 is a top view of the stackable spool system of FIG. 2 , wherein the spool lids are not on the three spools;
  • FIG. 5 is a perspective view of an exemplary embodiment of a septuple stackable spool system with seven spools horizontally arranged in a container;
  • FIG. 6 is a bottom view of the stackable spool system of FIG. 5 ;
  • FIG. 7 is a top view of the stackable spool system of FIG. 5 , wherein the spool lids are on the seven spools;
  • FIG. 8 is a cross-sectional view of an exemplary embodiment of three triple stackable spool systems, wherein each spool system has three spools horizontally arranged, and the spool systems are vertically arranged such that the spools' tubular channels are coaxial;
  • FIG. 9 is a cross-sectional view of a portion of the triple stackable spool system of FIG. 2 ;
  • FIG. 10 is a perspective view the spool sidewall of FIG. 9 , showing the recess to which the spool top is secured;
  • FIG. 11 is a flow chart depicting how this invention is preferably utilized.
  • stackable spool system 100 wherein stackable spool system 100 comprises spool 105 , sidewall 110 , top 120 , center cylinder 130 , and tubular channel 140 .
  • wire W is circularly wrapped around center cylinder 130 , wherein wire W is preferably proximate to top 120 . In use, wire W is dispensed from spool 100 .
  • triple stackable spool system 200 wherein triple stackable spool system 200 comprises three horizontally adjacent spools 205 substantially equivalent in form and function to that of spool 100 illustrated in FIG. 1 .
  • Triple stackable spool system 200 further comprises securing mechanism 206 , spool sidewall 210 , container sidewall 220 , container bottom 230 , spool top 240 , container top 250 , center cylinder 260 , and tubular channel 270 .
  • Spool sidewall 210 comprises first spool sidewall 212 , second spool sidewall 214 , and third spool sidewall 216 , and further comprises recess 217 , wherein recess comprises holding position 218 (best shown in FIG. 10 ).
  • Container bottom 230 comprises hole 235
  • spool top 240 comprises interior periphery 242 , locking extension 244 , and outer periphery 246 .
  • Spool top 240 is preferably configured such that interior periphery 242 is more elevated from container bottom 230 than outer periphery 246 (best shown in FIG. 9 ).
  • Tubular channel 270 is disposed within center cylinder 260 , and wire W is circularly wrapped around center cylinder 260 .
  • Interior periphery 242 of spool top 240 preferably does not extend above center cylinder 260 , thus permitting wire W to be easily removed from spools 205 .
  • container top 250 is generally coplanar with spool top 240 . Holes 235 of container bottom 230 are aligned with tubular channels 270 of spools 205 .
  • FIG. 4 illustrated therein is triple stackable spool system 200 wherein spool tops 240 are not secured to triple stackable spool system 200 .
  • First spool sidewall 212 is secured to container sidewall 220 by such mechanism as being glued together, being clamped together, or being molded together during manufacture, such as shown in FIG. 4 .
  • Second spool sidewall 214 and third spool sidewall 216 are similarly secured to container sidewall 220 .
  • first spool sidewall 212 and second spool sidewall 214 , and second spool sidewall 214 and third spool sidewall 216 are also similarly secured to each other.
  • Spool top 240 comprises locking extension 244 , wherein locking extension 244 protrudes from below outer periphery 246 of spool top 240 (best shown in FIG. 9 ).
  • Sidewall 210 comprises recess 217 , wherein recess 217 comprises holding position 218 , and wherein recess 217 is recessed within sidewall 210 .
  • locking extension 244 of spool top 240 is slid into recess 217 of spool sidewall 210 .
  • spool top 240 is rotated, thereby rotating locking extension 244 into holding position 218 .
  • locking extension 244 is disposed within holding position 218 , if wire W is removed from spool 205 , even if wire W rubs against spool top 240 , thereby possibly exerting upward force UP, spool top 240 resists upward force UP and remains in place.
  • spool 205 may comprise any securing mechanism 206 for securing spool top 240 to spool sidewall 210 , such as, for exemplary purposes only, a latch, glue, a threaded system that permits spool top 240 to be affixed onto spool sidewall 210 , a weight placed on spool top 240 , a locking extension such as is illustrated in FIGS. 9-10 , or any functionally equivalent securing mechanism.
  • securing mechanism 206 for securing spool top 240 to spool sidewall 210 , such as, for exemplary purposes only, a latch, glue, a threaded system that permits spool top 240 to be affixed onto spool sidewall 210 , a weight placed on spool top 240 , a locking extension such as is illustrated in FIGS. 9-10 , or any functionally equivalent securing mechanism.
  • septuple stackable spool system 300 illustrated therein is septuple stackable spool system 300 , wherein septuple stackable spool system 300 comprises spools 305 , spool sidewalls 310 , container sidewalls 320 , spool tops 340 , container top 350 , center cylinders 360 , tubular channels 370 , column 380 , supports 308 , and container bottom 330 , wherein supports 308 comprise support sidewalls 315 , support channels 375 , and stopper 378 , and wherein container bottom 330 comprises spool holes 332 and support holes 334 .
  • Spool sidewalls 310 are secured to container sidewall 320 and support sidewalls 315 by such mechanism as being glued together, being clamped together, or being molded together during manufacture, as shown in FIGS. 5-7 .
  • Tubular channels 370 of spools 305 (best shown in FIG. 5 ) are aligned with spool holes 332 of container bottom 330 (best shown in FIG. 6 ).
  • support channels 375 of supports 308 are aligned with support holes 334 of container bottom 330 .
  • multiple septuple stackable spool systems 300 may be stacked vertically with respect to each other (not shown), wherein columns 380 are used to maintain vertical alignment between septuple stackable spool systems 300 , and wherein each column 380 is preferably disposed in support channels 375 of two distinct septuple stackable spool systems 300 .
  • Stoppers 378 prevents columns 380 from passing through supports 308 unimpeded (best shown in FIG. 5 ), while at the same time allowing two columns 380 to be placed in any single support 308 : one column 380 being disposed below stopper 380 (best shown in FIG. 5 ), and one column 380 being disposed above stopper 380 (not shown).
  • Nonuple stackable spool systems 399 illustrated therein is nonuple stackable spool systems 399 , wherein nonuple stackable spool systems 399 is substantially equivalent in form and function to that of three of the embodiments detailed and illustrated in FIGS. 2-4 .
  • Nonuple stackable spool system 399 comprises spools 400 and tubular channels 470 , wherein spools 400 are substantially equivalent in form and function to that of the embodiment detailed and illustrated in FIG. 1 and FIGS. 2-4 .
  • Spools 400 comprise first spool 401 , second spool 402 , third spool 403 , fourth spool 404 , fifth spool 405 , sixth spool 406 , seventh spool 407 , eighth spool 408 , and ninth spool 409 , wherein first spool 401 comprises first tubular channel 471 , second spool 402 comprises second tubular channel 472 , third spool 403 comprises third tubular channel 473 , fourth spool 404 comprises fourth tubular channel 474 , fifth spool 405 comprises fifth tubular channel 475 , sixth spool 406 comprises sixth tubular channel 476 , seventh spool 407 comprises seventh tubular channel 477 , eighth spool 408 comprises eighth tubular channel 478 , and ninth spool 409 comprises ninth tubular channel 479 .
  • Second wire W 2 is generally disposed within second spool 402 . In use, second wire W 2 passes through first tubular channel 471 . Similarly, third wire W 3 is generally disposed within third spool 403 . In use, third wire W 3 passes through second tubular channel 472 and first tubular channel 471 . Fifth wire W 5 is generally disposed within fifth spool 405 . In use, fifth wire W 5 passes through fourth tubular channel 474 . Similarly, sixth wire W 6 is generally disposed within sixth spool 406 . In use, sixth wire W 6 passes through fifth tubular channel 475 and fourth tubular channel 474 . Eighth wire W 8 is generally disposed within eighth spool 408 . In use, eighth wire W 8 passes through seventh tubular channel 477 . Similarly, ninth wire W 9 is generally disposed within ninth spool 409 . In use, ninth wire W 9 passes through eighth tubular channel 478 and seventh tubular channel 477 .
  • two single spools 105 may be arranged vertically, such as is shown and described in FIG. 8 , such that wire W from first spool 105 passes through tubular channel 140 of second spool 105 (not shown).
  • method of using stackable spool systems 500 comprises placing wire(s) W in spools 105 , 205 , 305 , 400 via step 510 . If there are multiple spools 105 , 205 , 305 , 400 , proceed from step 520 to step 530 , otherwise proceed to step 550 . At step 530 , if spools 105 , 205 , 305 , 400 are arranged vertically, proceed to step 540 , otherwise proceed to step 550 . Via step 540 , thread wire(s) W through tubular channel(s) 140 , 270 , 370 , 470 , and proceed to step 550 . Via step 550 , remove wire(s) W from spools 105 , 205 , 305 , 400 .
  • spool top 140 is preferably removed from stackable spool system 100 , and subsequently wire W is placed in stackable spool system 100 , wherein wire W is circularly wrapped around center cylinder 130 .
  • Spool top 140 is then preferably secured to stackable spool system 100 by a mechanism such as securing mechanism 206 (best shown in FIG. 2 and FIGS. 9-10 ).
  • wire end WE is removed from stackable spool system 100 between interior periphery 242 of spool top 240 and center cylinder 130 .
  • wire W may comprise similarly structured item, such as, for exemplary purposes only, and without limitation, a string, a cord, multi-conductor wire, or a thread.

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  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)

Abstract

A stackable spool system with one or more spools that comprise a top, a center cylinder, and a tubular channel through which wires can transit. Such a structure allows multiple spools to be stacked vertically, with respect to each other, wherein wires can be easily removed from each of the spools at the same rate.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • None
  • FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
  • None
  • PARTIES TO A JOINT RESEARCH AGREEMENT
  • None
  • REFERENCE TO A SEQUENCE LISTING
  • None
  • BACKGROUND OF THE INVENTION
  • 1. Technical Field of the Invention
  • The disclosure generally relates to spool for wires, and more specifically to a spool system with a vacant tubular channel therein that allows multiple spools to be vertically stacked and used coextensively.
  • 2. Description of Related Art
  • The disclosure relates generally to spools of wires, and a system of stacking the same so that multiple spools can be used coextensively.
  • One previous approach to using spools of thread and/or wire have involved placing a spool on a socket, wherein the socket is surrounded by a housing from which the thread is removed via an opening at the top.
  • Another approach was similar to above, except the opening at the top includes a stopper to frictionally resist the removal of thread, thus reducing the chance of the spool's circular momentum causing an excess of thread to be dispensed. A problem with this approach was that the stopper could damage the thread. Another problem was that there was no simple of efficient method of combining multiple spools into the same system.
  • Another approach was to use a lengthy axis on which multiple spools could be placed. Parallel to the axis was a removal cradle with multiple slots; one slot per spool on the axis. Thread and/or wire could be removed from the spools via the slots in the removal cradle. A problem with this approach was that when the spools became empty, the entire spool would have to be replaced, rather than simply adding more thread and/or wire. Another problem was that the spools would frictionally force adjacent spools to rotate at the same angular speed, which would cause the spool with more thread to dispense too much thread.
  • Therefore, it is readily apparent that there is a recognizable unmet need for a stackable spool system that is easy to configure, simple to use, enables multiple wire pulls simultaneously, resists over-dispensing by any one spool, and uncomplicated to refill with additional thread and/or wire.
  • SUMMARY
  • Briefly described, in a preferred embodiment, the present apparatus and method overcomes the above-mentioned disadvantages and meets the recognized need for such a device by providing a spool system that is stackable, easy to use, and simple to configure with any number of spools.
  • The present apparatus and method comprises a stackable spool system with one or more spools with a tubular channel through which wires can transit. This allows multiple spools to be stacked vertically with respect to each other, and wires can be removed from each of the spools at the same rate.
  • According to its major aspects and broadly stated, the present apparatus in its preferred form is a spool system with a center cylinder and a tubular channel, the tubular channel being disposed within the center cylinder. The spool holds a wire which is circularly wrapped around the center cylinder. The spool also has a top, and the wire exits the spool between the top and the center cylinder.
  • In an alternate embodiment, the spool system has two spools, each again having a center cylinder, a first tubular channel. The two spools are disposed generally coaxially with said first spool, and the wire from one spool is pulled through the tubular channel of the other spool. Each of the spools also has a top that is secured to the sidewalls. A third spool can be added, the third spool being generally coaxial with the other two spools, and the wire in the third spool is threaded through the tubular channel of the first two spools.
  • In another alternate embodiment, the spool system has three spools in a container, each of the spools being generally similar to the single spool of the preferred embodiment, and the three spools being arranged such that their tubular channels are generally parallel with respect to each other. The wires within each of the three spools can be removed simultaneously.
  • In yet another alternative embodiment, the spool system has two such containers of three spools each. The two containers are arranged vertically with respect to each other such that each wire in the lower spools passes through a single tubular channel in the upper spools. Additionally, another alternative embodiment has yet a third such container with three spools. The third container is again arranged vertically with respect to the other containers such that each wire in the third container passes through a single tubular channel in each of the other two containers. The spools contain sidewalls with a recess, and the spools' tops have a locking extension that is dimensioned to be received into the recess, thus securing the spool tops to the spool sidewalls.
  • In another alternative embodiment, the spool system has a container with seven spools and six supports, each with a vacant channel, and all of the channels being arranged generally parallel to each other. The container has a bottom with holes that are aligned with the channels of the spools and supports.
  • In yet another alternative embodiment, two such containers are arranged vertically with respect to each other, such that the wires in the “lower” spool can be passed through one of the tubular channels in the “upper” spool.
  • It will be recognized by those skilled in the art that when spools and containers are arranged vertically with respect to one another it is not required that the spools and containers literally be vertically arranged. Instead, the spools and containers only preferably should be generally coaxial such that the wire from one spool or container can pass relatively easily through the other spool or container.
  • More specifically, the present disclosure of a preferred embodiment is a stackable spool system, the stackable spool system having a sidewall, top, center cylinder, and tubular channel. A wire is circularly wrapped around the center cylinder. In use, the wire is removed from the spool between the top and the center cylinder.
  • In another alternative embodiment, a triple stackable spool system, the triple stackable spool system having a container with three horizontally adjacent spools, the spools also having a securing mechanism and sidewall, the securing mechanism preferably being a recessed portion of the sidewall. The spool top has a locking extension that extends from the spool top near the outer periphery, and the locking extension is dimensioned to be accepted by, and lock in place into, the recessed portion of the sidewall. The container also has a sidewall, top, and bottom, the bottom having holes that are aligned with the spools' tubular channels.
  • The spool top is preferably configured such that the interior periphery of the spool top is more elevated from the container bottom than the exterior periphery of the spool top. Further, the interior periphery of the spool top has a larger diameter than the center cylinder; thus, the interior periphery of the spool top preferably does not extend above the center cylinder. The container top is generally the same height as the spool top.
  • The spool sidewalls are secured to each other and the container sidewall by, for exemplary purposes only, and without limitation, being glued together, being clamped together, being molded together during manufacture, or by any other functionally equivalent method as is known in the art.
  • When spool top is secured to spool sidewall, the locking extension of the spool top is slid into the recessed portion of the sidewall and then rotated until the locking extension is located within the holding position of the recess. However, it will be recognized by those skilled in the art that the spool may comprise any securing mechanism for the securing spool top to the rest of the spool body.
  • In another alternative embodiment a septuple stackable spool system that has a container with seven spools and six supports. The container bottom has seven spool holes that are aligned with the seven spools, and six support holes that are aligned with the six supports. A plurality of septuple stackable spool systems can be arranged vertically with respect to each other. The support channels can be used to secure the septuple stackable spool system(s), with respect to each other if there is a plurality, and/or with respect to a fixed object.
  • In yet another alternative embodiment, a nonuple stackable spool systems, the nonuple stackable spool systems being three triple stackable spook systems arranged vertically with respect to each other. The wires from the “lower” spools are directed to transit through the tubular channels of the “upper” spools. Thus, the “top” spools each have three wires exiting from the spool top, one from the spool itself and two from the spools “beneath” it.
  • Alternatively, two single spools may be arranged vertically such that the wire from the first spool passes through the tubular channel of the second spool.
  • Or two nonuple stackable spool systems may be arranged vertically such that the wires from the “lower” spools transit through the tubular channels in the “upper” spools.
  • When the spools are loaded with wires, preferably the spool top is removed, and subsequently wire is placed in the spools, the wire being circularly wrapped around the center cylinder. The spool top is then placed on the spool and preferably secured to the spool. Subsequently, the end of the wire is removed from the spools.
  • It will be recognized by those skilled in the art that the wire described herein may comprise any similarly structured item, such as, for exemplary purposes only and without limitation, a string, cord, multi-conductor wire, or thread.
  • Accordingly, a feature and advantage of the spool system is its ability to be easy to use.
  • Another feature and advantage of the spool system is its ability to be easily configurable with any number of spools sharing a vertical axis.
  • Still another feature and advantage of the spool system is its ability to be easy to setup with a plurality of spools horizontally adjacent.
  • Yet another feature and advantage of the spool system is ability to be easily refilled.
  • These and other features and advantages of the spool system will become more apparent to one skilled in the art from the following Summary, Brief Description of the Drawings, Detailed Description, and Claims when read in light of the accompanying Detailed Drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The present spool system will be better understood by reading the Detailed Description of the Embodiments with reference to the accompanying drawings, which are not necessarily drawn to scale, and in which like reference numerals denote similar structure and refer to like elements throughout, and in which:
  • FIG. 1 is a perspective view of an exemplary embodiment of a stackable spool system with a single spool;
  • FIG. 2 is a cross-sectional view of an exemplary embodiment of a triple stackable spool system with three spools horizontally arranged;
  • FIG. 3 is a top view of the stackable spool system of FIG. 2, wherein the spool lids are on all three spools;
  • FIG. 4 is a top view of the stackable spool system of FIG. 2, wherein the spool lids are not on the three spools;
  • FIG. 5 is a perspective view of an exemplary embodiment of a septuple stackable spool system with seven spools horizontally arranged in a container;
  • FIG. 6 is a bottom view of the stackable spool system of FIG. 5;
  • FIG. 7 is a top view of the stackable spool system of FIG. 5, wherein the spool lids are on the seven spools;
  • FIG. 8 is a cross-sectional view of an exemplary embodiment of three triple stackable spool systems, wherein each spool system has three spools horizontally arranged, and the spool systems are vertically arranged such that the spools' tubular channels are coaxial;
  • FIG. 9 is a cross-sectional view of a portion of the triple stackable spool system of FIG. 2;
  • FIG. 10 is a perspective view the spool sidewall of FIG. 9, showing the recess to which the spool top is secured; and
  • FIG. 11 is a flow chart depicting how this invention is preferably utilized.
  • It is to be noted that the drawings presented are intended solely for the purpose of illustration and that they are, therefore, neither desired nor intended to limit the disclosure to any or all of the exact details of construction shown, except insofar as they may be deemed essential to the claimed invention.
  • DETAILED DESCRIPTION
  • In describing the exemplary embodiments of the present disclosure, as illustrated in FIGS. 1-11, specific terminology is employed for the sake of clarity. The present disclosure, however, is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner to accomplish similar functions. Embodiments of the claims may, however, be embodied in many different forms and should not be construed to be limited to the embodiments set forth herein. The examples set forth herein are non-limiting examples, and are merely examples among other possible examples.
  • Referring now to FIG. 1, by way of example, and not limitation, there is illustrated an example embodiment stackable spool system 100, wherein stackable spool system 100 comprises spool 105, sidewall 110, top 120, center cylinder 130, and tubular channel 140. Within stackable spool system 100, wire W is circularly wrapped around center cylinder 130, wherein wire W is preferably proximate to top 120. In use, wire W is dispensed from spool 100.
  • Turning now to FIGS. 2-4 and 9-10, illustrated therein is triple stackable spool system 200, wherein triple stackable spool system 200 comprises three horizontally adjacent spools 205 substantially equivalent in form and function to that of spool 100 illustrated in FIG. 1. Triple stackable spool system 200 further comprises securing mechanism 206, spool sidewall 210, container sidewall 220, container bottom 230, spool top 240, container top 250, center cylinder 260, and tubular channel 270. Spool sidewall 210 comprises first spool sidewall 212, second spool sidewall 214, and third spool sidewall 216, and further comprises recess 217, wherein recess comprises holding position 218 (best shown in FIG. 10). Container bottom 230 comprises hole 235, and spool top 240 comprises interior periphery 242, locking extension 244, and outer periphery 246.
  • Spool top 240 is preferably configured such that interior periphery 242 is more elevated from container bottom 230 than outer periphery 246 (best shown in FIG. 9). Tubular channel 270 is disposed within center cylinder 260, and wire W is circularly wrapped around center cylinder 260. Interior periphery 242 of spool top 240 preferably does not extend above center cylinder 260, thus permitting wire W to be easily removed from spools 205.
  • Turning now to FIGS. 3 and 4, container top 250 is generally coplanar with spool top 240. Holes 235 of container bottom 230 are aligned with tubular channels 270 of spools 205. Turning more particularly to FIG. 4, illustrated therein is triple stackable spool system 200 wherein spool tops 240 are not secured to triple stackable spool system 200. First spool sidewall 212 is secured to container sidewall 220 by such mechanism as being glued together, being clamped together, or being molded together during manufacture, such as shown in FIG. 4. Second spool sidewall 214 and third spool sidewall 216 are similarly secured to container sidewall 220. Finally, first spool sidewall 212 and second spool sidewall 214, and second spool sidewall 214 and third spool sidewall 216, are also similarly secured to each other.
  • Turning now to FIGS. 9 and 10, illustrated therein is an exploded view of how spool top 240 is secured to spool sidewall 210. Spool top 240 comprises locking extension 244, wherein locking extension 244 protrudes from below outer periphery 246 of spool top 240 (best shown in FIG. 9). Sidewall 210 comprises recess 217, wherein recess 217 comprises holding position 218, and wherein recess 217 is recessed within sidewall 210. In use, locking extension 244 of spool top 240 is slid into recess 217 of spool sidewall 210. Subsequently, spool top 240 is rotated, thereby rotating locking extension 244 into holding position 218. When locking extension 244 is disposed within holding position 218, if wire W is removed from spool 205, even if wire W rubs against spool top 240, thereby possibly exerting upward force UP, spool top 240 resists upward force UP and remains in place.
  • It will be recognized by those skilled in the art that spool 205 may comprise any securing mechanism 206 for securing spool top 240 to spool sidewall 210, such as, for exemplary purposes only, a latch, glue, a threaded system that permits spool top 240 to be affixed onto spool sidewall 210, a weight placed on spool top 240, a locking extension such as is illustrated in FIGS. 9-10, or any functionally equivalent securing mechanism.
  • Turning now to FIGS. 5-7, illustrated therein is septuple stackable spool system 300, wherein septuple stackable spool system 300 comprises spools 305, spool sidewalls 310, container sidewalls 320, spool tops 340, container top 350, center cylinders 360, tubular channels 370, column 380, supports 308, and container bottom 330, wherein supports 308 comprise support sidewalls 315, support channels 375, and stopper 378, and wherein container bottom 330 comprises spool holes 332 and support holes 334.
  • Spool sidewalls 310 are secured to container sidewall 320 and support sidewalls 315 by such mechanism as being glued together, being clamped together, or being molded together during manufacture, as shown in FIGS. 5-7. Tubular channels 370 of spools 305 (best shown in FIG. 5) are aligned with spool holes 332 of container bottom 330 (best shown in FIG. 6). Further, support channels 375 of supports 308 (best shown in FIG. 5) are aligned with support holes 334 of container bottom 330.
  • In use, multiple septuple stackable spool systems 300 may be stacked vertically with respect to each other (not shown), wherein columns 380 are used to maintain vertical alignment between septuple stackable spool systems 300, and wherein each column 380 is preferably disposed in support channels 375 of two distinct septuple stackable spool systems 300. Stoppers 378 prevents columns 380 from passing through supports 308 unimpeded (best shown in FIG. 5), while at the same time allowing two columns 380 to be placed in any single support 308: one column 380 being disposed below stopper 380 (best shown in FIG. 5), and one column 380 being disposed above stopper 380 (not shown).
  • Turning now to FIG. 8, illustrated therein is nonuple stackable spool systems 399, wherein nonuple stackable spool systems 399 is substantially equivalent in form and function to that of three of the embodiments detailed and illustrated in FIGS. 2-4. Nonuple stackable spool system 399 comprises spools 400 and tubular channels 470, wherein spools 400 are substantially equivalent in form and function to that of the embodiment detailed and illustrated in FIG. 1 and FIGS. 2-4. Spools 400 comprise first spool 401, second spool 402, third spool 403, fourth spool 404, fifth spool 405, sixth spool 406, seventh spool 407, eighth spool 408, and ninth spool 409, wherein first spool 401 comprises first tubular channel 471, second spool 402 comprises second tubular channel 472, third spool 403 comprises third tubular channel 473, fourth spool 404 comprises fourth tubular channel 474, fifth spool 405 comprises fifth tubular channel 475, sixth spool 406 comprises sixth tubular channel 476, seventh spool 407 comprises seventh tubular channel 477, eighth spool 408 comprises eighth tubular channel 478, and ninth spool 409 comprises ninth tubular channel 479.
  • Second wire W2 is generally disposed within second spool 402. In use, second wire W2 passes through first tubular channel 471. Similarly, third wire W3 is generally disposed within third spool 403. In use, third wire W3 passes through second tubular channel 472 and first tubular channel 471. Fifth wire W5 is generally disposed within fifth spool 405. In use, fifth wire W5 passes through fourth tubular channel 474. Similarly, sixth wire W6 is generally disposed within sixth spool 406. In use, sixth wire W6 passes through fifth tubular channel 475 and fourth tubular channel 474. Eighth wire W8 is generally disposed within eighth spool 408. In use, eighth wire W8 passes through seventh tubular channel 477. Similarly, ninth wire W9 is generally disposed within ninth spool 409. In use, ninth wire W9 passes through eighth tubular channel 478 and seventh tubular channel 477.
  • It will be recognized by those skilled in the art that alternatively, two single spools 105, such as those shown and described in FIG. 1, may be arranged vertically, such as is shown and described in FIG. 8, such that wire W from first spool 105 passes through tubular channel 140 of second spool 105 (not shown).
  • Turning now to FIG. 11, method of using stackable spool systems 500 comprises placing wire(s) W in spools 105, 205, 305, 400 via step 510. If there are multiple spools 105, 205, 305, 400, proceed from step 520 to step 530, otherwise proceed to step 550. At step 530, if spools 105, 205, 305, 400 are arranged vertically, proceed to step 540, otherwise proceed to step 550. Via step 540, thread wire(s) W through tubular channel(s) 140, 270, 370, 470, and proceed to step 550. Via step 550, remove wire(s) W from spools 105, 205, 305, 400.
  • Turning back to FIG. 1, in use, spool top 140 is preferably removed from stackable spool system 100, and subsequently wire W is placed in stackable spool system 100, wherein wire W is circularly wrapped around center cylinder 130. Spool top 140 is then preferably secured to stackable spool system 100 by a mechanism such as securing mechanism 206 (best shown in FIG. 2 and FIGS. 9-10). Subsequently, wire end WE is removed from stackable spool system 100 between interior periphery 242 of spool top 240 and center cylinder 130.
  • It will be recognized by those skilled in the art that wire W may comprise similarly structured item, such as, for exemplary purposes only, and without limitation, a string, a cord, multi-conductor wire, or a thread.
  • It is contemplated herein that other configurations of the described embodiments as will be recognized by others skilled in the art. For exemplary purposes only, and without limitation, such configurations are a container with four spools arranged in a rectangular formation, a container with five spools arranged in a pentagonal hexagonal formation, two or more containers arranged vertically with respect to each other.
  • The foregoing description and drawings comprise illustrative embodiments of the present invention. Having thus described exemplary embodiments of the present invention, it should be noted by those skilled in the art that the within disclosures are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present invention. Merely listing or numbering the steps of a method in a certain order does not constitute any limitation on the order of the steps of that method. Many modifications and other embodiments of the invention will come to mind to one skilled in the art to which this invention pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Although specific terms may be employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Accordingly, the present invention is not limited to the specific embodiments illustrated herein, but is limited only by the following claims.

Claims (20)

What is claimed is:
1. A spool system, comprising:
a spool having one or more sidewalls and a bottom;
a center cylinder disposed within said spool, wherein said center cylinder comprises a tubular channel, and wherein both said sidewalls and said center cylinder are fixedly secured to said bottom, and wherein said tubular channel is disposed within said center cylinder.
2. The spool system of claim 1, wherein said spool further comprises a wire, and wherein said wire is circularly wrapped around said center cylinder.
3. The spool system of claim 2, wherein said spool further comprises a top, and wherein said wire exits said container between said top and said center cylinder.
4. The spool system of claim 1, wherein said spool is a first spool, and wherein said sidewalls are first sidewalls, and wherein said bottom is said second bottom, and wherein said center cylinder is a first center cylinder, and wherein said tubular channel is a first tubular channel, said spool system further comprising:
a second spool, wherein said second spool comprises second sidewalls and a second bottom; and
a second center cylinder disposed within said second spool, wherein said second center cylinder comprises a second tubular channel, and wherein both said second sidewalls and said second center cylinder are fixedly secured to said second bottom, and wherein said second tubular channel is disposed within said second center cylinder.
5. The spool system of claim 4, wherein said second spool is disposed generally coaxially with said first spool, and wherein said first spool further comprises a first top and a first wire, and wherein said second spool further comprises a second top and a second wire, and wherein said first wire exits said first spool between said first top and said first center cylinder, and wherein said second wire exits said second spool between said second top and said second center cylinder, and wherein said second wire passes through said first tubular channel, thereby adjoining said first wire.
6. The spool system of claim 5, wherein said first top and said second top each comprise a securing mechanism, and wherein said first spool and said second spool each comprise a sidewall, and wherein said securing mechanisms fixedly secure said tops to said sidewalls.
7. The spool system of claim 4, wherein said spool system further comprises:
a third spool, wherein said third spool comprises third sidewalls, a third bottom, a third center cylinder and a third tubular channel, and wherein both said third sidewalls and said third center cylinder are fixedly secured to said third bottom, and wherein said third tubular channel is disposed within said third center cylinder; and
a container, wherein said first spool, said second spool, and said third spool are all disposed within said container.
8. The spool system of claim 7, wherein said first spool further comprises a first top and a first wire, and wherein said first wire exits said first spool between said first top and said first center cylinder, and wherein said second spool further comprises a second top and a second wire, and wherein said second wire exits said second spool between said second top and said second center cylinder, thereby adjoining said first wire, and wherein said third spool further comprises a third top and a third wire, and wherein said third wire exits said third spool between said third top and said third center cylinder, thereby adjoining said first wire and said second wire.
9. The spool system of claim 7, wherein said first spool further comprises a first top and a first wire, and wherein said first wire exits said first spool between said first top and said first center cylinder, and wherein said second spool further comprises a second top and a second wire, and wherein said second wire exits said second spool between said second top and said second center cylinder, and wherein said third spool further comprises a third top and a third wire, and wherein said third wire exits said third spool between said third top and said third center cylinder, said spool system further comprising:
a second container, wherein said second container comprises a fourth spool, a fifth spool, and a sixth spool, and wherein:
said fourth spool comprises a fourth top, fourth sidewalls, a fourth bottom, a fourth center cylinder, a fourth tubular channel, and a fourth wire, and wherein both said fourth sidewalls and said fourth center cylinder are fixedly secured to said fourth bottom, and wherein said fourth wire exits said fourth spool between said fourth top and said fourth center cylinder, and wherein said fourth wire passes through said first tubular channel, thereby adjoining said first wire,
and wherein said fifth spool comprises a fifth top, fifth sidewalls, a fifth bottom, a fifth center cylinder, a fifth tubular channel, and a fifth wire, and wherein both said fifth sidewalls and said fifth center cylinder are fixedly secured to said fifth bottom, and wherein said fifth wire exits said fifth spool between said fifth top and said fifth center cylinder, and wherein said fifth wire passes through said second tubular channel, thereby adjoining said second wire,
and wherein said sixth spool comprises a sixth top, sixth sidewalls, a sixth bottom, a sixth center cylinder, a sixth tubular channel, and a sixth wire, and wherein both said sixth sidewalls and said sixth center cylinder are fixedly secured to said sixth bottom, and wherein said sixth wire exits said sixth spool between said sixth top and said sixth center cylinder, and wherein said sixth wire passes through said third tubular channel, thereby adjoining said third wire.
10. The spool system of claim 9, said spool system further comprising:
a third container, wherein said third container comprises a seventh spool, an eighth spool, and a ninth spool, and wherein:
said seventh spool comprises a seventh top, seventh sidewalls, a seventh bottom, a seventh center cylinder, and a seventh wire, and wherein said seventh sidewalls and said seventh center cylinder are fixedly secured to said seventh bottom, and wherein said seventh wire exits said seventh spool between said seventh top and said seventh center cylinder, and wherein said seventh wire passes through said fourth tubular channel and said first tubular channel, thereby adjoining said fourth wire and said first wire,
and wherein said eighth spool comprises an eighth top, eighth sidewalls, a eighth bottom, a eighth center cylinder, and a eighth wire, and wherein said eighth sidewalls and said eighth center cylinder are fixedly secured to said eighth bottom, and wherein said eighth wire exits said eighth spool between said eighth top and said eighth center cylinder, and wherein said eighth wire passes through said fifth tubular channel and said second tubular channel, thereby adjoining said fifth wire and said second wire,
and wherein said ninth spool comprises a ninth top, ninth sidewalls, a ninth bottom, a ninth center cylinder, and a ninth wire, and wherein said ninth sidewalls and said ninth center cylinder are fixedly secured to said ninth bottom, and wherein said ninth wire exits said ninth spool between said ninth top and said ninth center cylinder, and wherein said ninth wire passes through said sixth tubular channel and said third tubular channel, thereby adjoining said sixth wire and said third wire.
11. The spool system of claim 10, wherein each of said sidewalls comprise a recess, and wherein each of said first top, said third top, said fourth top, said fifth top, said sixth top, said seventh top, said eighth top, and said ninth top comprise a locking extension, and wherein said recesses are dimensioned to receive said locking extensions.
12. The spool system of claim 1, wherein said spool is a first spool, and wherein said sidewalls are first sidewalls, and wherein said bottom is said second bottom, and wherein said center cylinder is a first center cylinder, and wherein said tubular channel is a first tubular channel, said spool system further comprising:
a second spool;
a third spool;
a fourth spool;
a fifth spool;
a sixth spool;
a seventh spool, wherein each of said second spool, said third spool, said fourth spool, said fifth spool, said sixth spool, and said seventh spool comprise a top, sidewalls, a bottom, a center cylinder, a tubular channel, and wherein each said bottom is fixedly secured to said sidewalls and said center cylinder;
a plurality of supports; and
a container, wherein said plurality of supports and said first spool, said second spool, said third spool, said fourth spool, said fifth spool, said sixth spool, and said seventh spool are disposed within said container.
13. The spool system of claim 12, wherein said plurality of supports each comprise a support channel, wherein said container comprises a bottom, and wherein bottom comprises spool holes and support holes, and wherein said each of said spool holes are aligned with one of said first spool, said second spool, said third spool, said fourth spool, said fifth spool, said sixth spool, or said seventh spool, and wherein each of said support holes are aligned with one of said support channels.
14. The spool system of claim 13, wherein said container comprises a container sidewall, and wherein said first spool is disposed proximately in said center of said container, and wherein said second spool, said third spool, said fourth spool, said fifth spool, said sixth spool, and said seventh spool are disposed around said first spool, and wherein each of said plurality of supports is disposed adjacent to container sidewall and at least two of said second spool, said third spool, said fourth spool, said fifth spool, said sixth spool, and said seventh spool.
15. A method of stacking spools of wire, said method comprising the steps of:
a. placing a first wire in a spool system, wherein said spool system comprises a first spool, and wherein said first spool comprises a first top, first sidewalls, a first bottom, a first center cylinder and a first tubular channel, and wherein both said first sidewalls and said first center cylinder are fixedly secured to said first bottom, and wherein said first tubular channel is disposed within said first center cylinder; and
b. removing said first wire from said first spool between said first top and said first center cylinder.
16. The method of claim 15, wherein said spool system further comprises a second spool, and wherein said second spool comprises a second top, second sidewalls, a second bottom, a second center cylinder and a second tubular channel, and wherein both said second sidewalls and said second center cylinder are fixedly secured to said second bottom, and wherein said second tubular channel is disposed within said second center cylinder, said method further comprising the steps of:
a. placing a second wire in said second spool; and
b. removing said second wire from said second spool between said second top and said second center cylinder.
17. The method of claim 16, said method further comprising the steps of:
a. passing said second wire through said first tubular channel; and
b. adjoining said first wire and said second wire.
18. The method of claim 17, wherein said spool system further comprises a third spool, and wherein said third spool comprises a third top, third sidewalls, a third bottom, a third center cylinder and a third tubular channel, and wherein both said third sidewalls and said third center cylinder are fixedly secured to said third bottom, said method further comprising the steps of:
a. placing a third wire in said third spool; and
b. removing said third wire from said third spool between said third top and said third center cylinder.
19. The method of claim 18, said method further comprising the steps of:
a. passing said third wire through said second tubular channel;
b. passing said third wire through said first tubular channel;
c. adjoining said third wire with said first wire and said second wire.
20. A spool system comprising:
a first container, wherein said first container comprises seven spools, and wherein each of said seven spools of said first container comprises each of sidewalls, a bottom, a center cylinder, a tubular channel, and a wire, and wherein both said spool's said sidewalls and said spool's said center cylinders are fixedly secured to said spool's said bottom; and
a second container, wherein said second container comprises seven spools, and wherein each of said seven spools of said second container comprises each of sidewalls, a bottom, a center cylinder, a tubular channel, and a wire, and wherein each of said wires within said second container passes through one of said tubular channels of said first container.
US13/584,687 2012-08-13 2012-08-13 Stackable spooling system and method of use thereof Abandoned US20140042264A1 (en)

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