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US20130318904A1 - Conventional fire-rated one-sided construction - Google Patents

Conventional fire-rated one-sided construction Download PDF

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Publication number
US20130318904A1
US20130318904A1 US13/487,314 US201213487314A US2013318904A1 US 20130318904 A1 US20130318904 A1 US 20130318904A1 US 201213487314 A US201213487314 A US 201213487314A US 2013318904 A1 US2013318904 A1 US 2013318904A1
Authority
US
United States
Prior art keywords
layer
wallboard
studs
shafts
screws
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/487,314
Other languages
English (en)
Inventor
Gary F. Miller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
United States Gypsum Co
Original Assignee
United States Gypsum Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by United States Gypsum Co filed Critical United States Gypsum Co
Priority to US13/487,314 priority Critical patent/US20130318904A1/en
Assigned to UNITED STATES GYPSUM COMPANY reassignment UNITED STATES GYPSUM COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MILLER, GARY F.
Priority to ARP130101670A priority patent/AR091048A1/es
Priority to TW102117277A priority patent/TW201400675A/zh
Priority to PCT/US2013/042339 priority patent/WO2013184369A2/en
Priority to MX2014014304A priority patent/MX364358B/es
Priority to CA2874327A priority patent/CA2874327C/en
Publication of US20130318904A1 publication Critical patent/US20130318904A1/en
Abandoned legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7409—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
    • E04B2/7411—Details for fire protection
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7453—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling
    • E04B2/7457—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling with wallboards attached to the outer faces of the posts, parallel to the partition
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2002/7461—Details of connection of sheet panels to frame or posts
    • E04B2002/7477—Details of connections using screws or nails

Definitions

  • the invention relates to building structures and, in particular, to a fire resistant membrane.
  • the invention provides an effective fire rated membrane construction for walls, ceilings, mechanical shafts, chases, and like structures that can be assembled from one side of the membrane.
  • the construction uses a novel combination of conventional sheet metal framing elements, fire rated wallboard or drywall sheets, and assembly techniques.
  • a layer of the fire rated drywall sheets is secured to light gauge steel “C” studs or like framing elements.
  • a second fire rated drywall layer and optional successive layers is/are separated from the preceding layers by resilient channels or like elements.
  • the channels are oriented at right angles to the studs. The channels allow the successive drywall sheets to be secured with screws that do not penetrate the assembly and, therefore, do not directly transfer heat from one side of the membrane to the other.
  • the air space between layers advantageously retards heat transfer from one layer to another thereby adding to the fire rating capacity of the membrane.
  • the channels additionally, serve the important function of laterally stabilizing the studs against excessive buckling when they are subject to thermal expansion and their ends are constrained. This stabilizing function can avoid the prior practice of leaving the stud ends spaced from one another or from a receiving track to accommodate thermal expansion and thereby avoid buckling but, unfortunately, limiting the height of the membrane.
  • the inventive construction is scalable in the sense that additional protection can be obtained by adding layers of fire rated wallboard with or without intervening channels.
  • wallboard and drywall are used interchangeably in the present disclosure.
  • FIG. 1 is a fragmentary perspective view of a one-sided fire rated wall membrane constructed in accordance with the invention
  • FIG. 2 is a fragmentary plan view of the wall of FIG. 1 ;
  • FIG. 3 is a fragmentary side elevational view of the wall of FIG. 1 ;
  • FIG. 4 is a fragmentary perspective view of a resilient channel used in the construction of the wall of FIG. 1 ;
  • FIGS. 5A , 5 B, and 5 C represent optional alternative bracing arrangements for a wall embodying the invention.
  • a membrane or wall such as shown at 10 in the FIGS. is a “one sided construction” meaning that it is assembled by a person or persons standing or otherwise situated on only one side of the membrane. Such one sided construction can be necessitated by certain building areas and/or conditions that limit access to one side of the membrane. Examples of these situations are high rise elevator shafts, utility shafts, chases and reconstruction where the rating of an existing wall is unknown.
  • the membrane or wall 10 includes sheet steel “C” studs typically made of light gauge stock and fire rated gypsum wallboard sheets 12 .
  • the studs 11 are conventional commercially available items as are the fire rated drywall sheets 12 .
  • the drywall sheets are of a thickness of 5 ⁇ 8 in. and are available in a 4 ft.
  • the studs 11 can be any commercially available unit typically ranging from 15 ⁇ 8 in. to 6 in. in width and ranging in length, for example, between 8 ft. and 16 ft. Dimensions used herein can be substituted with industry metric equivalents.
  • the term membrane, as used herein, comprehends a wall, ceiling or other like structure. Where the membrane serves as a ceiling such as in a corridor or stairwell, the studs 11 can serve as joists.
  • the studs 11 can be used in vertical and horizontal orientations to frame a fire resistant chase or other structure.
  • the membrane 10 is ordinarily assembled by locating the studs 11 , in conventional upper and lower U-shaped tracks (not shown) if it is to be a wall, in parallel relation on 2 ft. centers, for example.
  • FIGS. 5A , 5 B, and 5 C illustrate optional conventional ways of bracing the studs 11 using a bridging member between adjacent studs 11 .
  • FIGS. 5A and 5B illustrate an elongated channel 16 fixed with screws 17 to successive studs.
  • FIG. 5A utilizes small clip angles 18 attached to aligned holes 19 in the webs of the studs 11 .
  • a channel 16 is screw-attached to a flange of each stud 11 .
  • a flat strap 22 is screw-attached to the stud flanges.
  • a short section of track 23 known in the industry, shown in FIGS. 5B , 5 C, is boxed in and screw-attached to a pair of adjacent studs 11 .
  • a similar track section 23 can be used at the ends of a wall and on, for example, 8 ft. centers. It will be appreciated that screw fasteners 17 used with the channels 16 or strap 22 and the track 23 can be driven by a person on a side of the studs 11 away from the channel or strap.
  • the studs 11 are covered with a first layer 24 of the fire rated drywall.
  • the layer 24 is attached to the studs 11 with conventional self-drilling drywall screws driven through the wallboard into the sides or flanges of the studs.
  • elongated sheet metal channels 26 preferably of a type called a resilient channel and illustrated in FIG. 4 , are installed over the first layer 24 .
  • the channels 26 are oriented horizontally so that they are perpendicular or cross wise relative to the stud 11 .
  • the channels 26 are typically installed on 2 ft. centers. As illustrated in FIG. 4 , a channel 26 has a web 27 and opposed divergent sides 28 , 29 .
  • One of the sides 28 is relatively wide and, preferably, has oblong apertures 31 spaced along its full length.
  • the longitudinal edge of the apertured side 28 distal from the web 27 has an associated flange 32 oriented in a plane parallel to the web 27 .
  • the shorter channel side 29 is spaced from the plane of the flange.
  • the channels 26 are fastened to the studs 11 by drywall screws 33 driven through the flanges 32 and wallboard 11 into the sides of the studs.
  • a second layer 34 of wallboard 12 is installed over the resilient channels. Drywall screws 36 fastening the wallboard 12 to the channels 26 are driven into the web 27 of the channel preferably at locations remote from the studs 11 . The length of the screws 36 is adequate to penetrate and hold onto the channel web 27 but insufficient to fully penetrate the first wallboard layer 24 .
  • the described membrane construction 10 affords many benefits towards a high fire rating and greater utility over prior art arrangements. Since none of the screws retaining the layers 24 and 34 penetrate the full thickness of the membrane 10 , there is no direct heat conducting path from one side of the membrane to the other and which would create a hot spot to initiate a fire in a combustible.
  • the channels 26 being fixed in cross relation to the studs 11 , serve to brace the studs against buckling forces. This function allows the ends of the studs to be assembled tight against the ends of other studs or tight within runner tracks (top and bottom) without gaps for thermal expansion and thereby increase the limiting height.
  • the air space, designated 39 , between the wallboards 12 of the layers 24 and 34 serves as an insulator to reduce heat transfer from one board to the other.
  • the perforations 31 in the channel side 28 allow air circulation over and through the channels 26 and reduce direct heat transfer through the channel side 28 from one wallboard to the other.
  • the illustrated membrane 10 can be supplemented in its fire rating.
  • another series of channels 26 can be mounted on the second layer 34 in the same manner as the illustrated channel 26 and a third fire rated wallboard can be fixed to this second series of channels 26 .
  • the length of the screws be selected so as to not penetrate the full thickness of the membrane.
  • a third layer of fire rated wallboard can be simply applied directly against the second layer 34 . In these and other construction variants, it is important that none of the screws extend through the exposed surfaces of wallboard on both sides of the membrane.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Laminated Bodies (AREA)
US13/487,314 2012-06-04 2012-06-04 Conventional fire-rated one-sided construction Abandoned US20130318904A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
US13/487,314 US20130318904A1 (en) 2012-06-04 2012-06-04 Conventional fire-rated one-sided construction
ARP130101670A AR091048A1 (es) 2012-06-04 2013-05-14 Una membrana resistente al fuego y su metodo de fabricacion
TW102117277A TW201400675A (zh) 2012-06-04 2013-05-15 傳統之單面防火構造
PCT/US2013/042339 WO2013184369A2 (en) 2012-06-04 2013-05-23 Conventional fire-rated one-sided construction
MX2014014304A MX364358B (es) 2012-06-04 2013-05-23 Construccion convencional de un lado, resistente al fuego.
CA2874327A CA2874327C (en) 2012-06-04 2013-05-23 Conventional fire-rated one-sided construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US13/487,314 US20130318904A1 (en) 2012-06-04 2012-06-04 Conventional fire-rated one-sided construction

Publications (1)

Publication Number Publication Date
US20130318904A1 true US20130318904A1 (en) 2013-12-05

Family

ID=48576591

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/487,314 Abandoned US20130318904A1 (en) 2012-06-04 2012-06-04 Conventional fire-rated one-sided construction

Country Status (6)

Country Link
US (1) US20130318904A1 (es)
AR (1) AR091048A1 (es)
CA (1) CA2874327C (es)
MX (1) MX364358B (es)
TW (1) TW201400675A (es)
WO (1) WO2013184369A2 (es)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160069067A1 (en) * 2014-09-09 2016-03-10 Romeo Ilarian Ciuperca Insulated reinforced foam sheathing, reinforced elastomeric vapor permeable air barrier foam panel and method of making and using same
US20160130820A1 (en) * 2014-11-10 2016-05-12 Bernard Ted CULLEN Insulating Wall Assembly with Framing Member Supports Partially Embedded within Rigid Insulation Panels
FR3044689A1 (fr) * 2015-12-08 2017-06-09 Patrick Augier Module feu amovible de protection thermique horizontal ou vertical, analyse et formation avec recuperation de calories et kit de transformation pour l'analyse des fumees et gaz chauds
WO2019055501A1 (en) * 2017-09-14 2019-03-21 United States Gypsum Company RESILIENT WALL PANEL MOUNTING CHANNEL HAVING STANDARD FIXING ELEMENTS
CN111456294A (zh) * 2020-04-10 2020-07-28 黄松檀 一种便于铺装具有保温结构建筑装饰幕墙
CN112282124A (zh) * 2019-07-24 2021-01-29 天津达因建材有限公司 隔断墙
US20210396003A1 (en) * 2018-10-01 2021-12-23 Yoshino Gypsum Co., Ltd. Partition wall
US20220372758A1 (en) * 2021-05-24 2022-11-24 Super Stud Building Products, Inc. Isolated Resilient Channel

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109779096A (zh) * 2018-11-23 2019-05-21 云南建丰建筑工程有限公司 一种轻质复合内墙板系统及其装配方法

Citations (19)

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US4161087A (en) * 1978-05-11 1979-07-17 Levesque Clarence N Panels for use in constructing building wall and building walls including such panels
US5724784A (en) * 1992-03-27 1998-03-10 National Gypsum Company Shaft wall and horizontal metal stud therefor
US6427408B1 (en) * 1998-12-23 2002-08-06 Commercial And Architectural Products, Inc. Panel attachment system
US6460311B1 (en) * 1999-04-02 2002-10-08 Nichiha Corp. Fixture for boarding, and horizontal boarding method using the fixture
US6562444B1 (en) * 1999-10-08 2003-05-13 James Hardie Research Pty Limited Fiber-cement/gypsum laminate composite building material
US6694694B2 (en) * 2001-09-26 2004-02-24 Bradley J. Zeeff Exterior panel
US6708460B1 (en) * 1999-05-03 2004-03-23 Dietrich Industries, Inc. Stud wall system and method using a combined bridging and spacing device
US20040128930A1 (en) * 2002-12-20 2004-07-08 Sekisui Chemical Co., Ltd. Heat insulating wall structure
US20050055935A1 (en) * 2003-08-19 2005-03-17 Layfield Derek J. Interior wall and partition construction
US20070261348A1 (en) * 2006-04-24 2007-11-15 Surowiecki Matt F Sheet metal mounting member for wallboard panel
US7331149B2 (en) * 2001-10-19 2008-02-19 Kathy M. Tollenaar Drywall backing apparatus and method of installing same
US20090313935A1 (en) * 2008-06-24 2009-12-24 Environmental Interiors, Inc. High Impact, Moisture Resistant Wall Panel System
US20100251652A1 (en) * 2009-04-07 2010-10-07 Golden Matthew V Vibration Isolation Mounting Clip
US20100263313A1 (en) * 2007-06-15 2010-10-21 Tristanagh Pty Ltd Building construction system
US7934349B1 (en) * 2008-11-19 2011-05-03 Romig Frederick W Fire resistant wall
US8347577B2 (en) * 2011-05-31 2013-01-08 Charbel Tannious Aboukhalil Recessed reveal wall panel system
US8359811B2 (en) * 2008-04-02 2013-01-29 Mueller Martin Mounting means for mounting natural stone, and method of mounting natural stone
US8429866B2 (en) * 2010-12-06 2013-04-30 Douglas James Knight Modular system for cladding exterior walls of a structure and insulating the structure walls
US8584417B1 (en) * 2012-06-06 2013-11-19 Marlite, Inc. Wall panel system

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Publication number Priority date Publication date Assignee Title
US4750307A (en) * 1986-07-01 1988-06-14 United States Gypsum Company Wall construction and resilient runner therefor
NL1005145C2 (nl) * 1997-01-31 1998-08-03 Hermanus Petrus Maria De Boer Montageplaat voor een tussenwandsysteem.
US7823357B2 (en) * 2003-05-09 2010-11-02 Fire Facilities, Inc. Live fire burn room and insulating system for a live fire burn room
US20110146180A1 (en) * 2009-12-18 2011-06-23 Klein James A Acoustical and firestop rated track for wall assemblies having resilient channel members

Patent Citations (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4161087A (en) * 1978-05-11 1979-07-17 Levesque Clarence N Panels for use in constructing building wall and building walls including such panels
US5724784A (en) * 1992-03-27 1998-03-10 National Gypsum Company Shaft wall and horizontal metal stud therefor
US6427408B1 (en) * 1998-12-23 2002-08-06 Commercial And Architectural Products, Inc. Panel attachment system
US6460311B1 (en) * 1999-04-02 2002-10-08 Nichiha Corp. Fixture for boarding, and horizontal boarding method using the fixture
US6708460B1 (en) * 1999-05-03 2004-03-23 Dietrich Industries, Inc. Stud wall system and method using a combined bridging and spacing device
US6562444B1 (en) * 1999-10-08 2003-05-13 James Hardie Research Pty Limited Fiber-cement/gypsum laminate composite building material
US6694694B2 (en) * 2001-09-26 2004-02-24 Bradley J. Zeeff Exterior panel
US7331149B2 (en) * 2001-10-19 2008-02-19 Kathy M. Tollenaar Drywall backing apparatus and method of installing same
US20040128930A1 (en) * 2002-12-20 2004-07-08 Sekisui Chemical Co., Ltd. Heat insulating wall structure
US20050055935A1 (en) * 2003-08-19 2005-03-17 Layfield Derek J. Interior wall and partition construction
US7127858B2 (en) * 2003-08-19 2006-10-31 Strawmen, L.P. Interior wall and partition construction
US20070261348A1 (en) * 2006-04-24 2007-11-15 Surowiecki Matt F Sheet metal mounting member for wallboard panel
US20100263313A1 (en) * 2007-06-15 2010-10-21 Tristanagh Pty Ltd Building construction system
US8359811B2 (en) * 2008-04-02 2013-01-29 Mueller Martin Mounting means for mounting natural stone, and method of mounting natural stone
US20090313935A1 (en) * 2008-06-24 2009-12-24 Environmental Interiors, Inc. High Impact, Moisture Resistant Wall Panel System
US7805899B2 (en) * 2008-06-24 2010-10-05 Environmental Interiors, Inc. High impact, moisture resistant wall panel system
US7934349B1 (en) * 2008-11-19 2011-05-03 Romig Frederick W Fire resistant wall
US20100251652A1 (en) * 2009-04-07 2010-10-07 Golden Matthew V Vibration Isolation Mounting Clip
US8429866B2 (en) * 2010-12-06 2013-04-30 Douglas James Knight Modular system for cladding exterior walls of a structure and insulating the structure walls
US8347577B2 (en) * 2011-05-31 2013-01-08 Charbel Tannious Aboukhalil Recessed reveal wall panel system
US8584417B1 (en) * 2012-06-06 2013-11-19 Marlite, Inc. Wall panel system

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160069067A1 (en) * 2014-09-09 2016-03-10 Romeo Ilarian Ciuperca Insulated reinforced foam sheathing, reinforced elastomeric vapor permeable air barrier foam panel and method of making and using same
US9574341B2 (en) * 2014-09-09 2017-02-21 Romeo Ilarian Ciuperca Insulated reinforced foam sheathing, reinforced elastomeric vapor permeable air barrier foam panel and method of making and using same
US20160130820A1 (en) * 2014-11-10 2016-05-12 Bernard Ted CULLEN Insulating Wall Assembly with Framing Member Supports Partially Embedded within Rigid Insulation Panels
US9689162B2 (en) * 2014-11-10 2017-06-27 Quik-Therm Insulation Solutions Inc. Insulating wall assembly with framing member supports partially embedded within rigid insulation panels
FR3044689A1 (fr) * 2015-12-08 2017-06-09 Patrick Augier Module feu amovible de protection thermique horizontal ou vertical, analyse et formation avec recuperation de calories et kit de transformation pour l'analyse des fumees et gaz chauds
WO2019055501A1 (en) * 2017-09-14 2019-03-21 United States Gypsum Company RESILIENT WALL PANEL MOUNTING CHANNEL HAVING STANDARD FIXING ELEMENTS
US10260241B2 (en) 2017-09-14 2019-04-16 United States Gypsum Company Resilient wallboard mounting channel accommodating standard fasteners
US20210396003A1 (en) * 2018-10-01 2021-12-23 Yoshino Gypsum Co., Ltd. Partition wall
US11598089B2 (en) * 2018-10-01 2023-03-07 Yoshino Gypsum Co., Ltd. Partition wall
CN112282124A (zh) * 2019-07-24 2021-01-29 天津达因建材有限公司 隔断墙
CN111456294A (zh) * 2020-04-10 2020-07-28 黄松檀 一种便于铺装具有保温结构建筑装饰幕墙
US20220372758A1 (en) * 2021-05-24 2022-11-24 Super Stud Building Products, Inc. Isolated Resilient Channel

Also Published As

Publication number Publication date
CA2874327A1 (en) 2013-12-12
WO2013184369A2 (en) 2013-12-12
MX2014014304A (es) 2015-02-12
CA2874327C (en) 2021-02-16
AR091048A1 (es) 2014-12-30
MX364358B (es) 2019-04-23
WO2013184369A3 (en) 2014-02-06
TW201400675A (zh) 2014-01-01

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Legal Events

Date Code Title Description
AS Assignment

Owner name: UNITED STATES GYPSUM COMPANY, ILLINOIS

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MILLER, GARY F.;REEL/FRAME:028308/0894

Effective date: 20120601

STCB Information on status: application discontinuation

Free format text: ABANDONED -- AFTER EXAMINER'S ANSWER OR BOARD OF APPEALS DECISION