US20110023387A1 - Frames for supporting service cells - Google Patents
Frames for supporting service cells Download PDFInfo
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- US20110023387A1 US20110023387A1 US12/796,056 US79605610A US2011023387A1 US 20110023387 A1 US20110023387 A1 US 20110023387A1 US 79605610 A US79605610 A US 79605610A US 2011023387 A1 US2011023387 A1 US 2011023387A1
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- frame
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- frame assembly
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
- E04H9/021—Bearing, supporting or connecting constructions specially adapted for such buildings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34336—Structures movable as a whole, e.g. mobile home structures
- E04B1/34352—Base structures or supporting means therefor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
- E04H1/1205—Small buildings erected in the open air
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
- E04H2001/1283—Small buildings of the ISO containers type
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
- E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
Definitions
- This invention relates generally to structures used to support components arranged in a building site plan and, more particularly, to a frame structure for supporting modular components providing one or more services to the building site.
- ancillary structures for housing equipment to provide various services to the site such as, for example, utilities (e.g., power, water, and the like).
- the ancillary structures are typically configured as a central point to, for example, provide the service from utility company distribution lines to the site. From the ancillary structures, the utilities may be distributed where needed on site through or along a distribution network including conduits such as pipes, cables and the like, run above or below grade.
- concrete is poured to form foundations or slabs supporting the ancillary structures. Once poured and constructed, it can be difficult, time consuming and/or expensive to reconfigure the slab support for a change in site design or needs such as, for example, to increase capacity and/or provide new services.
- modular cells are configured to provide one or more services to a building site. That is, the modular cells are individual building blocks that are housed in an individual building structure or, are arranged in the open air of a building site on, for example, a single or multiple concrete slabs. Each modular cell may provide one or more services or, two or more cells may cooperate to provide one or more services to the site.
- At least one modular building technique includes the use of standardized shipping containers to house equipment providing services to a site. For example, International Organization for Standardization (ISO) containers, also known as Intermodal Transport Units (ITUs) may house equipment such as power generators, heating and cooling equipment, and the like.
- ISO International Organization for Standardization
- ITUs Intermodal Transport Units
- the inventors have recognized that a need existing for a scalable support structure that can efficiently accommodate a reconfiguration, e.g., addition or modification, of modular cells of a building site.
- the present invention resides in one aspect in a frame for supporting one or more modular cells that provide one or more services to a site.
- the frame includes a plurality of footings and a frame assembly disposed on the footings.
- the frame assembly includes a plurality of support rails and a plurality of connecting rails extending between and joined to the support rails.
- a plurality of locking mechanisms is selectively disposed about the frame assembly to receive and retain a portion of one or more of the modular cells. As needed, the locking mechanisms are released to permit a modification of a configuration of the modular cells disposed on the frame.
- the footings and the frame assembly contribute to define a service area between a lower surface of the cells and grade of the site.
- one or more of the support rails includes one or more through-holes.
- the through-holes are configured to receive conduits for providing one or more services to and between the one or more cells.
- the conduits are accessible and serviceable in place by means of the service area.
- FIG. 1 is a schematic perspective view of one embodiment of a frame for supporting modular cells providing services to a building site.
- FIG. 2 is a plan view of the frame and cells of FIG. 1 .
- FIG. 3 is a partial, detailed view of a portion of the frame and cells of FIG. 1 labeled “Detail 3 ”.
- FIG. 4 is a view of a portion of the frame and cell take along line 4 - 4 of FIG. 2 .
- FIG. 5 is a perspective view of the frame of FIG. 1 illustrating exemplary placement of conduits therein.
- FIG. 6 is a partial elevational view of the frame and cells of FIG. 1 including the conduits of FIG. 5 .
- FIG. 7 is a schematic perspective view of one embodiment of a frame for supporting modular cells arranged in a stacked configuration for providing services to a building site.
- FIG. 8 is a perspective view of a prior art twist lock that may be used in a particular embodiment of the invention.
- FIGS. 1 and 2 illustrate one embodiment of a frame, shown generally at 10 , for supporting one or more modular cells such as, for example, two modular cells 12 , 14 , that provide one or more services to a building site.
- the frame 10 includes a frame assembly 16 comprising a plurality of support rails, for example, three support rails 18 , 20 , and 22 .
- the frame assembly 16 also comprises a first plurality of connecting rails 24 a , 24 b , 24 c , 24 d , 24 e , and 24 f which extend between, and which are joined to, the support rails 18 and 20 , and a second plurality of connecting rails 26 a , 26 b , 26 c , 26 d , 26 e , and 26 f , which extend between, and which are joined to, the support rails 20 and 22 .
- the frame assembly 16 rests on a plurality of footings that each support a portion of the support rails 18 , 20 and 22 .
- footings 28 a , 28 b , 28 c , 28 d , 28 e , and 28 f support the support rail 18 ; footings 30 a , 30 b , 30 c , 30 d , 30 e , and 30 f support the support rail 20 ; and footings 32 a , 32 b , 32 c , 32 d , 32 e , and 32 f support the support rail 22 .
- the footings 28 a through 32 f are installed within grade of a building site.
- the footings 28 a through 32 f may be piers and rest on a floor of an existing building structure.
- FIG. 2 Various dimensions of the frame assembly 16 are indicated in FIG. 2 .
- the support rails 18 , 20 and 22 are illustrated as being substantially parallel to each other and adjacent support rails are spaced from each other by equal support rail separation distances Dsr 1 and Dsr 2 .
- the invention is not limited in this regard, and in other embodiments, some or all of the separation distances between adjacent support rails 18 , 20 and 22 may differ from each other.
- the distance Dsr 1 may be the same or differ from the distance Dsr 2 .
- distances between two or more support rails may differ.
- the support rails 18 , 20 and 22 are all of a substantially same length Lsr, however, the invention is not limited in this regard, and in other embodiments, one or more of the support rails 18 , 20 and 22 may have different lengths from others, as is described further below.
- the connecting rails 24 a - 24 f and 26 a - 26 f are affixed to the respective support rails in a substantially parallel manner and are separated from adjacent rails by connecting rail spacing distances, three exemplary ones of which are indicated as C 1 a , C 1 b , C 1 c in FIG. 2 .
- lengths of the connecting rail spacing distances between adjacent connecting rails e.g., C 1 a from rail 24 a to rail 24 b , C 1 b from rail 24 b to rail 24 c , etc.
- the invention is not limited in this regard, and in other embodiments, some or all of the connecting rail spacing distances may differ from each other.
- connecting rail spacing distances may accommodate widths of one or more cells to be supported by the frame assembly 16 , as described below.
- the footings 28 a - 28 f , 30 a - 30 f , and 32 a - 32 f are each spaced from adjacent footings along a length of respective support rails 18 , 20 and 22 by footing space distances, two exemplary ones of which are indicated as FS 1 a , FS 1 b in FIG. 2 .
- the footing space distances FS 1 a , FS 1 b , etc. of the frame assembly 16 are all equal to each other, however, the invention is not limited in this regard, and in other embodiments, some or all of the footing space distances may differ from each other.
- a greater number of footings may be used to support a heavier load and the disposition of the footings may be based on a position that permits supporting of the heavier load by distribution of the load among the footings.
- a first portion of a frame assembly may be associated with a first number of a plurality of footings and a second portion of the frame assembly may be associated with a second number of the plurality of footings.
- the first number of the plurality of footings is greater than the second number of the plurality of footings such that the first number of footings support the heavier load.
- containers 12 and 14 each conform to a standard ISO container configuration, for example, container 12 has a length L 12 of about forty feet (40 ft, 12.19 meters) and a width W 12 of about eight feet (8 ft, 2.44 meters) and container 14 has a length L 14 of about twenty feet (20 ft, 6.09 meters).
- the spacing between adjacent support rails 18 , 20 and 22 corresponds to a standard ISO container length of about twenty feet (20 ft, 6.09 meters) and the spacing between support rails 18 and 22 corresponds to a standard ISO container length of about forty feet (40 ft, 12.19 meters). Therefore, the frame assembly 16 can support a plurality of twenty and forty-foot long ISO containers in side-by-side relation to each other with the ends of the containers on respective support rails.
- the frame 10 may support containers of other lengths and widths in this manner, such as, for example, other standard ISO container lengths of forty-five feet (45 ft, 13.7 meters), forty-eight feet (48 ft, 14.6 meters), or fifty-three feet (53 ft, 16.2 meters).
- support rails separation distances e.g., Dsr 1 , Dsr 2 , and the like
- connecting rail spacing distances e.g., C 1 a , C 1 b , C 1 c , and the like
- C 1 a , C 1 b , C 1 c may vary from that described above to accommodate the use of other standard ISO container lengths and widths outlined herein.
- the footing 28 a comprises a pre-cast base 32 in which an embed plate 34 is secured.
- the footing 28 a further comprises a clamp 36 affixed (e.g., welded) onto the embed plate, for engaging the support rail 18 .
- the footing 28 a may be placed on a pre-existing concrete pad, but also may be placed on compressed soil or stone, thus providing cost-effective alternatives to the pouring of a concrete pad.
- the pre-cast base 32 may be partly or completely embedded in the ground.
- the footing 28 a and the other footings of the frame 10 are configured to securely engage the support rails 18 , 20 and 22 , respectively, so that the frame assembly 16 resists displacement due to environmental conditions such as, for example, ground vibrations, high wind conditions, or the like.
- the support rails 18 , 20 and 22 each have a generally I-beam configuration.
- support rail 18 includes a horizontal foot flange 18 a , a vertical web 18 b and a horizontal head flange 18 c .
- the rail clamp 36 securely engages the foot flange 18 a to couple the support rail 18 to the footing 28 a .
- the rail clamp 36 engages the foot flange 18 a in a similar manner as conventional railway rail clamps engage rail tracks
- the materials of the footing 28 a are selected so that the support rail 18 will not be dislodged from the footing 28 a by ground vibrations as may be caused by, for example, environmental conditions such as earthquakes, high velocity wind from storms, and the like, as well as inadvertent contact by, for example, a vehicle or moving equipment.
- footing 28 a engages the support rail 18 in a releasable manner in contrast to permanent engagement between the footing 28 a and support rail 18 as would result from, for example, welding or by casting the pre-cast base 32 around the foot flange 18 a.
- the footing 28 a provides for the support rail 18 a clearance distance Df 28 above grade.
- the clearance distance provided by other footings 28 b - 28 f , 30 a - 30 f , and 32 a - 32 f may be the same as, or different from clearance distance Df 28 as needed to accommodate variations in the floor or grade on which the footings are mounted so that the frame assembly 16 has the desired orientation, e.g., maintaining the containers 12 and 14 substantially level on the frame assembly 16 .
- shims, blocks or the like may be used between the footing and the foot flange to obtain the desired orientation.
- the support rail 18 has a height Ds, and provides a minimum ground clearance defined as Ds plus Df 28 a above grade.
- corners of the containers 12 and 14 are equipped with corner fittings 12 c and 14 c , respectively, which provide anchor holes for locking mechanisms.
- the frame assembly 16 includes a plurality of locking mechanisms, shown generally at 35 , that are mounted on the support rails 18 , 20 and 22 , and that are configured to engage the anchor holes in the corner fittings 12 c and 14 c .
- the corner fittings 12 c and 14 c are ISO 1161 corner fittings
- the locking mechanisms 35 comprise commercially available twistlock mechanisms including a twistlock base 35 a and a twistlock module 35 b .
- the locking mechanisms 35 secure the containers in place on the frame 10 .
- the locking mechanisms 35 may be selectively enabled and disabled to permit realignment of the containers 12 and 14 on the frame 10 . Moreover, the locking mechanisms 35 add an additional height DL to the clearance of the containers 12 and 14 above grade.
- the invention is not limited in this regard, and in other embodiments, other types of corner fittings and locking mechanisms may be used, and in still other embodiments, the end 12 a of the container 12 be secured directly on the top flange 18 c .
- a plurality of locking mechanisms 35 are selectively installed on the frame assembly 16 to support interchangeability of modular cells such as, for example, when one or more cells are added or replaced to increase capacity of a service provided to the site.
- the twistlock modules may be coupled to the frame based on lengths and widths of one or more cells to be supported by the frame assembly 16 .
- the connecting rail 24 a is joined to the support rail 18 by a bracket 38 , which is secured to the connecting rail 24 a at points 40 and 42 by, for example, welding or with fasteners.
- frame assembly 16 is rigid and the containers 12 and 14 are secured or locked thereon, the effective base of each of the containers is increased, thus increasing the moment of inertia about their respective central axes that would be needed to overturn the containers. Therefore, when the containers 12 and 14 are locked onto the frame 10 , they are more resistant to being over-turned as a result of seismic shock or other physical disturbances (e.g., an accidental collision with another container during deployment, inadvertent contact with vehicular or equipment traffic on the site, severe wind conditions, and the like) than if they containers were simply placed on a floor or grade at a building site. As shown in FIG.
- a plurality of containers are arranged on the frame 10 in side-by-side and/or stacked configurations, as is needed or desired to provide services to the building site.
- a container 80 is disposed on top of the container 12 and containers 84 and 86 are arrange in a stacked configuration on the frame 10 .
- the frame 10 increases the effective base of the containers 12 , 14 , 80 , 84 and 86 to increase the moment of inertia thereof.
- the support rails 18 , 20 and 22 include one or more through-holes such as holes 44 a , 44 b , 44 c , 44 d , and 44 e , located along a length of support rail 18 and holes 46 a , 46 b , 46 c , 46 d , and 46 e , located along a length of support rail 20 .
- the through-holes permit passage of conduits 50 (e.g., pipes, tubing, duct work, cables, and the like) individually, or as a group or rack 52 , that may provide service to or distribute service from and between containers disposed on the frame 10 .
- conduits 50 e.g., pipes, tubing, duct work, cables, and the like
- the elevated positioning of containers 12 and 14 on the frame assembly 16 creates a service area W ( FIG. 3 ), between a bottom surface B of the containers 12 and 14 and a finish grade G of the building site.
- the conduits 50 and 52 running in the service area W beneath the containers 12 and 14 may carry wiring for distributing power or electronic data to and between containers, distribute air provided from a HVAC system 70 ( FIG. 6 ) to control the internal atmosphere within the containers 12 and 14 , such as to provide heat, air conditioning or to control humidity, and the like.
- a HVAC system 70 FIG. 6
- fewer than all of the support rails 18 , 20 and 22 in the frame assembly 16 may include the through holes, and/or one or more of the support rails may have only one through-hole, or no holes at all.
- the conduits 50 and conduit racks 52 may be connected via one or more conduit pull and/or service boxes 60 .
- the pull and/or service boxes 60 assist deployment, maintenance or upgrade of the conduits 50 and 52 and/or components running therethrough (e.g., wiring, connectors, and the like). As should be appreciated, access to the conduits 50 , conduit racks 52 and boxes 60 is provided to personnel via the service area W.
- the connecting rail 24 a has a height Hcr which is less than the height Ds of the support rails 18 , 20 and 22 .
- the connecting rail 24 a is mounted at the foot of the support rail 18 , i.e., close to the footing 28 a , to leave a clearance space C between the top of the connecting rail 24 a and the top of the support rail 18 .
- the clearance space C contributes to and provides access by, for example, maintenance personnel, to the service area W between the connecting rail 24 a and the bottom of the container 12 without having to lift the container 12 off from the frame assembly 16 .
- the height DL provided by the locking mechanism 35 also contributes to the service area W.
- the footings 28 a - 28 f , 30 a - 30 f , and 32 a - 32 f releasably engage the support rails 18 , 20 and 22 of the frame assembly 16 .
- the rail clamps 36 can be loosened to release the support rails 18 , 20 and 22 so that the frame assembly 16 may be lifted off the footings 28 a - 28 f , 30 a - 30 f , and 32 a - 32 f .
- maintenance and/or upgrade may include re-positioning one or more footings or adding footings so that the frame 10 can support additional containers and/or container loads.
- a damaged frame assembly 16 can be removed and replaced to allow the facility to resume operation when the damaged frame is replaced.
- the releasable engagement of the containers 12 and 14 via the locking mechanisms 35 permit selective removal of the containers 12 and 14 so that maintenance or upgrade may be done with the frame assembly 16 in place on the footings.
- the frame 10 may include shock-absorbing components, for example, resilient elastic components or components that will undergo deformation to absorb and/or dissipate seismic shock energy or energy transferred to a container as a result of a collision between containers.
- shock-absorbing components for example, resilient elastic components or components that will undergo deformation to absorb and/or dissipate seismic shock energy or energy transferred to a container as a result of a collision between containers.
- the frame assembly 16 may comprise a twistlock mechanism that includes one or more steel cable coil springs, as shown in a known twistlock mechanism 90 illustrated in FIG. 8 .
- the twistlock mechanism 90 has a base 92 that engages one of the support rail (such as support rail 18 ), a rotatable flange 94 for engaging a corner fitting of a container (e.g., corner fitting 12 c ), and between the base 92 and the rotatable flange 94 , two rows of steel cable coils 96 a and 96 b secured between a first plate 97 on the base 92 and a second plate 98 on which the rotatable flange 94 is mounted.
- the footings may comprise springs, or hydraulic shock absorbers, or elastic or plastically deformable materials that absorb seismic shocks of a magnitude that might overturn one or more of the containers on the frame 10 .
- the frame 10 is constructed to support one or more modular cells comprised of ISO containers having dimensions of about eight feet (8 ft, 2.4 meters) in width ⁇ about twenty feet or forty feet (20 ft, 6.09 meters or 40 ft, 12.19 meters) in length ⁇ about eight and one half feet (8.5 ft, 2.59 meters) in height, and having a standard maximum weight of about seventy-five thousand pounds (75,000 lbs). It should be appreciated that the frame 10 can support other ISO container sizes disposed in, for example, side-by-side, end-to-end, stacked multi-level configurations and combinations thereof.
- the frame 10 provides a highly flexible storage facility, in that the frame 10 is easily installed, maintained and repaired, allows for easy access to the flooring or grade for maintenance and repair, allows easy access for running services (e.g., electrical, water, HVAC services, and the like) to and between modular cells on the frame, and is adaptable to support changing site needs such as, for example, additions or re-configurations of modular cells on the frame.
- multiple frames 10 may be used one beside another on a site, and may be rearranged relative to each other to expand the storage capacity of modular cells providing services to the site, as well as to conform to changes in the configuration of the site.
- first, second, and the like, herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another.
- the terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
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Abstract
A frame for supporting one or more cells that provide one or more services to a site. The frame includes a plurality of footings disposed on the site and a frame assembly disposed on the footings. The frame assembly includes a plurality of support rails, a plurality of connecting rails extending between and joined to the support rails, and a plurality of locking mechanisms disposed on the frame assembly. Each of the locking mechanisms selectively retains a portion of at least one of the cells to the frame assembly. The footings and the frame assembly contribute to define a service area between a lower surface of the cells and grade of the site. In one embodiment, one or more of the support rails includes one or more through-holes. The through-holes are configured to receive conduits for providing one or more services to and between the one or more cells.
Description
- This patent application claims benefit under 35 U.S.C. §119(e) of copending, U.S. Provisional Patent Application Ser. No. 61/185,240, filed Jun. 9, 2009, the disclosure of which is incorporated by reference herein in its entirety.
- A portion of the disclosure of this patent document contains material, which is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the United States Patent and Trademark Office files or records, but otherwise reserves all copyright rights whatsoever.
- This invention relates generally to structures used to support components arranged in a building site plan and, more particularly, to a frame structure for supporting modular components providing one or more services to the building site.
- Traditional building sites often include ancillary structures for housing equipment to provide various services to the site such as, for example, utilities (e.g., power, water, and the like). The ancillary structures are typically configured as a central point to, for example, provide the service from utility company distribution lines to the site. From the ancillary structures, the utilities may be distributed where needed on site through or along a distribution network including conduits such as pipes, cables and the like, run above or below grade. Generally speaking, concrete is poured to form foundations or slabs supporting the ancillary structures. Once poured and constructed, it can be difficult, time consuming and/or expensive to reconfigure the slab support for a change in site design or needs such as, for example, to increase capacity and/or provide new services.
- Recently, there has been a growth in the use of modular building techniques wherein a number of pre-manufactured, modular cells are configured to provide one or more services to a building site. That is, the modular cells are individual building blocks that are housed in an individual building structure or, are arranged in the open air of a building site on, for example, a single or multiple concrete slabs. Each modular cell may provide one or more services or, two or more cells may cooperate to provide one or more services to the site. At least one modular building technique includes the use of standardized shipping containers to house equipment providing services to a site. For example, International Organization for Standardization (ISO) containers, also known as Intermodal Transport Units (ITUs) may house equipment such as power generators, heating and cooling equipment, and the like. At least some perceived benefits seen from the use of such ISO containers are a reduction in cost and time of constructing a housing structure for equipment to service the site. For example, Turner Logistics, LLC of Hawthorne, N.Y. (USA), the assignee of the present application, has a copending, U.S. Provisional Patent Application Ser. No. 61/090,057, that teaches the use of one or more ISO containers to configure a data center. The disclosure of the above-identified U.S. patent document is incorporated by reference herein in its entirety.
- Even with the use of modular building techniques employing modular cells as building blocks, changes in site design or the needs of the site may exceed the existing capacity of the building housing the modular cells or the open air configuration of the one or more slabs supporting the cells. As a result, time consuming and/or expensive reconfiguration of the support structures may be needed before additional cells or a modification to cell configuration may be possible.
- The inventors have recognized that a need existing for a scalable support structure that can efficiently accommodate a reconfiguration, e.g., addition or modification, of modular cells of a building site.
- The present invention resides in one aspect in a frame for supporting one or more modular cells that provide one or more services to a site. The frame includes a plurality of footings and a frame assembly disposed on the footings. The frame assembly includes a plurality of support rails and a plurality of connecting rails extending between and joined to the support rails. In one embodiment, a plurality of locking mechanisms is selectively disposed about the frame assembly to receive and retain a portion of one or more of the modular cells. As needed, the locking mechanisms are released to permit a modification of a configuration of the modular cells disposed on the frame.
- In one embodiment, the footings and the frame assembly contribute to define a service area between a lower surface of the cells and grade of the site. In one embodiment, one or more of the support rails includes one or more through-holes. The through-holes are configured to receive conduits for providing one or more services to and between the one or more cells. The conduits are accessible and serviceable in place by means of the service area.
- The features and advantages of the present invention will be better understood when the Detailed Description of the Preferred Embodiments given below is considered in conjunction with the figures provided.
-
FIG. 1 is a schematic perspective view of one embodiment of a frame for supporting modular cells providing services to a building site. -
FIG. 2 is a plan view of the frame and cells ofFIG. 1 . -
FIG. 3 is a partial, detailed view of a portion of the frame and cells ofFIG. 1 labeled “Detail 3”. -
FIG. 4 is a view of a portion of the frame and cell take along line 4-4 ofFIG. 2 . -
FIG. 5 is a perspective view of the frame ofFIG. 1 illustrating exemplary placement of conduits therein. -
FIG. 6 is a partial elevational view of the frame and cells ofFIG. 1 including the conduits ofFIG. 5 . -
FIG. 7 is a schematic perspective view of one embodiment of a frame for supporting modular cells arranged in a stacked configuration for providing services to a building site. -
FIG. 8 is a perspective view of a prior art twist lock that may be used in a particular embodiment of the invention. - In these figures like structures are assigned like reference numerals, but may not be referenced in the description of all figures.
-
FIGS. 1 and 2 illustrate one embodiment of a frame, shown generally at 10, for supporting one or more modular cells such as, for example, two 12, 14, that provide one or more services to a building site. In one embodiment, themodular cells frame 10 includes aframe assembly 16 comprising a plurality of support rails, for example, three 18, 20, and 22. In one embodiment, thesupport rails frame assembly 16 also comprises a first plurality of connecting 24 a, 24 b, 24 c, 24 d, 24 e, and 24 f which extend between, and which are joined to, therails 18 and 20, and a second plurality of connectingsupport rails 26 a, 26 b, 26 c, 26 d, 26 e, and 26 f, which extend between, and which are joined to, therails 20 and 22. In the embodiment shown, thesupport rails frame assembly 16 rests on a plurality of footings that each support a portion of the 18, 20 and 22. For example, in one embodiment,support rails 28 a, 28 b, 28 c, 28 d, 28 e, and 28 f support thefootings support rail 18; 30 a, 30 b, 30 c, 30 d, 30 e, and 30 f support thefootings support rail 20; and 32 a, 32 b, 32 c, 32 d, 32 e, and 32 f support thefootings support rail 22. In one embodiment, thefootings 28 a through 32 f are installed within grade of a building site. In another embodiment, thefootings 28 a through 32 f may be piers and rest on a floor of an existing building structure. - Various dimensions of the
frame assembly 16 are indicated inFIG. 2 . For example, the 18, 20 and 22 are illustrated as being substantially parallel to each other and adjacent support rails are spaced from each other by equal support rail separation distances Dsr1 and Dsr2. However, the invention is not limited in this regard, and in other embodiments, some or all of the separation distances betweensupport rails 18, 20 and 22 may differ from each other. For example, the distance Dsr1 may be the same or differ from the distance Dsr2. Similarly, in embodiments utilizing more than three support rails, distances between two or more support rails may differ. Moreover, as shown inadjacent support rails FIGS. 1 and 2 , the 18, 20 and 22 are all of a substantially same length Lsr, however, the invention is not limited in this regard, and in other embodiments, one or more of thesupport rails 18, 20 and 22 may have different lengths from others, as is described further below.support rails - In one embodiment, the connecting rails 24 a-24 f and 26 a-26 f are affixed to the respective support rails in a substantially parallel manner and are separated from adjacent rails by connecting rail spacing distances, three exemplary ones of which are indicated as C1 a, C1 b, C1 c in
FIG. 2 . In one embodiment, lengths of the connecting rail spacing distances between adjacent connecting rails (e.g., C1 a fromrail 24 a to rail 24 b, C1 b fromrail 24 b torail 24 c, etc.) are equal, however, the invention is not limited in this regard, and in other embodiments, some or all of the connecting rail spacing distances may differ from each other. For example, it may be desirable to have more connecting rails (and therefore, less space between connecting rails) in a region of theframe assembly 16 that is intended to support, for example, heavier loads than other regions. Additionally, connecting rail spacing distances may accommodate widths of one or more cells to be supported by theframe assembly 16, as described below. - As shown in
FIG. 2 , thefootings 28 a-28 f, 30 a-30 f, and 32 a-32 f, are each spaced from adjacent footings along a length of respective support rails 18, 20 and 22 by footing space distances, two exemplary ones of which are indicated as FS1 a, FS1 b inFIG. 2 . In one embodiment, the footing space distances FS1 a, FS1 b, etc. of theframe assembly 16 are all equal to each other, however, the invention is not limited in this regard, and in other embodiments, some or all of the footing space distances may differ from each other. For example, it may be desirable to employ more footings in a region of theframe assembly 16 that is intended to support heavier loads than other regions, or in a region of theframe 10 that rests on grade or flooring that is less stable than under other regions of theframe 10. In such regions, a greater number of footings may be used to support a heavier load and the disposition of the footings may be based on a position that permits supporting of the heavier load by distribution of the load among the footings. For example, a first portion of a frame assembly may be associated with a first number of a plurality of footings and a second portion of the frame assembly may be associated with a second number of the plurality of footings. In some embodiments, the first number of the plurality of footings is greater than the second number of the plurality of footings such that the first number of footings support the heavier load. - As seen in
FIG. 2 , the support rail separation distances Dsrl and Dsr2 are sized such that corners or ends of 12 and 14 rest upon support rails, e.g., ends 12 a and 12 b ofcontainers container 12 rest on 18 and 22, respectively, and thesupport rails 14 a and 14 b ofends container 14 rest on 20 and 22, respectively. In a particular embodiment,support rails 12 and 14 each conform to a standard ISO container configuration, for example,containers container 12 has a length L12 of about forty feet (40 ft, 12.19 meters) and a width W12 of about eight feet (8 ft, 2.44 meters) andcontainer 14 has a length L14 of about twenty feet (20 ft, 6.09 meters). Thus, in one embodiment, the spacing between adjacent support rails 18, 20 and 22 corresponds to a standard ISO container length of about twenty feet (20 ft, 6.09 meters) and the spacing between support rails 18 and 22 corresponds to a standard ISO container length of about forty feet (40 ft, 12.19 meters). Therefore, theframe assembly 16 can support a plurality of twenty and forty-foot long ISO containers in side-by-side relation to each other with the ends of the containers on respective support rails. However, the invention is not limited in this regard, and in other embodiments, theframe 10 may support containers of other lengths and widths in this manner, such as, for example, other standard ISO container lengths of forty-five feet (45 ft, 13.7 meters), forty-eight feet (48 ft, 14.6 meters), or fifty-three feet (53 ft, 16.2 meters). As should be appreciated, support rails separation distances (e.g., Dsr1, Dsr2, and the like) as well as connecting rail spacing distances (e.g., C1 a, C1 b, C1 c, and the like) may vary from that described above to accommodate the use of other standard ISO container lengths and widths outlined herein. - As seen in
FIGS. 3 and 4 , in one embodiment, the footing 28 a comprises apre-cast base 32 in which an embedplate 34 is secured. The footing 28 a further comprises aclamp 36 affixed (e.g., welded) onto the embed plate, for engaging thesupport rail 18. The footing 28 a may be placed on a pre-existing concrete pad, but also may be placed on compressed soil or stone, thus providing cost-effective alternatives to the pouring of a concrete pad. However, the invention is not limited in this regard, and in other embodiments, thepre-cast base 32 may be partly or completely embedded in the ground. - The footing 28 a and the other footings of the
frame 10 are configured to securely engage the support rails 18, 20 and 22, respectively, so that theframe assembly 16 resists displacement due to environmental conditions such as, for example, ground vibrations, high wind conditions, or the like. As shown inFIG. 3 , in one embodiment, the support rails 18, 20 and 22 each have a generally I-beam configuration. For example,support rail 18 includes ahorizontal foot flange 18 a, avertical web 18 b and ahorizontal head flange 18 c. Therail clamp 36 securely engages thefoot flange 18 a to couple thesupport rail 18 to thefooting 28 a. In one embodiment, therail clamp 36 engages thefoot flange 18 a in a similar manner as conventional railway rail clamps engage rail tracks The materials of the footing 28 a are selected so that thesupport rail 18 will not be dislodged from the footing 28 a by ground vibrations as may be caused by, for example, environmental conditions such as earthquakes, high velocity wind from storms, and the like, as well as inadvertent contact by, for example, a vehicle or moving equipment. In addition, by virtue ofrail clamp 36, which bears down on thefoot flange 18 a by means of a threaded bolt, footing 28 a engages thesupport rail 18 in a releasable manner in contrast to permanent engagement between the footing 28 a andsupport rail 18 as would result from, for example, welding or by casting thepre-cast base 32 around thefoot flange 18 a. - As shown in
FIG. 3 , the footing 28 a provides for thesupport rail 18 a clearance distance Df28 above grade. The clearance distance provided byother footings 28 b-28 f, 30 a-30 f, and 32 a-32 f, may be the same as, or different from clearance distance Df28 as needed to accommodate variations in the floor or grade on which the footings are mounted so that theframe assembly 16 has the desired orientation, e.g., maintaining the 12 and 14 substantially level on thecontainers frame assembly 16. In one embodiment, shims, blocks or the like, may be used between the footing and the foot flange to obtain the desired orientation. Thesupport rail 18 has a height Ds, and provides a minimum ground clearance defined as Ds plus Df28 a above grade. - As illustrated in
FIG. 3 , in one embodiment, corners of the 12 and 14 are equipped withcontainers corner fittings 12 c and 14 c, respectively, which provide anchor holes for locking mechanisms. Theframe assembly 16 includes a plurality of locking mechanisms, shown generally at 35, that are mounted on the support rails 18, 20 and 22, and that are configured to engage the anchor holes in thecorner fittings 12 c and 14 c. In one illustrative embodiment, thecorner fittings 12 c and 14 c are ISO 1161 corner fittings, and the lockingmechanisms 35 comprise commercially available twistlock mechanisms including atwistlock base 35 a and atwistlock module 35 b. The lockingmechanisms 35 secure the containers in place on theframe 10. Preferably, the lockingmechanisms 35 may be selectively enabled and disabled to permit realignment of the 12 and 14 on thecontainers frame 10. Moreover, the lockingmechanisms 35 add an additional height DL to the clearance of the 12 and 14 above grade. However, the invention is not limited in this regard, and in other embodiments, other types of corner fittings and locking mechanisms may be used, and in still other embodiments, thecontainers end 12 a of thecontainer 12 be secured directly on thetop flange 18 c. In one embodiment, a plurality of lockingmechanisms 35 are selectively installed on theframe assembly 16 to support interchangeability of modular cells such as, for example, when one or more cells are added or replaced to increase capacity of a service provided to the site. In some embodiments, the twistlock modules may be coupled to the frame based on lengths and widths of one or more cells to be supported by theframe assembly 16. - As shown in
FIG. 3 , in one embodiment, the connectingrail 24 a is joined to thesupport rail 18 by abracket 38, which is secured to the connectingrail 24 a at points 40 and 42 by, for example, welding or with fasteners. - It should be appreciated that since
frame assembly 16 is rigid and the 12 and 14 are secured or locked thereon, the effective base of each of the containers is increased, thus increasing the moment of inertia about their respective central axes that would be needed to overturn the containers. Therefore, when thecontainers 12 and 14 are locked onto thecontainers frame 10, they are more resistant to being over-turned as a result of seismic shock or other physical disturbances (e.g., an accidental collision with another container during deployment, inadvertent contact with vehicular or equipment traffic on the site, severe wind conditions, and the like) than if they containers were simply placed on a floor or grade at a building site. As shown inFIG. 7 , in one embodiment, a plurality of containers are arranged on theframe 10 in side-by-side and/or stacked configurations, as is needed or desired to provide services to the building site. For example, acontainer 80 is disposed on top of thecontainer 12 and 84 and 86 are arrange in a stacked configuration on thecontainers frame 10. As noted above, theframe 10 increases the effective base of the 12, 14, 80, 84 and 86 to increase the moment of inertia thereof.containers - As shown in
FIGS. 1 , 4, 5 and 6, in one embodiment, the support rails 18, 20 and 22 include one or more through-holes such as 44 a, 44 b, 44 c, 44 d, and 44 e, located along a length ofholes support rail 18 and holes 46 a, 46 b, 46 c, 46 d, and 46 e, located along a length ofsupport rail 20. In one embodiment, the through-holes, e.g., holes 44 a-44 e and 46 a-46 e, permit passage of conduits 50 (e.g., pipes, tubing, duct work, cables, and the like) individually, or as a group orrack 52, that may provide service to or distribute service from and between containers disposed on theframe 10. For example, the elevated positioning of 12 and 14 on thecontainers frame assembly 16 creates a service area W (FIG. 3 ), between a bottom surface B of the 12 and 14 and a finish grade G of the building site. In one embodiment, thecontainers 50 and 52 running in the service area W beneath theconduits 12 and 14 may carry wiring for distributing power or electronic data to and between containers, distribute air provided from a HVAC system 70 (containers FIG. 6 ) to control the internal atmosphere within the 12 and 14, such as to provide heat, air conditioning or to control humidity, and the like. It should be appreciated that in some embodiments, fewer than all of the support rails 18, 20 and 22 in thecontainers frame assembly 16 may include the through holes, and/or one or more of the support rails may have only one through-hole, or no holes at all. As shown inFIG. 5 , theconduits 50 and conduit racks 52 may be connected via one or more conduit pull and/orservice boxes 60. In one embodiment, the pull and/orservice boxes 60 assist deployment, maintenance or upgrade of the 50 and 52 and/or components running therethrough (e.g., wiring, connectors, and the like). As should be appreciated, access to theconduits conduits 50, conduit racks 52 andboxes 60 is provided to personnel via the service area W. - As seen in
FIG. 3 , the connectingrail 24 a has a height Hcr which is less than the height Ds of the support rails 18, 20 and 22. In addition, the connectingrail 24 a is mounted at the foot of thesupport rail 18, i.e., close to thefooting 28 a, to leave a clearance space C between the top of the connectingrail 24 a and the top of thesupport rail 18. The clearance space C contributes to and provides access by, for example, maintenance personnel, to the service area W between the connectingrail 24 a and the bottom of thecontainer 12 without having to lift thecontainer 12 off from theframe assembly 16. As shown inFIG. 3 , the height DL provided by thelocking mechanism 35 also contributes to the service area W. - It should be noted that in one embodiment, the
footings 28 a-28 f, 30 a-30 f, and 32 a-32 f, releasably engage the support rails 18, 20 and 22 of theframe assembly 16. For example, in the illustrated embodiments, the rail clamps 36 can be loosened to release the support rails 18, 20 and 22 so that theframe assembly 16 may be lifted off thefootings 28 a-28 f, 30 a-30 f, and 32 a-32 f. This allows for maintenance and repair of thefootings 28 a-28 f, 30 a-30 f, and 32 a-32 f, and the flooring or grade on which the footings rest, and for the re-installation of theframe assembly 16 on thefootings 28 a-28 f, 30 a-30 f, and 32 a-32 f once maintenance and/or repairs are complete. Optionally, maintenance and/or upgrade may include re-positioning one or more footings or adding footings so that theframe 10 can support additional containers and/or container loads. Conversely, a damagedframe assembly 16 can be removed and replaced to allow the facility to resume operation when the damaged frame is replaced. Moreover, the releasable engagement of the 12 and 14 via the lockingcontainers mechanisms 35 permit selective removal of the 12 and 14 so that maintenance or upgrade may be done with thecontainers frame assembly 16 in place on the footings. - As mentioned above, the broad base effectively provided by the
frame 10 to 12 and 14 on thecontainers frame 10 decreases the likelihood that the containers might by overturned as a result of seismic, wind and other environmental disturbances. To further insulate the 12, 14 on thecontainers frame 10 from such disturbances, theframe 10 may include shock-absorbing components, for example, resilient elastic components or components that will undergo deformation to absorb and/or dissipate seismic shock energy or energy transferred to a container as a result of a collision between containers. For example, in one embodiment, in place of lockingmechanism 35, theframe assembly 16 may comprise a twistlock mechanism that includes one or more steel cable coil springs, as shown in a knowntwistlock mechanism 90 illustrated inFIG. 8 . Thetwistlock mechanism 90 has a base 92 that engages one of the support rail (such as support rail 18), arotatable flange 94 for engaging a corner fitting of a container (e.g., corner fitting 12 c), and between the base 92 and therotatable flange 94, two rows of steel cable coils 96 a and 96 b secured between afirst plate 97 on thebase 92 and asecond plate 98 on which therotatable flange 94 is mounted. Alternatively, the footings may comprise springs, or hydraulic shock absorbers, or elastic or plastically deformable materials that absorb seismic shocks of a magnitude that might overturn one or more of the containers on theframe 10. - In one embodiment, the
frame 10 is constructed to support one or more modular cells comprised of ISO containers having dimensions of about eight feet (8 ft, 2.4 meters) in width×about twenty feet or forty feet (20 ft, 6.09 meters or 40 ft, 12.19 meters) in length×about eight and one half feet (8.5 ft, 2.59 meters) in height, and having a standard maximum weight of about seventy-five thousand pounds (75,000 lbs). It should be appreciated that theframe 10 can support other ISO container sizes disposed in, for example, side-by-side, end-to-end, stacked multi-level configurations and combinations thereof. - It should be appreciated that the
frame 10, as described herein, provides a highly flexible storage facility, in that theframe 10 is easily installed, maintained and repaired, allows for easy access to the flooring or grade for maintenance and repair, allows easy access for running services (e.g., electrical, water, HVAC services, and the like) to and between modular cells on the frame, and is adaptable to support changing site needs such as, for example, additions or re-configurations of modular cells on the frame. In addition,multiple frames 10 may be used one beside another on a site, and may be rearranged relative to each other to expand the storage capacity of modular cells providing services to the site, as well as to conform to changes in the configuration of the site. - The terms “first,” “second,” and the like, herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
- Although the invention has been described with reference to particular embodiments thereof, it will be understood by one of ordinary skill in the art, upon a reading and understanding of the foregoing disclosure, that numerous variations and alterations to the disclosed embodiments will fall within the scope of this invention and of the appended claims.
Claims (20)
1. A frame for supporting one or more cells, the frame comprising:
a plurality of footings disposed on a site; and
a frame assembly disposed on the footings, the frame assembly including:
a plurality of support rails;
a plurality of connecting rails extending between and joined to the support rails; and
a plurality of locking mechanisms disposed about the frame assembly, each of the locking mechanisms selectively retaining a portion of at least one of one or more cells to the frame assembly.
2. The frame of claim 1 , wherein the plurality of support rails includes at least one support rail having one or more through-holes, the through-holes being configured to receive conduits for providing one or more services to and between the one or more cells.
3. The frame of claim 1 , wherein the plurality of support rails includes a support rail having an I-beam configuration.
4. The frame of claim 1 , wherein the one or more cells include an ISO standard shipping container.
5. The frame of claim 4 , wherein the shipping container further includes a plurality of corner fittings, each corner fitting of the plurality of corner fittings to receive one of the plurality of locking mechanisms.
6. The frame of claim 5 , wherein each corner fitting comprises an ISO 1161 corner fittings and each of the plurality of locking mechanisms comprises a twistlock mechanism.
7. The frame of claim 1 , wherein the plurality of footings and the frame assembly define a service area between a lower surface of the cells and at least one of grade and a floor of the site.
8. The frame of claim 1 , wherein the frame assembly is removably coupled to the plurality of footings.
9. The frame of claim 1 , wherein the one or more cells are disposed on the frame assembly in at least one of a side-by-side configuration, an end-to-end configuration, a stacked multi-level configuration or combinations thereof.
10. The frame of claim 1 , wherein the site is comprised of an existing building site and wherein the plurality of footings is installed within grade of the building site.
11. The frame of claim 1 , wherein the site is comprised of an existing building site and wherein the plurality of footings rest on a floor of an existing building structure.
12. The frame of claim 1 , wherein a first portion of the frame assembly is associated with a first number of the plurality of footings and a second portion of the frame assembly is associated with a second number of the plurality of footings, and wherein the first number of the plurality of footings is greater than the second number of the plurality of footings.
13. The frame of claim 1 , wherein the plurality of footings comprise springs.
14. The frame of claim 1 , wherein the plurality of footings comprises hydraulic shock absorbers.
15. The frame of claim 1 , wherein the plurality of footings comprises an elastic or plastically deformable material to absorb seismic shocks.
16. A frame for supporting one or more cells, the frame comprising:
a plurality of footings disposed on a site;
a plurality of rails coupled to the plurality of footings via a plurality of rail clamps; and
a plurality of twistlock modules coupled to the plurality of rails based on a position of one or more cells relative to the plurality of rails.
17. The frame of claim 16 , wherein each cell of the one or more cells comprises a plurality of corner fittings, each of the plurality of corner fittings to be coupled to a respective one of the plurality of twistlock modules.
18. The frame of claim 17 , wherein each of the plurality of corner fittings comprises an ISO 1161 corner fitting.
19. The frame of claim 16 , wherein the plurality of footings is disposed based on a position of each of the one or more cells.
20. The frame of claim 16 , wherein the plurality of footings and plurality of rails define a service area between a lower surface of the cells and the site.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/796,056 US20110023387A1 (en) | 2009-06-09 | 2010-06-08 | Frames for supporting service cells |
Applications Claiming Priority (2)
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| US18524009P | 2009-06-09 | 2009-06-09 | |
| US12/796,056 US20110023387A1 (en) | 2009-06-09 | 2010-06-08 | Frames for supporting service cells |
Publications (1)
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|---|---|
| US20110023387A1 true US20110023387A1 (en) | 2011-02-03 |
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Family Applications (1)
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|---|---|---|---|
| US12/796,056 Abandoned US20110023387A1 (en) | 2009-06-09 | 2010-06-08 | Frames for supporting service cells |
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| US (1) | US20110023387A1 (en) |
| CA (1) | CA2707142A1 (en) |
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| CA2707142A1 (en) | 2010-12-09 |
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