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US20120325167A1 - Valve drive system of internal combustion engine - Google Patents

Valve drive system of internal combustion engine Download PDF

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Publication number
US20120325167A1
US20120325167A1 US13/576,694 US201013576694A US2012325167A1 US 20120325167 A1 US20120325167 A1 US 20120325167A1 US 201013576694 A US201013576694 A US 201013576694A US 2012325167 A1 US2012325167 A1 US 2012325167A1
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US
United States
Prior art keywords
intake
cam
valve
intake cam
internal combustion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/576,694
Inventor
Eiichi Kamiyama
Manabu Tateno
Naoto Hisaminato
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Toyota Motor Corp
Original Assignee
Individual
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Filing date
Publication date
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Assigned to TOYOTA JIDOSHA KABUSHIKI KAISHA reassignment TOYOTA JIDOSHA KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HISAMINATO, NAOTO, KAMIYAMA, EIICHI, TATENO, MANABU
Publication of US20120325167A1 publication Critical patent/US20120325167A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/12Transmitting gear between valve drive and valve
    • F01L1/18Rocking arms or levers
    • F01L1/181Centre pivot rocking arms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/08Shape of cams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/26Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of two or more valves operated simultaneously by same transmitting-gear; peculiar to machines or engines with more than two lift-valves per cylinder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/26Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of two or more valves operated simultaneously by same transmitting-gear; peculiar to machines or engines with more than two lift-valves per cylinder
    • F01L1/267Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of two or more valves operated simultaneously by same transmitting-gear; peculiar to machines or engines with more than two lift-valves per cylinder with means for varying the timing or the lift of the valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L13/0005Deactivating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D13/00Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
    • F02D13/02Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
    • F02D13/0223Variable control of the intake valves only
    • F02D13/0234Variable control of the intake valves only changing the valve timing only
    • F02D13/0238Variable control of the intake valves only changing the valve timing only by shifting the phase, i.e. the opening periods of the valves are constant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D13/00Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
    • F02D13/02Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
    • F02D13/0269Controlling the valves to perform a Miller-Atkinson cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/12Transmitting gear between valve drive and valve
    • F01L1/14Tappets; Push rods
    • F01L1/143Tappets; Push rods for use with overhead camshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • F01L1/053Camshafts overhead type
    • F01L2001/0537Double overhead camshafts [DOHC]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L13/0015Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
    • F01L2013/0089Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque with means for delaying valve closing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2305/00Valve arrangements comprising rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention relates to a valve drive system of an internal combustion engine.
  • Japanese Patent Publication No. 2004-183510 A1 relates to a high expansion ratio cycle engine which is provided with a supercharger and which sets the expansion ratio larger compared with the compression ratio and discloses to control an operation of a variable valve timing mechanism so as to advance an opening timing of an exhaust valve and increase the exhaust blowdown energy when it is judged that the engine is operating at a low-medium speed and low load region and the engine is in an acceleration transition state.
  • Japanese Patent Publication No. 6-33714 A1 discloses a valve drive structure with a variable valve timing mechanism which is provided with an intake valve or exhaust valve which is provided in an engine, a low speed-use cam, a high speed-use cam, a main rocker arm which can be driven by the low speed-use cam and which drives the valve, and a sub rocker arm which is driven by the high speed-use cam. It discloses that this valve drive structure is provided with a mode switching means which switches between a non-coupled mode where the sub rocker arm is not coupled with the main rocker arm and a coupled mode where it is coupled.
  • Japanese Patent Publication No. 2008-14191 A1 discloses a variable valve drive system which can continuously change opening characteristics of a valve, which variable valve drive system is provided with an input arm which receives input of a drive cam from a rocking cam arm and a transmission arm which transfers the input of the drive cam which is received from the input arm to the valve and is provided with a cam coupling mechanism as a switching means for executing and stopping a lift operation of a valve.
  • valve drive structure which is disclosed in the above Japanese Patent Publication No. 2004-183510 A1
  • it uses one cam which has a cam profile which corresponds to advanced closing of the intake valve and another cam which has a cam profile which delays the opening time from the one cam so as to drive the on-off valve.
  • one of the cams is used to drive the on-off valve. For this reason, there was the problem that it was not possible to gradually change the operating timing of the on-off valve.
  • waste loss in an intake stroke of an internal combustion engine, loss which is called “intake loss” occurs.
  • This loss is also called “pumping loss” and corresponds to the energy loss which occurs when taking in air or an air-fuel mixture to a combustion chamber. If this loss becomes large, the fuel consumption amount becomes larger and the output of the internal combustion engine becomes smaller.
  • variable valve drive system which is disclosed in the above Japanese Patent Publication No. 2008-14191 A1, it is disclosed to variably control the opening characteristics of only the first valve while making the opening characteristics of the second valve constant.
  • this system it is possible to extend the time during which at least one of the two valves is open.
  • the time during which only one of the valves is open is long, so the intake loss becomes large and achievement of both an improvement in the fuel consumption amount and an improvement in the output becomes difficult.
  • the present invention has as its object the provision of a valve drive system of an internal combustion engine with a small intake loss.
  • the valve drive system of an internal combustion engine of the present invention is a valve drive system of an internal combustion engine which can increase an expansion ratio when fuel burns and a piston is pushed compared with an actual compression ratio when an air-fuel mixture which contains fuel is compressed by a piston, which system is provided with a first intake cam and a second intake cam which operate intake valves and a variable valve timing device which changes at least one operating timing of an operating timing of intake valves by the first intake cam and an operating timing of intake valves by the second intake cam.
  • the intake valves are formed to be operated by being driven by the first intake cam and second intake cam.
  • the variable valve timing device is formed so as to be able to offset the operating timing of the intake valves by the first intake cam and the operating timing of the intake valves by the second intake cam.
  • the first intake cam and second intake cam include circular parts of substantially circular cross-sectional shapes and bulging parts which project from the circular parts and which drive the intake valves. At least one of the bulging part of the first intake cam and the bulging part of the second intake cam has a concentric circular part which is formed in a concentric circular shape with the circular part. The concentric circular part holds the amount of movement of the intake valve substantially constant in the period during which the intake valve is open.
  • the bulging part of the first intake cam and the bulging part of the second intake cam have concentric circular parts.
  • the first intake cam and second intake cam are formed so that the amount of movement of the intake valve which is driven by the concentric circular part of the first intake cam and the amount of movement of the intake valve which is driven by the concentric circular part of the second intake cam become substantially the same.
  • the time period where the concentric circular part of the first intake cam opens the intake valve and the time period where the concentric circular part of the second intake cam opens the intake valve preferably overlap each other.
  • the system is preferably provided with an operating state detection device which detects an operating state of the internal combustion engine, detects the operating state of the internal combustion engine, and determines the amount of offset between the operating timing of the intake valves by the first intake cam and the operating timing of the intake valves by the second intake cam in accordance with the operating state of the internal combustion engine.
  • the system is preferably a valve drive system of an internal combustion engine in which a first intake valve and second intake valve are arranged for each cylinder, which is provided with a first transmission member which is interposed between the first intake cam and the first intake valve and transmits drive force of the first intake cam to the first intake valve, a second transmission member which is interposed between the second intake cam and the second intake valve and transmits drive force of the second intake cam to the second intake valve, and a coupling device for coupling and separating the first transmission member and the second transmission member, and which couples or separates the first transmission member and the second transmission member in accordance with the operating state of the internal combustion engine.
  • FIG. 1 is a schematic view of an internal combustion engine in an Embodiment 1.
  • FIG. 2 is a schematic perspective view of a valve drive system in the Embodiment 1.
  • FIG. 3 is a schematic disassembled perspective view of the valve drive system in the Embodiment 1.
  • FIG. 4 is a first schematic cross-sectional view of the valve drive system in the Embodiment 1.
  • FIG. 5 is a second schematic cross-sectional view of the valve drive system in the Embodiment 1.
  • FIG. 6 is a schematic cross-sectional view of an intake cam of the valve drive system in the Embodiment 1.
  • FIG. 7 is a graph of a cam lift of an intake cam in the Embodiment 1.
  • FIG. 8 is a schematic cross-sectional view of a variable valve timing device which changes an operating timing of intake valves in the Embodiment 1.
  • FIG. 9 is a graph which explains changes in the operating timing of intake valves in the variable valve timing device in the Embodiment 1.
  • FIG. 10 is a first graph of valve lift when using the valve drive system in the Embodiment 1 to drive the intake valves.
  • FIG. 11 is a second graph of a valve lift when using the valve drive system in the Embodiment 1 to drive the intake valves.
  • FIG. 12 is a schematic cross-sectional view of an intake cam of a valve drive system of a comparative example.
  • FIG. 13 is a graph of a cam lift of the intake cam of the valve drive system in the comparative example.
  • FIG. 14 is a graph of a valve lift when using the valve drive system in a first comparative example to drive intake valves.
  • FIG. 15 is a graph of a valve lift when using the valve drive system in a second comparative example to drive intake valves.
  • FIG. 16 is a schematic disassembled perspective view of a valve drive system in the Embodiment 2.
  • FIG. 17 is a schematic disassembled perspective view of a part of a rocker arm of the valve drive system in the Embodiment 2.
  • FIG. 18 is a first schematic cross-sectional view of a coupling device which connects one rocker arm and other rocker arm in the valve drive system in the Embodiment 2.
  • FIG. 19 is a second schematic cross-sectional view of a coupling device which connects one rocker arm and other rocker arm in the valve drive system in the Embodiment 2.
  • FIG. 20 is a graph of the valve lift of intake valves with one rocker arm and another rocker arm separated in the valve drive system of the Embodiment 2.
  • a valve drive system in the Embodiment 1 of internal combustion engine will be explained.
  • a spark ignition type of ignition internal combustion engine will be explained as an example.
  • a valve drive system which drives an intake valve among the on-off valves will be explained as an example.
  • FIG. 1 is a schematic view of an internal combustion engine in the present embodiment.
  • the internal combustion engine is provided with an engine body 1 .
  • the engine body 1 in the present embodiment includes a cylinder block 2 and a cylinder head 3 .
  • the cylinder block 2 is formed with hole parts. Inside of each of the hole parts, a piston 4 is arranged. Pistons 4 are arranged for the respective cylinders. The spaces which are formed by the top surfaces of the pistons 4 and the hole parts form combustion chambers 5 .
  • the cylinder head 3 has intake ports 8 as parts of the engine intake passage which communicate with the combustion chambers 5 .
  • the cylinder head 3 has exhaust ports 10 as parts of the engine exhaust passage which communicate with the combustion chambers 5 .
  • the engine intake passage is a passage which feed air or a mixture of fuel and air to the combustion chambers 5 .
  • the engine exhaust passage is a passage for exhausting exhaust gas which is produced due to combustion of fuel in the combustion chambers 5 .
  • Intake valves 7 a are arranged at the ends of the intake ports 8 and are formed so as to open and close the parts of the engine intake passage which communicate with the combustion chambers 5 .
  • the exhaust valves 9 a are arranged at the ends of the exhaust ports 10 and are formed so as to open and close the parts of the engine exhaust passage which are communicated with the combustion chambers 5 .
  • the cylinder head 3 has spark plugs 6 fastened to it as ignition devices. The spark plugs 6 are formed so as to ignite the fuel in the combustion chambers 5 .
  • the intake ports 8 are connected through intake runners 11 to a surge tank 12 .
  • the intake runners 11 have fuel injectors 13 arranged in them for injecting fuel toward the insides of the intake ports 8 .
  • the fuel injectors 13 are not limited to this. They may also be arranged to directly inject fuel inside of the combustion chambers 5 .
  • the surge tank 12 is connected through an intake duct 14 to an air cleaner 15 .
  • a throttle valve 17 which is driven by an actuator 16 is arranged.
  • an intake air detector 18 is arranged for detecting the amount of intake air.
  • Each fuel injector 13 is connected by a fuel feed pipe 26 to a fuel tank 22 .
  • an electronic control type variable discharge fuel pump 24 is arranged in the middle of the fuel feed pipe 26 .
  • the fuel tank 22 stores gasoline. The fuel which is stored in the fuel tank 22 is fed through the fuel feed pipe 26 to the fuel injectors 13 by being driven by the fuel pump 24 .
  • the exhaust ports 10 are connected through an exhaust manifold 19 to, for example, a catalytic converter 20 which contains a three-way catalyst.
  • a catalytic converter 20 which contains a three-way catalyst.
  • an air-fuel ratio sensor 21 for detecting the air-fuel ratio of the exhaust gas is arranged inside the engine exhaust passage at the upstream side of the catalytic converter 20 .
  • the internal combustion engine in the present embodiment is provided with a control device.
  • the control device in the present embodiment includes an electronic control unit 30 .
  • the electronic control unit 30 includes a digital computer.
  • the electronic control unit 30 is provided with components which are connected with each other by a bidirectional bus 31 such as a ROM (read only memory) 32 , RAM (random access memory) 33 , and CPU (microprocessor) 34 .
  • the electronic control unit 30 is provided with an input port 35 and output port 36 which are connected by the bidirectional bus 31 .
  • the output signal of the intake air detector 18 and the output signal of the air-fuel ratio sensor 21 are input through corresponding AD converters 37 to the input port 35 .
  • an accelerator pedal 40 has a load sensor 41 connected to it for generating an output voltage which is proportional to the amount of depression of the accelerator pedal 40 .
  • the output signal of the load sensor 41 is input through the corresponding AD converter 37 to the input port 35 .
  • the input port 35 has a crank angle sensor 42 connected to it which generates an output pulse every time a crankshaft rotates by for example 30°. From the output of the crank angle sensor 42 , the speed of the engine body 1 can be detected.
  • the output port 36 is connected through corresponding drive circuits 38 to the spark plugs 6 , fuel injectors 13 , fuel pump 24 , and actuator 16 .
  • the electronic control unit 30 in the present embodiment is formed so as to control fuel injection and control ignition.
  • FIG. 2 shows a schematic perspective view of the valve drive system of the present embodiment.
  • FIG. 3 shows a schematic disassembled perspective view of the valve drive system of the present embodiment.
  • the internal combustion engine in the present embodiment is provided with a plurality of intake valves for each cylinder. Further, it is provided with a plurality of exhaust valves for each cylinder.
  • two intake valves 7 a , 7 b and two exhaust valves 9 a , 9 b are arranged for each cylinder.
  • the respective intake valves 7 a , 7 b and exhaust valves 9 a , 9 b are biased by not shown elastic members in a direction in which the valves close.
  • the valve drive system is provided with an intake cam 52 a as a first intake cam which is supported by an intake cam shaft 51 .
  • the intake cam 52 a is formed so as to rotate together with the intake cam shaft 51 .
  • the intake cam shaft 51 is formed so as to rotate interlocked with movement of the piston 4 which are arranged at the inside of the cylinder.
  • the valve drive system is provided with a rocker arm 55 as a transmission member which transmits the drive force of the intake cams 52 a , 52 b to the intake valves 7 a , 7 b .
  • the rocker arm 55 is supported by a rocker shaft 60 .
  • the rocker arm 55 is formed so as to rock about the center axis of the rocker shaft 60 used as the support rod.
  • the rocker arm 55 has pushing parts 58 a , 58 b for pushing the intake valves 7 a , 7 b .
  • the pushing parts 58 a , 58 b at the present embodiment are arranged right above the intake valves 7 a , 7 b .
  • the rocker arm 55 includes a roller 56 .
  • the roller 56 is supported by the rocker arm body so as to be able to rotate.
  • the intake cam 52 a contacts the roller 56 .
  • the valve drive system of the present embodiment has exhaust cams 54 a , 54 b for driving the exhaust valves 9 a , 9 b .
  • the exhaust cams 54 a , 54 b have cam noses and are arranged to push the exhaust valves 9 a , 9 b .
  • the exhaust cams 54 a , 54 b are supported by an exhaust cam shaft 53 .
  • the exhaust cams 54 a , 54 b are formed so as to integrally rotate with the exhaust cam shaft 53 .
  • the exhaust cam shaft 53 is formed so as to rotate interlocked with the movement of the piston 4 which is arranged at the inside of the cylinder.
  • the valve drive system of the present embodiment is provided with an intake cam 52 b as a second intake cam which drives the intake valves 7 a , 7 b .
  • the intake cam 52 b in the present embodiment is supported at the exhaust cam shaft 53 .
  • the intake cam 52 b is formed so as to rotate together with the exhaust cam shaft 53 .
  • the rocker arm 55 in the present embodiment has an extension part 57 which extends toward the intake cam 52 b which is arranged at the exhaust cam shaft 53 .
  • the extension part 57 in the present embodiment is formed in a rod shape.
  • the extension part 57 contacts the intake cam 52 b at the front end.
  • the extension part 57 pushes against and contacts the upper side of the intake cam 52 b .
  • the extension part 57 is formed at one side when the rocker arm 55 rocks while the pushing parts 58 a , 58 b and roller 56 are formed at the other side.
  • a second intake cam constituted by the intake cam 52 b is arranged between the two exhaust cams 54 a , 54 b , but the invention is not limited to this.
  • the intake cam 52 b may also be arranged in the region at the outside of the two exhaust cams 54 a , 54 b.
  • the valve drive system of the present embodiment is provided with a variable valve timing device 70 which changes operating timings of the intake valves 7 a , 7 b by the intake cam 52 a .
  • the variable valve timing device 70 is formed so as to be able to change the operating timings of the intake valves with respect to movement of the piston 4 or crank angle.
  • the variable valve timing device 70 in the present embodiment is connected to the intake cam shaft 51 .
  • the variable valve timing device 70 in the present embodiment is formed so as to be able to change the phase of the intake cam 52 a with respect to the crank angle.
  • FIG. 4 shows a first schematic cross-sectional view of the valve drive system of the present embodiment.
  • FIG. 4 is a schematic cross-sectional view when cut along the line A-A in FIG. 2 .
  • FIG. 4 is a schematic cross-sectional view when cut along the intake valve 7 a and the exhaust valve 9 a.
  • the intake cam shaft 51 rotates. Due to the intake cam shaft 51 rotating, the intake cam 52 a rotates.
  • the intake cam 52 a has a bulging part constituted by the cam nose 61 b .
  • the cam nose 61 b pushing against the rocker arm 55 through the roller 56 , the rocker arm 55 rocks.
  • the pushing part 58 a pushes against the intake valve 7 a whereby the intake valve 7 a opens in state.
  • the pushing part 58 b pushes against the intake valve 7 b whereby the intake valve 7 b opens in state (see FIG. 1 and FIG. 2 ).
  • the exhaust cam shaft 53 rotates. Due to the exhaust cam shaft 53 rotating, the exhaust cam 54 a rotates. By the cam nose of the exhaust cam 54 a pushing against the exhaust valve 9 a , the exhaust valve 9 a opens in state. In the same way, by the exhaust cam 54 b rotating, the exhaust valve 9 b can be opened (see FIG. 1 and FIG. 2 ).
  • FIG. 5 shows a second schematic cross-sectional view of the valve drive system of the present embodiment.
  • FIG. 5 is a schematic cross-sectional view when cut along the line B-B in FIG. 2 .
  • FIG. 5 is a schematic cross-sectional view when cut along the part of the extension part of the rocker arm.
  • the intake valves 7 a , 7 b in the present embodiment are also driven by the second intake cam constituted by the intake cam 52 b .
  • the extension part 57 abuts against the surface of the intake cam 52 b .
  • the intake cam 52 b rotates.
  • the intake cam 52 b has a bulging part constituted by the cam nose 61 b .
  • the cam nose 61 b of the intake cam 52 b pushes against the extension part 57 , whereby the extension part 57 is lifted up. That is, the rocker arm 55 is rocked.
  • the pushing part 58 b of the rocker arm 55 is pushed downward.
  • the intake valve 7 b By the pushing part 58 b being pushed downward, the intake valve 7 b is pushed down and opens in state. Further, by the rocker arm 55 rocking, the pushing part 58 a pushes against the intake valve 7 a whereby the intake valve 7 a opens in state (see FIG. 1 and FIG. 2 ). In this way, due to the action of the intake cams 52 a , 52 b , the intake valves 7 a , 7 b are driven.
  • the intake valves 7 a , 7 b in the present embodiment are driven not only by the first intake cam constituted by the intake cam 52 a but also the second intake cam constituted by the intake cam 52 b .
  • the intake valves 7 a , 7 b simultaneously operate to open and close.
  • FIG. 6 shows a schematic cross-sectional view of an intake cam of the valve drive system of the present embodiment.
  • the first intake cam constituted by the intake cam 52 a is taken up as an example.
  • the first intake cam and the second intake cam are formed so as to become substantially the same in cross-sectional shapes.
  • the cross-sectional shapes of the intake cams are not limited to this.
  • the first intake cam and second intake cam may also be different from each other in cross-sectional shape.
  • the intake cam 52 a has a circular part 61 a having a substantially circular shape in cross-sectional shape and a bulging part constituted by the cam nose 61 b which sticks out from the circular part 61 a and drives the intake valves.
  • the circular part 61 a of the intake cam 52 a is formed into a shape coaxial with the intake cam shaft 51 .
  • the circular part 61 a of the intake cam 52 b is formed into a shape coaxial with the exhaust cam shaft 53 .
  • the cam nose 61 b in the present embodiment has a concentric circular part 61 c which is formed in a circular shape concentric with the circular part 61 a .
  • the concentric circular part 61 c is formed at the top surface of the cam nose 61 b .
  • the concentric circular part 61 c is included in a concentric circle 101 of the circular part 61 a.
  • FIG. 7 shows a graph of a cam lift of an intake cam in the present embodiment.
  • the abscissa is the rotational angle of the intake cam.
  • the cam lift corresponds to the amount of movement of the valves (valve lift).
  • the cam lift is shown by the solid line
  • the speed of the cam lift is shown by the broken line
  • the acceleration of the cam lift is shown by the two-dot chain line.
  • the point of time of half of the time period during which the cam nose of the intake cam causes a cam lift is shown by the center line 121 of the one-dot chain line.
  • the center line 121 corresponds to the point where the cam lift becomes maximum when, for example, the cam nose does not have a concentric circular part.
  • the cam lift becomes zero.
  • the cam lift rises along with the rotational angle of the intake cam 52 a in the region of the cam nose 61 b .
  • the cam lift becomes maximum at the concentric circular part 61 c of the cam nose 61 b .
  • the region of the concentric circular part 61 c of the cam nose 61 b is shown by the arrow 112 .
  • the cam lift becomes substantially constant. That is, the amount of movement of the intake valves is maintained substantially constant. Further, in the region of the concentric circular part 61 c , the speed of the cam lift and the acceleration of the cam lift become zero.
  • the region of the lifting part of the cam nose 61 b is shown by the arrow 111 .
  • the cam lift rises and falls.
  • the speed and acceleration of the cam lift change.
  • the cam nose of the intake cam in the present embodiment is formed with a concentric circular part at which the cam lift is maintained substantially constant.
  • variable valve timing device in the present embodiment is formed to be able to change the starting timing of the actual compression action.
  • the variable valve timing device 70 is connected to the output port 36 of the electronic control unit 30 and is controlled by the electronic control unit 30 (see FIG. 1 ).
  • FIG. 8 shows a schematic view of the variable valve timing device in the present embodiment.
  • the variable valve timing device 70 in the present embodiment is attached to an end of the intake cam shaft 51 (see FIG. 2 ).
  • the variable valve timing device 70 in the present embodiment is provided with a timing pulley 71 which rotates in the direction of the arrow 115 by a timing belt which engages with the crankshaft of the engine body and a cylindrical housing 72 which rotates together with the timing pulley 71 .
  • the variable valve timing device 70 is provided with a shaft 73 which rotates together with the intake cam shaft 51 and can rotate relative to the cylindrical housing 72 , a plurality of partition walls 74 which extend from the inner circumferential surface of the cylindrical housing 72 to the outer circumferential surface of the shaft 73 , and vanes 75 which extend between the partition walls 74 from the outer circumferential surface of the shaft 73 to the inner circumferential surface of the cylindrical housing 72 .
  • advance-use oil pressure chambers 76 and retardation-use oil pressure chambers 77 are formed.
  • the variable valve timing device includes a feed device which feeds working oil to the oil pressure chambers 76 , 77 .
  • the feed device includes a working oil feed control valve 78 .
  • the working oil feed control valve 78 includes oil pressure ports 79 , 80 which are connected to the oil pressure chambers 76 , 77 , a feed port 82 of working oil which is discharged from the oil pressure pump 81 , a pair of drain ports 83 , 84 , and a spool valve 85 which controls communication and cutoff between the ports 79 , 80 , 82 , 83 , and 84 .
  • variable valve timing device 70 can advance the phase of the intake cam 52 a which is fastened to the intake cam shaft 51 by exactly the desired amount. Alternatively, it can retard the phase of the intake cam 52 a by exactly the desired amount.
  • FIG. 9 shows a graph when changing the operating timing of intake valves by the variable valve timing device of the present embodiment.
  • This graph shows the state of using the single intake cam to which the variable valve timing device is connected to drive the intake valves.
  • the abscissa is the crank angle, while the ordinate is the amount of movement of the valves constituted by the valve lift.
  • variable valve timing device By driving the variable valve timing device, as shown by the arrow 114 , it is possible to change the operating timing of the intake valves which is shown by the solid line to the operating timing of the intake valves which is shown by the broken line.
  • the solid line shows the state where the variable valve timing device advances the phase of the intake cam the most, while the broken line shows the state where it retards the phase of the intake cam the most.
  • the opening timing of the intake valves can be freely set between the range which is shown by the solid line and the range which is shown by the broken line.
  • the closing timing of the intake valves can also be set to any crank angle within the range which is shown by the reference sign C.
  • variable valve timing device is not limited to the above embodiment. It is possible to employ any device which can change the operating timing of the valves.
  • the internal combustion engine in the present embodiment can retard the timing for closing the intake valves to thereby increase the expansion ratio at the time when the fuel burns and pushes the piston over the actual compression ratio when the air-fuel mixture which contains fuel is compressed by the piston. That is, the internal combustion engine of the present embodiment can burn fuel by an Atkinson cycle or other high expansion ratio cycle.
  • the variable called the “normal compression ratio” is determined by the structure of the internal combustion engine.
  • the normal compression ratio is determined by the volume of the combustion chamber and stroke volume of the piston when the piston reaches top dead center. This compression ratio is also called the “mechanical compression ratio”.
  • the internal combustion engine in the present embodiment can delay the timing for closing the intake valves so as to reduce the volume when the combustion chamber is closed in the compression stroke. No compression action is performed while the intake valves are opened, so the actual compression ratio can be made smaller. That is, it is possible to reduce the actual compression ratio from the mechanical compression ratio.
  • the expansion ratio when the fuel burns and expands becomes equal to the mechanical compression ratio.
  • variable valve timing device 70 in the present embodiment is formed so as to be able to change the phase of the first intake cam constituted by the intake cam 52 a .
  • the second intake cam constituted by the intake cam 52 b is formed so as to rotate by a constant phase with respect to the movement of the piston or crank angle.
  • the rocker arm 55 in the present embodiment is formed to transmit the drive force of the intake cam 52 a and the drive force of the intake cam 52 b to the intake valves 7 a , 7 b .
  • the valve drive system of the present embodiment can offset the operating timings of the intake valves 7 a , 7 b by the action of the intake cam 52 a and the operating timings of the intake valves 7 a , 7 b by the action of the intake cam 52 b . Further, the operating timings of the intake valves 7 a , 7 b due to the action of the intake cam 52 a can be continuously gradually changed.
  • the valve drive system of the present embodiment is provided with an operating state detection device which detects an operating state of the internal combustion engine and is formed so as to change the phase of the intake cam 52 a in accordance with the operating state which is detected by the operating state detection device. That is, it is formed so as to determine the amount of offset of the operating timing of the intake valves by the intake cam 52 a and the operating timing of the intake valves by the intake cam 52 b.
  • the operating state detection device in the present embodiment can detect the load of the internal combustion engine.
  • the load of the internal combustion engine can, for example, be estimated from the output of the load sensor 41 which detects the amount of depression of the accelerator pedal 40 . Alternatively, it can be estimated from the opening degree of the throttle valve 17 etc.
  • the operating state detection device in the present embodiment can detect the engine speed of the internal combustion engine. The engine speed can be detected by the output of the crank angle sensor 42 .
  • FIG. 10 shows a graph which explains the drive states of the exhaust valves and intake valves when the internal combustion engine of the present embodiment is performing first operational control.
  • the abscissa shows the crank angle, while the ordinate shows the valve lift.
  • the exhaust valves open in the range of crank angle from slightly before bottom dead center (BDC) of the piston to substantially top dead center (TDC).
  • the first operational control in the present embodiment is used in the case where the load of the engine body is large and the engine speed is low.
  • the variable valve timing device is used to control the phase of the intake cam 52 a and the phase of the intake cam 52 b to become substantially the same. For this reason, the change in the valve lifts of the intake valves 7 a , 7 b becomes substantially the same as the case of being driven by a single intake cam.
  • the intake valves are made to open when the piston is substantially at top dead center in position, while the intake valves are made to close when the piston is substantially at bottom dead center in position.
  • the two intake valves 7 a , 7 b are driven by a single rocker arm 55 , so the two intake valves 7 a , 7 b substantially simultaneously open and close.
  • closing the intake valves faster enables a larger amount of air-fuel mixture or air to be taken in. For this reason, in the first operational control, control is performed to match the phases of the two intake cams 52 a , 52 b and close the intake valves early.
  • FIG. 11 is a graph which explains the drive states of the exhaust valves and intake valves when the internal combustion engine of the present embodiment is performing second operational control.
  • the drive state of the exhaust valves is similar to the first operational control in the present embodiment.
  • high expansion ratio control is performed for retarding the timing for closing the intake valves.
  • High expansion ratio control can be performed in all regions of the engine speed at the time of a low load.
  • the phase of the intake cam 52 a is retarded from the phase of the intake cam 52 b .
  • Control is performed for retarding the operating timing of the intake valves 7 a , 7 b which are driven by the intake cam 52 a .
  • the intake valves 7 a , 7 b are driven by the intake cam 52 b when starting to open, then are driven by the intake cam 52 a .
  • the timing for closing the intake valves 7 a , 7 b can be retarded. Due to this control, it is possible to reduce the actual compression ratio at the cylinder, while maintaining the state of a large expansion ratio. As a result, it is possible to increase the expansion ratio over the actual compression ratio.
  • phase of the intake cam 52 a when the phase of the intake cam 52 a is retarded from the phase of the intake cam 52 b , for example, the phase of the intake cam 52 a , which is smaller than the second operational control, is retarded.
  • the third operational control can be employed when the internal combustion engine is in an operating state of a high load and a high engine speed. When the engine speed is high, it is possible to close the intake valves slower so as to use the inertia of the air and take in a larger amount of air-fuel mixture or air inside of the combustion chamber. For this reason, in the high load and high speed region, control may be performed to retard the phase of the intake cam 52 a . Control may be performed to retard the operating timing of the intake valves 7 a , 7 b which are driven by the intake cam 52 a.
  • the internal combustion engine in the present embodiment can detect the operating state by the operating state detection device and gradually change the operational control. Alternatively, it is possible to detect the operating state and determine the amount of offset of the operating timing of the intake valves according to the action of the first intake cam and the operating timing of the intake valves according to the action of the second intake cam corresponding to the operating state. Due to this control, it is possible to operate by the optimal amount of offset corresponding to the operating state of the internal combustion engine. For this reason, it is possible to reduce the intake loss while suppressing the amount of fuel consumption and improving the output.
  • the operating state which is detected by the operating state detection device is not limited to the engine speed and load. It is possible to employ any variable which affects the combustion state of the fuel.
  • the internal combustion engine in the present embodiment can reduce the intake loss since it extends the period during which both intake valves are open.
  • valve drive system of a comparative example of the present embodiment will be used as an example for the explanation.
  • FIG. 12 shows a schematic cross-sectional view of an intake cam of a comparative example.
  • the intake cam 52 a of the comparative example has a circular part 61 a and a cam nose 61 b .
  • the cam nose 61 b does not have a concentric circular part and is formed to have an approximately mountain shape in cross-sectional shape.
  • the region which is shown by the arrow 111 corresponds to the region of the lifting part where the cam lift changes.
  • FIG. 13 shows a graph which explains the relationship between a rotational angle and cam lift of an intake cam of a comparative example.
  • the cam lift increases steadily until the vertex of the cam nose 61 b and steadily decreases after the vertex of the cam nose 61 b .
  • the speed of the cam lift and the acceleration of the cam lift fluctuate. In particular, the speed of the cam lift is constantly changing.
  • FIG. 14 shows a graph which explains the operation of intake valves of a valve drive system of a first comparative example.
  • the valve drive system of the first comparative example is provided with two intake cams and two intake valves. For the two intake cams, intake cams of the comparative example are used. Further, the valve drive system of the first comparative example is formed so that one intake cam drives one intake valve, while the other intake cam drives the other intake valve independently. That is, the two intake valves are respectively independently driven by the intake cams.
  • the graph of FIG. 14 is a graph of the amounts of movement of the intake valves when using the variable valve timing device to delay the phase of the first intake cam from the phase of the second intake cam.
  • one cam drives one intake valve, so the period in which at least one of the two intake valves 7 a , 7 b is opened becomes longer.
  • the period in which one valve is opened and the other valve is closed becomes longer, while the period in which the two valves are simultaneously open becomes shorter.
  • the valve drive system of the present embodiment referring to FIG. 11 , can extend the periods in which the two intake valves are opened. As a result, the intake loss can be reduced and the heat efficiency can be improved.
  • a plurality of intake valves be open.
  • to retard the timing of closing the intake valves part of the air-fuel mixture which flows into the combustion chamber is discharged into the intake port while the piston rises.
  • the force of raising the piston can be reduced and the loss can be decreased.
  • FIG. 15 shows a graph which explains the operation of the intake valves of the valve drive system of a second comparative example.
  • the valve drive system of the second comparative example replaces the intake cams of the valve drive system of the present embodiment with the intake cams of the comparative example. That is, the two intake valves 7 a , 7 b are driven by a single rocker arm 55 .
  • a difference arises in the coupling part of the drive of the intake valve by the second intake cam and the drive of the intake valve by the first intake cam.
  • an intake valve is rapidly turning to the open direction due to the action of the first intake cam.
  • shock occurs in the operation of the intake valves. Further, noise is liable to be generated and the operation of the intake valves is liable to become unstable.
  • the valve drive system of the present embodiment is formed so that when the intake cams are out of phase from each other, at any phase differences, the period in which the concentric circular part of the first intake cam opens the intake valve and the period in which the concentric circular part of the second intake cam opens the intake valve overlap with each other. Due to this configuration, when the lifts of the intake valves become maximum, the valve lifts of the intake valves can be kept substantially constant. For this reason, it is possible to suppress shock when driving the intake valves.
  • the valve drive system of the present embodiment is formed so that the period during which an intake valve is opened by the concentric circular part of the first intake cam and the period during which an intake valve is opened by the concentric circular part of the second intake cam overlap.
  • two intake valves are arranged for one cylinder, but the invention is not limited to this.
  • a single intake valve is also possible.
  • two intake cams drive the intake valves, but the invention is not limited to this.
  • a plurality of intake cams may be arranged for one cylinder.
  • the system is formed so that the variable valve timing device is connected to the first intake cam, the phase of the first intake cam is variable, and the operating timing of the first intake valve is shifted, but the invention is not limited to this. It is sufficient that at least one of the first intake cam and second intake cam have the variable valve timing device connected to it.
  • the internal combustion engine may be formed so that operating timing of the intake valves by the first intake cam and the operating timing by the second intake cam can be offset from each other.
  • the first intake cam is arranged at the intake cam shaft, and the second intake cam is arranged at the exhaust cam shaft, but the invention is not limited to this.
  • the first intake cam and second intake cam can be arranged at any shaft which they rotate interlocked with the movement of the piston in the cylinder.
  • the valve drive system is not limited to an embodiment where the intake cams drive the intake valves through the rocker arms and other transmission members and may be formed so that the intake cams directly drive the intake valves.
  • concentric circular parts are formed at both the bulging part of the first intake cam and the bulging part of the second intake cam, but the invention is not limited to this. It is sufficient that a concentric circular part be formed at least at one of the intake cams.
  • valve drive system of an internal combustion engine in the Embodiment 2 differs from the Embodiment 1 in the structure of the transmission member, as constituted by the rocker arm, which transmits the drive force of the intake cam to the intake valves.
  • FIG. 16 shows a schematic disassembled perspective view of the valve drive system of the present embodiment.
  • the valve drive system of the present embodiment is provided with a first transmission member constituted by a rocker arm 55 a and with a second transmission member constituted by a rocker arm 55 b .
  • the rocker arm 55 a and the rocker arm 55 b are formed to be able to independently rock about the rocker shaft 60 as the center of rocking.
  • the first intake cam constituted by the intake cam 52 a and the second intake cam constituted by the intake cam 52 b in the present embodiment are formed to have cross-sectional shapes which have circular parts and bulging parts and to have bulging parts which have concentric circular parts.
  • the rocker arm 55 a includes a roller 56 and a pushing part 58 a .
  • the rocker arm 55 b includes an extension part 57 and a pushing part 58 b .
  • the intake cam 52 a is fastened to the intake cam shaft 51 .
  • the intake cam shaft 51 has a not shown variable valve timing device connected to it.
  • the intake cam 52 a pushes against the rocker arm 55 a through the roller 56 .
  • the rocker arm 55 a pushes against the intake valve 7 a , whereby the intake valve 7 a can be opened.
  • the intake cam 52 b which is attached to the exhaust cam shaft 53 pushes against the rocker arm 55 b , whereby the rocker arm 55 b is made to rock.
  • the rocker arm 55 b rocks, it pushes against the intake valve 7 b whereby the intake valve 7 b can be opened.
  • FIG. 17 is a schematic perspective view of the time when disassembling the part of the rocker arm of the valve drive system of the present embodiment.
  • FIG. 18 shows a first schematic cross-sectional view when cutting a rocker arm and a rocker shaft for making the rocker arm rock.
  • the valve drive system of the present embodiment includes a coupling device which couples and separates the rocker arm 55 a and the rocker arm 55 b .
  • the coupling device in the present embodiment includes a lock pin 63 for coupling the rocker arm 55 a and the rocker arm 55 b so as to integrally rock.
  • the coupling device in the present embodiment includes a slider 62 which pushes against the lock pin 63 and a return spring 64 which biases the lock pin 63 and slider 62 .
  • the rocker arm 55 a is formed with a hole part 65 a .
  • the rocker arm 55 b is formed with a hole part 65 b .
  • the hole parts 65 a , 65 b are formed at the surfaces of the rocker arms 55 a , 55 b facing each other.
  • the hole parts 65 a , 65 b are formed so that the lock pin 63 and slider 62 can move inside.
  • the hole parts 65 a , 65 b are formed to correspond to the outer shapes of the lock pin 63 and slider 62 .
  • the hole part 65 a and hole part 65 b are formed so as to communicate with each other when the rocker arms 55 a , 55 b are arranged at predetermined rocking positions.
  • the hole parts 65 a , 65 b in the present embodiment are formed so as to match in position and communicate with each other when the rocker arm 55 a abuts against the circular part 61 a of the intake cam 52 a and further the rocker arm 55 b abuts against the circular part 61 a of the intake cam 52 b.
  • the slider 62 , lock pin 63 , and return spring 64 are arranged inside of the hole parts 65 a , 65 b .
  • the return spring 64 pushes the lock pin 63 toward the inlet of the oil path 63 through the slider 62 .
  • the valve drive system of the present embodiment is provided with a working oil feed device which feeds a working oil to the oil path 67 .
  • the working oil feed device is formed so as to be able to feed pressured working oil.
  • the oil path 67 is formed passing though the inside of the rocker shaft 60 and rocker arm 55 a and feeding working oil to the hole part 65 a .
  • the working oil feed device in the present embodiment includes an oil pressure control valve 68 which is connected to the oil path 67 .
  • the oil pressure control valve 68 is formed to be able to adjust the pressure of the working oil which is fed to the hole part 65 a .
  • the working oil feed device in the present embodiment is controlled by the electronic control unit 30 (see FIG. 1 ).
  • FIG. 18 shows the state when due to control of the oil pressure control valve 68 , the pressure of the working oil which is fed to the hole part 65 a is low.
  • the lock pin 63 as shown by the arrow 113 , is pushed against by the elastic force of the return spring 64 .
  • the interface between the slider 62 and the lock pin 63 matches with the gap which is formed between the rocker arm 55 a and the rocker arm 55 b .
  • the rocker arm 55 a and the rocker arm 55 b are not coupled with each other in this state. For this reason, the rocker arm 55 a and the rocker arm 55 b can rock independently without affecting each other.
  • FIG. 19 shows a second schematic cross-sectional view when cutting a rocker arm and a rocker shaft for making the rocker arm rock.
  • valve drive system of the present embodiment can drive the rocker arm 55 a and the rocker arm 55 b independently from each other or drive them together.
  • the system becomes similar to the valve drive system which is provided with one rocker arm in the Embodiment 1 and a similar function can be exhibited.
  • the valve drive system of the present embodiment can lower the pressure of the working oil which is fed to the coupling device so as to make the rocker arm 55 a and the rocker arm 55 b independently rock.
  • the fuel is not stably burned in the combustion chamber 5 .
  • control is performed to independently drive the rocker arm 55 a and rocker arm 55 b of the valve drive system.
  • control is performed which offsets the operating timing of the intake valve 7 a and the operating timing of the intake valve 7 b from each other by the variable valve timing device.
  • the first intake valve constituted as the intake valve 7 a is operated by the action of the first intake cam constituted by the intake cam 52 a
  • the second intake valve constituted as the intake valve 7 b is operated by the action of the second intake cam constituted as the intake cam 52 b.
  • FIG. 20 shows a graph of the valve lift of the intake valves in operational control in the present embodiment.
  • FIG. 20 shows a graph of the lift of the intake valves when operating in a state with the two rocker arms 55 a , 55 b separated and the operating timings of the two intake valves shifted from each other.
  • the valve lift of the second intake valve constituted by the intake valve 7 b is shown by the straight line, while the valve lift of the first intake valve constituted by the intake valve 7 a is shown by the one-dot chain line.
  • the phase difference of the intake cam 52 b and the intake cam 52 a is made maximum. That is, the amount of offset of the operating timings of the intake valves is made maximum.
  • the valve drive system of the present embodiment is formed so that even if the amount of offset is made the maximum, the period where the second intake valve is opened by the concentric circular part of the second intake cam and period where the first intake valve is opened by the concentric circular part of the first intake cam overlap with each other.
  • the second intake valve constituted by the intake valve 7 b starts to be driven.
  • the first intake valve constituted by the intake valve 7 a is driven.
  • one valve opens, then the other valve opens, so it is possible to form a flow of air-fuel mixture in the circumferential direction of the combustion chamber. That is, it is possible to form a swirl flow.
  • the air-fuel mixture can be sufficiently mixed inside of the combustion chamber. Even when the air or air-fuel mixture which flows into the combustion chamber is small, stable combustion is possible.
  • a concentric circular part is formed at the bulging part of the intake cam, so it is possible to lengthen the period during which the two valves are open and possible to reduce the intake loss.
  • the coupling device in the present embodiment includes an oil path which feeds oil, a return spring, and a lock pin, but the invention is not limited to this.
  • any configuration may be employed so long as integrally coupling and separating a plurality of rocker arms.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Valve Device For Special Equipments (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)

Abstract

A valve drive system of internal combustion engine which operates at a high compression ratio cycle, which is provided with an intake cam 52 a and intake cam 52 b for operating intake valves 7 a , 7 b and a variable valve timing device 70 which can offset the operating timings of the intake valves 7 a , 7 b by the intake cam 52 a and the operating timings of the intake valves 7 a , 7 b by the intake cam 52 b from each other. The intake cam 52 a and intake cam 52 b include circular parts and cam noses. At least one of the cam nose of the intake cam 52 a and cam nose of the intake cam 52 b has a concentric circular part which is formed in a circular shape concentric with the circular part.

Description

    TECHNICAL FIELD
  • The present invention relates to a valve drive system of an internal combustion engine.
  • BACKGROUND ART
  • In the prior art, there is known an internal combustion engine which increases the expansion ratio at the time the fuel burns and expands compared with the actual compression ratio at the time of compression of the mixture of fuel and air. In this internal combustion engine, it is possible to suppress the abnormal combustion which occurs if the compression ratio is high while improving the heat efficiency. For example, it is known that if shifting the timing for closing an intake valve by a predetermined amount after a piston reaches bottom dead center, the actual compression ratio when compressing the air-fuel mixture at the inside of a cylinder becomes smaller.
  • Japanese Patent Publication No. 2004-183510 A1 relates to a high expansion ratio cycle engine which is provided with a supercharger and which sets the expansion ratio larger compared with the compression ratio and discloses to control an operation of a variable valve timing mechanism so as to advance an opening timing of an exhaust valve and increase the exhaust blowdown energy when it is judged that the engine is operating at a low-medium speed and low load region and the engine is in an acceleration transition state.
  • Japanese Patent Publication No. 6-33714 A1 discloses a valve drive structure with a variable valve timing mechanism which is provided with an intake valve or exhaust valve which is provided in an engine, a low speed-use cam, a high speed-use cam, a main rocker arm which can be driven by the low speed-use cam and which drives the valve, and a sub rocker arm which is driven by the high speed-use cam. It discloses that this valve drive structure is provided with a mode switching means which switches between a non-coupled mode where the sub rocker arm is not coupled with the main rocker arm and a coupled mode where it is coupled.
  • Japanese Patent Publication No. 2008-14191 A1 discloses a variable valve drive system which can continuously change opening characteristics of a valve, which variable valve drive system is provided with an input arm which receives input of a drive cam from a rocking cam arm and a transmission arm which transfers the input of the drive cam which is received from the input arm to the valve and is provided with a cam coupling mechanism as a switching means for executing and stopping a lift operation of a valve.
  • CITATION LIST Patent Literature
    • PLT 1: Japanese Patent Publication No. 2004-183510 A1
    • PLT 2: Japanese Patent Publication No. 6-33714 A1
    • PLT 3: Japanese Patent Publication No. 2008-14191 A1
    SUMMARY OF INVENTION Technical Problem
    • In the valve drive structure which is disclosed in the above Japanese Patent Publication No. 6-33714 A1, the low speed-use cam has a cam profile which gives an operating timing of the valve corresponding to low speed operation, the high speed-use cam has a cam profile which gives an operating timing of the valve corresponding to high speed operation, and either of the high speed cam and low speed-use cam is selected for use. In this system, the on-off valve is driven by either the low speed-use cam or high speed-use cam so there was the problem that the operating timing of the valve could not be gradually changed. That is, there was the problem that it was not possible to continuously change the opening time of the valve.
  • Regarding the valve drive structure which is disclosed in the above Japanese Patent Publication No. 2004-183510 A1, in the same way, it uses one cam which has a cam profile which corresponds to advanced closing of the intake valve and another cam which has a cam profile which delays the opening time from the one cam so as to drive the on-off valve. When driving the on-off valve, one of the cams is used to drive the on-off valve. For this reason, there was the problem that it was not possible to gradually change the operating timing of the on-off valve.
  • In this regard, in an intake stroke of an internal combustion engine, loss which is called “intake loss” occurs. This loss is also called “pumping loss” and corresponds to the energy loss which occurs when taking in air or an air-fuel mixture to a combustion chamber. If this loss becomes large, the fuel consumption amount becomes larger and the output of the internal combustion engine becomes smaller.
  • In the variable valve drive system which is disclosed in the above Japanese Patent Publication No. 2008-14191 A1, it is disclosed to variably control the opening characteristics of only the first valve while making the opening characteristics of the second valve constant. In this system, it is possible to extend the time during which at least one of the two valves is open. In this regard, in this system, the time during which only one of the valves is open is long, so the intake loss becomes large and achievement of both an improvement in the fuel consumption amount and an improvement in the output becomes difficult.
  • The present invention has as its object the provision of a valve drive system of an internal combustion engine with a small intake loss.
  • Solution to Problem
  • The valve drive system of an internal combustion engine of the present invention is a valve drive system of an internal combustion engine which can increase an expansion ratio when fuel burns and a piston is pushed compared with an actual compression ratio when an air-fuel mixture which contains fuel is compressed by a piston, which system is provided with a first intake cam and a second intake cam which operate intake valves and a variable valve timing device which changes at least one operating timing of an operating timing of intake valves by the first intake cam and an operating timing of intake valves by the second intake cam. The intake valves are formed to be operated by being driven by the first intake cam and second intake cam. The variable valve timing device is formed so as to be able to offset the operating timing of the intake valves by the first intake cam and the operating timing of the intake valves by the second intake cam. The first intake cam and second intake cam include circular parts of substantially circular cross-sectional shapes and bulging parts which project from the circular parts and which drive the intake valves. At least one of the bulging part of the first intake cam and the bulging part of the second intake cam has a concentric circular part which is formed in a concentric circular shape with the circular part. The concentric circular part holds the amount of movement of the intake valve substantially constant in the period during which the intake valve is open.
  • In the above invention, the bulging part of the first intake cam and the bulging part of the second intake cam have concentric circular parts. The first intake cam and second intake cam are formed so that the amount of movement of the intake valve which is driven by the concentric circular part of the first intake cam and the amount of movement of the intake valve which is driven by the concentric circular part of the second intake cam become substantially the same. When the operating timing of the intake valves by the first intake cam and the operating timing of the intake valves by the second intake cam are different from each other, the time period where the concentric circular part of the first intake cam opens the intake valve and the time period where the concentric circular part of the second intake cam opens the intake valve preferably overlap each other.
  • In the above invention, the system is preferably provided with an operating state detection device which detects an operating state of the internal combustion engine, detects the operating state of the internal combustion engine, and determines the amount of offset between the operating timing of the intake valves by the first intake cam and the operating timing of the intake valves by the second intake cam in accordance with the operating state of the internal combustion engine.
  • In the above invention, the system is preferably a valve drive system of an internal combustion engine in which a first intake valve and second intake valve are arranged for each cylinder, which is provided with a first transmission member which is interposed between the first intake cam and the first intake valve and transmits drive force of the first intake cam to the first intake valve, a second transmission member which is interposed between the second intake cam and the second intake valve and transmits drive force of the second intake cam to the second intake valve, and a coupling device for coupling and separating the first transmission member and the second transmission member, and which couples or separates the first transmission member and the second transmission member in accordance with the operating state of the internal combustion engine.
  • SUMMARY OF INVENTION
  • According to the present invention, it is possible to provide a valve drive system of an internal combustion engine with a small intake loss.
  • BRIEF DESCRIPTION OF DRAWINGS
  • FIG. 1 is a schematic view of an internal combustion engine in an Embodiment 1.
  • FIG. 2 is a schematic perspective view of a valve drive system in the Embodiment 1.
  • FIG. 3 is a schematic disassembled perspective view of the valve drive system in the Embodiment 1.
  • FIG. 4 is a first schematic cross-sectional view of the valve drive system in the Embodiment 1.
  • FIG. 5 is a second schematic cross-sectional view of the valve drive system in the Embodiment 1.
  • FIG. 6 is a schematic cross-sectional view of an intake cam of the valve drive system in the Embodiment 1.
  • FIG. 7 is a graph of a cam lift of an intake cam in the Embodiment 1.
  • FIG. 8 is a schematic cross-sectional view of a variable valve timing device which changes an operating timing of intake valves in the Embodiment 1.
  • FIG. 9 is a graph which explains changes in the operating timing of intake valves in the variable valve timing device in the Embodiment 1.
  • FIG. 10 is a first graph of valve lift when using the valve drive system in the Embodiment 1 to drive the intake valves.
  • FIG. 11 is a second graph of a valve lift when using the valve drive system in the Embodiment 1 to drive the intake valves.
  • FIG. 12 is a schematic cross-sectional view of an intake cam of a valve drive system of a comparative example.
  • FIG. 13 is a graph of a cam lift of the intake cam of the valve drive system in the comparative example.
  • FIG. 14 is a graph of a valve lift when using the valve drive system in a first comparative example to drive intake valves.
  • FIG. 15 is a graph of a valve lift when using the valve drive system in a second comparative example to drive intake valves.
  • FIG. 16 is a schematic disassembled perspective view of a valve drive system in the Embodiment 2.
  • FIG. 17 is a schematic disassembled perspective view of a part of a rocker arm of the valve drive system in the Embodiment 2.
  • FIG. 18 is a first schematic cross-sectional view of a coupling device which connects one rocker arm and other rocker arm in the valve drive system in the Embodiment 2.
  • FIG. 19 is a second schematic cross-sectional view of a coupling device which connects one rocker arm and other rocker arm in the valve drive system in the Embodiment 2.
  • FIG. 20 is a graph of the valve lift of intake valves with one rocker arm and another rocker arm separated in the valve drive system of the Embodiment 2.
  • DESCRIPTION OF EMBODIMENTS Embodiment 1
  • Referring to FIG. 1 to FIG. 15, a valve drive system in the Embodiment 1 of internal combustion engine will be explained. In the present embodiment, a spark ignition type of ignition internal combustion engine will be explained as an example. Further, a valve drive system which drives an intake valve among the on-off valves will be explained as an example.
  • FIG. 1 is a schematic view of an internal combustion engine in the present embodiment. The internal combustion engine is provided with an engine body 1. The engine body 1 in the present embodiment includes a cylinder block 2 and a cylinder head 3. The cylinder block 2 is formed with hole parts. Inside of each of the hole parts, a piston 4 is arranged. Pistons 4 are arranged for the respective cylinders. The spaces which are formed by the top surfaces of the pistons 4 and the hole parts form combustion chambers 5.
  • The cylinder head 3 has intake ports 8 as parts of the engine intake passage which communicate with the combustion chambers 5. The cylinder head 3 has exhaust ports 10 as parts of the engine exhaust passage which communicate with the combustion chambers 5. The engine intake passage is a passage which feed air or a mixture of fuel and air to the combustion chambers 5. The engine exhaust passage is a passage for exhausting exhaust gas which is produced due to combustion of fuel in the combustion chambers 5. Intake valves 7 a are arranged at the ends of the intake ports 8 and are formed so as to open and close the parts of the engine intake passage which communicate with the combustion chambers 5. The exhaust valves 9 a are arranged at the ends of the exhaust ports 10 and are formed so as to open and close the parts of the engine exhaust passage which are communicated with the combustion chambers 5. The cylinder head 3 has spark plugs 6 fastened to it as ignition devices. The spark plugs 6 are formed so as to ignite the fuel in the combustion chambers 5.
  • The intake ports 8 are connected through intake runners 11 to a surge tank 12. The intake runners 11 have fuel injectors 13 arranged in them for injecting fuel toward the insides of the intake ports 8. The fuel injectors 13 are not limited to this. They may also be arranged to directly inject fuel inside of the combustion chambers 5. The surge tank 12 is connected through an intake duct 14 to an air cleaner 15. At the inside of the intake duct 14, a throttle valve 17 which is driven by an actuator 16 is arranged. Further, inside of the intake duct 14, an intake air detector 18 is arranged for detecting the amount of intake air.
  • Each fuel injector 13 is connected by a fuel feed pipe 26 to a fuel tank 22. In the middle of the fuel feed pipe 26, an electronic control type variable discharge fuel pump 24 is arranged. In the present embodiment, the fuel tank 22 stores gasoline. The fuel which is stored in the fuel tank 22 is fed through the fuel feed pipe 26 to the fuel injectors 13 by being driven by the fuel pump 24.
  • On the other hand, the exhaust ports 10 are connected through an exhaust manifold 19 to, for example, a catalytic converter 20 which contains a three-way catalyst. If calling the ratio of air and fuel (hydrocarbons) of the exhaust gas which is fed to the engine intake passage, combustion chambers, or engine exhaust passage the “air-fuel ratio (A/F) of the exhaust gas”, an air-fuel ratio sensor 21 for detecting the air-fuel ratio of the exhaust gas is arranged inside the engine exhaust passage at the upstream side of the catalytic converter 20.
  • The internal combustion engine in the present embodiment is provided with a control device. The control device in the present embodiment includes an electronic control unit 30. The electronic control unit 30 includes a digital computer. The electronic control unit 30 is provided with components which are connected with each other by a bidirectional bus 31 such as a ROM (read only memory) 32, RAM (random access memory) 33, and CPU (microprocessor) 34. The electronic control unit 30 is provided with an input port 35 and output port 36 which are connected by the bidirectional bus 31.
  • The output signal of the intake air detector 18 and the output signal of the air-fuel ratio sensor 21 are input through corresponding AD converters 37 to the input port 35. Further, an accelerator pedal 40 has a load sensor 41 connected to it for generating an output voltage which is proportional to the amount of depression of the accelerator pedal 40. The output signal of the load sensor 41 is input through the corresponding AD converter 37 to the input port 35. Further, the input port 35 has a crank angle sensor 42 connected to it which generates an output pulse every time a crankshaft rotates by for example 30°. From the output of the crank angle sensor 42, the speed of the engine body 1 can be detected.
  • On the other hand, the output port 36 is connected through corresponding drive circuits 38 to the spark plugs 6, fuel injectors 13, fuel pump 24, and actuator 16. The electronic control unit 30 in the present embodiment is formed so as to control fuel injection and control ignition.
  • FIG. 2 shows a schematic perspective view of the valve drive system of the present embodiment. FIG. 3 shows a schematic disassembled perspective view of the valve drive system of the present embodiment. Referring to FIG. 2 and FIG. 3, the internal combustion engine in the present embodiment is provided with a plurality of intake valves for each cylinder. Further, it is provided with a plurality of exhaust valves for each cylinder. In the present embodiment, two intake valves 7 a, 7 b and two exhaust valves 9 a, 9 b are arranged for each cylinder. The respective intake valves 7 a, 7 b and exhaust valves 9 a, 9 b are biased by not shown elastic members in a direction in which the valves close.
  • The valve drive system is provided with an intake cam 52 a as a first intake cam which is supported by an intake cam shaft 51. The intake cam 52 a is formed so as to rotate together with the intake cam shaft 51. The intake cam shaft 51 is formed so as to rotate interlocked with movement of the piston 4 which are arranged at the inside of the cylinder.
  • The valve drive system is provided with a rocker arm 55 as a transmission member which transmits the drive force of the intake cams 52 a, 52 b to the intake valves 7 a, 7 b. The rocker arm 55 is supported by a rocker shaft 60. The rocker arm 55 is formed so as to rock about the center axis of the rocker shaft 60 used as the support rod. The rocker arm 55 has pushing parts 58 a, 58 b for pushing the intake valves 7 a, 7 b. The pushing parts 58 a, 58 b at the present embodiment are arranged right above the intake valves 7 a, 7 b. The rocker arm 55 includes a roller 56. The roller 56 is supported by the rocker arm body so as to be able to rotate. The intake cam 52 a contacts the roller 56.
  • The valve drive system of the present embodiment has exhaust cams 54 a, 54 b for driving the exhaust valves 9 a, 9 b. The exhaust cams 54 a, 54 b have cam noses and are arranged to push the exhaust valves 9 a, 9 b. The exhaust cams 54 a, 54 b are supported by an exhaust cam shaft 53. The exhaust cams 54 a, 54 b are formed so as to integrally rotate with the exhaust cam shaft 53. The exhaust cam shaft 53 is formed so as to rotate interlocked with the movement of the piston 4 which is arranged at the inside of the cylinder.
  • The valve drive system of the present embodiment is provided with an intake cam 52 b as a second intake cam which drives the intake valves 7 a, 7 b. The intake cam 52 b in the present embodiment is supported at the exhaust cam shaft 53. The intake cam 52 b is formed so as to rotate together with the exhaust cam shaft 53.
  • The rocker arm 55 in the present embodiment has an extension part 57 which extends toward the intake cam 52 b which is arranged at the exhaust cam shaft 53. The extension part 57 in the present embodiment is formed in a rod shape. The extension part 57 contacts the intake cam 52 b at the front end. In the present embodiment, the extension part 57 pushes against and contacts the upper side of the intake cam 52 b. In this way, at the rocker arm 55 in the present embodiment, the extension part 57 is formed at one side when the rocker arm 55 rocks while the pushing parts 58 a, 58 b and roller 56 are formed at the other side.
  • In the present embodiment, a second intake cam constituted by the intake cam 52 b is arranged between the two exhaust cams 54 a, 54 b, but the invention is not limited to this. The intake cam 52 b may also be arranged in the region at the outside of the two exhaust cams 54 a, 54 b.
  • Referring to FIG. 2, the valve drive system of the present embodiment is provided with a variable valve timing device 70 which changes operating timings of the intake valves 7 a, 7 b by the intake cam 52 a. The variable valve timing device 70 is formed so as to be able to change the operating timings of the intake valves with respect to movement of the piston 4 or crank angle. The variable valve timing device 70 in the present embodiment is connected to the intake cam shaft 51. The variable valve timing device 70 in the present embodiment is formed so as to be able to change the phase of the intake cam 52 a with respect to the crank angle.
  • FIG. 4 shows a first schematic cross-sectional view of the valve drive system of the present embodiment. FIG. 4 is a schematic cross-sectional view when cut along the line A-A in FIG. 2. FIG. 4 is a schematic cross-sectional view when cut along the intake valve 7 a and the exhaust valve 9 a.
  • In the present embodiment, due to the rotational force of the crankshaft, the intake cam shaft 51 rotates. Due to the intake cam shaft 51 rotating, the intake cam 52 a rotates. The intake cam 52 a has a bulging part constituted by the cam nose 61 b. By the cam nose 61 b pushing against the rocker arm 55 through the roller 56, the rocker arm 55 rocks. By the rocker arm 55 rocking, the pushing part 58 a pushes against the intake valve 7 a whereby the intake valve 7 a opens in state. Further, by the rocker arm 55 rocking, the pushing part 58 b pushes against the intake valve 7 b whereby the intake valve 7 b opens in state (see FIG. 1 and FIG. 2).
  • On the other hand, for example, due to the rotational force of the crankshaft, the exhaust cam shaft 53 rotates. Due to the exhaust cam shaft 53 rotating, the exhaust cam 54 a rotates. By the cam nose of the exhaust cam 54 a pushing against the exhaust valve 9 a, the exhaust valve 9 a opens in state. In the same way, by the exhaust cam 54 b rotating, the exhaust valve 9 b can be opened (see FIG. 1 and FIG. 2).
  • FIG. 5 shows a second schematic cross-sectional view of the valve drive system of the present embodiment. FIG. 5 is a schematic cross-sectional view when cut along the line B-B in FIG. 2. FIG. 5 is a schematic cross-sectional view when cut along the part of the extension part of the rocker arm.
  • The intake valves 7 a, 7 b in the present embodiment are also driven by the second intake cam constituted by the intake cam 52 b. The extension part 57 abuts against the surface of the intake cam 52 b. By the exhaust cam shaft 53 rotating, the intake cam 52 b rotates. The intake cam 52 b has a bulging part constituted by the cam nose 61 b. The cam nose 61 b of the intake cam 52 b pushes against the extension part 57, whereby the extension part 57 is lifted up. That is, the rocker arm 55 is rocked. By the extension part 57 being pushed up, the pushing part 58 b of the rocker arm 55 is pushed downward. By the pushing part 58 b being pushed downward, the intake valve 7 b is pushed down and opens in state. Further, by the rocker arm 55 rocking, the pushing part 58 a pushes against the intake valve 7 a whereby the intake valve 7 a opens in state (see FIG. 1 and FIG. 2). In this way, due to the action of the intake cams 52 a, 52 b, the intake valves 7 a, 7 b are driven.
  • As explained above, the intake valves 7 a, 7 b in the present embodiment are driven not only by the first intake cam constituted by the intake cam 52 a but also the second intake cam constituted by the intake cam 52 b. In the valve drive system of the present embodiment, the intake valves 7 a, 7 b simultaneously operate to open and close.
  • FIG. 6 shows a schematic cross-sectional view of an intake cam of the valve drive system of the present embodiment. In FIG. 6, the first intake cam constituted by the intake cam 52 a is taken up as an example. In the present embodiment, the first intake cam and the second intake cam are formed so as to become substantially the same in cross-sectional shapes. The cross-sectional shapes of the intake cams are not limited to this. The first intake cam and second intake cam may also be different from each other in cross-sectional shape.
  • The intake cam 52 a has a circular part 61 a having a substantially circular shape in cross-sectional shape and a bulging part constituted by the cam nose 61 b which sticks out from the circular part 61 a and drives the intake valves. The circular part 61 a of the intake cam 52 a is formed into a shape coaxial with the intake cam shaft 51. Further, the circular part 61 a of the intake cam 52 b is formed into a shape coaxial with the exhaust cam shaft 53.
  • The cam nose 61 b in the present embodiment has a concentric circular part 61 c which is formed in a circular shape concentric with the circular part 61 a. The concentric circular part 61 c is formed at the top surface of the cam nose 61 b. The concentric circular part 61 c is included in a concentric circle 101 of the circular part 61 a.
  • FIG. 7 shows a graph of a cam lift of an intake cam in the present embodiment. The abscissa is the rotational angle of the intake cam. The cam lift corresponds to the amount of movement of the valves (valve lift). In the graph of FIG. 7, the cam lift is shown by the solid line, the speed of the cam lift is shown by the broken line, and the acceleration of the cam lift is shown by the two-dot chain line. Further, the point of time of half of the time period during which the cam nose of the intake cam causes a cam lift is shown by the center line 121 of the one-dot chain line. The center line 121 corresponds to the point where the cam lift becomes maximum when, for example, the cam nose does not have a concentric circular part.
  • In the region of the circular part 61 a of the intake cam, the cam lift becomes zero. The cam lift rises along with the rotational angle of the intake cam 52 a in the region of the cam nose 61 b. The cam lift becomes maximum at the concentric circular part 61 c of the cam nose 61 b. The region of the concentric circular part 61 c of the cam nose 61 b is shown by the arrow 112. At the region of the concentric circular part 61 c, the cam lift becomes substantially constant. That is, the amount of movement of the intake valves is maintained substantially constant. Further, in the region of the concentric circular part 61 c, the speed of the cam lift and the acceleration of the cam lift become zero.
  • The region of the lifting part of the cam nose 61 b is shown by the arrow 111. In this region, the cam lift rises and falls. Along with the rise or fall of the cam lift, the speed and acceleration of the cam lift change. In this way, the cam nose of the intake cam in the present embodiment is formed with a concentric circular part at which the cam lift is maintained substantially constant.
  • Next, the variable valve timing device in the present embodiment will be explained. The variable valve timing device in the present embodiment is formed to be able to change the starting timing of the actual compression action. The variable valve timing device 70 is connected to the output port 36 of the electronic control unit 30 and is controlled by the electronic control unit 30 (see FIG. 1).
  • FIG. 8 shows a schematic view of the variable valve timing device in the present embodiment. The variable valve timing device 70 in the present embodiment is attached to an end of the intake cam shaft 51 (see FIG. 2).
  • The variable valve timing device 70 in the present embodiment is provided with a timing pulley 71 which rotates in the direction of the arrow 115 by a timing belt which engages with the crankshaft of the engine body and a cylindrical housing 72 which rotates together with the timing pulley 71. The variable valve timing device 70 is provided with a shaft 73 which rotates together with the intake cam shaft 51 and can rotate relative to the cylindrical housing 72, a plurality of partition walls 74 which extend from the inner circumferential surface of the cylindrical housing 72 to the outer circumferential surface of the shaft 73, and vanes 75 which extend between the partition walls 74 from the outer circumferential surface of the shaft 73 to the inner circumferential surface of the cylindrical housing 72. At the two sides of the vanes 75, advance-use oil pressure chambers 76 and retardation-use oil pressure chambers 77 are formed.
  • The variable valve timing device includes a feed device which feeds working oil to the oil pressure chambers 76, 77. The feed device includes a working oil feed control valve 78. The working oil feed control valve 78 includes oil pressure ports 79, 80 which are connected to the oil pressure chambers 76, 77, a feed port 82 of working oil which is discharged from the oil pressure pump 81, a pair of drain ports 83, 84, and a spool valve 85 which controls communication and cutoff between the ports 79, 80, 82, 83, and 84.
  • When the phase of the intake cam 52 a which is arranged at the intake cam shaft 51 should be advanced, in FIG. 8, the spool valve 85 is moved to the right. The working oil which is fed from the feed port 82 is fed through the oil pressure port 79 to the advance-use oil pressure chambers 76 while the working oil in the retardation-use oil pressure chambers 77 is discharged from the drain port 84. At this time, the shaft 73 is rotated relative to the cylindrical housing 72 in the direction of the arrow 115.
  • As opposed to this, when retarding the phase of the intake cam 52 a which is arranged at the intake cam shaft 51, in FIG. 8, the spool valve 85 is moved to the left. The working oil which is fed from the feed port 82 is fed through the oil pressure port 80 to the retardation-use oil pressure chambers 77 while the working oil in the advance-use oil pressure chambers 76 is discharged from the drain port 83. At this time, the shaft 73 is rotated relative to the cylindrical housing 72 in a direction opposite to the arrow 115.
  • When the shaft 73 is rotating relative to the cylindrical housing 72, the spool valve 85 is returned to the neutral position whereby the rotational operation of the shaft 73 stops. The shaft 73 is held at the position at that time. Therefore, the variable valve timing device 70 can advance the phase of the intake cam 52 a which is fastened to the intake cam shaft 51 by exactly the desired amount. Alternatively, it can retard the phase of the intake cam 52 a by exactly the desired amount.
  • FIG. 9 shows a graph when changing the operating timing of intake valves by the variable valve timing device of the present embodiment. This graph shows the state of using the single intake cam to which the variable valve timing device is connected to drive the intake valves. The abscissa is the crank angle, while the ordinate is the amount of movement of the valves constituted by the valve lift.
  • By driving the variable valve timing device, as shown by the arrow 114, it is possible to change the operating timing of the intake valves which is shown by the solid line to the operating timing of the intake valves which is shown by the broken line. The solid line shows the state where the variable valve timing device advances the phase of the intake cam the most, while the broken line shows the state where it retards the phase of the intake cam the most. The opening timing of the intake valves can be freely set between the range which is shown by the solid line and the range which is shown by the broken line. The closing timing of the intake valves can also be set to any crank angle within the range which is shown by the reference sign C.
  • Note that, the variable valve timing device is not limited to the above embodiment. It is possible to employ any device which can change the operating timing of the valves.
  • The internal combustion engine in the present embodiment can retard the timing for closing the intake valves to thereby increase the expansion ratio at the time when the fuel burns and pushes the piston over the actual compression ratio when the air-fuel mixture which contains fuel is compressed by the piston. That is, the internal combustion engine of the present embodiment can burn fuel by an Atkinson cycle or other high expansion ratio cycle.
  • The variable called the “normal compression ratio” is determined by the structure of the internal combustion engine. The normal compression ratio is determined by the volume of the combustion chamber and stroke volume of the piston when the piston reaches top dead center. This compression ratio is also called the “mechanical compression ratio”. The mechanical compression ratio of the internal combustion engine, if referring to the volume of the combustion chamber when the piston reaches top dead center as simply the “volume of the combustion chamber”, is shown by (compression ratio)=(volume of combustion chamber+stroke volume of piston)/(volume of combustion chamber).
  • The internal combustion engine in the present embodiment can delay the timing for closing the intake valves so as to reduce the volume when the combustion chamber is closed in the compression stroke. No compression action is performed while the intake valves are opened, so the actual compression ratio can be made smaller. That is, it is possible to reduce the actual compression ratio from the mechanical compression ratio. Here, the actual compression ratio can be shown by (actual compression ratio)=(volume of combustion chamber+stroke volume of piston from position where intake valves close to top dead center)/(volume of combustion chamber).
  • On the other hand, the expansion ratio when the fuel burns and expands becomes equal to the mechanical compression ratio. By performing high expansion rate control which retards the timing of closing the intake valves in an internal combustion engine with a high mechanical compression ratio in this way, it is possible to keep the pressure of the combustion chamber from becoming overly high and abnormal combustion from occurring. Further, it is possible to increase the expansion ratio so as to improve the heat efficiency. Furthermore, it is possible to reduce the intake loss so as to enable increase of the opening degree of the throttle valve.
  • Referring to FIG. 2 and FIG. 3, the variable valve timing device 70 in the present embodiment is formed so as to be able to change the phase of the first intake cam constituted by the intake cam 52 a. As opposed to this, the second intake cam constituted by the intake cam 52 b is formed so as to rotate by a constant phase with respect to the movement of the piston or crank angle. The rocker arm 55 in the present embodiment is formed to transmit the drive force of the intake cam 52 a and the drive force of the intake cam 52 b to the intake valves 7 a, 7 b. The valve drive system of the present embodiment can offset the operating timings of the intake valves 7 a, 7 b by the action of the intake cam 52 a and the operating timings of the intake valves 7 a, 7 b by the action of the intake cam 52 b. Further, the operating timings of the intake valves 7 a, 7 b due to the action of the intake cam 52 a can be continuously gradually changed.
  • The valve drive system of the present embodiment is provided with an operating state detection device which detects an operating state of the internal combustion engine and is formed so as to change the phase of the intake cam 52 a in accordance with the operating state which is detected by the operating state detection device. That is, it is formed so as to determine the amount of offset of the operating timing of the intake valves by the intake cam 52 a and the operating timing of the intake valves by the intake cam 52 b.
  • Referring to FIG. 1, the operating state detection device in the present embodiment can detect the load of the internal combustion engine. The load of the internal combustion engine can, for example, be estimated from the output of the load sensor 41 which detects the amount of depression of the accelerator pedal 40. Alternatively, it can be estimated from the opening degree of the throttle valve 17 etc. Further, the operating state detection device in the present embodiment can detect the engine speed of the internal combustion engine. The engine speed can be detected by the output of the crank angle sensor 42.
  • FIG. 10 shows a graph which explains the drive states of the exhaust valves and intake valves when the internal combustion engine of the present embodiment is performing first operational control. The abscissa shows the crank angle, while the ordinate shows the valve lift. In the example which is shown in FIG. 10, the exhaust valves open in the range of crank angle from slightly before bottom dead center (BDC) of the piston to substantially top dead center (TDC).
  • The first operational control in the present embodiment is used in the case where the load of the engine body is large and the engine speed is low. In the first operational control, the variable valve timing device is used to control the phase of the intake cam 52 a and the phase of the intake cam 52 b to become substantially the same. For this reason, the change in the valve lifts of the intake valves 7 a, 7 b becomes substantially the same as the case of being driven by a single intake cam.
  • In the intake stroke, the intake valves are made to open when the piston is substantially at top dead center in position, while the intake valves are made to close when the piston is substantially at bottom dead center in position. The two intake valves 7 a, 7 b are driven by a single rocker arm 55, so the two intake valves 7 a, 7 b substantially simultaneously open and close. When the load of the internal combustion engine is large and the engine speed is low, closing the intake valves faster enables a larger amount of air-fuel mixture or air to be taken in. For this reason, in the first operational control, control is performed to match the phases of the two intake cams 52 a, 52 b and close the intake valves early.
  • FIG. 11 is a graph which explains the drive states of the exhaust valves and intake valves when the internal combustion engine of the present embodiment is performing second operational control. The drive state of the exhaust valves is similar to the first operational control in the present embodiment. In the second operational control, high expansion ratio control is performed for retarding the timing for closing the intake valves. High expansion ratio control can be performed in all regions of the engine speed at the time of a low load.
  • In the second operational control of the present embodiment, due to the variable valve timing device, the phase of the intake cam 52 a is retarded from the phase of the intake cam 52 b. Control is performed for retarding the operating timing of the intake valves 7 a, 7 b which are driven by the intake cam 52 a. For this reason, the intake valves 7 a, 7 b are driven by the intake cam 52 b when starting to open, then are driven by the intake cam 52 a. The timing for closing the intake valves 7 a, 7 b can be retarded. Due to this control, it is possible to reduce the actual compression ratio at the cylinder, while maintaining the state of a large expansion ratio. As a result, it is possible to increase the expansion ratio over the actual compression ratio.
  • Next, in third operational control in the present embodiment, when the phase of the intake cam 52 a is retarded from the phase of the intake cam 52 b, for example, the phase of the intake cam 52 a, which is smaller than the second operational control, is retarded. The third operational control can be employed when the internal combustion engine is in an operating state of a high load and a high engine speed. When the engine speed is high, it is possible to close the intake valves slower so as to use the inertia of the air and take in a larger amount of air-fuel mixture or air inside of the combustion chamber. For this reason, in the high load and high speed region, control may be performed to retard the phase of the intake cam 52 a. Control may be performed to retard the operating timing of the intake valves 7 a, 7 b which are driven by the intake cam 52 a.
  • The internal combustion engine in the present embodiment can detect the operating state by the operating state detection device and gradually change the operational control. Alternatively, it is possible to detect the operating state and determine the amount of offset of the operating timing of the intake valves according to the action of the first intake cam and the operating timing of the intake valves according to the action of the second intake cam corresponding to the operating state. Due to this control, it is possible to operate by the optimal amount of offset corresponding to the operating state of the internal combustion engine. For this reason, it is possible to reduce the intake loss while suppressing the amount of fuel consumption and improving the output.
  • For example, when the engine speed of the internal combustion engine is low and the load of the internal combustion engine shifts from a low load to a high load, it is possible to gradually shift from the above second operational control to first operational control. Alternatively, for example, if the internal combustion engine is under high load, when the engine speed gradually rises, it is possible to gradually shift from the first operational control to the third operational control.
  • The operating state which is detected by the operating state detection device is not limited to the engine speed and load. It is possible to employ any variable which affects the combustion state of the fuel.
  • The internal combustion engine in the present embodiment can reduce the intake loss since it extends the period during which both intake valves are open. Here the valve drive system of a comparative example of the present embodiment will be used as an example for the explanation.
  • FIG. 12 shows a schematic cross-sectional view of an intake cam of a comparative example. The intake cam 52 a of the comparative example has a circular part 61 a and a cam nose 61 b. The cam nose 61 b does not have a concentric circular part and is formed to have an approximately mountain shape in cross-sectional shape. The region which is shown by the arrow 111 corresponds to the region of the lifting part where the cam lift changes.
  • FIG. 13 shows a graph which explains the relationship between a rotational angle and cam lift of an intake cam of a comparative example. The cam lift increases steadily until the vertex of the cam nose 61 b and steadily decreases after the vertex of the cam nose 61 b. The speed of the cam lift and the acceleration of the cam lift fluctuate. In particular, the speed of the cam lift is constantly changing.
  • FIG. 14 shows a graph which explains the operation of intake valves of a valve drive system of a first comparative example. The valve drive system of the first comparative example is provided with two intake cams and two intake valves. For the two intake cams, intake cams of the comparative example are used. Further, the valve drive system of the first comparative example is formed so that one intake cam drives one intake valve, while the other intake cam drives the other intake valve independently. That is, the two intake valves are respectively independently driven by the intake cams.
  • The graph of FIG. 14 is a graph of the amounts of movement of the intake valves when using the variable valve timing device to delay the phase of the first intake cam from the phase of the second intake cam. In the valve drive system of the first comparative example, one cam drives one intake valve, so the period in which at least one of the two intake valves 7 a, 7 b is opened becomes longer. In this regard, the period in which one valve is opened and the other valve is closed becomes longer, while the period in which the two valves are simultaneously open becomes shorter. As opposed to this, the valve drive system of the present embodiment, referring to FIG. 11, can extend the periods in which the two intake valves are opened. As a result, the intake loss can be reduced and the heat efficiency can be improved.
  • In particular, in high expansion ratio control, even at the end of the period in which the intake valves are opened, it is preferable that a plurality of intake valves be open. In high expansion ratio control, to retard the timing of closing the intake valves, part of the air-fuel mixture which flows into the combustion chamber is discharged into the intake port while the piston rises. In this case as well, by a plurality of intake valves opening, the force of raising the piston can be reduced and the loss can be decreased.
  • FIG. 15 shows a graph which explains the operation of the intake valves of the valve drive system of a second comparative example. The valve drive system of the second comparative example replaces the intake cams of the valve drive system of the present embodiment with the intake cams of the comparative example. That is, the two intake valves 7 a, 7 b are driven by a single rocker arm 55. In the valve drive system of the second comparative example, a difference arises in the coupling part of the drive of the intake valve by the second intake cam and the drive of the intake valve by the first intake cam. During the period which an intake valve is moving in the closing direction due to the action of the second intake cam, an intake valve is rapidly turning to the open direction due to the action of the first intake cam. In the system of the second comparative example, at this time, sometimes shock occurs in the operation of the intake valves. Further, noise is liable to be generated and the operation of the intake valves is liable to become unstable.
  • Referring to FIG. 11, as opposed to this, the valve drive system of the present embodiment is formed so that when the intake cams are out of phase from each other, at any phase differences, the period in which the concentric circular part of the first intake cam opens the intake valve and the period in which the concentric circular part of the second intake cam opens the intake valve overlap with each other. Due to this configuration, when the lifts of the intake valves become maximum, the valve lifts of the intake valves can be kept substantially constant. For this reason, it is possible to suppress shock when driving the intake valves.
  • Further, in the present embodiment, by making the phase of the first intake cam deviate to the maximum extent from the phase of the second intake cam, the amount of offset of the operating timing of the first intake valve with respect to the operating timing of the second intake valve becomes maximum. In this case as well, the valve drive system of the present embodiment is formed so that the period during which an intake valve is opened by the concentric circular part of the first intake cam and the period during which an intake valve is opened by the concentric circular part of the second intake cam overlap. By employing this constitution, even when the above amount of offset becomes the maximum, it is possible to maintain the maximum value of the lift of the intake valves substantially constant and suppress shock given to the intake valves. Alternatively, no matter by what amount of offset the operating timing of the first intake valve is shifted, it is possible to maintain the maximum value of the lift of the intake valve substantially constant.
  • In the present embodiment, two intake valves are arranged for one cylinder, but the invention is not limited to this. A single intake valve is also possible. Further, in the present embodiment, two intake cams drive the intake valves, but the invention is not limited to this. A plurality of intake cams may be arranged for one cylinder.
  • Furthermore, in the present embodiment, the system is formed so that the variable valve timing device is connected to the first intake cam, the phase of the first intake cam is variable, and the operating timing of the first intake valve is shifted, but the invention is not limited to this. It is sufficient that at least one of the first intake cam and second intake cam have the variable valve timing device connected to it. Alternatively, the internal combustion engine may be formed so that operating timing of the intake valves by the first intake cam and the operating timing by the second intake cam can be offset from each other.
  • Further, in the present embodiment, the first intake cam is arranged at the intake cam shaft, and the second intake cam is arranged at the exhaust cam shaft, but the invention is not limited to this. The first intake cam and second intake cam can be arranged at any shaft which they rotate interlocked with the movement of the piston in the cylinder. Further, the valve drive system is not limited to an embodiment where the intake cams drive the intake valves through the rocker arms and other transmission members and may be formed so that the intake cams directly drive the intake valves.
  • Further, in the present embodiment, concentric circular parts are formed at both the bulging part of the first intake cam and the bulging part of the second intake cam, but the invention is not limited to this. It is sufficient that a concentric circular part be formed at least at one of the intake cams.
  • Embodiment 2
  • Referring to FIG. 16 to FIG. 20, a valve drive system of an internal combustion engine in the Embodiment 2 will be explained. The valve drive system of the present embodiment differs from the Embodiment 1 in the structure of the transmission member, as constituted by the rocker arm, which transmits the drive force of the intake cam to the intake valves.
  • FIG. 16 shows a schematic disassembled perspective view of the valve drive system of the present embodiment. The valve drive system of the present embodiment is provided with a first transmission member constituted by a rocker arm 55 a and with a second transmission member constituted by a rocker arm 55 b. The rocker arm 55 a and the rocker arm 55 b are formed to be able to independently rock about the rocker shaft 60 as the center of rocking. The first intake cam constituted by the intake cam 52 a and the second intake cam constituted by the intake cam 52 b in the present embodiment are formed to have cross-sectional shapes which have circular parts and bulging parts and to have bulging parts which have concentric circular parts.
  • The rocker arm 55 a includes a roller 56 and a pushing part 58 a. The rocker arm 55 b includes an extension part 57 and a pushing part 58 b. The intake cam 52 a is fastened to the intake cam shaft 51. The intake cam shaft 51 has a not shown variable valve timing device connected to it.
  • The intake cam 52 a pushes against the rocker arm 55 a through the roller 56. The rocker arm 55 a pushes against the intake valve 7 a, whereby the intake valve 7 a can be opened. On the other hand, the intake cam 52 b which is attached to the exhaust cam shaft 53 pushes against the rocker arm 55 b, whereby the rocker arm 55 b is made to rock. When the rocker arm 55 b rocks, it pushes against the intake valve 7 b whereby the intake valve 7 b can be opened.
  • FIG. 17 is a schematic perspective view of the time when disassembling the part of the rocker arm of the valve drive system of the present embodiment. FIG. 18 shows a first schematic cross-sectional view when cutting a rocker arm and a rocker shaft for making the rocker arm rock.
  • Referring to FIG. 17 and FIG. 18, the valve drive system of the present embodiment includes a coupling device which couples and separates the rocker arm 55 a and the rocker arm 55 b. The coupling device in the present embodiment includes a lock pin 63 for coupling the rocker arm 55 a and the rocker arm 55 b so as to integrally rock. The coupling device in the present embodiment includes a slider 62 which pushes against the lock pin 63 and a return spring 64 which biases the lock pin 63 and slider 62.
  • The rocker arm 55 a is formed with a hole part 65 a. The rocker arm 55 b is formed with a hole part 65 b. The hole parts 65 a, 65 b are formed at the surfaces of the rocker arms 55 a, 55 b facing each other. The hole parts 65 a, 65 b are formed so that the lock pin 63 and slider 62 can move inside. The hole parts 65 a, 65 b are formed to correspond to the outer shapes of the lock pin 63 and slider 62.
  • The hole part 65 a and hole part 65 b are formed so as to communicate with each other when the rocker arms 55 a, 55 b are arranged at predetermined rocking positions. The hole parts 65 a, 65 b in the present embodiment are formed so as to match in position and communicate with each other when the rocker arm 55 a abuts against the circular part 61 a of the intake cam 52 a and further the rocker arm 55 b abuts against the circular part 61 a of the intake cam 52 b.
  • The slider 62, lock pin 63, and return spring 64 are arranged inside of the hole parts 65 a, 65 b. The return spring 64 pushes the lock pin 63 toward the inlet of the oil path 63 through the slider 62.
  • Inside of the rocker shaft 60 and rocker arm 55 a, an oil path 67 is formed. The valve drive system of the present embodiment is provided with a working oil feed device which feeds a working oil to the oil path 67. The working oil feed device is formed so as to be able to feed pressured working oil. The oil path 67 is formed passing though the inside of the rocker shaft 60 and rocker arm 55 a and feeding working oil to the hole part 65 a. The working oil feed device in the present embodiment includes an oil pressure control valve 68 which is connected to the oil path 67. The oil pressure control valve 68 is formed to be able to adjust the pressure of the working oil which is fed to the hole part 65 a. The working oil feed device in the present embodiment is controlled by the electronic control unit 30 (see FIG. 1).
  • FIG. 18 shows the state when due to control of the oil pressure control valve 68, the pressure of the working oil which is fed to the hole part 65 a is low. In this state, the lock pin 63, as shown by the arrow 113, is pushed against by the elastic force of the return spring 64. The interface between the slider 62 and the lock pin 63 matches with the gap which is formed between the rocker arm 55 a and the rocker arm 55 b. The rocker arm 55 a and the rocker arm 55 b are not coupled with each other in this state. For this reason, the rocker arm 55 a and the rocker arm 55 b can rock independently without affecting each other.
  • FIG. 19 shows a second schematic cross-sectional view when cutting a rocker arm and a rocker shaft for making the rocker arm rock. By opening the oil pressure control valve 68, it is possible to feed high pressure working oil through the oil path 67 to the hole part 65 a. The biasing force due to the pressure of the working oil which is fed to the hole part 65 a becomes larger than the biasing force due to the return spring 64, so the slider 62 and lock pin 63 move toward the inside of the hole part 65 b. At the clearance part between the rocker arm 55 a and the rocker arm 55 b, the lock pin 63 is arranged. The rocker arm 55 a and the rocker arm 55 b are coupled with each other. The rocker arm 55 a and the rocker arm 55 b rock together.
  • In this way, the valve drive system of the present embodiment can drive the rocker arm 55 a and the rocker arm 55 b independently from each other or drive them together. By raising the pressure of the working oil which is fed to the coupling device and making the rocker arm 55 a and rocker arm 55 b integrated, the system becomes similar to the valve drive system which is provided with one rocker arm in the Embodiment 1 and a similar function can be exhibited.
  • Referring to FIG. 18, the valve drive system of the present embodiment can lower the pressure of the working oil which is fed to the coupling device so as to make the rocker arm 55 a and the rocker arm 55 b independently rock. In the operating state where the load of the internal combustion engine is small, sometimes the fuel is not stably burned in the combustion chamber 5. For example, when the air-fuel mixture which is fed to the inside of the combustion chamber 5 is small, sometimes the fuel does not stably burn. In such a case, control is performed to independently drive the rocker arm 55 a and rocker arm 55 b of the valve drive system. Furthermore, control is performed which offsets the operating timing of the intake valve 7 a and the operating timing of the intake valve 7 b from each other by the variable valve timing device.
  • Referring to FIG. 16 and FIG. 18, by separating the rocker arm 55 a and the rocker arm 55 b, the first intake valve constituted as the intake valve 7 a is operated by the action of the first intake cam constituted by the intake cam 52 a, while the second intake valve constituted as the intake valve 7 b is operated by the action of the second intake cam constituted as the intake cam 52 b.
  • FIG. 20 shows a graph of the valve lift of the intake valves in operational control in the present embodiment. FIG. 20 shows a graph of the lift of the intake valves when operating in a state with the two rocker arms 55 a, 55 b separated and the operating timings of the two intake valves shifted from each other. The valve lift of the second intake valve constituted by the intake valve 7 b is shown by the straight line, while the valve lift of the first intake valve constituted by the intake valve 7 a is shown by the one-dot chain line. In the operational control which is shown in FIG. 20, the phase difference of the intake cam 52 b and the intake cam 52 a is made maximum. That is, the amount of offset of the operating timings of the intake valves is made maximum. The valve drive system of the present embodiment is formed so that even if the amount of offset is made the maximum, the period where the second intake valve is opened by the concentric circular part of the second intake cam and period where the first intake valve is opened by the concentric circular part of the first intake cam overlap with each other.
  • Due to the action of the second intake cam constituted by the intake cam 52 b, the second intake valve constituted by the intake valve 7 b starts to be driven. After this, due to the action of the first intake cam constituted by the intake cam 52 a, the first intake valve constituted by the intake valve 7 a is driven. In the present embodiment, one valve opens, then the other valve opens, so it is possible to form a flow of air-fuel mixture in the circumferential direction of the combustion chamber. That is, it is possible to form a swirl flow. For this reason, the air-fuel mixture can be sufficiently mixed inside of the combustion chamber. Even when the air or air-fuel mixture which flows into the combustion chamber is small, stable combustion is possible. Further, in the valve drive system of the present embodiment as well, a concentric circular part is formed at the bulging part of the intake cam, so it is possible to lengthen the period during which the two valves are open and possible to reduce the intake loss.
  • The coupling device in the present embodiment includes an oil path which feeds oil, a return spring, and a lock pin, but the invention is not limited to this. For the coupling device, any configuration may be employed so long as integrally coupling and separating a plurality of rocker arms.
  • The rest of the configuration, action, and effects are similar to those of the Embodiment 1, so the explanations will not be repeated here.
  • The above embodiments may be suitably combined. In the above figures, the same or corresponding parts are assigned the same reference signs. Note that, the above embodiments are illustrative and do not limit the invention. The embodiments include changes within the scope of the claims.
  • REFERENCE SIGNS LIST
    • 1 engine body
    • 5 combustion chamber
    • 6 spark plug
    • 7 a, 7 b intake valve
    • 17 throttle valve
    • 18 intake air detector
    • 30 electronic control unit
    • 40 accelerator pedal
    • 41 load sensor
    • 42 crank angle sensor
    • 51 intake cam shaft
    • 52 a, 52 b intake cam
    • 55, 55 a, 55 b rocker arm
    • 57 extension part
    • 58 a, 58 b pushing part
    • 60 rocker shaft
    • 61 a circular part
    • 61 b cam nose
    • 61 c concentric circular part
    • 62 slider
    • 63 lock pin
    • 64 return spring
    • 67 oil path
    • 70 variable valve timing device

Claims (7)

1.-4. (canceled)
5. A valve drive system of an internal combustion engine which can increase an expansion ratio when fuel burns and a piston is pushed compared with an actual compression ratio when an air-fuel mixture which contains fuel is compressed by a piston, the valve drive system of the internal combustion engine provided with
a first intake cam and a second intake cam which operate intake valves and
a variable valve timing device which changes at least one operating timing of an operating timing of intake valves by the first intake cam and an operating timing of intake valves by the second intake cam, wherein
the intake valve is formed to be operated by being driven by the first intake cam and the second intake cam,
the variable valve timing device is formed so as to be able to offset the operating timing of the intake valves by the first intake cam and the operating timing of the intake valves by the second intake cam,
the first intake cam and the second intake cam include circular parts of substantially circular cross-sectional shapes and bulging parts which project from the circular parts and which drive the intake valves,
at least one of the bulging part of the first intake cam and the bulging part of the second intake cam has a concentric circular part which is formed in a concentric circular shape with the circular part, and
the concentric circular part holds an amount of movement of the intake valve substantially constant in a period during which the intake valve is open.
6. A valve drive system of internal combustion engine as set forth in claim 5, wherein
the bulging part of the first intake cam and the bulging part of the second intake cam have concentric circular parts,
the first intake cam and the second intake cam are formed so that the amount of movement of the intake valve which is driven by the concentric circular part of the first intake cam and the amount of movement of the intake valve which is driven by the concentric circular part of the second intake cam become substantially the same,
when the operating timing of the intake valves by the first intake cam and the operating timing of the intake valves by the second intake cam are different from each other, a time period where the concentric circular part of the first intake cam opens the intake valve and a time period where the concentric circular part of the second intake cam opens the intake valve overlap each other.
7. A valve drive system of internal combustion engine as set forth in claim 5, further provided with an operating state detection device which detects an operating state of the internal combustion engine, wherein
the system detects the operating state of the internal combustion engine and determines an amount of offset between the operating timing of the intake valves by the first intake cam and the operating timing of the intake valves by the second intake cam in accordance with the operating state of the internal combustion engine.
8. A valve drive system of internal combustion engine as set forth in claim 7 in which a first intake valve and second intake valve are arranged for each cylinder, the valve drive system of internal combustion engine further provided with
a first transmission member which is interposed between the first intake cam and the first intake valve and transmits drive force of the first intake cam to the first intake valve,
a second transmission member which is interposed between the second intake cam and the second intake valve and transmits drive force of the second intake cam to the second intake valve, and
a coupling device for coupling and separating the first transmission member and the second transmission member, wherein
the system couples or separates the first transmission member and the second transmission member in accordance with the operating state of the internal combustion engine.
9. A valve drive system of internal combustion engine as set forth in claim 6, further provided with an operating state detection device which detects an operating state of the internal combustion engine, wherein
the system detects the operating state of the internal combustion engine and determines an amount of offset between the operating timing of the intake valves by the first intake cam and the operating timing of the intake valves by the second intake cam in accordance with the operating state of the internal combustion engine.
10. A valve drive system of internal combustion engine as set forth in claim 9 in which a first intake valve and second intake valve are arranged for each cylinder, the valve drive system of internal combustion engine further provided with
a first transmission member which is interposed between the first intake cam and the first intake valve and transmits drive force of the first intake cam to the first intake valve,
a second transmission member which is interposed between the second intake cam and the second intake valve and transmits drive force of the second intake cam to the second intake valve, and
a coupling device for coupling and separating the first transmission member and the second transmission member, wherein
the system couples or separates the first transmission member and the second transmission member in accordance with the operating state of the internal combustion engine.
US13/576,694 2010-03-11 2010-03-11 Valve drive system of internal combustion engine Abandoned US20120325167A1 (en)

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JPWO2011111236A1 (en) 2013-06-27

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