US20130092350A1 - System for cooling fluid flow within an engine - Google Patents
System for cooling fluid flow within an engine Download PDFInfo
- Publication number
- US20130092350A1 US20130092350A1 US13/274,206 US201113274206A US2013092350A1 US 20130092350 A1 US20130092350 A1 US 20130092350A1 US 201113274206 A US201113274206 A US 201113274206A US 2013092350 A1 US2013092350 A1 US 2013092350A1
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- United States
- Prior art keywords
- fluid pathway
- heat exchanger
- solid
- fluid
- turbine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000012809 cooling fluid Substances 0.000 title description 2
- 239000012530 fluid Substances 0.000 claims abstract description 115
- 230000037361 pathway Effects 0.000 claims abstract description 97
- 238000012546 transfer Methods 0.000 claims abstract description 39
- 230000004888 barrier function Effects 0.000 claims description 28
- 230000007423 decrease Effects 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 4
- 239000003570 air Substances 0.000 description 113
- 238000000605 extraction Methods 0.000 description 36
- 239000007789 gas Substances 0.000 description 26
- 239000000567 combustion gas Substances 0.000 description 23
- 238000001816 cooling Methods 0.000 description 20
- 239000000446 fuel Substances 0.000 description 16
- 238000002156 mixing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
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- 238000004519 manufacturing process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 238000000034 method Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/08—Heating, heat-insulating or cooling means
- F01D5/081—Cooling fluid being directed on the side of the rotor disc or at the roots of the blades
- F01D5/084—Cooling fluid being directed on the side of the rotor disc or at the roots of the blades the fluid circulating at the periphery of a multistage rotor, e.g. of drum type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/06—Fluid supply conduits to nozzles or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/12—Cooling of plants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/20—Heat transfer, e.g. cooling
- F05D2260/213—Heat transfer, e.g. cooling by the provision of a heat exchanger within the cooling circuit
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/60—Efficient propulsion technologies, e.g. for aircraft
Definitions
- the disclosed subject matter relates to a system for cooling fluid flow within an engine.
- Certain power generation systems include a gas turbine engine configured to combust a mixture of fuel and compressed air to produce hot combustion gas.
- the combustion gas may flow through a turbine to generate power for a load, such as an electric generator.
- Certain turbines include a wheel space positioned outside of the combustion gas flow path, and including temperature sensitive components. Unfortunately, the hot combustion gas may leak through a seal separating the flow path from the turbine wheel space, thereby raising the temperature of the wheel space components.
- a system in one embodiment, includes an engine having a first fluid pathway and a second fluid pathway at least partially adjacent to one another.
- the system also includes a solid-state heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway upon application of an electrical current to the solid-state heat exchanger.
- a system in another embodiment, includes an engine having a first fluid pathway and a second fluid pathway at least partially adjacent to one another.
- the system also includes a solid-state heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway upon application of an electrical current to the solid-state heat exchanger.
- the system includes a controller configured to maintain a desired fluid temperature within the first fluid pathway by adjusting the electrical current to the solid-state heat exchanger.
- a system in a further embodiment, includes a gas turbine engine having a first fluid pathway configured to convey a first compressed air extracted from a compressor to a turbine wheel space.
- the gas turbine engine also includes a second fluid pathway configured to transfer a second compressed air discharged from the compressor.
- the system includes a heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway.
- FIG. 1 is a block diagram of an exemplary turbine system including an embodiment of a heat exchanger configured to reduce fluid temperature within a fluid pathway;
- FIG. 2 is a schematic diagram of a portion of a turbine system including an embodiment of a heat exchanger configured to transfer heat between adjacent fluid pathways;
- FIG. 3 is a perspective view of a solid-state heat exchanger that may be employed within the turbine system of FIG. 2 .
- Certain gas turbine engines include a fluid pathway extending from a compressor stage to a turbine wheel space.
- the fluid pathway is configured to provide pressurized air to the turbine wheel space, thereby providing a barrier between the hot combustion gas and the turbine wheel, the turbine shaft, and/or other temperature sensitive components of the turbine.
- the pressurized air also serves to provide a cooling flow to various turbine components.
- the pressurized air from the compressor stage may provide insufficient cooling to the turbine wheel space.
- bore plugs which separate the fluid pathway from the compressor discharge air, may be removed to increase air flow to the turbine wheel space. Unfortunately, the increased air flow may reduce turbine efficiency by increasing mixing losses within the turbine.
- Certain embodiments of the present disclosure may substantially reduce fluid temperature within a turbine wheel space without increasing fluid flow (e.g., compressed air flow) to the turbine wheel space.
- certain embodiments include a gas turbine engine having a first fluid pathway configured to convey compressed air extracted from a compressor to a turbine wheel space.
- the gas turbine engine also includes a second fluid pathway configured to transfer compressed air discharged from the compressor (e.g., to a combustor).
- a heat exchanger is provided to transfer heat from the first fluid pathway to the second fluid pathway, thereby reducing the temperature of the air flow to the turbine wheel space.
- the heat exchanger may be activated to cool the compressed air flowing through the first fluid pathway.
- the compressed air extracted from the compressor may provide sufficient cooling to the turbine wheel space without directing additional air from the second fluid pathway into the turbine wheel space (e.g., without removing bore plugs separating the first fluid pathway from the second fluid pathway). Because the compressor discharge air does not flow into the turbine wheel space, mixing losses associated with providing excess air flow to the turbine wheel space may be substantially reduced or eliminated.
- the heat exchanger when the ambient temperature decreases (e.g., at night), the heat exchanger may be deactivated, thereby increasing turbine efficiency by reducing heat exchanger energy utilization.
- the heat exchanger may be a solid-state heat exchanger having a low profile suitable for use within the tight spaces of a gas turbine engine.
- FIG. 1 is a block diagram of a turbine system 10 (e.g., gas turbine engine) including an embodiment of a heat exchanger configured to reduce fluid temperature within a fluid pathway, such as a fluid pathway extending to a turbine wheel space.
- the turbine system 10 includes a fuel injector 12 , a fuel supply 14 , and a combustor 16 .
- the fuel supply 14 routes a liquid fuel and/or gas fuel, such as natural gas, to the gas turbine system 10 through the fuel injector 12 into the combustor 16 .
- the fuel injector 12 is configured to inject and mix the fuel with compressed air.
- the combustor 16 ignites and combusts the fuel-air mixture, and then passes hot pressurized combustion gas into a turbine 18 .
- the turbine 18 includes one or more stators having fixed vanes or blades, and one or more rotors having blades that rotate relative to the stators.
- the combustion gas passes through the turbine rotor blades, thereby driving the turbine rotor to rotate.
- Coupling between the turbine rotor and a shaft 19 causes the shaft 19 to rotate, thereby driving several components throughout the gas turbine system 10 , as illustrated.
- the combustion gas exits the gas turbine system 10 via an exhaust outlet 20 .
- a compressor 22 includes blades rigidly mounted to a rotor which is driven to rotate by the shaft 19 . As air passes through the rotating blades, air pressure increases, thereby providing the combustor 16 with sufficient air for proper combustion.
- the compressor 22 may intake air to the gas turbine system 10 via an air intake 24 .
- the shaft 19 may be coupled to a load 26 , which may be powered via rotation of the shaft 19 .
- the load 26 may be any suitable device that may use the power of the rotational output of the gas turbine system 10 , such as a power generation plant or an external mechanical load.
- the load 26 may include an electrical generator, a propeller of an airplane, and so forth.
- the air intake 24 draws air 30 into the gas turbine system 10 via a suitable mechanism, such as a cold air intake.
- the air 30 then flows through blades of the compressor 22 , which provides compressed air 32 to the combustor 16 .
- the fuel injector 12 may inject the compressed air 32 and fuel 14 , as a fuel-air mixture 34 , into the combustor 16 .
- the compressed air 32 and fuel 14 may be injected directly into the combustor for mixing and combustion.
- the system 10 includes a fluid pathway 36 extending from a stage of the compressor 22 (e.g., intermediate compressor stage) to a wheel space within the turbine 18 .
- the fluid pathway 36 is configured to provide compressed air extracted from the compressor 22 to the turbine wheel space, thereby providing a barrier between the hot combustion gas and the turbine wheel, the turbine shaft, and/or other temperature sensitive components of the turbine 18 .
- the compressed air also serves to provide a cooling flow to various turbine components.
- the turbine system 10 also includes a heat exchanger 38 in fluid communication with the fluid pathway 36 .
- the heat exchanger 38 is configured to transfer heat from the extraction air fluid pathway 36 to another fluid pathway within the turbine system 10 (e.g., a compressor discharge fluid pathway), thereby reducing the temperature of the air flow to the turbine wheel space.
- the heat exchanger 38 may be activated to cool the compressed air flowing through the fluid pathway 36 .
- the compressed air extracted from the compressor 22 may provide sufficient cooling to the turbine wheel space without directing additional compressor discharge air into the turbine wheel space. Consequently, the turbine wheel space may be maintained at a desired temperature (e.g., less than about 400 degrees Celsius), and the mixing losses associated with providing excess air flow to the turbine wheel space may be substantially reduced or eliminated.
- the ambient temperature decreases (e.g., at night)
- the heat exchanger 38 may be deactivated, thereby increasing turbine efficiency by reducing heat exchanger energy utilization.
- the heat exchanger 38 may be a solid-state heat exchanger having a low profile suitable for use within the tight spaces of the gas turbine engine 10 .
- solid-state heat exchangers 38 may be utilized to transfer heat between adjacent fluid pathways within the load 26 , the intake 24 , the air supply 30 , the compressor 22 , the fuel nozzle 12 , the fuel supply 14 , the combustor 16 , the turbine 18 , and/or the exhaust 20 .
- solid-state heat exchangers 38 may be utilized to transfer heat between a first fluid pathway within one component (e.g., compressor, combustor, turbine, etc.), and a second fluid pathway within another component (e.g., compressor, combustor, turbine, etc.).
- solid-state heat exchangers 38 may be used to cool or heat fluid within pathways extending between the turbine system components.
- certain illustrated embodiments employ a solid-state heat exchanger to transfer heat between adjacent fluid pathways within a gas turbine engine 10
- alternative embodiments may utilize the solid-state heat exchanger to transfer heat between adjacent fluid pathways within other engine configurations (e.g., reciprocating engines, rotary engines, etc.).
- FIG. 2 is a schematic diagram of a portion of a turbine system 10 including an embodiment of a heat exchanger 38 configured to transfer heat between adjacent fluid pathways.
- the compressor 22 includes multiple stages configured to progressively increase the pressure of an air flow to the combustor 16 .
- the compressor 22 includes first stage blades 40 , second stage blades 42 , third stage blades 44 , and fourth stage blades 46 .
- each blade extends outwardly along a radial direction 47 , and the blades of each stage are substantially evenly distributed about the compressor 22 along a circumferential direction 48 .
- Rotation of the blades about a rotation axis 49 generates a flow of discharge air 32 through a fluid pathway 50 along an axial direction 51 .
- the illustrated embodiment includes four compressor stages, it should be appreciated that alternative embodiments may include more or fewer compressor stages (e.g., 1, 2, 3, 4, 6, 8, 10, 12, 14, 16, 18, or more).
- the turbine system 10 includes a port 52 positioned between the first stage blades 40 and the second stage blades 42 .
- the port 52 is configured to extract compressed air 53 from the first compressor stage (e.g., air compressed by the first stage blades 40 ).
- the first compressor stage e.g., air compressed by the first stage blades 40
- fluid pressure increases as the air is progressively compressed by each compressor stage. Consequently, the port 52 may be positioned between an appropriate pair of stages to extract air having a desired pressure.
- the port 52 is coupled to a conduit 54 extending through a rotor 56 of the gas turbine engine 10 .
- a high pressure packing seal (HPPS) 58 is fluidly coupled to the conduit 54 , and configured to facilitate passage of a small portion (e.g., less than about one percent) of the extraction air 53 into the fluid pathway 36 . The remainder of the compressed air flows through the downstream compressor stages, and is discharged toward the turbine 18 .
- HPPS high pressure packing seal
- the extraction air fluid pathway 36 extends from the HPPS 58 to a turbine wheel space 60 .
- the turbine wheel space 60 is positioned adjacent to a turbine wheel 62 configured to couple turbine blades 64 to the shaft 19 .
- the extraction air fluid pathway 36 is configured to provide compressed air 53 to the turbine wheel space 60 , thereby providing a barrier between hot combustion gas and the turbine wheel 62 , the turbine shaft 19 , and/or other temperature sensitive components of the turbine 18 .
- the extraction air 53 also serves to provide a cooling flow to various turbine components.
- the discharge air 32 flows into the combustor 16 , and reacts with fuel to generate combustion gas 65 that flows into the turbine 18 along the axial direction 51 and/or the circumferential direction 48 .
- the turbine 18 includes a single stage, including first stage vanes 66 and first stage blades 64 .
- additional turbine stages e.g., 1, 2, 3, 4, 5, 6, or more turbine stages.
- the first stage vanes 66 and blades 64 extend outwardly along the radial direction 47 , and are substantially equally spaced in the circumferential direction 48 about the turbine 18 .
- the first stage vanes 66 are rigidly mounted to the turbine 18 , and are configured to direct combustion gas 65 toward the blades 64 .
- the first stage blades 64 are mounted to the wheel 62 , such that the combustion gas 65 flowing through the blades 64 drives the wheel 62 to rotate.
- the wheel 62 is coupled to the shaft 19 , which drives the compressor 22 and the load 26 .
- the combustion gas 65 then flows through additional turbine stages, if present. As the combustion gas 65 flows through each stage, energy from the gas is converted into rotational energy of the wheel 62 . After passing through each turbine stage, the combustion gas 65 exits the turbine 18 in the axial direction 51 .
- the gas turbine engine 10 includes a seal 68 configured to substantially block a flow of combustion gas 65 into the turbine wheel space 60 , thereby protecting temperature sensitive components (e.g., the wheel 62 , the shaft 19 , etc.) from the hot combustion gas 65 .
- the turbine system 10 is configured to provide extraction air 53 to the turbine wheel space 60 at a higher pressure than the combustion gas 65 , thereby further reducing the possibility of hot combustion gas 65 entering the turbine wheel space 60 .
- the port 52 may be particularly positioned within the compressor 22 to extract air having a higher pressure than the combustion gas 65 at the illustrated turbine stage.
- the extraction air 53 also serves to provide a cooling flow to temperature sensitive turbine components (e.g., turbine wheel 62 , shaft 19 , etc.).
- the gas turbine engine 10 when the gas turbine engine 10 is operating in a high ambient temperature environment (e.g., above about 27 degrees Celsius), the extraction air 53 may provide insufficient cooling to the turbine wheel space 60 . Consequently, the gas turbine engine 10 includes a heat exchanger 38 configured to transfer heat along a direction 69 through a barrier 70 separating the extraction air fluid pathway 36 from the discharge air fluid pathway 50 , thereby cooling the extraction air 53 .
- the heat exchanger 38 may be activated when the ambient temperature increases above a threshold value (e.g., between about 20 to about 40 degrees Celsius, between about 22 to about 35 degrees Celsius, between about 25 to about 30 degrees Celsius, or about 27 degrees Celsius).
- a temperature of the extraction air 53 is reduced by the heat exchanger 38 , thereby providing effective cooling to the turbine wheel space 60 without directing additional compressor discharge air 32 to the turbine wheel space 60 . Consequently, the turbine wheel space 60 may be maintained at a desired temperature (e.g., less than about 400 degrees Celsius), and the mixing losses associated with providing excess air flow to the turbine wheel space 60 may be substantially reduced or eliminated.
- the heat exchanger 38 may be deactivated, thereby increasing turbine efficiency by reducing heat exchanger energy utilization.
- the heat exchanger 38 is a solid-state heat exchanger configured to transfer heat from the extraction air fluid pathway 36 to the discharge air fluid pathway 50 upon application of an electrical current to the heat exchanger 38 . Because the illustrated solid-state heat exchanger 38 may have a lower profile than a vapor compression heat exchanger, the heat exchanger 38 may be disposed within the tight spaces of the gas turbine engine 10 . For example, in the illustrated embodiment, the heat exchanger 38 is separated into two portions (e.g., two independent heat exchanger) positioned on opposite sides of the barrier 70 .
- a first portion 72 of the heat exchanger 38 is coupled to a first side 73 of the barrier 70 in the extraction air fluid pathway 36
- a second portion 74 of the heat exchanger 38 is coupled to a second side 75 of the barrier 70 in the discharge air fluid pathway 50
- the first portion 72 of the heat exchanger 38 is configured to transfer heat from the extraction air 53 to the barrier 70
- the section portion 74 is configured to transfer heat from the barrier 70 to the discharge air 32 .
- the heat exchanger 38 may provide a desired cooling capacity while reducing surface area coverage on each side of the barrier 70 .
- the heat exchanger 38 may extend through the barrier 70 , thereby transferring heat directly from the extraction air fluid pathway 36 to the discharge air fluid pathway 50 .
- a sensor 76 is disposed within the turbine wheel space 60 , and configured to output a signal indicative of a fluid temperature (e.g., air temperature) within the turbine wheel space 60 .
- a controller 78 communicatively coupled to the sensor 76 , is configured to receive the signal, and to adjust heat transfer of the heat exchanger 38 based on the signal.
- the controller 78 may be configured to adjust an electrical current to the solid-state heat exchanger 38 based on the measured temperature of the turbine wheel space 60 , thereby varying the heat transfer capacity of the heat exchanger 38 and providing the desired cooling to the turbine wheel space 60 .
- the controller 78 may be configured to maintain the turbine wheel space 60 at a temperature below a maximum threshold value (e.g., about 400 degrees Celsius). If the temperature of the turbine wheel space 60 increases above the threshold value, the controller 78 may activate the heat exchanger 38 to decrease the temperature of the extraction air 53 , thereby providing additional cooling to the turbine wheel space 60 . The controller 78 may then regulate the output of the heat exchanger 38 to maintain the turbine wheel space 60 at a temperature below the maximum value. If the extraction air 53 provides sufficient cooling to maintain the turbine wheel space 60 at a temperature below the threshold value without additional cooling, the controller 78 may deactivate the heat exchanger 38 to reduce energy utilization.
- a maximum threshold value e.g., about 400 degrees Celsius
- the maximum threshold temperature may be between about 200 to about 600 degrees Celsius, between about 250 to about 550 degrees Celsius, between about 300 to about 500 degrees Celsius, between about 350 to about 450 degrees Celsius, or between about 400 to about 450 degrees Celsius.
- the heat exchanger 38 may be configured to decrease a temperature of the extraction air 53 by at least about 10, 20, 30, 40, 50, 60, 70, 80, or 90 degrees Celsius, or more.
- the heat exchanger 38 may decrease the temperature of the extraction air 53 by about 10 to about 100 degrees Celsius, by about 20 to about 90 degrees Celsius, by about 30 to about 80 degrees Celsius, by about 40 to about 70 degrees Celsius, or by about 50 to about 60 degrees Celsius.
- the flow rate through the extraction air fluid passage 36 is substantially less than the flow rate through the discharge air fluid passage 50 (e.g., less than about one percent of the compressor air is extracted), the temperature of the discharge air 32 may only slightly increase.
- the ratio of extraction air 53 to the total air flow through the compressor is less than about 0.3, 0.6, 0.8, 1, 1.2, 1.5, or 2 percent, or more.
- the ratio of extraction air 53 to the total air flow through the compressor may be between about 0.2 to about 2 percent, between about 0.4 to about 1.8 percent, between about 0.6 to about 1.6 percent, between about 0.8 to about 1.4 percent, or about 1.0 to about 1.2 percent. Consequently, in certain embodiments, if the temperature of the extraction air 53 is reduced by about 25 degrees Celsius, the temperature of the discharge air 32 may increase by about 0.05 degrees Celsius. In addition, if the temperature of the extraction air 53 is reduced by about 50 degrees Celsius, the temperature of the discharge air 32 may increase by about 0.1 degrees Celsius. The slight increase in discharge air temperature may have a negligible effect on combustion and/or flow through the turbine 18 .
- FIG. 3 is a perspective view of a solid-state heat exchanger 38 that may be employed within the turbine system 10 of FIG. 2 .
- the solid-state heat exchanger 38 includes multiple Peltier elements 80 coupled to the first side 73 of the barrier 70 .
- each Peltier element 80 is configured to transfer heat in an opposite direction from the ambient thermal gradient upon application of an electrical current to the heat exchanger 38 (e.g., from the cooler extraction air 53 to the warmer discharger air 32 ).
- each Peltier element 80 includes multiple legs electrically connected in series. Each leg includes a hot junction and a cold junction. Upon application of an electrical current to the Peltier element 80 , heat is transferred from the cold junction to the hot junction of each leg, thereby providing a heat flux in the direction 69 from the extraction air 53 to the discharge air 32 .
- the heat transfer capacity of the heat exchanger 38 is at least partially dependent upon the number of Peltier elements 80 , the size of each element 80 , the efficiency of each element 80 , and the electrical power supplied to the heat exchanger 38 . Consequently, the number of Peltier elements 80 (and the resulting coverage area based on the size of each element) may be particularly selected to achieve a desired level of extraction air cooling.
- the illustrated embodiment includes 9 Peltier elements 80 in a 3-by-3 arrangement.
- alternative embodiments may include more or fewer elements 80 .
- certain embodiments may include at least 100, 200, 300, 400, 500, 600, 700, 750, 800, 850, 900, 950, 1000, or more Peltier elements 80 on each side of the barrier 70 .
- the Peltier elements 80 may only be coupled to the first side 73 of the barrier 70 , or to the second side 75 of the barrier 70 .
- the Peltier elements 80 are distributed about a width 82 and a length 84 of the barrier 70 .
- the Peltier elements 80 may cover an area of at least about 0.5, 0.7, 0.9, 1, 1.1, 1.3, or 1.5 square meters, or more.
- the controller 78 may regulate heat transfer from the extraction air 53 to the discharge air 32 by varying the electrical current to the heat exchanger 38 .
- the controller 78 may activate the heat exchanger 38 to reduce a temperature of the extraction air 53 , thereby cooling the turbine wheel space 60 .
- the controller 78 may regulate the cooling of the extraction air 53 , in a closed-loop manner, to maintain the wheel space 60 at a temperature just below the maximum threshold temperature.
- the electrical power utilized by the heat exchanger 38 may be limited to the electrical power sufficient to provide the desired degree of cooling. Consequently, the illustrated embodiment may enhance turbine efficiency, as compared to embodiments that provide additional compressor discharge air to the turbine wheel space 60 and experience mixing losses between the air flow and the combustion gas flow.
- solid-state heat exchanger 38 is configured to transfer heat from the extraction air 53 to the discharge air 32
- the heat exchanger 38 may be configured to transfer heat from the discharge air 32 to the extraction air 53 by reversing the electrical current flow through each Peltier element 80 .
- the illustrated solid-state heat exchanger 38 employs Peltier elements 80
- alternative embodiments may employ other solid-state heat transfer elements, such as thermionic devices, thermotunnel devices and/or thermoacoustic devices.
- certain embodiments may utilize a vapor compression heat exchanger and/or other heat exchanger configurations to provide the desired degree of cooling to the extraction air 53 .
- solid-state heat exchanger 38 is configured to transfer heat from the extraction air fluid pathway 36 to the discharge air fluid pathway 50 in the illustrated embodiment
- solid-state heat exchangers may be employed throughout the turbine system 10 to transfer heat between adjacent fluid pathways.
- a solid-state heat exchanger may be utilized to transfer heat from the extraction air fluid pathway 36 to a diluent or fuel flow pathway.
- solid-state heat exchangers may be employed to transfer heat from a fluid pathway to an ambient air flow surrounding the turbine system 10 .
- a controller may be employed to adjust the output of the heat exchanger to achieve a desired temperature within the fluid pathway.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Engine Equipment That Uses Special Cycles (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
Abstract
A system includes an engine having a first fluid pathway and a second fluid pathway at least partially adjacent to one another. The system also includes a solid-state heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway upon application of an electrical current to the solid-state heat exchanger.
Description
- The disclosed subject matter relates to a system for cooling fluid flow within an engine.
- Certain power generation systems include a gas turbine engine configured to combust a mixture of fuel and compressed air to produce hot combustion gas. The combustion gas may flow through a turbine to generate power for a load, such as an electric generator. Certain turbines include a wheel space positioned outside of the combustion gas flow path, and including temperature sensitive components. Unfortunately, the hot combustion gas may leak through a seal separating the flow path from the turbine wheel space, thereby raising the temperature of the wheel space components.
- Certain embodiments commensurate in scope with the originally claimed invention are summarized below. These embodiments are not intended to limit the scope of the claimed invention, but rather these embodiments are intended only to provide a brief summary of possible forms of the invention. Indeed, the invention may encompass a variety of forms that may be similar to or different from the embodiments set forth below.
- In one embodiment, a system includes an engine having a first fluid pathway and a second fluid pathway at least partially adjacent to one another. The system also includes a solid-state heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway upon application of an electrical current to the solid-state heat exchanger.
- In another embodiment, a system includes an engine having a first fluid pathway and a second fluid pathway at least partially adjacent to one another. The system also includes a solid-state heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway upon application of an electrical current to the solid-state heat exchanger. In addition, the system includes a controller configured to maintain a desired fluid temperature within the first fluid pathway by adjusting the electrical current to the solid-state heat exchanger.
- In a further embodiment, a system includes a gas turbine engine having a first fluid pathway configured to convey a first compressed air extracted from a compressor to a turbine wheel space. The gas turbine engine also includes a second fluid pathway configured to transfer a second compressed air discharged from the compressor. In addition, the system includes a heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway.
- These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
-
FIG. 1 is a block diagram of an exemplary turbine system including an embodiment of a heat exchanger configured to reduce fluid temperature within a fluid pathway; -
FIG. 2 is a schematic diagram of a portion of a turbine system including an embodiment of a heat exchanger configured to transfer heat between adjacent fluid pathways; and -
FIG. 3 is a perspective view of a solid-state heat exchanger that may be employed within the turbine system ofFIG. 2 . - One or more specific embodiments of the present invention will be described below. In an effort to provide a concise description of these embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
- When introducing elements of various embodiments of the present invention, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
- Certain gas turbine engines include a fluid pathway extending from a compressor stage to a turbine wheel space. The fluid pathway is configured to provide pressurized air to the turbine wheel space, thereby providing a barrier between the hot combustion gas and the turbine wheel, the turbine shaft, and/or other temperature sensitive components of the turbine. The pressurized air also serves to provide a cooling flow to various turbine components. When the gas turbine engine is operating in a high ambient temperature environment (e.g., above about 27 degrees Celsius), the pressurized air from the compressor stage may provide insufficient cooling to the turbine wheel space. In certain configurations, bore plugs, which separate the fluid pathway from the compressor discharge air, may be removed to increase air flow to the turbine wheel space. Unfortunately, the increased air flow may reduce turbine efficiency by increasing mixing losses within the turbine. In addition, once the bore plugs have been removed, the passage between the compressor discharge air and the fluid pathway remains open while the gas turbine engine is in operation. Consequently, when the ambient temperature decreases (e.g., at night), an excessive quantity of cool air may be provided to the turbine wheel space, thereby further reducing turbine efficiency.
- Certain embodiments of the present disclosure may substantially reduce fluid temperature within a turbine wheel space without increasing fluid flow (e.g., compressed air flow) to the turbine wheel space. For example, certain embodiments include a gas turbine engine having a first fluid pathway configured to convey compressed air extracted from a compressor to a turbine wheel space. The gas turbine engine also includes a second fluid pathway configured to transfer compressed air discharged from the compressor (e.g., to a combustor). A heat exchanger is provided to transfer heat from the first fluid pathway to the second fluid pathway, thereby reducing the temperature of the air flow to the turbine wheel space. For example, when the gas turbine engine is operating in a high ambient temperature environment (e.g., above about 27 degrees Celsius), the heat exchanger may be activated to cool the compressed air flowing through the first fluid pathway. As a result, with the aid of the heat exchanger, the compressed air extracted from the compressor may provide sufficient cooling to the turbine wheel space without directing additional air from the second fluid pathway into the turbine wheel space (e.g., without removing bore plugs separating the first fluid pathway from the second fluid pathway). Because the compressor discharge air does not flow into the turbine wheel space, mixing losses associated with providing excess air flow to the turbine wheel space may be substantially reduced or eliminated. In addition, when the ambient temperature decreases (e.g., at night), the heat exchanger may be deactivated, thereby increasing turbine efficiency by reducing heat exchanger energy utilization. In certain embodiments, the heat exchanger may be a solid-state heat exchanger having a low profile suitable for use within the tight spaces of a gas turbine engine.
- Turning now to the drawings,
FIG. 1 is a block diagram of a turbine system 10 (e.g., gas turbine engine) including an embodiment of a heat exchanger configured to reduce fluid temperature within a fluid pathway, such as a fluid pathway extending to a turbine wheel space. Theturbine system 10 includes afuel injector 12, afuel supply 14, and acombustor 16. As illustrated, thefuel supply 14 routes a liquid fuel and/or gas fuel, such as natural gas, to thegas turbine system 10 through thefuel injector 12 into thecombustor 16. As discussed below, thefuel injector 12 is configured to inject and mix the fuel with compressed air. Thecombustor 16 ignites and combusts the fuel-air mixture, and then passes hot pressurized combustion gas into aturbine 18. As will be appreciated, theturbine 18 includes one or more stators having fixed vanes or blades, and one or more rotors having blades that rotate relative to the stators. The combustion gas passes through the turbine rotor blades, thereby driving the turbine rotor to rotate. Coupling between the turbine rotor and ashaft 19 causes theshaft 19 to rotate, thereby driving several components throughout thegas turbine system 10, as illustrated. Eventually, the combustion gas exits thegas turbine system 10 via anexhaust outlet 20. - A
compressor 22 includes blades rigidly mounted to a rotor which is driven to rotate by theshaft 19. As air passes through the rotating blades, air pressure increases, thereby providing thecombustor 16 with sufficient air for proper combustion. Thecompressor 22 may intake air to thegas turbine system 10 via anair intake 24. Further, theshaft 19 may be coupled to aload 26, which may be powered via rotation of theshaft 19. As will be appreciated, theload 26 may be any suitable device that may use the power of the rotational output of thegas turbine system 10, such as a power generation plant or an external mechanical load. For example, theload 26 may include an electrical generator, a propeller of an airplane, and so forth. Theair intake 24 drawsair 30 into thegas turbine system 10 via a suitable mechanism, such as a cold air intake. Theair 30 then flows through blades of thecompressor 22, which provides compressedair 32 to thecombustor 16. In particular, thefuel injector 12 may inject thecompressed air 32 andfuel 14, as a fuel-air mixture 34, into thecombustor 16. Alternatively, thecompressed air 32 andfuel 14 may be injected directly into the combustor for mixing and combustion. - In the illustrated embodiment, the
system 10 includes afluid pathway 36 extending from a stage of the compressor 22 (e.g., intermediate compressor stage) to a wheel space within theturbine 18. Thefluid pathway 36 is configured to provide compressed air extracted from thecompressor 22 to the turbine wheel space, thereby providing a barrier between the hot combustion gas and the turbine wheel, the turbine shaft, and/or other temperature sensitive components of theturbine 18. The compressed air also serves to provide a cooling flow to various turbine components. Theturbine system 10 also includes aheat exchanger 38 in fluid communication with thefluid pathway 36. Theheat exchanger 38 is configured to transfer heat from the extractionair fluid pathway 36 to another fluid pathway within the turbine system 10 (e.g., a compressor discharge fluid pathway), thereby reducing the temperature of the air flow to the turbine wheel space. For example, when theturbine system 10 is operating in a high ambient temperature environment (e.g., above about 27 degrees Celsius), theheat exchanger 38 may be activated to cool the compressed air flowing through thefluid pathway 36. As a result, with the aid of theheat exchanger 36, the compressed air extracted from thecompressor 22 may provide sufficient cooling to the turbine wheel space without directing additional compressor discharge air into the turbine wheel space. Consequently, the turbine wheel space may be maintained at a desired temperature (e.g., less than about 400 degrees Celsius), and the mixing losses associated with providing excess air flow to the turbine wheel space may be substantially reduced or eliminated. In addition, when the ambient temperature decreases (e.g., at night), theheat exchanger 38 may be deactivated, thereby increasing turbine efficiency by reducing heat exchanger energy utilization. - While a heat exchanger configured to cool extraction air provided to a turbine wheel space is described below, it should be appreciated that other heat exchangers may be employed throughout the
turbine system 10 to transfer heat between adjacent fluid pathways. For example, in certain embodiments, theheat exchanger 38 may be a solid-state heat exchanger having a low profile suitable for use within the tight spaces of thegas turbine engine 10. As illustrated, solid-state heat exchangers 38 may be utilized to transfer heat between adjacent fluid pathways within theload 26, theintake 24, theair supply 30, thecompressor 22, thefuel nozzle 12, thefuel supply 14, thecombustor 16, theturbine 18, and/or theexhaust 20. Furthermore, it should be appreciated that solid-state heat exchangers 38 may be utilized to transfer heat between a first fluid pathway within one component (e.g., compressor, combustor, turbine, etc.), and a second fluid pathway within another component (e.g., compressor, combustor, turbine, etc.). In addition, solid-state heat exchangers 38 may be used to cool or heat fluid within pathways extending between the turbine system components. Furthermore, while certain illustrated embodiments employ a solid-state heat exchanger to transfer heat between adjacent fluid pathways within agas turbine engine 10, it should be appreciated that alternative embodiments may utilize the solid-state heat exchanger to transfer heat between adjacent fluid pathways within other engine configurations (e.g., reciprocating engines, rotary engines, etc.). -
FIG. 2 is a schematic diagram of a portion of aturbine system 10 including an embodiment of aheat exchanger 38 configured to transfer heat between adjacent fluid pathways. As illustrated, thecompressor 22 includes multiple stages configured to progressively increase the pressure of an air flow to thecombustor 16. In the illustrated embodiment, thecompressor 22 includesfirst stage blades 40,second stage blades 42,third stage blades 44, andfourth stage blades 46. As illustrated, each blade extends outwardly along aradial direction 47, and the blades of each stage are substantially evenly distributed about thecompressor 22 along acircumferential direction 48. Rotation of the blades about a rotation axis 49 generates a flow ofdischarge air 32 through afluid pathway 50 along anaxial direction 51. While the illustrated embodiment includes four compressor stages, it should be appreciated that alternative embodiments may include more or fewer compressor stages (e.g., 1, 2, 3, 4, 6, 8, 10, 12, 14, 16, 18, or more). - In the illustrated embodiment, the
turbine system 10 includes aport 52 positioned between thefirst stage blades 40 and thesecond stage blades 42. Theport 52 is configured to extract compressedair 53 from the first compressor stage (e.g., air compressed by the first stage blades 40). As will be appreciated, fluid pressure increases as the air is progressively compressed by each compressor stage. Consequently, theport 52 may be positioned between an appropriate pair of stages to extract air having a desired pressure. As illustrated, theport 52 is coupled to aconduit 54 extending through arotor 56 of thegas turbine engine 10. A high pressure packing seal (HPPS) 58 is fluidly coupled to theconduit 54, and configured to facilitate passage of a small portion (e.g., less than about one percent) of theextraction air 53 into thefluid pathway 36. The remainder of the compressed air flows through the downstream compressor stages, and is discharged toward theturbine 18. - In the illustrated embodiment, the extraction
air fluid pathway 36 extends from theHPPS 58 to aturbine wheel space 60. As illustrated, theturbine wheel space 60 is positioned adjacent to aturbine wheel 62 configured to coupleturbine blades 64 to theshaft 19. As previously discussed, the extractionair fluid pathway 36 is configured to providecompressed air 53 to theturbine wheel space 60, thereby providing a barrier between hot combustion gas and theturbine wheel 62, theturbine shaft 19, and/or other temperature sensitive components of theturbine 18. Theextraction air 53 also serves to provide a cooling flow to various turbine components. - As illustrated, the
discharge air 32 flows into thecombustor 16, and reacts with fuel to generatecombustion gas 65 that flows into theturbine 18 along theaxial direction 51 and/or thecircumferential direction 48. In the illustrated embodiment, theturbine 18 includes a single stage, includingfirst stage vanes 66 andfirst stage blades 64. As will be appreciated, other turbine configurations may include additional turbine stages (e.g., 1, 2, 3, 4, 5, 6, or more turbine stages). Thefirst stage vanes 66 andblades 64 extend outwardly along theradial direction 47, and are substantially equally spaced in thecircumferential direction 48 about theturbine 18. Thefirst stage vanes 66 are rigidly mounted to theturbine 18, and are configured to directcombustion gas 65 toward theblades 64. Thefirst stage blades 64 are mounted to thewheel 62, such that thecombustion gas 65 flowing through theblades 64 drives thewheel 62 to rotate. Thewheel 62, in turn, is coupled to theshaft 19, which drives thecompressor 22 and theload 26. Thecombustion gas 65 then flows through additional turbine stages, if present. As thecombustion gas 65 flows through each stage, energy from the gas is converted into rotational energy of thewheel 62. After passing through each turbine stage, thecombustion gas 65 exits theturbine 18 in theaxial direction 51. - In the illustrated embodiment, the
gas turbine engine 10 includes aseal 68 configured to substantially block a flow ofcombustion gas 65 into theturbine wheel space 60, thereby protecting temperature sensitive components (e.g., thewheel 62, theshaft 19, etc.) from thehot combustion gas 65. In addition, theturbine system 10 is configured to provideextraction air 53 to theturbine wheel space 60 at a higher pressure than thecombustion gas 65, thereby further reducing the possibility ofhot combustion gas 65 entering theturbine wheel space 60. For example, theport 52 may be particularly positioned within thecompressor 22 to extract air having a higher pressure than thecombustion gas 65 at the illustrated turbine stage. In addition to blocking the flow ofcombustion gas 65 into theturbine wheel space 60, theextraction air 53 also serves to provide a cooling flow to temperature sensitive turbine components (e.g.,turbine wheel 62,shaft 19, etc.). - However, when the
gas turbine engine 10 is operating in a high ambient temperature environment (e.g., above about 27 degrees Celsius), theextraction air 53 may provide insufficient cooling to theturbine wheel space 60. Consequently, thegas turbine engine 10 includes aheat exchanger 38 configured to transfer heat along adirection 69 through abarrier 70 separating the extractionair fluid pathway 36 from the dischargeair fluid pathway 50, thereby cooling theextraction air 53. For example, theheat exchanger 38 may be activated when the ambient temperature increases above a threshold value (e.g., between about 20 to about 40 degrees Celsius, between about 22 to about 35 degrees Celsius, between about 25 to about 30 degrees Celsius, or about 27 degrees Celsius). As a result, a temperature of theextraction air 53 is reduced by theheat exchanger 38, thereby providing effective cooling to theturbine wheel space 60 without directing additionalcompressor discharge air 32 to theturbine wheel space 60. Consequently, theturbine wheel space 60 may be maintained at a desired temperature (e.g., less than about 400 degrees Celsius), and the mixing losses associated with providing excess air flow to theturbine wheel space 60 may be substantially reduced or eliminated. In addition, when the ambient temperature decreases (e.g., at night), theheat exchanger 38 may be deactivated, thereby increasing turbine efficiency by reducing heat exchanger energy utilization. - In the illustrated embodiment, the
heat exchanger 38 is a solid-state heat exchanger configured to transfer heat from the extractionair fluid pathway 36 to the dischargeair fluid pathway 50 upon application of an electrical current to theheat exchanger 38. Because the illustrated solid-state heat exchanger 38 may have a lower profile than a vapor compression heat exchanger, theheat exchanger 38 may be disposed within the tight spaces of thegas turbine engine 10. For example, in the illustrated embodiment, theheat exchanger 38 is separated into two portions (e.g., two independent heat exchanger) positioned on opposite sides of thebarrier 70. Specifically, afirst portion 72 of theheat exchanger 38 is coupled to afirst side 73 of thebarrier 70 in the extractionair fluid pathway 36, and asecond portion 74 of theheat exchanger 38 is coupled to asecond side 75 of thebarrier 70 in the dischargeair fluid pathway 50. In this configuration, thefirst portion 72 of theheat exchanger 38 is configured to transfer heat from theextraction air 53 to thebarrier 70, and thesection portion 74 is configured to transfer heat from thebarrier 70 to thedischarge air 32. By coupling portions of theheat exchanger 38 to each side of thebarrier 70, theheat exchanger 38 may provide a desired cooling capacity while reducing surface area coverage on each side of thebarrier 70. In alternative embodiments, theheat exchanger 38 may extend through thebarrier 70, thereby transferring heat directly from the extractionair fluid pathway 36 to the dischargeair fluid pathway 50. - In the illustrated embodiment, a
sensor 76 is disposed within theturbine wheel space 60, and configured to output a signal indicative of a fluid temperature (e.g., air temperature) within theturbine wheel space 60. Acontroller 78, communicatively coupled to thesensor 76, is configured to receive the signal, and to adjust heat transfer of theheat exchanger 38 based on the signal. In certain embodiments, thecontroller 78 may be configured to adjust an electrical current to the solid-state heat exchanger 38 based on the measured temperature of theturbine wheel space 60, thereby varying the heat transfer capacity of theheat exchanger 38 and providing the desired cooling to theturbine wheel space 60. For example, thecontroller 78 may be configured to maintain theturbine wheel space 60 at a temperature below a maximum threshold value (e.g., about 400 degrees Celsius). If the temperature of theturbine wheel space 60 increases above the threshold value, thecontroller 78 may activate theheat exchanger 38 to decrease the temperature of theextraction air 53, thereby providing additional cooling to theturbine wheel space 60. Thecontroller 78 may then regulate the output of theheat exchanger 38 to maintain theturbine wheel space 60 at a temperature below the maximum value. If theextraction air 53 provides sufficient cooling to maintain theturbine wheel space 60 at a temperature below the threshold value without additional cooling, thecontroller 78 may deactivate theheat exchanger 38 to reduce energy utilization. While a 400 degree Celsius threshold value is described above, it should be appreciated that it may be desirable to maintain theturbine wheel space 60 at a temperature below a higher or lower threshold value (e.g., about 250, 300, 350, 400, 425, 450, 500, or 550 degrees Celsius) depending on the turbine system configuration. For example, in certain embodiments, the maximum threshold temperature may be between about 200 to about 600 degrees Celsius, between about 250 to about 550 degrees Celsius, between about 300 to about 500 degrees Celsius, between about 350 to about 450 degrees Celsius, or between about 400 to about 450 degrees Celsius. - In the illustrated embodiment, the
heat exchanger 38 may be configured to decrease a temperature of theextraction air 53 by at least about 10, 20, 30, 40, 50, 60, 70, 80, or 90 degrees Celsius, or more. For example, theheat exchanger 38 may decrease the temperature of theextraction air 53 by about 10 to about 100 degrees Celsius, by about 20 to about 90 degrees Celsius, by about 30 to about 80 degrees Celsius, by about 40 to about 70 degrees Celsius, or by about 50 to about 60 degrees Celsius. However, because the flow rate through the extractionair fluid passage 36 is substantially less than the flow rate through the discharge air fluid passage 50 (e.g., less than about one percent of the compressor air is extracted), the temperature of thedischarge air 32 may only slightly increase. For example, in certain embodiments, the ratio ofextraction air 53 to the total air flow through the compressor is less than about 0.3, 0.6, 0.8, 1, 1.2, 1.5, or 2 percent, or more. By further example, the ratio ofextraction air 53 to the total air flow through the compressor may be between about 0.2 to about 2 percent, between about 0.4 to about 1.8 percent, between about 0.6 to about 1.6 percent, between about 0.8 to about 1.4 percent, or about 1.0 to about 1.2 percent. Consequently, in certain embodiments, if the temperature of theextraction air 53 is reduced by about 25 degrees Celsius, the temperature of thedischarge air 32 may increase by about 0.05 degrees Celsius. In addition, if the temperature of theextraction air 53 is reduced by about 50 degrees Celsius, the temperature of thedischarge air 32 may increase by about 0.1 degrees Celsius. The slight increase in discharge air temperature may have a negligible effect on combustion and/or flow through theturbine 18. -
FIG. 3 is a perspective view of a solid-state heat exchanger 38 that may be employed within theturbine system 10 ofFIG. 2 . As illustrated, the solid-state heat exchanger 38 includes multiplePeltier elements 80 coupled to thefirst side 73 of thebarrier 70. As will be appreciated, eachPeltier element 80 is configured to transfer heat in an opposite direction from the ambient thermal gradient upon application of an electrical current to the heat exchanger 38 (e.g., from thecooler extraction air 53 to the warmer discharger air 32). Specifically, eachPeltier element 80 includes multiple legs electrically connected in series. Each leg includes a hot junction and a cold junction. Upon application of an electrical current to thePeltier element 80, heat is transferred from the cold junction to the hot junction of each leg, thereby providing a heat flux in thedirection 69 from theextraction air 53 to thedischarge air 32. - The heat transfer capacity of the
heat exchanger 38 is at least partially dependent upon the number ofPeltier elements 80, the size of eachelement 80, the efficiency of eachelement 80, and the electrical power supplied to theheat exchanger 38. Consequently, the number of Peltier elements 80 (and the resulting coverage area based on the size of each element) may be particularly selected to achieve a desired level of extraction air cooling. For example, the illustrated embodiment includes 9Peltier elements 80 in a 3-by-3 arrangement. However, it should be appreciated that alternative embodiments may include more orfewer elements 80. For example, certain embodiments may include at least 100, 200, 300, 400, 500, 600, 700, 750, 800, 850, 900, 950, 1000, or morePeltier elements 80 on each side of thebarrier 70. In further embodiments, thePeltier elements 80 may only be coupled to thefirst side 73 of thebarrier 70, or to thesecond side 75 of thebarrier 70. In addition, thePeltier elements 80 are distributed about awidth 82 and alength 84 of thebarrier 70. In certain embodiments, thePeltier elements 80 may cover an area of at least about 0.5, 0.7, 0.9, 1, 1.1, 1.3, or 1.5 square meters, or more. - Furthermore, because the heat transfer capacity of the
heat exchanger 38 is at least partially dependent on the supplied electrical current to eachPeltier element 80, thecontroller 78 may regulate heat transfer from theextraction air 53 to thedischarge air 32 by varying the electrical current to theheat exchanger 38. For example, if thesensor 76 detects a fluid temperature within theturbine wheel space 60 greater than the maximum threshold temperature (e.g., above about 400 degrees Celsius), thecontroller 78 may activate theheat exchanger 38 to reduce a temperature of theextraction air 53, thereby cooling theturbine wheel space 60. In addition, thecontroller 78 may regulate the cooling of theextraction air 53, in a closed-loop manner, to maintain thewheel space 60 at a temperature just below the maximum threshold temperature. As a result, the electrical power utilized by theheat exchanger 38 may be limited to the electrical power sufficient to provide the desired degree of cooling. Consequently, the illustrated embodiment may enhance turbine efficiency, as compared to embodiments that provide additional compressor discharge air to theturbine wheel space 60 and experience mixing losses between the air flow and the combustion gas flow. - While the solid-
state heat exchanger 38 described above is configured to transfer heat from theextraction air 53 to thedischarge air 32, it should be appreciated that theheat exchanger 38 may be configured to transfer heat from thedischarge air 32 to theextraction air 53 by reversing the electrical current flow through eachPeltier element 80. Furthermore, while the illustrated solid-state heat exchanger 38 employsPeltier elements 80, it should be appreciated that alternative embodiments may employ other solid-state heat transfer elements, such as thermionic devices, thermotunnel devices and/or thermoacoustic devices. In addition, it should be appreciated that certain embodiments may utilize a vapor compression heat exchanger and/or other heat exchanger configurations to provide the desired degree of cooling to theextraction air 53. - While the solid-
state heat exchanger 38 is configured to transfer heat from the extractionair fluid pathway 36 to the dischargeair fluid pathway 50 in the illustrated embodiment, it should be appreciated that solid-state heat exchangers may be employed throughout theturbine system 10 to transfer heat between adjacent fluid pathways. For example, in certain embodiments, a solid-state heat exchanger may be utilized to transfer heat from the extractionair fluid pathway 36 to a diluent or fuel flow pathway. In addition, solid-state heat exchangers may be employed to transfer heat from a fluid pathway to an ambient air flow surrounding theturbine system 10. In each configuration, a controller may be employed to adjust the output of the heat exchanger to achieve a desired temperature within the fluid pathway. - This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Claims (20)
1. A system comprising:
an engine having a first fluid pathway and a second fluid pathway at least partially adjacent to one another; and
a solid-state heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway upon application of an electrical current to the solid-state heat exchanger.
2. The system of claim 1 , wherein the first fluid pathway is configured to convey a first compressed air extracted from a compressor of the engine to a turbine wheel space of the engine.
3. The system of claim 2 , wherein the second fluid pathway is configured to transfer a second compressed air discharged from the compressor.
4. The system of claim 3 , comprising a sensor in fluid communication with the turbine wheel space, wherein the sensor is configured to output a signal indicative of a fluid temperature within the turbine wheel space.
5. The system of claim 4 , comprising a controller configured to maintain a desired temperature within the turbine wheel space by adjusting the electrical current to the solid-state heat exchanger based on the signal.
6. The system of claim 1 , wherein the solid-state heat exchanger comprises at least one Peltier element.
7. The system of claim 6 , comprising a barrier separating the first fluid pathway from the second fluid pathway.
8. The system of claim 7 , wherein a first Peltier element is coupled to a first side of the barrier within the first fluid pathway, and a second Peltier element is coupled to a second side of the barrier within the second fluid pathway.
9. The system of claim 7 , wherein the solid-state heat exchanger is distributed about at least one square meter of the barrier.
10. The system of claim 1 , wherein the solid-state heat exchanger is configured to decrease a temperature of fluid within the first fluid pathway by at least about 25 degrees Celsius.
11. A system comprising:
an engine having a first fluid pathway and a second fluid pathway at least partially adjacent to one another;
a solid-state heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway upon application of an electrical current to the solid-state heat exchanger; and
a controller configured to maintain a desired fluid temperature within the first fluid pathway by adjusting the electrical current to the solid-state heat exchanger.
12. The system of claim 11 , wherein the first fluid pathway is configured to convey a first compressed air extracted from a compressor to a turbine wheel space, and the second fluid pathway is configured to transfer a second compressed air discharged from the compressor.
13. The system of claim 12 , comprising a sensor in fluid communication with the turbine wheel space, wherein the sensor is configured to output a signal indicative of a fluid temperature within the turbine wheel space, and the controller is configured to adjust the electrical current to the solid-state heat exchanger based on the signal.
14. The system of claim 11 , wherein the solid-state heat exchanger comprises at least one Peltier element.
15. The system of claim 14 , comprising a barrier separating the first fluid pathway from the second fluid pathway, wherein a first Peltier element is coupled to a first side of the barrier within the first fluid pathway, and a second Peltier element is coupled to a second side of the barrier within the second fluid pathway.
16. A system comprising:
a gas turbine engine, comprising:
a first fluid pathway configured to convey a first compressed air extracted from a compressor to a turbine wheel space; and
a second fluid pathway configured to transfer a second compressed air discharged from the compressor; and
a heat exchanger configured to transfer heat from the first fluid pathway to the second fluid pathway.
17. The system of claim 16 , comprising a sensor in fluid communication with the turbine wheel space, wherein the sensor is configured to output a signal indicative of a fluid temperature within the turbine wheel space.
18. The system of claim 17 , comprising a controller configured to maintain a desired temperature within the turbine wheel space by adjusting a heat transfer of the heat exchanger based on the signal.
19. The system of claim 16 , comprising a barrier separating the first fluid pathway from the second fluid pathway, wherein the heat exchanger comprises a solid-state heat exchanger coupled to the barrier.
20. The system of claim 19 , wherein the solid-state heat exchanger comprises a plurality of Peltier elements, at least one Peltier element is coupled to a first side of the barrier within the first fluid pathway, and at least one Peltier element is coupled to a second side of the barrier within the second fluid pathway.
Priority Applications (3)
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| EP12188409.2A EP2581554A3 (en) | 2011-10-14 | 2012-10-12 | System for cooling fluid flow within an engine |
| CN2012103905393A CN103104344A (en) | 2011-10-14 | 2012-10-15 | System for cooling fluid flow within an engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/274,206 US20130092350A1 (en) | 2011-10-14 | 2011-10-14 | System for cooling fluid flow within an engine |
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| US20130092350A1 true US20130092350A1 (en) | 2013-04-18 |
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|---|---|---|---|
| US13/274,206 Abandoned US20130092350A1 (en) | 2011-10-14 | 2011-10-14 | System for cooling fluid flow within an engine |
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| US (1) | US20130092350A1 (en) |
| EP (1) | EP2581554A3 (en) |
| CN (1) | CN103104344A (en) |
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- 2012-10-15 CN CN2012103905393A patent/CN103104344A/en active Pending
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130305728A1 (en) * | 2012-05-15 | 2013-11-21 | General Electric Company | Systems and Methods for Minimizing Coking in Gas Turbine Engines |
| US20150159555A1 (en) * | 2013-12-10 | 2015-06-11 | Chad W. Heinrich | Internal heating using turbine air supply |
| US10507934B1 (en) * | 2015-11-06 | 2019-12-17 | United States Of America As Represented By The Administrator Of National Aeronautics And Space Administration | Thermal management system |
| US11371431B1 (en) * | 2015-11-06 | 2022-06-28 | United States Of America As Represented By The Administrator Of Nasa | Thermal management system |
| US10513981B2 (en) | 2016-01-21 | 2019-12-24 | Rolls-Royce North American Technologies Inc. | Heat exchanger assembly for a gas turbine engine propulsion system |
| US10641174B2 (en) * | 2017-01-18 | 2020-05-05 | General Electric Company | Rotor shaft cooling |
| US11898492B2 (en) | 2019-04-17 | 2024-02-13 | General Electric Company | Fluid exchange apparatuses and methods of exchanging fluids between streams |
| US20220242587A1 (en) * | 2021-02-01 | 2022-08-04 | General Electric Company | Method and system for thermal management |
| US11897624B2 (en) * | 2021-02-01 | 2024-02-13 | General Electric Company | Method for thermal management for an aircraft propulsion system using a flow of compressed fluid extracted from a compressor section |
| US12503244B2 (en) | 2021-02-01 | 2025-12-23 | General Electric Company | Thermal management system for aircraft propulsion system using a flow of compressed fluid extracted from a compressor section |
| US12092054B1 (en) * | 2022-05-06 | 2024-09-17 | United States Government Administrator Of Nasa | Combined Brayton and Stirling cycle power generator |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2581554A3 (en) | 2014-06-18 |
| EP2581554A2 (en) | 2013-04-17 |
| CN103104344A (en) | 2013-05-15 |
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| STCB | Information on status: application discontinuation |
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