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US20120111763A1 - Insert for foiled food tubs and the like - Google Patents

Insert for foiled food tubs and the like Download PDF

Info

Publication number
US20120111763A1
US20120111763A1 US12/939,723 US93972310A US2012111763A1 US 20120111763 A1 US20120111763 A1 US 20120111763A1 US 93972310 A US93972310 A US 93972310A US 2012111763 A1 US2012111763 A1 US 2012111763A1
Authority
US
United States
Prior art keywords
insert
support
bases
articles
triangular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/939,723
Other languages
English (en)
Inventor
Robert A. Cummings
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
International Paper Co
Original Assignee
International Paper Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by International Paper Co filed Critical International Paper Co
Priority to US12/939,723 priority Critical patent/US20120111763A1/en
Assigned to INTERNATIONAL PAPER COMPANY reassignment INTERNATIONAL PAPER COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CUMMINGS, ROBERT A.
Priority to MX2011011784A priority patent/MX2011011784A/es
Publication of US20120111763A1 publication Critical patent/US20120111763A1/en
Priority to US29/438,063 priority patent/USD688947S1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/0413—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton
    • B65D77/0433—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton the inner container being a tray or like shallow container, not formed by folding or erecting one or more blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • B65B61/207—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for inserting partitions between package contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50—Internal supporting or protecting elements for contents
    • B65D5/5028—Elements formed separately from the container body
    • B65D5/503—Tray-like elements formed in one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2577/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks, bags
    • B65D2577/04—Articles or materials enclosed in two or more containers disposed one within another
    • B65D2577/041—Details of two or more containers disposed one within another
    • B65D2577/042—Comprising several inner containers
    • B65D2577/047—Comprising several inner containers stacked and arranged side by side
    • B65D2577/048—Comprising several inner containers stacked and arranged side by side with intermediate trays, plates

Definitions

  • This invention relates to packaging inserts and blanks for the same, and more specifically inserts for transporting and cushioning articles such as foiled food tubs.
  • Inserts serve different purposes. Inserts may be used to economize space in the shipping container in order to increase the number of articles per shipment. Alternatively, light-weight inserts or those incorporating air cushions may be used to decrease the overall weight of each shipment. As another example, inserts may be used to improve packing and/or unpacking efficiency. As a final example, inserts may be used to provide additional support to different parts of the packed article, for example, the base of a vial, the neck of a bottle, or the corners of a dish. Additionally, packaging inserts may be made of many different types of material including paper, paperboard, corrugated board, foam, and plastics.
  • packaging inserts that hold multiple articles wherein each article is held in an individual compartment.
  • Some articles require individual compartments during transportation to preserve the integrity of the article.
  • foiled food tubs are best stored and transported in individual compartments to ensure that the foil tub and thin shrink wrap film sealed to the foil tub are not damaged during storage and transportation.
  • shrink wrap film is expensive; therefore, it is preferable to transport such tubs in protective inserts that preserve the integrity of the delicate, thin film seals rather than increasing the weight of the film.
  • packaging inserts it is also desirable for such packaging inserts to be stackable within a secondary container so that more articles can be shipped per secondary container. Further, it is desirable in the art to devise packaging inserts that provide air-cushions between multiple layers of articles in stacked inserts within secondary containers.
  • packaging inserts that are simple and cost effective to both use and manufacture. Inserts that can be quickly assembled and positioned within the secondary container are very cost effective to form and pack on the production lines. Packaging inserts that can be quickly hand-folded into position without specialized equipment are further cost-effective to form and pack. Additionally, packaging inserts from a single, unitary blank are cost effective to manufacture.
  • known inserts do not provide individual compartments for each article with corner supports around each compartment. Additionally, known inserts often consist of multiple pieces and are difficult and time-consuming to assemble and position within the secondary container. Finally, known stackable inserts do not have air-cushions between multiple layers of articles in stacked inserts within an secondary container to adequately support the packed articles.
  • the present packaging insert is formed from a single, unitary blank, which is sized to fit into a secondary container.
  • the blank can be folded into a fray-like packaging insert with individual compartments.
  • Each insert has a two or more substantially rectangular bases.
  • the number of bases in an insert corresponds to the number of article compartments when the insert is positioned in the secondary container.
  • the present insert has support tabs at the corner of each base that extend outwards. Between adjacent bases, the support tabs meet at a triangular connector. When the insert is positioned within the secondary container, the ends of the support tabs fold upwards and inwards.
  • the support tabs and triangular connectors rest against the interior wall of the container. Articles placed within the positioned insert are suspended on the support tabs and triangular connectors; this provides an air cushion between the layers of articles when multiple inserts are stacked upon each other.
  • FIG. 1 is a top plan view of a blank forming the insert of according to the invention.
  • FIG. 2 is a top perspective view of a set-up insert according to the invention.
  • FIG. 3 is a bottom perspective view of a set-up insert according to the invention.
  • FIG. 4 Is a cut-away view of a set-up insert, where the items shown in phantom lines are provided for environment only.
  • FIG. 5 is an exploded view of a number of inserts and articles positioned within a secondary container, where the items shown in phantom lines are provided for environment only.
  • FIG. 5 is an environmental view of a number of inserts and articles positioned within a secondary container, where the items shown in phantom lines are provided for environment only.
  • the insert 10 is formed from a single, unitary blank B.
  • the blank B has a plurality of substantially rectangular bases 12 .
  • the number of bases 12 in a blank B corresponds to the number of compartments 80 the insert 10 will have when the blank B is folded into position, as is best shown in FIGS. 2 and 3 and discussed below.
  • there are three bases 14 in a single column per blank there are three bases 14 in a single column per blank.
  • the number of columns and number of bases 14 per column may be more than or less than the embodiments described.
  • an insert made of double face, singlewall, B-flute corrugated board may store and transport foiled food tubs. Additional bases, layers, and alternative articles may necessitate a stronger material or allow a weaker material.
  • the blank B has rectangular support tabs 24 rotationally positioned at fold lines 20 of each base 14 . Between adjacent bases 14 , the support tabs 24 meet at a triangular connector 32 . Two sides of the triangular connector 32 are connector fold lines 34 that join the triangular connector 32 to the support tabs 24 of adjacent bases 14 . When the remaining side of the triangular connector 32 is along the perimeter of the insert, the side is a connector edge 36 . A connector edge 36 terminates the triangular connector 32 in a flat edge. Support tabs 24 , on the exterior corners of each base 14 form support end tab edges 26 .
  • the blank B has cutouts 22 between adjacent bases 14 .
  • These cutouts 22 are preferably hexagonal as shown in FIG. 1 , but other geometric forms may be used to achieve the same functionality.
  • Two sides of a hexagonal cutout 22 are defined by adjacent sides 18 of the bases 14 and four sides of the hexagonal cutout 22 are defined by the support tab sides 28 of the support tabs 24 that connect the adjacent bases 14 via a triangular connector 32 .
  • the blank B may be manually or hand folded to form the insert 10 , as shown in FIGS. 2 and 3 .
  • the blank could be mechanically folded into position.
  • the ends (support end tab edges) 26 of the support tabs 24 fold upwards and inwards along the tab fold lines 30 .
  • the insert 10 also folds along the connector fold lines 34 .
  • the support tabs 24 move into an intersecting plane with the bases 14 , while the triangular connectors 32 remain parallel with the bases 14 .
  • the support tab ends 26 fold upwards and inwards until the support tabs 24 are angularly positioned 90 degrees upwards from the bases 14 .
  • each compartment 80 of the insert 10 stores one article 100 .
  • a compartment 80 is generally formed from a base 12 , two exterior support tabs 24 and two internal support tabs 24 .
  • the two compartments 80 are adjacent to one another as each of the bases 12 are in or near contact with each other (as shown in FIG. 2 ) with triangular connectors 32 connecting the respective interior support tabs 24 .
  • the support tab ends 26 along the perimeter of the insert 10 rest angularly against the interior walls 108 of the secondary container 106 . Further, the support tab ends 26 at the corners of the insert 10 rest diagonally against two interior walls 108 at an interior corner 110 .
  • the perimeter side 16 of the base 14 is positioned next to an interior wall 108 of the secondary container 106 .
  • the support tab ends 26 between adjacent bases 14 fold upwards and the adjacent sides 18 of the bases 14 move towards each other to narrow or completely close the hexagonal cutout 22 .
  • the connector edges 36 of triangular connectors 32 along the perimeter of the insert 10 rest against an interior wall 108 of the secondary container 106 .
  • the article 100 should have a bottom 104 , a ledge 102 around the perimeter and a diagonal diameter (P) measured across the article 100 from diagonal corners of the article.
  • the diagonal distance (D) between the support tab ends 26 around each compartment 12 should be slightly less than the diagonal diameter (P) of the ledge 102 .
  • the depth (S) of the insert 10 measured from the bases 14 to the support tab ends 26 , should be slightly greater than the article height (H), measured from the bottom 104 of the article to the ledge 102 .
  • articles 100 may be placed within the compartments 12 .
  • the ledge 102 of the articles 100 rests on the support tab ends 26 and the triangular connectors 32 around each compartment 12 .
  • the depth (S) of the insert 10 in its folded position is slightly higher than the article height (H)
  • articles stored in the positioned inserts 10 are suspended above the bases 14 .
  • the articles 100 are suspended 3/16 th inch above the bases 14 .
  • Multiple inserts 10 may be stacked upon each other. When the inserts 10 are stacked, the base 14 of the top insert 10 rests on the article 100 .
  • the insert material is singlewall, B-flute corrugated board and the insert has two compartments in a single column for the storage and transportation of foiled food tubs
  • three layers of articles 100 in stacked inserts 10 may be packaged per secondary container 106 .
  • Additional compartments, alternative articles and/or alternative material may necessitate fewer layers of articles 100 or allow more layers of articles 100 per container 106 .
  • the insert 10 blank B is made of corrugated board.
  • the blank is made of double face, singlewall, B-flute corrugated board.
  • the corrugated board could be single face and/or doublewall, triplewall, or any other suitable construction.
  • the flute can be A-flute, C-flute, E-flute, F-flute, micro-flute, or any other suitable flute size.
  • the blank could be made with non-corrugated board, including but not limited to paper, paperboard, foam, plastics and combinations thereof.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)
  • Packages (AREA)
US12/939,723 2010-11-04 2010-11-04 Insert for foiled food tubs and the like Abandoned US20120111763A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US12/939,723 US20120111763A1 (en) 2010-11-04 2010-11-04 Insert for foiled food tubs and the like
MX2011011784A MX2011011784A (es) 2010-11-04 2011-09-04 Pieza insertada para contenedores laminados para alimentos y lo similar.
US29/438,063 USD688947S1 (en) 2010-11-04 2012-11-26 Insert

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US12/939,723 US20120111763A1 (en) 2010-11-04 2010-11-04 Insert for foiled food tubs and the like

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US29/438,063 Continuation USD688947S1 (en) 2010-11-04 2012-11-26 Insert

Publications (1)

Publication Number Publication Date
US20120111763A1 true US20120111763A1 (en) 2012-05-10

Family

ID=46018593

Family Applications (2)

Application Number Title Priority Date Filing Date
US12/939,723 Abandoned US20120111763A1 (en) 2010-11-04 2010-11-04 Insert for foiled food tubs and the like
US29/438,063 Active USD688947S1 (en) 2010-11-04 2012-11-26 Insert

Family Applications After (1)

Application Number Title Priority Date Filing Date
US29/438,063 Active USD688947S1 (en) 2010-11-04 2012-11-26 Insert

Country Status (2)

Country Link
US (2) US20120111763A1 (es)
MX (1) MX2011011784A (es)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014047719A1 (en) * 2012-09-25 2014-04-03 Intercontinental Great Brands Llc. Backer card for providing container support
WO2015036710A1 (fr) * 2013-09-13 2015-03-19 Valeo Embrayages Dispositif de conditionnement pour dispositif d'embrayage
US20160009473A1 (en) * 2014-07-11 2016-01-14 Apple Inc. Molded fiber packaging
US20190315506A1 (en) * 2018-04-12 2019-10-17 World Precision Manufacturing (Dongguan) Co., Ltd. Solid state disk packaging line
CN114455168A (zh) * 2022-03-17 2022-05-10 达成包装制品（苏州）有限公司 一种楞柱型纸箱及其加工方法
CN115196154A (zh) * 2021-04-14 2022-10-18 苹果公司 纤维素纤维泡沫组合物

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD814290S1 (en) * 2017-03-09 2018-04-03 Paradise Packaging Inc. Tray
USD855463S1 (en) * 2017-07-27 2019-08-06 JLS Automation Packaging frame
USD882400S1 (en) * 2017-12-20 2020-04-28 International Paper Company Support
CA202790S (en) 2021-04-15 2025-01-14 Cascades Canada Ulc Cup carrier tray
USD1044497S1 (en) * 2021-05-28 2024-10-01 The Procter & Gamble Company Insert for packaging carton

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US5908152A (en) * 1997-09-18 1999-06-01 Burrows Paper Corporation Multi-compartment box including a lid
US20090200364A1 (en) * 2006-09-12 2009-08-13 Steven Manuel Oliveira Carton with integrated tray

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US2054291A (en) * 1935-10-26 1936-09-15 Richard T Lambert Container
US2142793A (en) * 1937-05-01 1939-01-03 Harry A Lipkin Container
US2965279A (en) * 1958-04-18 1960-12-20 Continental Can Co Tray
US3017064A (en) * 1959-07-13 1962-01-16 Menasha Container Of Californi Shipping crate
US3934790A (en) * 1974-05-24 1976-01-27 Avard Joseph Easter Farm produce containers
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EP2900563A4 (en) * 2012-09-25 2016-05-11 Intercontinental Great Brands Llc BACKGROUND POSTER FOR PROVIDING A CONTAINER SUPPORT
WO2014047719A1 (en) * 2012-09-25 2014-04-03 Intercontinental Great Brands Llc. Backer card for providing container support
CN104661923A (zh) * 2012-09-25 2015-05-27 洲际大品牌有限责任公司 用于提供容器支撑的背衬卡
US20150239601A1 (en) * 2012-09-25 2015-08-27 Intercontinental Great Brands Llc Backer card for providing container support
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WO2015036710A1 (fr) * 2013-09-13 2015-03-19 Valeo Embrayages Dispositif de conditionnement pour dispositif d'embrayage
US20160009473A1 (en) * 2014-07-11 2016-01-14 Apple Inc. Molded fiber packaging
US9738424B2 (en) * 2014-07-11 2017-08-22 Apple Inc. Molded fiber packaging
US10773837B2 (en) * 2018-04-12 2020-09-15 World Precision Manufacturing (Dongguan) Co., Ltd. Solid state disk packaging line
US20190315506A1 (en) * 2018-04-12 2019-10-17 World Precision Manufacturing (Dongguan) Co., Ltd. Solid state disk packaging line
CN115196154A (zh) * 2021-04-14 2022-10-18 苹果公司 纤维素纤维泡沫组合物
US20220332486A1 (en) * 2021-04-14 2022-10-20 Apple Inc. Cellulose fiber foam compositions
CN114455168A (zh) * 2022-03-17 2022-05-10 达成包装制品（苏州）有限公司 一种楞柱型纸箱及其加工方法

Also Published As

Publication number Publication date
USD688947S1 (en) 2013-09-03
MX2011011784A (es) 2012-05-21

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Legal Events

Date Code Title Description
AS Assignment

Owner name: INTERNATIONAL PAPER COMPANY, TENNESSEE

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CUMMINGS, ROBERT A.;REEL/FRAME:025584/0025

Effective date: 20101222

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION