US20100230278A1 - Water electrolysis system - Google Patents
Water electrolysis system Download PDFInfo
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- US20100230278A1 US20100230278A1 US12/721,748 US72174810A US2010230278A1 US 20100230278 A1 US20100230278 A1 US 20100230278A1 US 72174810 A US72174810 A US 72174810A US 2010230278 A1 US2010230278 A1 US 2010230278A1
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- Prior art keywords
- water
- tank
- water electrolysis
- oxygen
- storage apparatus
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 341
- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 109
- 239000001257 hydrogen Substances 0.000 claims abstract description 67
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 67
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 63
- 239000001301 oxygen Substances 0.000 claims abstract description 63
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 63
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 59
- 238000005192 partition Methods 0.000 claims description 46
- 239000012528 membrane Substances 0.000 claims description 22
- 239000007789 gas Substances 0.000 claims description 9
- 239000003792 electrolyte Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 125000004435 hydrogen atom Chemical class [H]* 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 15
- 239000007787 solid Substances 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 9
- 239000005518 polymer electrolyte Substances 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- -1 hydrogen ions Chemical class 0.000 description 5
- 150000002431 hydrogen Chemical class 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000012466 permeate Substances 0.000 description 3
- 238000010248 power generation Methods 0.000 description 3
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
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- 239000000446 fuel Substances 0.000 description 2
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- 239000000203 mixture Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
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- 244000043261 Hevea brasiliensis Species 0.000 description 1
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- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
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- 229910052782 aluminium Inorganic materials 0.000 description 1
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- UQSQSQZYBQSBJZ-UHFFFAOYSA-N fluorosulfonic acid Chemical compound OS(F)(=O)=O UQSQSQZYBQSBJZ-UHFFFAOYSA-N 0.000 description 1
- 239000003014 ion exchange membrane Substances 0.000 description 1
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- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B15/00—Operating or servicing cells
- C25B15/08—Supplying or removing reactants or electrolytes; Regeneration of electrolytes
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/02—Hydrogen or oxygen
- C25B1/04—Hydrogen or oxygen by electrolysis of water
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
Definitions
- the present invention relates to a water electrolysis system comprising a water electrolysis apparatus having current collectors and an electrolyte membrane disposed therebetween for electrolyzing a water, thereby generating oxygen at the anode side and generating hydrogen at the cathode side, and a water storage apparatus for separating between the oxygen and the residual water discharged from the water electrolysis apparatus, thereby storing the water.
- a solid polymer fuel cell produces a direct-current electric energy when a fuel gas (a gas mainly composed of hydrogen such as a hydrogen gas) is supplied to an anode and an oxygen-containing gas (a gas mainly composed of oxygen such as air) is supplied to a cathode.
- a fuel gas a gas mainly composed of hydrogen such as a hydrogen gas
- an oxygen-containing gas a gas mainly composed of oxygen such as air
- the water electrolysis apparatus contains a solid polymer electrolyte membrane (an ion-exchange membrane) for decomposing water, thereby generating the hydrogen (and the oxygen).
- a membrane electrode assembly is prepared by forming an electrode catalyst layer on each surface of the solid polymer electrolyte membrane.
- Current collectors are disposed on the respective sides of the membrane electrode assembly, making up a unit. The unit is essentially similar in structure to the fuel cells described above.
- a plurality of such units are stacked, a voltage is applied across the stack, and water is supplied to the current collector on the anode side.
- the water On the anodes of the membrane electrode assemblies, the water is decomposed to generate hydrogen ions (protons).
- the hydrogen ions permeate and move through the solid polymer electrolyte membranes to the cathodes, and bonded with electrons to generate hydrogen.
- oxygen generated together with the hydrogen ions (the protons) is discharged together with the residual water from the unit.
- a hydrogen storage/power generation system is disclosed as such a water electrolysis system in Japanese Laid-Open Patent Publication No. 10-068095.
- the hydrogen storage/power generation system has two water electrolysis apparatuses 1 , and a pure water supply pipe 2 for supplying pure water is connected to the water electrolysis apparatuses 1 .
- Pure water stored in an oxygen/pure water tank 3 is supplied through the pipe 2 to an anode of each apparatus 1 .
- Oxygen generated on the anode of the water electrolysis apparatus 1 is introduced to the oxygen/pure water tank 3 due to the buoyancy.
- the oxygen pressure in the oxygen/pure water tank 3 is maintained at a predetermined pressure or less by a pressure control valve 4 a , and the oxygen in the oxygen/pure water tank 3 is discharged through a valve 4 b.
- Hydrogen generated on the cathode of the water electrolysis apparatus 1 is transferred together with the pure water to a hydrogen drain tank 5 , and separated from the pure water therein.
- the hydrogen pressure in the tank 5 is maintained at a predetermined pressure or less by a pressure control valve 6 a , and the hydrogen is discharged through a valve 6 b.
- the hydrogen on the cathode may be leaked through the solid polymer electrolyte membrane to the anode due to deterioration or failure of a component, etc.
- the hydrogen may be introduced to the oxygen/pure water tank 3 .
- the valve 4 b is opened, the oxygen and the hydrogen in the tank 3 are discharged to the outside, so that a continuous hydrogen passage is formed from the outside through the tank 3 to the water electrolysis apparatus 1 .
- An object of the present invention is to solve the above problems, thereby providing a water electrolysis system having a simple structure and which is capable of reliably prevent formation of a continuous hydrogen passage from a water electrolysis apparatus through a water storage apparatus in an oxygen discharge path to the outside.
- the present invention relates to a water electrolysis system comprising a water electrolysis apparatus having current collectors and an electrolyte membrane disposed therebetween for electrolyzing water, thereby generating oxygen at an anode side and generating hydrogen at a cathode side, and a water storage apparatus for separating between the oxygen and residual water discharged from the water electrolysis apparatus, thereby storing the water.
- the water storage apparatus has a tank for storing the water and an inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank.
- the position of the inlet is determined such that the inlet is constantly opened in the water stored in the tank.
- the present invention further relates to a water electrolysis system comprising a water electrolysis apparatus having current collectors and an electrolyte membrane disposed therebetween for electrolyzing a water, thereby generating oxygen at an anode side and generating hydrogen at a cathode side, a water storage apparatus for separating between the oxygen and residual water discharged from the water electrolysis apparatus, thereby storing the water, and a water circulation apparatus for circulating the water stored in the water storage apparatus through the water electrolysis apparatus.
- the water storage apparatus has a tank for storing the water, an inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank, and a water return outlet for returning the water in the tank through the water circulation apparatus to the water electrolysis apparatus.
- the inlet is positioned below the water return outlet.
- the position of the inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank is determined such that the inlet is constantly opened in the water stored in the tank.
- the inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank is positioned below the water return outlet for returning the water in the tank through the water circulation apparatus to the water electrolysis apparatus.
- the inlet is constantly below the water surface in the tank.
- FIG. 1 is a schematic structural explanatory view showing a water electrolysis system according to a first embodiment of the present invention
- FIG. 2 is an exploded perspective explanatory view showing a unit cell in the water electrolysis system
- FIG. 3 is a schematic structural explanatory view showing a water electrolysis system according to a second embodiment of the present invention.
- FIG. 4 is a schematic structural explanatory view showing a water electrolysis system according to a third embodiment of the present invention.
- FIG. 5 is a schematic structural explanatory view showing a water electrolysis system according to a fourth embodiment of the present invention.
- FIG. 6 is an explanatory view showing main components of a water electrolysis system according to a fifth embodiment of the present invention.
- FIG. 7 is an explanatory view showing main components of a water electrolysis system according to a sixth embodiment of the present invention.
- FIG. 8 is an explanatory view showing main components of a water electrolysis system according to a seventh embodiment of the present invention.
- FIG. 9 is an explanatory view showing main components of a water electrolysis system according to an eighth embodiment of the present invention.
- FIG. 10 is an explanatory view showing main components of a water electrolysis system according to a ninth embodiment of the present invention.
- FIG. 11 is a schematic explanatory view showing a hydrogen storage/power generation system disclosed in Japanese Laid-Open Patent Publication No. 10-068095.
- a water electrolysis system 10 comprises a water electrolysis apparatus 12 for electrolyzing water (pure water), thereby producing oxygen and high-pressure hydrogen (whose pressure is higher than normal pressure), a water storage apparatus 14 for separating between the oxygen and residual water discharged from the water electrolysis apparatus 12 , thereby storing the separated water, a water circulation apparatus 16 for circulating the water stored in the water storage apparatus 14 through the water electrolysis apparatus 12 , a water supply apparatus 18 for supplying the pure water prepared from city water to the water storage apparatus 14 , a gas-liquid separator 20 for removing water contained in the high-pressure hydrogen discharged from the water electrolysis apparatus 12 , a hydrogen dehumidifier 22 for adsorbing and removing water contained in the hydrogen discharged from the gas-liquid separator 20 , and a controller (a controlling unit) 23 .
- a water electrolysis apparatus 12 for electrolyzing water (pure water), thereby producing oxygen and high-pressure hydrogen (whose pressure is higher than normal pressure)
- a water storage apparatus 14 for separating between
- the water electrolysis apparatus 12 is an apparatus for producing the high-pressure hydrogen, and may be for producing normal pressure hydrogen.
- the normal pressure hydrogen may be defined to include a case in which the generated oxygen and hydrogen have the same pressure.
- a plurality of unit cells 24 are stacked. On one end of the unit cells 24 in the stacking direction, a terminal plate 26 a , an insulating plate 28 a , and an end plate 30 a are disposed in this order toward the outside. On the other end of the unit cells 24 in the stacking direction, a terminal plate 26 b , an insulating plate 28 b , and an end plate 30 b are disposed in this order toward the outside. Such plates and unit cells between the end plates 30 a , 30 b are integrally held by fastening.
- Terminals 34 a , 34 b extending toward the outside are formed on side surfaces of the terminal plates 26 a , 26 b , respectively.
- the terminals 34 a , 34 b are electrically connected to a power source 38 by wirings 36 a , 36 b , respectively.
- the terminal 34 a at the positive electrode (anode) side is connected to the plus pole of the power source 38
- the terminal 34 b at the negative electrode (cathode) side is connected to the minus pole of the power source 38 .
- the unit cell 24 has an anode-side separator 44 and a cathode-side separator 46 , and a disc-shaped membrane electrode assembly 42 sandwiched therebetween.
- the anode-side separator 44 and the cathode-side separator 46 have disc shapes, and may be composed of a carbon member, a steel plate, a stainless steel plate, a titanium plate, an aluminum plate, a plated steel plate, etc.
- a surface of the metal may be covered with an anticorrosion-treated metal plate by press molding, or alternatively may be subjected to a surface anticorrosion treatment after cutting.
- the membrane electrode assembly 42 contains a solid polymer electrolyte membrane 48 prepared by impregnating a thin perfluorosulfonic acid membrane with water, and further contains an anode-side current collector 50 and a cathode-side current collector 52 , which are disposed respectively on the opposite surfaces of the solid polymer electrolyte membrane 48 .
- An anode catalyst layer 50 a and a cathode catalyst layer 52 a are formed respectively on the opposite surfaces of the solid polymer electrolyte membrane 48 .
- the anode catalyst layer 50 a may comprise a Ru (ruthenium)-based catalyst
- the cathode catalyst layer 52 a may comprise a platinum catalyst.
- the anode-side current collector 50 and the cathode-side current collector 52 may be composed of a sintered body of a spherical atomized titanium powder (a porous conductive material).
- the anode-side current collector 50 and the cathode-side current collector 52 each have a flat surface, which is etched after it is cut to shape.
- the porosities of the anode-side current collector 50 and the cathode-side current collector 52 may be 10% to 50%, more preferably 20% to 40%.
- a water supply passage 56 for supplying the water (the pure water), a discharge passage 58 for discharging the oxygen generated by a reaction and the unreacted water (a fluid mixture), and a hydrogen passage 60 for transferring the hydrogen generated by a reaction are formed in the outer circumferential edge portions of the unit cells 24 continuously in the stacking direction.
- a supply channel 62 a connected to the water supply passage 56 and a discharge channel 62 b connected to the discharge passage 58 are formed on a surface 44 a of the anode-side separator 44 facing the membrane electrode assembly 42 .
- a first flow field 64 is connected to the supply channel 62 a and the discharge channel 62 b on the surface 44 a .
- the first flow field 64 is formed within a surface area of the anode-side current collector 50 , and has a plurality of flow passage grooves, embossed portions, etc.
- a discharge channel 66 connected to the hydrogen passage 60 is formed on a surface 46 a of the cathode-side separator 46 facing the membrane electrode assembly 42 .
- a second flow field 68 is connected to the discharge channel 66 on the surface 46 a .
- the second flow field 68 is formed within a surface area of the cathode-side current collector 52 , and has a plurality of flow passage grooves, embossed portions, etc.
- the outer circumferential edge portions of the anode-side separator 44 and the cathode-side separator 46 are integrated by seal members 70 a , 70 b .
- the seal members 70 a , 70 b may comprise a seal material, a cushion material, or a gasket material such as EPDM, NBR, fluororubber, silicone rubber, fluorosilicone rubber, butyl rubber, natural rubber, styrene rubber, chloroprene rubber, or acrylic rubber, etc.
- the water circulation apparatus 16 has a circulation pipe 72 connected to the water supply passage 56 in the water electrolysis apparatus 12 .
- the circulation pipe 72 is connected to the bottom of a tank 78 in the water storage apparatus 14 , and a circulation pump 74 and an ion exchanger 76 are connected to the circulation pipe 72 .
- a return pipe 80 is connected to the top of the tank 78 , and the other end is connected to the discharge passage 58 in the water electrolysis apparatus 12 .
- An inlet 80 a for introducing the oxygen and the residual water discharged from the water electrolysis apparatus 12 into the tank 78 is formed on the one end of the return pipe 80 .
- the position of the inlet 80 a is determined such that the inlet 80 a is constantly opened in the water stored in the tank 78 .
- a water level detector such as water level detecting sensors 82 a to 82 d , is formed in the tank 78 to detect the water level WS in comparison with a predetermined level.
- a detection signal from the water level detecting sensors 82 a to 82 d is inputted into the controller 23 .
- the water level detecting sensor 82 a is used for detecting whether the water level WS drops to a predetermined lower level (L)
- the water level detecting sensor 82 b is used for detecting whether the water level WS rises to a predetermined higher level (H)
- the water level detecting sensor (the lower limit water level detector) 82 c is used for detecting whether the water level WS drops to a predetermined lower limit level (LL)
- the water level detecting sensor 82 d is used for detecting whether the water level WS rises to a predetermined higher limit level (HH).
- the tank 78 is connected to a pure water supply pipe 84 extending from the water supply apparatus 18 , and to an oxygen discharge pipe 86 for discharging the oxygen separated from the pure water in the tank 78 .
- a high-pressure hydrogen pipe 88 is connected to the hydrogen passage 60 in the water electrolysis apparatus 12 , and the other end is connected to the gas-liquid separator 20 .
- the water contained in the high-pressure hydrogen is removed by the gas-liquid separator 20 , the resultant hydrogen is dehumidified by the hydrogen dehumidifier 22 , and the obtained dry hydrogen is introduced to a dry hydrogen pipe 90 .
- a drainpipe 92 is connected to the bottom of the gas-liquid separator 20 , and a water discharge valve 94 is connected to the drainpipe 92 .
- the pure water prepared from the city water is supplied from the water supply apparatus 18 to the tank 78 in the water storage apparatus 14 .
- the water in the tank 78 is supplied by the circulation pump 74 in the water circulation apparatus 16 through the circulation pipe 72 to the water supply passage 56 in the water electrolysis apparatus 12 . Meanwhile, a voltage is applied to the terminals 34 a , 34 b of the terminal plates 26 a , 26 b by the power source 38 electrically connected thereto.
- the water is supplied from the water supply passage 56 to the first flow field 64 on the anode-side separator 44 , and is transferred along the anode-side current collector 50 .
- the water is electrically decomposed on the anode catalyst layer 50 a to generate hydrogen ions, electrons, and oxygen.
- the hydrogen ions generated by the positive electrode reaction permeate through the solid polymer electrolyte membrane 48 to the cathode catalyst layer 52 a , and bonded with electrons to produce hydrogen.
- the hydrogen flows through the second flow field 68 between the cathode-side separator 46 and the cathode-side current collector 52 .
- the hydrogen is under a pressure higher than the pressure in the water supply passage 56 , and thereby can be transferred in the hydrogen passage 60 and discharged to the outside of the water electrolysis apparatus 12 .
- a fluid mixture of the oxygen generated by the reaction and the unreacted water flows in the first flow field 64 , and is discharged from the discharge passage 58 to the return pipe 80 in the water circulation apparatus 16 (see FIG. 1 ).
- the oxygen and the unreacted water are introduced to the tank 78 and separated therein.
- the separated water is introduced through the circulation pipe 72 and the ion exchanger 76 to the water supply passage 56 by the circulation pump 74 .
- the separated oxygen is discharged through the oxygen discharge pipe 86 to the outside.
- the hydrogen generated in the water electrolysis apparatus 12 is transferred through the high-pressure hydrogen pipe 88 to the gas-liquid separator 20 .
- Water vapor contained in the hydrogen is removed by the gas-liquid separator 20 , and then the resultant hydrogen is dehumidified by the hydrogen dehumidifier 22 and introduced to the dry hydrogen pipe 90 .
- the pressure in the second flow field 68 in which the hydrogen is generated, is higher than that in the first flow field 64 , in which the oxygen is generated. Therefore, the hydrogen generated in the second flow field 68 may readily permeate through the solid polymer electrolyte membrane 48 to the first flow field 64 .
- the hydrogen transferred to the first flow field 64 is discharged to the return pipe 80 and introduced to the tank 78 together with the unreacted water and the oxygen.
- the inlet 80 a formed at the one end of the return pipe 80 is constantly opened in the water stored in the tank 78 .
- the inlet 80 a is constantly below the water level WS.
- the formation of a continuous hydrogen passage from the water electrolysis apparatus 12 through the oxygen discharge path i.e., the return pipe 80 , the internal space of the tank 78 , and the oxygen discharge pipe 86 ) to the outside can be reliably prevented in the simple structure.
- the tank 78 has the water level detecting sensors 82 a to 82 d for detecting the water level WS in the tank 78 in comparison with the predetermined levels.
- the water level detecting sensor 82 a is used for detecting whether the water level WS drops to the predetermined lower level (L).
- the pure water addition from the water supply apparatus 18 to the tank 78 is instructed by the controller 23 .
- the water level detecting sensor 82 b is used for detecting whether the water level WS rises to the predetermined higher level (H).
- the pure water addition from the water supply apparatus 18 to the tank 78 is stopped by the controller 23 .
- the water level detecting sensor 82 c is used for detecting whether the water level WS drops to the predetermined lower limit level (LL). When the drop of the water level WS to the lower limit level (LL) is detected, the operation of the water electrolysis system 10 is stopped by the controller 23 due to system malfunction. Further, the water level detecting sensor 82 d is used for detecting whether the water level WS rises to the predetermined higher limit level (HH). When the rise of the water level WS to the higher limit level (HH) is detected, the operation of the water electrolysis system 10 is stopped by the controller 23 due to system malfunction.
- the desired water electrolysis treatment can be efficiently carried out in the water electrolysis system 10 successfully in this manner.
- FIG. 3 is a schematic structural explanatory view showing a water electrolysis system 100 according to a second embodiment of the present invention.
- the water electrolysis system 100 has a water storage apparatus 102 , and an inlet 80 a formed at one end of a return pipe 80 is opened in the bottom of a tank 104 in the water storage apparatus 102 .
- FIG. 4 is a schematic structural explanatory view showing a water electrolysis system 110 according to a third embodiment of the present invention.
- the water electrolysis system 110 has a water storage apparatus 112 , and an inlet 80 a formed at one end of a return pipe 80 is opened in a side surface of a tank 114 in the water storage apparatus 112 .
- the inlets 80 a are constantly positioned below the water level WS.
- the second and third embodiments have the same advantageous effects as the first embodiment.
- FIG. 5 is a schematic structural explanatory view showing a water electrolysis system 120 according to a fourth embodiment of the present invention.
- the water electrolysis system 120 has a water storage apparatus 122 , and an inlet 80 a formed at one end of a return pipe 80 is opened in the bottom of a tank 124 in the water storage apparatus 122 .
- a water return outlet 72 a of a circulation pipe 72 is formed in a side surface of the tank 124 .
- a partition plate 126 is disposed in the tank 124 , whereby the oxygen (and the hydrogen) introduced from the inlet 80 a of the return pipe 80 to the tank 124 is prevented from being sucked from the water return outlet 72 a.
- the inlet 80 a for introducing the oxygen and the residual water discharged from the water electrolysis apparatus 12 into the tank 124 is positioned below the water return outlet 72 a for returning the water in the tank 124 to the water electrolysis apparatus 12 .
- the inlet 80 a is constantly positioned below the water level WS in the tank 124 .
- the formation of a continuous hydrogen passage from the water electrolysis apparatus 12 through the oxygen discharge path to the outside can be reliably prevented in the simple structure.
- the fourth embodiment has the same advantageous effects as the first to third embodiments.
- FIG. 6 is an explanatory view showing main components of a water electrolysis system 130 according to a fifth embodiment of the present invention.
- the water electrolysis system 130 has a water storage apparatus 132 .
- An inlet 80 a of a return pipe 80 and a water return outlet 72 a of a circulation pipe 72 are opened in the bottom of a tank 134 in the water storage apparatus 132 .
- a partition wall member 136 is disposed in the tank 134 .
- the partition wall member 136 is a plate-like member, and extends upwardly above a predetermined higher limit level (HH) in the tank 134 .
- a lower opening 138 is formed and is in communication with the water return outlet 72 a .
- an upper opening 140 is formed and is in communication with a discharge outlet 86 a of an oxygen discharge pipe 86 .
- the upper opening 140 may be provided in the form of a hole or holes and the like in the partition wall member 136 . Otherwise, the upper opening 140 may be provided in the form of a gap or gaps and the like between an upper end of the partition wall member 136 and a top plate of the tank 134 .
- the partition wall member 136 is formed in the tank 134 , it is possible to reliably prevent the liquid surface on a part of the tank 134 having water level detecting sensors 82 a to 82 d from ruffling. Accordingly, advantageous effects can be obtained such that an error in detecting the position of liquid surface, i.e., the water level WS by the water level detecting sensors 82 a to 82 d can be prevented as much as possible.
- the gas components introduced from the inlet 80 a into the tank 134 are discharged from the upper opening 140 around the upper portion of the partition wall member 136 to the discharge outlet 86 a of the oxygen discharge pipe 86 .
- the water introduced from the inlet 80 a into the tank 134 is supplied from the lower opening 138 in the lower portion of the partition wall member 136 to the part of the tank 134 having the water level detecting sensors 82 a to 82 d.
- an upper end of the partition wall member 136 is positioned above the higher limit level (HH). Therefore, it is possible to reliably prevent the water from flowing out from the part having the inlet 80 a through the upper opening 140 .
- FIG. 7 is an explanatory view showing main components of a water electrolysis system 150 according to a sixth embodiment of the present invention.
- the water electrolysis system 150 has a water storage apparatus 152 .
- a plurality of, e.g., two partition wall members 136 , 156 are disposed in a tank 154 of the water storage apparatus 152 .
- the partition wall members 136 , 156 are positioned substantially in parallel to each other.
- the partition wall member 156 is in contact with a top plate of the tank 154 and is positioned upwardly away from the bottom of the tank 154 by a predetermined distance.
- an upper opening 158 is formed for discharging the gas components from a discharge outlet 86 a of an oxygen discharge pipe 86 .
- the inside of the tank 154 is divided into three parts 160 a , 160 b , 160 c by the two partition wall members 136 , 156 .
- the water and the oxygen flowing back into the tank 154 from an inlet 80 a of a return pipe 80 are first introduced into the first part 160 a for gas-liquid separation.
- the separated gas components are discharged from the discharge outlet 86 a through and around the upper portion of the partition wall member 136 and the upper opening 158 of the partition wall member 156 .
- the water moves from the first part 160 a to the second part 160 b through a lower opening 138 . Thereafter, the water is supplied to the third part 160 c from below the partition wall member 156 .
- the ruffling of the liquid surface is reduced in the second part 160 b and the ruffling is further prevented as much as possible in the third part 160 c , advantageously. Furthermore, even if the water flows out from around the upper portion of the partition wall member 136 to the second part 160 b , the ruffling of the liquid surface is not caused in the third part 160 c because of a liquid-surface-ruffling prevention function of the partition wall member 156 .
- the inlet 80 a is opened in the bottom of the tank 154 .
- the present invention is not limited to this arrangement.
- the inlet 80 a may be opened in the lower side surface of the tank 154 near the bottom (see dashed double-dotted lines in FIG. 7 ).
- a water return outlet 72 a of a circulation pipe 72 is opened in the bottom of the tank 154 .
- the water return outlet 72 a may be formed in a lower side surface of the tank 154 near the bottom.
- FIG. 8 is an explanatory view showing main components of a water electrolysis system 170 according to a seventh embodiment of the present invention.
- the water electrolysis system 170 has a water storage apparatus 172 .
- Partition wall members 176 a , 176 b are disposed in a tank 174 of the water storage apparatus 172 .
- the partition wall members 176 a , 176 b are provided so that an inlet 80 a of a return pipe 80 is sandwiched between them.
- a lid member 178 is integrally disposed on upper ends of the partition wall members 176 a , 176 b .
- an upper opening 180 a is formed, and a lower opening 180 b is formed in a lower portion of the partition wall member 176 b.
- the inlet 80 a of the return pipe 80 is opened between the pair of partition wall members 176 a , 176 b .
- the ruffling of the liquid surface between the partition wall members 176 a , 176 b does not affect other parts in the tank 174 .
- the seventh embodiment has the same advantageous effects as the fifth and sixth embodiments.
- FIG. 9 is an explanatory view showing main components of a water electrolysis system 190 according to an eighth embodiment of the present invention.
- the water electrolysis system 190 has a water storage apparatus 192 .
- a pair of partition wall members 196 a , 196 b is disposed in a tank 194 of the water storage apparatus 192 .
- the partition wall members 196 a , 196 b are integrally formed by a top plate member 196 c .
- an inlet 80 a of a return pipe 80 is opened.
- an upper opening 198 a is formed, and a lower opening 198 b is formed in a lower portion of the partition wall member 196 b.
- FIG. 10 is an explanatory view showing main components of a water electrolysis system 200 according to a ninth embodiment of the present invention.
- the water electrolysis system 200 has a water storage apparatus 202 .
- Two partition wall members 206 , 208 are disposed in a tank 204 of the water storage apparatus 202 .
- An inlet 80 a of a return pipe 80 is opened between the partition wall members 206 , 208 .
- a lower opening 210 is formed in a lower part of the partition wall member 208 .
- the eighth and ninth embodiments with the above structures have substantially the same advantageous effects as the seventh embodiment shown in FIG. 8 .
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Abstract
A water electrolysis system has a water electrolysis apparatus for electrolyzing pure water, thereby producing hydrogen, a water storage apparatus for separating between oxygen and residual water discharged from the water electrolysis apparatus, thereby storing the water, a water circulation apparatus for circulating the water stored in the water storage apparatus through the water electrolysis apparatus, and a water supply apparatus for supplying the pure water prepared from city water to the water storage apparatus. An inlet is formed at one end of a return pipe to introduce the oxygen and the residual water discharged from the water electrolysis apparatus into a tank, and the position of the inlet is determined such that the inlet is constantly opened in the water stored in the tank.
Description
- This application is based upon and claims the benefit of priority from Japanese Patent Applications No. 2009-059371 filed on Mar. 12, 2009 and No. 2010-013024 filed on Jan. 25, 2010, of which the contents are incorporated herein by reference.
- 1. Field of the Invention
- The present invention relates to a water electrolysis system comprising a water electrolysis apparatus having current collectors and an electrolyte membrane disposed therebetween for electrolyzing a water, thereby generating oxygen at the anode side and generating hydrogen at the cathode side, and a water storage apparatus for separating between the oxygen and the residual water discharged from the water electrolysis apparatus, thereby storing the water.
- 2. Description of the Related Art
- For example, a solid polymer fuel cell produces a direct-current electric energy when a fuel gas (a gas mainly composed of hydrogen such as a hydrogen gas) is supplied to an anode and an oxygen-containing gas (a gas mainly composed of oxygen such as air) is supplied to a cathode.
- Conventionally a water electrolysis apparatus is used to produce the hydrogen gas as the fuel gas. The water electrolysis apparatus contains a solid polymer electrolyte membrane (an ion-exchange membrane) for decomposing water, thereby generating the hydrogen (and the oxygen). A membrane electrode assembly is prepared by forming an electrode catalyst layer on each surface of the solid polymer electrolyte membrane. Current collectors are disposed on the respective sides of the membrane electrode assembly, making up a unit. The unit is essentially similar in structure to the fuel cells described above.
- A plurality of such units are stacked, a voltage is applied across the stack, and water is supplied to the current collector on the anode side. On the anodes of the membrane electrode assemblies, the water is decomposed to generate hydrogen ions (protons). The hydrogen ions permeate and move through the solid polymer electrolyte membranes to the cathodes, and bonded with electrons to generate hydrogen. On the anodes, oxygen generated together with the hydrogen ions (the protons) is discharged together with the residual water from the unit.
- For example, a hydrogen storage/power generation system is disclosed as such a water electrolysis system in Japanese Laid-Open Patent Publication No. 10-068095. As shown in
FIG. 11 , the hydrogen storage/power generation system has two water electrolysis apparatuses 1, and a purewater supply pipe 2 for supplying pure water is connected to the water electrolysis apparatuses 1. Pure water stored in an oxygen/pure water tank 3 is supplied through thepipe 2 to an anode of each apparatus 1. - Oxygen generated on the anode of the water electrolysis apparatus 1 is introduced to the oxygen/
pure water tank 3 due to the buoyancy. The oxygen pressure in the oxygen/pure water tank 3 is maintained at a predetermined pressure or less by apressure control valve 4 a, and the oxygen in the oxygen/pure water tank 3 is discharged through avalve 4 b. - Hydrogen generated on the cathode of the water electrolysis apparatus 1 is transferred together with the pure water to a
hydrogen drain tank 5, and separated from the pure water therein. The hydrogen pressure in thetank 5 is maintained at a predetermined pressure or less by a pressure control valve 6 a, and the hydrogen is discharged through avalve 6 b. - In conventional water electrolysis systems, the hydrogen on the cathode may be leaked through the solid polymer electrolyte membrane to the anode due to deterioration or failure of a component, etc. Thus, not only the oxygen and the pure water but also the hydrogen may be introduced to the oxygen/
pure water tank 3. In this case, when thevalve 4 b is opened, the oxygen and the hydrogen in thetank 3 are discharged to the outside, so that a continuous hydrogen passage is formed from the outside through thetank 3 to the water electrolysis apparatus 1. - An object of the present invention is to solve the above problems, thereby providing a water electrolysis system having a simple structure and which is capable of reliably prevent formation of a continuous hydrogen passage from a water electrolysis apparatus through a water storage apparatus in an oxygen discharge path to the outside.
- The present invention relates to a water electrolysis system comprising a water electrolysis apparatus having current collectors and an electrolyte membrane disposed therebetween for electrolyzing water, thereby generating oxygen at an anode side and generating hydrogen at a cathode side, and a water storage apparatus for separating between the oxygen and residual water discharged from the water electrolysis apparatus, thereby storing the water.
- The water storage apparatus has a tank for storing the water and an inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank. The position of the inlet is determined such that the inlet is constantly opened in the water stored in the tank.
- The present invention further relates to a water electrolysis system comprising a water electrolysis apparatus having current collectors and an electrolyte membrane disposed therebetween for electrolyzing a water, thereby generating oxygen at an anode side and generating hydrogen at a cathode side, a water storage apparatus for separating between the oxygen and residual water discharged from the water electrolysis apparatus, thereby storing the water, and a water circulation apparatus for circulating the water stored in the water storage apparatus through the water electrolysis apparatus.
- The water storage apparatus has a tank for storing the water, an inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank, and a water return outlet for returning the water in the tank through the water circulation apparatus to the water electrolysis apparatus. The inlet is positioned below the water return outlet.
- In the present invention, the position of the inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank is determined such that the inlet is constantly opened in the water stored in the tank. As a result, even when the hydrogen is introduced from the water electrolysis apparatus to the tank together with the oxygen and the residual water, the formation of a continuous hydrogen passage from the water electrolysis apparatus through the oxygen discharge path to the outside can be reliably prevented by the simple structure.
- Furthermore, in the present invention, the inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank is positioned below the water return outlet for returning the water in the tank through the water circulation apparatus to the water electrolysis apparatus. Thus, the inlet is constantly below the water surface in the tank. As a result, the formation of a continuous hydrogen passage from the water electrolysis apparatus through the oxygen discharge path to the outside can be reliably prevented in the simple structure.
- The above and other objects, features and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present invention is shown by way of illustrative example.
-
FIG. 1 is a schematic structural explanatory view showing a water electrolysis system according to a first embodiment of the present invention; -
FIG. 2 is an exploded perspective explanatory view showing a unit cell in the water electrolysis system; -
FIG. 3 is a schematic structural explanatory view showing a water electrolysis system according to a second embodiment of the present invention; -
FIG. 4 is a schematic structural explanatory view showing a water electrolysis system according to a third embodiment of the present invention; -
FIG. 5 is a schematic structural explanatory view showing a water electrolysis system according to a fourth embodiment of the present invention; -
FIG. 6 is an explanatory view showing main components of a water electrolysis system according to a fifth embodiment of the present invention; -
FIG. 7 is an explanatory view showing main components of a water electrolysis system according to a sixth embodiment of the present invention; -
FIG. 8 is an explanatory view showing main components of a water electrolysis system according to a seventh embodiment of the present invention; -
FIG. 9 is an explanatory view showing main components of a water electrolysis system according to an eighth embodiment of the present invention; -
FIG. 10 is an explanatory view showing main components of a water electrolysis system according to a ninth embodiment of the present invention; and -
FIG. 11 is a schematic explanatory view showing a hydrogen storage/power generation system disclosed in Japanese Laid-Open Patent Publication No. 10-068095. - As shown in
FIG. 1 , awater electrolysis system 10 according to a first embodiment of the present invention comprises awater electrolysis apparatus 12 for electrolyzing water (pure water), thereby producing oxygen and high-pressure hydrogen (whose pressure is higher than normal pressure), awater storage apparatus 14 for separating between the oxygen and residual water discharged from thewater electrolysis apparatus 12, thereby storing the separated water, awater circulation apparatus 16 for circulating the water stored in thewater storage apparatus 14 through thewater electrolysis apparatus 12, awater supply apparatus 18 for supplying the pure water prepared from city water to thewater storage apparatus 14, a gas-liquid separator 20 for removing water contained in the high-pressure hydrogen discharged from thewater electrolysis apparatus 12, ahydrogen dehumidifier 22 for adsorbing and removing water contained in the hydrogen discharged from the gas-liquid separator 20, and a controller (a controlling unit) 23. - The
water electrolysis apparatus 12 is an apparatus for producing the high-pressure hydrogen, and may be for producing normal pressure hydrogen. The normal pressure hydrogen may be defined to include a case in which the generated oxygen and hydrogen have the same pressure. - In the
water electrolysis apparatus 12, a plurality ofunit cells 24 are stacked. On one end of theunit cells 24 in the stacking direction, aterminal plate 26 a, aninsulating plate 28 a, and anend plate 30 a are disposed in this order toward the outside. On the other end of theunit cells 24 in the stacking direction, aterminal plate 26 b, aninsulating plate 28 b, and anend plate 30 b are disposed in this order toward the outside. Such plates and unit cells between the 30 a, 30 b are integrally held by fastening.end plates -
34 a, 34 b extending toward the outside are formed on side surfaces of theTerminals 26 a, 26 b, respectively. Theterminal plates 34 a, 34 b are electrically connected to aterminals power source 38 by 36 a, 36 b, respectively. Thewirings terminal 34 a at the positive electrode (anode) side is connected to the plus pole of thepower source 38, and theterminal 34 b at the negative electrode (cathode) side is connected to the minus pole of thepower source 38. - As shown in
FIG. 2 , theunit cell 24 has an anode-side separator 44 and a cathode-side separator 46, and a disc-shapedmembrane electrode assembly 42 sandwiched therebetween. The anode-side separator 44 and the cathode-side separator 46 have disc shapes, and may be composed of a carbon member, a steel plate, a stainless steel plate, a titanium plate, an aluminum plate, a plated steel plate, etc. A surface of the metal may be covered with an anticorrosion-treated metal plate by press molding, or alternatively may be subjected to a surface anticorrosion treatment after cutting. - For example, the
membrane electrode assembly 42 contains a solidpolymer electrolyte membrane 48 prepared by impregnating a thin perfluorosulfonic acid membrane with water, and further contains an anode-sidecurrent collector 50 and a cathode-sidecurrent collector 52, which are disposed respectively on the opposite surfaces of the solidpolymer electrolyte membrane 48. - An
anode catalyst layer 50 a and acathode catalyst layer 52 a are formed respectively on the opposite surfaces of the solidpolymer electrolyte membrane 48. For example, theanode catalyst layer 50 a may comprise a Ru (ruthenium)-based catalyst, and thecathode catalyst layer 52 a may comprise a platinum catalyst. - For example, the anode-side
current collector 50 and the cathode-sidecurrent collector 52 may be composed of a sintered body of a spherical atomized titanium powder (a porous conductive material). The anode-sidecurrent collector 50 and the cathode-sidecurrent collector 52 each have a flat surface, which is etched after it is cut to shape. The porosities of the anode-sidecurrent collector 50 and the cathode-sidecurrent collector 52 may be 10% to 50%, more preferably 20% to 40%. - A
water supply passage 56 for supplying the water (the pure water), adischarge passage 58 for discharging the oxygen generated by a reaction and the unreacted water (a fluid mixture), and ahydrogen passage 60 for transferring the hydrogen generated by a reaction are formed in the outer circumferential edge portions of theunit cells 24 continuously in the stacking direction. - A
supply channel 62 a connected to thewater supply passage 56 and adischarge channel 62 b connected to thedischarge passage 58 are formed on asurface 44 a of the anode-side separator 44 facing themembrane electrode assembly 42. Afirst flow field 64 is connected to thesupply channel 62 a and thedischarge channel 62 b on thesurface 44 a. Thefirst flow field 64 is formed within a surface area of the anode-sidecurrent collector 50, and has a plurality of flow passage grooves, embossed portions, etc. - A
discharge channel 66 connected to thehydrogen passage 60 is formed on asurface 46 a of the cathode-side separator 46 facing themembrane electrode assembly 42. Asecond flow field 68 is connected to thedischarge channel 66 on thesurface 46 a. Thesecond flow field 68 is formed within a surface area of the cathode-sidecurrent collector 52, and has a plurality of flow passage grooves, embossed portions, etc. - The outer circumferential edge portions of the anode-
side separator 44 and the cathode-side separator 46 are integrated by 70 a, 70 b. Theseal members 70 a, 70 b may comprise a seal material, a cushion material, or a gasket material such as EPDM, NBR, fluororubber, silicone rubber, fluorosilicone rubber, butyl rubber, natural rubber, styrene rubber, chloroprene rubber, or acrylic rubber, etc.seal members - As shown in
FIG. 1 , thewater circulation apparatus 16 has acirculation pipe 72 connected to thewater supply passage 56 in thewater electrolysis apparatus 12. Thecirculation pipe 72 is connected to the bottom of atank 78 in thewater storage apparatus 14, and acirculation pump 74 and anion exchanger 76 are connected to thecirculation pipe 72. - One end of a
return pipe 80 is connected to the top of thetank 78, and the other end is connected to thedischarge passage 58 in thewater electrolysis apparatus 12. Aninlet 80 a for introducing the oxygen and the residual water discharged from thewater electrolysis apparatus 12 into thetank 78 is formed on the one end of thereturn pipe 80. The position of theinlet 80 a is determined such that theinlet 80 a is constantly opened in the water stored in thetank 78. - A water level detector, such as water
level detecting sensors 82 a to 82 d, is formed in thetank 78 to detect the water level WS in comparison with a predetermined level. A detection signal from the waterlevel detecting sensors 82 a to 82 d is inputted into thecontroller 23. - The water
level detecting sensor 82 a is used for detecting whether the water level WS drops to a predetermined lower level (L), the waterlevel detecting sensor 82 b is used for detecting whether the water level WS rises to a predetermined higher level (H), the water level detecting sensor (the lower limit water level detector) 82 c is used for detecting whether the water level WS drops to a predetermined lower limit level (LL), and the waterlevel detecting sensor 82 d is used for detecting whether the water level WS rises to a predetermined higher limit level (HH). - The
tank 78 is connected to a purewater supply pipe 84 extending from thewater supply apparatus 18, and to anoxygen discharge pipe 86 for discharging the oxygen separated from the pure water in thetank 78. - One end of a high-pressure hydrogen pipe 88 is connected to the
hydrogen passage 60 in thewater electrolysis apparatus 12, and the other end is connected to the gas-liquid separator 20. The water contained in the high-pressure hydrogen is removed by the gas-liquid separator 20, the resultant hydrogen is dehumidified by thehydrogen dehumidifier 22, and the obtained dry hydrogen is introduced to adry hydrogen pipe 90. Adrainpipe 92 is connected to the bottom of the gas-liquid separator 20, and awater discharge valve 94 is connected to thedrainpipe 92. - The operation of the
water electrolysis system 10 will be described below. - At the start of the operation of the
water electrolysis system 10, the pure water prepared from the city water is supplied from thewater supply apparatus 18 to thetank 78 in thewater storage apparatus 14. - The water in the
tank 78 is supplied by thecirculation pump 74 in thewater circulation apparatus 16 through thecirculation pipe 72 to thewater supply passage 56 in thewater electrolysis apparatus 12. Meanwhile, a voltage is applied to the 34 a, 34 b of theterminals 26 a, 26 b by theterminal plates power source 38 electrically connected thereto. - As shown in
FIG. 2 , in eachunit cell 24, the water is supplied from thewater supply passage 56 to thefirst flow field 64 on the anode-side separator 44, and is transferred along the anode-sidecurrent collector 50. - The water is electrically decomposed on the
anode catalyst layer 50 a to generate hydrogen ions, electrons, and oxygen. The hydrogen ions generated by the positive electrode reaction permeate through the solidpolymer electrolyte membrane 48 to thecathode catalyst layer 52 a, and bonded with electrons to produce hydrogen. - Thus, the hydrogen flows through the
second flow field 68 between the cathode-side separator 46 and the cathode-sidecurrent collector 52. The hydrogen is under a pressure higher than the pressure in thewater supply passage 56, and thereby can be transferred in thehydrogen passage 60 and discharged to the outside of thewater electrolysis apparatus 12. - A fluid mixture of the oxygen generated by the reaction and the unreacted water flows in the
first flow field 64, and is discharged from thedischarge passage 58 to thereturn pipe 80 in the water circulation apparatus 16 (seeFIG. 1 ). The oxygen and the unreacted water are introduced to thetank 78 and separated therein. The separated water is introduced through thecirculation pipe 72 and theion exchanger 76 to thewater supply passage 56 by thecirculation pump 74. The separated oxygen is discharged through theoxygen discharge pipe 86 to the outside. - The hydrogen generated in the
water electrolysis apparatus 12 is transferred through the high-pressure hydrogen pipe 88 to the gas-liquid separator 20. Water vapor contained in the hydrogen is removed by the gas-liquid separator 20, and then the resultant hydrogen is dehumidified by thehydrogen dehumidifier 22 and introduced to thedry hydrogen pipe 90. - In this case, the pressure in the
second flow field 68, in which the hydrogen is generated, is higher than that in thefirst flow field 64, in which the oxygen is generated. Therefore, the hydrogen generated in thesecond flow field 68 may readily permeate through the solidpolymer electrolyte membrane 48 to thefirst flow field 64. The hydrogen transferred to thefirst flow field 64 is discharged to thereturn pipe 80 and introduced to thetank 78 together with the unreacted water and the oxygen. - In the first embodiment, the
inlet 80 a formed at the one end of thereturn pipe 80 is constantly opened in the water stored in thetank 78. Theinlet 80 a is constantly below the water level WS. - Thus, even when the hydrogen is introduced from the
water electrolysis apparatus 12 to thetank 78 together with the oxygen and the residual water, the formation of a continuous hydrogen passage from thewater electrolysis apparatus 12 through the oxygen discharge path (i.e., thereturn pipe 80, the internal space of thetank 78, and the oxygen discharge pipe 86) to the outside can be reliably prevented in the simple structure. - In addition, in the first embodiment, the
tank 78 has the waterlevel detecting sensors 82 a to 82 d for detecting the water level WS in thetank 78 in comparison with the predetermined levels. - Specifically, the water
level detecting sensor 82 a is used for detecting whether the water level WS drops to the predetermined lower level (L). When the drop of the water level WS to the lower level (L) is detected, the pure water addition from thewater supply apparatus 18 to thetank 78 is instructed by thecontroller 23. Then, the waterlevel detecting sensor 82 b is used for detecting whether the water level WS rises to the predetermined higher level (H). When the rise of the water level WS to the higher level (H) is detected, the pure water addition from thewater supply apparatus 18 to thetank 78 is stopped by thecontroller 23. - Furthermore, the water
level detecting sensor 82 c is used for detecting whether the water level WS drops to the predetermined lower limit level (LL). When the drop of the water level WS to the lower limit level (LL) is detected, the operation of thewater electrolysis system 10 is stopped by thecontroller 23 due to system malfunction. Further, the waterlevel detecting sensor 82 d is used for detecting whether the water level WS rises to the predetermined higher limit level (HH). When the rise of the water level WS to the higher limit level (HH) is detected, the operation of thewater electrolysis system 10 is stopped by thecontroller 23 due to system malfunction. - The desired water electrolysis treatment can be efficiently carried out in the
water electrolysis system 10 successfully in this manner. -
FIG. 3 is a schematic structural explanatory view showing awater electrolysis system 100 according to a second embodiment of the present invention. - The common components in the
water electrolysis system 10 of the first embodiment and thewater electrolysis system 100 of the second embodiment are represented by the same numerals, and duplicate explanations therefor are omitted. Also in third and other following embodiments, the duplicate explanations are omitted in the same manner. - The
water electrolysis system 100 has awater storage apparatus 102, and aninlet 80 a formed at one end of areturn pipe 80 is opened in the bottom of atank 104 in thewater storage apparatus 102. -
FIG. 4 is a schematic structural explanatory view showing awater electrolysis system 110 according to a third embodiment of the present invention. - The
water electrolysis system 110 has awater storage apparatus 112, and aninlet 80 a formed at one end of areturn pipe 80 is opened in a side surface of atank 114 in thewater storage apparatus 112. - In the second and third embodiments, the
inlets 80 a are constantly positioned below the water level WS. Thus, the second and third embodiments have the same advantageous effects as the first embodiment. -
FIG. 5 is a schematic structural explanatory view showing awater electrolysis system 120 according to a fourth embodiment of the present invention. - The
water electrolysis system 120 has awater storage apparatus 122, and aninlet 80 a formed at one end of areturn pipe 80 is opened in the bottom of atank 124 in thewater storage apparatus 122. Awater return outlet 72 a of acirculation pipe 72 is formed in a side surface of thetank 124. Apartition plate 126 is disposed in thetank 124, whereby the oxygen (and the hydrogen) introduced from theinlet 80 a of thereturn pipe 80 to thetank 124 is prevented from being sucked from thewater return outlet 72 a. - In the fourth embodiment, the
inlet 80 a for introducing the oxygen and the residual water discharged from thewater electrolysis apparatus 12 into thetank 124 is positioned below thewater return outlet 72 a for returning the water in thetank 124 to thewater electrolysis apparatus 12. - The
inlet 80 a is constantly positioned below the water level WS in thetank 124. As a result, the formation of a continuous hydrogen passage from thewater electrolysis apparatus 12 through the oxygen discharge path to the outside can be reliably prevented in the simple structure. Thus, the fourth embodiment has the same advantageous effects as the first to third embodiments. -
FIG. 6 is an explanatory view showing main components of awater electrolysis system 130 according to a fifth embodiment of the present invention. - The
water electrolysis system 130 has awater storage apparatus 132. Aninlet 80 a of areturn pipe 80 and awater return outlet 72 a of acirculation pipe 72 are opened in the bottom of atank 134 in thewater storage apparatus 132. Apartition wall member 136 is disposed in thetank 134. - The
partition wall member 136 is a plate-like member, and extends upwardly above a predetermined higher limit level (HH) in thetank 134. In a lower portion of thepartition wall member 136, alower opening 138 is formed and is in communication with thewater return outlet 72 a. In or around an upper portion of thepartition wall member 136, anupper opening 140 is formed and is in communication with adischarge outlet 86 a of anoxygen discharge pipe 86. Theupper opening 140 may be provided in the form of a hole or holes and the like in thepartition wall member 136. Otherwise, theupper opening 140 may be provided in the form of a gap or gaps and the like between an upper end of thepartition wall member 136 and a top plate of thetank 134. - When the unreacted water and the oxygen together with the hydrogen are introduced into the
tank 134 through theinlet 80 a through thereturn pipe 80, the liquid surface of the water tends to be unstable due to the gas (oxygen and hydrogen) in the water. - In the fifth embodiment having the above structure, since the
partition wall member 136 is formed in thetank 134, it is possible to reliably prevent the liquid surface on a part of thetank 134 having waterlevel detecting sensors 82 a to 82 d from ruffling. Accordingly, advantageous effects can be obtained such that an error in detecting the position of liquid surface, i.e., the water level WS by the waterlevel detecting sensors 82 a to 82 d can be prevented as much as possible. - Incidentally, the gas components introduced from the
inlet 80 a into thetank 134 are discharged from theupper opening 140 around the upper portion of thepartition wall member 136 to thedischarge outlet 86 a of theoxygen discharge pipe 86. On the other hand, the water introduced from theinlet 80 a into thetank 134 is supplied from thelower opening 138 in the lower portion of thepartition wall member 136 to the part of thetank 134 having the waterlevel detecting sensors 82 a to 82 d. - In this case, an upper end of the
partition wall member 136 is positioned above the higher limit level (HH). Therefore, it is possible to reliably prevent the water from flowing out from the part having theinlet 80 a through theupper opening 140. -
FIG. 7 is an explanatory view showing main components of awater electrolysis system 150 according to a sixth embodiment of the present invention. - The
water electrolysis system 150 has awater storage apparatus 152. A plurality of, e.g., two 136, 156 are disposed in apartition wall members tank 154 of thewater storage apparatus 152. - The
136, 156 are positioned substantially in parallel to each other. Thepartition wall members partition wall member 156 is in contact with a top plate of thetank 154 and is positioned upwardly away from the bottom of thetank 154 by a predetermined distance. In an upper portion of thepartition wall member 156, anupper opening 158 is formed for discharging the gas components from adischarge outlet 86 a of anoxygen discharge pipe 86. - In the sixth embodiment having the above structure, the inside of the
tank 154 is divided into three 160 a, 160 b, 160 c by the twoparts 136, 156. Thus, the water and the oxygen flowing back into thepartition wall members tank 154 from aninlet 80 a of areturn pipe 80, are first introduced into thefirst part 160 a for gas-liquid separation. - The separated gas components are discharged from the
discharge outlet 86 a through and around the upper portion of thepartition wall member 136 and theupper opening 158 of thepartition wall member 156. On the other hand, the water moves from thefirst part 160 a to thesecond part 160 b through alower opening 138. Thereafter, the water is supplied to thethird part 160 c from below thepartition wall member 156. - Accordingly, even if the gas components in the water supplied in the
first part 160 a causes the ruffling of the liquid surface, the ruffling of the liquid surface is reduced in thesecond part 160 b and the ruffling is further prevented as much as possible in thethird part 160 c, advantageously. Furthermore, even if the water flows out from around the upper portion of thepartition wall member 136 to thesecond part 160 b, the ruffling of the liquid surface is not caused in thethird part 160 c because of a liquid-surface-ruffling prevention function of thepartition wall member 156. - In the sixth embodiment, the
inlet 80 a is opened in the bottom of thetank 154. The present invention, however, is not limited to this arrangement. For example, theinlet 80 a may be opened in the lower side surface of thetank 154 near the bottom (see dashed double-dotted lines inFIG. 7 ). On the other hand, awater return outlet 72 a of acirculation pipe 72 is opened in the bottom of thetank 154. Otherwise, as shown inFIG. 5 , for example, thewater return outlet 72 a may be formed in a lower side surface of thetank 154 near the bottom. -
FIG. 8 is an explanatory view showing main components of awater electrolysis system 170 according to a seventh embodiment of the present invention. - The
water electrolysis system 170 has awater storage apparatus 172. 176 a, 176 b are disposed in aPartition wall members tank 174 of thewater storage apparatus 172. The 176 a, 176 b are provided so that anpartition wall members inlet 80 a of areturn pipe 80 is sandwiched between them. On upper ends of the 176 a, 176 b, apartition wall members lid member 178 is integrally disposed. In an upper portion of thepartition wall member 176 a, anupper opening 180 a is formed, and alower opening 180 b is formed in a lower portion of thepartition wall member 176 b. - In the seventh embodiment having the above structure, the
inlet 80 a of thereturn pipe 80 is opened between the pair of 176 a, 176 b. The ruffling of the liquid surface between thepartition wall members 176 a, 176 b does not affect other parts in thepartition wall members tank 174. - Also, since the
lid member 178 is disposed on the upper ends of the 176 a, 176 b, water does not splash in the outside of thepartition wall members 176 a, 176 b. Thus, the seventh embodiment has the same advantageous effects as the fifth and sixth embodiments.partition wall members -
FIG. 9 is an explanatory view showing main components of awater electrolysis system 190 according to an eighth embodiment of the present invention. - The
water electrolysis system 190 has awater storage apparatus 192. A pair of 196 a, 196 b is disposed in apartition wall members tank 194 of thewater storage apparatus 192. The 196 a, 196 b are integrally formed by apartition wall members top plate member 196 c. In a space defined by the 196 a, 196 b and thepartition wall members top plate member 196 c, aninlet 80 a of areturn pipe 80 is opened. In an upper portion of thepartition wall member 196 a, anupper opening 198 a is formed, and alower opening 198 b is formed in a lower portion of thepartition wall member 196 b. -
FIG. 10 is an explanatory view showing main components of awater electrolysis system 200 according to a ninth embodiment of the present invention. - The
water electrolysis system 200 has awater storage apparatus 202. Two 206, 208 are disposed in apartition wall members tank 204 of thewater storage apparatus 202. Aninlet 80 a of areturn pipe 80 is opened between the 206, 208. In a lower part of thepartition wall members partition wall member 208, alower opening 210 is formed. There is an open space above the upper ends of the 206, 208, so that anpartition wall members upper opening 212 is formed between a top plate of thetank 204 and the upper ends of the 206, 208.partition wall members - Thus, the eighth and ninth embodiments with the above structures have substantially the same advantageous effects as the seventh embodiment shown in
FIG. 8 . - Although certain preferred embodiments of the present invention have been shown and described in detail, it should be understood that various changes and modifications may be made therein without departing from the scope of the appended claims.
Claims (9)
1. A water electrolysis system comprising:
a water electrolysis apparatus including current collectors and an electrolyte membrane disposed therebetween for electrolyzing water, thereby generating oxygen at an anode side and generating hydrogen at a cathode side; and
a water storage apparatus for separating between the oxygen and residual water discharged from the water electrolysis apparatus, thereby storing the water,
wherein the water storage apparatus includes a tank for storing the water and an inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank, and
the position of the inlet is determined such that the inlet is constantly opened in the water stored in the tank.
2. A water electrolysis system according to claim 1 , further comprising a water circulation apparatus for circulating the water stored in the water storage apparatus through the water electrolysis apparatus.
3. A water electrolysis system according to claim 1 , further comprising a water supply apparatus for supplying the water to the water storage apparatus,
wherein the water storage apparatus includes a water level detector for detecting a water level in the tank in comparison with a predetermined level, and
the water supply from the water supply apparatus to the water storage apparatus is controlled based on a detection signal from the water level detector.
4. A water electrolysis system according to claim 3 , wherein the water storage apparatus includes a lower limit water level detector for detecting the water level in the tank in comparison with a predetermined lower limit level, and
operation of the water electrolysis apparatus is stopped based on a detection signal from the lower limit water level detector.
5. A water electrolysis system according to claim 1 , wherein the water storage apparatus includes a partition wall member disposed in the tank, and
an upper end of the partition wall member is positioned above a predetermined higher limit level in the tank.
6. A water electrolysis system according to claim 5 , wherein the tank includes:
a water return outlet for returning the water in the tank to the water electrolysis apparatus through the water circulation apparatus; and
a discharge outlet for discharging a separated gas component, and
wherein a lower opening is formed in a lower portion of the partition wall member and is in communication with the water return outlet, and an upper opening is formed around an upper portion of the partition wall member and is in communication with the discharge outlet.
7. A water electrolysis system according to claim 5 , wherein a plurality of the partition wall members are provided.
8. A water electrolysis system comprising:
a water electrolysis apparatus including current collectors and an electrolyte membrane disposed therebetween for electrolyzing water, thereby generating oxygen at an anode side and generating hydrogen at a cathode side,
a water storage apparatus for separating between the oxygen and residual water discharged from the water electrolysis apparatus, thereby storing the water, and
a water circulation apparatus for circulating the water stored in the water storage apparatus through the water electrolysis apparatus,
wherein the water storage apparatus includes a tank for storing the water, an inlet for introducing the oxygen and the residual water discharged from the water electrolysis apparatus into the tank, and a water return outlet for returning the water in the tank through the water circulation apparatus to the water electrolysis apparatus, and
the inlet is positioned below the water return outlet.
9. A water electrolysis system according to claim 8 , wherein a partition plate is formed in the tank to prevent the oxygen and the hydrogen introduced from the inlet into the tank from being sucked into the water return outlet.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009059371 | 2009-03-12 | ||
| JP2009-059371 | 2009-03-12 | ||
| JP2010013024A JP5048796B2 (en) | 2009-03-12 | 2010-01-25 | Water electrolysis system |
| JP2010-013024 | 2010-01-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20100230278A1 true US20100230278A1 (en) | 2010-09-16 |
Family
ID=42062497
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/721,748 Abandoned US20100230278A1 (en) | 2009-03-12 | 2010-03-11 | Water electrolysis system |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20100230278A1 (en) |
| EP (1) | EP2228466A1 (en) |
| JP (1) | JP5048796B2 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103789784A (en) * | 2013-11-28 | 2014-05-14 | 林信涌 | Modular healthcare gas generator |
| US20150014178A1 (en) * | 2012-02-23 | 2015-01-15 | Toyota Jidosha Kabushiki Kaisha | Film formation device and film formation method for forming metal film |
| EP3093375A1 (en) * | 2015-05-13 | 2016-11-16 | Panasonic Intellectual Property Management Co., Ltd. | Gas-producing apparatus and gas-producing method |
| EP3191703A4 (en) * | 2014-09-10 | 2018-04-11 | BRC Global Corporation | Vehicle emissions reduction system |
| US10151042B2 (en) | 2015-03-11 | 2018-12-11 | Toyota Jidosha Kabushiki Kaisha | Coating forming device and coating forming method for forming metal coating |
| US10920331B2 (en) | 2013-08-07 | 2021-02-16 | Toyota Jidosha Kabushiki Kaisha | Film deposition device of metal film and metal film deposition method |
| WO2025159903A1 (en) * | 2024-01-23 | 2025-07-31 | Electric Hydrogen Co. | Fluid separation systems for an electrochemical system |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5341862B2 (en) * | 2010-10-28 | 2013-11-13 | 本田技研工業株式会社 | Water electrolysis system |
| JP5378439B2 (en) * | 2011-04-05 | 2013-12-25 | 本田技研工業株式会社 | Water electrolysis system and operation method thereof |
| JP6500227B2 (en) * | 2015-05-13 | 2019-04-17 | パナソニックIpマネジメント株式会社 | Gas generation apparatus and gas generation method |
| JP6069412B2 (en) * | 2015-05-28 | 2017-02-01 | 株式会社TrアンドK | Simple electrolytic hydrogen gas generator |
| GB2617690A (en) * | 2022-03-07 | 2023-10-18 | Enapter S R L | Electrolyte regeneration |
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- 2010-01-25 JP JP2010013024A patent/JP5048796B2/en not_active Expired - Fee Related
- 2010-03-11 EP EP10156156A patent/EP2228466A1/en not_active Withdrawn
- 2010-03-11 US US12/721,748 patent/US20100230278A1/en not_active Abandoned
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| US3476678A (en) * | 1966-06-06 | 1969-11-04 | Forrest L Murdock Sr | Horizontal electric emulsion treater |
| JPH06323622A (en) * | 1993-05-17 | 1994-11-25 | Matsushita Electric Ind Co Ltd | Carbonated spring manufacturing equipment |
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| US20100236921A1 (en) * | 2006-07-06 | 2010-09-23 | Binglin Yang | Combustion gas generation device and on-vehicle combustion gas generation device using electrolysis |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20150014178A1 (en) * | 2012-02-23 | 2015-01-15 | Toyota Jidosha Kabushiki Kaisha | Film formation device and film formation method for forming metal film |
| US10047452B2 (en) * | 2012-02-23 | 2018-08-14 | Toyota Jidosha Kabushiki Kaisha | Film formation device and film formation method for forming metal film |
| US10920331B2 (en) | 2013-08-07 | 2021-02-16 | Toyota Jidosha Kabushiki Kaisha | Film deposition device of metal film and metal film deposition method |
| CN103789784A (en) * | 2013-11-28 | 2014-05-14 | 林信涌 | Modular healthcare gas generator |
| EP3191703A4 (en) * | 2014-09-10 | 2018-04-11 | BRC Global Corporation | Vehicle emissions reduction system |
| US10151042B2 (en) | 2015-03-11 | 2018-12-11 | Toyota Jidosha Kabushiki Kaisha | Coating forming device and coating forming method for forming metal coating |
| EP3093375A1 (en) * | 2015-05-13 | 2016-11-16 | Panasonic Intellectual Property Management Co., Ltd. | Gas-producing apparatus and gas-producing method |
| US9937465B2 (en) | 2015-05-13 | 2018-04-10 | Panasonic Intellectual Property Management Co., Ltd. | Gas-producing apparatus and gas-producing method |
| WO2025159903A1 (en) * | 2024-01-23 | 2025-07-31 | Electric Hydrogen Co. | Fluid separation systems for an electrochemical system |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2010236087A (en) | 2010-10-21 |
| EP2228466A1 (en) | 2010-09-15 |
| JP5048796B2 (en) | 2012-10-17 |
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