US20130263405A1 - Ambient Air Backflushed Filter Vacuum - Google Patents
Ambient Air Backflushed Filter Vacuum Download PDFInfo
- Publication number
- US20130263405A1 US20130263405A1 US13/679,442 US201213679442A US2013263405A1 US 20130263405 A1 US20130263405 A1 US 20130263405A1 US 201213679442 A US201213679442 A US 201213679442A US 2013263405 A1 US2013263405 A1 US 2013263405A1
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- United States
- Prior art keywords
- cannister
- filters
- cleaning machine
- vacuum
- ambient air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Images
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/20—Means for cleaning filters
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L5/00—Structural features of suction cleaners
- A47L5/12—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
- A47L5/22—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum with rotary fans
- A47L5/36—Suction cleaners with hose between nozzle and casing; Suction cleaners for fixing on staircases; Suction cleaners for carrying on the back
- A47L5/362—Suction cleaners with hose between nozzle and casing; Suction cleaners for fixing on staircases; Suction cleaners for carrying on the back of the horizontal type, e.g. canister or sledge type
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/12—Dry filters
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2836—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means characterised by the parts which are controlled
- A47L9/2842—Suction motors or blowers
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2857—User input or output elements for control, e.g. buttons, switches or displays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/02—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising gravity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
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- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/58—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D46/71—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with pressurised gas, e.g. pulsed air
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- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/90—Devices for taking out of action one or more units of multi-unit filters, e.g. for regeneration or maintenance
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- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
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- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
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- G05D16/20—Control of fluid pressure characterised by the use of electric means
- G05D16/2006—Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means
- G05D16/2066—Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using controlling means acting on the pressure source
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- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
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- G05D16/2006—Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means
- G05D16/2066—Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using controlling means acting on the pressure source
- G05D16/2073—Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using controlling means acting on the pressure source with a plurality of pressure sources
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2279/00—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
- B01D2279/55—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses for cleaning appliances, e.g. suction cleaners
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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- Y10T137/8593—Systems
- Y10T137/86389—Programmer or timer
- Y10T137/86405—Repeating cycle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8593—Systems
- Y10T137/86493—Multi-way valve unit
- Y10T137/86879—Reciprocating valve unit
- Y10T137/86895—Plural disk or plug
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8593—Systems
- Y10T137/87917—Flow path with serial valves and/or closures
- Y10T137/87981—Common actuator
- Y10T137/87997—Alternately seating
Definitions
- This invention relates generally to vacuum cleaning equipment and more particularly concerns a vacuum cleaner having filters backflushed with ambient air.
- Cleaning filtered vacuums is presently accomplished by shaker, percussion, forced air or compressed air systems.
- Such systems periodically apply mechanical or pneumatic forces to dislodge particles collected on the intake surfaces of the filters.
- a force system other than the primary vacuum system is required, such as a second blower motor, a compressor or a shaker or percussion system motor.
- an object of this invention to provide a backflushed filter vacuum which uses ambient air to backflush the filters.
- Another object of this invention is to provide a backflushed filter vacuum which does not require use of a secondary shaker, percussion, forced air or compressed air system.
- a further object of this invention is to provide a backflushed filter vacuum which can be controlled by an electronic system economically compatible with a relatively inexpensive 120 volt machine.
- Yet another object of this invention is to provide a backflushed filter vacuum which permits independent control of both cycle and backflush time. It is also an object of this invention to provide a backflushed filter vacuum which permits cycle and backflush times to be varied relative to each other without interchanging mechanical components.
- Still another object of this invention is to provide a backflushed filter vacuum which permits the user to adjust cycle and backflush times to suit the medium being vacuumed.
- An additional object of this invention is to provide a backflushed filter vacuum which reduces the likelihood of recycling particles through the filters.
- a vacuum cleaning machine has a cannister with an inlet port and at least two outlet ports. At least two filters are disposed inside of the cannister, one in pneumatic communication through a corresponding one of each of the outlet ports. At least two valves are disposed outside of the cannister. Each valve is in pneumatic communication between a vacuum source and a corresponding outlet port so as to permit air to be drawn by the vacuum source from the inlet port simultaneously through the filters.
- a controller operates the valves to switch the filters from connection to the vacuum source to connection to ambient air so as to permit ambient air to be sequentially intermittently drawn through corresponding valves and filters into the cannister.
- the controller includes a timing mechanism for setting the delay time between cycles of the sequential valve operation and a timing mechanism for setting the intermittent time of connection of each filter to ambient air.
- the preferred valve has a housing with a continuously opened port and two reciprocally opened and closed ports.
- a piston disposed between the two ports is biased to a first position in which one of the two ports is closed and the other of the two ports is opened.
- a mechanism for overcoming the bias moves the piston to a second position in which the closed port is opened and the opened port is closed.
- the preferred bias overcoming mechanism is a solenoid with a switch.
- the continuously opened port is in pneumatic communication with the filter.
- One of the two reciprocal ports is in pneumatic communication with the vacuum source and the other with ambient air.
- the solenoid When the solenoid is energized, the valve connects its filter to ambient air.
- the solenoid When the solenoid is de-energized, the valve connects its filter to the vacuum source.
- the vacuum cleaning machine has a cannister with an opening in its top and an inlet port.
- a plate closes the opening.
- the plate has three outlet ports.
- Three filters are mounted on the plate and disposed inside of the cannister, one in pneumatic communication through a corresponding one of each of the outlet ports.
- a vacuum source and three valves are also mounted on the plate outside of the cannister. Each valve has a first port in continuously opened pneumatic communication with a corresponding outlet port, a second port in pneumatic communication with the vacuum source and a third port in pneumatic communication with a source of ambient air.
- a piston reciprocally disposed between the second and third ports is biased by a coil spring to simultaneously close the third port and open the second port in a vacuum mode.
- a solenoid overcoming the bias reciprocates the piston to simultaneously close the second port and open the third port in a backflush mode.
- the controller causes the valves to sequentially switch the filters from communication with the vacuum source to communication with ambient air for a preset time.
- the controller is preferably configured to allow the operator to set the cycle time of the sequential valve operation and also to set the intermittent time of connection of the filters to ambient air.
- the cannister also contains a mechanism cooperable with the inlet port to divide the cannister into an upper zone of high velocity vortex air flow and a lower zone of reduced velocity air flow so as to reduce the likelihood of recycling particles through the filters.
- This can be achieved by positioning the inlet port below the filters and above the bottom of the cannister using a duct to redirect air flow downwardly in the cannister from the inlet port and using a baffle to redirect the downward flow to a circumferential flow.
- FIG. 1 is a block diagram of the ambient air backflushed filter vacuum
- FIG. 2 is a side elevation of the ambient air backflushed filter vacuum
- FIG. 3 is a top plan view of the backflushed filter vacuum pneumatics:
- FIG. 4 is a top plan view of a typical valve of the backflushed filter vacuum:
- FIG. 5 is a side elevation view of the valve of FIG. 4 ;
- FIG. 6 is a plan view of an electro-mechanical control system for the backflushed filter vacuum valves
- FIG. 7 is a schematic electrical diagram of the electro-mechanical system of FIG. 6 ;
- FIG. 8 is a block diagram of an electronic control system for the backflushed filter vacuum valves.
- FIG. 9 is a schematic diagram of the electronic control system of FIG. 8 .
- the ambient air backflushed filter vacuum generally includes a cannister 10 with three, outlet ports 11 , 12 and 13 and an inlet port 14 .
- Three filters 21 , 22 and 23 are disposed within the cannister 10 and three valves 31 , 32 and 33 are disposed outside of the cannister 10 .
- Each of the valves 31 , 32 and 33 has a continuously opened port 31 c , 32 c or 33 c which is in constant communication through a respective outlet port 11 , 12 or 13 with a respective filter 21 , 22 or 23 .
- Each valve 31 , 32 and 33 also has two reciprocally opened and closed ports 31 a and 31 b , 32 a and 32 b and 33 a and 33 b , respectively, and an operating mechanism 31 d , 32 d and 33 d , respectively, for switching the valves 31 , 32 and 33 between their reciprocal ports “a” and “b”.
- One reciprocal port “a” of each of the valves 31 , 32 and 33 is connected to a vacuum source 15 and the other reciprocal port “b” of each of the valves 31 , 32 and 33 is in pneumatic communication with a source of ambient air 16 .
- a controller 17 causes the operating mechanisms 31 d , 32 d and 33 d to sequentially operate to switch the filters 21 , 22 and 23 from pneumatic communication with the vacuum source 15 to pneumatic communication with ambient air 16 .
- Each of the valves 31 , 32 and 33 is normally connected so that the vacuum source 15 draws ambient air 16 through the cannister inlet port 14 into the cannister 10 and through the walls of the filters 21 , 22 and 23 .
- the controller 17 then sequentially causes the valves 31 , 32 and 33 to switch to the ambient air port “b”. When, for example, one valve 31 is in this backflushed mode through its ambient air port “b”, the other valves 32 and 33 continue in the vacuum mode through their respective vacuum ports “a”.
- the suction through the filters 22 and 23 draws ambient air 16 through the valve port 31 “b” and into the filter 21 , reversing the flow of air through the filter 21 and causing particles that have collected on the outer wall of filter 21 to be dislodged to drop to the bottom of the cannister 10 .
- the controller 17 will cause the first valve 31 to return to its vacuum port “a” so as to resume the vacuum mode through all three filters 21 , 22 and 23 .
- the controller 17 will sequentially perform the same operation on a second valve 32 , so that the other valves 31 and 33 cause the second filter 22 to be backflushed.
- the controller 17 When the second filter 22 has been backflushed for the predetermined time period and the delay time has elapsed, the controller 17 will then cause the same operation to occur with respect to the third filter 23 . The cycle continues for as long as the vacuum source 15 is in operation.
- the controller 17 When the third filter 23 has been backflushed, the controller 17 will delay for a predetermined time period before reinitiating the cycle.
- the controller 17 is configured so as to allow the user to select both the delay time and the backflush time for the system.
- the cannister 10 is a cylindrical container having side walls 18 , a bottom 24 and an open top.
- the open top is covered by a circular plate 19 .
- the filters 21 , 22 and 23 are mounted to the bottom of the plate 19 and pneumatically communicate through the outlet ports 11 , 12 and 13 in the plate 19 .
- the inlet port 14 to the cannister 10 extends through its side wall 18 , as shown at a point below the bottom of the filters 21 , 22 and 23 and above the bottom 24 of the cannister.
- valves 31 , 32 and 33 , the operating mechanisms 31 d , 32 d and 33 d , the controller 17 and the vacuum source 15 are mounted above the plate 19 and are protected by a cover 25 which is seated on the plate 19 .
- An opening 26 is provided in the cover 25 to exhaust air discharged from the vacuum source 15 .
- a handle 27 is provided proximate the bottom of the cannister 10 to facilitate lifting and handling of the unit. Casters 28 at the bottom 24 of the cannister 10 allow the cannister 10 to be freely rolled in any direction. Latches 29 permit removal of the cover 25 and the plate 19 from the cannister 10 to allow access to the interior of the cannister 10 and the filters 21 , 22 and 23 .
- a duct 41 is provided inside the cannister 10 to redirect air flow through the inlet port 14 downwardly and proximate the side wall 18 of the cannister 10 .
- the inlet port 14 can be above the bottom level of the filters 21 , 22 and 23 as long as the duct 41 extends below the filters 21 , 22 and 23 .
- a baffle 42 is positioned within the cannister 10 slightly below the outlet end of the duct 41 . The baffle 42 is sized to provide a barrier to the path of air flow from the duct 41 .
- the baffle 42 is secured to the cannister wall 18 by an external bolt 43 which can be loosened to permit changing the angle of inclination of the baffle 42 from horizontal.
- the baffle 42 redirects the air flow into a circular vortex above the baffle 42 .
- Below the baffle 42 air flow velocities are considerably reduced and there is little turbulence.
- the particles filtered by the filters 21 , 22 and 23 are backflushed from the filters 21 , 22 and 23 , the particles settle to the bottom 24 of the cannister 10 and are far less likely to be recycled through the filters 21 , 22 and 23 . It has been found that a baffle angle of 10 degrees from horizontal works effectively, though this angle may be varied considerably.
- a central housing 44 is preferably concentrically located on top of the circular plate 19 covering the cannister 10 .
- the central housing 44 may be fixed to the plate 19 by screws 45 and a plate 46 covering the central housing 44 is also fastened to the housing 44 by screws 47 .
- a concentric motor mount spacer 48 is fastened to the top of the central housing cover plate 46 and extends upwardly to and supports the mount 49 for the vacuum source 15 .
- the valves 31 , 32 and 33 are concentrically disposed about the central housing 44 , preferably displaced at equal angles. Thus, as shown, for the three valve configuration, the valves 31 , 32 and 33 are at 120 degree intervals about the center of the central housing 44 .
- each of the valves 31 , 32 and 33 is shown in FIGS. 4 and 5 and is explained in relation to one of the valves 31 .
- the other valves 32 and 33 are in all respects identical to the valve 31 now described.
- a mounting plate 51 is fixed to the cannister plate 19 at an elevation determined by standoffs 52 .
- the valve 31 is formed by a cylindrical housing 34 also fastened to the cannister plate 19 by screws.
- the central housing 46 is connected to the valve housing 34 by a radial duct 45 .
- the ambient air port 31 b is radially aligned with the duct 35 which forms the vacuum port 311 a for the valve 31 .
- the ambient air duct 36 extends from the ambient air port 31 b into the source of ambient air 16 .
- the valve housing 34 is completed by a cover 37 fastened to the top of the housing 34 by screws 38 .
- the operating mechanism 31 d for the valve 31 is also shown in greater detail in FIGS. 4 and 5 .
- a solenoid 61 is mounted on a plate 51 with the solenoid shaft 62 aligned on the radius extending through the central axis of the ducts 35 and 36 .
- the remainder of the operating mechanism 31 d is best understood in relation to the manner in which it is assembled.
- the solenoid shaft 62 has a threaded portion on which is threaded a bolt 63 .
- a gasket 64 and valve plate 65 slide over the shaft 62 with the plate 65 against the bolt 63 and the bolt 63 seated in a hole in the gasket 64 .
- the gasket 64 and plate 65 are configured to cover the vacuum port 31 a of the valve 31 .
- a sleeve 66 slides over the shaft 62 against the valve plate 65 .
- An integral bushing 67 and bracket 68 slide over the sleeve 66 and a spring 69 slides over the sleeve 66 and against the bushing 67 .
- a second valve plate 71 and gasket 72 slide onto the shaft 62 and against the sleeve 66 .
- a nut 73 is tightened onto the threaded end of the shaft 62 and seats in a hole in the gasket 72 against the second plate 71 .
- the second valve plate 71 and gasket 72 are configured so as to cover the ambient air port 31 b of the valve 31 .
- the bracket 68 is fastened to the valve cover 37 by screws 74 .
- the travel of the piston is therefore determined by the spacing of the vacuum port 31 a and the ambient air port 31 b .
- the solenoid 61 and the spring 69 are coordinated so the spring 69 exerts 2.3 psi against the second valve plate 71 in its preloaded condition and can be fully compressed at 4 psi.
- the spring 69 normally holds the ambient air port 31 b closed and the vacuum air port 31 a opened.
- the solenoid 61 When the solenoid 61 is energized, its pull overcomes the spring 69 to shift the piston to close the vacuum port 31 a and open the ambient air port 31 b of the valve 31 .
- additional solenoids can be mounted at 120 degree intervals on the solenoid mounting plate 51 to serve the remaining valves illustrated in FIG. 3 .
- Coordinated selection of the solenoid 61 , the spring 69 , the diameter of the valve housing 34 and the length of the piston defined by the valve plates 65 and 71 and the sleeve 66 in the above described assembly procedure automatically establishes the piston travel distances and preloads the appropriate spring compression.
- the bias of the spring 69 is overcome and the solenoid 61 quickly pulls the piston to close the vacuum port 31 a and open the ambient air port 31 b of the valve 31 .
- a central opening 54 in the cover plate 46 in the central housing 44 allows pneumatic communication through the cylindrical spacer 48 to the vacuum source 15 . All of the housing and duct components are sealed at their connections to assure the pneumatic integrity of the system.
- solenoids 61 , 62 and 63 are controlled by switches 81 , 82 and 83 , respectively, which are operated by a cam 84 driven by a geared cam motor 85 connected to the cam 84 by a drive shaft 86 .
- the cycle time for operation of the switches 81 , 82 and 83 by the cam 84 is not adjustable without a change of structural components, such as selection of a motor with a different rpm.
- the components of the controller 17 are connected as illustrated through a terminal block 88 .
- the vacuum source 15 and main power on/off switch 89 are also connected via the terminal block 88 .
- the vacuum motor 15 is grounded 91 and the cam motor 85 is provided with a capacitor 92 to assist in operation of the motor 85 .
- the vacuum motor 15 and cam motor 85 are both energized.
- the solenoids 61 , 62 and 63 remain de-energized and all of the filters 21 , 22 and 23 are connected to the vacuum source 15 through the valve vacuum ports 31 a , 32 a and 33 a .
- the solenoids 61 , 62 and 63 are sequentially energized to close their respective vacuum ports 31 a , 32 a and 33 a and to open their ambient air ports 31 b , 32 b or 33 b , respectively, so as to connect their respective filters 21 , 22 or 23 to ambient air 16 .
- the filter 21 , 22 or 23 will be backflushed for as long as their associated solenoids 61 , 62 or 63 remain energized, a period determined by the relation of the cam 64 to the contact elements of the switches 81 , 82 or 83 .
- the controller 17 and its components are mounted on the cannister plate 19 .
- FIGS. 8 and 9 an electronic embodiment of the controller 17 is illustrated.
- the controller power switch 101 when the system main power switch is turned on, the controller power switch 101 is also turned on.
- the controller consists essentially of two timers 102 and 103 .
- the first timer 102 establishes the delay time between activation of the solenoids 61 , 62 and 63 .
- the second timer 103 establishes the “on” time for each of the solenoids 61 , 62 and 63 and an “off” time before the next solenoid 61 , 62 or 63 is energized.
- the use of this embodiment has the added advantage of allowing the user by means of the first timer 102 to select the delay time between sequential operations of the solenoids 61 , 62 and 63 .
- the user is also permitted through the second timer 103 to select the “on” time, as shown from 0.5 to 5.0 seconds, for each of the solenoids 61 , 62 and 63 so that each filter 21 , 22 and 23 will receive one burst of backflushing ambient air for the selected backflush time interval.
- the time between solenoid operations is also set by the backflush timer 103 and may be, but as shown is not, variable by the user. As shown, an “off” time of 5 seconds is selected. This can be set at any value by the manufacturer.
- the total cycle time will be 3 minutes 45 seconds. That is, every 3 minutes and 45 seconds, each filter 21 , 22 and 23 will be backflushed once.
- the delay timer 102 starts.
- the delay time can be set from 1.5 to 5 minutes by the operator with a screw driver adjusted potentiometer 131 or some other type device.
- the second timer 103 operates the control relays 121 , 122 and 123 which actuate the switches 81 , 82 and 83 to pick up the solenoids 61 , 62 and 63 .
- Each solenoid 61 , 62 and 63 is energized sequentially during the cycle.
- the duration “on” time for each solenoid 61 , 62 and 63 is adjustable from 0.5 seconds to 5 seconds with an operator controlled screw driver adjusted potentiometer 132 or some other device. Duration “on” time is the same for all solenoids 61 , 62 and 63 once set.
- the delay timer 102 is reinitiated. This cycling continues until power is turned off.
- the delay timer 102 employs a single dual pressure monostable multi-vibrator 104 with a variable resistor 131 to permit delay time adjustment by the user.
- An LED 106 is provided as confirmation of operation of the delay timer 102 .
- the backflush timer 103 employs three such multi-vibrator chips 107 , 108 and 109 in a cascaded configuration with LED's 111 , 112 and 113 and 114 , 115 and 116 , respectively, to indicate the ON/OFF condition of each of the control relays 121 , 122 and 123 which, in turn, pick up the switches 81 , 82 and 83 for their respective solenoids 61 , 62 and 63 .
- valves 31 , 32 and 33 may employ hinged covers or other mechanisms than pistons.
- the valve operating mechanisms 31 d , 32 d and 33 d may be structurally different as long as the vacuum ports “a” and ambient air ports “b” are closed at pressures not defeated by the suction of the vacuum source 15 but within the bias overcoming force of the solenoids 61 , 62 and 63 .
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Abstract
A vacuum cleaning machine has a cannister with an inlet port and at least two outlet ports. At least two filters are disposed inside of the cannister, one in pneumatic communication through each of the outlet ports. At least two valves are disposed outside of the cannister. Each valve is in pneumatic communication between a vacuum source and an outlet port so as to permit air to be drawn by the vacuum source from the inlet port simultaneously through the filters. A controller operates the valves to switch the filters from the vacuum source to ambient air so as to permit ambient air to be sequentially intermittently drawn through corresponding valves and filters into the cannister. Preferably, the controller includes a timing mechanism for setting the delay time of the sequential valve operation and a timing mechanism for setting the intermittent time of connection of each filter to ambient air.
Description
- This invention relates generally to vacuum cleaning equipment and more particularly concerns a vacuum cleaner having filters backflushed with ambient air.
- Cleaning filtered vacuums is presently accomplished by shaker, percussion, forced air or compressed air systems. Such systems periodically apply mechanical or pneumatic forces to dislodge particles collected on the intake surfaces of the filters. To accomplish this, a force system other than the primary vacuum system is required, such as a second blower motor, a compressor or a shaker or percussion system motor. These added components make backflushed vacuums considerably more expensive and more readily subject to malfunction.
- Except for very expensive complex 240 volt systems, these systems are mechanically controlled. Therefore, they have limited flexibility in their operating parameters. While their cycle time can be varied, perhaps by changing the rotational speed of a cam, the fractional relationship of the backflush time to full cycle time can only be changed by an exchange of mechanical components, such as the cam drive motor. The efficiency of the backflush cycle, however, is dependent on the proper coordination of the cycle and backflush times to the characteristics of the particular medium being vacuumed. For example, a short burst of backflushed air will clean dust collected on a filter, but a longer burst is necessary to dislodge particles of plastic or fibers.
- These problems are exacerbated because these systems generally exhibit considerable turbulence within the collecting cannister, and as a result the same particles are often continuously recycled, unnecessarily overloading the backflush system.
- It is, therefore, an object of this invention to provide a backflushed filter vacuum which uses ambient air to backflush the filters. Another object of this invention is to provide a backflushed filter vacuum which does not require use of a secondary shaker, percussion, forced air or compressed air system. A further object of this invention is to provide a backflushed filter vacuum which can be controlled by an electronic system economically compatible with a relatively inexpensive 120 volt machine. Yet another object of this invention is to provide a backflushed filter vacuum which permits independent control of both cycle and backflush time. It is also an object of this invention to provide a backflushed filter vacuum which permits cycle and backflush times to be varied relative to each other without interchanging mechanical components. Still another object of this invention is to provide a backflushed filter vacuum which permits the user to adjust cycle and backflush times to suit the medium being vacuumed. An additional object of this invention is to provide a backflushed filter vacuum which reduces the likelihood of recycling particles through the filters.
- In accordance with the invention, a vacuum cleaning machine has a cannister with an inlet port and at least two outlet ports. At least two filters are disposed inside of the cannister, one in pneumatic communication through a corresponding one of each of the outlet ports. At least two valves are disposed outside of the cannister. Each valve is in pneumatic communication between a vacuum source and a corresponding outlet port so as to permit air to be drawn by the vacuum source from the inlet port simultaneously through the filters. A controller operates the valves to switch the filters from connection to the vacuum source to connection to ambient air so as to permit ambient air to be sequentially intermittently drawn through corresponding valves and filters into the cannister. Preferably, the controller includes a timing mechanism for setting the delay time between cycles of the sequential valve operation and a timing mechanism for setting the intermittent time of connection of each filter to ambient air.
- The preferred valve has a housing with a continuously opened port and two reciprocally opened and closed ports. A piston disposed between the two ports is biased to a first position in which one of the two ports is closed and the other of the two ports is opened. A mechanism for overcoming the bias moves the piston to a second position in which the closed port is opened and the opened port is closed.
- The preferred bias overcoming mechanism is a solenoid with a switch. The continuously opened port is in pneumatic communication with the filter. One of the two reciprocal ports is in pneumatic communication with the vacuum source and the other with ambient air. When the solenoid is energized, the valve connects its filter to ambient air. When the solenoid is de-energized, the valve connects its filter to the vacuum source.
- In a specially preferred embodiment, the vacuum cleaning machine has a cannister with an opening in its top and an inlet port. A plate closes the opening. The plate has three outlet ports. Three filters are mounted on the plate and disposed inside of the cannister, one in pneumatic communication through a corresponding one of each of the outlet ports. A vacuum source and three valves are also mounted on the plate outside of the cannister. Each valve has a first port in continuously opened pneumatic communication with a corresponding outlet port, a second port in pneumatic communication with the vacuum source and a third port in pneumatic communication with a source of ambient air. A piston reciprocally disposed between the second and third ports is biased by a coil spring to simultaneously close the third port and open the second port in a vacuum mode. A solenoid overcoming the bias reciprocates the piston to simultaneously close the second port and open the third port in a backflush mode. The controller causes the valves to sequentially switch the filters from communication with the vacuum source to communication with ambient air for a preset time. The controller is preferably configured to allow the operator to set the cycle time of the sequential valve operation and also to set the intermittent time of connection of the filters to ambient air.
- Preferably, the cannister also contains a mechanism cooperable with the inlet port to divide the cannister into an upper zone of high velocity vortex air flow and a lower zone of reduced velocity air flow so as to reduce the likelihood of recycling particles through the filters. This can be achieved by positioning the inlet port below the filters and above the bottom of the cannister using a duct to redirect air flow downwardly in the cannister from the inlet port and using a baffle to redirect the downward flow to a circumferential flow.
- Other objects and advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
-
FIG. 1 is a block diagram of the ambient air backflushed filter vacuum; -
FIG. 2 is a side elevation of the ambient air backflushed filter vacuum; -
FIG. 3 is a top plan view of the backflushed filter vacuum pneumatics: -
FIG. 4 is a top plan view of a typical valve of the backflushed filter vacuum: -
FIG. 5 is a side elevation view of the valve ofFIG. 4 ; -
FIG. 6 is a plan view of an electro-mechanical control system for the backflushed filter vacuum valves; -
FIG. 7 is a schematic electrical diagram of the electro-mechanical system ofFIG. 6 ; -
FIG. 8 is a block diagram of an electronic control system for the backflushed filter vacuum valves; and -
FIG. 9 is a schematic diagram of the electronic control system ofFIG. 8 . - While the invention will be described in connection with a preferred embodiment, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.
- Turning first to
FIG. 1 , the ambient air backflushed filter vacuum generally includes acannister 10 with three, 11, 12 and 13 and anoutlet ports inlet port 14. Three 21, 22 and 23 are disposed within thefilters cannister 10 and three 31, 32 and 33 are disposed outside of thevalves cannister 10. Each of the 31, 32 and 33 has a continuously opened port 31 c, 32 c or 33 c which is in constant communication through avalves 11, 12 or 13 with arespective outlet port 21, 22 or 23. Eachrespective filter 31, 32 and 33 also has two reciprocally opened and closedvalve 31 a and 31 b, 32 a and 32 b and 33 a and 33 b, respectively, and anports 31 d, 32 d and 33 d, respectively, for switching theoperating mechanism 31, 32 and 33 between their reciprocal ports “a” and “b”. One reciprocal port “a” of each of thevalves 31, 32 and 33 is connected to avalves vacuum source 15 and the other reciprocal port “b” of each of the 31, 32 and 33 is in pneumatic communication with a source ofvalves ambient air 16. Acontroller 17 causes the 31 d, 32 d and 33 d to sequentially operate to switch theoperating mechanisms 21, 22 and 23 from pneumatic communication with thefilters vacuum source 15 to pneumatic communication withambient air 16. Each of the 31, 32 and 33 is normally connected so that thevalves vacuum source 15 drawsambient air 16 through thecannister inlet port 14 into thecannister 10 and through the walls of the 21, 22 and 23. Thefilters controller 17 then sequentially causes the 31, 32 and 33 to switch to the ambient air port “b”. When, for example, onevalves valve 31 is in this backflushed mode through its ambient air port “b”, the 32 and 33 continue in the vacuum mode through their respective vacuum ports “a”. The suction through theother valves 22 and 23 drawsfilters ambient air 16 through thevalve port 31 “b” and into thefilter 21, reversing the flow of air through thefilter 21 and causing particles that have collected on the outer wall offilter 21 to be dislodged to drop to the bottom of thecannister 10. After a brief, predetermined backflush time, thecontroller 17 will cause thefirst valve 31 to return to its vacuum port “a” so as to resume the vacuum mode through all three 21, 22 and 23. After another predetermined time lapse, thefilters controller 17 will sequentially perform the same operation on asecond valve 32, so that the 31 and 33 cause theother valves second filter 22 to be backflushed. When thesecond filter 22 has been backflushed for the predetermined time period and the delay time has elapsed, thecontroller 17 will then cause the same operation to occur with respect to thethird filter 23. The cycle continues for as long as thevacuum source 15 is in operation. When thethird filter 23 has been backflushed, thecontroller 17 will delay for a predetermined time period before reinitiating the cycle. Preferably, and as hereinafter explained, thecontroller 17 is configured so as to allow the user to select both the delay time and the backflush time for the system. - Turning now to
FIG. 2 , the structural configuration of thecannister 10 is illustrated. Thecannister 10 is a cylindrical container havingside walls 18, a bottom 24 and an open top. The open top is covered by acircular plate 19. The 21, 22 and 23 are mounted to the bottom of thefilters plate 19 and pneumatically communicate through the 11, 12 and 13 in theoutlet ports plate 19. Theinlet port 14 to thecannister 10 extends through itsside wall 18, as shown at a point below the bottom of the 21, 22 and 23 and above the bottom 24 of the cannister. Thefilters 31, 32 and 33, the operatingvalves 31 d, 32 d and 33 d, themechanisms controller 17 and thevacuum source 15 are mounted above theplate 19 and are protected by acover 25 which is seated on theplate 19. Anopening 26 is provided in thecover 25 to exhaust air discharged from thevacuum source 15. Ahandle 27 is provided proximate the bottom of thecannister 10 to facilitate lifting and handling of the unit.Casters 28 at the bottom 24 of thecannister 10 allow thecannister 10 to be freely rolled in any direction.Latches 29 permit removal of thecover 25 and theplate 19 from thecannister 10 to allow access to the interior of thecannister 10 and the 21, 22 and 23.filters - Continuing to look at
FIG. 2 , an assembly for maximizing the efficiency of airflow within thecannister 10 during use is also seen. Aduct 41 is provided inside thecannister 10 to redirect air flow through theinlet port 14 downwardly and proximate theside wall 18 of thecannister 10. Theinlet port 14 can be above the bottom level of the 21, 22 and 23 as long as thefilters duct 41 extends below the 21, 22 and 23. Afilters baffle 42 is positioned within thecannister 10 slightly below the outlet end of theduct 41. Thebaffle 42 is sized to provide a barrier to the path of air flow from theduct 41. As shown, thebaffle 42 is secured to thecannister wall 18 by anexternal bolt 43 which can be loosened to permit changing the angle of inclination of thebaffle 42 from horizontal. Thebaffle 42 redirects the air flow into a circular vortex above thebaffle 42. Below thebaffle 42, air flow velocities are considerably reduced and there is little turbulence. As a result, when particles filtered by the 21, 22 and 23 are backflushed from thefilters 21, 22 and 23, the particles settle to the bottom 24 of thefilters cannister 10 and are far less likely to be recycled through the 21, 22 and 23. It has been found that a baffle angle of 10 degrees from horizontal works effectively, though this angle may be varied considerably.filters - Turning now to
FIG. 3 , a preferred embodiment of the 31, 32 and 33 and their operating mechanisms is illustrated. Avalves central housing 44 is preferably concentrically located on top of thecircular plate 19 covering thecannister 10. Thecentral housing 44 may be fixed to theplate 19 by screws 45 and aplate 46 covering thecentral housing 44 is also fastened to thehousing 44 byscrews 47. A concentricmotor mount spacer 48 is fastened to the top of the centralhousing cover plate 46 and extends upwardly to and supports themount 49 for thevacuum source 15. The 31, 32 and 33 are concentrically disposed about thevalves central housing 44, preferably displaced at equal angles. Thus, as shown, for the three valve configuration, the 31, 32 and 33 are at 120 degree intervals about the center of thevalves central housing 44. - The configuration of each of the
31, 32 and 33 is shown invalves FIGS. 4 and 5 and is explained in relation to one of thevalves 31. The 32 and 33 are in all respects identical to theother valves valve 31 now described. A mountingplate 51 is fixed to thecannister plate 19 at an elevation determined bystandoffs 52. Thevalve 31 is formed by acylindrical housing 34 also fastened to thecannister plate 19 by screws. Thecentral housing 46 is connected to thevalve housing 34 by a radial duct 45. Theambient air port 31 b is radially aligned with theduct 35 which forms the vacuum port 311 a for thevalve 31. Theambient air duct 36 extends from theambient air port 31 b into the source ofambient air 16. Thevalve housing 34 is completed by acover 37 fastened to the top of thehousing 34 byscrews 38. - The
operating mechanism 31 d for thevalve 31, shown generally inFIG. 1 , is also shown in greater detail inFIGS. 4 and 5 . Asolenoid 61 is mounted on aplate 51 with thesolenoid shaft 62 aligned on the radius extending through the central axis of the 35 and 36. The remainder of theducts operating mechanism 31 d is best understood in relation to the manner in which it is assembled. Thesolenoid shaft 62 has a threaded portion on which is threaded abolt 63. Agasket 64 andvalve plate 65 slide over theshaft 62 with theplate 65 against thebolt 63 and thebolt 63 seated in a hole in thegasket 64. Thegasket 64 andplate 65 are configured to cover thevacuum port 31 a of thevalve 31. Asleeve 66 slides over theshaft 62 against thevalve plate 65. Anintegral bushing 67 andbracket 68 slide over thesleeve 66 and aspring 69 slides over thesleeve 66 and against thebushing 67. Asecond valve plate 71 andgasket 72 slide onto theshaft 62 and against thesleeve 66. Anut 73 is tightened onto the threaded end of theshaft 62 and seats in a hole in thegasket 72 against thesecond plate 71. Thesecond valve plate 71 andgasket 72 are configured so as to cover theambient air port 31 b of thevalve 31. The 65 and 71 taken together form a piston of a length determined by the length of thevalve plates sleeve 66. Thebracket 68 is fastened to thevalve cover 37 byscrews 74. The travel of the piston is therefore determined by the spacing of thevacuum port 31 a and theambient air port 31 b. Thesolenoid 61 and thespring 69 are coordinated so thespring 69 exerts 2.3 psi against thesecond valve plate 71 in its preloaded condition and can be fully compressed at 4 psi. Thespring 69 normally holds theambient air port 31 b closed and thevacuum air port 31 a opened. When thesolenoid 61 is energized, its pull overcomes thespring 69 to shift the piston to close thevacuum port 31 a and open theambient air port 31 b of thevalve 31. - As seen in
FIG. 4 , additional solenoids can be mounted at 120 degree intervals on thesolenoid mounting plate 51 to serve the remaining valves illustrated inFIG. 3 . Coordinated selection of thesolenoid 61, thespring 69, the diameter of thevalve housing 34 and the length of the piston defined by the 65 and 71 and thevalve plates sleeve 66 in the above described assembly procedure automatically establishes the piston travel distances and preloads the appropriate spring compression. Upon energizing thesolenoid 61, the bias of thespring 69 is overcome and thesolenoid 61 quickly pulls the piston to close thevacuum port 31 a and open theambient air port 31 b of thevalve 31. Acentral opening 54 in thecover plate 46 in thecentral housing 44 allows pneumatic communication through thecylindrical spacer 48 to thevacuum source 15. All of the housing and duct components are sealed at their connections to assure the pneumatic integrity of the system. - Turning now to
FIGS. 6 and 7 , an electro-mechanical embodiment of thecontroller 17 is illustrated. In this embodiment solenoids 61, 62 and 63 are controlled by 81, 82 and 83, respectively, which are operated by aswitches cam 84 driven by a gearedcam motor 85 connected to thecam 84 by adrive shaft 86. The cycle time for operation of the 81, 82 and 83 by theswitches cam 84 is not adjustable without a change of structural components, such as selection of a motor with a different rpm. The components of thecontroller 17 are connected as illustrated through aterminal block 88. Thevacuum source 15 and main power on/offswitch 89 are also connected via theterminal block 88. Thevacuum motor 15 is grounded 91 and thecam motor 85 is provided with acapacitor 92 to assist in operation of themotor 85. When the machinemain power switch 89 is turned on, thevacuum motor 15 andcam motor 85 are both energized. As long as the 81, 82 and 83 remain open, theswitches 61, 62 and 63 remain de-energized and all of thesolenoids 21, 22 and 23 are connected to thefilters vacuum source 15 through thevalve vacuum ports 31 a, 32 a and 33 a. As thecam 84 rotates to engage the next of the 81, 82 or 83 in its path, theswitches 61, 62 and 63 are sequentially energized to close theirsolenoids respective vacuum ports 31 a, 32 a and 33 a and to open theirambient air ports 31 b, 32 b or 33 b, respectively, so as to connect their 21, 22 or 23 torespective filters ambient air 16. The 21, 22 or 23 will be backflushed for as long as their associatedfilter 61, 62 or 63 remain energized, a period determined by the relation of thesolenoids cam 64 to the contact elements of the 81, 82 or 83. As shown inswitches FIG. 6 , thecontroller 17 and its components are mounted on thecannister plate 19. - Turning now to
FIGS. 8 and 9 , an electronic embodiment of thecontroller 17 is illustrated. In this embodiment, when the system main power switch is turned on, thecontroller power switch 101 is also turned on. The controller consists essentially of two 102 and 103. Thetimers first timer 102 establishes the delay time between activation of the 61, 62 and 63. Thesolenoids second timer 103 establishes the “on” time for each of the 61, 62 and 63 and an “off” time before thesolenoids 61, 62 or 63 is energized. The use of this embodiment has the added advantage of allowing the user by means of thenext solenoid first timer 102 to select the delay time between sequential operations of the 61, 62 and 63. The user is also permitted through thesolenoids second timer 103 to select the “on” time, as shown from 0.5 to 5.0 seconds, for each of the 61, 62 and 63 so that eachsolenoids 21, 22 and 23 will receive one burst of backflushing ambient air for the selected backflush time interval. The time between solenoid operations is also set by thefilter backflush timer 103 and may be, but as shown is not, variable by the user. As shown, an “off” time of 5 seconds is selected. This can be set at any value by the manufacturer. Assuming for example, an “off” time of 0.5 seconds, thedelay timer 102 being set for 3 minutes and thebackflush timer 103 being set for 10 seconds, the total cycle time will be 3 minutes 45 seconds. That is, every 3 minutes and 45 seconds, each 21, 22 and 23 will be backflushed once.filter - As seen in
FIG. 9 , when power is applied, thedelay timer 102 starts. The delay time can be set from 1.5 to 5 minutes by the operator with a screw driver adjustedpotentiometer 131 or some other type device. When thedelay timer 102 times out, it starts thebackflush timer 103. Thesecond timer 103 operates the control relays 121, 122 and 123 which actuate the 81, 82 and 83 to pick up theswitches 61, 62 and 63. Eachsolenoids 61, 62 and 63 is energized sequentially during the cycle. The duration “on” time for eachsolenoid 61, 62 and 63 is adjustable from 0.5 seconds to 5 seconds with an operator controlled screw driver adjustedsolenoid potentiometer 132 or some other device. Duration “on” time is the same for all 61, 62 and 63 once set. At the end of the cycle, thesolenoids delay timer 102 is reinitiated. This cycling continues until power is turned off. Preferably, thedelay timer 102 employs a single dual pressure monostable multi-vibrator 104 with avariable resistor 131 to permit delay time adjustment by the user. AnLED 106 is provided as confirmation of operation of thedelay timer 102. Thebackflush timer 103 employs three such 107, 108 and 109 in a cascaded configuration with LED's 111, 112 and 113 and 114, 115 and 116, respectively, to indicate the ON/OFF condition of each of the control relays 121, 122 and 123 which, in turn, pick up themulti-vibrator chips 81, 82 and 83 for theirswitches 61, 62 and 63.respective solenoids - A prototype of the ambient air backflushed filter vacuum was satisfactorily tested with the following components:
-
Element Component Description 10 cannister 18¼″ I.D. × 22″ H 16gauge carbonate steel 15 vacuum source 2-stage 110 volt AC 115cfm vacuum motor 19 plate 19¼″ diameter 10-gauge galvanized cold rolled sheet metal 21, 22, 23 filters 99.8% at 0.2 micron cartridge filters 25 cover 20″ diameter × 11″ H ABS plastic 34 valve housings 3″ diameter schedule 40 PVC plastic 35 ducts 2″ diameter schedule 40 PVC plastic 36 ducts 1½″ diameter schedule 40 PVC plastic 44 central housing 6″ diameter schedule 40 PVC plastic 48 spacer 4″ diameter schedule 40 PVC plastic 61, 62, 63 solenoids 110 volt AC/pull rate of 4# at 0.5″ stroke 64 gaskets closed cell PVC foam 65 valve plates 16 gauge cold rolled sheet metal 66 sleeves ¼″ diameter × 1¼″ aluminum spacers 67/68 bushing/bracket HMHD polypropylene/ high impact plastic 69 spring conical compression spring/−¾″ compressed to ¾″ at 2.3 psi and fully compressed at 4 psi 85 cam motor 4 rpm geared AC motor 104 multi-vibrator 555/4541 107, 108, 109 multi-vibrator 4538 - While the machine has been described in relation to a three filter system, the machine could employ any number of filters and associated valve, solenoid and switch combinations provided that at least two such combinations are employed so that at least one combination will always provide suction from the
vacuum source 15. The 31, 32 and 33 may employ hinged covers or other mechanisms than pistons. Thevalves 31 d, 32 d and 33 d may be structurally different as long as the vacuum ports “a” and ambient air ports “b” are closed at pressures not defeated by the suction of thevalve operating mechanisms vacuum source 15 but within the bias overcoming force of the 61, 62 and 63.solenoids - Thus, it is apparent that there has been provided, in accordance with the invention, an ambient air backflushed filter vacuum that fully satisfies the objects, aims and advantages set forth above. While the invention has been described in conjunction with a specific embodiment thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art and in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications and variations as fall within the spirit of the appended claims.
Claims (20)
1. A vacuum cleaning machine comprising a cannister having an inlet port and at least two outlet ports, at least two filters disposed inside of said cannister, one in pneumatic communication through a corresponding one of each of said outlet ports, a vacuum source, at least two valves disposed outside of said cannister, each said valve being in pneumatic communication between said vacuum source and a corresponding one of each of said outlet ports and permitting air to be drawn by said vacuum source from said inlet port simultaneously through corresponding ones of said filters and means for sequentially operating said valves to switch said filters from connection to said vacuum source to connection to ambient air and permitting ambient air to be intermittently drawn through corresponding ones of said valves and said filters into said cannister.
2. A vacuum cleaning machine according to claim 1 further comprising means cooperable with said inlet port to divide said cannister into an upper zone of high velocity vortex air flow and a lower zone of reduced velocity air flow.
3. A vacuum cleaning machine according to claim 2 , said inlet port being disposed below said filter and above a bottom of said cannister and said cooperable means comprising a duct directing air flow downwardly in said cannister from said inlet port and a baffle redirecting said downward flow to a circumferential flow.
4. A vacuum cleaning machine according to claim 1 , said operating means having means for setting a cycle time of said sequential valve operation.
5. A vacuum cleaning machine according to claim 1 , said operating means having means for setting said intermittent time of connection to ambient air for each said filter.
6. A vacuum cleaning machine according to claim 1 , said operating means having means for setting a cycle time of said sequential valve operation and means for setting said intermittent time of connection to ambient air for each said filter.
7. A vacuum cleaning machine according to claim 1 , each said valve comprising a housing having a continuously open port and two reciprocally opened and closed ports therethrough, a piston reciprocally disposed between said two ports and means biasing said piston to simultaneously close one of said two ports and open another of said two ports.
8. A vacuum cleaning machine according to claim 7 , said operating means further comprising means for overcoming said bias to move said piston to simultaneously open said one of said two ports and close said another of said two ports.
9. A vacuum cleaning machine according to claim 8 , said bias overcoming means comprising at least two solenoids, one corresponding to each said valve, and means for energizing said solenoids to switch said valves to connect said filters to ambient air and for de-energizing said solenoids to switch said valves to connect said filters to said vacuum source.
10. A vacuum cleaning machine comprising a cannister having an inlet port and three outlet ports, three filters disposed inside of said cannister, one in pneumatic communication through a corresponding one of each of said outlet ports, a vacuum source, three valves disposed outside of said cannister, each said valve being in pneumatic communication between said vacuum source and a corresponding one of each of said outlet ports and permitting air to be drawn by said vacuum source from said inlet port simultaneously through corresponding ones of said filters and means for sequentially operating said valves to switch said filters from connection to said vacuum source to connection to ambient air whereby ambient air is intermittently drawn sequentially through corresponding ones of said valves and said filters into said cannister.
11. A vacuum cleaning machine according to claim 10 further comprising means cooperable with said inlet port to divide said cannister into an upper zone of high velocity vortex air flow and a lower zone of reduced velocity air flow.
12. A vacuum cleaning machine according to claim 11 , said inlet port being disposed below said filter and above a bottom of said cannister and said cooperable means comprising a duct directing airflow downwardly in said cannister from said inlet port and a baffle redirecting said downward flow to a circumferential flow.
13. A vacuum cleaning machine according to claim 10 , said operating means having means for setting a cycle time of said sequential valve operation.
14. A vacuum cleaning machine according to claim 10 , said operating means having means for setting said intermittent time of connection to ambient air for each said filter.
15. A vacuum cleaning machine according to claim 10 , said operating means having means for setting a cycle time of said sequential valve operation and means for setting said intermittent time of connection to ambient air for each said filter.
16. A vacuum cleaning machine according to claim 10 , each said valve comprising a housing having a continuously open port and two reciprocally opened and closed ports therethrough, a piston reciprocally disposed between said two ports and means biasing said piston to simultaneously close one of said two ports and open another of said two ports.
17. A vacuum cleaning machine according to claim 16 , said operating means further comprising means for overcoming said bias to move said piston to simultaneously open said one of said two ports and close said another of said two ports.
18. A vacuum cleaning machine according to claim 17 , said bias overcoming means comprising at least two solenoids, one corresponding to each said valve, and means for energizing said solenoids to switch said valves to connect said filters to ambient air and for de-energizing said solenoids to switch said valves to connect said filters to said vacuum source.
19. A vacuum cleaning machine comprising a cannister having an opening in a top thereof and an inlet port, a plate closing said opening, said plate having three outlet ports, three filters mounted on said plate and disposed inside of said cannister, one in pneumatic communication through a corresponding one of each of said outlet ports, a vacuum source, three valves mounted on said plate and disposed outside of said cannister, each said valve having a first port in continuously open pneumatic communication with a corresponding one of said outlet ports, a second port in pneumatic communication with said vacuum source and a third port in pneumatic communication with a source of ambient air, a piston reciprocally disposed between said second and third ports, a coil spring biasing said piston to simultaneously close said third port and open said second port in a vacuum mode and a solenoid for overcoming said bias and reciprocating said piston to simultaneously close said second port and open said third port in a backflush mode and means for operating said valves to sequentially switch said filter from communication with said vacuum source to communication with ambient air for a preset time.
20. A vacuum cleaning machine according to claim 19 , said operating means having means for setting a cycle time of said sequential valve operation and means for setting an intermittent time of connection to ambient air for said filters.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/679,442 US20130263405A1 (en) | 2003-07-18 | 2012-11-16 | Ambient Air Backflushed Filter Vacuum |
| US14/260,001 US9596970B2 (en) | 2003-07-18 | 2014-04-23 | Ambient air backflushed filter vacuum |
| US15/463,982 US20170188770A1 (en) | 2003-07-18 | 2017-03-20 | Ambient Air Backflushed Filter Vacuum |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/623,356 US7082640B2 (en) | 2003-07-18 | 2003-07-18 | Ambient air backflushed filter vacuum |
| US11/494,040 US8677557B2 (en) | 2003-07-18 | 2006-07-27 | Vacuum cleaner receptacle |
| US13/295,968 US8312894B2 (en) | 2003-07-18 | 2011-11-14 | Ambient air backflushed filter vacuum |
| US13/679,442 US20130263405A1 (en) | 2003-07-18 | 2012-11-16 | Ambient Air Backflushed Filter Vacuum |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/295,968 Continuation US8312894B2 (en) | 2003-07-18 | 2011-11-14 | Ambient air backflushed filter vacuum |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/260,001 Division US9596970B2 (en) | 2003-07-18 | 2014-04-23 | Ambient air backflushed filter vacuum |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20130263405A1 true US20130263405A1 (en) | 2013-10-10 |
Family
ID=34063366
Family Applications (6)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/623,356 Expired - Lifetime US7082640B2 (en) | 2003-07-18 | 2003-07-18 | Ambient air backflushed filter vacuum |
| US11/494,040 Expired - Fee Related US8677557B2 (en) | 2003-07-18 | 2006-07-27 | Vacuum cleaner receptacle |
| US13/295,968 Expired - Fee Related US8312894B2 (en) | 2003-07-18 | 2011-11-14 | Ambient air backflushed filter vacuum |
| US13/679,442 Abandoned US20130263405A1 (en) | 2003-07-18 | 2012-11-16 | Ambient Air Backflushed Filter Vacuum |
| US14/260,001 Expired - Fee Related US9596970B2 (en) | 2003-07-18 | 2014-04-23 | Ambient air backflushed filter vacuum |
| US15/463,982 Abandoned US20170188770A1 (en) | 2003-07-18 | 2017-03-20 | Ambient Air Backflushed Filter Vacuum |
Family Applications Before (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/623,356 Expired - Lifetime US7082640B2 (en) | 2003-07-18 | 2003-07-18 | Ambient air backflushed filter vacuum |
| US11/494,040 Expired - Fee Related US8677557B2 (en) | 2003-07-18 | 2006-07-27 | Vacuum cleaner receptacle |
| US13/295,968 Expired - Fee Related US8312894B2 (en) | 2003-07-18 | 2011-11-14 | Ambient air backflushed filter vacuum |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/260,001 Expired - Fee Related US9596970B2 (en) | 2003-07-18 | 2014-04-23 | Ambient air backflushed filter vacuum |
| US15/463,982 Abandoned US20170188770A1 (en) | 2003-07-18 | 2017-03-20 | Ambient Air Backflushed Filter Vacuum |
Country Status (3)
| Country | Link |
|---|---|
| US (6) | US7082640B2 (en) |
| EP (1) | EP1646441B1 (en) |
| WO (1) | WO2005006934A2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11627863B2 (en) | 2017-01-13 | 2023-04-18 | Black & Decker Inc. | Dust collection box |
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2003
- 2003-07-18 US US10/623,356 patent/US7082640B2/en not_active Expired - Lifetime
-
2004
- 2004-07-16 WO PCT/US2004/022981 patent/WO2005006934A2/en not_active Ceased
- 2004-07-16 EP EP04757078.3A patent/EP1646441B1/en not_active Revoked
-
2006
- 2006-07-27 US US11/494,040 patent/US8677557B2/en not_active Expired - Fee Related
-
2011
- 2011-11-14 US US13/295,968 patent/US8312894B2/en not_active Expired - Fee Related
-
2012
- 2012-11-16 US US13/679,442 patent/US20130263405A1/en not_active Abandoned
-
2014
- 2014-04-23 US US14/260,001 patent/US9596970B2/en not_active Expired - Fee Related
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2017
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11627863B2 (en) | 2017-01-13 | 2023-04-18 | Black & Decker Inc. | Dust collection box |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2005006934A2 (en) | 2005-01-27 |
| US20120056119A1 (en) | 2012-03-08 |
| US9596970B2 (en) | 2017-03-21 |
| US8677557B2 (en) | 2014-03-25 |
| US8312894B2 (en) | 2012-11-20 |
| US20060260093A1 (en) | 2006-11-23 |
| EP1646441A2 (en) | 2006-04-19 |
| EP1646441A4 (en) | 2006-11-02 |
| US7082640B2 (en) | 2006-08-01 |
| WO2005006934A3 (en) | 2005-06-23 |
| EP1646441B1 (en) | 2014-01-08 |
| US20050011036A1 (en) | 2005-01-20 |
| US20170188770A1 (en) | 2017-07-06 |
| US20140230931A1 (en) | 2014-08-21 |
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Legal Events
| Date | Code | Title | Description |
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| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |