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US20110139402A1 - Cooling system for a vehicle driven by a combustion engine - Google Patents

Cooling system for a vehicle driven by a combustion engine Download PDF

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Publication number
US20110139402A1
US20110139402A1 US13/054,137 US200913054137A US2011139402A1 US 20110139402 A1 US20110139402 A1 US 20110139402A1 US 200913054137 A US200913054137 A US 200913054137A US 2011139402 A1 US2011139402 A1 US 2011139402A1
Authority
US
United States
Prior art keywords
coolant
line
line circuit
radiator
cooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/054,137
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English (en)
Inventor
Björn Kylefors
Sven Karlström
Anders Lampinen
Kristoffer Ågren
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Scania CV AB
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Assigned to SCANIA CV AB reassignment SCANIA CV AB ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: AGREN, KRISTOFFER, KARLSTROM, SVEN, KYLEFORS, BJORN, LAMPINEN, ANDERS
Publication of US20110139402A1 publication Critical patent/US20110139402A1/en
Abandoned legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00—Controlling of coolant flow
    • F01P7/14—Controlling of coolant flow the coolant being liquid
    • F01P7/16—Controlling of coolant flow the coolant being liquid by thermostatic control
    • F01P7/165—Controlling of coolant flow the coolant being liquid by thermostatic control characterised by systems with two or more loops
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P3/00—Liquid cooling
    • F01P3/20—Cooling circuits not specific to a single part of engine or machine
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P3/00—Liquid cooling
    • F01P3/18—Arrangements or mounting of liquid-to-air heat-exchangers
    • F01P2003/185—Arrangements or mounting of liquid-to-air heat-exchangers arranged in parallel
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2060/00—Cooling circuits using auxiliaries
    • F01P2060/04—Lubricant cooler
    • F01P2060/045—Lubricant cooler for transmissions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2060/00—Cooling circuits using auxiliaries
    • F01P2060/14—Condenser
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04—Cooling of air intake supply
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04—Cooling of air intake supply
    • F02B29/0406—Layout of the intake air cooling or coolant circuit
    • F02B29/0437—Liquid cooled heat exchangers
    • F02B29/0443—Layout of the coolant or refrigerant circuit
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage

Definitions

  • the present invention relates to a cooling system for a vehicle powered by a combustion engine according to the preamble of claim 1 .
  • the combustion engine of a vehicle is usually cooled by a cooling system with a circulating coolant.
  • various media such as, for example, charge air, recirculating exhaust gases, gearbox oil, refrigerant in an air conditioning system, oil in servo systems, fuel and hydraulic oil.
  • a known practice is to use the combustion engine's cooling system for cooling one or more such media in the vehicle. During periods when the combustion engine is under heavy load, however, there is risk that the cooling system's temperature may become so high that such further media with connecting components may not receive sufficient cooling. If the cooling becomes deficient, this may lead to impaired operating characteristics of the vehicle and unnecessary wear of cooled components, with consequently reduced service life.
  • the object of the present invention is to propose a cooling system for a vehicle which in addition to cooling the combustion engine also makes good cooling of other media and components in the vehicle possible even in situations where the cooling system is under heavy load.
  • the cooling system thus comprises a first line circuit adapted to cooling the combustion engine and a second line circuit which comprises at least one heat exchanger in which another medium in the vehicle is intended to be cooled by coolant received from the first line circuit.
  • the coolant in the first line circuit will be at a temperature such that it can, without extra cooling, be received in the second line circuit and used for cooling the medium in the heat exchanger.
  • the coolant is mainly led through a bypass line and thus past the extra radiator before it reaches the heat exchanger in which it cools the medium.
  • the extra radiator is thus not used in this case for cooling the coolant.
  • Using the bypass line ensures that the coolant in the cooling system is not cooled too much when the cooling system is not under heavy load, which would result in too low an operating temperature of the combustion engine.
  • the coolant led to the second line circuit from the first line circuit will be at too high a temperature to be able, without extra cooling, to be used for cooling the medium in the heat exchanger.
  • the coolant is led mainly through the extra radiator. The coolant is thus brought to a sufficiently low temperature for cooling the medium as necessary when it reaches the heat exchanger.
  • the valve means is arranged in the bypass line.
  • a valve means can be placed in an open position whereby it allows coolant to be led through the bypass line, and in a closed position whereby it prevents coolant from being led through the bypass line.
  • the valve means When the valve means is in a closed position, all of the coolant is led through the parallel line provided with the extra radiator. If the line with the extra radiator does not have a valve means of its own or is blocked in some other way, there is also a coolant flow through the line with the extra radiator when the valve means in the bypass line is open.
  • the bypass line may be so constructed that the coolant is led with a lower flow resistance through the bypass line than through the line with the extra radiator. It is thus possible to achieve a suitably smaller coolant flow through the extra radiator. This makes venting of the radiator possible and reduces the risk of thermal fatigue of the radiator and the risk of ice forming within the radiator when a cold ambient temperature prevails.
  • the second line circuit comprises a temperature sensor adapted to detecting said medium's temperature and the control system is adapted to receiving information from said sensor and to controlling the valve means in such a way that at least a major part of the coolant is led through the line with the extra radiator when said medium is at a temperature above a highest acceptable temperature.
  • the control unit can immediately control the valve means so that at least a major part of the coolant is led through the extra radiator as soon as the medium reaches too high a temperature.
  • This extra cooling of the coolant leads to its being able to cool the medium more effectively in the heat exchanger. This more effective cooling has the effect of lowering the temperature of the medium.
  • the control unit opens the valve means so that the coolant is again led through the bypass line.
  • the second line circuit may comprise a temperature sensor adapted to detecting the temperature of the coolant and the control unit may be adapted to receiving information from said sensor and to controlling the valve means so that at least a major part of the coolant is led through the line with the extra radiator when the coolant is at a temperature above the highest acceptable temperature.
  • the control unit thus controls the valve means by means of the temperature of the coolant.
  • the second line circuit comprises at least two heat exchangers for cooling a respective medium.
  • media may be charge air, recirculating exhaust gases, gearbox oil, refrigerant in an air conditioning system, oil in servo systems, fuel and hydraulic oil.
  • Said heat exchangers may be arranged in parallel in the second line circuit. This makes it possible for coolant at substantially the same temperature to be used for cooling the media in the respective heat exchangers.
  • said heat exchangers may be arranged in series in the second line circuit. This results in the most effective cooling of the medium in the heat exchanger which the coolant flows through first.
  • the heat exchangers are with advantage counterflow heat exchangers. This makes it possible for the media to be cooled to a temperature close to the coolant's inlet temperature in the heat exchanger.
  • the second line circuit receives coolant from the first line circuit at a first location and returns the coolant to the first line circuit at a second location and the coolant is at a higher pressure at the first location than at the second location.
  • the coolant pump in the first line circuit can also be used for circulating the coolant in the second line circuit.
  • the second line circuit needs to receive coolant relatively near to the pressure side of the coolant pump and to return coolant relatively near to the suction side of the coolant pump.
  • the second line circuit comprises a fan and the control unit is adapted to activating the fan to provide a cooling air flow through the extra radiator when there is an extra cooling requirement for the medium in the heat exchanger.
  • the cooling effect of the coolant in the extra radiator is thus increased.
  • the control unit preferably activates an electric motor which drives the fan when the coolant is led through the extra radiator.
  • the extra radiator is with advantage situated at a peripheral surface in the vehicle so that it has air at the temperature of the surroundings flowing through it when the fan is activated. The coolant can thus undergo very effective cooling in the extra radiator.
  • FIG. 1 depicts a cooling system according a first embodiment of the invention
  • FIG. 2 depicts a cooling system according a second embodiment of the invention.
  • FIG. 1 depicts schematically a vehicle 1 powered by a combustion engine 2 which may be a diesel engine.
  • the vehicle 1 is with advantage a heavy vehicle.
  • the combustion engine 2 is cooled by a cooling system with a circulating coolant.
  • a coolant pump 3 is adapted to circulating coolant through the cooling system.
  • the cooling system comprises a first line circuit 4 and a second line circuit 5 .
  • the first line circuit 4 comprises schematically depicted cooling ducts 4 a which extend through the combustion engine 2 in such a way that the latter undergoes desired cooling. After the coolant has cooled the combustion engine 2 , it is received in a line 4 b which leads the coolant to a thermostat 6 .
  • the thermostat 6 leads a variable amount of the coolant to a line 4 c and a line 4 d depending on the temperature of the coolant.
  • the line 4 c leads the coolant back to the fuel pump 3 and the combustion engine 2
  • the line 4 d leads coolant to a radiator 7 fitted at a forward portion of the vehicle 1 .
  • a radiator fan 8 is adapted to generating a cooling air flow through the radiator 7 .
  • the cooling system's second line circuit 5 comprises a line 5 a which receives coolant from the first line circuit 4 at a location 4 a ′ situated close to the pressure side of the coolant pump 3 .
  • the line 5 a divides successively into two parallel lines 5 b , 5 c .
  • the first parallel line 5 b comprises an extra radiator 9 .
  • the extra radiator 9 is fitted in a peripheral region of the vehicle 1 . In this case the peripheral region is situated at a front portion of the vehicle 1 .
  • a radiator fan 10 driven by an electric motor 11 is adapted to generating a cooling air flow through the extra radiator 9 .
  • the second parallel line 5 c is a bypass line which comprises a valve 12 .
  • a control unit 13 is adapted to controlling the electric motor 11 and the valve 12 .
  • the parallel lines 5 b , 5 c join together in a line 5 d which leads the coolant to a first heat exchanger 14 a and a second heat exchanger 14 b .
  • the coolant is led in parallel to the respective heat exchangers 14 a , 14 b .
  • the coolant is intended to cool a medium in the respective heat exchangers 14 a , 14 b .
  • oil from the vehicle's gearbox is cooled in the first heat exchanger 14 a .
  • a temperature sensor 15 is adapted to detecting the temperature of the gearbox oil at a suitable location. The temperature sensor 15 measures and sends signals about the temperature of the oil substantially continuously to the control unit 13 during operation of the vehicle. After the coolant has cooled the media in the heat exchangers 14 a , 14 b , it is led back to the first line circuit 4 via a line 5 e . The coolant is led back to the line 4 e in the first line circuit 4 at the location 4 e ′ which is here situated between the radiator 7 and the coolant pump 3 .
  • the coolant pump 3 circulates coolant through the first line circuit 4 so that the combustion engine receives necessary cooling.
  • the second line circuit 5 is so dimensioned that it receives via the line 5 a at the location 4 a ′ a specified proportion of the coolant which is circulated in the first line circuit 4 .
  • the control unit 13 receives information from the temperature sensor 15 about the temperature of the gearbox oil.
  • the control unit 13 contains stored information about a highest acceptable temperature which the gearbox oil should not exceed.
  • the control unit 13 is adapted to keeping the valve 12 in an open position.
  • the control unit 13 is at the same time adapted to keeping the electric motor 10 switched off so that the fan 11 does not provide a cooling air flow through the extra radiator 9 .
  • the second line system 5 is so constructed that the flow resistance through the bypass line 5 c is considerably less than the flow resistance through the line 5 b with the extra radiator 9 .
  • the valve 12 When the valve 12 is open, the major part of the coolant which circulates in the second line circuit 5 will therefore be led through the bypass line 5 c . Only a small portion of the coolant will be led through the line 5 b and the extra radiator 9 . Even if the extra radiator 9 need not be used in this case for cooling the coolant in the second line circuit 5 , it is nevertheless advantageous for several reasons to cause a small portion of the coolant to pass through the extra radiator 9 .
  • Such a small coolant flow makes it possible to vent the extra radiator 9 , thereby ensuring that the extra radiator 9 maintains a temperature such that the risk of thermal fatigue is reduced, as also the risk of ice forming within the extra radiator 9 when a cold ambient temperature prevails.
  • the coolant is used without any extra cooling in the extra radiator 9 for cooling the media in the respective heat exchangers 14 a , 14 b .
  • the coolant is thereafter led back via the line 5 e to the first line circuit 4 at the location 4 e ′.
  • the second line circuit 5 thus receives coolant from a location 4 a ′ in the first line circuit 4 close to the pressure side of the coolant pump 3 and leads the coolant back to the first line circuit at a location 4 e ′ close to the suction side of the coolant pump 3 .
  • the pressure difference between said locations 4 a ′ and 4 e ′ in the first line circuit 4 ensures that the circulation of coolant through the second line circuit 5 can be maintained by the same coolant pump 3 as circulates coolant in the first line circuit 4 .
  • the control unit 13 finds that the coolant in the first line circuit 4 is at too high a temperature for cooling the gearbox oil in a desired manner.
  • the control unit 13 thereupon closes the valve 12 while at the same time activating the electric motor 11 and the fan 10 .
  • All of the coolant in the second line circuit 5 is then led through the line 5 b and the extra radiator 9 , in which it undergoes cooling by the air which is forced through the extra radiator 9 .
  • the coolant in the second line circuit 5 thus undergoes effective cooling to a temperature which is definitely lower than the temperature of the coolant in the first line circuit 4 before it is used for cooling the media in the heat exchangers 14 a , 14 b .
  • the media in the respective heat exchangers 14 a , 14 b will be cooled by coolant at the same low temperature.
  • the cold coolant provides effective cooling of the media in the respective heat exchangers 14 a , 14 b .
  • the effective cooling of the gearbox oil in the heat exchanger 14 a results in the gearbox oil being cooled relatively quickly to an acceptable temperature.
  • the control unit 13 receives information which indicates that the gearbox oil has cooled to a temperature which is a predetermined number of degrees below the highest acceptable temperature, it opens the valve 12 while at the same time switching off the electric motor 11 and the fan 10 .
  • the major part of the coolant will therefore again be led through the bypass line 5 c and only a small portion through the line 5 b and the extra radiator 9 .
  • FIG. 2 depicts an alternative embodiment of the cooling system.
  • the control unit 13 receives information from a temperature sensor 16 about the temperature of the coolant which is received in the second line circuit 5 . If the coolant is at a temperature above a highest acceptable temperature, the control unit 13 finds that the media in the heat exchangers 14 a , 14 b cannot receive desired cooling by such a warm coolant. The control unit 13 thereupon closes the valve 12 while at the same time activating the electric motor 11 and the fan 10 . All of the coolant in the second line circuit 5 is then led through the line 5 b and the extra radiator 9 , in which it undergoes cooling by the air which is forced through the extra radiator 9 .
  • the coolant which is led to the heat exchangers 14 a , 14 b after the cooling in the extra radiator 9 will then be at a significantly lower temperature and can therefore provide effective cooling of the gearbox oil in the first heat exchanger 14 a .
  • the coolant is thereafter led to the second heat exchanger 14 b , in which it cools the second medium.
  • the heat exchangers 14 a , 14 b are thus arranged in series, which is advantageous when one of the media requires cooling to a lower temperature than the other medium.
  • the extra cooling of the coolant in the extra radiator 9 results in the coolant throughout the cooling system being at a lower temperature.
  • control unit 13 When the control unit 13 receives information which indicates that the coolant has cooled to a temperature which is a predetermined number of degrees below the highest acceptable temperature, it finds that the coolant can again be used for cooling said media without any extra cooling in the extra radiator 9 .
  • the control unit 13 thereupon opens the valve 12 while at the same switching off the electric motor 11 and fan 10 .
  • the major part of the coolant will thus be led through the bypass line 5 c and only a small portion through the line 5 b and the extra radiator 9 .

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
US13/054,137 2008-08-22 2009-08-17 Cooling system for a vehicle driven by a combustion engine Abandoned US20110139402A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE0801825-1 2008-08-22
SE0801825A SE532729C2 (sv) 2008-08-22 2008-08-22 Kylsystem hos ett fordon som drivs av en förbränningsmotor
PCT/SE2009/050937 WO2010021587A1 (en) 2008-08-22 2009-08-17 Cooling system for a vehicle driven by a combustion engine

Publications (1)

Publication Number Publication Date
US20110139402A1 true US20110139402A1 (en) 2011-06-16

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Application Number Title Priority Date Filing Date
US13/054,137 Abandoned US20110139402A1 (en) 2008-08-22 2009-08-17 Cooling system for a vehicle driven by a combustion engine

Country Status (7)

Country Link
US (1) US20110139402A1 (pt)
EP (1) EP2326812B1 (pt)
JP (1) JP2012500364A (pt)
CN (1) CN102132020A (pt)
BR (1) BRPI0911002A2 (pt)
SE (1) SE532729C2 (pt)
WO (1) WO2010021587A1 (pt)

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US20090120629A1 (en) * 2005-05-13 2009-05-14 Robert Ashe Variable heat flux heat exchangers
WO2014098697A1 (en) * 2012-12-21 2014-06-26 Volvo Truck Corporation Cooling system for a mechanically and hydraulically powered hybrid vehicle
US20170336067A1 (en) * 2014-05-09 2017-11-23 Maschinenwerk Misselhorn Mwm Gmbh Assembly having a number of heat exchangers, and method for evaporating a working medium

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DE102010039810A1 (de) * 2010-08-26 2012-03-01 Behr Gmbh & Co. Kg Kühlsystem und Kühlverfahren für ein Fahrzeug
CN102758678A (zh) * 2012-08-13 2012-10-31 苏州工业园区驿力机车科技有限公司 一种并联式自动补偿散热的车辆用冷却系统
JP5737271B2 (ja) * 2012-11-08 2015-06-17 トヨタ自動車株式会社 燃料ポンプの遮熱構造
EP2998536B1 (en) * 2014-09-18 2020-03-04 Volvo Car Corporation An arrangement and a control method of an engine cooling system
SE540918C2 (en) * 2016-01-15 2018-12-18 Scania Cv Ab A method for controlling a cooling system delivering coolant to heat exchanger in a vehicle
KR101755489B1 (ko) * 2016-02-26 2017-07-27 현대자동차 주식회사 엔진 순환 냉각수의 제어방법 및 제어시스템
JP6749877B2 (ja) * 2017-09-26 2020-09-02 日立建機株式会社 冷却ファン制御装置
DE102018122333A1 (de) * 2018-09-13 2020-03-19 Voith Patent Gmbh Ölkühlkreislauf eines Automatikgetriebes
CN112682156A (zh) * 2020-11-09 2021-04-20 北奔重型汽车集团有限公司 一种电控液力驱动风扇冷却控制系统及控制方法
CN115978176A (zh) * 2022-12-23 2023-04-18 徐工集团工程机械股份有限公司 工程车辆冷却系统、工程车辆及其冷却方法

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US20090120629A1 (en) * 2005-05-13 2009-05-14 Robert Ashe Variable heat flux heat exchangers
WO2014098697A1 (en) * 2012-12-21 2014-06-26 Volvo Truck Corporation Cooling system for a mechanically and hydraulically powered hybrid vehicle
US9597951B2 (en) 2012-12-21 2017-03-21 Volvo Truck Corporation Cooling system for a mechanically and hydraulically powered hybrid vehicle
US20170336067A1 (en) * 2014-05-09 2017-11-23 Maschinenwerk Misselhorn Mwm Gmbh Assembly having a number of heat exchangers, and method for evaporating a working medium
US10731848B2 (en) * 2014-05-09 2020-08-04 Maschinenwerk Misselhorn Mwm Gmbh Assembly having a number of heat exchangers, and method for evaporating a working medium

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CN102132020A (zh) 2011-07-20
EP2326812B1 (en) 2016-05-04
JP2012500364A (ja) 2012-01-05
SE532729C2 (sv) 2010-03-23
EP2326812A4 (en) 2013-12-04
EP2326812A1 (en) 2011-06-01
WO2010021587A1 (en) 2010-02-25
BRPI0911002A2 (pt) 2015-10-06

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