US20130216966A1 - Spill proof alcohol burner - Google Patents
Spill proof alcohol burner Download PDFInfo
- Publication number
- US20130216966A1 US20130216966A1 US13/398,365 US201213398365A US2013216966A1 US 20130216966 A1 US20130216966 A1 US 20130216966A1 US 201213398365 A US201213398365 A US 201213398365A US 2013216966 A1 US2013216966 A1 US 2013216966A1
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- US
- United States
- Prior art keywords
- cylinder
- burner
- housing
- combustion
- alcohol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 95
- 238000002485 combustion reaction Methods 0.000 claims abstract description 95
- 239000000835 fiber Substances 0.000 claims description 34
- 239000000919 ceramic Substances 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 19
- 239000000446 fuel Substances 0.000 abstract description 43
- 239000007788 liquid Substances 0.000 abstract description 16
- 238000012546 transfer Methods 0.000 abstract description 14
- 238000003860 storage Methods 0.000 abstract description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 10
- 238000013461 design Methods 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000011148 porous material Substances 0.000 description 6
- 210000002268 wool Anatomy 0.000 description 6
- 239000010959 steel Substances 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000002459 sustained effect Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 241001465382 Physalis alkekengi Species 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D5/00—Burners in which liquid fuel evaporates in the combustion space, with or without chemical conversion of evaporated fuel
- F23D5/02—Burners in which liquid fuel evaporates in the combustion space, with or without chemical conversion of evaporated fuel the liquid forming a pool, e.g. bowl-type evaporators, dish-type evaporators
- F23D5/04—Pot-type evaporators, i.e. using a partially-enclosed combustion space
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D3/00—Burners using capillary action
- F23D3/40—Burners using capillary action the capillary action taking place in one or more rigid porous bodies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D5/00—Burners in which liquid fuel evaporates in the combustion space, with or without chemical conversion of evaporated fuel
- F23D5/12—Details
- F23D5/16—Safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C5/00—Stoves or ranges for liquid fuels
- F24C5/02—Stoves or ranges for liquid fuels with evaporation burners, e.g. dish type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C5/00—Stoves or ranges for liquid fuels
- F24C5/02—Stoves or ranges for liquid fuels with evaporation burners, e.g. dish type
- F24C5/04—Stoves or ranges for liquid fuels with evaporation burners, e.g. dish type wick type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2900/00—Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
- F23D2900/31022—Alcohol vapour burners
Definitions
- the present invention relates in general to alcohol burners. More particularly, the present invention relates to a spill proof alcohol burner that uses liquid alcohol as a fuel source and has an increased burn time, controlled combustion and a smaller footprint.
- Previous alcohol burners were “open reservoir” type alcohol burners. These are still by far the most common type of alcohol fireplace burner sold. In these burners, fuel is stored in a metal container—usually a stainless steel box (square or rectangle)—which holds the alcohol fuel in liquid form. Fire is created by burning liquid alcohol directly from the surface of the liquid fuel in reservoir.
- a metal container usually a stainless steel box (square or rectangle)—which holds the alcohol fuel in liquid form. Fire is created by burning liquid alcohol directly from the surface of the liquid fuel in reservoir.
- the simple design of these open fuel reservoirs allows air, liquid alcohol and alcohol vapor to freely mix in the same contained area without control over the amount of each element present at any given time.
- Some models packed ceramic fiber into the fuel reservoir in a variety of ways mainly solved only one problem of the open reservoir burners, i.e., they figured out how to use the ceramic fiber to displace vapor and thereby reduce ignition flare problems. These burners also forced the flame to the surface of the burner.
- Second generation alcohol burners such as co-owned and co-pending U.S. patent application Ser. No. 13/200,733, the disclosure of which is herein incorporated by reference, were the first to resolve this problem.
- the second generation burners used a “baffle cage”—a 5-sided basket created by welding together flat sections of perforated stainless steel—that was inserted down into the ceramic fiber packed fuel reservoir. The combustion area was now below the top surface of the burner for the first time.
- Burners typically needed to be less than 7 cm deep because of the difficulty in spreading heat down into the fuel reservoir. In order to achieve desired length of burn time, the burners had to be wide enough to store the fuel needed, which created challenges for incorporating the burners into compact embodiments desired by consumers. Construction of these flat, shallow pans was also fairly costly with a considerable number of separate parts and welding labor required in assembly.
- the typical footprint of a second generation burner on the market is 140 square inches with roughly 2-3 hour max burn time. These second generation burners also tend to be difficult to light because the fuel is quickly absorbed into the fiber beneath the baffle, which makes it a challenge to initiate vapor creation initially.
- the present invention relates to a safer, spill proof alcohol burner that uses liquid alcohol as a fuel source and has an increased burn time, controlled combustion and a smaller footprint.
- the present invention more than doubles the burn time achieved with half the footprint of prior models.
- the present invention introduces a system of double stacked baffles with two separate functions.
- the upper baffle area optimizes controlled combustion, while the lower baffle area optimizes heat transfer from the combustion area down into the fuel storage area.
- the lower baffle also provides a steady vapor supply to the upper baffle area.
- air is prevented from traveling to the bottom of the apparatus because the lower baffle area is packed with ceramic fiber on all sides. This serves to restrict flame to the controlled combustion area near the top, while still allowing the desired heat to penetrate to the bottom of the fuel areas and spread across both a heat transfer plate and a heat transfer cylinder.
- the specific design of the weld connections of this burner are important because the challenges of packing this compact fuel cylinder with fuel absorbent wool, while still allowing for heat transfer through the connected metal parts, produces significant challenges of assembly.
- the order of welding operations between the top plate, a combustion cylinder, the heat transfer plate and the heat transfer cylinder and the wool packing operations enables the creation of a compact apparatus that produces a sustained, high quality flame from a compact and relatively cost effective construction.
- the present invention may include an exposed wick, which allows for easy lighting. This solves a challenge that prior alcohol burners faced. When the fiber is completely behind or below the baffle, it is very difficult to ignite and initiate vapor production from the cold liquid fuel stores. Positioning the wick in a large hole in the horizontal heat transfer plate ensures first time ignition will quickly spread heat where it is needed and focuses the fire lighting exercise closest to the main fuel stores connected to this heat transferring plate.
- the burner of the present invention is not prone to accidental spill of liquid alcohol because of the shape and assembly of parts that focus on evenly distributed fuel storage.
- the burner of the present invention can produce a long flame of high aesthetic quality in an inexpensive apparatus that can be easily accommodated in table top home decor features, compact wall sconce features, outdoor patio lanterns, etc. because it is compact and inexpensive. This was not achievable prior to this invention because previous generation alcohol burners were either too large or too dangerous to be used in these applications. Attempts to make smaller burner versions for these expressed applications typically resulted in unacceptably short fire life and also excessive user risk.
- the burner of the present invention can store one liter of fuel in a cylinder with a footprint of approximately 12 square inches and can burn for approximately four hours on a single filling. No other alcohol burner can come close to this performance, nor match its safety features.
- a burner comprising a housing including an open first end and a bottom plate; a first cylinder including a body, a first end, a second end, a first opening extending through the body between the first end and the second end and a plurality of openings throughout the body, wherein the first end is configured to abut the bottom plate; a first ceramic fiber ring configured to be positioned between the first cylinder and the housing; a first ceramic fiber column configured to be positioned in the first opening of the first cylinder; a baffle including a first end, a second end and a plurality of holes extending between the first end and the second end, wherein the first end of the baffle is configured to abut the second end of said first cylinder; a second cylinder including a body, a first end, a second end, a first opening extending through the body between the first end and the second end and a plurality of openings throughout the body, wherein the first end is configured to abut the bottom plate; a second cylinder including a body
- the baffle further includes a wick opening extending between the first end and the second end.
- the first ceramic fiber column includes a wick configured to be positioned in the wick opening such that an end of the wick protrudes beyond the second end of the baffle.
- a number of the plurality of holes in the second cylinder is less than a number of the plurality of holes in the first cylinder.
- an area formed by said baffle and said second cylinder is configured to house combustion.
- the first cylinder, the baffle and the second cylinder are made of a material capable of conducting heat.
- the first cylinder includes a first flange at the first end and a second flange at the second end and the second cylinder includes a first flange at a first end and a second flange at a second end.
- the first flange of the first cylinder is coupled to the bottom plate of the housing and the second flange of the first cylinder is coupled to the baffle and the first flange of the second cylinder is coupled to said baffle and the second flange of the second cylinder is coupled to the top housing plate.
- a snuffing plate is configured to couple with the top housing plate, wherein when the snuffing plate is coupled with said top housing plate combustion is prevented in the burner.
- the burner includes a surround configured to enclose the housing.
- the surround can include a channel configured to store oil.
- a burner comprising a housing including an open first end and a bottom plate; a first cylinder including a body, a first end, a second end, a first opening extending through the body between the first end and the second end and a plurality of openings throughout the body, wherein the first end is configured to abut the bottom plate; a first ceramic fiber ring configured to be positioned between the first cylinder and the housing; a first ceramic fiber column configured to be positioned in the first opening of the first cylinder; and a second cylinder including tapered sides, a bottom, an open end and a plurality of openings throughout the sides and the bottom, wherein the second cylinder is configured to abut the open end of the housing and the second end of the cylinder; wherein the first ceramic fiber ring, first ceramic fiber column, and the second ceramic fiber ring are configured to store a flammable material.
- the second cylinder further includes a wick opening extending between the first end and the second end.
- the first ceramic fiber column includes a wick configured to be positioned in the wick opening such that an end of the wick protrudes beyond the bottom of the second cylinder.
- the flammable material is alcohol.
- FIG. 1 a is a top view showing an alcohol burner according to an embodiment of the present invention.
- FIG. 1 b is a perspective view showing an alcohol burner according to an embodiment of the present invention.
- FIG. 2 is an exploded view showing an alcohol burner according to an embodiment of the present invention.
- FIG. 3 is a cutaway view showing an alcohol burner according to an embodiment of the present invention.
- FIG. 4 a is a perspective view showing an alcohol burner and a surround according to an embodiment of the present invention.
- FIG. 4 b is an exploded view showing an alcohol burner and a surround according to an embodiment of the present invention.
- FIG. 5 is an exploded view showing an alcohol burner according to another embodiment of the present invention.
- FIG. 6 is a top view showing an alcohol burner according to another embodiment of the present invention.
- FIG. 7 is a cutaway view showing an alcohol burner according to another embodiment of the present invention.
- FIG. 8 is a cutaway view showing an alcohol burner and a surround according to another embodiment of the present invention.
- FIG. 9 is a perspective view showing an alcohol burner and a surround according to another embodiment of the present invention.
- the present invention relates to an alcohol burner with an extended burn time, controlled combustion and a smaller footprint.
- the alcohol burner includes a housing, a combustion cylinder, a heat transfer cylinder or lower cylinder and ceramic material configured to retain alcohol.
- the housing contains the other components of the alcohol burner.
- the combustion cylinder is configured to allow vaporized alcohol and oxygen to mix such that a sustained and aesthetically desirable fire is formed in the cylinder.
- the combustion cylinder is heated during combustion, and the heat spreads throughout the burner to vaporize the alcohol retained within the ceramic material.
- the lower cylinder is configured to conduct heat from the combustion cylinder and facilitate the spread of heat throughout the alcohol burner. This allows for the alcohol burner of the present invention to be larger and deeper than prior burners while still having a controlled, sustained fire and small footprint.
- the combustion cylinder and the lower cylinder both have a plurality of openings for the vaporized alcohol to travel through.
- the lower cylinder is in fluid communication with the combustion cylinder, and any vaporized alcohol that enters the lower cylinder travels to the combustion cylinder.
- the vaporized alcohol enters the combustion cylinder and mixes with oxygen to sustain the combustion.
- FIG. 1 a illustrates a top view of an alcohol burner according to an embodiment of the present invention.
- the alcohol burner 100 includes a housing 102 , a combustion chamber 104 and a top plate 106 .
- the housing 102 contains the other components of the alcohol burner, which are described in further detail below.
- the combustion chamber 104 is the area in which combustion takes place.
- the top plate 106 covers the top of the alcohol burner 100 and includes an opening configured to be positioned over the combustion chamber 104 .
- FIG. 1 b illustrates a perspective view of an alcohol burner according to an embodiment of the present invention.
- the housing 102 can be approximately cylindrical and the combustion chamber 104 can be approximately elliptical.
- the combustion chamber 104 can be different shapes, such as, for example, circular.
- the housing 102 can be different shapes, such as, for example, elliptical.
- FIG. 2 illustrates an exploded view of an alcohol burner according to an embodiment of the present invention.
- the alcohol burner 100 includes a housing 102 , a bottom plate 200 , a lower retaining ring 220 , a heat transfer or lower cylinder 230 , a retaining column 240 , a heat transfer plate or baffle plate 250 , an upper retaining ring 260 , a combustion cylinder 270 and a top plate 106 .
- the housing 102 is configured to enclose the other components of the burner 100 .
- the housing 102 can be a hollow cylinder including a body 210 and first and second open ends 212 and 214 .
- the bottom plate 200 is a plate with a shape matching the first open end 212 of the housing. In a non-limiting embodiment of the present invention, the bottom plate is approximately circular.
- the bottom plate 200 is configured to be coupled to the first end of the housing 212 and enclose the first end of the hollow cylinder 212 .
- the lower cylinder 230 is configured to be positioned within the housing 102 and coupled to the bottom plate 200 .
- the lower cylinder 230 is hollow and, in some embodiments, approximately cylindrical.
- the lower cylinder 230 includes a body 232 , a plurality of openings 234 throughout the body 232 and first and second open ends 235 and 236 .
- the first end of the lower cylinder 235 is configured to be coupled with the bottom plate 200 .
- the lower cylinder includes lower flange 237 and upper flange 238 .
- the lower flange 237 can be coupled to the bottom plate 200 .
- the lower cylinder 230 can be composed of steel, aluminum alloy or any other material with a high melting point and good heat conduction properties.
- the lower retaining ring 220 is configured to be positioned between the lower cylinder 230 and housing 102 and abut the bottom plate 200 .
- the retaining column 240 is configured to be positioned within the lower cylinder 230 and abut the bottom plate 200 .
- the retaining column 240 and the lower retaining ring 220 are configured to retain a flammable material. In an embodiment of the present invention, the retaining column 240 and the lower retaining ring 220 are configured to retain alcohol.
- the baffle plate 250 includes a top face 252 and a bottom face 254 .
- the baffle plate 250 is configured to be coupled to the lower cylinder 230 , specifically the bottom face of the baffle plate 254 is configured to be coupled to the second end of the lower cylinder 236 .
- the bottom face of the baffle plate 254 is coupled to the upper flange of the lower cylinder 238 .
- the baffle plate 250 is approximately cylindrical.
- the baffle plate 250 is a cylinder with a circumference approximately equal to the inner circumference of the housing 102 , and the baffle plate 250 is positioned such that the exterior of the baffle plate 250 abuts the body of the housing 102 .
- the baffle plate 250 includes a plurality of openings 256 configured to allow vaporized alcohol to pass through.
- the baffle plate 250 can be composed of steel, aluminum alloy or any other material with a high melting point and good heat conduction properties.
- the combustion cylinder 270 is hollow and approximately cylindrical.
- the combustion cylinder includes a body 272 , a plurality of openings in the body 274 and first and second open ends 275 and 276 .
- the combustion cylinder 270 is configured to be coupled to the baffle plate 250 .
- the first end of the combustion cylinder 275 is configured to be coupled to the top face of the baffle plate 252 .
- the combustion cylinder includes a lower flange 277 and an upper flange 278 .
- the lower flange 277 can be coupled to the top face of the baffle plate 252 .
- the combustion cylinder 270 can be composed of steel, aluminum alloy or any other material with a high melting point and good heat conduction properties.
- the openings in the combustion cylinder 274 are configured to optimize the amount of alcohol vapor present in the combustion chamber 104 .
- the upper storage ring 260 is configured to be positioned between the combustion cylinder 270 and the housing 102 .
- the upper storage ring 260 is configured to retain a flammable material, such as alcohol.
- the top plate 106 is a circular plate including an opening with a circumference approximately equal to the combustion chamber 270 .
- the circumference of the outside of the top plate is approximately equal to the circumference of the housing 102 .
- the top plate 106 is configured to be positioned on top of the alcohol burner 100 .
- the top plate 106 is configured to be coupled to the second end of the housing 214 and the second end of the combustion chamber 276 .
- the top plate 106 is coupled to the upper flange of the combustion cylinder 278 .
- the burner 100 includes a snuffing plate 280 .
- the snuffing plate 280 is configured to be placed on the top of the burner 100 and enclose the combustion chamber 104 .
- the oxygen supply to the combustion cylinder 104 is cut off and any combustion will cease.
- the retaining column 240 includes a wick 242 (shown in FIG. 3 ).
- the wick 242 is a protrusion which extends from an end of the retaining column 240 .
- the wick 242 is configured to protrude through a hole in the baffle plate 250 and into the combustion chamber 104 .
- the baffle plate 250 includes a wick hole 258 configured to allow the wick 242 to protrude through the baffle plate 250 and into the combustion chamber 104 .
- the wick 242 is composed of the same material as the storage column 240 .
- the retaining column 240 and wick 242 , the lower retaining ring 220 and the upper retaining ring 260 are composed of a temperature resistant porous material, such as silica-alumina ceramic wool or other high temperature-resistance material having low thermal conductivity.
- the porous material is configured to absorb and store liquid alcohol and facilitate its conversion into vapor to fuel the fire.
- the burner of the present invention is safer to operate due to its design and the use of the temperature resistant porous material.
- the design restricts the flame to the controlled combustion area, thus preventing flames in areas the operator cannot detect.
- the use of the temperature resistant porous material prevents liquid from freely moving if the burner is tipped over, which allows for safer operation of the burner.
- FIG. 3 illustrates a cutaway view of an assembled alcohol burner according to an embodiment of the present invention.
- the housing 102 is coupled to the bottom plate 200 , and the other components of the alcohol burner 100 are positioned within the area formed by those two components.
- the lower cylinder 230 is coupled to the bottom plate 200 and the baffle plate 250 .
- the lower retaining ring 220 is positioned within the area formed by the lower cylinder 230 , the housing 102 , the bottom plate and the baffle plate 250 .
- the retaining column 240 is positioned within the space formed by the lower cylinder 230 , the bottom plate 200 and the baffle plate 250 .
- the combustion cylinder 270 is coupled to the baffle plate 250 and the top plate 106 .
- the upper retaining ring 260 is positioned within the area formed by the combustion cylinder 270 , the housing 102 , the baffle plate 250 and the top plate 106 .
- the burner is assembled by connecting the bottom plate 200 to the housing 102 and then to the lower cylinder 230 .
- the baffle plate 250 is connected to the lower cylinder 230 and then to the combustion cylinder 270 .
- the top plate 106 is connected to the combustion cylinder 270 and then to the second end of the housing 214 .
- these connections are made by, for example, welding or any other suitable means.
- the lower retaining ring 220 and retaining column 240 are positioned after the lower cylinder 230 has been connected to the bottom plate 200 and before it is connected to the baffle plate 250 .
- the upper retaining ring 260 is positioned after the combustion cylinder 270 has been connected to the baffle plate 250 and before it is connected to the top plate 106 .
- the combustion cylinder 270 and the baffle plate 250 form a combustion chamber 104 .
- the combustion chamber 104 is an open area in which vaporized alcohol and oxygen can mix to create or sustain combustion.
- the vaporized alcohol enters the combustion chamber 104 through the openings in the baffle plate 250 and the combustion cylinder 270 .
- the oxygen enters the combustion chamber through the second end of the combustion cylinder 276 .
- FIG. 3 illustrates the alcohol burner during combustion in accordance with an embodiment of the present invention.
- Oxygen 300 enters the combustion chamber 104 through the second end of the combustion cylinder 276 .
- Alcohol vapor 302 enters the combustion chamber 104 through the baffle plate openings 256 and the combustion cylinder openings 274 .
- the oxygen 300 mixed with the alcohol vapor 302 to create or sustain combustion 304 .
- Radiant heat 306 from the combustion spreads throughout the alcohol burner 100 .
- the continuous connection of the metal parts, e.g., the combustion cylinder 270 , the baffle plate 250 and the lower cylinder 230 facilitates the spread of heat deeper into alcohol burner 100 .
- the radiant heat 306 causes the liquid alcohol to vaporize and the alcohol vapors 302 travel to the combustion chamber 104 to sustain combustion 304 .
- the burner of the present invention can store one liter of fuel in a cylinder with a footprint of approximately 12 square inches and can burn for approximately four hours on a single filling.
- Other fuel storage capacities and footprints also can be used in connection with embodiments of the present invention.
- FIGS. 4 a and 4 b illustrate an alcohol burner and a surround according to an embodiment of the present invention.
- the alcohol burner 100 can be placed within a surround 400 .
- the surround 400 can be a decorative accessory configured to enhance the appearance of the flame.
- the surround 400 can include tapered side walls 402 and an opening 404 to view the flame during combustion.
- the surround 400 can be of any form. For example, it can be a cylinder or a rectangle. Further, the surround 400 can include more than one opening 402 to enhance the appearance of the flame and allow for viewers to see the flame.
- FIG. 5 illustrates an exploded view of an alcohol burner and a surround according to another embodiment of the present invention.
- the alcohol burner 500 in the illustrated embodiment does not have a baffle plate and the lower cylinder is directly coupled to the combustion cylinder.
- the alcohol burner 500 includes a housing 510 , a lower cylinder 520 , a retaining column 530 , a retaining ring 540 and a combustion cylinder 550 .
- the housing 510 is approximately cylindrical and includes a bottom plate 512 .
- the lower cylinder 520 is hollow and approximately cylindrical.
- the lower cylinder 520 includes a plurality of openings 522 and is composed of a material with good heat conducting properties and a high melting point, such as steel or aluminum alloy.
- the retaining column 530 is configured to be positioned within the lower cylinder 520 .
- the retaining ring 540 is positioned between the lower cylinder 520 and the housing 510 .
- the retaining column 520 and retaining ring 540 are composed of a temperature resistant porous material, such as silica-alumina ceramic wool or other high temperature-resistance material having low thermal conductivity.
- the porous material is configured to absorb and store liquid alcohol and facilitate its conversion into vapor to fuel the fire.
- the combustion cylinder 550 includes tapered side walls 552 , a bottom 554 and a plurality of openings 556 throughout the bottom 554 .
- FIG. 6 illustrates a top view of an alcohol burner according to another embodiment of the present invention.
- the combustion cylinder 550 includes a plurality of openings 556 through the bottom of the cylinder 554 .
- FIG. 7 illustrates a cutaway view of an assembled alcohol burner according to an embodiment of the present invention.
- the retaining column 530 protrudes above the bottom of the combustion cylinder 554 .
- the combustion cylinder 554 includes a wick hole 558 configured to allow the retaining column 530 to protrude above the bottom of the cylinder 554 .
- FIG. 7 illustrates the alcohol burner 500 during combustion.
- the alcohol burner 500 functions in the same way as the alcohol burner discussed above.
- Alcohol is retained within the retaining column 530 and the retaining ring 540 .
- Oxygen can enter the combustion cylinder 550 to mix with alcohol vapor and create or sustain combustion.
- the combustion creates heat and the heat radiates throughout the alcohol burner 500 .
- the lower cylinder 520 conducts heat from the combustion cylinder 550 to facilitate the spread of heat throughout the burner 500 .
- FIG. 8 illustrates a cutaway view of an alcohol burner and a surround according to another embodiment of the present invention.
- the alcohol burner 500 is positioned within a stand 570 configured to hold the burner.
- the stand 570 is positioned with the surround 580 .
- the surround 580 is approximately cylindrical.
- the surround 580 includes a ring 582 at an end which is configured to hold scented oil. When the alcohol burner 500 produces a flame, the scented oil in the ring 582 is heated and a pleasant aroma is produced.
- the surround 580 can include decorative designs.
- the decorative designs of the surround 580 enhance the appearance of the flame produced by the alcohol burner 500 .
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
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- General Engineering & Computer Science (AREA)
- Spray-Type Burners (AREA)
Abstract
The present invention relates general to an alcohol burner that uses liquid alcohol as a fuel source and has an increased burn time, controlled combustion and a smaller footprint. In various embodiments, the present invention introduces a system of double stacked baffles with two separate functions. The upper baffle area optimizes controlled combustion, while the lower baffle area optimizes heat transfer from the combustion area down into the fuel storage area. The lower baffle also provides a steady vapor supply to the upper baffle area. By dividing these functions, the burner in accordance with embodiments of the present invention can store fuel vertically, rather than needing to be spread out horizontally. Embodiments of the present invention thus facilitate a wide range of practical configurations for consumer uses not previously possible.
Description
- 1. Field of the Invention
- The present invention relates in general to alcohol burners. More particularly, the present invention relates to a spill proof alcohol burner that uses liquid alcohol as a fuel source and has an increased burn time, controlled combustion and a smaller footprint.
- 2. Discussion of the Related Art
- Previous alcohol burners were “open reservoir” type alcohol burners. These are still by far the most common type of alcohol fireplace burner sold. In these burners, fuel is stored in a metal container—usually a stainless steel box (square or rectangle)—which holds the alcohol fuel in liquid form. Fire is created by burning liquid alcohol directly from the surface of the liquid fuel in reservoir. The simple design of these open fuel reservoirs allows air, liquid alcohol and alcohol vapor to freely mix in the same contained area without control over the amount of each element present at any given time.
- In open reservoir type alcohol burners, there is a high risk of dangerous ignition flare when vapor is first lit, which increases the risk of injury and also a frightening user experience resulting from a momentary flash fire. It is difficult to control flame size in these burners because, as fuel level drops, the amounts of air and vapor in the reservoir become out of balance, i.e., the flame is either too large or too small. This can cause poor flame quality and the flame can be difficult to see, e.g., sometimes there is more flame inside the burner reservoir than is visible on the exterior.
- Another problem in these burners is the metal body of the burner reservoir becomes super heated. This creates a risk of injury from touching the metal. There is also a risk of excess vapor production during refueling a hot container.
- Other burner designs incorporate materials packed inside the fuel reservoir. Some of these burners used loosely packed steel wool inside the liquid fuel chamber to act as a crude displacement of liquid and to serve as a form of heat catalyst. This approach was not successful and did not resolve the problems from the open reservoir burners.
- Some models packed ceramic fiber into the fuel reservoir in a variety of ways. These burners mainly solved only one problem of the open reservoir burners, i.e., they figured out how to use the ceramic fiber to displace vapor and thereby reduce ignition flare problems. These burners also forced the flame to the surface of the burner.
- However, there were still a number of issues with alcohol burners that were not addressed. For example, by packing the burner with wool, the air could no longer mix well with the liquid alcohol. Also, the flame on the surface tended to be weak and prone to premature exhaustion. As fuel was consumed, the alcohol vapor was not produced in sufficient volume and the design of the burners prevented alcohol at the bottom of the reservoir from vaporizing and making its way to the top surface of the burner where combustion occurred. The ceramic fiber tended to dry out at the top, while still wet with fuel at the bottom. The result was that the fire would extinguish, or fade down, even when there was abundant fuel stored below. This created yet another user risk because fuel is left trapped and unburned in the container after the fire has died.
- Second generation alcohol burners, such as co-owned and co-pending U.S. patent application Ser. No. 13/200,733, the disclosure of which is herein incorporated by reference, were the first to resolve this problem. The second generation burners used a “baffle cage”—a 5-sided basket created by welding together flat sections of perforated stainless steel—that was inserted down into the ceramic fiber packed fuel reservoir. The combustion area was now below the top surface of the burner for the first time. This configuration had several benefits: a) the heat from the flame could now spread deeper and more evenly throughout the fiber fuel reservoir, thus producing greater amounts of vapor and in a controlled ratio that was steady from first ignition to when the fuel level was low; b) through the design of the baffle holes, the optimum balance was created between the amount of vapor allowed to release to the surface at any time, which created a more controlled flame with superior aesthetic qualities; and c) combustion now occurred below the surface of the top plate, but away from the side walls of the fuel reservoir, which eliminated excess heat transfer to the exterior of the burner (reducing risk to user).
- Despite the advances made in the second generation burners, these advantages could only be enjoyed in relatively shallow configuration burners. Burners typically needed to be less than 7 cm deep because of the difficulty in spreading heat down into the fuel reservoir. In order to achieve desired length of burn time, the burners had to be wide enough to store the fuel needed, which created challenges for incorporating the burners into compact embodiments desired by consumers. Construction of these flat, shallow pans was also fairly costly with a considerable number of separate parts and welding labor required in assembly. The typical footprint of a second generation burner on the market is 140 square inches with roughly 2-3 hour max burn time. These second generation burners also tend to be difficult to light because the fuel is quickly absorbed into the fiber beneath the baffle, which makes it a challenge to initiate vapor creation initially.
- The prior art fails to address these issues. Therefore, there is a need for a new, safer alcohol burner with longer burn times, controlled combustion and a smaller footprint.
- The present invention relates to a safer, spill proof alcohol burner that uses liquid alcohol as a fuel source and has an increased burn time, controlled combustion and a smaller footprint. In accordance with certain embodiments, the present invention more than doubles the burn time achieved with half the footprint of prior models. The present invention introduces a system of double stacked baffles with two separate functions. The upper baffle area optimizes controlled combustion, while the lower baffle area optimizes heat transfer from the combustion area down into the fuel storage area. The lower baffle also provides a steady vapor supply to the upper baffle area. By dividing these functions, the burner in accordance with embodiments of the present invention can store fuel vertically, rather than needing to be spread out horizontally. Embodiments of the present invention thus facilitate a wide range of practical configurations for consumer uses not previously possible.
- In some embodiments, air is prevented from traveling to the bottom of the apparatus because the lower baffle area is packed with ceramic fiber on all sides. This serves to restrict flame to the controlled combustion area near the top, while still allowing the desired heat to penetrate to the bottom of the fuel areas and spread across both a heat transfer plate and a heat transfer cylinder. The specific design of the weld connections of this burner are important because the challenges of packing this compact fuel cylinder with fuel absorbent wool, while still allowing for heat transfer through the connected metal parts, produces significant challenges of assembly. In some embodiments, the order of welding operations between the top plate, a combustion cylinder, the heat transfer plate and the heat transfer cylinder and the wool packing operations enables the creation of a compact apparatus that produces a sustained, high quality flame from a compact and relatively cost effective construction.
- Heat would not transfer deep enough into the fuel storage and unused fuel would settle at the bottom without the continuous connection between the metal parts. Conversely, if the combustion cylinder were to extend further down into the fuel reservoir, fuel would be consumed too rapidly and the size of flame would be undesirably large. In accordance with certain embodiments, the balance between size of combustion area and size of fuel storage area, and the way these are stacked vertically, enable the leap forward in the present invention versus second generation burners that had most of the shallow fuel storage beside the combustion area.
- In certain embodiment, the present invention may include an exposed wick, which allows for easy lighting. This solves a challenge that prior alcohol burners faced. When the fiber is completely behind or below the baffle, it is very difficult to ignite and initiate vapor production from the cold liquid fuel stores. Positioning the wick in a large hole in the horizontal heat transfer plate ensures first time ignition will quickly spread heat where it is needed and focuses the fire lighting exercise closest to the main fuel stores connected to this heat transferring plate.
- The burner of the present invention is not prone to accidental spill of liquid alcohol because of the shape and assembly of parts that focus on evenly distributed fuel storage.
- In accordance with various embodiments, there is minimal risk of unwanted vapor build up beneath the top plate, which is a problem that is still common amongst open reservoir burners and many second generation burners, because the combustion area is contained next to the surface plate. This also reduces risk to the user.
- In accordance with some non-limiting embodiments, the burner of the present invention can produce a long flame of high aesthetic quality in an inexpensive apparatus that can be easily accommodated in table top home decor features, compact wall sconce features, outdoor patio lanterns, etc. because it is compact and inexpensive. This was not achievable prior to this invention because previous generation alcohol burners were either too large or too dangerous to be used in these applications. Attempts to make smaller burner versions for these expressed applications typically resulted in unacceptably short fire life and also excessive user risk.
- In accordance with some non-limiting embodiments, the burner of the present invention can store one liter of fuel in a cylinder with a footprint of approximately 12 square inches and can burn for approximately four hours on a single filling. No other alcohol burner can come close to this performance, nor match its safety features.
- The objects of the present invention may be achieved in connection with an embodiment of the present invention which having a burner comprising a housing including an open first end and a bottom plate; a first cylinder including a body, a first end, a second end, a first opening extending through the body between the first end and the second end and a plurality of openings throughout the body, wherein the first end is configured to abut the bottom plate; a first ceramic fiber ring configured to be positioned between the first cylinder and the housing; a first ceramic fiber column configured to be positioned in the first opening of the first cylinder; a baffle including a first end, a second end and a plurality of holes extending between the first end and the second end, wherein the first end of the baffle is configured to abut the second end of said first cylinder; a second cylinder including a body, a first end, a second end, a first opening extending through the body between the first end and the second end and a plurality of openings throughout the body, wherein the first end of the second cylinder is configured to abut the second end of said baffle; a second ceramic fiber ring configured to be positioned between the second cylinder and the housing; and a top housing plate including an opening and configured to abut the second end of the second cylinder and the first end of the housing, wherein the first ceramic fiber ring, first ceramic fiber column, and the second ceramic fiber ring are configured to store a flammable material.
- In some embodiment, the baffle further includes a wick opening extending between the first end and the second end. In other embodiments, the first ceramic fiber column includes a wick configured to be positioned in the wick opening such that an end of the wick protrudes beyond the second end of the baffle. In other embodiments, a number of the plurality of holes in the second cylinder is less than a number of the plurality of holes in the first cylinder. In some embodiments, an area formed by said baffle and said second cylinder is configured to house combustion.
- In some embodiments, the first cylinder, the baffle and the second cylinder are made of a material capable of conducting heat.
- In other embodiments, the first cylinder includes a first flange at the first end and a second flange at the second end and the second cylinder includes a first flange at a first end and a second flange at a second end. In some embodiments, the first flange of the first cylinder is coupled to the bottom plate of the housing and the second flange of the first cylinder is coupled to the baffle and the first flange of the second cylinder is coupled to said baffle and the second flange of the second cylinder is coupled to the top housing plate.
- In other embodiments, a snuffing plate is configured to couple with the top housing plate, wherein when the snuffing plate is coupled with said top housing plate combustion is prevented in the burner.
- In other embodiments, the burner includes a surround configured to enclose the housing. The surround can include a channel configured to store oil.
- In another aspect, a burner is provided comprising a housing including an open first end and a bottom plate; a first cylinder including a body, a first end, a second end, a first opening extending through the body between the first end and the second end and a plurality of openings throughout the body, wherein the first end is configured to abut the bottom plate; a first ceramic fiber ring configured to be positioned between the first cylinder and the housing; a first ceramic fiber column configured to be positioned in the first opening of the first cylinder; and a second cylinder including tapered sides, a bottom, an open end and a plurality of openings throughout the sides and the bottom, wherein the second cylinder is configured to abut the open end of the housing and the second end of the cylinder; wherein the first ceramic fiber ring, first ceramic fiber column, and the second ceramic fiber ring are configured to store a flammable material.
- In some embodiments, the second cylinder further includes a wick opening extending between the first end and the second end. In other embodiments, the first ceramic fiber column includes a wick configured to be positioned in the wick opening such that an end of the wick protrudes beyond the bottom of the second cylinder. In some embodiments, the flammable material is alcohol.
- The accompanying drawings help illustrate various embodiments of the present invention and, together with the description, further serve to explain the principles of the invention and to enable a person skilled in the pertinent art to make and use the invention. In the drawings, like reference numbers indicate identical or functionally similar elements
-
FIG. 1 a is a top view showing an alcohol burner according to an embodiment of the present invention. -
FIG. 1 b is a perspective view showing an alcohol burner according to an embodiment of the present invention. -
FIG. 2 is an exploded view showing an alcohol burner according to an embodiment of the present invention. -
FIG. 3 is a cutaway view showing an alcohol burner according to an embodiment of the present invention. -
FIG. 4 a is a perspective view showing an alcohol burner and a surround according to an embodiment of the present invention. -
FIG. 4 b is an exploded view showing an alcohol burner and a surround according to an embodiment of the present invention. -
FIG. 5 is an exploded view showing an alcohol burner according to another embodiment of the present invention. -
FIG. 6 is a top view showing an alcohol burner according to another embodiment of the present invention. -
FIG. 7 is a cutaway view showing an alcohol burner according to another embodiment of the present invention. -
FIG. 8 is a cutaway view showing an alcohol burner and a surround according to another embodiment of the present invention. -
FIG. 9 is a perspective view showing an alcohol burner and a surround according to another embodiment of the present invention. - The present invention relates to an alcohol burner with an extended burn time, controlled combustion and a smaller footprint. The alcohol burner includes a housing, a combustion cylinder, a heat transfer cylinder or lower cylinder and ceramic material configured to retain alcohol. The housing contains the other components of the alcohol burner. The combustion cylinder is configured to allow vaporized alcohol and oxygen to mix such that a sustained and aesthetically desirable fire is formed in the cylinder. The combustion cylinder is heated during combustion, and the heat spreads throughout the burner to vaporize the alcohol retained within the ceramic material. The lower cylinder is configured to conduct heat from the combustion cylinder and facilitate the spread of heat throughout the alcohol burner. This allows for the alcohol burner of the present invention to be larger and deeper than prior burners while still having a controlled, sustained fire and small footprint. The combustion cylinder and the lower cylinder both have a plurality of openings for the vaporized alcohol to travel through. The lower cylinder is in fluid communication with the combustion cylinder, and any vaporized alcohol that enters the lower cylinder travels to the combustion cylinder. The vaporized alcohol enters the combustion cylinder and mixes with oxygen to sustain the combustion. The following is a more detailed description of the alcohol burner in accordance with various embodiments.
-
FIG. 1 a illustrates a top view of an alcohol burner according to an embodiment of the present invention. Thealcohol burner 100 includes ahousing 102, acombustion chamber 104 and atop plate 106. Thehousing 102 contains the other components of the alcohol burner, which are described in further detail below. Thecombustion chamber 104 is the area in which combustion takes place. Thetop plate 106 covers the top of thealcohol burner 100 and includes an opening configured to be positioned over thecombustion chamber 104. -
FIG. 1 b illustrates a perspective view of an alcohol burner according to an embodiment of the present invention. As can be seen in the non-limiting embodiment ofFIG. 1 b, thehousing 102 can be approximately cylindrical and thecombustion chamber 104 can be approximately elliptical. In other embodiments of the present invention, thecombustion chamber 104 can be different shapes, such as, for example, circular. In other embodiments of the present invention, thehousing 102 can be different shapes, such as, for example, elliptical. -
FIG. 2 illustrates an exploded view of an alcohol burner according to an embodiment of the present invention. Thealcohol burner 100 includes ahousing 102, abottom plate 200, alower retaining ring 220, a heat transfer orlower cylinder 230, a retainingcolumn 240, a heat transfer plate orbaffle plate 250, anupper retaining ring 260, acombustion cylinder 270 and atop plate 106. Thehousing 102 is configured to enclose the other components of theburner 100. In some embodiments, thehousing 102 can be a hollow cylinder including abody 210 and first and second open ends 212 and 214. In preferred embodiments, thebottom plate 200 is a plate with a shape matching the firstopen end 212 of the housing. In a non-limiting embodiment of the present invention, the bottom plate is approximately circular. Thebottom plate 200 is configured to be coupled to the first end of thehousing 212 and enclose the first end of thehollow cylinder 212. - The
lower cylinder 230 is configured to be positioned within thehousing 102 and coupled to thebottom plate 200. Thelower cylinder 230 is hollow and, in some embodiments, approximately cylindrical. Thelower cylinder 230 includes abody 232, a plurality ofopenings 234 throughout thebody 232 and first and second open ends 235 and 236. The first end of thelower cylinder 235 is configured to be coupled with thebottom plate 200. In an embodiment of the present invention, the lower cylinder includeslower flange 237 andupper flange 238. Thelower flange 237 can be coupled to thebottom plate 200. Thelower cylinder 230 can be composed of steel, aluminum alloy or any other material with a high melting point and good heat conduction properties. Thelower retaining ring 220 is configured to be positioned between thelower cylinder 230 andhousing 102 and abut thebottom plate 200. The retainingcolumn 240 is configured to be positioned within thelower cylinder 230 and abut thebottom plate 200. The retainingcolumn 240 and thelower retaining ring 220 are configured to retain a flammable material. In an embodiment of the present invention, the retainingcolumn 240 and thelower retaining ring 220 are configured to retain alcohol. - The
baffle plate 250 includes atop face 252 and abottom face 254. Thebaffle plate 250 is configured to be coupled to thelower cylinder 230, specifically the bottom face of thebaffle plate 254 is configured to be coupled to the second end of thelower cylinder 236. In an embodiment of the present invention, the bottom face of thebaffle plate 254 is coupled to the upper flange of thelower cylinder 238. Thebaffle plate 250 is approximately cylindrical. In an embodiment of the present invention, thebaffle plate 250 is a cylinder with a circumference approximately equal to the inner circumference of thehousing 102, and thebaffle plate 250 is positioned such that the exterior of thebaffle plate 250 abuts the body of thehousing 102. Thebaffle plate 250 includes a plurality ofopenings 256 configured to allow vaporized alcohol to pass through. Thebaffle plate 250 can be composed of steel, aluminum alloy or any other material with a high melting point and good heat conduction properties. - In an embodiment of the invention, the
combustion cylinder 270 is hollow and approximately cylindrical. The combustion cylinder includes abody 272, a plurality of openings in thebody 274 and first and second open ends 275 and 276. Thecombustion cylinder 270 is configured to be coupled to thebaffle plate 250. Specifically, the first end of thecombustion cylinder 275 is configured to be coupled to the top face of thebaffle plate 252. In an embodiment of the present invention, the combustion cylinder includes alower flange 277 and anupper flange 278. Thelower flange 277 can be coupled to the top face of thebaffle plate 252. Thecombustion cylinder 270 can be composed of steel, aluminum alloy or any other material with a high melting point and good heat conduction properties. - In an embodiment of the present invention, there are more
lower cylinder openings 234 thancombustion cylinder openings 274. This allows for thelower cylinder 230 to receive more alcohol vapor to transfer to thecombustion cylinder 270. The openings in thecombustion cylinder 274 are configured to optimize the amount of alcohol vapor present in thecombustion chamber 104. - The
upper storage ring 260 is configured to be positioned between thecombustion cylinder 270 and thehousing 102. Theupper storage ring 260 is configured to retain a flammable material, such as alcohol. In one embodiment, thetop plate 106 is a circular plate including an opening with a circumference approximately equal to thecombustion chamber 270. The circumference of the outside of the top plate is approximately equal to the circumference of thehousing 102. Thetop plate 106 is configured to be positioned on top of thealcohol burner 100. Specifically, thetop plate 106 is configured to be coupled to the second end of thehousing 214 and the second end of thecombustion chamber 276. In an embodiment of the present invention, thetop plate 106 is coupled to the upper flange of thecombustion cylinder 278. - In an embodiment of the present invention, the
burner 100 includes asnuffing plate 280. The snuffingplate 280 is configured to be placed on the top of theburner 100 and enclose thecombustion chamber 104. When thesnuffing plate 280 is placed on top of theburner 100, the oxygen supply to thecombustion cylinder 104 is cut off and any combustion will cease. - In an embodiment of the present invention, the retaining
column 240 includes a wick 242 (shown inFIG. 3 ). Thewick 242 is a protrusion which extends from an end of the retainingcolumn 240. Thewick 242 is configured to protrude through a hole in thebaffle plate 250 and into thecombustion chamber 104. In an embodiment of the present invention, thebaffle plate 250 includes awick hole 258 configured to allow thewick 242 to protrude through thebaffle plate 250 and into thecombustion chamber 104. Thewick 242 is composed of the same material as thestorage column 240. - In an embodiment of the present invention, the retaining
column 240 andwick 242, thelower retaining ring 220 and theupper retaining ring 260 are composed of a temperature resistant porous material, such as silica-alumina ceramic wool or other high temperature-resistance material having low thermal conductivity. The porous material is configured to absorb and store liquid alcohol and facilitate its conversion into vapor to fuel the fire. - The burner of the present invention is safer to operate due to its design and the use of the temperature resistant porous material. For example, the design restricts the flame to the controlled combustion area, thus preventing flames in areas the operator cannot detect. The use of the temperature resistant porous material prevents liquid from freely moving if the burner is tipped over, which allows for safer operation of the burner.
-
FIG. 3 illustrates a cutaway view of an assembled alcohol burner according to an embodiment of the present invention. Thehousing 102 is coupled to thebottom plate 200, and the other components of thealcohol burner 100 are positioned within the area formed by those two components. Thelower cylinder 230 is coupled to thebottom plate 200 and thebaffle plate 250. Thelower retaining ring 220 is positioned within the area formed by thelower cylinder 230, thehousing 102, the bottom plate and thebaffle plate 250. The retainingcolumn 240 is positioned within the space formed by thelower cylinder 230, thebottom plate 200 and thebaffle plate 250. Thecombustion cylinder 270 is coupled to thebaffle plate 250 and thetop plate 106. Theupper retaining ring 260 is positioned within the area formed by thecombustion cylinder 270, thehousing 102, thebaffle plate 250 and thetop plate 106. - In an embodiment of the present invention, the burner is assembled by connecting the
bottom plate 200 to thehousing 102 and then to thelower cylinder 230. Next, thebaffle plate 250 is connected to thelower cylinder 230 and then to thecombustion cylinder 270. Finally, thetop plate 106 is connected to thecombustion cylinder 270 and then to the second end of thehousing 214. In one embodiment, these connections are made by, for example, welding or any other suitable means. Thelower retaining ring 220 and retainingcolumn 240 are positioned after thelower cylinder 230 has been connected to thebottom plate 200 and before it is connected to thebaffle plate 250. Theupper retaining ring 260 is positioned after thecombustion cylinder 270 has been connected to thebaffle plate 250 and before it is connected to thetop plate 106. - In one embodiment, the
combustion cylinder 270 and thebaffle plate 250 form acombustion chamber 104. Thecombustion chamber 104 is an open area in which vaporized alcohol and oxygen can mix to create or sustain combustion. The vaporized alcohol enters thecombustion chamber 104 through the openings in thebaffle plate 250 and thecombustion cylinder 270. The oxygen enters the combustion chamber through the second end of thecombustion cylinder 276. -
FIG. 3 illustrates the alcohol burner during combustion in accordance with an embodiment of the present invention.Oxygen 300 enters thecombustion chamber 104 through the second end of thecombustion cylinder 276.Alcohol vapor 302 enters thecombustion chamber 104 through thebaffle plate openings 256 and thecombustion cylinder openings 274. Theoxygen 300 mixed with thealcohol vapor 302 to create or sustaincombustion 304.Radiant heat 306 from the combustion spreads throughout thealcohol burner 100. The continuous connection of the metal parts, e.g., thecombustion cylinder 270, thebaffle plate 250 and thelower cylinder 230, facilitates the spread of heat deeper intoalcohol burner 100. Theradiant heat 306 causes the liquid alcohol to vaporize and thealcohol vapors 302 travel to thecombustion chamber 104 to sustaincombustion 304. - In accordance with some non-limiting embodiments, the burner of the present invention can store one liter of fuel in a cylinder with a footprint of approximately 12 square inches and can burn for approximately four hours on a single filling. Other fuel storage capacities and footprints also can be used in connection with embodiments of the present invention.
-
FIGS. 4 a and 4 b illustrate an alcohol burner and a surround according to an embodiment of the present invention. Thealcohol burner 100 can be placed within asurround 400. Thesurround 400 can be a decorative accessory configured to enhance the appearance of the flame. In an embodiment of the present invention, thesurround 400 can include taperedside walls 402 and anopening 404 to view the flame during combustion. Thesurround 400 can be of any form. For example, it can be a cylinder or a rectangle. Further, thesurround 400 can include more than oneopening 402 to enhance the appearance of the flame and allow for viewers to see the flame. -
FIG. 5 illustrates an exploded view of an alcohol burner and a surround according to another embodiment of the present invention. Thealcohol burner 500 in the illustrated embodiment does not have a baffle plate and the lower cylinder is directly coupled to the combustion cylinder. Thealcohol burner 500 includes ahousing 510, alower cylinder 520, a retainingcolumn 530, a retainingring 540 and acombustion cylinder 550. In one non-limiting embodiment, thehousing 510 is approximately cylindrical and includes abottom plate 512. Thelower cylinder 520 is hollow and approximately cylindrical. Thelower cylinder 520 includes a plurality ofopenings 522 and is composed of a material with good heat conducting properties and a high melting point, such as steel or aluminum alloy. The retainingcolumn 530 is configured to be positioned within thelower cylinder 520. The retainingring 540 is positioned between thelower cylinder 520 and thehousing 510. In an embodiment of the present invention, the retainingcolumn 520 and retainingring 540 are composed of a temperature resistant porous material, such as silica-alumina ceramic wool or other high temperature-resistance material having low thermal conductivity. The porous material is configured to absorb and store liquid alcohol and facilitate its conversion into vapor to fuel the fire. As illustrated inFIGS. 6 and 7 , thecombustion cylinder 550 includes taperedside walls 552, a bottom 554 and a plurality ofopenings 556 throughout the bottom 554. -
FIG. 6 illustrates a top view of an alcohol burner according to another embodiment of the present invention. As shown in the top view, thecombustion cylinder 550 includes a plurality ofopenings 556 through the bottom of thecylinder 554. -
FIG. 7 illustrates a cutaway view of an assembled alcohol burner according to an embodiment of the present invention. As shown inFIG. 7 , the retainingcolumn 530 protrudes above the bottom of thecombustion cylinder 554. In an embodiment of the present invention, thecombustion cylinder 554 includes awick hole 558 configured to allow theretaining column 530 to protrude above the bottom of thecylinder 554. -
FIG. 7 illustrates thealcohol burner 500 during combustion. Thealcohol burner 500 functions in the same way as the alcohol burner discussed above. Alcohol is retained within the retainingcolumn 530 and the retainingring 540. Oxygen can enter thecombustion cylinder 550 to mix with alcohol vapor and create or sustain combustion. The combustion creates heat and the heat radiates throughout thealcohol burner 500. Thelower cylinder 520 conducts heat from thecombustion cylinder 550 to facilitate the spread of heat throughout theburner 500. -
FIG. 8 illustrates a cutaway view of an alcohol burner and a surround according to another embodiment of the present invention. Thealcohol burner 500 is positioned within astand 570 configured to hold the burner. Thestand 570 is positioned with thesurround 580. In one non-limiting embodiment, thesurround 580 is approximately cylindrical. In another embodiment, thesurround 580 includes aring 582 at an end which is configured to hold scented oil. When thealcohol burner 500 produces a flame, the scented oil in thering 582 is heated and a pleasant aroma is produced. - As can be seen in
FIG. 9 , thesurround 580 can include decorative designs. The decorative designs of thesurround 580 enhance the appearance of the flame produced by thealcohol burner 500. - Thus, a number of preferred embodiments have been fully described above with references to the drawing figures. Although the invention has been described based upon these preferred embodiments, it would be apparent to those of skill in the art that certain modifications, variations, and alternative constructions could be made to the described embodiments within the spirit and scope of the invention.
Claims (19)
1. A burner, comprising:
a housing including an open first end and a bottom plate;
a first cylinder including a body, a first end, a second end, a first opening extending through said body between said first end and said second end and a plurality of openings throughout said body, wherein said first end is configured to abut said bottom plate;
a first ceramic fiber ring configured to be positioned between said first cylinder and said housing;
a first ceramic fiber column configured to be positioned in said first opening of said first cylinder;
a baffle including a first end, a second end and a plurality of holes extending between said first end and said second end, wherein said first end of said baffle is configured to abut said second end of said first cylinder;
a second cylinder including a body, a first end, a second end, a first opening extending through said body between said first end and said second end and a plurality of openings throughout said body, wherein said first end of said second cylinder is configured to abut said second end of said baffle;
a second ceramic fiber ring configured to be positioned between said second cylinder and said housing; and
a top housing plate including an opening and configured to abut said second end of said second cylinder and said first end of said housing,
wherein said first ceramic fiber ring, first ceramic fiber column, and said second ceramic fiber ring are configured to store a flammable material.
2. The burner of claim 1 , wherein said baffle further includes a wick opening extending between said first end and said second end.
3. The burner of claim 2 , wherein said first ceramic fiber column includes a wick configured to be positioned in said wick opening such that an end of said wick protrudes beyond said second end of said baffle.
4. The burner of claim 1 , wherein a number of said plurality of holes in said second cylinder is less than a number of said plurality of holes in said first cylinder.
5. The burner of claim 1 , wherein an area formed by said baffle and said second cylinder is configured to house combustion.
6. The burner of claim 1 , wherein said first cylinder, said baffle and said second cylinder are made of a material capable of conducting heat.
7. The burner of claim 1 , wherein first cylinder includes a first flange at said first end and a second flange at said second end and said second cylinder includes a first flange at a first end and a second flange at a second end.
8. The burner of claim 7 , wherein said first flange of said first cylinder is configured to be coupled to said bottom plate of said housing and said second flange of said first cylinder is configured to be coupled to said baffle and said first flange of said second cylinder is configured to be coupled to said baffle and said second flange of said second cylinder is configured to be coupled to said top housing plate.
9. The burner of claim 1 , further including a snuffing plate configured to couple with said top housing plate, wherein when said snuffing plate is coupled with said top housing plate combustion is prevented in said burner.
10. The burner of claim 1 , wherein said flammable material is alcohol.
11. The burner of claim 1 , further comprising a surround configured to enclose said housing.
12. The burner of claim 11 , wherein said surround includes a channel configured to store oil.
13. A burner, comprising:
a housing including an open first end and a bottom plate;
a first cylinder including a body, a first end, a second end, a first opening extending through said body between said first end and said second end and a plurality of openings throughout said body, wherein said first end is configured to abut said bottom plate;
a first ceramic fiber ring configured to be positioned between said first cylinder and said housing;
a first ceramic fiber column configured to be positioned in said first opening of said first cylinder; and
a second cylinder including tapered sides, a bottom, an open end and a plurality of openings throughout said sides and said bottom, wherein said second cylinder is configured to abut said open end of said housing and said second end of said cylinder;
wherein said first ceramic fiber ring, first ceramic fiber column, and said second ceramic fiber ring are configured to store a flammable material.
14. The burner of claim 13 , wherein said second cylinder further includes a wick opening extending between said first end and said second end.
15. The burner of claim 14 , wherein said first ceramic fiber column includes a wick configured to be positioned in said wick opening such that an end of said wick protrudes beyond said bottom of said second cylinder.
16. The burner of claim 13 , further including a snuffing plate configured to couple with said second cylinder, wherein when said snuffing plate is coupled with said second cylinder combustion is prevented in said burner.
17. The burner of claim 13 , wherein said flammable material is alcohol.
18. The burner of claim 13 , further comprising a surround configured to enclose said housing.
19. The burner of claim 18 , wherein said surround includes a channel configured to store oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/398,365 US20130216966A1 (en) | 2012-02-16 | 2012-02-16 | Spill proof alcohol burner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/398,365 US20130216966A1 (en) | 2012-02-16 | 2012-02-16 | Spill proof alcohol burner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20130216966A1 true US20130216966A1 (en) | 2013-08-22 |
Family
ID=48982525
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/398,365 Abandoned US20130216966A1 (en) | 2012-02-16 | 2012-02-16 | Spill proof alcohol burner |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20130216966A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2865734B1 (en) * | 2013-10-25 | 2019-02-20 | Sara Carine Wilma Torfs | Use of safe fuel in wicked open geometry devices |
-
2012
- 2012-02-16 US US13/398,365 patent/US20130216966A1/en not_active Abandoned
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2865734B1 (en) * | 2013-10-25 | 2019-02-20 | Sara Carine Wilma Torfs | Use of safe fuel in wicked open geometry devices |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: BRASA FIRE, INC., LOUISIANA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:BEGG, SCOTT;REEL/FRAME:027873/0229 Effective date: 20120307 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |