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US20130081359A1 - Shipping container for carded packages - Google Patents

Shipping container for carded packages Download PDF

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Publication number
US20130081359A1
US20130081359A1 US13/626,209 US201213626209A US2013081359A1 US 20130081359 A1 US20130081359 A1 US 20130081359A1 US 201213626209 A US201213626209 A US 201213626209A US 2013081359 A1 US2013081359 A1 US 2013081359A1
Authority
US
United States
Prior art keywords
edge
main panel
carded
blank
panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/626,209
Other languages
English (en)
Inventor
Tri M. Nguyen
Robert T. Fellows
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Menshen Packaging USA Inc
Original Assignee
Menshen Packaging USA Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Menshen Packaging USA Inc filed Critical Menshen Packaging USA Inc
Priority to US13/626,209 priority Critical patent/US20130081359A1/en
Assigned to MENSHEN PACKAGING USA, INC. reassignment MENSHEN PACKAGING USA, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FELLOWS, ROBERT T., NGUYEN, TRI M.
Priority to CA2791978A priority patent/CA2791978A1/en
Priority to MX2012011367A priority patent/MX2012011367A/es
Publication of US20130081359A1 publication Critical patent/US20130081359A1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/32—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks
    • B65D5/326—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks at least one container body part formed by folding a single blank to a permanently assembled tube
    • B65D5/327—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks at least one container body part formed by folding a single blank to a permanently assembled tube at least two container body parts, each formed by folding a single blank to a permanently assembled tube
    • B65D5/328—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks at least one container body part formed by folding a single blank to a permanently assembled tube at least two container body parts, each formed by folding a single blank to a permanently assembled tube and the tubular body parts being alligned axially to form a container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/48—Partitions
    • B65D5/48024—Partitions inserted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50—Internal supporting or protecting elements for contents
    • B65D5/5028—Elements formed separately from the container body
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/52—External stands or display elements for contents
    • B65D5/5253—Containers initially closed but folded about a central axis to display the contents in two or more cells

Definitions

  • This invention relates to a shipping container which orients display card packages in alignment to facilitate efficient, space saving packing for shipping of the packages and facilitates easy removal of the carded packages from the shipping container for display such as in a retail outlet.
  • Specially designed shipping containers are used to orient display card packages in alignment to facilitate efficient packing with reduced empty space in the shipping containers for storage and transport of the carded packages.
  • the shipping containers use less packing material per carded package the resulting lighter smaller containers require less fuel to ship and result in less waste resulting in a “Green” shipping container.
  • the shipping container further prevents damage or bending of the carded package, thus reducing scrap or waste.
  • a method of packing such shipping containers is disclosed.
  • Non-limiting examples of such display card packaging include items such as batteries and household items such as bowl cleaning tablets, detergents and small parts and the like are often packaged in carded display packs. Products packaged in this way are often displayed in paper trays which allow for easy shelf restocking. Once the supply of packages is exhausted, the stock can be resupplied by placing additional trays containing display card packages onto the shelf. The trays may also be stacked on shelves.
  • Rotation of the stock involves moving the older items to the front of the shelf to ensure those items are sold first and placing the newer stock along the rear of the shelf. To accomplish this, the stock person needs to remove all of the old stock from the shelf, place the new stock on the shelf and then return the old stock to the front of the shelf in front of the new stock. This can become quite a time consuming chore if the packages are placed on the shelf one at a time or only a few at a time.
  • the packages to be shipped should be oriented in the shipping container so the carded end. This alignment allows the stock person to easily thread the rod of the transfer tool through the openings of a number of packages for transfer to the peg of the display board.
  • the shipping containers, or cartons, of this invention are designed to allow the packages to be placed in the containers lying down yet opened in such a way that the packages are oriented vertically with the openings, adjacent to the upper portion thereof, substantially aligned. This facilitates the placement of the transfer tool through the openings in the packages.
  • One embodiment of the shipping container includes a divider that keeps the rows of packages separate and helps to maintain proper orientation and alignment of the packages.
  • a method of this invention comprises, removing tear strips from the side walls of a packed and sealed shipping container thereby dividing the container into two parts and with the aid of dividers placed in the container at the time of packing, dividing the oriented and pushed together carded display packages such that each shipping container portion contains one tray of carded display packages ready to be placed on a shelf.
  • FIG. 1 is a plan view of a first embodiment of a blank for the shipping container
  • FIG. 2 is a plan view of a second embodiment of a blank for the shipping container
  • FIG. 3 is a perspective view of a partially erected shipping container made from the first embodiment of the blank of FIG. 1 ;
  • FIG. 4A is a perspective view of a tray containing carded packages
  • FIG. 4B is a perspective view of a tray containing carded packages
  • FIG. 5 is a plan view of a tray
  • FIG. 6 is a perspective view of two opposing trays containing carded packages with one tray rotated 180 degrees pushed together;
  • FIG. 7A is a perspective view of a two opposing separators
  • FIG. 7B is a plan view of a single unit separator
  • FIG. 8 is a perspective view of a shipping container containing two opposing trays and two separators
  • FIG. 9 is a perspective view of a shipping container containing two opposing trays and two separators positioned for closure of the shipping container;
  • FIG. 10 is a perspective view of a shipping container containing two opposing trays and two separators about to be closed;
  • FIG. 11 is a perspective view of a shipping container containing two opposing trays filled with carded display packages after the shipping container has been opened.
  • FIG. 1 is a plan view of a paperboard blank 100 , that can be used to make a shipping container that is particularly useful in combination with carded blister or carded box packs.
  • This blank includes a pair of tear strips that facilitate opening the container after it has been shipped to a retail outlet or other final destination.
  • paperboard blank 100 incorporates an adhesive tab 105 and four main panels 110 , 120 , 130 and 140 .
  • Adhesive tab 105 is connected along its right edge to the left edge of first main panel 110 along score line 111 .
  • First main panel 110 is connected along its right edge to the left edge of second main panel 120 along score line 121 .
  • Second main panel 120 is connected along its right edge to the left edge of third main panel 130 along score line 131 .
  • Third main panel 130 is connected along its right edge to the left edge of fourth main panel 140 along score line and 141 .
  • Each main panel 110 , 120 , 130 , and 140 adjoins a top flap and a bottom flap, wherein the main panels are separated from the top flaps by a top score line 150 extending across the entire blank and the main panels are separated from the bottom flaps by a bottom score line 160 extending across the entire blank.
  • first main panel 110 is first top flap 115 A.
  • second main panel 120 is second split top flap 125 A 1 and 125 A 2 .
  • third main panel 130 is third top flap 135 A.
  • fourth main panel 140 is fourth split top flap 145 A 1 and 145 A 2 .
  • first main panel 110 is first bottom flap 115 B.
  • second main panel 120 is second split bottom flap 125 B 1 and 125 B 2 .
  • third main panel 130 is third bottom flap 135 B.
  • fourth main panel 140 is fourth split bottom flap 145 B 1 and 145 B 2 .
  • a first vertical perforation 126 extends from the top right edge of bottom flap 125 B 1 through second main panel 120 to the bottom right edge of top flap 125 A 1 .
  • a second vertical perforation 128 extends from the top left edge of bottom flap 125 B 2 through second main panel 120 to the bottom left edge of top flap 125 A 2 .
  • the two vertical perforations 126 and 128 define a tear strip 127 .
  • a third vertical perforation 146 extends from the top right edge of bottom flap 145 B 1 through second main panel 140 to the bottom right edge of top flap 145 A 1 .
  • a fourth vertical perforation 148 extends from the top left edge of bottom flap 145 B 2 through second main panel 140 to the bottom left edge of top flap 145 A 2 .
  • the two vertical perforations 146 and 148 define a tear strip 147 .
  • FIG. 2 is a plan view of a paperboard blank 200 , that can be used to make a shipping container that is particularly useful in combination with carded blister or carded box packs.
  • the container formed by paperboard blank 200 has top and bottom flaps 225 A 1 ; 225 A 2 and 245 A 1 ; 245 A 2 and 225 B 1 ; 225 B 2 and 245 B 1 ; 245 B 2 respectively that are not initially split resulting a tighter sealed and stronger container when such properties are desired.
  • This blank includes a pair of tear strips that facilitate opening the container after it has been shipped to a retail outlet or other final destination.
  • paperboard blank 200 incorporates an adhesive tab 205 and four main panels 210 , 220 , 230 and 240 .
  • Adhesive tab 205 is connected along its right edge to the left edge of first main panel 210 along score line 211 .
  • First main panel 210 is connected along its right edge to the left edge of second main panel 220 along score line 221 .
  • Second main panel 220 is connected along its right edge to the left edge of third main panel 230 along score line 231 .
  • Third main panel 230 is connected along its right edge to the left edge of fourth main panel 240 along score line and 241 .
  • Each main panel 210 , 220 , 230 , and 240 adjoins a top flap and a bottom flap, wherein the main panels are separated from the top flaps by a top score line 250 extending across the entire blank and the main panels are separated from the bottom flaps by a bottom score line 260 extending across the entire blank.
  • first main panel 210 is first top flap 215 A.
  • second main panel 220 is top flap 225 A which is divided by tear strip 227 into 225 A 1 and 225 A 2 .
  • third main panel 230 is top flap 235 A.
  • fourth main panel 240 is top flap 240 A which is divided by tear strip 247 into 245 A 1 and 245 A 2 .
  • first bottom flap 215 B Below first main panel 210 is first bottom flap 215 B. Below second main panel 220 is top flap 225 B which is divided by tear strip 227 into 225 B 1 and 225 B 2 . Below third main panel 230 is bottom flap 235 B. Below fourth main panel 240 is bottom flap 240 B which is divided by tear strip 247 into 245 B 1 and 245 B 2 .
  • a first vertical perforation 226 extends from the bottom right edge of bottom flap 225 B 1 through second main panel 220 to the top right edge of top flap 225 A 1 .
  • a second vertical perforation 228 extends from the bottom left edge of bottom flap 225 B 2 through second main panel 220 to the top left edge of top flap 225 A 2 .
  • the two vertical perforations 226 and 228 define a tear strip 227 .
  • a third vertical perforation 246 extends from the bottom right edge of bottom flap 245 B 1 through second main panel 240 to the top right edge of top flap 245 A 1 .
  • a fourth vertical perforation 248 extends from the bottom left edge of bottom flap 245 B 2 through second main panel 240 to the top left edge of top flap 245 A 2 .
  • the two vertical perforations 246 and 248 define a tear strip 247 .
  • Tear strips 127 ; 147 and 227 ; 247 can be formed by standard packaging techniques. For example, this can be done by employing parallel cut lines that define both sides of the tear strips so as to form the outer boundary of the tear strips. Alternatively, the cut lines may be obliquely arranged like legs extending into the center portion of the tear strips and where the legs diverge in the direction of the tear of the tear strip. In addition, a tab may be formed at one end of any of the tear strips. Tabs may be easily grasped by the user to pull off tear strips 127 ; 147 and 227 ; 247 respectively to thereby open the container formed from blank 100 or blank 200 .
  • the tear strips may be strengthened with tape, ribbon, cord, plastic, wire and the like. It is preferred that the strengthening material be located on the inside of container on the inside facing surface of the tear strip. Alternately, the strengthening material may be embedded between multiple layers of corrugated material and other outer and inner box layers.
  • adhesive tab 105 , 205 is folded about score line 111 , 211 so adhesive tab 105 , 205 is generally perpendicular to first main panel 110 , 210 , which is folded about score line 121 , 221 so first main panel 110 , 210 is generally perpendicular to second main panel 120 , 220 , which is folded about score line 131 , 231 , so second main panel 120 , 220 is generally perpendicular to third main panel 130 , 230 , which is folded about score line 141 , 241 so third main panel 130 , 230 is generally perpendicular to fourth main panel 140 , 240 .
  • Adhesive tab 105 , 205 is adjacent to the right edge of fourth main panel 140 , 240 .
  • Adhesive tab 105 , 205 can be adhered to the right portion of fourth main panel 140 , 240 by glue or other mechanical or adhesive means, such as staples or hot melt adhesives to provide the general configuration for the desired container.
  • the joint formed between adhesive tabs 105 , 205 with the right portion of main panel 140 , 240 is known in the art as a lap joint.
  • Bottom flaps 115 B, 215 B, 125 B 1 and 125 B 2 , 225 B 1 and 225 B 2 , 135 B, 235 B and 145 B 1 and 145 B 2 , 245 B 1 and 245 B 2 are folded inwardly toward each other and adhered to each other by standard means, such as by glue or other mechanical or adhesive means to form a bottom for the desired container.
  • bottom flaps 125 B 1 , 125 B 2 , and 145 B 1 , 145 B 2 are the inner flaps of the bottom of the box 100 .
  • bottom flaps 225 B 1 , 225 B 2 , and 245 B 1 , 245 B 2 are the outer flaps of the bottom of the box 200 .
  • FIG. 3 The configuration of such a container 100 , at this stage of erection is shown in FIG. 3 .
  • carded packages 400 preferably contained in tray 500 to be shipped, for example to a retail outlet.
  • the number of rows is not critical as long as there are an even number of rows and there are a number of carded packages 400 in each row and each of the packages is oriented in each row so that card portions 410 of the packages are substantially aligned upward as shown in FIGS. 4A and 4B .
  • the carded packages 400 are shown in optional tray 500 .
  • the tray of the present invention may be any tray suited for holding carded packages.
  • the sides of the tray may be of uniform height as illustrated in FIGS. 4A and 4B , 5 and 6 or with slanted sides or with sides containing various shapes and figures.
  • the carded packages are partially pushed together, insert 2 finger separators, 700 in FIG. 7A , fingers down as illustrated in FIGS. 8 and 9 , then completely push the trays together. with the un-die-cut flat surface over the carded packages in the tray.
  • the carded packages are about 75% pushed together before inserting the 2 finger separators 700 in FIG. 7A , fingers down as illustrated in FIG. 8 , then completely push the trays together. with the un-die-cut flat surface folded over the carded packages in the tray.
  • the width of fingers 720 is up to about 95% of the width of package portion 420 of the carded packages.
  • the space between fingers 720 is not less than the thickness of two cards 410 .
  • Separator fingers 720 are connected to separator panel 710 along score line 740 .
  • a blank for forming a separator of FIG. 7A comprises a paperboard blank having a first portion of a plurality of parallel extensions and a second portion of a panel; wherein adjacent fingers are separated from one another by parallel spaces; and wherein the plurality of extensions are connected on one end to a second portion of the separator, a panel portion and are not connected on the opposing end, the first portion of the separator adjoining the second portion of the separator along a score line extending substantially perpendicular to the parallel fingers;
  • FIG. 7B An alternative finger separator formed of a single blank, FIG. 7B , may be used to separate the carded packages upon opening of the container. Separator 800 is folded along score line 735 thereby forming fingers 720 . Once the carded packages are partially pushed together, insert the finger separator 800 fingers down as illustrated in FIGS. 8 and 9 , then completely push the trays together, with the un-die-cut flat surfaces 710 folded at score line 740 to lie flat over the carded packages in the tray. Preferably, the carded packages are about 75% pushed together before inserting the finger separator, 800 in FIG. 7B , fingers down as illustrated in FIG. 8 , then completely push the trays together, with the un-die-cut flat surfaces folded over the carded packages in the tray.
  • the width of fingers 720 is up to about 95% of the width of package portion 420 of the carded packages.
  • the space between fingers 720 is not less than the thickness of two cards 410 .
  • Separator fingers 720 are connected to separator panel 710 along score line 740 .
  • a method of packing a shipping container without using optional trays comprises; forming an open shipping container for carded display packages from a container blank; comprising; forming two rows of carded display packages;
  • a blank for forming a separator of FIG. 7B comprises a paperboard blank having a central portion and two end portions separated by the central portion, wherein the central portion comprises a plurality of parallel cut outs of about the same length and width positioned at about the same distance from the outer blank edge of the end portions, said central portion forming fingers when folded along a center score line perpendicular to the cut outs at about the center of the blank the end portions of the separator adjoining the central portion of the separator along a score line extending substantially perpendicular to the parallel cut outs at the ends of the cutouts ends which ends are aligned along the perpendicular score lines.
  • FIG. 10 illustrates the shipping container about to be sealed.
  • the container flaps may be sealed with conventional adhesives, staples and tapes known in the art and used for this purpose.
  • Shipping container 100 can be easily opened by pulling the end of tear strips 127 and 147 to remove tear strips 127 and 147 respectively.
  • Shipping container 200 can be easily opened by pulling the end of tear strips 227 and 247 to remove tear strips 227 and 247 respectively.
  • opening the shipping container as set forth above will allow the shipping container to be separated into two portions.
  • a method for opening a shipping container of the present invention comprises locating the two tear strips; pulling the two tear strips wherein the two tear strips are completely removed from the container; separating the container at the two finger dividers and pulling apart the container resulting into two separate containers, FIG. 11 ; and lifting the tray containing carded packages out of the shipping container.
  • the shipping container when the shipping container is placed on a horizontal surface and the tear strips removed, the shipping container separates into two portions not connected to each other, that is two separate partial containers.
  • the display card packages in each portion are separated from each other by the finger separators which provide for easy separating of the oriented carded display packages 400 in trays 500 .
  • the trays containing the carded packages are easily removed from the divided shipping container for easy placement on a shelf.
  • the flaps of the shipping container partial portions may be pulled to separate them from the inner flaps thereby giving greater access to the contents of the container.
  • the shipping container may be packed with display card packages that are not contained in a tray.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)
US13/626,209 2011-09-29 2012-09-25 Shipping container for carded packages Abandoned US20130081359A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US13/626,209 US20130081359A1 (en) 2011-09-29 2012-09-25 Shipping container for carded packages
CA2791978A CA2791978A1 (en) 2011-09-29 2012-09-26 Shipping container for carded packages
MX2012011367A MX2012011367A (es) 2011-09-29 2012-09-28 Contenedor de envio para empaques de cartulina.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201161540746P 2011-09-29 2011-09-29
US13/626,209 US20130081359A1 (en) 2011-09-29 2012-09-25 Shipping container for carded packages

Publications (1)

Publication Number Publication Date
US20130081359A1 true US20130081359A1 (en) 2013-04-04

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ID=47991332

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Application Number Title Priority Date Filing Date
US13/626,209 Abandoned US20130081359A1 (en) 2011-09-29 2012-09-25 Shipping container for carded packages

Country Status (2)

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US (1) US20130081359A1 (es)
MX (1) MX2012011367A (es)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12006107B2 (en) * 2018-05-08 2024-06-11 Delkor Systems, Inc. Product engagement packaging system and display

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12006107B2 (en) * 2018-05-08 2024-06-11 Delkor Systems, Inc. Product engagement packaging system and display

Also Published As

Publication number Publication date
MX2012011367A (es) 2014-03-06

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Legal Events

Date Code Title Description
AS Assignment

Owner name: MENSHEN PACKAGING USA, INC., NEW JERSEY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:NGUYEN, TRI M.;FELLOWS, ROBERT T.;SIGNING DATES FROM 20120921 TO 20120922;REEL/FRAME:029020/0734

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION