US20130087811A1 - Semiconductor device and method for manufacturing the same - Google Patents
Semiconductor device and method for manufacturing the same Download PDFInfo
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- US20130087811A1 US20130087811A1 US13/425,232 US201213425232A US2013087811A1 US 20130087811 A1 US20130087811 A1 US 20130087811A1 US 201213425232 A US201213425232 A US 201213425232A US 2013087811 A1 US2013087811 A1 US 2013087811A1
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- lead
- light emitting
- emitting element
- molded body
- light receiving
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F55/00—Radiation-sensitive semiconductor devices covered by groups H10F10/00, H10F19/00 or H10F30/00 being structurally associated with electric light sources and electrically or optically coupled thereto
- H10F55/18—Radiation-sensitive semiconductor devices covered by groups H10F10/00, H10F19/00 or H10F30/00 being structurally associated with electric light sources and electrically or optically coupled thereto wherein the radiation-sensitive semiconductor devices and the electric light source share a common body having dual-functionality of light emission and light detection
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F55/00—Radiation-sensitive semiconductor devices covered by groups H10F10/00, H10F19/00 or H10F30/00 being structurally associated with electric light sources and electrically or optically coupled thereto
- H10F55/20—Radiation-sensitive semiconductor devices covered by groups H10F10/00, H10F19/00 or H10F30/00 being structurally associated with electric light sources and electrically or optically coupled thereto wherein the electric light source controls the radiation-sensitive semiconductor devices, e.g. optocouplers
- H10F55/25—Radiation-sensitive semiconductor devices covered by groups H10F10/00, H10F19/00 or H10F30/00 being structurally associated with electric light sources and electrically or optically coupled thereto wherein the electric light source controls the radiation-sensitive semiconductor devices, e.g. optocouplers wherein the radiation-sensitive devices and the electric light source are all semiconductor devices
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F55/00—Radiation-sensitive semiconductor devices covered by groups H10F10/00, H10F19/00 or H10F30/00 being structurally associated with electric light sources and electrically or optically coupled thereto
- H10F55/20—Radiation-sensitive semiconductor devices covered by groups H10F10/00, H10F19/00 or H10F30/00 being structurally associated with electric light sources and electrically or optically coupled thereto wherein the electric light source controls the radiation-sensitive semiconductor devices, e.g. optocouplers
- H10F55/25—Radiation-sensitive semiconductor devices covered by groups H10F10/00, H10F19/00 or H10F30/00 being structurally associated with electric light sources and electrically or optically coupled thereto wherein the electric light source controls the radiation-sensitive semiconductor devices, e.g. optocouplers wherein the radiation-sensitive devices and the electric light source are all semiconductor devices
- H10F55/255—Radiation-sensitive semiconductor devices covered by groups H10F10/00, H10F19/00 or H10F30/00 being structurally associated with electric light sources and electrically or optically coupled thereto wherein the electric light source controls the radiation-sensitive semiconductor devices, e.g. optocouplers wherein the radiation-sensitive devices and the electric light source are all semiconductor devices formed in, or on, a common substrate
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/50—Encapsulations or containers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/93—Interconnections
- H10F77/933—Interconnections for devices having potential barriers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
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- H10W72/5522—
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- H10W90/756—
Definitions
- Embodiments described herein relate generally to a semiconductor device and a method for manufacturing the same.
- a photocoupler for example, which is a semiconductor device, includes a light emitting element and a light receiving element built-in and transmits a signal by an optical coupling. Therefore, the photocoupler is used for an isolation circuit that electrically insulates the primary side and the secondary side.
- the photocoupler has various uses, high insulating properties between the light emitting element on the primary side and the light receiving element on the secondary side are required in common.
- a dual type product that includes two sets of a light emitting element and a light receiving element and has two transmission channels, it is necessary to suppress a crosstalk between channels.
- fabrication becomes easier by employing a method in which two sets of a light emitting element and a light receiving element are encapped by a one-body resin, but the crosstalk between channels cannot be suppressed.
- a method in which two sets of a light emitting element and a light receiving element are individually encapped and are molded by a light blocking resin.
- the crosstalk can be suppressed by this method.
- a gap may be formed at the interface between the encap and the mold resin, and the dielectric breakdown voltage may be decreased.
- a semiconductor device in which the crosstalk between channels can be suppressed and the dielectric breakdown voltage can be increased and a method for manufacturing the same are required.
- FIGS. 1A and 1B are schematic views showing a semiconductor device according to an embodiment
- FIGS. 2A and 2B are schematic views showing the semiconductor device according to the embodiment
- FIGS. 3A and 3B are schematic views illustrating a path of a current leak of the semiconductor device according to the embodiment
- FIGS. 4A and 4B are schematic views showing a lead frame according to the embodiment.
- FIGS. 5A and 5B are schematic views showing a manufacturing process of the semiconductor device according to the embodiment.
- FIGS. 6A to 6C are schematic views subsequent to FIG. 5B ;
- FIGS. 7A and 7B are schematic views subsequent to FIGS. 6A to 6C .
- a semiconductor device including: a first molded body, a second molded body, and a third molded body.
- the first molded body covers a first light emitting element, a part of a primary lead electrically connected to the first light emitting element, a first light receiving element configured to detect a light emitted from the first light emitting element, and a part of a secondary lead electrically connected to the first light receiving element with a first resin.
- the second molded body covers a second light emitting element, a part of a primary lead electrically connected to the second light emitting element, a second light receiving element configured to detect a light emitted from the second light emitting element, and a part of a secondary lead electrically connected to the second light receiving element with the first resin.
- the third molded body molds the first molded body and the second molded body as one body using a second resin.
- One of the primary lead and the secondary lead is disposed to extend over the first molded body and the second molded body, and a surface of a portion extending between the first molded body and the second molded body is covered with a thin film made of the first resin.
- FIGS. 1A and 1B are schematic views showing a semiconductor device 100 according to an embodiment.
- FIG. 1A is a perspective view showing an external appearance
- FIG. 1B is a cross-sectional view taken along line I b -I b shown in FIG. 1A .
- the semiconductor device 100 is, for example, a photocoupler, and includes a light emitting element and a light receiving element built-in. As shown in FIG. 1A , the semiconductor device 100 includes a resin package 10 and a plurality of terminals (leads) extending from the resin package 10 .
- a light emitting element 7 and a light receiving element 13 are fixed to leads 5 and 15 , respectively, disposed away from each other, and are enclosed in the resin package 10 .
- the light emitting element 7 fixed to the lead 5 and the light receiving element 13 fixed to the lead 15 are disposed opposed to each other. That is, the light emitting surface of the light emitting element 7 and the light receiving surface of the light receiving element 13 are disposed opposed to each other, and the light receiving element 13 detects the signal light that the light emitting element 7 emits.
- the resin package 10 includes an internal mold 9 enclosing the light emitting element 7 and the light receiving element 13 and an external mold 3 covering the exterior of the internal mold 9 .
- the internal mold 9 is made of, for example, a transparent resin; and transmits the light that the light emitting element 7 emits and causes the light to be incident on the light receiving surface of the light receiving element 13 .
- the external mold 3 is made of a resin that blocks the external light; and suppresses a dark current of the light receiving element 13 and reduces the noise level.
- the transparent resin used for the internal mold 9 preferably transmits 100% of the light emitted from the light emitting element 7 , but may absorb part of it.
- an epoxy resin may be used.
- a resin having the same main component as the internal mold 9 is preferably used for the external mold 3 .
- the adhesion between the internal mold 9 and the external mold 3 can be improved.
- members that absorb the external light are scattered.
- a black resin in which carbon is scattered in an epoxy resin may be used.
- a white resin in which members that reflect the external light are scattered may be used.
- an epoxy resin in which a fine powder of titanium oxide is scattered may be used.
- the external light refers to the background light excluding the light that the light emitting element 7 emits, for example, refers to light in a wavelength range in which the light receiving element 13 has sensitivity.
- FIG. 2A is an opened-up view of the semiconductor device 100 as viewed from the upper surface.
- FIG. 2B is a cross-sectional view taken along line II b -II b in FIG. 2A .
- the semiconductor device 100 according to the embodiment includes two sets of the light emitting element 7 and the light receiving element 13 , and transmits signals of two channels.
- the lead 15 to which the light receiving element 13 is fixed includes a first mount portion 15 a and a second mount portion 15 b (hereinafter a mount portion 15 a and a mount portion 15 b ).
- the lead 15 further includes a portion connected to the mount portion 15 a and extending to the outside of the resin package 10 .
- two leads 17 a and 17 b that output a signal detected by the light receiving element 13 are provided.
- a lead 19 that supplies an electric power to the light receiving element 13 is provided.
- the light emitting element 7 is fixed to leads 5 a and 5 b (see FIG. 3A ) disposed opposed to the mount portion 15 a and the mount portion 15 b , respectively. Furthermore, leads 6 a and 6 b electrically connected to the light emitting element 7 via a metal wire are provided.
- the leads 5 a , 5 b , 6 a , and 6 b that supply a drive current to the light emitting element 7 are provided as leads on the primary side.
- the leads 15 , 17 a , 17 b , and 19 are provided on the secondary side where a signal is outputted from the light receiving element 13 .
- a light receiving element 13 a that is a first light receiving element is fixed to the mount portion 15 a of the lead 15
- a light receiving element 13 b that is a second light receiving element is fixed to the mount portion 15 b
- a light emitting element 7 a that is a first light emitting element is fixed to a mount portion 5 c connected to the lead 5 a
- a light emitting element 7 b that is a second light emitting element is fixed to a mount portion 5 d connected to the lead 5 b .
- the light emitting surface of the light emitting element 7 a and the light receiving surface of the light receiving element 13 a are disposed opposed to each other, and the light emitting surface of the light emitting element 7 b and the light receiving surface of the light receiving element 13 b are disposed opposed to each other.
- the light receiving element 13 a fixed to the mount portion 15 a and the light emitting element 7 a fixed to the lead 5 a are enclosed in an internal mold 9 a that is a first molded body using a first resin.
- the light receiving element 13 b fixed to the mount portion 15 b and the light emitting element 7 b fixed to the lead 5 b are enclosed in an internal mold 9 b that is a second molded body using the first resin.
- the first resin is the transparent resin described above.
- the internal molds 9 a and 9 b are covered with the external mold 3 that is a third molded body.
- the external mold 3 is molded by a second resin having light blocking properties.
- a shield portion 3 a is provided between the internal mold 9 a and the internal mold 9 b .
- the shield portion 3 a blocks the light of the light emitting element 7 a propagated toward the light receiving element 13 b , and blocks the light of the light emitting element 7 b propagated toward the light receiving element 13 a . Thereby, the crosstalk between channels is suppressed.
- connection portion 15 c that is part of the lead 15 and connects the mount portion 15 b and the mount portion 15 a is covered with a thin film 9 c made of the same first resin as that of the internal molds 9 a and 9 b .
- the internal molds 9 a and 9 b are made of the same resin connected via the thin film 9 c , and are in a state of enclosing the lead 15 therein.
- the leads 5 a and 5 b to which the light emitting elements 7 a and 7 b , respectively, are fixed are enclosed in the same resin.
- the lead 19 that supplies an electric power to the light receiving elements 13 a and 13 b is provided to extend over the internal molds 9 a and 9 b .
- the lead 19 includes a portion enclosed in the internal mold 9 a , a portion enclosed in the internal mold 9 b , and a connection portion 19 a connecting them.
- the connection portion 19 a is covered with the thin film 9 c . That is, on the connection portion of the lead enclosed to extend over the internal molds 9 a and 9 b , the thin film 9 c covering the surface of the connection portion is provided.
- the dielectric breakdown voltage between the leads 5 a , 5 b , 6 a , and 6 b provided on the primary side and the leads 15 , 17 a , 17 b , and 19 provided on the secondary side can be increased.
- FIGS. 3A and 3B are schematic views illustrating a path of a current leak between the leads 5 a and 6 a and the lead 15 .
- a path of a current leak will be formed at the interface between the internal mold 9 a or 9 b and the external mold 3 . That is, the adhesion between the internal molds 9 a and 9 b and the external mold 3 may be reduced, and water that has entered from the outside may reduce the insulating properties.
- a path A 1 along the interface between the internal mold 9 a and the external mold 3 may be formed as a leak path between the lead 6 a and the lead 15 .
- a path A 2 between the lead 5 a and the lead 15 may be formed.
- connection portion 15 c is in a state of extending from the internal mold 9 a to the external mold 3 across the interface and further being inserted from the external mold 3 into the internal mold 9 b across the interface.
- a leak path B will be formed between the lead 5 a and the connection portion 15 c of the lead 15 .
- the distance between the lead 5 a and the connection portion 15 c in the leak path B is shorter than the creeping distance of the path A 1 or A 2 . Therefore, the insulation resistance of the path B is smaller than the insulation resistance of the path A 1 or A 2 . Consequently, in the case where the thin film 9 c covering the connection portion 15 c of the lead 15 is not provided, the dielectric breakdown voltage between the lead 6 a and the lead 5 a on the primary side and the lead 15 on the secondary side is decreased.
- connection portions 15 c and 19 a of the leads provided to extend over the internal mold 9 a and the internal mold 9 b with the thin film 9 c the path B with a short creeping distance can be eliminated, and the creeping distance between leads can be extended. Thereby, the dielectric breakdown voltage of the semiconductor device 100 can be increased.
- FIGS. 4A and 4B are schematic views showing lead frames used in the manufacturing of the semiconductor device 100 .
- FIG. 5A to FIG. 7B are schematic views showing states of the lead frames in the processes.
- FIG. 4A shows a state where the light emitting elements 7 a and 7 b are fixed to a lead frame 20 that is a first frame.
- FIG. 4B shows a state where the light receiving elements 13 a and 13 b are fixed to a lead frame 30 that is a second lead frame.
- a first to a fourth lead extending from a common frame 31 are provided.
- the ends of the first to fourth leads are provided away from one another.
- the mount portion 5 c is provided and the light emitting element 7 a is fixed.
- the lead 6 a that is the second lead is electrically connected to the light emitting element 7 a via a first wire 21 a .
- the mount portion 5 d is provided and the light emitting element 7 b is fixed.
- the lead 6 b that is the fourth lead is electrically connected to the light emitting element 7 b via a second wire 21 b.
- the light emitting elements 7 a and 7 b are, for example, fixed to the mount portions 5 c and 5 d , respectively, via a conductive silver (Ag) paste.
- the wires 21 a and 21 b are, for example, gold (Au) wires, and are bonded between the electrodes of the light emitting elements 7 a and 7 b and the ends 6 c and 6 d of the leads 6 a and 6 b , respectively.
- leads extending from a common frame 33 are provided.
- the four leads include a fifth to a seventh lead, and the ends of them are provided away from one another.
- the mount portions 15 a and 15 b are provided at the end of the lead 15 that is the fifth lead.
- the light receiving element 13 a is fixed to the mount portion 15 a
- the light receiving element 13 b is fixed to the mount portion 15 b .
- the light receiving elements 13 a and 13 b may be fixed via, for example, an adhesive resin or an Ag paste.
- the light receiving elements 13 a and 13 b are silicon devices, they may be fixed via a silicide layer between the surface of the lead 15 and the back surfaces of the light receiving elements 13 a and 13 b.
- the light receiving elements 13 a and 13 b each include a light receiving surface 13 c , a power supply terminal 13 e , a signal terminal 13 f , and a ground terminal 13 g .
- the power supply terminal 13 e is connected to the lead 19 via wires 23 a and 23 b .
- the signal terminal 13 f of the light receiving element 13 a is connected to the lead 17 a that is the sixth lead via a third wire 22 a .
- the signal terminal 13 f of the light receiving element 13 b is connected to the lead 17 b that is the seventh lead via a fourth wire 22 b .
- the ground terminal 13 g is connected to the lead 15 via wires 24 a and 24 b .
- the wires 22 to 24 are, for example, Au wires.
- FIG. 5A is a cross-sectional view showing a state where the lead frame 20 and the lead frame 30 are set to be stacked between an upper die 41 and a lower die 42 .
- FIG. 5B is a cross-sectional view showing a state where the upper die 41 and the lower die 42 are mold-clamped together.
- the lead frame 20 and the lead frame 30 are stacked, and are set on the lower die 42 .
- the light emitting surface 7 c of the light emitting element 7 a and the light receiving surface 13 c of the light receiving element 13 a are disposed opposed to each other, and the light emitting surface 7 c of the light emitting element 7 b and the light receiving surface 13 c of the light receiving element 13 b are disposed opposed to each other.
- the cavity 43 houses a portion of the lead 5 a to which the light emitting element 7 a is fixed, a portion of the lead 6 a to which the wire 21 a is bonded, the wire 21 a , the mount portion 15 a to which the light receiving element 13 a is fixed, a portion of the lead 17 a to which the wire 22 a is bonded, the wire 22 a , a portion of the lead 19 to which the wire 23 a is bonded, the wire 23 a , a portion to which the wire 24 a of the mount portion 15 a is bonded, and the wire 24 a.
- the cavity 45 houses a portion of the lead 5 b to which the light emitting element 7 b is fixed, a portion of the lead 6 b to which the wire 21 b is bonded, the wire 21 b , the mount portion 15 b to which the light receiving element 13 b is fixed, a portion of the lead 17 b to which the wire 22 b is bonded, the wire 22 b , a portion of the lead 19 to which the wire 23 b is bonded, the wire 23 b , a portion to which the wire 24 b of the mount portion 15 b is bonded, and the wire 24 b.
- connection portion 15 c that is part of the lead 15 between the mount portion 15 a and the mount portion 15 b is housed in a gap 47 running from the cavity 43 to the cavity 45 .
- the first resin molten is injected into the cavity 45 via a runner 49 a communicating with the cavity 45 . Furthermore, in the embodiment, a through gate 49 b running from the cavity 45 to the cavity 43 is provided. Thereby, the first resin injected into the cavity 45 moves to the cavity 43 , and is put in both of the cavities 43 and 45 . The first resin is put also in the gap 47 that houses the connection portion 15 c.
- the resin may not smoothly move from the cavity 45 to the cavity 43 . Therefore, it is preferable to separately provide the through gate 49 b for injecting the resin from the cavity 45 to the cavity 43 .
- the runner 49 a for injecting the molten resin into the cavity 45 and the through gate 49 b are preferably provided at the same height from the bottom surfaces of the cavities 43 and 45 .
- the runner 49 a and the through gate 49 b are preferably provided so as to be aligned in a straight line in the injection direction of the molten resin.
- the resin put in the cavities 43 and 45 is cured to mold the internal molds 9 a and 9 b .
- the internal mold 9 a is molded in the cavity 43
- the internal mold 9 b is molded in the cavity 45 .
- the thin film 9 c is formed on the surface of the connection portion 15 c.
- connection portion 15 c between the mount portion 15 a and the mount portion 15 b and the connection portion 19 a of the lead 19 are housed in the gap 47 , and are therefore not caught and pressed between the upper die 41 and the lower die 42 .
- the deformation of the lead 15 is suppressed, and the light receiving elements 13 a and 13 b can be molded in the respective prescribed positions in the internal molds 9 a and 9 b.
- the embodiment illustrates an example in which the internal molds 9 a and 9 b are molded using dies of what is called a through gate type whereby the molten resin moves from the cavity 43 to the cavity 45 via the through gate 49 b .
- the system of injection molding is not limited thereto, and the arrangement of the runner and the gate may be altered in accordance with the system of the lead frame, for example.
- FIGS. 6A to 6C are schematic views showing the internal mold 9 a and the internal mold 9 b molded.
- FIG. 6A is a plan view
- FIG. 6B is a front view
- FIG. 6C is a cross-sectional view taken along line V c -V c .
- the leads 5 a , 6 a , 15 , and 17 a extend from the internal mold 9 a
- the leads 5 b , 6 b , 17 b , and 19 extend from the internal mold 9 b
- the connection portion 15 c and the connection portion 19 a covered with the thin film 9 c are interposed between the internal mold 9 a and the internal mold 9 b .
- the first resin formed around and between the internal molds 9 a and 9 b is removed.
- the runner portion resin 49 c and the through gate portion resin 49 d formed in the portions of the runner 49 a and the through gate 49 b , respectively, a burr formed during molding, etc. are removed by punching processing using a punching blade matched with the external shapes of the inner molds 9 a and 9 b .
- the thin film 9 c covering the connection portions 15 c and 19 a can be left and the surplus resin can be removed.
- the external mold 3 that covers the internal mold 9 a , the internal mold 9 b , and the connection portions 15 c and 19 a covered with the thin film 9 c is molded.
- the lead frames 20 and 30 with the internal molds 9 a and 9 b formed thereon are set on a lower die 62 . Subsequently, an upper die 61 and the lower die 62 are mold-clamped to form a cavity 63 .
- the second resin molten is injected via a runner 65 communicating with the cavity 63 .
- the resin put in the cavity 63 is cured to mold the external mold 3 covering the internal molds 9 a and 9 b and the thin film 9 c .
- the lead frames 20 and 30 with the external mold 3 molded therearound are taken out of the dies, and the common frames 31 and 33 are cut to produce individually separated semiconductor devices 100 .
- a hard epoxy resin for example, may be used as the first resin; thereby, the strength of the connection portions 15 c and 19 a covered with the thin film 9 c can be increased. Thereby, the deformation of the lead frames 20 and 30 with the internal molds 9 a and 9 b molded thereon can be suppressed, and the quality and manufacturing yield of the semiconductor device 100 can be improved.
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- Engineering & Computer Science (AREA)
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- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
Abstract
According to one embodiment, a semiconductor device includes first, second, and third molded bodies. The first molded body covers a first light emitting element, a part of a lead electrically connected to the first light emitting element, a first light receiving element configured to detect a light emitted from the first light emitting element, and a part of a lead electrically connected to the first light receiving element with a first resin. The second molded body covers a second light emitting element, a part of a lead electrically connected to the second light emitting element, a second light receiving element configured to detect a light emitted from the second light emitting element, and a part of a lead electrically connected to the second light receiving element with the first resin. The third molded body molds the first and the second molded bodies as one body using a second resin.
Description
- This application is based upon and claims the benefit of priority from Japanese Patent Application No.2011-224285, filed on Oct. 11, 2011; the entire contents of which are incorporated herein by reference.
- Embodiments described herein relate generally to a semiconductor device and a method for manufacturing the same.
- A photocoupler, for example, which is a semiconductor device, includes a light emitting element and a light receiving element built-in and transmits a signal by an optical coupling. Therefore, the photocoupler is used for an isolation circuit that electrically insulates the primary side and the secondary side. Although the photocoupler has various uses, high insulating properties between the light emitting element on the primary side and the light receiving element on the secondary side are required in common. In addition, in a dual type product that includes two sets of a light emitting element and a light receiving element and has two transmission channels, it is necessary to suppress a crosstalk between channels.
- For example, in a product in which the light receiving element side is connected to one frame, fabrication becomes easier by employing a method in which two sets of a light emitting element and a light receiving element are encapped by a one-body resin, but the crosstalk between channels cannot be suppressed. There is also a method in which two sets of a light emitting element and a light receiving element are individually encapped and are molded by a light blocking resin. The crosstalk can be suppressed by this method. However, a gap may be formed at the interface between the encap and the mold resin, and the dielectric breakdown voltage may be decreased. Thus, a semiconductor device in which the crosstalk between channels can be suppressed and the dielectric breakdown voltage can be increased and a method for manufacturing the same are required.
-
FIGS. 1A and 1B are schematic views showing a semiconductor device according to an embodiment; -
FIGS. 2A and 2B are schematic views showing the semiconductor device according to the embodiment; -
FIGS. 3A and 3B are schematic views illustrating a path of a current leak of the semiconductor device according to the embodiment; -
FIGS. 4A and 4B are schematic views showing a lead frame according to the embodiment; -
FIGS. 5A and 5B are schematic views showing a manufacturing process of the semiconductor device according to the embodiment; -
FIGS. 6A to 6C are schematic views subsequent toFIG. 5B ; and -
FIGS. 7A and 7B are schematic views subsequent toFIGS. 6A to 6C . - According to one embodiment, a semiconductor device including: a first molded body, a second molded body, and a third molded body. The first molded body covers a first light emitting element, a part of a primary lead electrically connected to the first light emitting element, a first light receiving element configured to detect a light emitted from the first light emitting element, and a part of a secondary lead electrically connected to the first light receiving element with a first resin. The second molded body covers a second light emitting element, a part of a primary lead electrically connected to the second light emitting element, a second light receiving element configured to detect a light emitted from the second light emitting element, and a part of a secondary lead electrically connected to the second light receiving element with the first resin. The third molded body molds the first molded body and the second molded body as one body using a second resin. One of the primary lead and the secondary lead is disposed to extend over the first molded body and the second molded body, and a surface of a portion extending between the first molded body and the second molded body is covered with a thin film made of the first resin.
- Various embodiments will be described hereinafter with reference to the accompanying drawings. Identical components in the drawings are marked with the same reference numerals, and a detailed description thereof is omitted as appropriate and different components are described.
-
FIGS. 1A and 1B are schematic views showing asemiconductor device 100 according to an embodiment.FIG. 1A is a perspective view showing an external appearance, andFIG. 1B is a cross-sectional view taken along line Ib-Ib shown inFIG. 1A . - The
semiconductor device 100 is, for example, a photocoupler, and includes a light emitting element and a light receiving element built-in. As shown inFIG. 1A , thesemiconductor device 100 includes aresin package 10 and a plurality of terminals (leads) extending from theresin package 10. - As shown in
FIG. 1B , alight emitting element 7 and alight receiving element 13 are fixed to leads 5 and 15, respectively, disposed away from each other, and are enclosed in theresin package 10. Thelight emitting element 7 fixed to thelead 5 and thelight receiving element 13 fixed to thelead 15 are disposed opposed to each other. That is, the light emitting surface of thelight emitting element 7 and the light receiving surface of thelight receiving element 13 are disposed opposed to each other, and thelight receiving element 13 detects the signal light that thelight emitting element 7 emits. - The
resin package 10 includes aninternal mold 9 enclosing thelight emitting element 7 and thelight receiving element 13 and anexternal mold 3 covering the exterior of theinternal mold 9. Theinternal mold 9 is made of, for example, a transparent resin; and transmits the light that thelight emitting element 7 emits and causes the light to be incident on the light receiving surface of thelight receiving element 13. On the other hand, theexternal mold 3 is made of a resin that blocks the external light; and suppresses a dark current of thelight receiving element 13 and reduces the noise level. - The transparent resin used for the
internal mold 9 preferably transmits 100% of the light emitted from thelight emitting element 7, but may absorb part of it. For example, an epoxy resin may be used. - A resin having the same main component as the
internal mold 9 is preferably used for theexternal mold 3. Thereby, the adhesion between theinternal mold 9 and theexternal mold 3 can be improved. In the resin forming theexternal mold 3, members that absorb the external light are scattered. For example, what is called a black resin in which carbon is scattered in an epoxy resin may be used. Furthermore, what is called a white resin in which members that reflect the external light are scattered may be used. For example, an epoxy resin in which a fine powder of titanium oxide is scattered may be used. Here, the external light refers to the background light excluding the light that thelight emitting element 7 emits, for example, refers to light in a wavelength range in which thelight receiving element 13 has sensitivity. -
FIG. 2A is an opened-up view of thesemiconductor device 100 as viewed from the upper surface.FIG. 2B is a cross-sectional view taken along line IIb-IIb inFIG. 2A . Thesemiconductor device 100 according to the embodiment includes two sets of thelight emitting element 7 and thelight receiving element 13, and transmits signals of two channels. - As shown in
FIG. 2A , thelead 15 to which thelight receiving element 13 is fixed includes afirst mount portion 15 a and asecond mount portion 15 b (hereinafter amount portion 15 a and amount portion 15 b). Thelead 15 further includes a portion connected to themount portion 15 a and extending to the outside of theresin package 10. Furthermore, two leads 17 a and 17 b that output a signal detected by thelight receiving element 13 are provided. In addition, a lead 19 that supplies an electric power to thelight receiving element 13 is provided. - On the other hand, the
light emitting element 7 is fixed to 5 a and 5 b (seeleads FIG. 3A ) disposed opposed to themount portion 15 a and themount portion 15 b, respectively. Furthermore, leads 6 a and 6 b electrically connected to thelight emitting element 7 via a metal wire are provided. - Thus, in the
semiconductor device 100, the 5 a, 5 b, 6 a, and 6 b that supply a drive current to theleads light emitting element 7 are provided as leads on the primary side. On the other hand, the 15, 17 a, 17 b, and 19 are provided on the secondary side where a signal is outputted from theleads light receiving element 13. - As shown in
FIG. 2B , alight receiving element 13 a that is a first light receiving element is fixed to themount portion 15 a of thelead 15, and alight receiving element 13 b that is a second light receiving element is fixed to themount portion 15 b. On the other hand, alight emitting element 7 a that is a first light emitting element is fixed to amount portion 5 c connected to thelead 5 a, and alight emitting element 7 b that is a second light emitting element is fixed to amount portion 5 d connected to thelead 5 b. The light emitting surface of thelight emitting element 7 a and the light receiving surface of thelight receiving element 13 a are disposed opposed to each other, and the light emitting surface of thelight emitting element 7 b and the light receiving surface of thelight receiving element 13 b are disposed opposed to each other. - The
light receiving element 13 a fixed to themount portion 15 a and thelight emitting element 7 a fixed to thelead 5 a are enclosed in aninternal mold 9 a that is a first molded body using a first resin. Thelight receiving element 13 b fixed to themount portion 15 b and thelight emitting element 7 b fixed to thelead 5 b are enclosed in aninternal mold 9 b that is a second molded body using the first resin. The first resin is the transparent resin described above. - The
9 a and 9 b are covered with theinternal molds external mold 3 that is a third molded body. Theexternal mold 3 is molded by a second resin having light blocking properties. Ashield portion 3 a is provided between theinternal mold 9 a and theinternal mold 9 b. Theshield portion 3 a blocks the light of thelight emitting element 7 a propagated toward thelight receiving element 13 b, and blocks the light of thelight emitting element 7 b propagated toward thelight receiving element 13 a. Thereby, the crosstalk between channels is suppressed. - A
connection portion 15 c that is part of thelead 15 and connects themount portion 15 b and themount portion 15 a is covered with athin film 9 c made of the same first resin as that of the 9 a and 9 b. In the embodiment, theinternal molds 9 a and 9 b are made of the same resin connected via theinternal molds thin film 9 c, and are in a state of enclosing thelead 15 therein. Also the 5 a and 5 b to which theleads 7 a and 7 b, respectively, are fixed are enclosed in the same resin.light emitting elements - Furthermore, as shown in
FIG. 2A , also thelead 19 that supplies an electric power to the 13 a and 13 b is provided to extend over thelight receiving elements 9 a and 9 b. Theinternal molds lead 19 includes a portion enclosed in theinternal mold 9 a, a portion enclosed in theinternal mold 9 b, and aconnection portion 19 a connecting them. Also theconnection portion 19 a is covered with thethin film 9 c. That is, on the connection portion of the lead enclosed to extend over the 9 a and 9 b, theinternal molds thin film 9 c covering the surface of the connection portion is provided. - Thereby, the dielectric breakdown voltage between the
5 a, 5 b, 6 a, and 6 b provided on the primary side and theleads 15, 17 a, 17 b, and 19 provided on the secondary side can be increased.leads -
FIGS. 3A and 3B are schematic views illustrating a path of a current leak between the 5 a and 6 a and theleads lead 15. For example, if it is assumed that the dielectric breakdown voltage of the resin forming the 9 a and 9 b and theinternal molds external mold 3 is sufficiently high, a path of a current leak will be formed at the interface between the 9 a or 9 b and theinternal mold external mold 3. That is, the adhesion between the 9 a and 9 b and theinternal molds external mold 3 may be reduced, and water that has entered from the outside may reduce the insulating properties. - As shown in
FIG. 3A , for example, a path A1 along the interface between theinternal mold 9 a and theexternal mold 3 may be formed as a leak path between thelead 6 a and thelead 15. Furthermore, as shown inFIG. 3B , a path A2 between thelead 5 a and thelead 15 may be formed. - In contrast, in the case where, for example, the
thin film 9 c covering theconnection portion 15 c does not exist, theconnection portion 15 c is in a state of extending from theinternal mold 9 a to theexternal mold 3 across the interface and further being inserted from theexternal mold 3 into theinternal mold 9 b across the interface. Hence, for example, as shown inFIG. 3A , a leak path B will be formed between thelead 5 a and theconnection portion 15 c of thelead 15. - The distance between the
lead 5 a and theconnection portion 15 c in the leak path B, what is called the creeping distance, is shorter than the creeping distance of the path A1 or A2. Therefore, the insulation resistance of the path B is smaller than the insulation resistance of the path A1 or A2. Consequently, in the case where thethin film 9 c covering theconnection portion 15 c of thelead 15 is not provided, the dielectric breakdown voltage between thelead 6 a and thelead 5 a on the primary side and thelead 15 on the secondary side is decreased. - Thus, by covering the
15 c and 19 a of the leads provided to extend over theconnection portions internal mold 9 a and theinternal mold 9 b with thethin film 9 c, the path B with a short creeping distance can be eliminated, and the creeping distance between leads can be extended. Thereby, the dielectric breakdown voltage of thesemiconductor device 100 can be increased. - Next, the manufacturing processes for the
semiconductor device 100 are described with reference toFIG. 4A toFIG. 7B .FIGS. 4A and 4B are schematic views showing lead frames used in the manufacturing of thesemiconductor device 100.FIG. 5A toFIG. 7B are schematic views showing states of the lead frames in the processes. -
FIG. 4A shows a state where the 7 a and 7 b are fixed to alight emitting elements lead frame 20 that is a first frame.FIG. 4B shows a state where the 13 a and 13 b are fixed to alight receiving elements lead frame 30 that is a second lead frame. - In the
lead frame 20 shown inFIG. 4A , a first to a fourth lead extending from acommon frame 31 are provided. The ends of the first to fourth leads are provided away from one another. At the end of thelead 5 a that is the first lead, themount portion 5 c is provided and thelight emitting element 7 a is fixed. Thelead 6 a that is the second lead is electrically connected to thelight emitting element 7 a via afirst wire 21 a. On the other hand, at the end of thelead 5 b that is the third lead, themount portion 5 d is provided and thelight emitting element 7 b is fixed. Thelead 6 b that is the fourth lead is electrically connected to thelight emitting element 7 b via asecond wire 21 b. - The
7 a and 7 b are, for example, fixed to thelight emitting elements 5 c and 5 d, respectively, via a conductive silver (Ag) paste. Themount portions 21 a and 21 b are, for example, gold (Au) wires, and are bonded between the electrodes of thewires 7 a and 7 b and thelight emitting elements 6 c and 6 d of theends 6 a and 6 b, respectively.leads - In the
lead frame 30 shown inFIG. 4B , four leads extending from acommon frame 33 are provided. The four leads include a fifth to a seventh lead, and the ends of them are provided away from one another. - The
15 a and 15 b are provided at the end of themount portions lead 15 that is the fifth lead. Thelight receiving element 13 a is fixed to themount portion 15 a, and thelight receiving element 13 b is fixed to themount portion 15 b. The 13 a and 13 b may be fixed via, for example, an adhesive resin or an Ag paste. In the case where thelight receiving elements 13 a and 13 b are silicon devices, they may be fixed via a silicide layer between the surface of thelight receiving elements lead 15 and the back surfaces of the 13 a and 13 b.light receiving elements - The
13 a and 13 b each include alight receiving elements light receiving surface 13 c, apower supply terminal 13 e, asignal terminal 13 f, and aground terminal 13 g. Thepower supply terminal 13 e is connected to thelead 19 via 23 a and 23 b. Thewires signal terminal 13 f of thelight receiving element 13 a is connected to the lead 17 a that is the sixth lead via athird wire 22 a. Thesignal terminal 13 f of thelight receiving element 13 b is connected to thelead 17 b that is the seventh lead via afourth wire 22 b. Furthermore, theground terminal 13 g is connected to thelead 15 via 24 a and 24 b. The wires 22 to 24 are, for example, Au wires.wires - Next, the
9 a and 9 b are formed by the molding processes shown ininternal molds FIGS. 5A and 5B .FIG. 5A is a cross-sectional view showing a state where thelead frame 20 and thelead frame 30 are set to be stacked between anupper die 41 and alower die 42.FIG. 5B is a cross-sectional view showing a state where theupper die 41 and thelower die 42 are mold-clamped together. - As shown in
FIG. 5A , thelead frame 20 and thelead frame 30 are stacked, and are set on thelower die 42. At this time, thelight emitting surface 7 c of thelight emitting element 7 a and thelight receiving surface 13 c of thelight receiving element 13 a are disposed opposed to each other, and thelight emitting surface 7 c of thelight emitting element 7 b and thelight receiving surface 13 c of thelight receiving element 13 b are disposed opposed to each other. - Subsequently, the
upper die 41 and thelower die 42 are mold-clamped together to form afirst cavity 43 and asecond cavity 45. Thecavity 43 houses a portion of thelead 5 a to which thelight emitting element 7 a is fixed, a portion of thelead 6 a to which thewire 21 a is bonded, thewire 21 a, themount portion 15 a to which thelight receiving element 13 a is fixed, a portion of the lead 17 a to which thewire 22 a is bonded, thewire 22 a, a portion of thelead 19 to which thewire 23 a is bonded, thewire 23 a, a portion to which thewire 24 a of themount portion 15 a is bonded, and thewire 24 a. - The
cavity 45 houses a portion of thelead 5 b to which thelight emitting element 7 b is fixed, a portion of thelead 6 b to which thewire 21 b is bonded, thewire 21 b, themount portion 15 b to which thelight receiving element 13 b is fixed, a portion of thelead 17 b to which thewire 22 b is bonded, thewire 22 b, a portion of thelead 19 to which thewire 23 b is bonded, thewire 23 b, a portion to which thewire 24 b of themount portion 15 b is bonded, and thewire 24 b. - Furthermore, the
connection portion 15 c that is part of thelead 15 between themount portion 15 a and themount portion 15 b is housed in agap 47 running from thecavity 43 to thecavity 45. - Next, the first resin molten is injected into the
cavity 45 via arunner 49 a communicating with thecavity 45. Furthermore, in the embodiment, a throughgate 49 b running from thecavity 45 to thecavity 43 is provided. Thereby, the first resin injected into thecavity 45 moves to thecavity 43, and is put in both of the 43 and 45. The first resin is put also in thecavities gap 47 that houses theconnection portion 15 c. - At this time, it is also possible to move the molten resin from the
cavity 45 to thecavity 43 via thegap 47. However, in the case where the spacing of thegap 47 is made narrow and a thin-film-like resin is molded around theconnection portion 15 c in order to suppress the crosstalk between channels, the resin may not smoothly move from thecavity 45 to thecavity 43. Therefore, it is preferable to separately provide the throughgate 49 b for injecting the resin from thecavity 45 to thecavity 43. Furthermore, therunner 49 a for injecting the molten resin into thecavity 45 and the throughgate 49 b are preferably provided at the same height from the bottom surfaces of the 43 and 45. Thecavities runner 49 a and the throughgate 49 b are preferably provided so as to be aligned in a straight line in the injection direction of the molten resin. - Subsequently, the resin put in the
43 and 45 is cured to mold thecavities 9 a and 9 b. Theinternal molds internal mold 9 a is molded in thecavity 43, and theinternal mold 9 b is molded in thecavity 45. Thethin film 9 c is formed on the surface of theconnection portion 15 c. - In the molding processes mentioned above, the
connection portion 15 c between themount portion 15 a and themount portion 15 b and theconnection portion 19 a of thelead 19 are housed in thegap 47, and are therefore not caught and pressed between theupper die 41 and thelower die 42. Thereby, the deformation of thelead 15 is suppressed, and the 13 a and 13 b can be molded in the respective prescribed positions in thelight receiving elements 9 a and 9 b.internal molds - The embodiment illustrates an example in which the
9 a and 9 b are molded using dies of what is called a through gate type whereby the molten resin moves from theinternal molds cavity 43 to thecavity 45 via the throughgate 49 b. The system of injection molding is not limited thereto, and the arrangement of the runner and the gate may be altered in accordance with the system of the lead frame, for example. -
FIGS. 6A to 6C are schematic views showing theinternal mold 9 a and theinternal mold 9 b molded.FIG. 6A is a plan view,FIG. 6B is a front view, andFIG. 6C is a cross-sectional view taken along line Vc-Vc. - As shown in
FIG. 6A toFIG. 6C , the 5 a, 6 a, 15, and 17 a extend from theleads internal mold 9 a, and the 5 b, 6 b, 17 b, and 19 extend from theleads internal mold 9 b. Theconnection portion 15 c and theconnection portion 19 a covered with thethin film 9 c are interposed between theinternal mold 9 a and theinternal mold 9 b. Furthermore, arunner portion resin 49 c and a throughgate portion resin 49 d put in therunner 49 a and the throughgate 49 b, respectively, are formed. - Next, the first resin formed around and between the
9 a and 9 b is removed. For example, theinternal molds runner portion resin 49 c and the throughgate portion resin 49 d formed in the portions of therunner 49 a and the throughgate 49 b, respectively, a burr formed during molding, etc. are removed by punching processing using a punching blade matched with the external shapes of the 9 a and 9 b. Thereby, between theinner molds internal mold 9 a and theinternal mold 9 b, thethin film 9 c covering the 15 c and 19 a can be left and the surplus resin can be removed.connection portions - Next, by the molding processes shown in
FIGS. 7A and 7B , theexternal mold 3 that covers theinternal mold 9 a, theinternal mold 9 b, and the 15 c and 19 a covered with theconnection portions thin film 9 c is molded. - As shown in
FIG. 7A , the lead frames 20 and 30 with the 9 a and 9 b formed thereon are set on ainternal molds lower die 62. Subsequently, anupper die 61 and thelower die 62 are mold-clamped to form acavity 63. - Next, the second resin molten is injected via a
runner 65 communicating with thecavity 63. Then, the resin put in thecavity 63 is cured to mold theexternal mold 3 covering the 9 a and 9 b and theinternal molds thin film 9 c. Subsequently, the lead frames 20 and 30 with theexternal mold 3 molded therearound are taken out of the dies, and the 31 and 33 are cut to produce individually separatedcommon frames semiconductor devices 100. - In the manufacturing processes mentioned above, a hard epoxy resin, for example, may be used as the first resin; thereby, the strength of the
15 c and 19 a covered with theconnection portions thin film 9 c can be increased. Thereby, the deformation of the lead frames 20 and 30 with the 9 a and 9 b molded thereon can be suppressed, and the quality and manufacturing yield of theinternal molds semiconductor device 100 can be improved. - While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention.
Claims (20)
1. A semiconductor device comprising:
a first molded body covering a first light emitting element, a part of a primary lead electrically connected to the first light emitting element, a first light receiving element configured to detect a light emitted from the first light emitting element, and a part of a secondary lead electrically connected to the first light receiving element with a first resin;
a second molded body covering a second light emitting element, a part of a primary lead electrically connected to the second light emitting element, a second light receiving element configured to detect a light emitted from the second light emitting element, and a part of a secondary lead electrically connected to the second light receiving element with the first resin; and
a third molded body molding the first molded body and the second molded body as one body using a second resin,
one of the primary lead and the secondary lead being disposed to extend over the first molded body and the second molded body, and a surface of a portion extending between the first molded body and the second molded body being covered with a thin film made of the first resin.
2. The device according to claim 1 , wherein
a light emitting surface of the first light emitting element is disposed opposed to a light receiving surface of the first light receiving element and
a light emitting surface of the second light emitting element is disposed opposed to a light receiving surface of the second light receiving element.
3. The device according to claim 1 , wherein a main component of the first resin is same as a main component of the second resin.
4. The device according to claim 1 , wherein the thin film is provided continuously between the first molded body and the second molded body and covered with the second resin.
5. The device according to claim 1 , wherein
the first resin transmits light emitted from the first light emitting element and the second light emitting element and
the second resin blocks external light.
6. The device according to claim 1 , wherein the third molded body includes a shield portion blocking light of the second light emitting element propagated toward the first light receiving element and blocking light of the first light emitting element propagated toward the second light receiving element.
7. The device according to claim 1 , wherein the one of the primary lead and the secondary lead disposed to extend over the first molded body and the second molded body includes a first mount portion having the first light receiving element mounted, a second mount portion having the second light receiving element mounted, and a connection portion connecting the first mount portion to the second mount portion, and the connection portion is provided between the first molded body and the second molded body.
8. The device according to claim 1 , wherein
each of the first light receiving element and the second light receiving element includes a light receiving surface, a power supply terminal, a signal terminal, and a ground terminal and
the device includes a secondary lead configured to supply an electric power to the power supply terminal and a secondary lead configured to output a signal from the signal terminal.
9. The device according to claim 8 , wherein the secondary lead configured to supply the electric power to the power supply terminal is disposed to extend over the first molded body and the second molded body and includes a portion covered with the thin film.
10. The device according to claim 1 , wherein each of the primary lead and the secondary lead includes a portion extending from the third molded body.
11. The device according to claim 10 , wherein
the primary lead connected to the first light emitting element and the primary lead connected to the second light emitting element extend from one side surface of the third molded body and
the secondary lead connected to the first light receiving element and the secondary lead connected to the second light receiving element extend from another side surface on an opposite side to the one side surface.
12. A semiconductor device comprising:
a first lead;
a first light emitting element fixed to the first lead;
a second lead disposed away from the first lead and electrically connected to the first light emitting element via a first wire;
a third lead disposed away from the first lead and the second lead;
a second light emitting element fixed to the third lead;
a fourth lead disposed away from the first lead, the second lead, and the third lead and electrically connected to the second light emitting element via a second wire;
a fifth lead disposed away from the first lead, the second lead, the third lead, and the fourth lead and including a first mount portion and a second mount portion;
a first light receiving element fixed to the first mount portion and configured to detect a light emitted from the first light emitting element;
a second light receiving element fixed to the second mount portion and configured to detect a light emitted from the second light emitting element;
a sixth lead disposed away from the first lead, the second lead, the third lead, the fourth lead, and the fifth lead and electrically connected to the first light receiving element via a third wire;
a seventh lead disposed away from the first lead, the second lead, the third lead, the fourth lead, the fifth lead, and the sixth lead and electrically connected to the second light receiving element via a fourth wire;
a first molded body covering a portion of the first lead with the first light emitting element fixed, the first wire, a portion of the second lead with the first wire bonded, the first mount portion with the first light receiving element fixed, the third wire, and a portion of the sixth lead with the third wire bonded;
a second molded body covering a portion of the third lead with the second light emitting element fixed, the second wire, a portion of the fourth lead with the second wire bonded, the second mount portion with the second light receiving element fixed, the fourth wire, and a portion of the seventh lead with the fourth wire bonded; and
a third molded body molding the first molded body, the second molded body, and a portion of the fifth lead between the first mount portion and the second mount portion as one body, the portion of the fifth lead extending between the first molded body and the second molded body,
a part of the fifth lead being covered with a thin film made of a first resin contained in the first molded body and the second molded body, a second resin contained in the third molded body covering the thin film.
13. The device according to claim 12 , wherein
the first molded body and the second molded body transmit the light emitted from the first light emitting element and the second light emitting element and
the third molded body blocks external light.
14. The device according to claim 12 , wherein the third molded body includes a shield portion blocking the light of the second light emitting element propagated toward the first light receiving element and blocking the light of the first light emitting element propagated toward the second light receiving element.
15. The device according to claim 12 , wherein
each of the first lead, the second lead, the third lead, and the fourth lead includes a portion extending from one side surface of the third molded body and
each of the fifth lead, the sixth lead, and the seventh lead includes a portion extending from another side surface on an opposite side to the one side surface.
16. A method for manufacturing a semiconductor device comprising:
preparing
a first frame including a first lead with a first light emitting element fixed, a second lead electrically connected to the first light emitting element via a first wire, a third lead with a second light emitting element fixed, and a fourth lead electrically connected to the second light emitting element via a second wire and
a second frame including a fifth lead with a first light receiving element fixed to a first mount portion and with a second light receiving element fixed to a second mount portion, a sixth lead electrically connected to the first light receiving element via a third wire, and a seventh lead electrically connected to the second light receiving element via a fourth wire;
setting a combination of the first frame and the second frame in a die and performing molding including:
housing a portion of the first lead with the first light emitting element fixed, a portion of the second lead with the first wire bonded, the first mount portion with the first light receiving element fixed, and a portion of the sixth lead with the third wire bonded in a first cavity of the die in a state of a light emitting surface of the first light emitting element and a light receiving surface of the first light receiving element being faced each other;
housing a portion of the third lead with the second light emitting element fixed, a portion of the fourth lead with the second wire bonded, the second mount portion with the second light receiving element fixed, and a portion of the seventh lead with the fourth wire bonded in a second cavity of the die in a state of a light emitting surface of the second light emitting element and a light receiving surface of the second light receiving element being faced each other;
housing part of the fifth lead between the first mount portion and the second mount portion in a gap communicating the first cavity with the second cavity; and
filling the first cavity, the second cavity, and the gap with a first resin; and
forming a third molded body made of a second resin and covering a first molded body molded in the first cavity, a second molded body molded in the second cavity, and part of the fifth lead covered with a thin film made of the first resin.
17. The method according to claim 16 , wherein the die includes a through gate communicating the first cavity with the second cavity.
18. The method according to claim 16 , wherein a main component of the first resin is same as a main component of the second resin.
19. The method according to claim 16 , wherein
the first resin transmits a light emitted from the first light emitting element and the second light emitting element and
the second resin contains a member absorbing external light.
20. The method according to claim 16 , wherein
the first resin transmits a light emitted from the first light emitting element and the second light emitting element and
the second resin contains a member reflecting external light.
Priority Applications (3)
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| US14/709,162 US20150243828A1 (en) | 2011-10-11 | 2015-05-11 | Semiconductor device and method for manufacturing the same |
| US14/857,288 US9472536B2 (en) | 2011-10-11 | 2015-09-17 | Semiconductor device and method for manufacturing the same |
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| JP2011-224285 | 2011-10-11 | ||
| JP2011224285A JP5649547B2 (en) | 2011-10-11 | 2011-10-11 | Manufacturing method of semiconductor device |
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| US14/709,162 Abandoned US20150243828A1 (en) | 2011-10-11 | 2015-05-11 | Semiconductor device and method for manufacturing the same |
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| US14/709,162 Abandoned US20150243828A1 (en) | 2011-10-11 | 2015-05-11 | Semiconductor device and method for manufacturing the same |
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| EP3121853A1 (en) * | 2015-07-23 | 2017-01-25 | ams AG | Method of producing an optical sensor at wafer-level and optical sensor |
| US20170040305A1 (en) * | 2015-08-03 | 2017-02-09 | Kabushiki Kaisha Toshiba | Optical coupling device |
| US10008626B2 (en) * | 2015-09-04 | 2018-06-26 | Kabushiki Kaisha Toshiba | Optical coupling device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2013197302A (en) * | 2012-03-19 | 2013-09-30 | Toshiba Corp | Semiconductor device and manufacturing method therefor |
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2011
- 2011-10-11 JP JP2011224285A patent/JP5649547B2/en active Active
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- 2012-03-20 US US13/425,232 patent/US20130087811A1/en not_active Abandoned
-
2014
- 2014-06-30 US US14/320,366 patent/US9059368B2/en active Active
-
2015
- 2015-05-11 US US14/709,162 patent/US20150243828A1/en not_active Abandoned
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6507048B1 (en) * | 1999-08-23 | 2003-01-14 | Sharp Kabushiki Kaisha | Light coupled device with insulating and light shielding element and light insulating and transmitting element |
| US6588946B1 (en) * | 1999-11-22 | 2003-07-08 | Sharp Kabushiki Kaisha | Optical coupling device |
| US20080159691A1 (en) * | 2006-12-28 | 2008-07-03 | Sharp Kabushiki Kaisha | Multi-channel optical coupling device, electronic equipment, lead frame member, and fabrication method for multi-channel optical coupling device |
| US20100171127A1 (en) * | 2009-01-08 | 2010-07-08 | Nec Electronics Corporation | Optically coupled device and method of manufacturing the same |
| US20100193803A1 (en) * | 2009-02-04 | 2010-08-05 | Yong Liu | Stacked Micro Optocouplers and Methods of Making the Same |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3121853A1 (en) * | 2015-07-23 | 2017-01-25 | ams AG | Method of producing an optical sensor at wafer-level and optical sensor |
| WO2017013256A1 (en) * | 2015-07-23 | 2017-01-26 | Ams Ag | Method of producing an optical sensor at wafer-level and optical sensor |
| US10734534B2 (en) | 2015-07-23 | 2020-08-04 | Ams Ag | Method of producing an optical sensor at wafer-level and optical sensor |
| US20170040305A1 (en) * | 2015-08-03 | 2017-02-09 | Kabushiki Kaisha Toshiba | Optical coupling device |
| CN106409822A (en) * | 2015-08-03 | 2017-02-15 | 株式会社东芝 | Optical coupling device |
| US10068883B2 (en) * | 2015-08-03 | 2018-09-04 | Kabushiki Kaisha Toshiba | Optical coupling device |
| US10008626B2 (en) * | 2015-09-04 | 2018-06-26 | Kabushiki Kaisha Toshiba | Optical coupling device |
Also Published As
| Publication number | Publication date |
|---|---|
| JP5649547B2 (en) | 2015-01-07 |
| US20140315337A1 (en) | 2014-10-23 |
| JP2013084813A (en) | 2013-05-09 |
| US20150243828A1 (en) | 2015-08-27 |
| US9059368B2 (en) | 2015-06-16 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: KABUSHIKI KAISHA TOSHIBA, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:TAKESHITA, ATSUSHI;TANAKA, HIDETOMO;REEL/FRAME:028362/0078 Effective date: 20120405 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |