US20110073291A1 - Cooling module for a vehicle - Google Patents
Cooling module for a vehicle Download PDFInfo
- Publication number
- US20110073291A1 US20110073291A1 US12/570,452 US57045209A US2011073291A1 US 20110073291 A1 US20110073291 A1 US 20110073291A1 US 57045209 A US57045209 A US 57045209A US 2011073291 A1 US2011073291 A1 US 2011073291A1
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- US
- United States
- Prior art keywords
- low temperature
- heat rejecter
- temperature radiator
- tubes
- cooling module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 116
- 239000002826 coolant Substances 0.000 claims abstract description 43
- 239000003507 refrigerant Substances 0.000 claims abstract description 43
- 238000002485 combustion reaction Methods 0.000 claims description 32
- 239000003921 oil Substances 0.000 claims description 19
- 239000012530 fluid Substances 0.000 claims description 17
- 238000005057 refrigeration Methods 0.000 claims description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical group O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 3
- 239000001569 carbon dioxide Substances 0.000 claims description 3
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 3
- 239000011856 silicon-based particle Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 21
- 239000003570 air Substances 0.000 description 16
- 238000004378 air conditioning Methods 0.000 description 12
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 230000002528 anti-freeze Effects 0.000 description 3
- 238000005219 brazing Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000003225 biodiesel Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000001447 compensatory effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0426—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K11/00—Arrangement in connection with cooling of propulsion units
- B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
- B60K11/04—Arrangement or mounting of radiators, radiator shutters, or radiator blinds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/14—Controlling of coolant flow the coolant being liquid
- F01P7/16—Controlling of coolant flow the coolant being liquid by thermostatic control
- F01P7/165—Controlling of coolant flow the coolant being liquid by thermostatic control characterised by systems with two or more loops
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
Definitions
- the present disclosure relates generally to cooling modules.
- Hybrid electric vehicles are often powered by an internal combustion engine and an electric motor, where each typically operates at different temperature ranges. Due, at least in part, to such different operating temperature ranges, cooling requirements for the internal combustion engine and the electric motor may, in some instances, be different.
- the cooling module includes a combo cooler operatively associated with a vehicle.
- the combo cooler includes i) a heat rejecter having a plurality of heat rejecter tubes operatively connected thereto, where the heat rejecter tubes are arranged in a substantially planar configuration, ii) a low temperature radiator operatively associated with the heat rejecter and in fluid communication with a low temperature cooling loop of the vehicle, where the low temperature radiator has a plurality of low temperature radiator tubes operatively connected thereto and arranged in a substantially planar configuration, iii) a manifold opposed to and substantially parallel to an other manifold, where the manifold and the other manifold are each operatively connected to the plurality of heat rejecter tubes and the plurality of low temperature radiator tubes, and where the manifold and the other manifold are also independently configured to supply a refrigerant to the heat rejecter and a coolant to the low temperature radiator, and iv) at least one fin disposed between each one of the con
- a high temperature radiator is disposed adjacent and substantially parallel to the combo cooler and downstream of the combo cooler relative to an air stream flowing through the combo cooler and the high temperature radiator.
- the high temperature radiator is operatively associated with a high temperature cooling loop of the vehicle, where the high temperature radiator is configured to cool an other coolant flowing therethrough. Further, an operating temperature of the refrigerant in the heat rejecter and an operating temperature of the coolant in the low temperature radiator, are lower than the temperature of the other coolant in the high temperature radiator.
- FIG. 1 schematically depicts an example of a known cooling module for an internal combustion engine
- FIG. 2 is a fluid flow diagram for a condenser of the cooling module of FIG. 1 ;
- FIG. 2A is a fluid flow diagram for a gas heat exchanger of the cooling module of FIG. 1 ;
- FIG. 3 is a fluid flow diagram for a high temperature radiator of the cooling module of FIG. 1 ;
- FIG. 4 schematically depicts a known cooling module for a vehicle having a low temperature cooling loop and a high temperature cooling loop;
- FIG. 5 is a fluid flow diagram for a low temperature radiator of the cooling module for a low temperature cooling loop
- FIG. 6 schematically depicts another prior art cooling module for a vehicle having a low temperature cooling loop and a high temperature cooling loop;
- FIG. 7 schematically depicts a cooling module for a vehicle having a low temperature cooling loop and a high temperature cooling loop according to an embodiment disclosed herein;
- FIG. 8 is a cross-sectional view of two tubes suitable for use with embodiment(s) of the cooling module disclosed herein;
- FIG. 9 is a semi-schematic view of a combo cooler according to embodiment(s) disclosed herein;
- FIG. 10 schematically depicts another embodiment of a cooling module for a vehicle having a low temperature cooling loop and a high temperature cooling loop
- FIG. 11 is a fluid flow diagram for a known oil cooler.
- Embodiment(s) of the present disclosure relate to a cooling module for a vehicle having a high temperature cooling loop, cooling an internal combustion engine of a powertrain system of a vehicle, and a low temperature cooling loop, cooling at least an other component of the vehicle.
- Alternate embodiment(s) of the present disclosure relate to a cooling module for a hybrid electric vehicle.
- FIG. 1 An example of a traditional engine cooling module 10 for a vehicle powered by an internal combustion engine 11 is schematically depicted in FIG. 1 .
- the engine cooling module 10 very generally includes a heat rejecter 12 , 12 ′ and a high temperature radiator 14 , both of which are operatively associated with the internal combustion engine 11 .
- the heat rejecter 12 , 12 ′ is configured to be used by an air conditioning system of the vehicle (not shown), where such air conditioning system includes an air conditioning loop for cooling, e.g., an internal cabin area of the vehicle. Examples of air conditioning loops are depicted by reference numerals 16 , and 16 ′ in FIGS. 2 and 2A .
- an air conditioning heat rejecter 12 , 12 ′ may be a condenser 12 as depicted in FIG. 2 , or a gas heat exchanger 12 ′ as depicted in FIG. 2A .
- the radiator 14 is configured to be used for cooling the internal combustion engine 11 (also referred to herein as the process of engine cooling) and may be used in an engine cooling loop.
- An example of the engine cooling loop for use in internal combustion engines (such as the engine 11 ) is depicted by reference number 18 in FIG. 3 .
- a refrigerant (generally represented by reference character R) increases in temperature and vaporizes as it removes excessive heat from, e.g., an internal cabin area of the vehicle.
- the vaporized refrigerant (represented by reference character R v ) is pressurized via a compressor 22 and is then introduced into the condenser 12 .
- the refrigerant R v is condensed into a liquid, the process of which causes the refrigerant R v to release heat until it cools to its saturation temperature.
- the now liquidized refrigerant (represented by reference character R L ) passes through an expansion valve 24 , where the refrigerant R L is depressurized, and flows back to the evaporator 20 .
- R L liquidized refrigerant
- a gas cycle air conditioning loop 16 ′ may include a gas cycle refrigeration system.
- the components of a gas refrigeration cycle are similar to the vapor compression cycle refrigeration system discussed above.
- a refrigerant gas R is compressed by a compressor 22 causing a pressure and temperature of the refrigerant gas R to increase.
- the refrigerant gas R is passed through a gas heat exchanger 12 ′, which functions similarly to the condenser 12 in the vapor compression cycle refrigeration system shown in FIG. 2 , except there is no phase change of the refrigerant gas R.
- the refrigerant gas gives up heat, but its pressure remains substantially constant.
- the high pressure, medium temperature refrigerant gas R then enters a throttling valve 26 ′ where the pressure is suddenly reduced and the refrigerant gas R temperature becomes very low.
- the low temperature refrigerant gas R enters a heat exchanger also known as a refrigerator 20 ′ that performs a function similar to the evaporator 20 in the vapor compression system.
- the refrigerant gas absorbs heat from the substance to be cooled (for example, air in a vehicle passenger compartment). There is no change in phase of the refrigerant gas R in the refrigerator 20 ′.
- the refrigerant gas R then enters the compressor 22 , and the cycle repeats.
- the refrigerant R may be selected from a number of suitable refrigerants for use in a variety of air conditioning systems.
- a non-limiting example of a suitable refrigerant R for use in the vapor cycle air conditioning loop 16 includes R-134a. It is to be understood, however, that other fluids may also work such as, e.g., R-12 (DuPont Freon) or the like, which may be desirable for older vehicles, e.g., for those built prior to 1993.
- carbon dioxide may be a refrigerant gas R for a gas cycle air conditioning system.
- a coolant (represented by reference character C) that is heated by the internal combustion engine 11 flows into the high temperature radiator 14 .
- internal combustion engine coolant may include liquid mixtures and solutions including antifreeze/anti-boil agents like ethylene glycol, propylene glycol, organic acid technology antifreeze, and hybrid organic acid technology antifreeze, which may be mixed with water, corrosion inhibitors and other additives like coloring agents.
- the radiator 14 transfers the heat from the coolant C-H to the ambient environment as the coolant C-H passes through the radiator 14 .
- the cooled coolant C-H leaves the radiator 14 and is then introduced back into the internal combustion engine 11 to absorb more heat therefrom.
- another cycle of the engine cooling loop 18 begins.
- Hybrid powertrains differ from internal combustion engine powertrains in that hybrid powertrains use both an internal combustion engine (e.g., the engine 11 ) and an electric motor (identified by reference numeral 32 in FIG. 5 ) to power a vehicle.
- both the internal combustion engine 11 and the electric motor 32 are cooled using the same coolant.
- cooling of each is typically accomplished using two separate cooling loops; one to cool the internal combustion engine 11 and another to cool the electric motor 32 .
- operating temperature means the normal temperature after the engine or other cooled component has warmed up, and the temperature has stabilized. Often, airflow and coolant flow are controlled to keep the temperature of the coolant within a desirable range. If separate cooling loops are used, it is possible to have different operating temperatures for each cooling loop.
- the engine cooling module 10 ′ for a hybrid electric vehicle includes the heat rejecter 12 , 12 ′ disposed between a low temperature radiator 30 (used in a low temperature cooling loop 28 depicted in FIG. 5 ) and the high temperature radiator 14 (used in the internal combustion engine cooling loop 18 depicted in FIG. 3 , and is referred to herein as a high temperature cooling loop). Details of the internal combustion engine cooling loop 18 using the high temperature radiator 14 is described above in conjunction with FIG. 3 .
- the low temperature cooling loop 28 using the low temperature radiator 30 is shown in FIG. 5 .
- the coolant C-L absorbs heat from for example, the electric motor 32 , or a charge air cooler 32 ′, thereby raising the temperature of the coolant C-L.
- the coolant C-L leaves the electric motor 32 or the charge air cooler 32 ′ and enters the low temperature radiator 30 , where the heat from the coolant C-L is transferred to the air flowing therethrough.
- the coolant C-L temperature is reduced, and the temperature of the air flowing therethrough is increased.
- the cooled coolant C-L then flows back to the electric motor 32 or the charge air cooler 32 ′, where the coolant C-L absorbs more heat.
- another cycle of the low temperature cooling loop 28 begins.
- the engine cooling module 10 ′ includes the low temperature radiator 30 located upstream (with respect to airflow) of the heat rejecter 12 , 12 ′ and the high temperature radiator 14 .
- Such a configuration is used, at least in part, because of the constraints of the second law of thermodynamics, which provides that heat cannot spontaneously flow from a material at lower temperature to a material at higher temperature.
- a heat exchanger can transfer more heat when there is a greater temperature difference between a heat source (e.g. the radiator) and a heat sink (e.g. the air).
- the temperature of the coolant C-L flowing through the low temperature radiator 30 is lower than that of the refrigerant R flowing through the heat rejecter 12 , 12 ′, and the temperature of the refrigerant R flowing through the heat rejecter 12 , 12 ′ is lower than that of the coolant C-H flowing through the high temperature radiator 14 .
- air flowing through the radiator or heat rejecter may, in the limit, approach the temperature of the respective coolant or refrigerant in the radiator or heat rejecter as the air exits the radiator or heat rejecter.
- the temperature of the coolant C-L flowing through the low temperature radiator 30 may be about the same as that of the refrigerant R flowing through the heat rejecter 12 , 12 ′.
- the temperature difference between the air leaving the low temperature radiator 30 and that of the refrigerant R in the heat rejecter 12 , 12 ′ tends to be very small. Such a small temperature difference may deleteriously affect cooling of the heat rejecter 12 , 12 ′.
- the heat rejecter 12 , 12 ′ may be operated at an increased temperature, but such a compensatory measure may decrease the heat transfer available to a downstream high temperature radiator 14 .
- radiators 30 and the high temperature radiator 14 combine the low temperature radiator 30 and the high temperature radiator 14 into a single unit (such as the cooling module 10 ′′ depicted in FIG. 6 ).
- the cooling module 10 ′′ depicted in FIG. 6 the low and high temperature radiators 30 , 14 are arranged so that their respective radiator tubes (not shown) lie in the same plane.
- the high temperature radiator 14 is placed on top of the low temperature radiator 30 (or visa versa) so that the radiators 14 , 30 share the same frontal side or region.
- the radiators 14 , 30 share the same inlet stream of ambient air.
- the combined radiator unit is placed downstream of the heat rejecter 12 , 12 ′ (as shown in FIG. 6 )
- the temperature of the air entering the low temperature radiator 30 may be undesirably higher than the temperature of the coolant C-L flowing therethrough, thereby deleteriously affecting cooling of the low temperature radiator 30 .
- the inventor of the present disclosure has unexpectedly and fortuitously discovered that combining the heat rejecter 12 , 12 ′ and the low temperature radiator 30 into a single unit and placing the unit upstream of the high temperature radiator 14 advantageously provides a relatively compact, yet efficient cooling module for a vehicle without the problems associated with traditional modules as identified above.
- Embodiment(s) of the present disclosure may be particularly advantageous in a hybrid electric vehicle.
- the foregoing advantages may be accomplished by arranging the heat exchangers of the cooling module (i.e., the low temperature radiator 30 , the high temperature radiator 14 , and the heat rejecter 12 , 12 ′) so that the heat exchanger(s) operating at a higher temperature is/are located downstream from the heat exchanger(s) operating at a lower temperature.
- the cooling module i.e., the low temperature radiator 30 , the high temperature radiator 14 , and the heat rejecter 12 , 12 ′
- Embodiments of a cooling module 10 ′′′ and 10 ′′′′ according to the present disclosure are schematically depicted in FIGS. 7 through 10 .
- the cooling module 10 ′′′, 10 ′′′′ includes a combo cooler 34 , 34 ′, respectively, operatively associated with a vehicle (not shown in the figures).
- the term “combo cooler” refers to a cooler having more than one heat exchanger, each heat exchanger cooling a different fluid and sharing the same frontal side or region enabling the heat exchangers to share the same inlet stream of air in parallel.
- FIGS. 7 and 9 An embodiment of the cooling module 10 ′′′ is depicted in FIGS. 7 and 9 , whereby the combo cooler 34 includes a low temperature radiator 30 and a heat rejecter 12 , 12 ′ arranged into a single unit.
- FIG. 10 Another embodiment of the cooling module 10 ′ ⁇ is depicted in FIG. 10 , whereby the cooling module 10 ′′′′ includes a combo cooler 34 ′ having an oil cooler 35 , a low temperature radiator 30 , and a heat rejecter 12 , 12 ′.
- the heat rejecter 12 , 12 ′ and the low temperature radiator 30 are used in the air conditioning loop 16 , 16 ′ and the internal combustion engine cooling loop 28 , respectively, as described above in conjunction with FIGS. 2 , 2 A, and 5 .
- the oil cooler 35 which has an oil flowing therethrough, is configured to cool lubrication oil, transmission fluid, power steering fluid, or other automotive lubricants and automotive hydraulic fluids where cooling may be desirable.
- FIG. 11 depicts an oil cooler cooling loop 58 .
- Automotive lubricant O absorbs heat from the internal combustion engine 11 , and carries the heat through tubes (not shown) to oil cooler 35 , wherein the automotive lubricant O is cooled. The cooled automotive lubricant O is circulated back to the internal combustion engine and begins another pass through the oil cooler cooling loop 58 .
- any powertrain component that requires automotive lubricant or hydraulic fluid cooling may be used instead of, or in conjunction with the internal combustion engine 11 .
- Non limiting examples of such components include automatic transmissions and power steering pumps (not shown).
- the heat exchangers of the combo coolers 34 , 34 ′ share the same frontal side (identified by reference character F in FIGS. 7 and 10 ) and are therefore capable of receiving the same inlet ambient air stream in parallel.
- the combo cooler 34 , 34 ′ is located upstream of the high temperature radiator 14 .
- the operating temperature of the refrigerant flowing through the heat rejecter 12 , 12 ′ and the coolant flowing through the low temperature radiator 30 are lower than the operating temperature of the coolant flowing through the high temperature radiator 14 .
- the operating temperatures of the oil flowing through the oil cooler 35 , the refrigerant flowing through the heat rejecter 12 , 12 ′, and the coolant flowing through the low temperature radiator 30 are lower than the temperature of the coolant flowing through the high temperature radiator 14 .
- the foregoing configurations enable the high temperature radiator 14 to operate substantially efficiently as the cooler air exiting the combo cooler 34 , 34 ′ travels over the high temperature radiator 14 .
- the high temperature radiator 14 is capable of dissipating heat into the air stream.
- the heat rejecter 12 , 12 ′ portion of the combo cooler 34 includes a plurality of heat rejecter tubes (an example heat rejecter tube 36 cross section is shown in FIG. 8 ) arranged in a substantially planar configuration.
- the heat rejecter tubes 36 are extruded and are silicon particle coated or clad with a metal alloy for improved brazing.
- the low temperature radiator 30 also includes a plurality of low temperature radiator tubes (an example radiator tube 38 cross section is also shown in FIG. 8 ) which are also arranged in a substantially planar configuration.
- the radiator tubes 38 may be electro-welded together and, thus, have electro-welded seams (not shown).
- the radiator tubes 38 may be folded and subsequently brazed. The brazing could occur, for example, together with the combo cooler 34 as a whole. In instances where the radiator tubes 38 are subsequently brazed, the radiator tubes 38 may be clad at least on their exterior surfaces to improve brazing. At least one fin 40 is disposed between each heat rejecter tube 36 and/or each low temperature radiator tube 38 . In a non-limiting example, the fin(s) 40 is/are non-clad fin(s).
- the combo cooler 34 further includes a manifold 41 opposed to and substantially parallel to an other manifold 41 ′.
- the manifolds 41 , 41 ′ are also each operatively connected to the heat rejecter tubes 36 and the low temperature radiator tubes 38 .
- the manifolds 41 , 41 ′ are also independently configured to supply the refrigerant R to the heat rejecter 12 , 12 ′ and the coolant C-L to the low temperature radiator 30 . As shown in FIG. 9 , the refrigerant R flows into the heat rejecter 12 , 12 ′ through inlet port 42 , through the heat rejecter tubes 36 , and out of the heat rejecter 12 , 12 ′ through an exit port 44 .
- the coolant C-L flows into the low temperature radiator 30 through an inlet port 46 , through the radiator tubes 38 , and out of the radiator 30 through an exit port 48 .
- the manifold 41 and the other manifold 41 ′ may each include at least one baffle 50 operatively disposed therein.
- the at least one baffle 50 is configured as a barrier between a fluid within the heat rejecter 12 , 12 ′ and a fluid within the low temperature radiator 30 .
- the at least one baffle 50 prevents fluid communication between the refrigerant R and the coolant C-L.
- internal combustion engine may include any type of internal combustion engine.
- Non-limiting examples of internal combustion engines are compression ignition engines, spark ignition engines, and gas turbine engines, wherein any type of fuel is combusted.
- Non-limiting examples of fuels include gasoline, diesel fuel, biodiesel fuel, ethanol, methanol, kerosene, propane, methane, natural gas, hydrogen, and combinations thereof.
- the internal combustion engines may be naturally aspirated, turbo charged, super charged, and combinations thereof. It is to be further understood that the present disclosure is not limited by the type of fuel delivery system used in the internal combustion engine, including port injection, rail injection, direct injection, carburetion and the like.
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Abstract
A cooling module for a vehicle includes a combo cooler associated with a vehicle. A heat rejecter includes tubes arranged in a planar configuration. A low temperature radiator is associated with the heat rejecter and includes low temperature radiator tubes arranged in a planar configuration. Manifolds are independently configured to supply a refrigerant to the heat rejecter and a coolant to the low temperature radiator. A high temperature radiator is disposed adjacent and parallel to the combo cooler, and downstream of the combo cooler relative to an air stream flowing through the combo cooler and the high temperature radiator. The high temperature radiator is associated with a high temperature cooling loop of the vehicle, and cools an other coolant flowing therethrough. An operating temperature of refrigerant in the heat rejecter and an operating temperature of coolant in the low temperature radiator are lower than an operating temperature of the other coolant in the high temperature radiator.
Description
- The present disclosure relates generally to cooling modules. Hybrid electric vehicles are often powered by an internal combustion engine and an electric motor, where each typically operates at different temperature ranges. Due, at least in part, to such different operating temperature ranges, cooling requirements for the internal combustion engine and the electric motor may, in some instances, be different.
- A cooling module for a vehicle is disclosed herein. The cooling module includes a combo cooler operatively associated with a vehicle. The combo cooler includes i) a heat rejecter having a plurality of heat rejecter tubes operatively connected thereto, where the heat rejecter tubes are arranged in a substantially planar configuration, ii) a low temperature radiator operatively associated with the heat rejecter and in fluid communication with a low temperature cooling loop of the vehicle, where the low temperature radiator has a plurality of low temperature radiator tubes operatively connected thereto and arranged in a substantially planar configuration, iii) a manifold opposed to and substantially parallel to an other manifold, where the manifold and the other manifold are each operatively connected to the plurality of heat rejecter tubes and the plurality of low temperature radiator tubes, and where the manifold and the other manifold are also independently configured to supply a refrigerant to the heat rejecter and a coolant to the low temperature radiator, and iv) at least one fin disposed between each one of the condenser tubes and the low temperature radiator tubes. A high temperature radiator is disposed adjacent and substantially parallel to the combo cooler and downstream of the combo cooler relative to an air stream flowing through the combo cooler and the high temperature radiator. The high temperature radiator is operatively associated with a high temperature cooling loop of the vehicle, where the high temperature radiator is configured to cool an other coolant flowing therethrough. Further, an operating temperature of the refrigerant in the heat rejecter and an operating temperature of the coolant in the low temperature radiator, are lower than the temperature of the other coolant in the high temperature radiator.
- Features and advantages of embodiments of the present disclosure will become apparent by reference to the following detailed description and drawings, in which like reference numerals correspond to similar, though perhaps not identical, components. For the sake of brevity, reference numerals or features having a previously described function may or may not be described in connection with other drawings in which they appear.
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FIG. 1 schematically depicts an example of a known cooling module for an internal combustion engine; -
FIG. 2 is a fluid flow diagram for a condenser of the cooling module ofFIG. 1 ; -
FIG. 2A is a fluid flow diagram for a gas heat exchanger of the cooling module ofFIG. 1 ; -
FIG. 3 is a fluid flow diagram for a high temperature radiator of the cooling module ofFIG. 1 ; -
FIG. 4 schematically depicts a known cooling module for a vehicle having a low temperature cooling loop and a high temperature cooling loop; -
FIG. 5 is a fluid flow diagram for a low temperature radiator of the cooling module for a low temperature cooling loop; -
FIG. 6 schematically depicts another prior art cooling module for a vehicle having a low temperature cooling loop and a high temperature cooling loop; -
FIG. 7 schematically depicts a cooling module for a vehicle having a low temperature cooling loop and a high temperature cooling loop according to an embodiment disclosed herein; -
FIG. 8 is a cross-sectional view of two tubes suitable for use with embodiment(s) of the cooling module disclosed herein; -
FIG. 9 is a semi-schematic view of a combo cooler according to embodiment(s) disclosed herein; -
FIG. 10 schematically depicts another embodiment of a cooling module for a vehicle having a low temperature cooling loop and a high temperature cooling loop; and -
FIG. 11 is a fluid flow diagram for a known oil cooler. - Embodiment(s) of the present disclosure relate to a cooling module for a vehicle having a high temperature cooling loop, cooling an internal combustion engine of a powertrain system of a vehicle, and a low temperature cooling loop, cooling at least an other component of the vehicle. Alternate embodiment(s) of the present disclosure relate to a cooling module for a hybrid electric vehicle.
- An example of a traditional
engine cooling module 10 for a vehicle powered by aninternal combustion engine 11 is schematically depicted inFIG. 1 . Theengine cooling module 10 very generally includes a 12, 12′ and aheat rejecter high temperature radiator 14, both of which are operatively associated with theinternal combustion engine 11. The 12, 12′ is configured to be used by an air conditioning system of the vehicle (not shown), where such air conditioning system includes an air conditioning loop for cooling, e.g., an internal cabin area of the vehicle. Examples of air conditioning loops are depicted byheat rejecter 16, and 16′ inreference numerals FIGS. 2 and 2A . It is to be understood that an air 12, 12′ may be aconditioning heat rejecter condenser 12 as depicted inFIG. 2 , or agas heat exchanger 12′ as depicted inFIG. 2A . Theradiator 14 is configured to be used for cooling the internal combustion engine 11 (also referred to herein as the process of engine cooling) and may be used in an engine cooling loop. An example of the engine cooling loop for use in internal combustion engines (such as the engine 11) is depicted byreference number 18 inFIG. 3 . - Referring now to an example of a vapor cycle
air conditioning loop 16 depicted inFIG. 2 , inside anevaporator 20, a refrigerant (generally represented by reference character R) increases in temperature and vaporizes as it removes excessive heat from, e.g., an internal cabin area of the vehicle. The vaporized refrigerant (represented by reference character Rv) is pressurized via acompressor 22 and is then introduced into thecondenser 12. Inside thecondenser 12, the refrigerant Rv is condensed into a liquid, the process of which causes the refrigerant Rv to release heat until it cools to its saturation temperature. The now liquidized refrigerant (represented by reference character RL) passes through an expansion valve 24, where the refrigerant RL is depressurized, and flows back to theevaporator 20. Upon reaching theevaporator 20, another cycle of the vapor cycleair conditioning loop 16 begins. - Referring now to
FIG. 2A , a gas cycleair conditioning loop 16′ may include a gas cycle refrigeration system. The components of a gas refrigeration cycle are similar to the vapor compression cycle refrigeration system discussed above. A refrigerant gas R is compressed by acompressor 22 causing a pressure and temperature of the refrigerant gas R to increase. Following compression, the refrigerant gas R is passed through agas heat exchanger 12′, which functions similarly to thecondenser 12 in the vapor compression cycle refrigeration system shown inFIG. 2 , except there is no phase change of the refrigerant gas R. In thegas heat exchanger 12′, the refrigerant gas gives up heat, but its pressure remains substantially constant. The high pressure, medium temperature refrigerant gas R then enters athrottling valve 26′ where the pressure is suddenly reduced and the refrigerant gas R temperature becomes very low. The low temperature refrigerant gas R enters a heat exchanger also known as arefrigerator 20′ that performs a function similar to theevaporator 20 in the vapor compression system. The refrigerant gas absorbs heat from the substance to be cooled (for example, air in a vehicle passenger compartment). There is no change in phase of the refrigerant gas R in therefrigerator 20′. The refrigerant gas R then enters thecompressor 22, and the cycle repeats. - The refrigerant R may be selected from a number of suitable refrigerants for use in a variety of air conditioning systems. A non-limiting example of a suitable refrigerant R for use in the vapor cycle
air conditioning loop 16 includes R-134a. It is to be understood, however, that other fluids may also work such as, e.g., R-12 (DuPont Freon) or the like, which may be desirable for older vehicles, e.g., for those built prior to 1993. In an embodiment, carbon dioxide may be a refrigerant gas R for a gas cycle air conditioning system. - Referring to the example of the internal combustion
engine cooling loop 18 depicted inFIG. 3 , a coolant (represented by reference character C) that is heated by theinternal combustion engine 11 flows into thehigh temperature radiator 14. By way of non-limitative example, internal combustion engine coolant may include liquid mixtures and solutions including antifreeze/anti-boil agents like ethylene glycol, propylene glycol, organic acid technology antifreeze, and hybrid organic acid technology antifreeze, which may be mixed with water, corrosion inhibitors and other additives like coloring agents. Theradiator 14 transfers the heat from the coolant C-H to the ambient environment as the coolant C-H passes through theradiator 14. The cooled coolant C-H leaves theradiator 14 and is then introduced back into theinternal combustion engine 11 to absorb more heat therefrom. Upon reaching theengine 11, another cycle of theengine cooling loop 18 begins. - Hybrid powertrains differ from internal combustion engine powertrains in that hybrid powertrains use both an internal combustion engine (e.g., the engine 11) and an electric motor (identified by reference numeral 32 in
FIG. 5 ) to power a vehicle. In many instances, both theinternal combustion engine 11 and the electric motor 32 are cooled using the same coolant. However, since the operating temperature of theinternal combustion engine 11 and the electric motor 32 are significantly different, cooling of each is typically accomplished using two separate cooling loops; one to cool theinternal combustion engine 11 and another to cool the electric motor 32. - It is to be understood that “operating temperature” means the normal temperature after the engine or other cooled component has warmed up, and the temperature has stabilized. Often, airflow and coolant flow are controlled to keep the temperature of the coolant within a desirable range. If separate cooling loops are used, it is possible to have different operating temperatures for each cooling loop.
- An example of an
engine cooling module 10′ currently used for a hybrid electric vehicle is schematically depicted inFIG. 4 . Theengine cooling module 10′ for a hybrid electric vehicle includes the 12, 12′ disposed between a low temperature radiator 30 (used in a lowheat rejecter temperature cooling loop 28 depicted inFIG. 5 ) and the high temperature radiator 14 (used in the internal combustionengine cooling loop 18 depicted inFIG. 3 , and is referred to herein as a high temperature cooling loop). Details of the internal combustionengine cooling loop 18 using thehigh temperature radiator 14 is described above in conjunction withFIG. 3 . - The low
temperature cooling loop 28 using thelow temperature radiator 30 is shown inFIG. 5 . As shown, the coolant C-L absorbs heat from for example, the electric motor 32, or a charge air cooler 32′, thereby raising the temperature of the coolant C-L. Thereafter, the coolant C-L leaves the electric motor 32 or the charge air cooler 32′ and enters thelow temperature radiator 30, where the heat from the coolant C-L is transferred to the air flowing therethrough. Thus, the coolant C-L temperature is reduced, and the temperature of the air flowing therethrough is increased. The cooled coolant C-L then flows back to the electric motor 32 or the charge air cooler 32′, where the coolant C-L absorbs more heat. Upon reaching the electric motor 32 or the charge air cooler 32′, another cycle of the lowtemperature cooling loop 28 begins. - Referring now to
FIG. 4 , theengine cooling module 10′ includes thelow temperature radiator 30 located upstream (with respect to airflow) of the 12, 12′ and theheat rejecter high temperature radiator 14. Such a configuration is used, at least in part, because of the constraints of the second law of thermodynamics, which provides that heat cannot spontaneously flow from a material at lower temperature to a material at higher temperature. Correlatively, all else being equal, a heat exchanger can transfer more heat when there is a greater temperature difference between a heat source (e.g. the radiator) and a heat sink (e.g. the air). More specifically, the temperature of the coolant C-L flowing through thelow temperature radiator 30 is lower than that of the refrigerant R flowing through the 12,12′, and the temperature of the refrigerant R flowing through theheat rejecter 12,12′ is lower than that of the coolant C-H flowing through theheat rejecter high temperature radiator 14. It is to be understood that air flowing through the radiator or heat rejecter may, in the limit, approach the temperature of the respective coolant or refrigerant in the radiator or heat rejecter as the air exits the radiator or heat rejecter. In some instances, however, the temperature of the coolant C-L flowing through thelow temperature radiator 30 may be about the same as that of the refrigerant R flowing through the 12, 12′. In such instances, the temperature difference between the air leaving theheat rejecter low temperature radiator 30 and that of the refrigerant R in the 12, 12′ tends to be very small. Such a small temperature difference may deleteriously affect cooling of theheat rejecter 12, 12′. To compensate, theheat rejecter 12, 12′ may be operated at an increased temperature, but such a compensatory measure may decrease the heat transfer available to a downstreamheat rejecter high temperature radiator 14. - Other known engine cooling modules combine the
low temperature radiator 30 and thehigh temperature radiator 14 into a single unit (such as thecooling module 10″ depicted inFIG. 6 ). As shown in thecooling module 10″ depicted inFIG. 6 , the low and 30, 14 are arranged so that their respective radiator tubes (not shown) lie in the same plane. In other words, thehigh temperature radiators high temperature radiator 14 is placed on top of the low temperature radiator 30 (or visa versa) so that the 14, 30 share the same frontal side or region. In this configuration, theradiators 14, 30 share the same inlet stream of ambient air. However, in instances where the combined radiator unit is placed downstream of theradiators 12, 12′ (as shown inheat rejecter FIG. 6 ), the temperature of the air entering thelow temperature radiator 30 may be undesirably higher than the temperature of the coolant C-L flowing therethrough, thereby deleteriously affecting cooling of thelow temperature radiator 30. - The inventor of the present disclosure has unexpectedly and fortuitously discovered that combining the
12, 12′ and theheat rejecter low temperature radiator 30 into a single unit and placing the unit upstream of thehigh temperature radiator 14 advantageously provides a relatively compact, yet efficient cooling module for a vehicle without the problems associated with traditional modules as identified above. Embodiment(s) of the present disclosure may be particularly advantageous in a hybrid electric vehicle. Without being bound to any theory, it is believed that the foregoing advantages may be accomplished by arranging the heat exchangers of the cooling module (i.e., thelow temperature radiator 30, thehigh temperature radiator 14, and the 12, 12′) so that the heat exchanger(s) operating at a higher temperature is/are located downstream from the heat exchanger(s) operating at a lower temperature.heat rejecter - Embodiments of a
cooling module 10′″ and 10″″ according to the present disclosure are schematically depicted inFIGS. 7 through 10 . In each of these embodiments, thecooling module 10′″, 10″″ includes a 34, 34′, respectively, operatively associated with a vehicle (not shown in the figures). As used herein, the term “combo cooler” refers to a cooler having more than one heat exchanger, each heat exchanger cooling a different fluid and sharing the same frontal side or region enabling the heat exchangers to share the same inlet stream of air in parallel.combo cooler - An embodiment of the
cooling module 10′″ is depicted inFIGS. 7 and 9 , whereby the combo cooler 34 includes alow temperature radiator 30 and a 12, 12′ arranged into a single unit. Another embodiment of theheat rejecter cooling module 10′∝ is depicted inFIG. 10 , whereby thecooling module 10″″ includes a combo cooler 34′ having anoil cooler 35, alow temperature radiator 30, and a 12, 12′. In theheat rejecter 34, 34′, thecombo cooler 12, 12′ and theheat rejecter low temperature radiator 30 are used in the 16, 16′ and the internal combustionair conditioning loop engine cooling loop 28, respectively, as described above in conjunction withFIGS. 2 , 2A, and 5. Theoil cooler 35, which has an oil flowing therethrough, is configured to cool lubrication oil, transmission fluid, power steering fluid, or other automotive lubricants and automotive hydraulic fluids where cooling may be desirable. -
FIG. 11 depicts an oilcooler cooling loop 58. Automotive lubricant O absorbs heat from theinternal combustion engine 11, and carries the heat through tubes (not shown) tooil cooler 35, wherein the automotive lubricant O is cooled. The cooled automotive lubricant O is circulated back to the internal combustion engine and begins another pass through the oilcooler cooling loop 58. It is to be understood that any powertrain component that requires automotive lubricant or hydraulic fluid cooling may be used instead of, or in conjunction with theinternal combustion engine 11. Non limiting examples of such components include automatic transmissions and power steering pumps (not shown). - In either of the embodiments depicted in
FIGS. 7 and 10 , the heat exchangers of the 34, 34′ share the same frontal side (identified by reference character F incombo coolers FIGS. 7 and 10 ) and are therefore capable of receiving the same inlet ambient air stream in parallel. As also shown inFIGS. 7 and 10 , the 34, 34′ is located upstream of thecombo cooler high temperature radiator 14. - During operation of the
cooling module 10′″ (depicted inFIG. 7 ), the operating temperature of the refrigerant flowing through the 12, 12′ and the coolant flowing through theheat rejecter low temperature radiator 30, are lower than the operating temperature of the coolant flowing through thehigh temperature radiator 14. Likewise, during operation of thecooling module 10″″ (depicted inFIG. 10 ), the operating temperatures of the oil flowing through theoil cooler 35, the refrigerant flowing through the 12, 12′, and the coolant flowing through theheat rejecter low temperature radiator 30 are lower than the temperature of the coolant flowing through thehigh temperature radiator 14. The foregoing configurations enable thehigh temperature radiator 14 to operate substantially efficiently as the cooler air exiting the 34, 34′ travels over thecombo cooler high temperature radiator 14. Thus, thehigh temperature radiator 14 is capable of dissipating heat into the air stream. - Further details of the embodiment of the
cooling module 10′″ are shown inFIG. 9 . The 12, 12′ portion of the combo cooler 34 includes a plurality of heat rejecter tubes (an exampleheat rejecter heat rejecter tube 36 cross section is shown inFIG. 8 ) arranged in a substantially planar configuration. In a non-limiting example, theheat rejecter tubes 36 are extruded and are silicon particle coated or clad with a metal alloy for improved brazing. Thelow temperature radiator 30 also includes a plurality of low temperature radiator tubes (anexample radiator tube 38 cross section is also shown inFIG. 8 ) which are also arranged in a substantially planar configuration. In a non-limiting example, theradiator tubes 38 may be electro-welded together and, thus, have electro-welded seams (not shown). In another non-limiting example, theradiator tubes 38 may be folded and subsequently brazed. The brazing could occur, for example, together with the combo cooler 34 as a whole. In instances where theradiator tubes 38 are subsequently brazed, theradiator tubes 38 may be clad at least on their exterior surfaces to improve brazing. At least onefin 40 is disposed between eachheat rejecter tube 36 and/or each lowtemperature radiator tube 38. In a non-limiting example, the fin(s) 40 is/are non-clad fin(s). - The combo cooler 34 further includes a manifold 41 opposed to and substantially parallel to an
other manifold 41′. The 41, 41′ are also each operatively connected to themanifolds heat rejecter tubes 36 and the lowtemperature radiator tubes 38. In a non-limiting example, the 41, 41′ are also independently configured to supply the refrigerant R to themanifolds 12,12′ and the coolant C-L to theheat rejecter low temperature radiator 30. As shown inFIG. 9 , the refrigerant R flows into the 12, 12′ throughheat rejecter inlet port 42, through theheat rejecter tubes 36, and out of the 12, 12′ through anheat rejecter exit port 44. Likewise, the coolant C-L flows into thelow temperature radiator 30 through aninlet port 46, through theradiator tubes 38, and out of theradiator 30 through anexit port 48. The manifold 41 and theother manifold 41′ may each include at least onebaffle 50 operatively disposed therein. The at least onebaffle 50 is configured as a barrier between a fluid within the 12, 12′ and a fluid within theheat rejecter low temperature radiator 30. In an embodiment, the at least onebaffle 50 prevents fluid communication between the refrigerant R and the coolant C-L. - It is to be understood that the term “internal combustion engine” may include any type of internal combustion engine. Non-limiting examples of internal combustion engines are compression ignition engines, spark ignition engines, and gas turbine engines, wherein any type of fuel is combusted. Non-limiting examples of fuels include gasoline, diesel fuel, biodiesel fuel, ethanol, methanol, kerosene, propane, methane, natural gas, hydrogen, and combinations thereof. The internal combustion engines may be naturally aspirated, turbo charged, super charged, and combinations thereof. It is to be further understood that the present disclosure is not limited by the type of fuel delivery system used in the internal combustion engine, including port injection, rail injection, direct injection, carburetion and the like.
- While several embodiments have been described in detail, it will be apparent to those skilled in the art that the disclosed embodiments may be modified. Therefore, the foregoing description is to be considered exemplary rather than limiting.
Claims (20)
1. A cooling module for a vehicle, comprising:
a combo cooler operatively associated with a vehicle, including:
a heat rejecter having a plurality of heat rejecter tubes operatively connected thereto, the plurality of heat rejecter tubes arranged in a substantially planar configuration;
a low temperature radiator operatively associated with the heat rejecter and in fluid communication with a low temperature cooling loop of the vehicle, the low temperature radiator having a plurality of low temperature radiator tubes operatively connected thereto and arranged in a substantially planar configuration;
a manifold opposed to and substantially parallel to an other manifold, the manifold and the other manifold each operatively connected to the plurality of heat rejecter tubes and the plurality of low temperature radiator tubes, the manifold and the other manifold also independently configured to supply a refrigerant to the heat rejecter and a coolant to the low temperature radiator; and
at least one fin disposed between each one of the plurality of the heat rejecter tubes and the plurality of the low temperature radiator tubes; and
a high temperature radiator disposed adjacent and substantially parallel to the combo cooler, and downstream of the combo cooler relative to an air stream flowing through the combo cooler and the high temperature radiator, the high temperature radiator operatively associated with a high temperature cooling loop of the vehicle and configured to cool an other coolant flowing therethrough;
wherein an operating temperature of the refrigerant in the heat rejecter and an operating temperature of the coolant in the low temperature radiator of the combo cooler are lower than an operating temperature of the other coolant in the high temperature radiator.
2. The cooling module as defined in claim 1 wherein the vehicle is a hybrid electric vehicle, the low temperature cooling loop is an electric motor cooling loop, and the high temperature cooling loop is an internal combustion engine cooling loop.
3. The cooling module as defined in claim 1 wherein the high temperature cooling loop is an internal combustion engine cooling loop, and the low temperature cooling loop is a charge air cooler cooling loop.
4. The cooling module as defined in claim 1 wherein the heat rejecter is a condenser operatively associated with a vapor cycle refrigeration system.
5. The cooling module as defined in claim 4 wherein the refrigerant is R134a or R12.
6. The cooling module as defined in claim 1 wherein the heat rejecter is a gas heat exchanger operatively associated with a gas cycle refrigeration system.
7. The cooling module as defined in claim 6 wherein the refrigerant is carbon dioxide gas.
8. The cooling module as defined in claim 1 wherein each of the plurality of heat rejecter tubes is extruded and silicon particle coated.
9. The cooling module as defined in claim 1 wherein each of the plurality of heat rejecter tubes is extruded and clad with a metal alloy.
10. The cooling module as defined in claim 1 wherein each of the plurality of the low temperature radiator tubes is individually folded and subsequently brazed with the combo cooler as a whole.
11. A cooling module for a vehicle, comprising:
a combo cooler, including:
a heat rejecter having a plurality of heat rejecter tubes operatively connected thereto, the plurality of heat rejecter tubes arranged in a substantially planar configuration;
a low temperature radiator operatively associated with the heat rejecter and in fluid communication with a low temperature cooling loop of the vehicle, the low temperature radiator having a plurality of low temperature radiator tubes operatively connected thereto and arranged in a substantially planar configuration;
an oil cooler operatively associated with the heat rejecter and the low temperature radiator, the oil cooler having at least one oil cooler tube operatively connected thereto and also arranged in a substantially planar configuration;
a manifold opposed to and substantially parallel to an other manifold, the manifold and the other manifold each operatively connected to the plurality of heat rejecter tubes, the plurality of low temperature radiator tubes, and the at least one oil cooler tube, the manifold and the other manifold also independently configured to supply a refrigerant to the heat rejecter, a coolant to the low temperature radiator, and an oil to the oil cooler; and
at least one fin disposed between i) the at least one oil cooler tube, and ii) each of the plurality of the heat rejecter tubes and the plurality of the low temperature radiator tubes; and
a high temperature radiator disposed adjacent and substantially parallel to the combo cooler, and downstream of the combo cooler relative to an air stream flowing through the combo cooler and the high temperature radiator, the high temperature radiator configured to cool an other coolant flowing therethrough;
wherein an operating temperature of the refrigerant in the heat rejecter, an operating temperature of the oil in the oil cooler, and an operating temperature of the coolant in the low temperature radiator of the combo cooler are lower than an operating temperature of the other coolant in the high temperature radiator.
12. The cooling module as defined in claim 11 wherein the vehicle is a hybrid electric vehicle, the low temperature cooling loop is an electric motor cooling loop, and the high temperature cooling loop is an internal combustion engine cooling loop.
13. The cooling module as defined in claim 11 wherein the high temperature cooling loop is an internal combustion engine cooling loop, and the low temperature cooling loop is a charge air cooler cooling loop.
14. The cooling module as defined in claim 11 wherein the heat rejecter is a condenser operatively associated with a vapor cycle refrigeration system.
15. The cooling module as defined in claim 14 wherein the refrigerant is R134a or R12.
16. The cooling module as defined in claim 11 wherein the heat rejecter is a gas heat exchanger operatively associated with a gas cycle refrigeration system.
17. The cooling module as defined in claim 16 wherein the refrigerant is carbon dioxide gas.
18. The cooling module as defined in claim 11 wherein each of the plurality of heat rejecter tubes is extruded and silicon particle coated.
19. The cooling module as defined in claim 11 wherein each of the plurality of heat rejecter tubes is extruded and clad with a metal alloy.
20. The cooling module as defined in claim 11 wherein each of the plurality of low temperature radiator tubes is folded and subsequently brazed with the combo cooler as a whole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/570,452 US20110073291A1 (en) | 2009-09-30 | 2009-09-30 | Cooling module for a vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/570,452 US20110073291A1 (en) | 2009-09-30 | 2009-09-30 | Cooling module for a vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20110073291A1 true US20110073291A1 (en) | 2011-03-31 |
Family
ID=43778997
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/570,452 Abandoned US20110073291A1 (en) | 2009-09-30 | 2009-09-30 | Cooling module for a vehicle |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20110073291A1 (en) |
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| US8752522B1 (en) * | 2012-03-14 | 2014-06-17 | Asaf Cohen | Compact multi-unit vehicle cooling system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: VALEO INC., MICHIGAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HU, ZAIQIAN;REEL/FRAME:023414/0539 Effective date: 20091005 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |