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US20110062167A1 - Container - Google Patents

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Publication number
US20110062167A1
US20110062167A1 US12/864,633 US86463309A US2011062167A1 US 20110062167 A1 US20110062167 A1 US 20110062167A1 US 86463309 A US86463309 A US 86463309A US 2011062167 A1 US2011062167 A1 US 2011062167A1
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US
United States
Prior art keywords
vertical
base
collapsible container
container
support frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/864,633
Inventor
William George Colton
Philip John Bagley
Adrian Paul Higgins
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FIRST4BOXES Ltd
Original Assignee
FIRST4BOXES Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB0801299A external-priority patent/GB0801299D0/en
Priority claimed from GB0802364A external-priority patent/GB0802364D0/en
Application filed by FIRST4BOXES Ltd filed Critical FIRST4BOXES Ltd
Assigned to FIRST4BOXES LTD. reassignment FIRST4BOXES LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: COLTON, WILLIAM GEORGE, BAGLEY, PHILIP, HIGGINS, ADRIAN
Publication of US20110062167A1 publication Critical patent/US20110062167A1/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • B65D19/06Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • B65D19/18Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of plastics material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00014Materials for the load supporting surface
    • B65D2519/00034Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00049Materials for the base surface
    • B65D2519/00069Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00154Materials for the side walls
    • B65D2519/00174Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00189Materials for the lid or cover
    • B65D2519/00208Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00328Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00333Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00398Overall construction reinforcements
    • B65D2519/00402Integral, e.g. ribs
    • B65D2519/00422Integral, e.g. ribs on the walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00492Overall construction of the side walls
    • B65D2519/00502Overall construction of the side walls whereby at least one side wall is made of two or more pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00577Connections structures connecting side walls, including corner posts, to each other
    • B65D2519/00582Connections structures connecting side walls, including corner posts, to each other structures intended to be disassembled, i.e. collapsible or dismountable
    • B65D2519/00587Connections structures connecting side walls, including corner posts, to each other structures intended to be disassembled, i.e. collapsible or dismountable side walls directly connected to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00636Connections structures connecting side walls to the pallet
    • B65D2519/00641Structures intended to be disassembled
    • B65D2519/00646Structures intended to be disassembled by means of hinges
    • B65D2519/00656Structures intended to be disassembled by means of hinges separately formed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00706Connections structures connecting the lid or cover to the side walls or corner posts
    • B65D2519/00716Connections structures connecting the lid or cover to the side walls or corner posts non-removable lid or covers
    • B65D2519/00721Connections structures connecting the lid or cover to the side walls or corner posts non-removable lid or covers hinged lids
    • B65D2519/00731Connections structures connecting the lid or cover to the side walls or corner posts non-removable lid or covers hinged lids separately formed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00736Details
    • B65D2519/00805Means for facilitating the removal of the load
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00736Details
    • B65D2519/00865Collapsible, i.e. at least two constitutive elements remaining hingedly connected
    • B65D2519/00875Collapsible, i.e. at least two constitutive elements remaining hingedly connected collapsible side walls
    • B65D2519/009Collapsible, i.e. at least two constitutive elements remaining hingedly connected collapsible side walls whereby all side walls are hingedly connected to the base panel
    • B65D2519/00905Collapsible, i.e. at least two constitutive elements remaining hingedly connected collapsible side walls whereby all side walls are hingedly connected to the base panel and one or more side walls being foldable along a median line

Definitions

  • This invention relates to containers or boxes specifically such storage devices that are used to store and/or deliver goods to a destination. Accordingly, while reference will be made below to containers, it should be understood that this term is used, as far as the invention is concerned, in connection with such having wider uses.
  • Containers are employed in many industries and used for a variety of different applications.
  • the soft drinks industry employs hundreds of thousands of containers to store plastic caps/enclosures and bottle preforms. Such products are typically transported from a manufacturing company to a customer.
  • the containers are designed with due respect to the loading/off-loading and storage in the transportation means, herewith referred as a lorry.
  • the container is designed to be the most compact possible when stored yet open out so that it can contain/store the most volume of contents in its operational position.
  • Pigott et al U.S. Pat. No. 6,414,271 teaches a container which contains three fundamental and separate elements; a top member, a bottom member and a sleeve member. Said assembly is designed to be compressed in height by removing the sleeve member from engagement with the top and bottom members. Unfortunately, in practice, this is quite a lengthy and cumbersome procedure to complete. Furthermore, the folding sleeve member is relatively thin and weak under compressive loads when the container is full of components and stacked one on top of another in warehouse storage. Therefore, in practice, metallic braces are employed to support the sleeve and to prevent buckling under such compressive conditions. Said metallic braces further prevent and hinder the folding viability of said container.
  • said container is easily and quickly foldable for empty storage yet is strong under compressive loads when filled and stacked. Furthermore said folding mechanism and procedure should be inherently safe and controllable by container design.
  • the container is substantially water resistant, so that the contents and the container can be left outside, un covered.
  • Containers are often employed in conjunction with fork-lift trucks.
  • the forks on a fork-lift truck are particularly prone to damaging containers, causing expensive repair costs for the user.
  • the container is substantially resistant to said damage.
  • forklift truck operators are known to shunt two or more containers together to slide them over a given distance. This often results in further damage therefore again, if the container discourages the forklift truck driver to shunt, it will reduce container damage.
  • Containers are also placed on conveyors, for transportation around industrial premises application. Again, certain features of the container, specifically the containers feet are prone to damage when mounted on said conveyor, primarily because of the unevenness of the conveyoring system and joining practice between two or more conveyors. Hence advantages are obtained if the container is less-prone to such damage.
  • Containers are designed to hold mass produced parts, often such parts are manufactured from plastic. When such parts are poured into and out of the containers, they rub together creating static electricity. It is deemed to be further advantageous if the container has means to dissipate said static electric to ground/safe place.
  • containers are used in their hundreds of thousands, hence are often moulded in mass production processes as plastic moulding/forming.
  • the production equipment complexity and costs in said industry is high, therefore it is deemed of great value if the top, base and walls of the are of a modular construction where the same part is employed in more than one location in the container assembly. This reduces the mould costs, making the container more economical to produce and sell.
  • a collapsible container comprising of four vertical side assemblies, a base member and a top support frame, said base member substantially defining the footprint of the container of “x” length and “y” width, whereby in the collapsed state the vertical height of the container assembly is the total sum of thicknesses “t” of the base and side members substantially equivalent to five lots of “t”, yet in the non-collapsed state the vertical height of the container assembly is substantially equivalent to the shorter length of the container footprint; “x” length or “y” width.
  • the container includes a top member, whereby in the collapsed state the vertical height of the container assembly is the total sum of thicknesses “t” of the base and side members substantially equivalent to six lots of “t”, yet in the non-collapsed state the vertical height of the container assembly is substantially equivalent to the shorter length of the container footprint “x” length or “y” width.
  • top, base and four side members/assemblies are substantially solid in construction so that when the container is in the fully collapsed or non-collapsed position its inside surfaces are inherently free from water penetration.
  • At least one of the side members has a folding construction, comprising of two or more members which are pivotally hinged about their horizontal axis.
  • At least one of the side members is pivotally hinged to the base member and/or the top frame.
  • At least one of the side members is pivotally hinged to the base only and substantially of monolithic, solid construction in that when decoupled from the other members, under gravity said construction creates a wind-break, which cushions the velocity of the side member fall.
  • the substantially monolithic side member is hinged in a vertical axis to the base and/or top frames, whereby the axis of pivot is displaced to the vertical hinging axis of the opposing side member.
  • At least one of the side members incorporates a handle device, which preferably is pivotally attached to said side member and weighted so that it falls vertically flush when not used.
  • the side member assembly comprising of two or more hinged members, is hinged to the base and/or top frames in a vertical axis whereby the axis of pivot is displaced to the vertical hinging axis of the opposing side member.
  • each side member is hinged to the base and/or top frames in a different vertical axis from any other side member.
  • the top member is pivotally hinged to the top frame and preferably comprises of two or more members.
  • the container assembly includes a base frame and the base member is pivotally hinged to said base frame and preferably one or more of the side wall members are pivotally hinged to said base frame.
  • the base comprises of two or more members which when unsupported in the vertical position are permitted to fall under gravity exposing the inner surfaces of the container.
  • the top frame incorporates a vertical sliding hinge assembly which permits relative vertical displacement between said top frame and one or more of the side members.
  • the container assembly is modular in that it may be employed to contain components such as preforms which do not need to be placed inside a liner as well as components that are required to be placed inside a liner.
  • At least one top members incorporates a substantially ratcheted sealing roller which automatically releases the liner when the lip opens and/or permits
  • one or more of the side members are non-permanently attached to another side member and/or the top and/or base frames by a handle comprising of a live spring like joining means.
  • a handle comprising of a live spring like joining means.
  • said handle is also designed to resist forces at 90 degrees to the live spring so that it may be employed as a side panel lifting device.
  • Embodiments of container in accordance with the present invention may be such that the arrangement includes one or more anti-tamper devices which notify the user when the inner surfaces of the non-collapsed sealed container have been exposed.
  • the embodiments include the containers ability to dispense components through either the bottom member or top member.
  • Embodiments also include the modularity aspects of the design whereby one member is used in multiple positions, not least the fact that the top frame and bottom frame are identical parts which may or may not be orientated differentially. Furthermore, embodiments include the modularity of the side members, specifically the opposing side members which are of identical construction.
  • a collapsible container comprising of four vertical side assemblies, a base member, a top member, a base support frame and a top support frame, said base frame member substantially defining the footprint of the container of “x” length and “y” width, whereby in the collapsed state the vertical height of the container assembly is the total sum of thicknesses “t” of the base, top and side members substantially equivalent to ten lots of “t” as each side member is horizontally hinged and comprises of two or more members and each member has substantially the same footprint as the container, yet in the non-collapsed state the vertical height of the container assembly is substantially equivalent to twice that of the shorter length of the container footprint; “x” length or “y” width.
  • the container base frame member can accept one or feet members of sufficient vertical height so to accept the forks from a fork lift truck used to lift the container.
  • Preferably six feet members are employed, in two assemblies either side of the access/opening for the forklift truck.
  • each feet assembly comprises of three feet which are supported by horizontal and/or vertical webbing.
  • At least one front or rear foot has a chamfer adjacent to the floor so that when the container sits on a conveyor, said chamfer accommodates any vertical displacement variance between two or more conveyors without damaging the foot.
  • At least one front and rear foot has a vertical chamfer adjacent to the corner of the container.
  • This female chamber permits a substantially male protrusion of a 3 rd party frame to contact the underside of the container and thereby take the load of the container when the container is positioned over a hole and the bottom members open to release the contents of the container.
  • the container includes a customer identification member with anti-tamper feature, thereby permitting the traceability of the contents back to the supplier.
  • a collapsible container comprising a base, a top and first and second pairs of opposed side walls, each of said side walls being hingedly mounted on said base for movement between an uncollapsed condition, in which said side wall extends from the base to the top, and a collapsed condition in which side wall overlies said base, the side walls of the first pair being non-foldable and one of said side walls being arranged to overlie the other of said side walls when in their collapsed condition, the side walls of the second pair being foldable into two parts about a substantially central hinge lying parallel to the base so that, in their collapsed condition, the side walls are folded and one overlies the other.
  • the side walls of the second pair are hingedly connected to the top such that, with these side walls in their collapsed condition, the top overlies them and the base.
  • FIG. 1 is an isometric assembly view of the container of the invention.
  • FIG. 2 corresponds to FIG. 1 and shows the monolithic side panel pivotally hinging about the base frame.
  • FIG. 3 corresponds to FIG. 2 and shows the opposing monolithic side panel pivotally hinging about the base frame.
  • FIG. 4 corresponds to FIG. 3 and shows both opposing monolithic side panels in their most compact vertical position.
  • FIG. 5 corresponds to FIG. 4 and shows a bi-fold side panel pivotally hinged about the top and base frame
  • FIG. 6 corresponds to FIG. 5 and shows one fully collapsed bi-fold panel in its most compact vertical position.
  • FIG. 7 corresponds to FIG. 6 and shows the fully collapsed position of the container.
  • FIG. 8 corresponds to FIG. 1 and shows the container of the invention with a hinged top member.
  • FIG. 9 corresponds to FIG. 1 and shows the container of the invention with a hinged bottom member, showing a shoot design by way of example only.
  • FIG. 10 corresponds to FIG. 1 and shows an enlarged version of the customer identification member.
  • FIG. 11 corresponds to FIG. 1 and shows an enlarged version of the bi-fold side member handle.
  • FIG. 12 corresponds to FIG. 8 and shows both top members of the container in the open position.
  • FIG. 13 shows a partial longitudinal view on the front foot assembly of the container of the invention.
  • FIG. 14 and FIG. 15 shows a partial longitudinal cross section of a hinge of the invention showing the live-spring retaining mechanism.
  • FIG. 16 corresponds to FIG. 1 and shows an enlarged version of the monolithic side member handle with a live-spring mechanism.
  • FIG. 17 corresponds to FIG. 12 and shows an enlarged version of the integral ratchet liner mechanism in the top member.
  • FIG. 18 shows a side view of the non-collapsed container with a vertically sliding hinge mechanism in the top support frame in its extended position.
  • FIG. 19 shows a side view of the part-collapsed container with a vertically sliding hinge mechanism in the top support frame in its extended position.
  • FIG. 20 shows a side view of the collapsed container with a vertically sliding hinge mechanism in the top support frame in its contracted position.
  • FIG. 21 shows an isometric view of the erected container with one side assembly, comprising of two side panels. Said assembly having two horizontal hinge mechanisms
  • FIG. 22 corresponds to FIG. 21 and shows a view of the upper side panel pivoting on the upper hinge of the lower side panel and the lower side panel pivoting on the lower hinge with the base frame
  • FIG. 23 shows an isometric view of the security system, for box identification.
  • FIG. 1 is an isometric assembly view of the container 10 of the invention.
  • the container 10 comprises of a two opposing bi-fold side assemblies 11 and 12 (not shown). Said bi-fold assemblies 11 and 12 are substantially modular and interchangeable. This embodiment has specific advantages in the production ease/costs of manufacturing the container.
  • Side bi-fold assembly 11 comprises of an upper side member 13 and a lower side member 14 pivotally coupled to each other about hinge 15 .
  • said hinge 15 comprises of a series of substantially circular male 16 and female 17 boss members, longitudinally meshing together.
  • Each boss member has a central common orifice whereby a circular rod (not shown) provides the means of the upper and lower side members 13 and 16 to connectabily pivot.
  • upper side member 13 is pivotally connected to the top support frame 18 and the lower side member 14 is pivotally connected to the bottom support frame 19
  • top support frame 18 and bottom support frame 19 are modular and of identical construction, but shown, preferably in a non-identical orientation. This modularity again provides substantial manufacturing cost/ease benefits.
  • the bottom support frame 19 is securely connected to two or more feet assemblies 20 .
  • Said feet assemblies 20 comprising of at least two feet 21 and 22 longitudinally spaced and preferably positioned on the corners of the container.
  • a third foot 23 is preferred, positioned midway between feet 21 and 22 .
  • Said feet 21 , 22 and 23 are longitudinally supported by horizontal support 24 and preferably a vertical support (not shown).
  • Said vertical support serves two purposes. Firstly it supports the feet members 21 , 22 and 23 helping to prevent damage if knocked. Secondly it blocks off the side access between the feet 21 , 22 and 23 both opposing container sides. This means that the forklift may only enter and subsequently lift the container 10 from the floor in any of the other two other opposing sides 25 and 26 (not shown). This vertical support member embodiment is deemed as a significant user advantage.
  • the container 10 incorporates two substantially modular and preferably monolithic side panels 30 and 31 (not shown). Both side panels 30 and 31 and pivotally coupled to the base support frame 19 in a similar method as previously described.
  • Said side panels 30 and 31 are preferably locked in position by one or more live-spring handle assemblies 32 and 33 . These will be described later with reference to FIG. 16 .
  • top member 34 and 35 are preferably pivotally coupled to the top support frame 18 in a similar manner as previously described.
  • Prior art techniques of providing said information include stickers and labels. These can be scrapped and attacked by various weather conditions.
  • an embodiment of the present invention is to provide a means to attach, store and protect said vital customer information integral with the container by way of an identification member 40 .
  • Said identification member 40 also includes an anti-tamper mechanism 41 and will further be described with reference to FIG. 10 .
  • the top members 34 and 35 have one or more male protruding feature 45 .
  • the position and orientation of said male protruding features 45 correspond to female protruding orifices 46 (not shown) in the feet assembly members 23 .
  • This male 45 and female 46 engagement provides locational support for said stacked containers permitting them to be stacked safely.
  • an anti-shunt mechanism 47 On one or more corners of the bottom support frame 19 is an anti-shunt mechanism 47 . If containers 10 are pushed together by a forklift truck driver in a shunting operation, they are prone to damage, specifically the feet 21 can break. Said anti-shunt mechanism 47 of the invention ensures that if the containers are pushed together they will not align perfectly. If they don't align, the shunting operation can not be performed. This embodiment of the invention is particularly useful to users as it reduces the repair/refurbishment costs of the containers 10 .
  • FIG. 2 corresponds to FIG. 1 and shows the monolithic side panel 10 pivotally hinging 50 about the base frame 19 .
  • An embodiment of the invention is that the side, top and base panels are substantially solid in construction. This clearly provides a weather resistant feature of the container, protecting the contents. However, equally as important is that the design creates a wind break as the side member 30 falls with gravity.
  • the wind brake cushions the side members fall, controlling the dropping velocity.
  • FIG. 3 corresponds to FIG. 2 and shows the opposing monolithic side panel 31 pivotally hinging about the base frame 19 . Furthermore, FIG. 3 shows the fully collapsed side panel 30 in position inside the bottom support frame 19 .
  • the two monolithic side panels 30 and 31 have a different vertical pivot position. This allows them both to stack correctly and flatly on top of one another, thus minimising the collapsed vertical height.
  • FIG. 4 corresponds to FIG. 3 and shows both opposing monolithic side panels 30 and 31 in their most compact vertical position.
  • FIG. 5 corresponds to FIG. 4 and shows a bi-fold side panel assembly 11 pivotally hinged about the top support frame 18 and base support frame 19 in a partially collapsed orientation.
  • FIG. 6 corresponds to FIG. 5 and shows one fully collapsed bi-fold panel assembly 11 in its most compact vertical position.
  • FIG. 7 corresponds to FIG. 6 and shows the fully collapsed position of the container 10 .
  • FIG. 8 corresponds to FIG. 1 and shows the container 10 of the invention with the top member 34 open and hinged on the top support frame 18 .
  • top member 35 contains an integral liner sealing member 80 . Said member with be further discussed with reference to FIG. 17 .
  • FIG. 9 corresponds to FIG. 1 and shows the container 10 of the invention shown with the bottom member 81 securely attached to the two feet assemblies 20 in the open position.
  • FIG. 9 shows a side shoot assembly 82 , by way of example only. Clearly the experience reader will note that a vertical, gravity fed shoot assembly or any other means of dispensing the contents of the box from the bottom is anticipated by the invention.
  • the side shoot assembly comprises of a base member 81 and one or more flap members 83 and 84 .
  • Said flap members 83 and 84 help to guide and direct the dispensed contents of the box in a side exit manner and away from the footprint of the container 10 .
  • This chamfer 85 is a female recess which permits the box to be lowered on a supporting frame 86 incorporating a corresponding male support.
  • This support frame 86 and feature, positioned on each of the four corners of the container 10 carries the whole weight of the container through the stiffest part of the container 10 structure.
  • the support frame 86 clearly has a recess/hole which corresponds with the shoot assembly 82 , thereby permitting the shoot assembly to drop under gravity and dispense the goods thereafter.
  • FIG. 10 corresponds to FIG. 1 and shows an enlarged version of the customer identification member 40 .
  • the identification member assembly 40 comprises of a cover 91 which is preferably constructed of clear plastic and a pivoting flap 92 .
  • said flap 92 permits paperwork and documentation to be added in the recess 93 behind the protective cover 91 .
  • the flap 93 is closed providing a substantially weather proof sealed enclosure.
  • An anti-tamper feature is also anticipated by the embodiment and can be supplied in various forms.
  • said anti-tamper feature could be a high strength adhesive backed security sticker than secures the flap 92 to the cover 91 at the mating joint line. This embodiment is deemed to be an advantage given box contents and there cleanliness is vital in many industries such as the food and beverage industry.
  • FIG. 11 corresponds to FIG. 1 and shows an enlarged version of the bi-fold side member handle 100 .
  • Said handle 100 is pivoted, preferably about a common bi-fold hinge joint 15 between side members 13 and 14 .
  • Preferably said handle 100 is weighted so that it naturally falls flush under gravity into the recess 101 in side member 14 , when not used.
  • This handle 100 embodiment is of particular benefit to the user, given it provides a means to positively displace a collapsed bi-fold side member assembly into its erected position.
  • FIG. 12 corresponds to FIG. 8 and shows both top members 34 and 35 of the container 10 in the open position. Also shown is a clearer view of integral the liner sealing member 80 .
  • FIG. 13 shows a partial longitudinal view on the front foot assembly 20 of the container 10 of the invention positioned on a conveyor 110 adjacent to a second conveyor 111 .
  • the front and rear feet 21 have a longitudinal chamber 112 which corresponds and accommodates any possible conveyor vertical displacement inaccuracies. Said foot chamfer 112 permits the container 10 to transit from conveyor to conveyor without damaging the containers feet.
  • FIG. 14 and FIG. 15 shows a partial longitudinal cross section of a live-spring hinge 120 of the invention in both a partially open position ( FIG. 15 ) and a closed position ( FIG. 14 ).
  • the boss 121 on the top member 122 has a discontinuation 123 which creates a tang 124 .
  • Said tang 124 engages the lower member 125 to positively retain said lower member 125 aligned with said upper member 122 .
  • This embodiment of the invention is specifically advantageous to the user during the assembly of the container 10 from the collapsed state.
  • FIG. 16 corresponds to FIG. 1 and shows an enlarged version of the monolithic side member handle assembly 33 of the container 10 .
  • Said handle 33 contains a live-spring mechanism 130 which clips the monolithic side member 30 into alignment with the bi-fold side panel assembly 11 .
  • Said handle 33 also includes a recess which permits a user to put their fingers through the handle 33 and vertically plug the monolithic side member 30 into vertical alignment from the collapsed position.
  • This dual function handle embodiment is deemed to be particularly advantageous as it reduces the manufacturing cost of the container and the assembly time.
  • FIG. 17 corresponds to FIG. 12 and shows an enlarged version of the integral ratchet liner sealing mechanism 140 mounted in the top member 35 .
  • Said liner sealing mechanism 140 comprises of a barrel 141 which is pivotally attached between support webs 142 and 143 of the top member 35 .
  • Said barrel 141 has a longitudinal orifice 144 which permits a liner to be pushed through said orifice.
  • liners are typically large plastic bags which hold components in a ultra clean environment within the container 10 . Liners are often employed to store and transport components to customer sites when no further component cleaning operation is necessary.
  • the ends of the barrel 141 incorporate a series of circumferential indentations 145 . Said indentations correspond with a live-spring member 146 , as shown on the end view A-A.
  • the barrel 141 In operation, when the liner is in position, the barrel 141 is allowed to rotate and in doing so, twists the top of the liner, sealing the contents.
  • the ratchet embodiment prevents the liner between un-sealed in transportation and general container 10 movement.
  • FIG. 18 shows a side view of the non-collapsed container 150 with a vertically sliding hinge mechanism in the top support frame 151 .
  • Said vertically sliding mechanism is shown by way of example only, as a male protrusion 152 operating in a female extended recess 153 an is shown in an extended position.
  • FIG. 19 corresponds to FIG. 18 and shows a side view of the part-collapsed container 150 .
  • FIG. 20 corresponds to FIG. 18 and shows a side view of the collapsed container 150 with a vertically sliding hinge mechanism in the top support frame 151 in its contracted position.
  • This specific embodiment of a sleeved top member 151 wrapping around the side walls of the container provides additional component storage capacity when the assembly is non-collapsed yet minimises the compact height when the container is fully collapsed.
  • This sliding sleeve top assembly embodiment is deemed to be of enormous user benefit, as, by way of example only, it permits more collapsed containers to be stored in a transportation lorry on the return journey back to the manufacturing plant.
  • FIG. 21 shows an isometric view o the erected container with one side assembly 160 , comprising of two side panels 161 and 162 , said assembly 160 having two horizontal hinge mechanisms 163 and 164 . Said upper side panel 161 pivotably hinging about hinge mechanism 163 and said lower side panel 162 pivotably hinging about hinge mechanism 164 between said panel 162 and said base frame 165 .
  • FIG. 22 corresponds to FIG. 21 and shows a view of the upper side panel 161 pivoting on the upper hinge 163 of the lower side panel 162 and the lower side panel 162 pivoting on the lower hinge 164 with the base frame 165 .
  • the container of the invention permits additional storage volume, over and above the otherwise permissible volume dictated by the size of the box footprint, as is the case when a single hinged side panel.
  • This is considered to be extremely value adding as this embodiment of the invention means that the volume ratio of the erected container is not restricted by the footprint of the container.
  • two, three or more hinges can be added to any specific side panel to increase the height of said container.
  • FIG. 23 shows an isometric view of the security system 170 , for box identification.
  • This comprises of a back member 171 which is preferably see through and transparent so that the contents of the container can be viewed without exposing the contents to the outside.
  • the cover member 172 is preferably also see through and transparent. This is shown to slide vertically in a suitable recess/channel in the container (not shown).
  • the embodiment of the invention is to create a gap between back member 171 and cover member 172 for inspection of a label 173 .
  • the cover member 171 is a peg 174 .
  • said peg 174 is a shear pin.
  • the label 173 When the container is used, the label 173 must be removed. In order to remove the label 173 the sliding cover 173 must shear the peg 174 . This means that the contents of the container have been viewed, prior to the container being used. This is deemed important and value adding to the customer and the supplier as it avoids mistakes of the wrong container contents being dispensed in the wrong production line.

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  • Rigid Containers With Two Or More Constituent Elements (AREA)
  • Bag Frames (AREA)

Abstract

A collapsible container, which maximizes the collapsed height to non-collapsed storage volume ratio, includes four vertical side assemblies, a base member and a top support frame. The base member defines a footprint of “x” length and “y” width. In the collapsed state, the vertical height of the container assembly is equivalent to five thicknesses of the base and in the non-collapsed state, the vertical height is equal to the shorter of “x” and “y.” A collapsible container is further provided in which, in the collapsed condition, all side walls and the top overlie the base and two opposed side walls are folded.

Description

    FIELD OF THE INVENTION
  • This invention relates to containers or boxes specifically such storage devices that are used to store and/or deliver goods to a destination. Accordingly, while reference will be made below to containers, it should be understood that this term is used, as far as the invention is concerned, in connection with such having wider uses.
  • BACKGROUND TO THE INVENTION
  • The purpose of a container is to store parts, typically manufactured on a mass scale. Containers are employed in many industries and used for a variety of different applications. The soft drinks industry employs hundreds of thousands of containers to store plastic caps/enclosures and bottle preforms. Such products are typically transported from a manufacturing company to a customer.
  • Often in today's global economy the manufacturing company and the customer could be many miles apart, even countries apart. It is highly desirable that the containers are designed with due respect to the loading/off-loading and storage in the transportation means, herewith referred as a lorry.
  • Furthermore in today's environmentally conscious society, reusable containers are highly fashionable. As such, the reusable element of the container dictates that the containers need to be transported too and from the manufacturing company to the customer.
  • On the return journey, the containers are typically empty. The economics of transportation costs, fuel and vehicle tax mean that it is highly desirable to make the returning container as compact as possible, thereby allowing as many containers as possible into the lorry means.
  • Therefore a significant environmental and cost saving benefits can be realised if the container is designed to be the most compact possible when stored yet open out so that it can contain/store the most volume of contents in its operational position.
  • Given the mass producing industry is extremely time conscious, it deemed advantageous if said container can be easily compressed, after use as not only does this reduce the warehouse space required to store the containers, it means that more containers can be installed in the lorry.
  • Pigott et al U.S. Pat. No. 6,414,271 teaches a container which contains three fundamental and separate elements; a top member, a bottom member and a sleeve member. Said assembly is designed to be compressed in height by removing the sleeve member from engagement with the top and bottom members. Unfortunately, in practice, this is quite a lengthy and cumbersome procedure to complete. Furthermore, the folding sleeve member is relatively thin and weak under compressive loads when the container is full of components and stacked one on top of another in warehouse storage. Therefore, in practice, metallic braces are employed to support the sleeve and to prevent buckling under such compressive conditions. Said metallic braces further prevent and hinder the folding viability of said container.
  • It is therefore deemed specifically advantageous if said container is easily and quickly foldable for empty storage yet is strong under compressive loads when filled and stacked. Furthermore said folding mechanism and procedure should be inherently safe and controllable by container design.
  • It is furthermore advantageous if the container is substantially water resistant, so that the contents and the container can be left outside, un covered. This has clear warehouse/storage space saving advantages. Containers are often employed in conjunction with fork-lift trucks. The forks on a fork-lift truck are particularly prone to damaging containers, causing expensive repair costs for the user. It is deemed advantageous if the container is substantially resistant to said damage. Furthermore, forklift truck operators are known to shunt two or more containers together to slide them over a given distance. This often results in further damage therefore again, if the container discourages the forklift truck driver to shunt, it will reduce container damage.
  • Containers are also placed on conveyors, for transportation around industrial premises application. Again, certain features of the container, specifically the containers feet are prone to damage when mounted on said conveyor, primarily because of the unevenness of the conveyoring system and joining practice between two or more conveyors. Hence advantages are obtained if the container is less-prone to such damage.
  • Containers are designed to hold mass produced parts, often such parts are manufactured from plastic. When such parts are poured into and out of the containers, they rub together creating static electricity. It is deemed to be further advantageous if the container has means to dissipate said static electric to ground/safe place.
  • Lastly, containers are used in their hundreds of thousands, hence are often moulded in mass production processes as plastic moulding/forming. The production equipment complexity and costs in said industry is high, therefore it is deemed of great value if the top, base and walls of the are of a modular construction where the same part is employed in more than one location in the container assembly. This reduces the mould costs, making the container more economical to produce and sell.
  • STATEMENTS OF THE INVENTION
  • According to the present invention there is provided a collapsible container, comprising of four vertical side assemblies, a base member and a top support frame, said base member substantially defining the footprint of the container of “x” length and “y” width, whereby in the collapsed state the vertical height of the container assembly is the total sum of thicknesses “t” of the base and side members substantially equivalent to five lots of “t”, yet in the non-collapsed state the vertical height of the container assembly is substantially equivalent to the shorter length of the container footprint; “x” length or “y” width.
  • Preferably the container includes a top member, whereby in the collapsed state the vertical height of the container assembly is the total sum of thicknesses “t” of the base and side members substantially equivalent to six lots of “t”, yet in the non-collapsed state the vertical height of the container assembly is substantially equivalent to the shorter length of the container footprint “x” length or “y” width.
  • Preferably the top, base and four side members/assemblies are substantially solid in construction so that when the container is in the fully collapsed or non-collapsed position its inside surfaces are inherently free from water penetration.
  • Preferably at least one of the side members has a folding construction, comprising of two or more members which are pivotally hinged about their horizontal axis.
  • Preferably at least one of the side members is pivotally hinged to the base member and/or the top frame.
  • Preferably at least one of the side members is pivotally hinged to the base only and substantially of monolithic, solid construction in that when decoupled from the other members, under gravity said construction creates a wind-break, which cushions the velocity of the side member fall.
  • Preferably the substantially monolithic side member is hinged in a vertical axis to the base and/or top frames, whereby the axis of pivot is displaced to the vertical hinging axis of the opposing side member.
  • Preferably at least one of the side members incorporates a handle device, which preferably is pivotally attached to said side member and weighted so that it falls vertically flush when not used.
  • Preferably the side member assembly comprising of two or more hinged members, is hinged to the base and/or top frames in a vertical axis whereby the axis of pivot is displaced to the vertical hinging axis of the opposing side member.
  • Preferably each side member is hinged to the base and/or top frames in a different vertical axis from any other side member.
  • Preferably the top member is pivotally hinged to the top frame and preferably comprises of two or more members.
  • Preferably the container assembly includes a base frame and the base member is pivotally hinged to said base frame and preferably one or more of the side wall members are pivotally hinged to said base frame.
  • Preferably the base comprises of two or more members which when unsupported in the vertical position are permitted to fall under gravity exposing the inner surfaces of the container.
  • Preferably, the top frame incorporates a vertical sliding hinge assembly which permits relative vertical displacement between said top frame and one or more of the side members.
  • Preferably, the container assembly is modular in that it may be employed to contain components such as preforms which do not need to be placed inside a liner as well as components that are required to be placed inside a liner.
  • Preferably, at least one top members incorporates a substantially ratcheted sealing roller which automatically releases the liner when the lip opens and/or permits
  • Preferably, one or more of the side members are non-permanently attached to another side member and/or the top and/or base frames by a handle comprising of a live spring like joining means. Preferably said handle is also designed to resist forces at 90 degrees to the live spring so that it may be employed as a side panel lifting device.
  • Embodiments of container in accordance with the present invention may be such that the arrangement includes one or more anti-tamper devices which notify the user when the inner surfaces of the non-collapsed sealed container have been exposed.
  • Furthermore, the embodiments include the containers ability to dispense components through either the bottom member or top member.
  • Embodiments also include the modularity aspects of the design whereby one member is used in multiple positions, not least the fact that the top frame and bottom frame are identical parts which may or may not be orientated differentially. Furthermore, embodiments include the modularity of the side members, specifically the opposing side members which are of identical construction.
  • According to the present invention there is provided a collapsible container, comprising of four vertical side assemblies, a base member, a top member, a base support frame and a top support frame, said base frame member substantially defining the footprint of the container of “x” length and “y” width, whereby in the collapsed state the vertical height of the container assembly is the total sum of thicknesses “t” of the base, top and side members substantially equivalent to ten lots of “t” as each side member is horizontally hinged and comprises of two or more members and each member has substantially the same footprint as the container, yet in the non-collapsed state the vertical height of the container assembly is substantially equivalent to twice that of the shorter length of the container footprint; “x” length or “y” width.
  • Preferably the container base frame member can accept one or feet members of sufficient vertical height so to accept the forks from a fork lift truck used to lift the container. Preferably six feet members are employed, in two assemblies either side of the access/opening for the forklift truck.
  • Preferably each feet assembly comprises of three feet which are supported by horizontal and/or vertical webbing.
  • Preferably at least one front or rear foot has a chamfer adjacent to the floor so that when the container sits on a conveyor, said chamfer accommodates any vertical displacement variance between two or more conveyors without damaging the foot.
  • Preferable at least one front and rear foot has a vertical chamfer adjacent to the corner of the container. This female chamber permits a substantially male protrusion of a 3rd party frame to contact the underside of the container and thereby take the load of the container when the container is positioned over a hole and the bottom members open to release the contents of the container.
  • Preferably, the container includes a customer identification member with anti-tamper feature, thereby permitting the traceability of the contents back to the supplier.
  • According to another aspect of the present invention, there is provided a collapsible container comprising a base, a top and first and second pairs of opposed side walls, each of said side walls being hingedly mounted on said base for movement between an uncollapsed condition, in which said side wall extends from the base to the top, and a collapsed condition in which side wall overlies said base, the side walls of the first pair being non-foldable and one of said side walls being arranged to overlie the other of said side walls when in their collapsed condition, the side walls of the second pair being foldable into two parts about a substantially central hinge lying parallel to the base so that, in their collapsed condition, the side walls are folded and one overlies the other.
  • Preferably the side walls of the second pair are hingedly connected to the top such that, with these side walls in their collapsed condition, the top overlies them and the base.
  • DESCRIPTION OF THE DRAWINGS
  • The accompanying drawings are as follows:
  • FIG. 1 is an isometric assembly view of the container of the invention.
  • FIG. 2 corresponds to FIG. 1 and shows the monolithic side panel pivotally hinging about the base frame.
  • FIG. 3 corresponds to FIG. 2 and shows the opposing monolithic side panel pivotally hinging about the base frame.
  • FIG. 4 corresponds to FIG. 3 and shows both opposing monolithic side panels in their most compact vertical position.
  • FIG. 5 corresponds to FIG. 4 and shows a bi-fold side panel pivotally hinged about the top and base frame
  • FIG. 6 corresponds to FIG. 5 and shows one fully collapsed bi-fold panel in its most compact vertical position.
  • FIG. 7 corresponds to FIG. 6 and shows the fully collapsed position of the container.
  • FIG. 8 corresponds to FIG. 1 and shows the container of the invention with a hinged top member.
  • FIG. 9 corresponds to FIG. 1 and shows the container of the invention with a hinged bottom member, showing a shoot design by way of example only.
  • FIG. 10 corresponds to FIG. 1 and shows an enlarged version of the customer identification member.
  • FIG. 11 corresponds to FIG. 1 and shows an enlarged version of the bi-fold side member handle.
  • FIG. 12 corresponds to FIG. 8 and shows both top members of the container in the open position.
  • FIG. 13 shows a partial longitudinal view on the front foot assembly of the container of the invention.
  • FIG. 14 and FIG. 15 shows a partial longitudinal cross section of a hinge of the invention showing the live-spring retaining mechanism.
  • FIG. 16 corresponds to FIG. 1 and shows an enlarged version of the monolithic side member handle with a live-spring mechanism.
  • FIG. 17 corresponds to FIG. 12 and shows an enlarged version of the integral ratchet liner mechanism in the top member.
  • FIG. 18 shows a side view of the non-collapsed container with a vertically sliding hinge mechanism in the top support frame in its extended position.
  • FIG. 19 shows a side view of the part-collapsed container with a vertically sliding hinge mechanism in the top support frame in its extended position.
  • FIG. 20 shows a side view of the collapsed container with a vertically sliding hinge mechanism in the top support frame in its contracted position.
  • FIG. 21 shows an isometric view of the erected container with one side assembly, comprising of two side panels. Said assembly having two horizontal hinge mechanisms
  • FIG. 22 corresponds to FIG. 21 and shows a view of the upper side panel pivoting on the upper hinge of the lower side panel and the lower side panel pivoting on the lower hinge with the base frame
  • FIG. 23 shows an isometric view of the security system, for box identification.
  • DETAILED DESCRIPTION OF THE INVENTION
  • The invention will now be described, by way of example only, with reference to the accompanying drawings.
  • FIG. 1 is an isometric assembly view of the container 10 of the invention.
  • The container 10 comprises of a two opposing bi-fold side assemblies 11 and 12 (not shown). Said bi-fold assemblies 11 and 12 are substantially modular and interchangeable. This embodiment has specific advantages in the production ease/costs of manufacturing the container.
  • Side bi-fold assembly 11 comprises of an upper side member 13 and a lower side member 14 pivotally coupled to each other about hinge 15. By way of example only, said hinge 15 comprises of a series of substantially circular male 16 and female 17 boss members, longitudinally meshing together. Each boss member has a central common orifice whereby a circular rod (not shown) provides the means of the upper and lower side members 13 and 16 to connectabily pivot.
  • In a similar manner, upper side member 13 is pivotally connected to the top support frame 18 and the lower side member 14 is pivotally connected to the bottom support frame 19
  • A significant advantage of the container of invention is that top support frame 18 and bottom support frame 19 are modular and of identical construction, but shown, preferably in a non-identical orientation. This modularity again provides substantial manufacturing cost/ease benefits.
  • The bottom support frame 19 is securely connected to two or more feet assemblies 20. Said feet assemblies 20 comprising of at least two feet 21 and 22 longitudinally spaced and preferably positioned on the corners of the container. For additional support, a third foot 23 is preferred, positioned midway between feet 21 and 22. Said feet 21, 22 and 23 are longitudinally supported by horizontal support 24 and preferably a vertical support (not shown). Said vertical support serves two purposes. Firstly it supports the feet members 21, 22 and 23 helping to prevent damage if knocked. Secondly it blocks off the side access between the feet 21, 22 and 23 both opposing container sides. This means that the forklift may only enter and subsequently lift the container 10 from the floor in any of the other two other opposing sides 25 and 26 (not shown). This vertical support member embodiment is deemed as a significant user advantage.
  • From FIG. 1, the container 10 incorporates two substantially modular and preferably monolithic side panels 30 and 31 (not shown). Both side panels 30 and 31 and pivotally coupled to the base support frame 19 in a similar method as previously described.
  • Said side panels 30 and 31 are preferably locked in position by one or more live-spring handle assemblies 32 and 33. These will be described later with reference to FIG. 16.
  • The top member 34 and 35 are preferably pivotally coupled to the top support frame 18 in a similar manner as previously described.
  • Often containers are shipped to a variety of customers from one common manufacturer. Customer and content identification of the container is therefore extremely important. Prior art techniques of providing said information include stickers and labels. These can be scrapped and attacked by various weather conditions.
  • From FIG. 1, an embodiment of the present invention is to provide a means to attach, store and protect said vital customer information integral with the container by way of an identification member 40. Said identification member 40 also includes an anti-tamper mechanism 41 and will further be described with reference to FIG. 10.
  • Since the containers 10 of the invention are often required to be stacked on top of each other, the top members 34 and 35 have one or more male protruding feature 45. The position and orientation of said male protruding features 45 correspond to female protruding orifices 46 (not shown) in the feet assembly members 23. This male 45 and female 46 engagement provides locational support for said stacked containers permitting them to be stacked safely.
  • On one or more corners of the bottom support frame 19 is an anti-shunt mechanism 47. If containers 10 are pushed together by a forklift truck driver in a shunting operation, they are prone to damage, specifically the feet 21 can break. Said anti-shunt mechanism 47 of the invention ensures that if the containers are pushed together they will not align perfectly. If they don't align, the shunting operation can not be performed. This embodiment of the invention is particularly useful to users as it reduces the repair/refurbishment costs of the containers 10.
  • FIG. 2 corresponds to FIG. 1 and shows the monolithic side panel 10 pivotally hinging 50 about the base frame 19.
  • An embodiment of the invention is that the side, top and base panels are substantially solid in construction. This clearly provides a weather resistant feature of the container, protecting the contents. However, equally as important is that the design creates a wind break as the side member 30 falls with gravity.
  • Therefore, by design, instead of the side member 30 falling rapidly, uncontrollably, potentially making a noise, the wind brake cushions the side members fall, controlling the dropping velocity.
  • FIG. 3 corresponds to FIG. 2 and shows the opposing monolithic side panel 31 pivotally hinging about the base frame 19. Furthermore, FIG. 3 shows the fully collapsed side panel 30 in position inside the bottom support frame 19.
  • It is important to note that the two monolithic side panels 30 and 31 have a different vertical pivot position. This allows them both to stack correctly and flatly on top of one another, thus minimising the collapsed vertical height.
  • FIG. 4 corresponds to FIG. 3 and shows both opposing monolithic side panels 30 and 31 in their most compact vertical position.
  • FIG. 5 corresponds to FIG. 4 and shows a bi-fold side panel assembly 11 pivotally hinged about the top support frame 18 and base support frame 19 in a partially collapsed orientation.
  • FIG. 6 corresponds to FIG. 5 and shows one fully collapsed bi-fold panel assembly 11 in its most compact vertical position.
  • FIG. 7 corresponds to FIG. 6 and shows the fully collapsed position of the container 10.
  • FIG. 8 corresponds to FIG. 1 and shows the container 10 of the invention with the top member 34 open and hinged on the top support frame 18.
  • From FIG. 8, the reader will note that the corresponding top member 35 contains an integral liner sealing member 80. Said member with be further discussed with reference to FIG. 17.
  • FIG. 9 corresponds to FIG. 1 and shows the container 10 of the invention shown with the bottom member 81 securely attached to the two feet assemblies 20 in the open position.
  • FIG. 9 shows a side shoot assembly 82, by way of example only. Clearly the experience reader will note that a vertical, gravity fed shoot assembly or any other means of dispensing the contents of the box from the bottom is anticipated by the invention.
  • From FIG. 9, the side shoot assembly comprises of a base member 81 and one or more flap members 83 and 84. Said flap members 83 and 84 help to guide and direct the dispensed contents of the box in a side exit manner and away from the footprint of the container 10.
  • The reader will note that the front and back feet 21 and 22 have a vertical chamfer 85. This chamfer 85 is a female recess which permits the box to be lowered on a supporting frame 86 incorporating a corresponding male support. This support frame 86 and feature, positioned on each of the four corners of the container 10, carries the whole weight of the container through the stiffest part of the container 10 structure. The support frame 86 clearly has a recess/hole which corresponds with the shoot assembly 82, thereby permitting the shoot assembly to drop under gravity and dispense the goods thereafter.
  • FIG. 10 corresponds to FIG. 1 and shows an enlarged version of the customer identification member 40. The identification member assembly 40 comprises of a cover 91 which is preferably constructed of clear plastic and a pivoting flap 92. In the open position said flap 92 permits paperwork and documentation to be added in the recess 93 behind the protective cover 91. Once the paperwork is inserted the flap 93 is closed providing a substantially weather proof sealed enclosure. An anti-tamper feature is also anticipated by the embodiment and can be supplied in various forms. By way of example only, said anti-tamper feature could be a high strength adhesive backed security sticker than secures the flap 92 to the cover 91 at the mating joint line. This embodiment is deemed to be an advantage given box contents and there cleanliness is vital in many industries such as the food and beverage industry.
  • FIG. 11 corresponds to FIG. 1 and shows an enlarged version of the bi-fold side member handle 100. Said handle 100 is pivoted, preferably about a common bi-fold hinge joint 15 between side members 13 and 14. Preferably said handle 100 is weighted so that it naturally falls flush under gravity into the recess 101 in side member 14, when not used.
  • This handle 100 embodiment is of particular benefit to the user, given it provides a means to positively displace a collapsed bi-fold side member assembly into its erected position.
  • FIG. 12 corresponds to FIG. 8 and shows both top members 34 and 35 of the container 10 in the open position. Also shown is a clearer view of integral the liner sealing member 80.
  • FIG. 13 shows a partial longitudinal view on the front foot assembly 20 of the container 10 of the invention positioned on a conveyor 110 adjacent to a second conveyor 111.
  • The reader will note that it is not uncommon for said conveyors 110 and 111 to be vertically displaced to one another.
  • The front and rear feet 21 have a longitudinal chamber 112 which corresponds and accommodates any possible conveyor vertical displacement inaccuracies. Said foot chamfer 112 permits the container 10 to transit from conveyor to conveyor without damaging the containers feet.
  • FIG. 14 and FIG. 15 shows a partial longitudinal cross section of a live-spring hinge 120 of the invention in both a partially open position (FIG. 15) and a closed position (FIG. 14). The boss 121 on the top member 122 has a discontinuation 123 which creates a tang 124. Said tang 124 engages the lower member 125 to positively retain said lower member 125 aligned with said upper member 122.
  • This embodiment of the invention is specifically advantageous to the user during the assembly of the container 10 from the collapsed state.
  • FIG. 16 corresponds to FIG. 1 and shows an enlarged version of the monolithic side member handle assembly 33 of the container 10.
  • Said handle 33 contains a live-spring mechanism 130 which clips the monolithic side member 30 into alignment with the bi-fold side panel assembly 11. Said handle 33 also includes a recess which permits a user to put their fingers through the handle 33 and vertically plug the monolithic side member 30 into vertical alignment from the collapsed position.
  • This dual function handle embodiment is deemed to be particularly advantageous as it reduces the manufacturing cost of the container and the assembly time.
  • FIG. 17 corresponds to FIG. 12 and shows an enlarged version of the integral ratchet liner sealing mechanism 140 mounted in the top member 35.
  • Said liner sealing mechanism 140 comprises of a barrel 141 which is pivotally attached between support webs 142 and 143 of the top member 35.
  • Said barrel 141 has a longitudinal orifice 144 which permits a liner to be pushed through said orifice. The reader will note that liners are typically large plastic bags which hold components in a ultra clean environment within the container 10. Liners are often employed to store and transport components to customer sites when no further component cleaning operation is necessary.
  • The ends of the barrel 141 incorporate a series of circumferential indentations 145. Said indentations correspond with a live-spring member 146, as shown on the end view A-A.
  • In operation, when the liner is in position, the barrel 141 is allowed to rotate and in doing so, twists the top of the liner, sealing the contents. The ratchet embodiment prevents the liner between un-sealed in transportation and general container 10 movement.
  • FIG. 18 shows a side view of the non-collapsed container 150 with a vertically sliding hinge mechanism in the top support frame 151. Said vertically sliding mechanism is shown by way of example only, as a male protrusion 152 operating in a female extended recess 153 an is shown in an extended position.
  • FIG. 19 corresponds to FIG. 18 and shows a side view of the part-collapsed container 150.
  • FIG. 20 corresponds to FIG. 18 and shows a side view of the collapsed container 150 with a vertically sliding hinge mechanism in the top support frame 151 in its contracted position.
  • This specific embodiment of a sleeved top member 151 wrapping around the side walls of the container provides additional component storage capacity when the assembly is non-collapsed yet minimises the compact height when the container is fully collapsed.
  • This sliding sleeve top assembly embodiment is deemed to be of incredible user benefit, as, by way of example only, it permits more collapsed containers to be stored in a transportation lorry on the return journey back to the manufacturing plant.
  • FIG. 21 shows an isometric view o the erected container with one side assembly 160, comprising of two side panels 161 and 162, said assembly 160 having two horizontal hinge mechanisms 163 and 164. Said upper side panel 161 pivotably hinging about hinge mechanism 163 and said lower side panel 162 pivotably hinging about hinge mechanism 164 between said panel 162 and said base frame 165.
  • FIG. 22 corresponds to FIG. 21 and shows a view of the upper side panel 161 pivoting on the upper hinge 163 of the lower side panel 162 and the lower side panel 162 pivoting on the lower hinge 164 with the base frame 165.
  • From FIGS. 21 and 22 it will be clear that the container of the invention permits additional storage volume, over and above the otherwise permissible volume dictated by the size of the box footprint, as is the case when a single hinged side panel. This is considered to be extremely value adding as this embodiment of the invention means that the volume ratio of the erected container is not restricted by the footprint of the container. Clearly, two, three or more hinges can be added to any specific side panel to increase the height of said container.
  • FIG. 23 shows an isometric view of the security system 170, for box identification.
  • This comprises of a back member 171 which is preferably see through and transparent so that the contents of the container can be viewed without exposing the contents to the outside.
  • The cover member 172 is preferably also see through and transparent. This is shown to slide vertically in a suitable recess/channel in the container (not shown).
  • The embodiment of the invention is to create a gap between back member 171 and cover member 172 for inspection of a label 173.
  • Above the cover member 171 is a peg 174. Preferably, said peg 174 is a shear pin. When the container is used, the label 173 must be removed. In order to remove the label 173 the sliding cover 173 must shear the peg 174. This means that the contents of the container have been viewed, prior to the container being used. This is deemed important and value adding to the customer and the supplier as it avoids mistakes of the wrong container contents being dispensed in the wrong production line.

Claims (16)

1-32. (canceled)
33. A collapsible container, comprising four vertical side assemblies, a base member, a top support frame and a top member, said base member substantially defining the footprint of the container of “x” length and “y” width, wherein in a collapsed state the vertical height of said collapsible container is the total sum of thicknesses “t” of each of said base member, said four vertical side assemblies and said top member substantially equivalent to six lots of “t,” yet in a non-collapsed state the vertical height of the container assembly is substantially equivalent to the shorter length of a container footprint “x” length or “y” width.
34. The collapsible container according to claim 33, wherein at least one vertical side assembly of said vertical side assemblies has a folding construction, said folding construction comprising a plurality members pivotally hinged about their horizontal axis.
35. The collapsible container according to claim 33, wherein at least one of vertical side assembly of said vertical side assemblies is pivotally hinged to at least one of said base member and said top support frame.
36. The collapsible container according to claim 33, wherein a substantially monolithic side member is hinged in a vertical axis to at least one of said base member and said top support frame, so that an axis of pivot is displaced to a vertical hinging axis of an opposing side member.
37. The collapsible container according to claim 33, wherein said vertical side assemblies comprise two or more hinged members, is hinged to at least one of said base member and said top support frame in a vertical axis, so that an axis of pivot is displaced to a vertical hinging axis of an opposing side member.
38. The collapsible container according to claim 33, further comprising a base frame and with said base member being pivotally hinged to said base frame.
39. The collapsible container according to claim 38, wherein said base frame is capable of accepting at least one foot member of sufficient vertical height for accepting forks from a fork lift truck used for lifting said collapsible container.
40. The collapsible container according to claim 38, wherein said base member is pivotally hinged to said base frame and at least one said vertical side assembly pivotally is hinged to said base frame.
41. The collapsible container according to claim 33, wherein said top support frame incorporates a vertical sliding hinge sleeve assembly for permitting relative vertical displacement between said top support frame and one or more of said vertical side assemblies.
42. The collapsible container according to claim 33, wherein at least one of said vertical side assemblies are non-permanently attached at least one of another said vertical side assembly, said top support frame, a base frame and a base member via a handle comprising a live spring joining member.
43. The collapsible container according to claim 42, wherein said handle is capable of resisting forces at 90° to said live spring for using said handle as a side panel lifting device.
44. The collapsible container according to claim 33, wherein collapsible container is capable of dispensing contents through either a bottom member or top member under gravity.
45. The collapsible container according to claim 33, further comprising a customer identification member with an anti-tamper feature for permitting traceability of contents back to a supplier.
46. A collapsible container, comprising four vertical side assemblies, a base member, a top member, a base support frame and a top support frame, said base member substantially defining a footprint of a container of “x” length and “y” width, wherein in a collapsed state the vertical height of said collapsible container is the total sum of thicknesses “t” of said base member, said top member and said vertical side-assemblies substantially equivalent to ten lots of “t” as each said vertical side assembly is horizontally hinged and comprises of two or more members and each said member has substantially the same footprint as said collapsible container, yet in a non-collapsed state the vertical height of the collapsible container is substantially equivalent to twice that of a shorter side of said footprint of said collapsible container, “x” length or “y” width.
47. A collapsible container comprising a base, a top, a first pair of opposed side walls and a second pair of opposed side walls with each of side wall of said first pair of opposed side walls and said second pair of opposed side walls being hingedly mounted on said base for movement between an uncollapsed condition, wherein said side wall extends from said base to said top, and a collapsed condition wherein said side wall overlies said base, said side walls of first pair of opposed side walls being non-foldable and a first side wall of said side walls being arranged for overlying a second side wall of said side walls when in said collapsed condition, said side walls of said second pair of opposed side walls being foldable into two parts about a substantially central hinge lying parallel to said base so that, in said collapsed condition, said side walls are folded and one said side walls overlies another said side wall.
US12/864,633 2008-01-24 2009-01-26 Container Abandoned US20110062167A1 (en)

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GB0801299A GB0801299D0 (en) 2008-01-24 2008-01-24 Container
GB0801299.9 2008-01-24
GB0802364A GB0802364D0 (en) 2008-02-06 2008-02-06 Container
GB0802364.0 2008-02-06
PCT/GB2009/000208 WO2009093048A2 (en) 2008-01-24 2009-01-26 Container

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US (1) US20110062167A1 (en)
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ES (1) ES2571214T3 (en)
HR (1) HRP20160470T1 (en)
HU (1) HUE028875T2 (en)
PL (1) PL2254801T3 (en)
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WO2013085722A1 (en) * 2011-12-07 2013-06-13 Buckhorn, Inc. Collapsible rectangular container
US20140251865A1 (en) * 2013-03-09 2014-09-11 Therese A. Merrill Novel food and beverage container transport device
US20140263375A1 (en) * 2011-04-01 2014-09-18 Trendzpak Compressible container for metering liquid contents
JP2016507431A (en) * 2013-01-10 2016-03-10 ヴァンプラス コーポレーションVanplus Corporation Foldable container
US20160083176A1 (en) * 2014-09-19 2016-03-24 Compact Container Systems Llc Stacked collapsible container
JP2017197035A (en) * 2016-04-27 2017-11-02 株式会社イノアックコーポレーション Cover for transport carriage
US20170332878A1 (en) * 2014-11-17 2017-11-23 BSH Hausgeräte GmbH Rack and domestic dishwasher
US10279990B2 (en) * 2014-09-25 2019-05-07 Elias Jordan Ronstadt Vertically collapsible semi-truck trailer
US11338961B2 (en) * 2018-05-15 2022-05-24 Dominic P. Ismert Systems and methods for customizable storage
US20220281639A1 (en) * 2018-05-15 2022-09-08 Dominic P. Ismert Quarter-turn locking attachment for a storage device
WO2023112824A1 (en) * 2021-12-16 2023-06-22 京セラドキュメントソリューションズ株式会社 Folding container
CN116605498A (en) * 2023-06-20 2023-08-18 上海箱箱智能科技有限公司 collapsible container
US20240260536A1 (en) * 2023-02-07 2024-08-08 Lori Weber Collapsible litter box
US12319493B2 (en) 2020-12-01 2025-06-03 Crowley Government Services, Inc. Collapsible shipping container

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US20220281639A1 (en) * 2018-05-15 2022-09-08 Dominic P. Ismert Quarter-turn locking attachment for a storage device
US12420982B2 (en) * 2018-05-15 2025-09-23 Dominic P. Ismert Quarter-turn locking attachment for a storage device
US12319493B2 (en) 2020-12-01 2025-06-03 Crowley Government Services, Inc. Collapsible shipping container
WO2023112824A1 (en) * 2021-12-16 2023-06-22 京セラドキュメントソリューションズ株式会社 Folding container
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HRP20160470T1 (en) 2016-08-12
ES2571214T3 (en) 2016-05-24
PL2254801T3 (en) 2016-10-31
WO2009093048A3 (en) 2009-12-10
EP2254801B1 (en) 2016-04-20
WO2009093048A2 (en) 2009-07-30
EP2254801A2 (en) 2010-12-01
HUE028875T2 (en) 2017-01-30

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Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:COLTON, WILLIAM GEORGE;BAGLEY, PHILIP;HIGGINS, ADRIAN;SIGNING DATES FROM 20101012 TO 20101022;REEL/FRAME:025403/0202

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