US20120180999A1

US20120180999A1 - Turbulator for an exhaust gas conveyance tube in a heat exchange apparatus

Info

Publication number: US20120180999A1
Application number: US13/351,107
Authority: US
Inventors: Giuseppe DE SANTI; Valentino IORI
Original assignee: Unical AG SpA
Current assignee: Unical AG SpA
Priority date: 2011-01-18
Filing date: 2012-01-16
Publication date: 2012-07-19
Also published as: ITVR20110008A1; CA2763914A1; EP2476988A1; AU2012200234A1; RU2012101609A

Abstract

A turbulator for an exhaust gas conveyance tube in a heat exchange apparatus, comprising at least two helices made of metallic wire, which are designed to be inserted in the tube so as to adhere to the inner surface thereof, are arranged side by side and are rendered mutually integral by means of at least one connecting element.

Description

This application claims priority from Italian Patent Application No. VR2011A000008, filed Jan. 18, 2011, which is incorporated herein by reference.

FIELD OF THE INVENTION

The invention relates to a turbulator for an exhaust gas conveyance tube in a heat exchange apparatus.

BACKGROUND OF THE INVENTION

The presence is known of heat exchange apparatuses, such as, for example, exhaust gas boilers for the production of hot water or of other vector fluids, which involve the presence of tubes designed for the conveyance of exhaust gases produced by combustion in adapted furnaces, inserted in a volume containing the fluid to be heated.
Tubes of this type are not exclusive to boilers, but can also be present in various different apparatuses in industrial cycles.
Within such exhaust gas conveyance tubes an element known as a turbulator is often inserted, the specific function of which is to break up the boundary layer of the flow of exhaust gases which is in contact with the inner surface of the tubes, and a very common construction form of the turbulator element is constituted by a simple helix of metallic wire which is arranged so as to adhere to the inner surface of the tubes.
This implementation however is not particularly effective, and thus the aim of the present invention is to provide a turbulator element that optimally performs the function of creating turbulence in the flow of exhaust gases, so as to optimize the transmission of the heat between the exhaust gases and the fluid to be heated.

SUMMARY OF THE INVENTION

The intended aim is achieved by a turbulator for an exhaust gas conveyance tube in a heat exchange apparatus, according to the invention, characterized in that it comprises at least two helices made of metallic wire, which are designed to be inserted in said tube so as to adhere to the inner surface thereof, are arranged side by side and are rendered mutually integral by means of at least one connecting element.

BRIEF DESCRIPTION OF THE DRAWINGS

Further characteristics and advantages will become better apparent from the description of a preferred, but not exclusive, embodiment of the invention, which is illustrated by way of non-limiting example in the accompanying drawings wherein:

FIG. 1 is a view of a turbulator according to the known art, partially inserted in an exhaust gas conveyance tube;

FIG. 2 is a sectional view taken along the line II-II in FIG. 1;

FIG. 3 is a view of the turbulator according to the invention;

FIG. 4 is a sectional view taken along the line IV-IV in FIG. 3.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

With reference to FIGS. 1 and 2, the reference numeral 1 designates the exhaust gas conveyance tube within which is present the turbulator 2 formed according to the known art from a single helix of metallic wire, inserted in contact with the inner surface of the tube 1, as highlighted by FIG. 2.
FIG. 3 shows the turbulator 3 according to the invention which comprises two helices 3 a, 3 b that are substantially identical, made of metallic wire, arranged side by side and rendered integral by way of a connecting element constituted by the bar 3 c welded thereto.
This turbulator 3 is very effective in preventing the formation of a boundary layer of the flow of exhaust gases in contact with the inner surface of the wall of the tube, and the turbulence that derives therefrom creates optimal conditions for the transmission of the heat between the exhaust gases and the fluid to be heated that surrounds the tube.
The invention thus described is susceptible of numerous modifications and variations, all of which are within the scope of the appended claims. Thus, for example, more than two helices can be present.
In practice the materials employed, provided they are compatible with the specific use, and the dimensions and shapes, may be any according to requirements.
Moreover, all the details may be substituted by other, technically equivalent elements.

Claims

1. A turbulator for an exhaust gas conveyance tube in a heat exchange apparatus, comprising at least two helices made of metallic wire, which are designed to be inserted in said tube so as to adhere to an inner surface thereof, are arranged side by side and are rendered mutually integral by means of at least one connecting element.

2. The turbulator according to claim 1, wherein the helices comprised therein are substantially identical.