US20100206033A1 - Driving device of motors for rolling rolls - Google Patents
Driving device of motors for rolling rolls Download PDFInfo
- Publication number
- US20100206033A1 US20100206033A1 US12/597,188 US59718807A US2010206033A1 US 20100206033 A1 US20100206033 A1 US 20100206033A1 US 59718807 A US59718807 A US 59718807A US 2010206033 A1 US2010206033 A1 US 2010206033A1
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- United States
- Prior art keywords
- motor
- rolling rolls
- driving device
- axis system
- rolling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B35/00—Drives for metal-rolling mills, e.g. hydraulic drives
- B21B35/06—Drives for metal-rolling mills, e.g. hydraulic drives for non-continuously-operating mills or for single stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B35/00—Drives for metal-rolling mills, e.g. hydraulic drives
- B21B35/12—Toothed-wheel gearings specially adapted for metal-rolling mills; Housings or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/46—Roll speed or drive motor control
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P5/00—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
- H02P5/46—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P5/00—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
- H02P5/46—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another
- H02P5/50—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another by comparing electrical values representing the speeds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2275/00—Mill drive parameters
- B21B2275/10—Motor power; motor current
- B21B2275/12—Roll torque
Definitions
- the present invention relates to a driving device of motors for rolling rolls and, more particularly, to a driving device of motors for rolling rolls that is used in a twin-drive type rolling mill in which top and bottom rolling rolls are driven by separate motors.
- each of the motors is controlled by an independent control system. Therefore, loads of the upper and lower motors become nonuniform and thermal imbalance of the motors and bows in a rolled material caused by differences in upper and lower torques may occur. Therefore, to make the loads of the upper and lower motors uniform and to prevent upward bows and downward bows of a rolled material, there is known a load balance control method that involves monitoring standard values or measured values of load currents of the upper and lower motors and making the standard values or the measured values uniform (refer to Patent Document 1, for example).
- a motor for rolling has mechanical loads of a multiple mass point spring system composed of spindles, couplings, rolls, gears and the like.
- the rolling mill driving system including a control system and a mechanical system becomes an unstable system due to the resonance of the two and the phenomenon of excessive torsional vibration may occur.
- Patent Document 1 Japanese Patent Laid-Open No. 09-295016
- Patent Document 2 Japanese Patent Laid-Open No. 06-98580
- the gap between the upper and lower motors 51 , 53 is reduced by arranging either the upper motor 51 or the lower motor 53 more forward, that is, toward the rolled material 60 side compared to the other, whereby it is necessary to reduce the inclination angles of the spindles 58 , 59 .
- arranging the upper motor 51 more forward than the lower motor 53 is referred to as the top forward method
- arranging the lower motor 53 more forward than the upper motor 51 is referred to as the bottom forward method.
- FIG. 5 shows the schematic configuration of a rolling roll driving system of the top forward method in which the upper motor 51 is arranged more forward than the lower motor 53 .
- the mechanical makeup of the upper and lower driving axis systems does not become identical and the two have different transfer functions.
- the torques that propagate to the top surface and bottom surface of a rolled material 60 become transiently unequal even when the motor output torques are controlled to be identical for the upper and lower driving axis systems and this may cause bows in the rolled material 60 or damage thereto, for example.
- reference numerals 61 , 62 of FIG. 5 denote backup rolls that back up the top rolling roll 50 and the bottom rolling roll 52 , respectively
- reference numeral 63 denotes a connection between the lower motor 53 and the universal coupling 57 .
- the present invention has been made to solve problems as described above, and provides a driving device of motors for rolling rolls that corrects inequalities of torques propagating to top and bottom rolling rolls of a twin-drive type rolling mill and accomplishes the synchronism of torque transmission to the top and bottom rolling rolls.
- a driving device of motors for rolling rolls used in a rolling mill in which top and bottom rolling rolls are driven by an upper motor and a lower motor, respectively, and either the upper motor or the lower motor is arranged to a rolled material side compared to the other motor, is characterized in that either one or both of an upper motor control section that controls the upper motor and a lower motor control section that controls the lower motor are provided with an upper/lower axis system imbalance correction section that corrects inequalities of torques propagating to the top and bottom rolling rolls.
- the present invention it is possible to make equal the transfer functions of the driving systems of the top and bottom rolling rolls including control systems and mechanical systems and to accomplish the synchronism of torque transmission to the top and bottom rolling rolls. Therefore, it is possible to make equal torques propagating to the top surface and bottom surface of a rolled material, and this eliminates the possibility of causing bows in a rolled materials or damage thereto.
- FIG. 1 is a schematic control block diagram showing a driving device of motors for rolling rolls related to Embodiment 1 of the present invention.
- FIG. 2 is a schematic control block diagram showing a driving device of motors for rolling rolls related to Embodiment 2 of the present invention.
- FIG. 3 is a schematic control block diagram showing a driving device of motors for rolling rolls related to Embodiment 3 of the present invention.
- FIG. 4 is a schematic control block diagram of the load balance calculation section.
- FIG. 5 is a schematic control block diagram showing a prior driving device of motors for rolling rolls.
- FIG. 6 shows simulated waveforms of torques propagating to the top and bottom rolling rolls without a correction.
- FIG. 7 shows the gain characteristics of the top and bottom roll axis systems without a correction.
- FIG. 8 is a block diagram of a roll axis system represented by a mass points system (the number of mass points is set equal to n).
- FIG. 9 is a block diagram of a roll axis system approximated by a two-mass point system.
- FIG. 10 shows simulated waveforms of torques propagating to the top and bottom rolling rolls with a correction.
- FIG. 11 shows the gain characteristics of the top and bottom roll axis systems with a correction.
- FIG. 1 is a schematic control block diagram showing a driving device of motors for rolling rolls related to Embodiment 1 of the present invention, and shows an embodiment of the top forward method in which an upper motor is arranged more forward than a lower motor.
- an upper motor control section 1 is composed of an upper motor speed controller 2 , an upper motor torque current limiter 3 , and an upper motor current controller 4 .
- An upper motor 5 is controlled by this upper motor control section 1 , and the rotation speed thereof is detected by an upper motor speed sensor 6 .
- the upper motor torque current limiter 3 and the upper motor current controller 4 constitute upper motor torque control means 7 that controls the torque of the upper motor 5 so that a deviation of an actual speed of the upper motor from a speed standard for the upper motor becomes zero.
- a lower motor control section 8 is composed of a lower motor speed controller 9 , a lower motor torque current limiter 10 , and a lower motor current controller 11 .
- a lower motor 12 is controlled by this lower motor control section 8 , and the rotation speed thereof is detected by a lower motor speed sensor 13 .
- the lower motor torque current limiter 10 and the lower motor current controller 11 constitute lower motor torque control means 14 that controls the torque of the lower motor 12 so that a deviation of an actual speed of the lower motor from a speed standard for the lower motor becomes zero.
- Reference numeral 15 denotes a top roll axis system extending from the upper motor 5 to a top rolling roll (not shown), and reference numeral 16 denotes a bottom roll axis system extending from the lower motor 12 to a bottom rolling roll (not shown).
- an upper motor speed standard section 17 that issues commands for the speed standard for the upper motor 5 to the upper motor control section 1
- a lower motor speed standard section 18 that issues commands for the speed standard for the lower motor 12 to the lower motor control section 8 .
- an upper/lower axis system imbalance correction section 19 that performs operations described below is provided in the rear of the upper motor speed standard section 17 .
- the upper motor 5 and the lower motor 12 are each controlled by the motor control sections 1 , 8 that are independent of each other, and output torques of each of the motors 5 , 12 propagate through the top roll axis system 15 and the bottom roll axis system 16 , respectively, and reach a rolled material 20 .
- the rolled material 20 is rolled.
- the upper/lower axis system imbalance correction section 19 , the upper motor control section 1 , the upper motor 5 , the upper motor speed sensor 6 , and the top roll axis system 15 constitute a top roll driving system 21
- the lower motor control section 8 , the lower motor 12 , the lower motor speed sensor 13 , and the bottom roll axis system 16 constitute a bottom roll driving system 22 .
- the driving device of motors for rolling rolls related to the Embodiment 1 is constructed as described above, and the operation thereof will be described next.
- an upper motor torque current standard TA is obtained by inputting to the upper motor speed controller 2 a deviation of an actual speed SP 3 of the upper motor 5 detected by the upper motor speed sensor 6 from a corrected speed standard SP 2 obtained by inputting a speed standard SP 1 from the upper motor speed standard section 17 to the upper/lower axis system imbalance correction section 19 . Furthermore, power is supplied to the upper motor 5 via the upper motor torque current limiter 3 and the upper motor current controller 4 . As a result of this, the torque of the upper motor 5 is controlled so that a deviation of the actual speed SP 3 of the upper motor 5 from the upper motor speed standard SP 1 becomes zero.
- a lower motor torque current standard TB is obtained by inputting to the lower motor speed controller 9 a deviation of an actual speed SP 5 of the lower motor 12 detected by the lower motor speed sensor 13 from a speed standard SP 4 from the lower motor speed standard section 18 . Furthermore, power is supplied to the lower motor 12 via the lower motor torque current limiter 10 and the lower motor current controller 11 . As a result of this, the torque of the lower motor 12 is controlled so that a deviation of the actual speed SP 5 of the lower motor 12 from the lower motor speed standard SP 4 becomes zero.
- Torques supplied from the upper motor 5 and the lower motor 12 are caused to propagate to the top surface and bottom surface of the rolled material 20 via the top roll axis system 15 and the bottom roll axis system 16 , respectively.
- the transfer function G T (s) of the top roll axis system 15 and the transfer function G B (s) of the bottom roll axis system 16 do not become identical due to mechanical restrictions of a twin-drive type rolling mill.
- the torques that propagate to the top surface and bottom surface of the rolled material 20 become transiently unequal even when the torques supplied from the upper motor 5 and the lower motor 12 are controlled to be identical and this may cause bows in the rolled material 20 or damage thereto, for example.
- top roll driving system 21 comprising the upper/lower axis system imbalance correction section 19 , the upper motor control section 1 , the upper motor 5 , the upper motor speed sensor 6 , and the top roll axis system 15 and the bottom roll driving system 22 comprising the lower motor control section 8 , the lower motor 12 , the lower motor speed sensor 13 , and the bottom roll axis system 16 have the same transfer function, and it is possible to eliminate the inequalities of upper and lower torques caused to be transmitted to the rolled material 20 .
- Embodiment 1 it is possible to accomplish the synchronism of torque transmission to the top and bottom rolling rolls. Therefore, it is possible to make the torques propagating to the top surface and bottom surface of the rolled material 20 identical to each other, and this eliminates the possibility of causing bows in the rolled material 20 or damage thereto.
- Embodiment 2 of the present invention will be described.
- the description was given of the embodiment in which the upper/lower axis system imbalance correction section 19 is arranged in the rear of the upper motor speed standard SP 1 .
- this correction section 19 within a speed control loop, it is possible to cause the correction section 19 to approach the machine side and, therefore, it is possible to further increase the effect of the correction of inequalities of torques propagating to the top and bottom rolling rolls.
- FIG. 2 is a schematic control block diagram showing a driving device of motors for rolling rolls related to Embodiment 2.
- an upper/lower axis system imbalance correction section 19 is provided in the rear of a speed controller 2 , which is within an upper motor speed feedback loop.
- G L (s) is the open-loop transfer function of a speed feedback loop in Embodiment 1.
- Embodiment 2 the effects of Embodiment 1 are produced and it is possible to cause the upper/lower axis system imbalance correction section 19 to approach the machine side. Therefore, it is possible to further increase the effect of the correction of inequalities of torques propagating to the top and bottom rolling rolls.
- Embodiment 3 of the present invention will be described.
- the synchronism of torque transmission to the top and bottom rolling rolls is increased by using the upper/lower axis system imbalance correction section 19 of Embodiment 2 in combination with load balance control.
- FIG. 3 is a schematic control block diagram showing a driving device of motors for rolling rolls related to Embodiment 3.
- the driving device of motors for rolling rolls related to Embodiment 3 quickly corrects an imbalance of the torque current standards TA and TB for the upper motor 5 and the lower motor 12 , respectively, by inputting the upper and lower motor torque current standards to a load balance calculation section 30 and directly adding correction amounts to the upper torque current standard.
- Embodiment 3 is the same as Embodiment 2 in other constituent features, the description thereof is omitted.
- FIG. 4 shows a schematic control block diagram of the load balance calculation section 30 . Corrections are performed by multiplying a deviation of the upper and lower torque current standards TA and TB by a load balance calculation limiter 30 a and a load balance calculation rate 30 b , performing proportional control 30 c , and performing an addition to the current standard TA for the upper motor 5 . Furthermore, as shown in FIG. 3 , by arranging the upper/lower axis system imbalance correction section 19 in the rear of the load balance calculation section 30 , it becomes possible to further increase the synchronism of torque transmission to the top and bottom rolling rolls.
- Embodiment 3 it becomes possible to obtain the synchronism of torque transmission to the top and bottom rolling rolls, with the effect obtained by Embodiment 1 or Embodiment 2 further increased.
- This embodiment is more effective when a correction term, which will be described later in Embodiment 4, is used in a simplified manner.
- Embodiment 4 of the present invention will be described.
- the top and bottom roll axis systems in Embodiments 1 to 3 are approximated by spring and mass systems, whereby the transfer function of a correction term in an upper/lower axis system imbalance correction section 19 is expressed by physical parameters of the spring and mass systems.
- FIG. 6 shows examples of a simulation of torque waveforms at top and bottom rolling roll ends and a waveform of upper and lower torque difference that are obtained when external forces corresponding to rated torques of the motors are applied in a stepped manner to the motors and rolling roll ends of a twin-drive type rolling mill, that is, during the entry of a material into the rolls.
- the top roll axis system and the bottom roll axis system are approximated by a four-mass point spring and mass system and a five-mass point spring and mass system, respectively, and the primary natural torsional frequency of the top roll axis system and the bottom roll axis system is approximately 13.6 Hz and approximately 11.8 Hz, respectively.
- FIG. 7 shows the gain characteristics of the top and bottom roll axis systems and a difference in the gains between the top and bottom roll axis systems (20 log(G B (s)/G T (s))).
- FIG. 8 shows for reference a block diagram of a roll axis system obtained when the number of mass points is set equal to n.
- FIG. 9 shows a block diagram of a roll axis system approximated by a two-mass point system. From FIG. 9 , the transfer function of torques from a motor to a roll end in the case where a roll axis system is approximated by a two-mass point system becomes as given by:
- J T1 , J T2 are the motor-side and roll-side inertia of the top roll axis system
- K T is the spring constant of the top roll axis system
- C T is the attenuation coefficient of the top roll axis system
- J B1 J B2 are the motor-side and roll-side inertia of the bottom roll axis system
- K B is the spring constant of the bottom roll axis system
- C B is the attenuation coefficient of the bottom roll axis system.
- a com J T ⁇ ⁇ 2 ⁇ ( J B ⁇ ⁇ 1 + J B ⁇ ⁇ 2 ) J B ⁇ ⁇ 2 ⁇ ( J T ⁇ ⁇ 1 + J T ⁇ ⁇ 2 ) [ Expression ⁇ ⁇ 3 ]
- Results of a simulation of torque waveforms at top and bottom rolling roll ends and a waveform of upper and lower torque difference obtained when expression 2 is inserted into the top roll axis system as a correction term are shown in FIG. 10 , and the gain characteristics of the top roll axis system including the correction term, the bottom roll axis system, and the correction term are shown in FIG. 11 . It is apparent that due to the imbalance correction term, it has become possible to make the primary torsional frequency of the top roll axis system almost equal to that of the bottom roll axis system, with the result that it has become possible to make the maximum value of a torque difference in the top and bottom rolling rolls to 0.3 PU.
- Embodiment 4 the effects obtained in Embodiments 1 to 3 are produced and it is possible to further increase the effect of the correction of inequalities of torques propagating to the top and bottom rolling rolls by performing prior evaluation and verification of the effect of the correction of a correction term by a transfer function by a simulation.
- Embodiment 1 the description was given of the embodiment in which the upper/lower axis system imbalance correction section 19 is arranged in the rear of the upper motor speed standard SP 1 and in Embodiment 2 the description was given of the embodiment in which the upper/lower axis system imbalance correction section 19 is arranged within the upper motor speed feedback loop.
- the upper/lower axis system imbalance correction section 19 may be arranged in the same position as described above in the bottom roll driving system 22 , and may also be arranged in the same position as described above in both of the top roll driving system 21 and the bottom roll driving system 22 .
- the present invention is applied to the driving device of motors for rolling rolls in a top forward type rolling mill.
- the present invention may also be applied to a driving device of motors for rolling rolls in a bottom forward type rolling mill and hence the present invention includes various kinds of design changes.
- the present invention can be applied to a driving device of motors for rolling rolls in a twin-drive type rolling mill in which the top and bottom rolling rolls are driven by separate motors.
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Abstract
Description
- The present invention relates to a driving device of motors for rolling rolls and, more particularly, to a driving device of motors for rolling rolls that is used in a twin-drive type rolling mill in which top and bottom rolling rolls are driven by separate motors.
- In a twin-drive type rolling mill in which top and bottom rolling rolls are driven by an upper motor and a lower motor, respectively, each of the motors is controlled by an independent control system. Therefore, loads of the upper and lower motors become nonuniform and thermal imbalance of the motors and bows in a rolled material caused by differences in upper and lower torques may occur. Therefore, to make the loads of the upper and lower motors uniform and to prevent upward bows and downward bows of a rolled material, there is known a load balance control method that involves monitoring standard values or measured values of load currents of the upper and lower motors and making the standard values or the measured values uniform (refer to
Patent Document 1, for example). - A motor for rolling has mechanical loads of a multiple mass point spring system composed of spindles, couplings, rolls, gears and the like. When the natural frequency of a rolling roll driving system including motors and the speed response frequency of a speed controller of motors for rolling become close to each other, the rolling mill driving system including a control system and a mechanical system becomes an unstable system due to the resonance of the two and the phenomenon of excessive torsional vibration may occur.
- To cope with such torsional vibration, it is general practice to evaluate the natural frequency of each of the top and bottom roll axis systems in the design stage and to design the speed response frequency and natural frequency to provide sufficiently different values so as to avoid the resonance phenomenon. Also, there is known a technique that involves incorporating a model of a mechanical system in a control system, estimating the behavior of the mechanical system, and correcting a torque standard, whereby vibration is suppressed (refer to
Patent Document 2, for example). - Patent Document 1: Japanese Patent Laid-Open No. 09-295016
- Patent Document 2: Japanese Patent Laid-Open No. 06-98580
- In a twin-drive type rolling mill in which top and bottom rolling rolls are driven by an upper motor and a lower motor, respectively, as is apparent from the schematic configuration of the twin-drive type rolling mill shown in
FIG. 5 , due to problems of the lubrication of 54, 55, 56, 57 that connect a top rollinguniversal couplings roll 50 and anupper motor 51 together and abottom rolling roll 52 and alower motor 53 together and the like, it is impossible to increase the inclination angles of 58, 59 between thespindles 54 and 55 or between theuniversal couplings 56 and 57. Therefore, the gap between the upper anduniversal couplings 51, 53 is reduced by arranging either thelower motors upper motor 51 or thelower motor 53 more forward, that is, toward the rolledmaterial 60 side compared to the other, whereby it is necessary to reduce the inclination angles of the 58, 59. In consideration of the foregoing, arranging thespindles upper motor 51 more forward than thelower motor 53 is referred to as the top forward method, and arranging thelower motor 53 more forward than theupper motor 51 is referred to as the bottom forward method. -
FIG. 5 shows the schematic configuration of a rolling roll driving system of the top forward method in which theupper motor 51 is arranged more forward than thelower motor 53. As shown in this drawing, in a twin-drive type rolling mill, the mechanical makeup of the upper and lower driving axis systems does not become identical and the two have different transfer functions. For this reason, as in the control method of motors for rolling rolls disclosed inPatent Document 1, the torques that propagate to the top surface and bottom surface of a rolledmaterial 60 become transiently unequal even when the motor output torques are controlled to be identical for the upper and lower driving axis systems and this may cause bows in the rolledmaterial 60 or damage thereto, for example. Incidentally, 61, 62 ofreference numerals FIG. 5 denote backup rolls that back up the toprolling roll 50 and thebottom rolling roll 52, respectively, andreference numeral 63 denotes a connection between thelower motor 53 and theuniversal coupling 57. - In load balance control that has been used to eliminate the nonuniformity of upper and lower torques in a twin-drive type rolling mill, upper and lower torques (load currents) in motors are monitored and made uniform, and no consideration is given to the inequalities of upper and lower torques that occur when the torques propagate to the rolling rolls from the motors.
- The technique of incorporating a model of a mechanical system in a control system, which is disclosed in
Patent Document 2, is used in torsional vibration suppression and control and the like as described above. However, in the monitoring and controlling of the behavior of upper and lower mechanical axis systems, this technique is apt to be directly affected by modeling errors. Furthermore, models of both of upper and lower mechanical systems and control feedback values are also necessary, and the control system becomes complicated. - The present invention has been made to solve problems as described above, and provides a driving device of motors for rolling rolls that corrects inequalities of torques propagating to top and bottom rolling rolls of a twin-drive type rolling mill and accomplishes the synchronism of torque transmission to the top and bottom rolling rolls.
- A driving device of motors for rolling rolls used in a rolling mill in which top and bottom rolling rolls are driven by an upper motor and a lower motor, respectively, and either the upper motor or the lower motor is arranged to a rolled material side compared to the other motor, is characterized in that either one or both of an upper motor control section that controls the upper motor and a lower motor control section that controls the lower motor are provided with an upper/lower axis system imbalance correction section that corrects inequalities of torques propagating to the top and bottom rolling rolls.
- According to the present invention, it is possible to make equal the transfer functions of the driving systems of the top and bottom rolling rolls including control systems and mechanical systems and to accomplish the synchronism of torque transmission to the top and bottom rolling rolls. Therefore, it is possible to make equal torques propagating to the top surface and bottom surface of a rolled material, and this eliminates the possibility of causing bows in a rolled materials or damage thereto.
-
FIG. 1 is a schematic control block diagram showing a driving device of motors for rolling rolls related toEmbodiment 1 of the present invention. -
FIG. 2 is a schematic control block diagram showing a driving device of motors for rolling rolls related toEmbodiment 2 of the present invention. -
FIG. 3 is a schematic control block diagram showing a driving device of motors for rolling rolls related toEmbodiment 3 of the present invention. -
FIG. 4 is a schematic control block diagram of the load balance calculation section. -
FIG. 5 is a schematic control block diagram showing a prior driving device of motors for rolling rolls. -
FIG. 6 shows simulated waveforms of torques propagating to the top and bottom rolling rolls without a correction. -
FIG. 7 shows the gain characteristics of the top and bottom roll axis systems without a correction. -
FIG. 8 is a block diagram of a roll axis system represented by a mass points system (the number of mass points is set equal to n). -
FIG. 9 is a block diagram of a roll axis system approximated by a two-mass point system. -
FIG. 10 shows simulated waveforms of torques propagating to the top and bottom rolling rolls with a correction. -
FIG. 11 shows the gain characteristics of the top and bottom roll axis systems with a correction. -
-
- 1 upper motor control section
- 2 upper motor speed controller
- 3 upper motor torque current limiter
- 4 upper motor current controller
- 5,51 upper motor
- 6 upper motor speed sensor
- 7 upper motor torque control means
- 8 lower motor control section
- 9 lower motor speed controller
- 10 lower motor torque current limiter
- 11 lower motor current controller
- 12,53 lower motor
- 13 lower motor speed sensor
- 14 lower motor torque control means
- 15 top roll axis system
- 16 bottom roll axis system
- 17 upper motor speed standard section
- 18 lower motor speed standard section
- 19 upper/lower axis system imbalance correction section
- 20,60 rolled material
- 21 top roll driving system
- 22 bottom roll driving system
- 30 load balance calculation section
- 50 top rolling roll
- 52 bottom rolling roll
- 58,59 spindle
- 54,55,56,57 universal coupling
- 61,62 backup roll
- 63 connection
- With reference to the accompanying drawings, a description will be given below of preferred embodiments of a driving device of motors for rolling rolls related to the present invention.
-
Embodiment 1 of the present invention will be described on the basis ofFIG. 1 .FIG. 1 is a schematic control block diagram showing a driving device of motors for rolling rolls related toEmbodiment 1 of the present invention, and shows an embodiment of the top forward method in which an upper motor is arranged more forward than a lower motor. - In
FIG. 1 , an uppermotor control section 1 is composed of an uppermotor speed controller 2, an upper motor torquecurrent limiter 3, and an upper motor current controller 4. Anupper motor 5 is controlled by this uppermotor control section 1, and the rotation speed thereof is detected by an upper motor speed sensor 6. Incidentally, as will be described later, the upper motor torquecurrent limiter 3 and the upper motor current controller 4 constitute upper motor torque control means 7 that controls the torque of theupper motor 5 so that a deviation of an actual speed of the upper motor from a speed standard for the upper motor becomes zero. - A lower
motor control section 8 is composed of a lowermotor speed controller 9, a lower motor torquecurrent limiter 10, and a lowermotor current controller 11. Alower motor 12 is controlled by this lowermotor control section 8, and the rotation speed thereof is detected by a lowermotor speed sensor 13. Incidentally, as will be described later, the lower motor torquecurrent limiter 10 and the lowermotor current controller 11 constitute lower motor torque control means 14 that controls the torque of thelower motor 12 so that a deviation of an actual speed of the lower motor from a speed standard for the lower motor becomes zero.Reference numeral 15 denotes a top roll axis system extending from theupper motor 5 to a top rolling roll (not shown), andreference numeral 16 denotes a bottom roll axis system extending from thelower motor 12 to a bottom rolling roll (not shown). - There is provided an upper motor
speed standard section 17 that issues commands for the speed standard for theupper motor 5 to the uppermotor control section 1, and there is provided a lower motorspeed standard section 18 that issues commands for the speed standard for thelower motor 12 to the lowermotor control section 8. Furthermore, an upper/lower axis systemimbalance correction section 19 that performs operations described below is provided in the rear of the upper motorspeed standard section 17. - As described above, the
upper motor 5 and thelower motor 12 are each controlled by the 1, 8 that are independent of each other, and output torques of each of themotor control sections 5, 12 propagate through the topmotors roll axis system 15 and the bottomroll axis system 16, respectively, and reach a rolledmaterial 20. As a result of this, the rolledmaterial 20 is rolled. Incidentally, the upper/lower axis systemimbalance correction section 19, the uppermotor control section 1, theupper motor 5, the upper motor speed sensor 6, and the toproll axis system 15 constitute a toproll driving system 21, and the lowermotor control section 8, thelower motor 12, the lowermotor speed sensor 13, and the bottomroll axis system 16 constitute a bottomroll driving system 22. - The driving device of motors for rolling rolls related to the
Embodiment 1 is constructed as described above, and the operation thereof will be described next. - First, in the top
roll driving system 21, an upper motor torque current standard TA is obtained by inputting to the upper motor speed controller 2 a deviation of an actual speed SP3 of theupper motor 5 detected by the upper motor speed sensor 6 from a corrected speed standard SP2 obtained by inputting a speed standard SP1 from the upper motorspeed standard section 17 to the upper/lower axis systemimbalance correction section 19. Furthermore, power is supplied to theupper motor 5 via the upper motor torquecurrent limiter 3 and the upper motor current controller 4. As a result of this, the torque of theupper motor 5 is controlled so that a deviation of the actual speed SP3 of theupper motor 5 from the upper motor speed standard SP1 becomes zero. - On the other hand, in the bottom
roll driving system 22, a lower motor torque current standard TB is obtained by inputting to the lower motor speed controller 9 a deviation of an actual speed SP5 of thelower motor 12 detected by the lowermotor speed sensor 13 from a speed standard SP4 from the lower motorspeed standard section 18. Furthermore, power is supplied to thelower motor 12 via the lower motor torquecurrent limiter 10 and the lowermotor current controller 11. As a result of this, the torque of thelower motor 12 is controlled so that a deviation of the actual speed SP5 of thelower motor 12 from the lower motor speed standard SP4 becomes zero. - Torques supplied from the
upper motor 5 and thelower motor 12 are caused to propagate to the top surface and bottom surface of the rolledmaterial 20 via the toproll axis system 15 and the bottomroll axis system 16, respectively. As described in the conventional art, the transfer function GT(s) of the toproll axis system 15 and the transfer function GB(s) of the bottomroll axis system 16 do not become identical due to mechanical restrictions of a twin-drive type rolling mill. The torques that propagate to the top surface and bottom surface of the rolledmaterial 20 become transiently unequal even when the torques supplied from theupper motor 5 and thelower motor 12 are controlled to be identical and this may cause bows in the rolledmaterial 20 or damage thereto, for example. To eliminate this, in this embodiment, the transfer function C1(s) is set as given by C1(s)=GB(s)/GT(s) in the upper/lower axis systemimbalance correction section 19 for the purpose of accomplishing the synchronism of torque transmission to the top and bottom rolling rolls. As a result of this, it becomes possible to ensure that the toproll driving system 21 comprising the upper/lower axis systemimbalance correction section 19, the uppermotor control section 1, theupper motor 5, the upper motor speed sensor 6, and the toproll axis system 15 and the bottomroll driving system 22 comprising the lowermotor control section 8, thelower motor 12, the lowermotor speed sensor 13, and the bottomroll axis system 16 have the same transfer function, and it is possible to eliminate the inequalities of upper and lower torques caused to be transmitted to the rolledmaterial 20. - As described above, according to
Embodiment 1, it is possible to accomplish the synchronism of torque transmission to the top and bottom rolling rolls. Therefore, it is possible to make the torques propagating to the top surface and bottom surface of the rolledmaterial 20 identical to each other, and this eliminates the possibility of causing bows in the rolledmaterial 20 or damage thereto. - Next,
Embodiment 2 of the present invention will be described. InEmbodiment 1, the description was given of the embodiment in which the upper/lower axis systemimbalance correction section 19 is arranged in the rear of the upper motor speed standard SP1. However, by providing thiscorrection section 19 within a speed control loop, it is possible to cause thecorrection section 19 to approach the machine side and, therefore, it is possible to further increase the effect of the correction of inequalities of torques propagating to the top and bottom rolling rolls. -
FIG. 2 is a schematic control block diagram showing a driving device of motors for rolling rolls related toEmbodiment 2. As is apparent from this drawing, an upper/lower axis systemimbalance correction section 19 is provided in the rear of aspeed controller 2, which is within an upper motor speed feedback loop. Furthermore the transfer function of the upper/lower axis systemimbalance correction section 19 is set as given by C2(s)=C1(s)/{1+GL(s)}{1−C1(s)}. In this equation, GL(s) is the open-loop transfer function of a speed feedback loop inEmbodiment 1. That is, because inEmbodiment 1 the upper/lower axis systemimbalance correction section 19 is installed in front of the upper motor speed feedback loop, the transfer function is set as given by C1(s)=GB(s)/GT(s). InEmbodiment 2, however, because thecorrection section 19 is installed within the upper motor speed feedback loop, the transfer function is set as given by C2(s)=C1(s)/{1+GL(s)}{1−C1(s)}. Incidentally, becauseEmbodiment 2 is the same asEmbodiment 1 in other constituent features, the description thereof is omitted. - According to
Embodiment 2, the effects ofEmbodiment 1 are produced and it is possible to cause the upper/lower axis systemimbalance correction section 19 to approach the machine side. Therefore, it is possible to further increase the effect of the correction of inequalities of torques propagating to the top and bottom rolling rolls. - Next,
Embodiment 3 of the present invention will be described. InEmbodiment 3, the synchronism of torque transmission to the top and bottom rolling rolls is increased by using the upper/lower axis systemimbalance correction section 19 ofEmbodiment 2 in combination with load balance control. -
FIG. 3 is a schematic control block diagram showing a driving device of motors for rolling rolls related toEmbodiment 3. The driving device of motors for rolling rolls related toEmbodiment 3 quickly corrects an imbalance of the torque current standards TA and TB for theupper motor 5 and thelower motor 12, respectively, by inputting the upper and lower motor torque current standards to a loadbalance calculation section 30 and directly adding correction amounts to the upper torque current standard. Incidentally, becauseEmbodiment 3 is the same asEmbodiment 2 in other constituent features, the description thereof is omitted. -
FIG. 4 shows a schematic control block diagram of the loadbalance calculation section 30. Corrections are performed by multiplying a deviation of the upper and lower torque current standards TA and TB by a loadbalance calculation limiter 30 a and a loadbalance calculation rate 30 b, performing proportional control 30 c, and performing an addition to the current standard TA for theupper motor 5. Furthermore, as shown inFIG. 3 , by arranging the upper/lower axis systemimbalance correction section 19 in the rear of the loadbalance calculation section 30, it becomes possible to further increase the synchronism of torque transmission to the top and bottom rolling rolls. - As described above, according to
Embodiment 3, it becomes possible to obtain the synchronism of torque transmission to the top and bottom rolling rolls, with the effect obtained byEmbodiment 1 orEmbodiment 2 further increased. - This embodiment is more effective when a correction term, which will be described later in Embodiment 4, is used in a simplified manner.
- Next, Embodiment 4 of the present invention will be described. In Embodiment 4, the top and bottom roll axis systems in
Embodiments 1 to 3 are approximated by spring and mass systems, whereby the transfer function of a correction term in an upper/lower axis systemimbalance correction section 19 is expressed by physical parameters of the spring and mass systems. -
FIG. 6 shows examples of a simulation of torque waveforms at top and bottom rolling roll ends and a waveform of upper and lower torque difference that are obtained when external forces corresponding to rated torques of the motors are applied in a stepped manner to the motors and rolling roll ends of a twin-drive type rolling mill, that is, during the entry of a material into the rolls. In this example, the top roll axis system and the bottom roll axis system are approximated by a four-mass point spring and mass system and a five-mass point spring and mass system, respectively, and the primary natural torsional frequency of the top roll axis system and the bottom roll axis system is approximately 13.6 Hz and approximately 11.8 Hz, respectively. An imbalance occurs gradually in the torques transmitted to the top and bottom rolling rolls after a point in time of 0.2 second when the stepped load is applied and a torque difference that is as great as 0.8 PU maximum (the rated torque standard for the motors) occurs via the rolled material. It is apparent that the main components of vibrations are primary torsional frequencies of the top and bottom rolling rolls.FIG. 7 shows the gain characteristics of the top and bottom roll axis systems and a difference in the gains between the top and bottom roll axis systems (20 log(GB(s)/GT(s))). By providing an imbalance correction term that compensates for this gain difference between the top and bottom axis systems in either one or both of the upper motor control system and the lower motor control system, it is possible to eliminate inequalities of upper and lower torques. - The spring and mass systems used as the transfer functions of the top and bottom roll axis systems in a correction term can approximate a mechanical axis system by increasing the number of mass points of the axis system model. However, when a correction term is actually applied to a control system, the order of a transfer function is increased by an increase in the number of mass points and the transfer function becomes very complex, with the result that increasing the number of mass points lacks feasibility in terms of restrictions on the sampling intervals in the control system and that the number of adjusting parameters of the correction term also increases.
FIG. 8 shows for reference a block diagram of a roll axis system obtained when the number of mass points is set equal to n. - Because a certain level of torque difference poses no problem in actual operation and it is unnecessary to completely eliminate inequalities of upper and lower torques, it is possible to simplify a correction term by reducing the number of mass points. In this embodiment, the dimension of a correction term is made low by approximating the top and bottom roll axis systems each by a two-mass point system, making the application of a correction term to the existing control system sufficiently possible and reducing the imbalance of the upper and lower torques due to the most remarkable primary torsional frequency.
FIG. 9 shows a block diagram of a roll axis system approximated by a two-mass point system. FromFIG. 9 , the transfer function of torques from a motor to a roll end in the case where a roll axis system is approximated by a two-mass point system becomes as given by: -
- Therefore, from the transfer function simplified to the two-mass point system given in
expression 1, the transfer function of the correction term is found as given by: -
- where, JT1, JT2 are the motor-side and roll-side inertia of the top roll axis system, KT is the spring constant of the top roll axis system, CT is the attenuation coefficient of the top roll axis system, JB1 JB2 are the motor-side and roll-side inertia of the bottom roll axis system, KB is the spring constant of the bottom roll axis system, and CB is the attenuation coefficient of the bottom roll axis system. These coefficients are all adjustable. Acom is a correction coefficient to make the deviation of the correction term zero, and is expressed by the following expression.
-
- Results of a simulation of torque waveforms at top and bottom rolling roll ends and a waveform of upper and lower torque difference obtained when
expression 2 is inserted into the top roll axis system as a correction term are shown inFIG. 10 , and the gain characteristics of the top roll axis system including the correction term, the bottom roll axis system, and the correction term are shown inFIG. 11 . It is apparent that due to the imbalance correction term, it has become possible to make the primary torsional frequency of the top roll axis system almost equal to that of the bottom roll axis system, with the result that it has become possible to make the maximum value of a torque difference in the top and bottom rolling rolls to 0.3 PU. That is, the results show that the effect of the correction is sufficient even when the top and bottom roll axis systems are approximated by a two-mass point system. A correction term is calculated beforehand in this manner and the fine tuning of each of the above-described parameters is performed during the installation and adjustment of actual equipment, whereby it is possible to expect a higher-accuracy correction. Techniques for adjusting each of the parameters by the actual measurement of torques transmitted to roll ends by use of strain gauges and the actual measurement of a transfer function by use of a transfer function measuring device are conceivable as methods of on-site adjustment of a correction term. - As described above, according to Embodiment 4, the effects obtained in
Embodiments 1 to 3 are produced and it is possible to further increase the effect of the correction of inequalities of torques propagating to the top and bottom rolling rolls by performing prior evaluation and verification of the effect of the correction of a correction term by a transfer function by a simulation. - Incidentally, in
Embodiment 1 the description was given of the embodiment in which the upper/lower axis systemimbalance correction section 19 is arranged in the rear of the upper motor speed standard SP1 and inEmbodiment 2 the description was given of the embodiment in which the upper/lower axis systemimbalance correction section 19 is arranged within the upper motor speed feedback loop. In the present invention, however, the upper/lower axis systemimbalance correction section 19 may be arranged in the same position as described above in the bottomroll driving system 22, and may also be arranged in the same position as described above in both of the toproll driving system 21 and the bottomroll driving system 22. Furthermore, in each of the above-described embodiments, the graphical description was given of the embodiments in which the present invention is applied to the driving device of motors for rolling rolls in a top forward type rolling mill. However, the present invention may also be applied to a driving device of motors for rolling rolls in a bottom forward type rolling mill and hence the present invention includes various kinds of design changes. - The present invention can be applied to a driving device of motors for rolling rolls in a twin-drive type rolling mill in which the top and bottom rolling rolls are driven by separate motors.
Claims (18)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007-121086 | 2007-05-01 | ||
| JP2007121086 | 2007-05-01 | ||
| PCT/JP2007/072371 WO2008136146A1 (en) | 2007-05-01 | 2007-11-19 | Driving device for motor of rolling mill roll |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/712,238 Division US20130156887A1 (en) | 2004-05-26 | 2012-12-12 | Hydrolysed marine protein product, process for the production thereof, and application |
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|---|---|
| US20100206033A1 true US20100206033A1 (en) | 2010-08-19 |
Family
ID=39943267
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/597,188 Abandoned US20100206033A1 (en) | 2007-05-01 | 2007-11-19 | Driving device of motors for rolling rolls |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20100206033A1 (en) |
| JP (1) | JP5062253B2 (en) |
| KR (1) | KR101048938B1 (en) |
| CN (1) | CN101663107B (en) |
| TW (1) | TWI371914B (en) |
| WO (1) | WO2008136146A1 (en) |
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| CN105425845A (en) * | 2015-11-05 | 2016-03-23 | 北京金自天正智能控制股份有限公司 | Method for realizing upper and lower roller load balance control based on 6RA80 direct current speed regulator |
| US10363590B2 (en) | 2015-03-19 | 2019-07-30 | Machine Concepts, Inc. | Shape correction leveler drive systems |
| EP4243274A1 (en) * | 2022-03-07 | 2023-09-13 | Hamilton Sundstrand Corporation | Speed control of mechanically paralleled electrical drives without intercommunication buses |
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| EP2258491A1 (en) * | 2009-06-04 | 2010-12-08 | Siemens Aktiengesellschaft | Rotation tool for a mill train and method for operating a casting-roller compound assembly |
| JP5459604B2 (en) * | 2009-12-04 | 2014-04-02 | 新日鐵住金株式会社 | Control method for suppressing torsional vibration of rolling mill |
| EP2345486A1 (en) * | 2010-01-15 | 2011-07-20 | Siemens Aktiengesellschaft | Rollers of a metal belt with oscillating setpoint torque |
| CN102122912A (en) * | 2010-12-13 | 2011-07-13 | 西南铝业(集团)有限责任公司 | Direct current speed regulating system of pipe mill |
| CN102744267B (en) * | 2012-06-20 | 2015-03-11 | 北京景新电气技术开发有限责任公司 | Motor load distribution control method and motor load distribution control device |
| RU2714890C2 (en) * | 2016-09-05 | 2020-02-20 | Акционерное общество "Научно-производственное предприятие "Калужский приборостроительный завод "Тайфун" (АО "Тайфун") | Valve-inductor drive of shaft ventilation plant |
| CN108067505B (en) * | 2016-11-17 | 2019-05-07 | 格朗吉斯铝业(上海)有限公司 | The control method and system of asymmetrical deformation in the asymmetric material operation of rolling |
| JP7733424B2 (en) * | 2022-09-08 | 2025-09-03 | 株式会社Tmeic | Electric motor drive unit |
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Also Published As
| Publication number | Publication date |
|---|---|
| TWI371914B (en) | 2012-09-01 |
| WO2008136146A1 (en) | 2008-11-13 |
| CN101663107A (en) | 2010-03-03 |
| TW200924372A (en) | 2009-06-01 |
| KR20090123008A (en) | 2009-12-01 |
| JPWO2008136146A1 (en) | 2010-07-29 |
| KR101048938B1 (en) | 2011-07-12 |
| CN101663107B (en) | 2014-09-03 |
| JP5062253B2 (en) | 2012-10-31 |
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