US20130187440A1 - Fabricated vehicle wheel and method for producing same - Google Patents
Fabricated vehicle wheel and method for producing same Download PDFInfo
- Publication number
- US20130187440A1 US20130187440A1 US13/561,763 US201213561763A US2013187440A1 US 20130187440 A1 US20130187440 A1 US 20130187440A1 US 201213561763 A US201213561763 A US 201213561763A US 2013187440 A1 US2013187440 A1 US 2013187440A1
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- United States
- Prior art keywords
- outer end
- wheel
- full face
- euroflange
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 238000000034 method Methods 0.000 claims description 8
- 238000005304 joining Methods 0.000 claims description 3
- 239000011324 bead Substances 0.000 description 17
- 238000003466 welding Methods 0.000 description 14
- 238000010276 construction Methods 0.000 description 13
- 238000003754 machining Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005266 casting Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- -1 for example Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B3/00—Disc wheels, i.e. wheels with load-supporting disc body
- B60B3/02—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body integral with rim
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B3/00—Disc wheels, i.e. wheels with load-supporting disc body
- B60B3/04—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding
- B60B3/041—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding characterised by the attachment of rim to wheel disc
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B3/00—Disc wheels, i.e. wheels with load-supporting disc body
- B60B3/04—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding
- B60B3/041—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding characterised by the attachment of rim to wheel disc
- B60B3/045—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding characterised by the attachment of rim to wheel disc characterised by the attachment portions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49481—Wheel making
- Y10T29/49492—Land wheel
- Y10T29/49496—Disc type wheel
- Y10T29/49499—Assembling wheel disc to rim
Definitions
- This invention relates in general to vehicle wheels and in particular to an improved full face fabricated euroflange type of vehicle wheel and method for producing the same.
- a conventional fabricated vehicle wheel is typically of a two-piece construction and includes an inner disc and an outer “full” rim.
- the disc can be cast, forged, or fabricated from steel, aluminum, or other alloys, and includes an inner annular wheel mounting portion and an outer annular portion.
- the wheel mounting portion defines an inboard mounting surface and includes a center pilot or hub hole, and a plurality of lug receiving holes formed therethrough for mounting the wheel to an axle of the vehicle.
- the rim is fabricated from steel, aluminum, or other alloys, and includes an inboard tire bead seat retaining flange, an inboard tire bead seat, an axially extending well, an outboard tire bead seat, and an outboard tire bead seat retaining flange.
- a three-piece wheel construction having a mounting cup secured to the disc is used.
- the outer annular portion of the disc is typically secured to the rim by welding.
- a conventional full face fabricated vehicle wheel is distinguished from other types of fabricated wheels by having a one-piece wheel disc construction.
- the full face wheel includes a “full face” disc and a “partial” rim.
- the full face disc can be formed, cast, forged, or fabricated from steel, aluminum, or other alloys.
- the full face disc includes an inner annular wheel mounting portion and an outer annular portion which defines at least a portion of an outboard tire bead seat retaining flange of the wheel.
- the wheel mounting portion defines an inboard mounting surface and includes a center pilot or hub hole, and a plurality of lug receiving holes formed therethrough for mounting the wheel to an axle of the vehicle.
- the partial rim is fabricated from steel, aluminum, or other alloys, and includes an inboard tire bead seat retaining flange, an inboard tire bead seat, an axially extending well, and an outboard tire bead seat.
- the outboard tire bead seat of the rim and the outer annular portion of the disc cooperate to form the outboard tire bead seat retaining flange of the full face wheel.
- the outboard tire bead seat of the rim is positioned adjacent the outer annular portion of the disc and a weld is applied to secure the rim and the disc together.
- a typical euroflange type of vehicle wheel may be formed as a one piece cast wheel or may be as a two piece fabricated euroflange vehicle wheel having a cast outer disc and a full face wheel disc and a partial wheel rim, such as shown in U.S. Pat. No. 5,564,792 to Archibald. In both types of constructions, the wheel does not include an outboard tire bead seat retaining flange having a generally axially outwardly extending lip or portion capable of receiving a conventional wheel balance weight.
- This invention relates to a full face fabricated euroflange type of vehicle wheel.
- the full face fabricated euroflange vehicle wheel comprises a full face wheel disc defining an axis and formed from a suitable material, the wheel disc having an outer end; and a wheel rim formed from a suitable material and having an outer end joined to the outer end of the wheel disc by at least one weld to produce the fabricated euroflange vehicle wheel; wherein the fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end formed by a combination of at least a portion of two of the outer end of the wheel disc, the outer end of the wheel rim and the at least one weld.
- the method for producing a full face fabricated euroflange vehicle wheel comprising the steps of: (a) providing a full face wheel disc defining an axis and formed from a suitable material, the wheel disc having an outer end; and (b) providing a wheel rim formed from a suitable material and having an outer end; and (c) positioning the outer ends of the wheel disc and wheel rim in a predetermined position relative to each other; and (d) joining the wheel disc and the wheel rim together by at least one weld to produce the fabricated euroflange vehicle wheel, wherein the fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end formed by a combination of at least a portion of two of the outer end of the wheel disc, the outer end of the wheel rim and the at least one weld.
- the full face fabricated euroflange vehicle wheel comprises: a full face wheel disc defining an axis and formed from a suitable material, the wheel disc having an outer end defining a first thickness; and a wheel rim formed from a suitable material and having an outer end joined to the outer end of the wheel disc by at least one weld to produce the fabricated euroflange vehicle wheel, the outer end of said wheel rim defining a second thickness; wherein the fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end having a predetermined thickness defined by a combination of the first thickness of the outer end of the wheel disc and the second thickness of the outer end of the wheel rim.
- FIG. 1 is a view of a portion of a first embodiment of a full face fabricated euroflange type of vehicle wheel, showing the initial assembly operation.
- FIG. 1A is an enlarged view of a portion of the vehicle wheel illustrated in FIG. 1 .
- FIG. 1B is a view of a portion of the vehicle wheel illustrated in FIG. 1 , showing the wheel after the welding operation.
- FIG. 1C is a view of a portion of the vehicle wheel illustrated in FIG. 1 , showing the wheel after the machining operation.
- FIG. 2 is a view of a portion of a second embodiment of a full face fabricated euroflange type of vehicle wheel, showing the initial assembly operation.
- FIG. 2A is a view of a portion of the vehicle wheel illustrated in FIG. 2 , showing the wheel after the welding operation.
- FIG. 2B is a view of a portion of the vehicle wheel illustrated in FIG. 2 , showing the wheel after the machining operation.
- FIG. 3A is a view of a portion of a third embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation.
- FIG. 3B is a view of a portion of the vehicle wheel illustrated in FIG. 3A , showing the wheel after the machining operation.
- FIG. 4A is a view of a portion of a fourth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation.
- FIG. 4B is a view of a portion of the vehicle wheel illustrated in FIG. 4A , showing the wheel after the machining operation.
- FIG. 5 is a view of a portion of a fifth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation.
- FIG. 6A is a view of a portion of a sixth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation.
- FIG. 6B is a view similar to FIG. 6A , showing an alternate embodiment of the wheel illustrated in FIG. 6A after the welding operation.
- FIG. 7 is a view of a portion of a seventh embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation.
- FIG. 8 is a view of a portion of an eighth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation and the machining operation.
- FIG. 9 is a view of a portion of a ninth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding and then the machining operation.
- FIG. 10 is a view of a portion of a tenth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding and then the machining operation.
- FIG. 11 is a view of a portion of an eleventh embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding and then the machining operation.
- FIG. 1 a first embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 10 , and showing the initial assembly of the vehicle wheel.
- the vehicle wheel 10 can be of any suitable type of material or materials, such as for example, steel, aluminum and alloys thereof and, in accordance with the present invention as will be discussed below, is operative to produce a “euroflange” type of vehicle wheel, a portion of which is shown in FIG. 1B .
- the term euroflange type of vehicle wheel means that the associated vehicle wheel does not include an outboard tire bead seat retaining flange having a generally axially outwardly extending lip or portion capable of receiving a conventional wheel balance weight.
- the present invention is illustrated and described in conjunction with the particular euroflange type of full face fabricated vehicle wheel constructions disclosed herein, it will be appreciated that the invention can be used in conjunction with other kinds of full face fabricated euroflange vehicle wheel constructions.
- the initial assembly of the vehicle wheel 10 includes the positioning of a wheel disc, indicated generally at 12 , and a wheel rim, indicated generally at 30 , relative to one another in a predetermined position.
- the wheel disc 12 can be of any suitable construction and in the illustrated embodiment the wheel disc 12 defines a wheel axis X and includes a center pilot hole 14 , a plurality of lug bolt receiving holes 16 spaced around the pilot hole 14 (only one of such lug bolt receiving holes 16 illustrated in FIG. 1 ), a plurality of spokes 18 , and an outer end, indicated generally at 20 .
- the lug bolt receiving holes 16 receive lug bolts (not shown) and nuts (not shown) for securing the vehicle wheel 10 on an axle (not shown) of a vehicle.
- the construction, material and/or make-up of the wheel disc 12 may be other than illustrated if so desired.
- the outer end 20 of the wheel disc 12 is inverted or turned inwardly so as to extend generally axially inwardly toward the rim 30 (i.e., downwardly when viewed in FIG. 1 ), and generally parallel with respect to the wheel axis X.
- the outer end 20 includes a first or outer surface 22 , a second or inner surface 24 , and a third or end surface 26 .
- the first surface 22 includes a first portion having a non-curved or generally straight outer surface 22 A, a second portion having a curved or radiused outer surface 22 B, and a third portion having a non-curved or generally straight outer surface 22 C.
- the second surface 24 includes a first portion having a non-curved or generally straight outer surface 24 A, a second portion having a curved or radiused outer surface 24 B, and a third portion having a non-curved or generally straight outer surface 24 C.
- the third surface 26 includes a generally straight outer surface 26 A.
- the outer surfaces 22 A, 24 A and 26 A of the surfaces 22 , 24 and 26 are generally parallel to each other and generally perpendicular with respect to the wheel axis X.
- the outer surfaces 22 C and 24 C of the surfaces 22 and 24 are generally parallel with respect to each other and generally parallel with respect to the wheel axis X.
- the construction and/or make-up of outer end 20 of the wheel disc 12 may be other than illustrated, if so desired.
- the wheel rim 30 can be of any suitable type of construction and in the illustrated embodiment the wheel rim 30 includes an inboard tire bead seat retaining flange 32 , an inboard tire bead seat 34 , a well 36 , an outboard tire bead seat 38 , and an outer end, indicated generally at 40 .
- the end outer 40 of the wheel rim 30 is inverted or turned outwardly so as to extend generally radially outwardly (i.e., to the right when viewed in FIG. 1 ), and generally perpendicular with respect to the wheel axis X.
- the outer end 40 includes a first or outer surface 40 A, a second or inner surface 40 B, and a third or end surface 40 C.
- the outer surface 40 A and the inner surface 40 B of the outer end 40 are generally parallel to each other and generally perpendicular with respect to the wheel axis X, and the end surface 40 C is generally parallel with respect to the wheel axis X.
- the construction and/or make-up of outer end 40 of the wheel rim 30 may be other than illustrated if so desired.
- the initial assembly of the disc 12 and the rim 30 preferably positions the outer surface 22 C of the end 20 of the disc 12 a predetermined generally radial distance A from an axis X 1 defined by outer surfaces of the bead seats 34 and 38 .
- the distance A is approximately 17.50 mm.
- the initial assembly of the disc 12 and the rim 30 preferably positions the inner surface 22 A of the end 20 of the disc 12 a predetermined generally axial distance C from the outer surface 40 A of the rim 30 .
- the distance C is in the range from about 9 mm to about 14 mm. More preferably, the distance C is in the range from about 11 mm to about 13.5 mm.
- a generally axial distance D is defined between the inner surface 22 A of the end 20 of the disc 12 and the outer surface 26 A of the end 20 of the disc.
- the distance D is greater than the distance C so as to define an “overhang area” of the outer end 20 of the disc 12 which extends a predetermined generally axial distance E for a purpose to be discussed below.
- one or more of the distances A, B, C and/or D may be other than illustrated if so desired.
- welds W 1 and W 2 are provided to join the disc 12 and the rim 30 together.
- the first weld W 1 is deposited in a first fit-up area, indicated generally at F 1 in FIG. 1A , which is defined in the gap 42 by the respective surfaces 40 C, 24 A and 24 C of the rim 30 and the disc 12
- the second weld W 2 is deposited in a second fit-up area, indicated generally at F 2 in FIG. 1A , which is defined by the respective surfaces 30 A and 12 A of the rim 30 and the disc 12 .
- one or both of the welds W 1 and W 2 may be other than disclosed.
- an exposed outer portion or “weldment area” of the weld W 1 is finish machined as shown in FIG. 1C .
- the overhang portion of the outer end 20 of the disc 12 is preferably also machined along with the outer portion of the weld W 1 so as to be generally in the same plane or generally flat with the outer surface 40 A of the end 40 of the rim 30 .
- the wheel 10 is provided with a finished generally radially outwardly extending outboard end or lip, indicated generally at 50 in FIG.
- outer surface 50 A be generally smooth (i.e., no bumps or edges), to thereby accommodate the associated tire. Also, while in the illustrated embodiment the surfaces 12 A and 50 A are shown as being generally parallel with respect to one another, one or both of the surfaces 22 A and 50 A can be non-parallel (i.e., angled).
- a wheel rim 230 includes an outer end 240 which is inverted or turned inwardly so as to extend generally radially inwardly (i.e., to the left when viewed in FIG. 2 ), and generally perpendicular with respect to a wheel axis X.
- the outer ends 240 and 20 are disposed adjacent one another in a predetermined position and a first inner weld W 3 , a second outer weld W 4 , and a third outer weld W 5 are used to join the rim 230 and the disc 12 together.
- the welds W 3 and W 4 may be similar to the welds W 1 and W 2 of the first embodiment.
- the outer end 20 of the disc 12 preferably does not have the overhang portion like in the first embodiment of FIGS. 1 and 1 A- 1 C; however, the outer end 20 of this embodiment may have the overhang portion like in the first embodiment, if so desired.
- the two separate outer welds W 4 and W 5 are preferred due to the weld W 4 being a “penetrating” type of weld adapted to join the rim and disc together and the weld W 5 being a “filler” type weld, a single outer weld may be used, if so desired.
- a rim 330 includes a generally flat outer end 340 and a disc 312 includes a generally flat outer end 320 .
- the outer ends 340 and 320 are disposed adjacent one another in a predetermined position and a first inner weld W 6 and a second outer weld W 7 are used to join the rim 330 and the disc 312 together.
- a rim 430 includes a generally S-shaped outer end 440 having a first portion 440 A which extends in a generally radially outwardly direction and a second portion 440 B which extends in a generally axially outwardly direction, and a disc 412 includes a generally flat outer end 420 .
- the outer ends 440 and 420 are disposed adjacent one another in a predetermined position and a first inner weld W 8 and a second outer weld W 9 are used to join the rim 430 and the disc 412 together.
- a rim 530 includes a generally inverted or turned radially outwardly extending outer end 540 and a disc 512 includes a generally flat outer end 520 having a radially extending outwardly turned outer end portion 520 A.
- the outer end 520 can have an outer end portion 520 A′, as shown in phantom in FIG. 5 .
- a first or outer weld W 10 is used to join the rim 530 and the disc 512 together.
- a second or an inner weld may also be provided to join the rim 530 and disc 512 together.
- the outer end of the wheel following the machining operation thereof is not shown but it is understood that such outer end may be machined in a manner similar to that described and illustrated above in connection with the embodiments of FIGS. 1 to 4 .
- a rim 630 includes an outer end 640 having a turned back portion 640 A which provides an outer shoulder 640 B and a generally flat portion 640 C, and a disc 612 includes a stepped outer end 620 which provides an inner shoulder 620 A and a generally flat portion 620 B.
- the outer ends 640 and 620 are disposed adjacent one another in a predetermined position (e.g., with the respective shoulders 640 A and 620 A contacting each other), and a first inner weld W 11 is used to join the rim 630 and the disc 612 together.
- a second outer weld W 12 may also be used to join the rim 630 and the disc 612 together if so desired.
- a seventh embodiment of a full face fabricated euroflange type of vehicle wheel indicated generally at 700 .
- a rim 730 includes a generally flat outer end 740 and a disc 712 includes a reverse-curled or generally U-shaped outer end 720 .
- the outer ends 740 and 720 are disposed adjacent one another in a predetermined position and a first inner weld W 13 and a second outer weld W 14 are used to join the rim 730 and the disc 712 together.
- a rim 830 includes a generally flat outer end 840 and a disc 812 includes a generally flat outer end 820 having an increased thickness T 2 therein compared to a thickness T 1 generally defined by the remainder of the disc.
- T 2 thickness of a rim 830
- T 1 thickness of a rim 830
- the outer end 840 of the rim 830 could be approximately 4 mm thick
- thickness T 2 could be approximately 8 m
- thickness T 1 could be approximately 4 mm.
- the thicknesses of one or both of the rim 830 and/or the disc 812 may be other than disclosed, if so desired.
- the outer ends 840 and 820 are disposed adjacent one another in a predetermined position and a first inner weld W 15 and a second outer weld W 16 are used to join the rim 830 and the disc 812 together.
- a ninth embodiment of a full face fabricated euroflange type of vehicle wheel indicated generally at 900 .
- a rim 930 includes a generally flat outer end 940 and a disc 912 includes a generally flat outer end 920 having an increased thickness T 4 compared to a thickness T 5 of the rim 30 .
- the thickness T 4 could be approximately 8 m and thickness T 5 could be approximately 4 mm.
- the thicknesses of one or both of the rim 30 and/or the disc 12 can be other than disclosed, if so desired.
- the outer ends 940 and 920 are disposed adjacent one another in a predetermined position and a first outer weld W 17 is used to join the rim 930 and the disc 912 together.
- a second inner weld (not shown) may also be used to join the rim 930 and the disc 912 together, if so desired.
- the outer end of the disc 912 prior to the machining operation may have a profile as shown in phantom at 920 A in FIG. 9 .
- a rim 1030 includes a reversed or curled outer end 1040 and a disc 1012 includes a generally flat outer end 1020 having an increased thickness T 6 compared to a thickness T 7 of the rim 30 .
- a remote end or end face 1040 A of the outer end 1040 of the rim 1030 contacts the disc 1012 so that a gap, indicated generally at 1050 , having a generally axial distance F is defined between respective opposed adjacent surfaces 1030 A and 1012 A of the rim 1030 and the disc 1012 .
- a gap indicated generally at 1050
- the thickness T 6 could be approximately 6 m
- the thickness T 7 could be approximately 4 mm
- the distance F of the gap 1050 could be approximately 3.5 mm.
- the thicknesses of one or both of the rim 1030 and/or the disc 1012 may be other than disclosed and/or the distance F of the gap 1050 can be other than disclosed, if so desired.
- the outer ends 1040 and 1020 are disposed adjacent one another in a predetermined position and a first outer weld W 18 is used to join the rim 1030 and the disc 1012 together.
- a second inner weld (not shown), which would be deposited in the gap 1050 , may also be used to join the rim 1030 and the disc 1012 together, if so desired.
- the outer end 1020 of the disc 1012 prior to the machining operation may have a profile as shown in phantom at 1020 A in FIG. 10 .
- an eleventh embodiment of a full face fabricated euroflange type of vehicle wheel indicated generally at 1100 .
- This embodiment is similar to the embodiment shown in FIG. 10 except that an outer end 1120 of a disc 1112 includes a groove 1120 B formed therein adapted to receive a remote end 1140 A of an outer end 1140 of a rim 1130 .
- the groove 1120 B extends a predetermined axial depth G.
- the outer ends 1140 and 1120 are disposed adjacent one another in a predetermined position and a first outer weld W 19 is used to join the rim 1130 and the disc 1112 together.
- a second inner weld (not shown) may also be used to join the rim 1130 and the disc 1112 together, if so desired.
- the outer end 1120 of the disc 1112 prior to the machining operation may have a profile as shown in phantom at 1120 A in FIG. 11 .
- One advantage of the present invention is that a full face fabricated euroflange type of vehicle wheel may be manufactured without having to use a casting method to produce a cast wheel disc of the associated known euroflange vehicle wheel.
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Abstract
A full face fabricated euroflange vehicle wheel comprises a full face wheel disc defining an axis and having an outer end and a wheel rim having an outer end joined to the outer end of the wheel disc by at least one weld to produce the full face fabricated euroflange vehicle wheel. The full face fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end formed by a combination of at least a portion of two of the outer end of the wheel disc, the outer end of the wheel rim and the at least one weld.
Description
- This invention relates in general to vehicle wheels and in particular to an improved full face fabricated euroflange type of vehicle wheel and method for producing the same.
- A conventional fabricated vehicle wheel is typically of a two-piece construction and includes an inner disc and an outer “full” rim. The disc can be cast, forged, or fabricated from steel, aluminum, or other alloys, and includes an inner annular wheel mounting portion and an outer annular portion. The wheel mounting portion defines an inboard mounting surface and includes a center pilot or hub hole, and a plurality of lug receiving holes formed therethrough for mounting the wheel to an axle of the vehicle. The rim is fabricated from steel, aluminum, or other alloys, and includes an inboard tire bead seat retaining flange, an inboard tire bead seat, an axially extending well, an outboard tire bead seat, and an outboard tire bead seat retaining flange. In some instances, a three-piece wheel construction having a mounting cup secured to the disc is used. In both types of constructions, the outer annular portion of the disc is typically secured to the rim by welding.
- A conventional full face fabricated vehicle wheel is distinguished from other types of fabricated wheels by having a one-piece wheel disc construction. In particular, the full face wheel includes a “full face” disc and a “partial” rim. The full face disc can be formed, cast, forged, or fabricated from steel, aluminum, or other alloys. The full face disc includes an inner annular wheel mounting portion and an outer annular portion which defines at least a portion of an outboard tire bead seat retaining flange of the wheel. The wheel mounting portion defines an inboard mounting surface and includes a center pilot or hub hole, and a plurality of lug receiving holes formed therethrough for mounting the wheel to an axle of the vehicle. The partial rim is fabricated from steel, aluminum, or other alloys, and includes an inboard tire bead seat retaining flange, an inboard tire bead seat, an axially extending well, and an outboard tire bead seat. In some instances, the outboard tire bead seat of the rim and the outer annular portion of the disc cooperate to form the outboard tire bead seat retaining flange of the full face wheel. In both types of constructions, the outboard tire bead seat of the rim is positioned adjacent the outer annular portion of the disc and a weld is applied to secure the rim and the disc together.
- A typical euroflange type of vehicle wheel may be formed as a one piece cast wheel or may be as a two piece fabricated euroflange vehicle wheel having a cast outer disc and a full face wheel disc and a partial wheel rim, such as shown in U.S. Pat. No. 5,564,792 to Archibald. In both types of constructions, the wheel does not include an outboard tire bead seat retaining flange having a generally axially outwardly extending lip or portion capable of receiving a conventional wheel balance weight.
- This invention relates to a full face fabricated euroflange type of vehicle wheel.
- According to one embodiment, the full face fabricated euroflange vehicle wheel comprises a full face wheel disc defining an axis and formed from a suitable material, the wheel disc having an outer end; and a wheel rim formed from a suitable material and having an outer end joined to the outer end of the wheel disc by at least one weld to produce the fabricated euroflange vehicle wheel; wherein the fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end formed by a combination of at least a portion of two of the outer end of the wheel disc, the outer end of the wheel rim and the at least one weld.
- According to another embodiment, the method for producing a full face fabricated euroflange vehicle wheel comprising the steps of: (a) providing a full face wheel disc defining an axis and formed from a suitable material, the wheel disc having an outer end; and (b) providing a wheel rim formed from a suitable material and having an outer end; and (c) positioning the outer ends of the wheel disc and wheel rim in a predetermined position relative to each other; and (d) joining the wheel disc and the wheel rim together by at least one weld to produce the fabricated euroflange vehicle wheel, wherein the fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end formed by a combination of at least a portion of two of the outer end of the wheel disc, the outer end of the wheel rim and the at least one weld.
- According to yet another embodiment, the full face fabricated euroflange vehicle wheel comprises: a full face wheel disc defining an axis and formed from a suitable material, the wheel disc having an outer end defining a first thickness; and a wheel rim formed from a suitable material and having an outer end joined to the outer end of the wheel disc by at least one weld to produce the fabricated euroflange vehicle wheel, the outer end of said wheel rim defining a second thickness; wherein the fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end having a predetermined thickness defined by a combination of the first thickness of the outer end of the wheel disc and the second thickness of the outer end of the wheel rim.
- Other advantages of this invention will become apparent to those skilled in the art from the following detailed description of the invention, when read in light of the accompanying drawings.
-
FIG. 1 is a view of a portion of a first embodiment of a full face fabricated euroflange type of vehicle wheel, showing the initial assembly operation. -
FIG. 1A is an enlarged view of a portion of the vehicle wheel illustrated inFIG. 1 . -
FIG. 1B is a view of a portion of the vehicle wheel illustrated inFIG. 1 , showing the wheel after the welding operation. -
FIG. 1C is a view of a portion of the vehicle wheel illustrated inFIG. 1 , showing the wheel after the machining operation. -
FIG. 2 is a view of a portion of a second embodiment of a full face fabricated euroflange type of vehicle wheel, showing the initial assembly operation. -
FIG. 2A is a view of a portion of the vehicle wheel illustrated inFIG. 2 , showing the wheel after the welding operation. -
FIG. 2B is a view of a portion of the vehicle wheel illustrated inFIG. 2 , showing the wheel after the machining operation. -
FIG. 3A is a view of a portion of a third embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation. -
FIG. 3B is a view of a portion of the vehicle wheel illustrated inFIG. 3A , showing the wheel after the machining operation. -
FIG. 4A is a view of a portion of a fourth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation. -
FIG. 4B is a view of a portion of the vehicle wheel illustrated inFIG. 4A , showing the wheel after the machining operation. -
FIG. 5 is a view of a portion of a fifth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation. -
FIG. 6A is a view of a portion of a sixth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation. -
FIG. 6B is a view similar toFIG. 6A , showing an alternate embodiment of the wheel illustrated inFIG. 6A after the welding operation. -
FIG. 7 is a view of a portion of a seventh embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation. -
FIG. 8 is a view of a portion of an eighth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding operation and the machining operation. -
FIG. 9 is a view of a portion of a ninth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding and then the machining operation. -
FIG. 10 is a view of a portion of a tenth embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding and then the machining operation. -
FIG. 11 is a view of a portion of an eleventh embodiment of a full face fabricated euroflange type of vehicle wheel, showing the wheel after the welding and then the machining operation. - Referring now to the drawings, there is illustrated in
FIG. 1 a first embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 10, and showing the initial assembly of the vehicle wheel. Thevehicle wheel 10 can be of any suitable type of material or materials, such as for example, steel, aluminum and alloys thereof and, in accordance with the present invention as will be discussed below, is operative to produce a “euroflange” type of vehicle wheel, a portion of which is shown inFIG. 1B . As used herein, the term euroflange type of vehicle wheel means that the associated vehicle wheel does not include an outboard tire bead seat retaining flange having a generally axially outwardly extending lip or portion capable of receiving a conventional wheel balance weight. Although the present invention is illustrated and described in conjunction with the particular euroflange type of full face fabricated vehicle wheel constructions disclosed herein, it will be appreciated that the invention can be used in conjunction with other kinds of full face fabricated euroflange vehicle wheel constructions. - As shown in
FIG. 1 , the initial assembly of thevehicle wheel 10 includes the positioning of a wheel disc, indicated generally at 12, and a wheel rim, indicated generally at 30, relative to one another in a predetermined position. Thewheel disc 12 can be of any suitable construction and in the illustrated embodiment thewheel disc 12 defines a wheel axis X and includes acenter pilot hole 14, a plurality of lugbolt receiving holes 16 spaced around the pilot hole 14 (only one of such lugbolt receiving holes 16 illustrated inFIG. 1 ), a plurality ofspokes 18, and an outer end, indicated generally at 20. The lugbolt receiving holes 16 receive lug bolts (not shown) and nuts (not shown) for securing thevehicle wheel 10 on an axle (not shown) of a vehicle. Alternatively, the construction, material and/or make-up of thewheel disc 12 may be other than illustrated if so desired. - In the illustrated embodiment, the
outer end 20 of thewheel disc 12 is inverted or turned inwardly so as to extend generally axially inwardly toward the rim 30 (i.e., downwardly when viewed inFIG. 1 ), and generally parallel with respect to the wheel axis X. As best shown inFIG. 1A , theouter end 20 includes a first orouter surface 22, a second orinner surface 24, and a third orend surface 26. In the illustrated embodiment, thefirst surface 22 includes a first portion having a non-curved or generally straight outer surface 22A, a second portion having a curved or radiused outer surface 22B, and a third portion having a non-curved or generally straight outer surface 22C. Thesecond surface 24 includes a first portion having a non-curved or generally straight outer surface 24A, a second portion having a curved or radiused outer surface 24B, and a third portion having a non-curved or generally straight outer surface 24C. Thethird surface 26 includes a generally straightouter surface 26A. - In the illustrated embodiment, the
outer surfaces 22A, 24A and 26A of the 22, 24 and 26, respectively, are generally parallel to each other and generally perpendicular with respect to the wheel axis X. The outer surfaces 22C and 24C of thesurfaces 22 and 24, respectively, are generally parallel with respect to each other and generally parallel with respect to the wheel axis X. Alternatively, the construction and/or make-up ofsurfaces outer end 20 of thewheel disc 12 may be other than illustrated, if so desired. - The wheel rim 30 can be of any suitable type of construction and in the illustrated embodiment the
wheel rim 30 includes an inboard tire beadseat retaining flange 32, an inboardtire bead seat 34, a well 36, an outboardtire bead seat 38, and an outer end, indicated generally at 40. In the illustrated embodiment, the end outer 40 of thewheel rim 30 is inverted or turned outwardly so as to extend generally radially outwardly (i.e., to the right when viewed inFIG. 1 ), and generally perpendicular with respect to the wheel axis X. - As best shown in
FIG. 1A , theouter end 40 includes a first orouter surface 40A, a second orinner surface 40B, and a third or end surface 40C. In the illustrated embodiment, theouter surface 40A and theinner surface 40B of theouter end 40 are generally parallel to each other and generally perpendicular with respect to the wheel axis X, and the end surface 40C is generally parallel with respect to the wheel axis X. Alternatively, the construction and/or make-up ofouter end 40 of thewheel rim 30 may be other than illustrated if so desired. - As shown in
FIGS. 1 and 1A , the initial assembly of thedisc 12 and therim 30 preferably positions the outer surface 22C of theend 20 of the disc 12 a predetermined generally radial distance A from an axis X1 defined by outer surfaces of the bead seats 34 and 38. Preferably, in the illustrated embodiment, the distance A is approximately 17.50 mm. As a result of this, in the illustrated embodiment there is preferably a defined gap or “weld receiving” pocket, indicated generally at 42, which extends a generally radial distance B between the end surface 40C of theouter end 40 of therim 12 and the inner surface 24C of theend 20 of thedisc 12 for a purpose to be discussed below. - Also, as shown in the illustrated embodiment, the initial assembly of the
disc 12 and therim 30 preferably positions the inner surface 22A of theend 20 of the disc 12 a predetermined generally axial distance C from theouter surface 40A of therim 30. Preferably, the distance C is in the range from about 9 mm to about 14 mm. More preferably, the distance C is in the range from about 11 mm to about 13.5 mm. - Also, as shown in the illustrated embodiment, preferably a generally axial distance D is defined between the inner surface 22A of the
end 20 of thedisc 12 and theouter surface 26A of theend 20 of the disc. Preferably, as shown in the illustrated embodiment, the distance D is greater than the distance C so as to define an “overhang area” of theouter end 20 of thedisc 12 which extends a predetermined generally axial distance E for a purpose to be discussed below. Alternatively, one or more of the distances A, B, C and/or D may be other than illustrated if so desired. - Following the initial assembly of the
disc 12 and therim 30 as shown inFIGS. 1 and 1A , thedisc 12 and therim 30 are joined together as shown inFIG. 1B . As shown therein, to accomplish this in the illustrated embodiment, welds W1 and W2 are provided to join thedisc 12 and therim 30 together. The first weld W1 is deposited in a first fit-up area, indicated generally at F1 inFIG. 1A , which is defined in thegap 42 by the respective surfaces 40C, 24A and 24C of therim 30 and thedisc 12, and the second weld W2 is deposited in a second fit-up area, indicated generally at F2 inFIG. 1A , which is defined by therespective surfaces 30A and 12A of therim 30 and thedisc 12. Alternatively, one or both of the welds W1 and W2 may be other than disclosed. - Following the welding of the
disc 12 and therim 30 as shown inFIG. 1A , an exposed outer portion or “weldment area” of the weld W1 is finish machined as shown inFIG. 1C . As shown therein, during the finish machining operation, the overhang portion of theouter end 20 of thedisc 12 is preferably also machined along with the outer portion of the weld W1 so as to be generally in the same plane or generally flat with theouter surface 40A of theend 40 of therim 30. As a result of this, thewheel 10 is provided with a finished generally radially outwardly extending outboard end or lip, indicated generally at 50 inFIG. 1C , having a generally constant or uniformouter surface 50A along the associated surfaces of theend 40 of therim 30, the weld W1, and theend 20 of thedisc 12 and is operative to generally maintain the distance C between the outer surface 22A of theend 20 of thedisc 12 and the 40A and 50A of the rim and theouter surfaces wheel 10, respectively. It is preferred thatouter surface 50A be generally smooth (i.e., no bumps or edges), to thereby accommodate the associated tire. Also, while in the illustrated embodiment thesurfaces 12A and 50A are shown as being generally parallel with respect to one another, one or both of thesurfaces 22A and 50A can be non-parallel (i.e., angled). - Referring now to
FIGS. 2 , 2A and 2B and using like reference numbers to indicate corresponding parts or elements, there is illustrated a second embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 200. In this embodiment, awheel rim 230 includes anouter end 240 which is inverted or turned inwardly so as to extend generally radially inwardly (i.e., to the left when viewed inFIG. 2 ), and generally perpendicular with respect to a wheel axis X. In the illustrated embodiment, the outer ends 240 and 20 are disposed adjacent one another in a predetermined position and a first inner weld W3, a second outer weld W4, and a third outer weld W5 are used to join therim 230 and thedisc 12 together. The welds W3 and W4 may be similar to the welds W1 and W2 of the first embodiment. - In addition, in this embodiment, the
outer end 20 of thedisc 12 preferably does not have the overhang portion like in the first embodiment of FIGS. 1 and 1A-1C; however, theouter end 20 of this embodiment may have the overhang portion like in the first embodiment, if so desired. Also, while the two separate outer welds W4 and W5 are preferred due to the weld W4 being a “penetrating” type of weld adapted to join the rim and disc together and the weld W5 being a “filler” type weld, a single outer weld may be used, if so desired. - Referring now to
FIGS. 3A and 3B and using like reference numbers to indicate corresponding parts or elements, there is illustrated a third embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 300. In this embodiment, arim 330 includes a generally flatouter end 340 and adisc 312 includes a generally flatouter end 320. In the illustrated embodiment, the outer ends 340 and 320 are disposed adjacent one another in a predetermined position and a first inner weld W6 and a second outer weld W7 are used to join therim 330 and thedisc 312 together. - Referring now to
FIGS. 4A and 4B and using like reference numbers to indicate corresponding parts or elements, there is illustrated a fourth embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 400. In this embodiment, arim 430 includes a generally S-shapedouter end 440 having a first portion 440A which extends in a generally radially outwardly direction and a second portion 440B which extends in a generally axially outwardly direction, and adisc 412 includes a generally flatouter end 420. In the illustrated embodiment, the outer ends 440 and 420 are disposed adjacent one another in a predetermined position and a first inner weld W8 and a second outer weld W9 are used to join therim 430 and thedisc 412 together. - Referring now to
FIG. 5 and using like reference numbers to indicate corresponding parts or elements, there is illustrated a fifth embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 500. In this embodiment, arim 530 includes a generally inverted or turned radially outwardly extendingouter end 540 and adisc 512 includes a generally flatouter end 520 having a radially extending outwardly turnedouter end portion 520A. Alternatively, theouter end 520 can have anouter end portion 520A′, as shown in phantom inFIG. 5 . - In the illustrated embodiment, preferably a first or outer weld W10 is used to join the
rim 530 and thedisc 512 together. Alternatively, a second or an inner weld (not shown), may also be provided to join therim 530 anddisc 512 together. In the embodiment ofFIG. 5 (as well as the embodiments ofFIGS. 6 and 7 ), the outer end of the wheel following the machining operation thereof is not shown but it is understood that such outer end may be machined in a manner similar to that described and illustrated above in connection with the embodiments ofFIGS. 1 to 4 . - Referring now to
FIG. 6A and using like reference numbers to indicate corresponding parts or elements, there is illustrated a sixth embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 600. In this embodiment, arim 630 includes anouter end 640 having a turned back portion 640A which provides anouter shoulder 640B and a generally flat portion 640C, and adisc 612 includes a steppedouter end 620 which provides an inner shoulder 620A and a generally flat portion 620B. In the illustrated embodiment, the outer ends 640 and 620 are disposed adjacent one another in a predetermined position (e.g., with the respective shoulders 640A and 620A contacting each other), and a first inner weld W11 is used to join therim 630 and thedisc 612 together. Alternatively, as shownFIG. 6B , a second outer weld W12 may also be used to join therim 630 and thedisc 612 together if so desired. - Referring now to
FIG. 7 and using like reference numbers to indicate corresponding parts or elements, there is illustrated a seventh embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 700. In this embodiment, arim 730 includes a generally flatouter end 740 and adisc 712 includes a reverse-curled or generally U-shapedouter end 720. In the illustrated embodiment, the outer ends 740 and 720 are disposed adjacent one another in a predetermined position and a first inner weld W13 and a second outer weld W14 are used to join therim 730 and thedisc 712 together. - Referring now to
FIG. 8 and using like reference numbers to indicate corresponding parts or elements, there is illustrated an eighth embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 800. In this embodiment, arim 830 includes a generally flatouter end 840 and adisc 812 includes a generally flatouter end 820 having an increased thickness T2 therein compared to a thickness T1 generally defined by the remainder of the disc. For example, if the distance C of about 12 mm is desired, theouter end 840 of therim 830 could be approximately 4 mm thick, thickness T2 could be approximately 8 m and thickness T1 could be approximately 4 mm. Alternatively, the thicknesses of one or both of therim 830 and/or thedisc 812 may be other than disclosed, if so desired. In the illustrated embodiment, the outer ends 840 and 820 are disposed adjacent one another in a predetermined position and a first inner weld W15 and a second outer weld W16 are used to join therim 830 and thedisc 812 together. - Referring now to
FIG. 9 and using like reference numbers to indicate corresponding parts or elements, there is illustrated a ninth embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 900. In this embodiment, arim 930 includes a generally flatouter end 940 and a disc 912 includes a generally flatouter end 920 having an increased thickness T4 compared to a thickness T5 of therim 30. For example, if the distance C of about 12 mm is desired, the thickness T4 could be approximately 8 m and thickness T5 could be approximately 4 mm. Alternatively, the thicknesses of one or both of therim 30 and/or thedisc 12 can be other than disclosed, if so desired. - In the illustrated embodiment, the outer ends 940 and 920 are disposed adjacent one another in a predetermined position and a first outer weld W17 is used to join the
rim 930 and the disc 912 together. Alternatively, a second inner weld (not shown) may also be used to join therim 930 and the disc 912 together, if so desired. Also, the outer end of the disc 912 prior to the machining operation may have a profile as shown in phantom at 920A inFIG. 9 . - Referring now to
FIG. 10 and using like reference numbers to indicate corresponding parts or elements, there is illustrated a tenth embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 1000. In this embodiment, arim 1030 includes a reversed or curledouter end 1040 and a disc 1012 includes a generally flatouter end 1020 having an increased thickness T6 compared to a thickness T7 of therim 30. - Also, in this embodiment, a remote end or end
face 1040A of theouter end 1040 of therim 1030 contacts the disc 1012 so that a gap, indicated generally at 1050, having a generally axial distance F is defined between respective opposedadjacent surfaces 1030A and 1012A of therim 1030 and the disc 1012. For example, if the distance C of about 13.5 mm is desired, the thickness T6 could be approximately 6 m, the thickness T7 could be approximately 4 mm and the distance F of thegap 1050 could be approximately 3.5 mm. Alternatively, the thicknesses of one or both of therim 1030 and/or the disc 1012 may be other than disclosed and/or the distance F of thegap 1050 can be other than disclosed, if so desired. - In the illustrated embodiment, the outer ends 1040 and 1020 are disposed adjacent one another in a predetermined position and a first outer weld W18 is used to join the
rim 1030 and the disc 1012 together. Alternatively, a second inner weld (not shown), which would be deposited in thegap 1050, may also be used to join therim 1030 and the disc 1012 together, if so desired. Also, theouter end 1020 of the disc 1012 prior to the machining operation may have a profile as shown in phantom at 1020A inFIG. 10 . - Referring now to
FIG. 11 and using like reference numbers to indicate corresponding parts or elements, there is illustrated an eleventh embodiment of a full face fabricated euroflange type of vehicle wheel, indicated generally at 1100. This embodiment is similar to the embodiment shown inFIG. 10 except that anouter end 1120 of adisc 1112 includes agroove 1120B formed therein adapted to receive aremote end 1140A of anouter end 1140 of arim 1130. Thegroove 1120B extends a predetermined axial depth G. - In the illustrated embodiment, the outer ends 1140 and 1120 are disposed adjacent one another in a predetermined position and a first outer weld W19 is used to join the
rim 1130 and thedisc 1112 together. Alternatively, a second inner weld (not shown) may also be used to join therim 1130 and thedisc 1112 together, if so desired. Also, theouter end 1120 of thedisc 1112 prior to the machining operation may have a profile as shown in phantom at 1120A inFIG. 11 . - One advantage of the present invention is that a full face fabricated euroflange type of vehicle wheel may be manufactured without having to use a casting method to produce a cast wheel disc of the associated known euroflange vehicle wheel.
- In accordance with the provisions of the patent statutes, the principle and mode of operation of this invention have been described and illustrated in its preferred embodiments. However, it must be understood that the invention may be practiced otherwise than as specifically explained and illustrated without departing from the scope or spirit of the attached claims.
Claims (21)
1. A full face fabricated euroflange vehicle wheel comprising:
a full face wheel disc defining a horizontal axis and having an outer end; and
a wheel rim having an outer end joined to said outer end of said wheel disc by at least one weld to produce the full face fabricated euroflange vehicle wheel;
wherein the full face fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end formed by a combination of at least a portion of at least two of said outer end of said wheel disc, said outer end of said wheel rim and said at least one weld.
2. The full face fabricated euroflange vehicle wheel of claim 1 wherein said outer end of said wheel rim is joined to said outer end of said wheel disc by two welds.
3. The full face fabricated euroflange vehicle wheel of claim 1 wherein said outer end of said wheel rim is joined to said outer end of said wheel disc by three welds.
4. The full face fabricated euroflange vehicle wheel of claim 1 wherein said generally radially outwardly extending outer end is formed by at least a portion of said outer end of said wheel disc, said outer end of said wheel rim and said at least one weld.
5. The full face fabricated euroflange vehicle wheel of claim 1 wherein said outer end of said wheel disc is turned axially inwardly so as to extend generally parallel with respect to said axis and said outer end of said wheel rim is turned radially outwardly so as to extend generally perpendicular with respect to said axis.
6. The full face fabricated euroflange vehicle wheel of claim 1 wherein said outer end of said wheel disc is turned axially inwardly so as to extend generally parallel with respect to said axis and said outer end of said wheel rim is turned radially inwardly so as to extend generally perpendicular with respect to said axis.
7. The full face fabricated euroflange vehicle wheel of claim 1 wherein said outer end of said wheel rim and said outer end of said wheel disc extend generally parallel to each other and generally perpendicular with respect to said axis.
8. The full face fabricated euroflange vehicle wheel of claim 1 wherein said outer end of said wheel disc defines a first thickness and said outer end of said wheel rim defines a second thickness which is less than said first thickness.
9. The full face fabricated euroflange vehicle wheel of claim 1 wherein said at least one weld is deposited in a fit up area gap defined by opposed adjacent surfaces of said outer end of said wheel rim and said outer end of said wheel disc.
10. The full face fabricated euroflange vehicle wheel of claim 1 wherein said outer end of said wheel rim includes an end surface which extends generally parallel with respect to said axis and said wheel disc includes an outer surface which is spaced apart from contact with and extends generally parallel to said end surface of said outer end of said wheel rim.
11. The full face fabricated euroflange vehicle wheel of claim 1 wherein said outer end of said wheel rim includes an outer surface which extends generally perpendicular with respect to said axis and said wheel disc includes an inner surface which is disposed adjacent to and in contact with at least a portion of said outer surface of said outer end of said wheel rim.
12. A method for producing a full face fabricated euroflange vehicle wheel comprising the steps of:
(a) providing a full face wheel disc defining a horizontal axis and having an outer end; and
(b) providing a wheel rim having an outer end; and
(c) positioning the outer ends of the wheel disc and wheel rim in a predetermined position relative to each other; and
(d) joining the wheel disc and the wheel rim together by at least one weld to produce the full face fabricated euroflange vehicle wheel, wherein the full face fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end formed by a combination of at least a portion of at least two of the outer end of the wheel disc, the outer end of the wheel rim and the at least one weld.
13. The method of claim 12 wherein step (d) includes joining the wheel disc and the wheel rim together by two welds.
14. The method of claim 12 wherein the outer end of the wheel disc provided in step (a) is turned axially inwardly so as to extend generally parallel with respect to the axis in step (c), and wherein the outer end of the wheel rim provided in step (b) is turned radially outwardly so as to extend generally perpendicular with respect to the axis in step (c).
15. The method of claim 12 wherein the outer end of said wheel disc provided in step (a) is turned axially inwardly so as to extend generally parallel with respect to the axis in step (c), and wherein the outer end of the wheel rim provided in step (b) is turned radially inwardly so as to extend generally perpendicular with respect to the axis in step (c).
16. The method of claim 12 wherein in step (c) the outer end of the wheel rim provided in step (b) and the outer end of the wheel disc provided in step (a) extend generally parallel to each other and generally perpendicular with respect to the axis.
17. The method of claim 12 wherein the outer end of the wheel rim provided in step (b) defines a first thickness and the outer end of the wheel disc provided in step (a) defines a second thickness which is greater than the first thickness.
18. The method of claim 12 wherein the outer end of the wheel rim provided in step (b) includes an end surface which extends generally parallel with respect to the axis and the wheel disc provided in step (a) includes an outer surface which in step (c) is spaced apart from contact with and extends generally parallel to the end surface of the outer end of the wheel rim.
19. The method of claim 12 wherein the outer end of the wheel rim provided in step (b) includes an outer surface which extends generally perpendicular with respect to the axis and the wheel disc provided in step (a) includes an inner surface which in step (c) is disposed adjacent to and in contact with at least a portion of the outer surface of the outer end of the wheel rim.
20. A full face fabricated euroflange vehicle wheel comprising:
a full face wheel disc defining a horizontal axis and having an outer end defining a first thickness; and
a wheel rim having an outer end joined to said outer end of said wheel disc by at least one weld to produce the full face fabricated euroflange vehicle wheel, said outer end of said wheel rim defining a second thickness;
wherein the full face fabricated euroflange vehicle wheel includes only a generally radially outwardly extending outer end having a third thickness defined by at least a combination of said first thickness of said outer end of said wheel disc and said second thickness of said outer end of said wheel rim.
21. The full face fabricated euroflange vehicle wheel of claim 20 wherein said first thickness of said outer end of said wheel disc is greater than said second thickness of said outer end of said wheel rim.
Priority Applications (1)
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| US13/561,763 US20130187440A1 (en) | 2005-12-08 | 2012-07-30 | Fabricated vehicle wheel and method for producing same |
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| US74865605P | 2005-12-08 | 2005-12-08 | |
| PCT/US2006/046708 WO2008010835A1 (en) | 2005-12-08 | 2006-12-07 | Fabricated vehicle wheel and method for producing same |
| US8610309A | 2009-04-23 | 2009-04-23 | |
| US13/561,763 US20130187440A1 (en) | 2005-12-08 | 2012-07-30 | Fabricated vehicle wheel and method for producing same |
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| PCT/US2006/046708 Continuation WO2008010835A1 (en) | 2005-12-08 | 2006-12-07 | Fabricated vehicle wheel and method for producing same |
| US8610309A Continuation | 2005-12-08 | 2009-04-23 |
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| US20130187440A1 true US20130187440A1 (en) | 2013-07-25 |
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| US13/561,763 Abandoned US20130187440A1 (en) | 2005-12-08 | 2012-07-30 | Fabricated vehicle wheel and method for producing same |
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| US12/086,103 Expired - Fee Related US8231180B2 (en) | 2005-12-08 | 2006-12-07 | Fabricated vehicle wheel and method for producing same |
Country Status (5)
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| US (2) | US8231180B2 (en) |
| JP (1) | JP5123202B2 (en) |
| BR (1) | BRPI0619534A2 (en) |
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| WO (1) | WO2008010835A1 (en) |
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| US20240149610A1 (en) * | 2022-11-03 | 2024-05-09 | Maxion Wheels Holding Gmbh | Full face fabricated vehicle wheel and method for producing such a full face fabricated vehicle wheel |
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| JP5149643B2 (en) * | 2008-02-15 | 2013-02-20 | 中央精機株式会社 | Automotive wheel |
| JP2010115932A (en) * | 2008-11-11 | 2010-05-27 | Chuo Motor Wheel Co Ltd | Automotive wheel |
| JP2010163065A (en) * | 2009-01-16 | 2010-07-29 | Chuo Motor Wheel Co Ltd | Automobile wheel and method of manufacturing the same |
| JP5452275B2 (en) * | 2010-02-18 | 2014-03-26 | 中央精機株式会社 | Automotive wheel |
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| DE102012107019A1 (en) * | 2012-08-01 | 2014-02-06 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | vehicle rim |
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| US20110156474A1 (en) * | 2009-12-24 | 2011-06-30 | Central Motor Wheel Co., Ltd. | Automobile wheel |
| US8622485B2 (en) * | 2009-12-24 | 2014-01-07 | Central Motor Wheel Co., Ltd. | Automobile wheel |
| WO2017048761A1 (en) * | 2015-09-14 | 2017-03-23 | Maxion Wheels U.S.A. Llc | Reinforced vehicle wheel rim and fabricated vehicle wheel and method for producing the same |
| US20190152255A1 (en) * | 2015-09-14 | 2019-05-23 | Maxion Wheels U.S.A. Llc | Reinforced vehicle wheel rim and fabricated vehicle wheel and method for producing the same |
| US10773547B2 (en) * | 2015-09-14 | 2020-09-15 | Maxion Wheels U.S.A. Llc | Reinforced vehicle wheel rim and fabricated vehicle wheel and method for producing the same |
| US20240149610A1 (en) * | 2022-11-03 | 2024-05-09 | Maxion Wheels Holding Gmbh | Full face fabricated vehicle wheel and method for producing such a full face fabricated vehicle wheel |
Also Published As
| Publication number | Publication date |
|---|---|
| US20090212620A1 (en) | 2009-08-27 |
| DE112006003323T5 (en) | 2008-10-23 |
| JP2009518235A (en) | 2009-05-07 |
| BRPI0619534A2 (en) | 2011-10-04 |
| JP5123202B2 (en) | 2013-01-23 |
| WO2008010835A1 (en) | 2008-01-24 |
| US8231180B2 (en) | 2012-07-31 |
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