US20100180527A1 - Constructive light weight insulation block and construction method thereof - Google Patents
Constructive light weight insulation block and construction method thereof Download PDFInfo
- Publication number
- US20100180527A1 US20100180527A1 US12/664,304 US66430408A US2010180527A1 US 20100180527 A1 US20100180527 A1 US 20100180527A1 US 66430408 A US66430408 A US 66430408A US 2010180527 A1 US2010180527 A1 US 2010180527A1
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- United States
- Prior art keywords
- heat insulation
- insulation block
- groove
- light weight
- projection
- Prior art date
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- Abandoned
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 181
- 238000010276 construction Methods 0.000 title abstract description 14
- 230000008878 coupling Effects 0.000 claims abstract description 83
- 238000010168 coupling process Methods 0.000 claims abstract description 83
- 238000005859 coupling reaction Methods 0.000 claims abstract description 83
- 239000000463 material Substances 0.000 claims abstract description 51
- 230000005587 bubbling Effects 0.000 claims abstract description 19
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 18
- 239000000057 synthetic resin Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 27
- 239000010959 steel Substances 0.000 claims description 27
- 238000003780 insertion Methods 0.000 claims description 23
- 230000037431 insertion Effects 0.000 claims description 23
- 239000004575 stone Substances 0.000 claims description 17
- 239000011505 plaster Substances 0.000 claims description 15
- 239000000835 fiber Substances 0.000 claims description 13
- 239000004567 concrete Substances 0.000 claims description 12
- 230000002787 reinforcement Effects 0.000 claims description 10
- 229920000742 Cotton Polymers 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 239000011490 mineral wool Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000010422 painting Methods 0.000 claims description 3
- 229920006328 Styrofoam Polymers 0.000 claims description 2
- 239000008261 styrofoam Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 8
- 239000004568 cement Substances 0.000 description 10
- -1 yellow earth Substances 0.000 description 7
- 239000011083 cement mortar Substances 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000005192 partition Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
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- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0204—Non-undercut connections, e.g. tongue and groove connections
- E04B2002/0206—Non-undercut connections, e.g. tongue and groove connections of rectangular shape
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0204—Non-undercut connections, e.g. tongue and groove connections
- E04B2002/0215—Non-undercut connections, e.g. tongue and groove connections with separate protrusions
- E04B2002/0223—Non-undercut connections, e.g. tongue and groove connections with separate protrusions of cylindrical shape
Definitions
- the present invention relates to a constructive light weight insulation block and construction method thereof, and more particularly, to a constructive light weight insulation block on that finishes interior and exterior walls of a building by adding a finishing material to a block main body including light weight bubbling synthetic resin, thereby reducing material costs, simplifying a block building process, and reducing an energy consumption by 80-90% compared to a given house, and construction method thereof.
- Blocks used to build walls that are conventionally manufactured by mixing cement and additive at a predetermined ratio, putting the mixture into a specific frame, taking the mixture from the specific frame, and hardening the mixture are mainly used for construction and handy construction such as a partition construction. Adjacent blocks are knitted together by using mortar, the blocks are piled up, and desired walls are built.
- FIG. 1 is a perspective view of a constructive light weight heat insulation block according to an embodiment of the present invention
- FIG. 2 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 3 is a right side view of the constructive light weight heat insulation block shown in FIG. 2 ;
- FIG. 4 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 5 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 6 is a left side view of the constructive light weight heat insulation block shown in FIG. 5 ;
- FIG. 7 is front, side, and plan views of the constructive light weight heat insulation block shown in FIG. 1 ;
- FIG. 8 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 9 is a cross-sectional view of the constructive light weight heat insulation block shown in FIG. 8 taken along a line A-A;
- FIG. 10 is a partial perspective view of the constructive light weight heat insulation block shown in FIG. 8 ;
- FIG. 11 is a state view of the constructive light weight heat insulation block shown in FIG. 8 ;
- FIG. 12 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 13 is a side view of the constructive light weight heat insulation block shown in FIG. 12 ;
- FIG. 14 is a partial perspective view of the constructive light weight heat insulation block shown in FIG. 12 ;
- FIG. 15 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 16 is a cross-sectional view of the constructive light weight heat insulation block shown in FIG. 15 taken along a line B-B;
- FIG. 17 is a partial perspective view of the constructive light weight heat insulation block shown in FIG. 15 ;
- FIG. 18 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 19 is a side view of the constructive light weight heat insulation block shown in FIG. 18 ;
- FIG. 20 is a partial perspective view of the constructive light weight heat insulation block shown in FIG. 18 ;
- FIG. 21 is a perspective view for explaining a method of constructing a constructive light weight heat insulation block according to an embodiment of the present invention.
- a constructive light weight heat insulation block that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, and comprises a coupling projection formed on the top surface thereof so that a recess is not generated when the constructive light weight heat insulation block is stacked, a coupling groove formed on the bottom surface thereof and corresponding to the coupling projection, and a projection portion and a groove portion formed in the front and rear surfaces thereof.
- the constructive light weight insulating block and construction method thereof finish interior and exterior walls of a building by adding a finishing material to a block including bubbling synthetic resin, thereby reducing material costs, simplifying a block construction process, reducing energy consumption by 80-90% compared to a given house, increasing condensation prevention and cooling and heating efficiency owing to excellent heat insulation thereof, and preventing a drop in the durability of the building owing to the light weight thereof.
- FIG. 1 is a perspective view of a constructive light weight heat insulation block according to an embodiment of the present invention
- FIG. 2 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention
- FIG. 3 is a right side view of the constructive light weight heat insulation block shown in FIG. 2
- FIG. 4 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention
- FIG. 5 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention
- FIG. 6 is a left side view of the constructive light weight heat insulation block shown in FIG. 5
- FIG. 7 is front, side, and plan views of the constructive light weight heat insulation block shown in FIG. 1 .
- the heat insulation block 1 that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, comprises a coupling projection 11 formed on the top surface thereof so that a heat bridge and moisture movement do not occur due to a recess generated when stacked, a coupling groove 12 formed on the bottom surface and corresponding to the coupling projection 11 , and a projection portion 13 and a groove portion 14 formed in the front and rear surfaces.
- An auxiliary block 6 which is in the same shape as the heat insulation block 1 , is cut to the shape “L” at a part of the top portion of one surface thereof, and has a circular insertion projection 15 in the top portion of the cut member, is coupled to one side of the heat insulation block 1 .
- a cutting groove portion 17 is formed in the center top portion of the heat insulation block 1 .
- the circular insertion projection 15 is formed on the top portion of the cut member.
- the heat insulation block 1 , the auxiliary block 6 , and the crossing block 7 are coupled to one another by vertically inserting the coupling projection 11 into a vertical coupling groove 18 that is perpendicularly formed in one side of the bottom surface thereof.
- the projection portion 13 formed in the front and rear surfaces of the heat insulation block 1 , the auxiliary block 6 , and the crossing block 7 becomes wider towards the outer sides and is wedge-shaped so that grouting spaces are formed in both sides of the projection portion 13 .
- the projection portion 13 and the groove portion 14 formed in the front and rear surfaces of the heat insulation block 1 , the auxiliary block 6 , and the crossing block 7 are in the shape of a grid.
- a plurality of the groove portions 14 that partition and divide the front surface or the rear surface of the heat insulation block 1 , the auxiliary block 6 , and the crossing block 7 are formed so that the finishing materials are grouted in the groove portions 14 and are supported and fixed in the front surface or the rear surface.
- An adhesive agent filling groove 111 filled with an adhesive agent used for a firm coupling is formed in the top portion of the coupling projection 11 of the heat insulation block 1 .
- a wire mesh (not shown) is inserted into the heat insulation block 1 in order to increase coupling and reinforce inner power of a masonry bond wall perpendicularly and horizontally.
- a filling groove 19 is horizontally formed at corners of a front plate and a rear plate of the heat insulation block 1 .
- the filling groove 19 is formed at each corner of the heat insulation block 1 in a lengthwise direction and a grouting agent is grouted therein so that each stacked heat insulation block is fixed to each other.
- the grouting agent may be any one of adhesive, cement, a plaster, steel and plastic, a wood locking tool, and the like.
- Locking grooves 112 are formed on both ends of the top portion of the coupling projection 11 of each heat insulation block 1 so as to lock a locking steel tool.
- the finishing material may be formed on the surface of the front and rear surfaces of the blocks, may be any one of cement, plaster, a steel panel, a wall paper, yellow earth, and cement mixed with stone powder, and may have various colors.
- the heat insulation block 1 that is stacked in interior and exterior walls of the building is formed of the bubbling synthetic resin, comprises the coupling projection 11 formed on the top surface thereof so that a recess is not generated when stacked, the coupling groove 12 formed on the bottom surface and corresponding to the coupling projection 11 , and the projection portion 13 and the groove portion 14 formed in the front and rear surfaces.
- the coupling projection 11 of the heat insulation block 1 is formed horizontally and is coupled to the coupling groove 12 corresponding to the coupling projection 11 but the present invention is not limited thereto.
- the coupling projection 11 and the coupling groove 12 can be formed in various shapes such as triangular, rectangular, semi-circular shapes, etc.
- the coupling projection 11 is formed on the top surface of the heat insulation block 1 , the coupling groove 12 corresponding to the coupling projection 11 is formed in the bottom surface so that the heat insulation blocks 1 are formed in a perpendicular direction.
- the heat insulation block 1 is formed of a bubbling synthetic resin, i.e., bubbling polyethylene, thereby reducing material expenses and recycling the heat insulation block 1 .
- the auxiliary block 6 is formed of the bubbling synthetic resin comprises the coupling projection 11 formed on the top surface thereof so that a recess is not generated when stacked, the coupling groove 12 formed on the bottom surface and corresponding to the coupling projection 11 , and the projection portion 13 and the groove portion 14 formed in the front and rear surfaces, like the heat insulation block 1 .
- the crossing block 7 comprises the coupling projection 11 having one end of the top portion perpendicularly curved in the shape of , the coupling groove 12 formed on the bottom surface, and the projection portion 13 and the groove portion 14 formed in the front and rear surfaces. A part of the bottom portion of the crossing block 7 is cut in the shape of and the circular insertion groove 16 is formed in the top portion of the cut member.
- the auxiliary block 6 in which a cutting portion in the shape of is formed as shown in FIG. 2
- the crossing block 7 in which the insertion groove 16 is formed as shown in FIGS. 5 and 6 are coupled to one another, thereby making various shapes such as a block coupling structure in the shape of “T” or “+”.
- One surface of the crossing block 7 in which the insertion groove 16 is formed is round-shaped, the insertion groove 16 is coupled to the insertion projection 15 , rotates, and is molded so as to adjust a coupling angle so that the crossing block 7 can be connected to the heat insulation block 1 .
- the heat insulation block 1 comprises a plurality of groove portions 14 used to partition and divide the front surface or the rear surface thereof so that the finishing materials are grouted in the groove portions 14 and are supported or fixed to the front surface or the rear surface thereof. This is to prevent cement mortar used as the finishing materials (not shown) that will be described later from falling from the front surface or the rear surface of the heat insulation block 1 during a process of coating and hardening the finishing materials to the heat insulation block 1 , and to prevent the hardened finishing materials from peeling off from the heat insulation block 1 , so that the cement mortar is grouted in the plurality of groove portions 14 and supported and firmly fixed.
- the filling groove 19 is formed at each corner of the heat insulation block 1 in a lengthwise direction, the grouting agent is grouted in the filling groove 19 of the heat insulation block 1 so that the stacked heat insulation block 1 can be fixed to each other in a lengthwise direction and up and down directions.
- the finishing materials can be fixed to the front surface or the rear surface of the heat insulation block 1 by using the cement mortar, can be a cement panel formed by hardening the cement mortar, and by adding various colors to plaster, a steel panel, a wall paper, yellow earth, cement mixed with stone powder, etc.
- the finishing materials are not limited to the plaster, the steel panel, the wall paper, yellow earth, and cement mixed with stone powder but can be adhered to the front surface or the rear surface of the heat insulation block 1 so as to protect the heat insulation block 1 and simultaneously create the aesthetics.
- the grouting agent may be the cement mortar, an adhesive agent, a synthetic resin material, a steel or plastic locking tool, plaster, etc., and may create the aesthetics by adding design or color thereto.
- the heat insulation block 1 is fixed to ground so as to contact a location adjacent to the interior and exterior wall surfaces or the interior and exterior wall surfaces, the coupling groove 12 formed in the bottom surface of the heat insulation block 1 is inserted into the coupling projection 11 formed on the top surface of the heat insulation block 1 , the heat insulation block 1 is sequentially stacked upward and in a lengthwise direction, the grouting agent is grouted into the filling groove 19 and is fixed via the adhesive agent, etc. so that the stacked heat insulation block 1 is fixed to each other upward and downward and in a lengthwise direction.
- a block in which the shaped cutting portion is formed and a block in which the cutting groove portion 17 is formed in the center thereof are coupled to a block in which the insertion groove is formed, making a variety of shapes such as a block coupling structure in the shape of “T” or “+”.
- a predetermined coupling angle is necessary, one surface of the heat insulation block 1 in which the insertion groove 16 is formed is round-shaped, the insertion groove 16 and the insertion projection 15 are coupled to each other, and the coupling angle is adjusted.
- FIG. 8 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 9 is a cross-sectional view of the constructive light weight heat insulation block shown in FIG. 8 taken along a line A-A.
- FIG. 10 is a partial perspective view of the constructive light weight heat insulation block shown in FIG. 8 .
- FIG. 11 is a state view of the constructive light weight heat insulation block shown in FIG. 8 .
- the heat insulation block 1 that is stacked in interior and exterior walls of a building comprises a coupling projection 11 formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove 12 formed on the bottom surface thereof and corresponding to the coupling projection 11 , second-stepped groove portions 3 that are second-step curved from an edge of a storing portion 2 of the heat insulation block 1 in the front and rear surfaces of the heat insulation block 1 , a heat proof board 4 formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion 31 disposed in the second-step groove portion 3 in an inner direction, and a finishing board 5 formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit, PVC, and metal and inserted into an exterior groove portion 32 disposed in the second-step groove portion 3 in an exterior direction and having a grouting groove 321 formed in one side thereof.
- the heat insulation block 1 is formed of a light weight bubbling synthetic resin, i.e., bubbling polyethylene, finishes interior and exterior walls of the building, reduces material expense, simplifies an operation process, and reduces a construction time.
- a light weight bubbling synthetic resin i.e., bubbling polyethylene
- the distance between the second-step groove portion 3 formed in the heat insulation block 1 and the interior groove portion 31 may be longer than that between the second-step groove portion 3 and the exterior groove portion 32 .
- the heat proof board 4 inserted into the interior groove portion 31 is a light weight heat proof material and is good at water proof, sound proof, and heating efficiency. Meanwhile, since the plaster board, the rock wool, and the glass cotton mat are widely known, the present invention does not repeat the specific characteristics thereof.
- the stone material is a relatively expensive material used as an exterior wall material
- the stone material is frequently used as an art decoration component owing to a firm durability and unprocessed irregular texture of the exterior wall.
- the stone material is used for the overall external wall, the stone wall can be partially mixed with another material as a substitute for a reduction in the construction costs and an individual presentation.
- the steel fiber reinforcement concrete irregularly arrange single phase steel fiber instead of traditional type steel and scatters the steel fiber in concrete so as to prevent a crack and increase durability. Since this panel is mixed with the steel fiber and has enhanced durability, the panel is not contracted due to rain, wind, and heat, and is good at proportion intensity and compression intensity.
- the dryvit is a material having various textures that has a good durability and no color change by mixing acryl resin having a purity of 100% and a chemical material and special quartz sand. If the dryvit is used to finish the exterior wall, an auxiliary heat proof and water proof construction are not necessary and the wall structure is light weight, thereby reducing structuring costs.
- the dryvit has various textures and colors, prevents a crack owing to its condensation prevention and ordinary temperature and moisture effect, and maximizes water proof and durability.
- the heat proof board 4 and the finishing board 5 of the present invention may be selected from a board having the corresponding performance necessary for a harmony with the structure of the building.
- the heat proof board 4 is inserted into the interior groove portion 31 disposed in the second-step groove portion 3 of the heat insulation block 1 . Thereafter, the finishing board 5 is inserted into the exterior groove portion 32 .
- An inorganic adhesive agent is grouted in the grouting groove 321 formed in one side of the finishing board 5 so that the finishing board 5 is firmly fixed to the heat insulation block 1 .
- a plurality of heat insulation blocks 1 in which the heat proof board 4 and the finishing board 5 are sequentially fixed to the front and rear surfaces thereof are stacked by locating the coupling groove 12 of the heat insulation block 1 in the coupling projection 11 of the basic heat insulation block 1 .
- FIG. 12 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 13 is a side view of the constructive light weight heat insulation block shown in FIG. 12 .
- FIG. 14 is a partial perspective view of the constructive light weight heat insulation block shown in FIG. 12 .
- the heat insulation block 1 that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, comprises a coupling projection 11 formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove 12 formed on the bottom surface thereof and corresponding to the coupling projection 11 , a circular insertion projection 15 that is cut in the shape of in a part of one surface of the top portion thereof and formed in the top portion of the cut member, second-stepped groove portions 3 that are second-step curved from an edge of a storing portion 2 of the heat insulation block 1 in the front and rear surfaces of the heat insulation block 1 , a heat proof board 4 formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion 31 disposed in the second-step groove portion 3 in an inner direction, and a finishing board 5 formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit
- a perpendicular coupling groove 18 is perpendicularly formed in a lower one side of the bottom surface of the heat insulation block 1 and is coupled to the coupling projection 11 of the heat insulation block 1 .
- FIG. 15 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 16 is a cross-sectional view of the constructive light weight heat insulation block shown in FIG. 15 taken along a line B-B.
- FIG. 17 is a partial perspective view of the constructive light weight heat insulation block shown in FIG. 15 .
- the heat insulation block 1 that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, comprises a coupling projection 11 formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove 12 formed on the bottom surface thereof and corresponding to the coupling projection 11 , a cutting groove portion 17 formed in the center top portion of the heat insulation block 1 , a circular insertion projection 2 formed in the top portion of the cut member, second-stepped groove portions 3 that are second-step curved from an edge of a storing portion 2 of the heat insulation block 1 in the front and rear surfaces of the heat insulation block 1 , a heat proof board 4 formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion 31 disposed in the second-step groove portion 3 in an inner direction, and a finishing board 5 formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit
- a perpendicular coupling groove 18 is perpendicularly formed in a lower one side of the bottom surface of the heat insulation block 1 and is coupled to the coupling projection 11 of the heat insulation block 1 .
- FIG. 18 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.
- FIG. 19 is a side view of the constructive light weight heat insulation block shown in FIG. 18 .
- FIG. 20 is a partial perspective view of the constructive light weight heat insulation block shown in FIG. 18 .
- the heat insulation block 1 that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, comprises a coupling projection 11 formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove 12 formed on the bottom surface thereof and corresponding to the coupling projection 11 , a circular insertion projection 15 that is cut in the shape of in a part of one surface of the bottom portion thereof and formed in the top portion of the cut member, second-stepped groove portions 3 that are second-step curved from an edge of a storing portion 2 of the heat insulation block 1 in the front and rear surfaces of the heat insulation block 1 , a heat proof board 4 formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion 31 disposed in the second-step groove portion 3 in an inner direction, and a finishing board 5 formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit
- FIG. 21 is a perspective view for explaining a method of constructing a constructive light weight heat insulation block according to an embodiment of the present invention.
- the method of constructing the constructive light weight heat insulation block comprises a foundation constructing operation of installing a plurality of steel shapes 9 in a perpendicular to a foundation floor 8 of a building; stacking a plurality of heat insulation blocks 1 formed of a styrofoam material between the steel shapes 9 ; constructing a finishing material on the interior and exterior surfaces of the stacked heat insulation blocks 1 ; and painting a desired color on the surface of the finishing material constructed on the exterior surface of the heat insulation blocks 1 .
- the plurality of steel shapes 9 is perpendicularly installed on the foundation floor 8 of the building.
- the foundation floor 8 is generally formed of concrete and is flattened so as to uniformly stack the heat insulation blocks 1 .
- the steel shapes 9 are referred to bar shaped rolled stocks having various cross-section shapes and may be H steel shapes that are mainly used for a structure of the building.
- the method further comprises coating an adhesive agent on the top surface of the heat insulation block 1 disposed in the lower portion thereof so as to reinforce the coupling of the heat insulation blocks 1 when the heat insulation blocks 1 are stacked, thereby preventing the plurality of stacked heat insulation blocks 1 from moving and increasing the coupling force thereof.
- the finishing material In the constructing the finishing material to the interior and exterior surfaces of the stacked heat insulation blocks 1 , if the plurality of heat insulation blocks 1 is completely stacked, the finishing material is constructed on the interior and exterior surfaces of the heat insulation blocks 1 in order to protect the building from several external affects and make a good exterior of the building.
- the finishing material uses one selected from cement, plaster, a wall paper, yellow earth, and cement mixed with stone powder.
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- Finishing Walls (AREA)
Abstract
Provided is a constructive light weight insulation block and construction method thereof, and more particularly, to a constructive light weight insulation block on that finishes interior and exterior walls of a building by adding a finishing material to a block main body including light weight bubbling synthetic resin, thereby reducing material costs, simplifying a block building process. The constructive light weight heat insulation block that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, and comprises a coupling projection formed on the top surface thereof so that a recess is not generated when the constructive light weight heat insulation block is stacked, a coupling groove formed on the bottom surface thereof and corresponding to the coupling projection, and a projection portion and a groove portion formed in the front and rear surfaces thereof.
Description
- The present invention relates to a constructive light weight insulation block and construction method thereof, and more particularly, to a constructive light weight insulation block on that finishes interior and exterior walls of a building by adding a finishing material to a block main body including light weight bubbling synthetic resin, thereby reducing material costs, simplifying a block building process, and reducing an energy consumption by 80-90% compared to a given house, and construction method thereof.
- Blocks used to build walls that are conventionally manufactured by mixing cement and additive at a predetermined ratio, putting the mixture into a specific frame, taking the mixture from the specific frame, and hardening the mixture are mainly used for construction and handy construction such as a partition construction. Adjacent blocks are knitted together by using mortar, the blocks are piled up, and desired walls are built.
- In this connection, although cement blocks and bricks have been known in Korean Laid-Open U.M. Publication No. 1992-15206, Korean Registration U.M. Publication No. 346650, etc., when these blocks are stacked in interior and exterior walls of a building, a separate heat insulator needs to be installed in an exterior wall as a hollow wall, and a finishing process needs to be internally and externally performed.
- The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
-
FIG. 1 is a perspective view of a constructive light weight heat insulation block according to an embodiment of the present invention; -
FIG. 2 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention; -
FIG. 3 is a right side view of the constructive light weight heat insulation block shown inFIG. 2 ; -
FIG. 4 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention; -
FIG. 5 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention; -
FIG. 6 is a left side view of the constructive light weight heat insulation block shown inFIG. 5 ; -
FIG. 7 is front, side, and plan views of the constructive light weight heat insulation block shown inFIG. 1 ; -
FIG. 8 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention; -
FIG. 9 is a cross-sectional view of the constructive light weight heat insulation block shown inFIG. 8 taken along a line A-A; -
FIG. 10 is a partial perspective view of the constructive light weight heat insulation block shown inFIG. 8 ; -
FIG. 11 is a state view of the constructive light weight heat insulation block shown inFIG. 8 ; -
FIG. 12 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention; -
FIG. 13 is a side view of the constructive light weight heat insulation block shown inFIG. 12 ; -
FIG. 14 is a partial perspective view of the constructive light weight heat insulation block shown inFIG. 12 ; -
FIG. 15 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention; -
FIG. 16 is a cross-sectional view of the constructive light weight heat insulation block shown inFIG. 15 taken along a line B-B; -
FIG. 17 is a partial perspective view of the constructive light weight heat insulation block shown inFIG. 15 ; -
FIG. 18 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention; -
FIG. 19 is a side view of the constructive light weight heat insulation block shown inFIG. 18 ; -
FIG. 20 is a partial perspective view of the constructive light weight heat insulation block shown inFIG. 18 ; and -
FIG. 21 is a perspective view for explaining a method of constructing a constructive light weight heat insulation block according to an embodiment of the present invention. - According to the conventional technology, construction efficiency is dropped, and an interior partition construction is accompanied by a finishing process after blocks are stacked. Also, blocks are formed of cement mortar as a whole, which increases block manufacturing costs. When the surface of a wall of a multi-storied building is constructed, durability of the multi-stored building is dropped due to the load of blocks.
- According to an aspect of the present invention, there is provided a constructive light weight heat insulation block that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, and comprises a coupling projection formed on the top surface thereof so that a recess is not generated when the constructive light weight heat insulation block is stacked, a coupling groove formed on the bottom surface thereof and corresponding to the coupling projection, and a projection portion and a groove portion formed in the front and rear surfaces thereof.
- The constructive light weight insulating block and construction method thereof according to the present invention finish interior and exterior walls of a building by adding a finishing material to a block including bubbling synthetic resin, thereby reducing material costs, simplifying a block construction process, reducing energy consumption by 80-90% compared to a given house, increasing condensation prevention and cooling and heating efficiency owing to excellent heat insulation thereof, and preventing a drop in the durability of the building owing to the light weight thereof.
- The present invention will now be described more fully with reference to the accompanying drawings.
-
FIG. 1 is a perspective view of a constructive light weight heat insulation block according to an embodiment of the present invention,FIG. 2 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention,FIG. 3 is a right side view of the constructive light weight heat insulation block shown inFIG. 2 ,FIG. 4 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention,FIG. 5 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention, -
FIG. 6 is a left side view of the constructive light weight heat insulation block shown inFIG. 5 , andFIG. 7 is front, side, and plan views of the constructive light weight heat insulation block shown inFIG. 1 . - Referring to
FIGS. 1 through 7 , theheat insulation block 1 that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, comprises acoupling projection 11 formed on the top surface thereof so that a heat bridge and moisture movement do not occur due to a recess generated when stacked, acoupling groove 12 formed on the bottom surface and corresponding to thecoupling projection 11, and aprojection portion 13 and agroove portion 14 formed in the front and rear surfaces. - An auxiliary block 6, which is in the same shape as the
heat insulation block 1, is cut to the shape “L” at a part of the top portion of one surface thereof, and has acircular insertion projection 15 in the top portion of the cut member, is coupled to one side of theheat insulation block 1. - A
cutting groove portion 17 is formed in the center top portion of theheat insulation block 1. Thecircular insertion projection 15 is formed on the top portion of the cut member. - A
crossing block 7 in which thecoupling projection 11 having one end curved and extending in the top portion thereof is formed, thecoupling groove 12 is formed on the bottom surface thereof, theprojection portion 13 and thegroove portion 14 are formed in the front and rear surfaces thereof, a part of the bottom portion thereof is cut in the shape of , and acircular insertion groove 16 is formed in the top portion of the cut member is coupled to theheat insulation block 1 in which theinsertion projection 15 is formed in a lengthwise direction or at a right angle. - The
heat insulation block 1, the auxiliary block 6, and thecrossing block 7 are coupled to one another by vertically inserting thecoupling projection 11 into avertical coupling groove 18 that is perpendicularly formed in one side of the bottom surface thereof. - The
projection portion 13 formed in the front and rear surfaces of theheat insulation block 1, the auxiliary block 6, and thecrossing block 7 becomes wider towards the outer sides and is wedge-shaped so that grouting spaces are formed in both sides of theprojection portion 13. - The
projection portion 13 and thegroove portion 14 formed in the front and rear surfaces of theheat insulation block 1, the auxiliary block 6, and thecrossing block 7 are in the shape of a grid. - A plurality of the
groove portions 14 that partition and divide the front surface or the rear surface of theheat insulation block 1, the auxiliary block 6, and thecrossing block 7 are formed so that the finishing materials are grouted in thegroove portions 14 and are supported and fixed in the front surface or the rear surface. - An adhesive
agent filling groove 111 filled with an adhesive agent used for a firm coupling is formed in the top portion of thecoupling projection 11 of theheat insulation block 1. - A wire mesh (not shown) is inserted into the
heat insulation block 1 in order to increase coupling and reinforce inner power of a masonry bond wall perpendicularly and horizontally. - A
filling groove 19 is horizontally formed at corners of a front plate and a rear plate of theheat insulation block 1. - The
filling groove 19 is formed at each corner of theheat insulation block 1 in a lengthwise direction and a grouting agent is grouted therein so that each stacked heat insulation block is fixed to each other. The grouting agent may be any one of adhesive, cement, a plaster, steel and plastic, a wood locking tool, and the like. -
Locking grooves 112 are formed on both ends of the top portion of thecoupling projection 11 of eachheat insulation block 1 so as to lock a locking steel tool. - The finishing material may be formed on the surface of the front and rear surfaces of the blocks, may be any one of cement, plaster, a steel panel, a wall paper, yellow earth, and cement mixed with stone powder, and may have various colors.
- In the drawings, lengths and sizes of layers and regions may be exaggerated for clarity. In addition, all terms mentioned throughout this disclosure are the ones generally defined based on the functions of what they represent in the present invention, and thus, their definitions may vary depending on user's intent or customs. Therefore, those terms should be defined based on the content of the present invention presented herein the present disclosure.
- This invention may, however, be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
- Referring to
FIG. 1 , theheat insulation block 1 that is stacked in interior and exterior walls of the building is formed of the bubbling synthetic resin, comprises thecoupling projection 11 formed on the top surface thereof so that a recess is not generated when stacked, thecoupling groove 12 formed on the bottom surface and corresponding to thecoupling projection 11, and theprojection portion 13 and thegroove portion 14 formed in the front and rear surfaces. - The
coupling projection 11 of theheat insulation block 1 is formed horizontally and is coupled to thecoupling groove 12 corresponding to thecoupling projection 11 but the present invention is not limited thereto. Thecoupling projection 11 and thecoupling groove 12 can be formed in various shapes such as triangular, rectangular, semi-circular shapes, etc. - The
coupling projection 11 is formed on the top surface of theheat insulation block 1, thecoupling groove 12 corresponding to thecoupling projection 11 is formed in the bottom surface so that the heat insulation blocks 1 are formed in a perpendicular direction. - The
heat insulation block 1 is formed of a bubbling synthetic resin, i.e., bubbling polyethylene, thereby reducing material expenses and recycling theheat insulation block 1. - Referring to
FIG. 2 , the auxiliary block 6 is formed of the bubbling synthetic resin comprises thecoupling projection 11 formed on the top surface thereof so that a recess is not generated when stacked, thecoupling groove 12 formed on the bottom surface and corresponding to thecoupling projection 11, and theprojection portion 13 and thegroove portion 14 formed in the front and rear surfaces, like theheat insulation block 1. - Referring to
FIG. 5 , thecrossing block 7 comprises thecoupling projection 11 having one end of the top portion perpendicularly curved in the shape of , thecoupling groove 12 formed on the bottom surface, and theprojection portion 13 and thegroove portion 14 formed in the front and rear surfaces. A part of the bottom portion of thecrossing block 7 is cut in the shape of and thecircular insertion groove 16 is formed in the top portion of the cut member. - Thus, the auxiliary block 6 in which a cutting portion in the shape of is formed as shown in
FIG. 2 , theheat insulation block 1 in which the cuttinggroove portion 17 is formed in the center top portion as shown inFIG. 4 , and thecrossing block 7 in which theinsertion groove 16 is formed as shown inFIGS. 5 and 6 are coupled to one another, thereby making various shapes such as a block coupling structure in the shape of “T” or “+”. - One surface of the
crossing block 7 in which theinsertion groove 16 is formed is round-shaped, theinsertion groove 16 is coupled to theinsertion projection 15, rotates, and is molded so as to adjust a coupling angle so that thecrossing block 7 can be connected to theheat insulation block 1. - Referring to
FIG. 7 , theheat insulation block 1 comprises a plurality ofgroove portions 14 used to partition and divide the front surface or the rear surface thereof so that the finishing materials are grouted in thegroove portions 14 and are supported or fixed to the front surface or the rear surface thereof. This is to prevent cement mortar used as the finishing materials (not shown) that will be described later from falling from the front surface or the rear surface of theheat insulation block 1 during a process of coating and hardening the finishing materials to theheat insulation block 1, and to prevent the hardened finishing materials from peeling off from theheat insulation block 1, so that the cement mortar is grouted in the plurality ofgroove portions 14 and supported and firmly fixed. - The filling
groove 19 is formed at each corner of theheat insulation block 1 in a lengthwise direction, the grouting agent is grouted in the fillinggroove 19 of theheat insulation block 1 so that the stackedheat insulation block 1 can be fixed to each other in a lengthwise direction and up and down directions. - Meanwhile, the finishing materials can be fixed to the front surface or the rear surface of the
heat insulation block 1 by using the cement mortar, can be a cement panel formed by hardening the cement mortar, and by adding various colors to plaster, a steel panel, a wall paper, yellow earth, cement mixed with stone powder, etc. - The finishing materials are not limited to the plaster, the steel panel, the wall paper, yellow earth, and cement mixed with stone powder but can be adhered to the front surface or the rear surface of the
heat insulation block 1 so as to protect theheat insulation block 1 and simultaneously create the aesthetics. - The grouting agent may be the cement mortar, an adhesive agent, a synthetic resin material, a steel or plastic locking tool, plaster, etc., and may create the aesthetics by adding design or color thereto.
- With respect to a process of installing the constructive light weight heat insulation block according to the present embodiment, in order to finish interior and exterior wall surfaces of the building, the
heat insulation block 1 is fixed to ground so as to contact a location adjacent to the interior and exterior wall surfaces or the interior and exterior wall surfaces, thecoupling groove 12 formed in the bottom surface of theheat insulation block 1 is inserted into thecoupling projection 11 formed on the top surface of theheat insulation block 1, theheat insulation block 1 is sequentially stacked upward and in a lengthwise direction, the grouting agent is grouted into the fillinggroove 19 and is fixed via the adhesive agent, etc. so that the stackedheat insulation block 1 is fixed to each other upward and downward and in a lengthwise direction. - A block in which the shaped cutting portion is formed and a block in which the cutting
groove portion 17 is formed in the center thereof are coupled to a block in which the insertion groove is formed, making a variety of shapes such as a block coupling structure in the shape of “T” or “+”. When a predetermined coupling angle is necessary, one surface of theheat insulation block 1 in which theinsertion groove 16 is formed is round-shaped, theinsertion groove 16 and theinsertion projection 15 are coupled to each other, and the coupling angle is adjusted. -
FIG. 8 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.FIG. 9 is a cross-sectional view of the constructive light weight heat insulation block shown inFIG. 8 taken along a line A-A.FIG. 10 is a partial perspective view of the constructive light weight heat insulation block shown inFIG. 8 .FIG. 11 is a state view of the constructive light weight heat insulation block shown inFIG. 8 . - Referring to
FIGS. 8 through 11 , theheat insulation block 1 that is stacked in interior and exterior walls of a building comprises acoupling projection 11 formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and acoupling groove 12 formed on the bottom surface thereof and corresponding to thecoupling projection 11, second-steppedgroove portions 3 that are second-step curved from an edge of a storingportion 2 of theheat insulation block 1 in the front and rear surfaces of theheat insulation block 1, aheat proof board 4 formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into aninterior groove portion 31 disposed in the second-step groove portion 3 in an inner direction, and a finishingboard 5 formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit, PVC, and metal and inserted into anexterior groove portion 32 disposed in the second-step groove portion 3 in an exterior direction and having agrouting groove 321 formed in one side thereof. - The
heat insulation block 1 is formed of a light weight bubbling synthetic resin, i.e., bubbling polyethylene, finishes interior and exterior walls of the building, reduces material expense, simplifies an operation process, and reduces a construction time. - The distance between the second-
step groove portion 3 formed in theheat insulation block 1 and theinterior groove portion 31 may be longer than that between the second-step groove portion 3 and theexterior groove portion 32. - The
heat proof board 4 inserted into theinterior groove portion 31 is a light weight heat proof material and is good at water proof, sound proof, and heating efficiency. Meanwhile, since the plaster board, the rock wool, and the glass cotton mat are widely known, the present invention does not repeat the specific characteristics thereof. - The characteristics of the stone material, the steel fiber reinforcement concrete, and the dryvit other than the PVC and metal that are generally used as the finishing materials will now be briefly described.
- Although the stone material is a relatively expensive material used as an exterior wall material, the stone material is frequently used as an art decoration component owing to a firm durability and unprocessed irregular texture of the exterior wall. Although the stone material is used for the overall external wall, the stone wall can be partially mixed with another material as a substitute for a reduction in the construction costs and an individual presentation.
- The steel fiber reinforcement concrete irregularly arrange single phase steel fiber instead of traditional type steel and scatters the steel fiber in concrete so as to prevent a crack and increase durability. Since this panel is mixed with the steel fiber and has enhanced durability, the panel is not contracted due to rain, wind, and heat, and is good at proportion intensity and compression intensity.
- The dryvit is a material having various textures that has a good durability and no color change by mixing acryl resin having a purity of 100% and a chemical material and special quartz sand. If the dryvit is used to finish the exterior wall, an auxiliary heat proof and water proof construction are not necessary and the wall structure is light weight, thereby reducing structuring costs. The dryvit has various textures and colors, prevents a crack owing to its condensation prevention and ordinary temperature and moisture effect, and maximizes water proof and durability.
- The
heat proof board 4 and the finishingboard 5 of the present invention may be selected from a board having the corresponding performance necessary for a harmony with the structure of the building. - A process of assembling the constructive light weight heat insulation block of the present invention will now be described.
- The
heat proof board 4 is inserted into theinterior groove portion 31 disposed in the second-step groove portion 3 of theheat insulation block 1. Thereafter, the finishingboard 5 is inserted into theexterior groove portion 32. - An inorganic adhesive agent is grouted in the
grouting groove 321 formed in one side of the finishingboard 5 so that the finishingboard 5 is firmly fixed to theheat insulation block 1. A plurality of heat insulation blocks 1 in which theheat proof board 4 and the finishingboard 5 are sequentially fixed to the front and rear surfaces thereof are stacked by locating thecoupling groove 12 of theheat insulation block 1 in thecoupling projection 11 of the basicheat insulation block 1. - Before describing constructive light weight heat insulation blocks according to the following embodiments of the present invention, since the characteristics of a heat proof board and a finishing board and a process of assembling blocks of the following embodiments are the same as described with reference to
FIGS. 8 through 11 , the specific description will not be repeated. -
FIG. 12 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.FIG. 13 is a side view of the constructive light weight heat insulation block shown inFIG. 12 .FIG. 14 is a partial perspective view of the constructive light weight heat insulation block shown inFIG. 12 . - Referring to
FIGS. 12 through 14 , the heat insulation block 1 that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, comprises a coupling projection 11 formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove 12 formed on the bottom surface thereof and corresponding to the coupling projection 11, a circular insertion projection 15 that is cut in the shape of in a part of one surface of the top portion thereof and formed in the top portion of the cut member, second-stepped groove portions 3 that are second-step curved from an edge of a storing portion 2 of the heat insulation block 1 in the front and rear surfaces of the heat insulation block 1, a heat proof board 4 formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion 31 disposed in the second-step groove portion 3 in an inner direction, and a finishing board 5 formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit, PVC, and metal and inserted into an exterior groove portion 32 disposed in the second-step groove portion 3 in an exterior direction and having a grouting groove 321 formed in one side thereof. - A
perpendicular coupling groove 18 is perpendicularly formed in a lower one side of the bottom surface of theheat insulation block 1 and is coupled to thecoupling projection 11 of theheat insulation block 1. -
FIG. 15 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.FIG. 16 is a cross-sectional view of the constructive light weight heat insulation block shown inFIG. 15 taken along a line B-B.FIG. 17 is a partial perspective view of the constructive light weight heat insulation block shown inFIG. 15 . - Referring to
FIGS. 15 through 17 , the heat insulation block 1 that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, comprises a coupling projection 11 formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove 12 formed on the bottom surface thereof and corresponding to the coupling projection 11, a cutting groove portion 17 formed in the center top portion of the heat insulation block 1, a circular insertion projection 2 formed in the top portion of the cut member, second-stepped groove portions 3 that are second-step curved from an edge of a storing portion 2 of the heat insulation block 1 in the front and rear surfaces of the heat insulation block 1, a heat proof board 4 formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion 31 disposed in the second-step groove portion 3 in an inner direction, and a finishing board 5 formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit, PVC, and metal and inserted into an exterior groove portion 32 disposed in the second-step groove portion 3 in an exterior direction and having a grouting groove 321 formed in one side thereof. - A
perpendicular coupling groove 18 is perpendicularly formed in a lower one side of the bottom surface of theheat insulation block 1 and is coupled to thecoupling projection 11 of theheat insulation block 1. -
FIG. 18 is a perspective view of a constructive light weight heat insulation block according to another embodiment of the present invention.FIG. 19 is a side view of the constructive light weight heat insulation block shown inFIG. 18 .FIG. 20 is a partial perspective view of the constructive light weight heat insulation block shown inFIG. 18 . - Referring to
FIGS. 18 through 20 , the heat insulation block 1 that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, comprises a coupling projection 11 formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove 12 formed on the bottom surface thereof and corresponding to the coupling projection 11, a circular insertion projection 15 that is cut in the shape of in a part of one surface of the bottom portion thereof and formed in the top portion of the cut member, second-stepped groove portions 3 that are second-step curved from an edge of a storing portion 2 of the heat insulation block 1 in the front and rear surfaces of the heat insulation block 1, a heat proof board 4 formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion 31 disposed in the second-step groove portion 3 in an inner direction, and a finishing board 5 formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit, PVC, and metal and inserted into an exterior groove portion 32 disposed in the second-step groove portion 3 in an exterior direction and having a grouting groove 321 formed in one side thereof. - Meanwhile,
FIG. 21 is a perspective view for explaining a method of constructing a constructive light weight heat insulation block according to an embodiment of the present invention. Referring toFIG. 21 , the method of constructing the constructive light weight heat insulation block comprises a foundation constructing operation of installing a plurality ofsteel shapes 9 in a perpendicular to afoundation floor 8 of a building; stacking a plurality of heat insulation blocks 1 formed of a styrofoam material between the steel shapes 9; constructing a finishing material on the interior and exterior surfaces of the stacked heat insulation blocks 1; and painting a desired color on the surface of the finishing material constructed on the exterior surface of the heat insulation blocks 1. - In the foundation constructing operation, the plurality of
steel shapes 9 is perpendicularly installed on thefoundation floor 8 of the building. Thefoundation floor 8 is generally formed of concrete and is flattened so as to uniformly stack the heat insulation blocks 1. - The steel shapes 9 are referred to bar shaped rolled stocks having various cross-section shapes and may be H steel shapes that are mainly used for a structure of the building.
- The method further comprises coating an adhesive agent on the top surface of the
heat insulation block 1 disposed in the lower portion thereof so as to reinforce the coupling of the heat insulation blocks 1 when the heat insulation blocks 1 are stacked, thereby preventing the plurality of stacked heat insulation blocks 1 from moving and increasing the coupling force thereof. - In the constructing the finishing material to the interior and exterior surfaces of the stacked heat insulation blocks 1, if the plurality of heat insulation blocks 1 is completely stacked, the finishing material is constructed on the interior and exterior surfaces of the heat insulation blocks 1 in order to protect the building from several external affects and make a good exterior of the building.
- The finishing material uses one selected from cement, plaster, a wall paper, yellow earth, and cement mixed with stone powder.
- Finally, in the painting the desired color on the surface of the finishing material constructed on the exterior surface of the heat insulation blocks 1, a partial coloring or drawing is performed in the surface of the finishing material in order to bring people to the aesthetics when the building is viewed outside.
- While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. The exemplary embodiments should be considered in a descriptive sense only and not for purposes of limitation. Therefore, the scope of the present invention is defined not by the detailed description of the invention but by the appended claims, and all differences within the scope of the present invention will be construed as being included in the present invention.
Claims (20)
1. A constructive light weight heat insulation block that is stacked in interior and exterior walls of a building is formed of a bubbling synthetic resin, and comprises a coupling projection formed on the top surface thereof so that a recess is not generated when the constructive light weight heat insulation block is stacked, a coupling groove fowled on the bottom surface thereof and corresponding to the coupling projection, and a projection portion and a groove portion formed in the front and rear surfaces thereof.
2. The constructive light weight heat insulation block of claim 1 , wherein an auxiliary block that is in the same shape as the heat insulation block, is cut to the shape “L” at a part of the top portion of one surface thereof, and has a circular insertion projection in the top portion of the cut member is coupled to one side of the heat insulation block.
3. The constructive light weight heat insulation block of claim 1 , wherein a cutting groove portion is formed in the center top portion of the heat insulation block, and the circular insertion projection is fowled on the top portion of the cut member.
4. The constructive light weight heat insulation block of claim 3 , wherein a crossing block in which the coupling projection having one end curved and extending in the top portion thereof is formed, the coupling groove is formed on the bottom surface thereof, the projection portion and the groove portion are formed in the front and rear surfaces thereof, a part of the bottom portion thereof is cut in the shape of , and a circular insertion groove is formed in the top portion of the cut member is coupled to the heat insulation block in which the insertion projection is formed in a lengthwise direction or at a right angle.
5. The constructive light weight heat insulation block of claim 2 , wherein the coupling projection of the blocks is inserted into a vertical coupling groove that is perpendicularly formed in one side of the bottom surface of the blocks.
6. The constructive light weight heat insulation block of claim 1 , wherein a projection portion funned in the front and rear surfaces of the blocks becomes wider towards the outer sides and is wedge-shaped so that grouting spaces are formed in both sides of the projection portion.
7. The constructive light weight heat insulation block of claim 1 , wherein the projection portion and the groove portion formed in the front and rear surfaces of the blocks are in the shape of a grid.
8. The constructive light weight heat insulation block of claim 1 , wherein an adhesive agent filling groove horizontally filled with an adhesive agent is formed in the top portion of the coupling projection of the heat insulation block.
9. The constructive light weight heat insulation block of claim 1 , wherein a wire mesh is inserted into the heat insulation block in order to increase coupling and is integrally formed with the heat insulation block.
10. The constructive light weight heat insulation block of claim 1 , wherein a filling groove is horizontally formed at corners of a front plate and a rear plate of the heat insulation block.
11. A heat insulation block that is stacked in interior and exterior walls of a building comprising: a coupling projection formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove formed on the bottom surface thereof and corresponding to the coupling projection;
a second-stepped groove portions that are second-step curved from an edge of a storing portion of the heat insulation block in the front and rear surfaces of the heat insulation block;
a heat proof board formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion disposed in the second-step groove portion in an inner direction; and
a finishing board formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit, PVC, and metal and inserted into an exterior groove portion disposed in the second-step groove portion in an exterior direction and having a grouting groove formed in one side thereof.
12. A heat insulation block that is stacked in interior and exterior walls of a building being formed of a bubbling synthetic resin and comprising: a coupling projection formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove formed on the bottom surface thereof and corresponding to the coupling projection;
a circular insertion projection that is cut in the shape of in a part of one surface of the top portion thereof and formed in the top portion of the cut member, second-stepped groove portions that are second-step curved from an edge of a storing portion of the heat insulation block in the front and rear surfaces of the heat insulation block; and
a heat proof board formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion disposed in the second-step groove portion in an inner direction, and a finishing board formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit, PVC, and metal and inserted into an exterior groove portion disposed in the second-step groove portion in an exterior direction and having a grouting groove formed in one side thereof.
13. A heat insulation block that is stacked in interior and exterior walls of a building being formed of a bubbling synthetic resin, and comprising a coupling projection formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove formed on the bottom surface thereof and corresponding to the coupling projection;
a cutting groove portion formed in the center top portion of the heat insulation block, and a circular insertion projection formed in the top portion of the cut member;
second-stepped groove portions that are second-step curved from an edge of a storing portion of the heat insulation block in the front and rear surfaces of the heat insulation block, a heat proof board formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion disposed in the second-step groove portion in an inner direction, and a finishing board formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit, PVC, and metal and inserted into an exterior groove portion disposed in the second-step groove portion in an exterior direction and having a grouting groove formed in one side thereof.
14. A heat insulation block that is stacked in interior and exterior walls of a building being formed of a bubbling synthetic resin, and comprising a coupling projection formed on the top surface thereof so that a recess is not generated when a plurality of heat insulation blocks are stacked and a coupling groove fainted on the bottom surface thereof and corresponding to the coupling projection;
a circular insertion projection that is cut in the shape of in a part of one surface of the bottom portion thereof and formed in the top portion of the cut member;
second-stepped groove portions that are second-step curved from an edge of a storing portion of the heat insulation block in the front and rear surfaces of the heat insulation block, a heat proof board formed of one selected from a plaster board, a rock wool, and a glass cotton mat, and inserted into an interior groove portion 31 disposed in the second-step groove portion in an inner direction, and a finishing board formed of one selected from a stone material, steel fiber reinforcement concrete, a dryvit, PVC, and metal and inserted into an exterior groove portion disposed in the second-step groove portion in an exterior direction and having a grouting groove formed in one side thereof.
15. The constructive light weight heat insulation block of claim 11 , wherein an inorganic grouting material is grouted in the grouting groove.
16. A method of constructing a constructive light weight heat insulation block comprising:
installing a plurality of steel shapes in a perpendicular to a foundation floor of a building;
stacking a plurality of heat insulation blocks formed of a styrofoam material between the steel shapes;
constructing a finishing material on the interior and exterior surfaces of the stacked heat insulation blocks; and
painting a desired color on the surface of the finishing material constructed on the exterior surface of the heat insulation blocks.
17. The constructive light weight heat insulation block of claim 3 , wherein the coupling projection of the blocks is inserted into a vertical coupling groove that is perpendicularly formed in one side of the bottom surface of the blocks.
18. The constructive light weight heat insulation block of claim 12 , wherein an inorganic grouting material is grouted in the grouting groove.
19. The constructive light weight heat insulation block of claim 13 , wherein an inorganic grouting material is grouted in the grouting groove.
20. The constructive light weight heat insulation block of claim 14 , wherein an inorganic grouting material is grouted in the grouting groove.
Applications Claiming Priority (11)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2007-0100411 | 2007-10-05 | ||
| KR1020070100411A KR100784494B1 (en) | 2007-10-05 | 2007-10-05 | Lightweight insulating blocks for construction |
| KR1020070119839A KR100804089B1 (en) | 2007-11-22 | 2007-11-22 | Lightweight insulating blocks for construction |
| KR1020070119834A KR100804088B1 (en) | 2007-11-22 | 2007-11-22 | Lightweight insulation block |
| KR10-2007-0119834 | 2007-11-22 | ||
| KR10-2007-0119843 | 2007-11-22 | ||
| KR1020070119847A KR100804091B1 (en) | 2007-11-22 | 2007-11-22 | Lightweight insulating blocks for construction |
| KR10-2007-0119839 | 2007-11-22 | ||
| KR10-2007-0119847 | 2007-11-22 | ||
| KR1020070119843A KR100804090B1 (en) | 2007-11-22 | 2007-11-22 | Lightweight insulating blocks for construction |
| PCT/KR2008/001256 WO2009044969A1 (en) | 2007-10-05 | 2008-03-05 | Constructive light weight insulation block and construction method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20100180527A1 true US20100180527A1 (en) | 2010-07-22 |
Family
ID=40526370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/664,304 Abandoned US20100180527A1 (en) | 2007-10-05 | 2008-03-05 | Constructive light weight insulation block and construction method thereof |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20100180527A1 (en) |
| EP (1) | EP2193242A1 (en) |
| JP (1) | JP5164190B2 (en) |
| CN (1) | CN101688396B (en) |
| AU (1) | AU2008307933A1 (en) |
| CA (1) | CA2701344A1 (en) |
| WO (1) | WO2009044969A1 (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130263554A1 (en) * | 2010-12-16 | 2013-10-10 | Verhaeghe Chalets & Sauna Nv | Wall assembly |
| US20160032585A1 (en) * | 2013-04-12 | 2016-02-04 | Chang Eun PARK | Wood brick assembly |
| US20160194876A1 (en) * | 2013-03-06 | 2016-07-07 | Philip David FAIGEN | Building component |
| WO2017099416A1 (en) * | 2015-12-08 | 2017-06-15 | 정순철 | Environment-friendly wall and manufacturing method therefor |
| US9708781B2 (en) * | 2006-03-14 | 2017-07-18 | Mute Wall Systems, Inc. | Barrier wall and method of forming wall panels between vertical wall stiffeners with support members extending partially through the wall panels |
| US10221529B1 (en) | 2018-03-13 | 2019-03-05 | Mute Wall Systems, Inc. | Wall panels, barrier wall constructed from same, and methods of making both |
| US10400402B1 (en) * | 2018-03-13 | 2019-09-03 | Mute Wall Systems, Inc. | Wall panels, barrier wall constructed from same, and methods of making both |
| US10415240B2 (en) * | 2018-01-18 | 2019-09-17 | Amgad Wawi | Modular prefabricated building blocks |
| JP2020521896A (en) * | 2017-05-31 | 2020-07-27 | クナウフ ギプス カーゲー | Method for forming a recess in the base region of a wall structure, corresponding wall structure and its system and building element |
| WO2020191373A1 (en) * | 2019-03-21 | 2020-09-24 | Integrico Composites, Inc. | Grooved composite blocks and method of manufacture |
| US11060766B2 (en) * | 2018-05-08 | 2021-07-13 | Thomas S. Martin | Smart roof system and method |
| US11959275B2 (en) * | 2020-07-19 | 2024-04-16 | Sloane Sirong Yu | Modular partition system |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101654942B (en) * | 2009-07-17 | 2011-01-26 | 王建军 | Sandwich heat preservation building block and using method thereof |
| KR101125552B1 (en) * | 2011-10-19 | 2012-03-22 | 주식회사 동주건축사사무소 | Block for wall construction wall and wall construction method using the same |
| KR101509035B1 (en) * | 2015-01-16 | 2015-04-07 | 주식회사 아목 | Block Wall for Assembling |
| CN116716847B (en) * | 2023-08-09 | 2023-10-13 | 山西一建集团有限公司 | Waterproof partition wall |
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- 2008-03-05 EP EP08723293A patent/EP2193242A1/en not_active Withdrawn
- 2008-03-05 AU AU2008307933A patent/AU2008307933A1/en not_active Abandoned
- 2008-03-05 CN CN2008800218930A patent/CN101688396B/en not_active Expired - Fee Related
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| US3376682A (en) * | 1965-08-04 | 1968-04-09 | James R. Briscoe | Building blocks with sides converging upwardly |
| US3552079A (en) * | 1967-10-25 | 1971-01-05 | V Jeppesens Savvaerk As | Laminated tongue and groove building element |
| US4314431A (en) * | 1979-12-31 | 1982-02-09 | S & M Block System Of U.S. Corporation | Mortar-less interlocking building block system |
| US4367615A (en) * | 1980-09-09 | 1983-01-11 | Louis Feldman | Reinforced interlocking building block |
| US5181362A (en) * | 1991-09-16 | 1993-01-26 | Benitez Rafael C | Interlocking building blocks |
| US5647185A (en) * | 1993-11-19 | 1997-07-15 | Forlini; Emidio J. | Structural blocks and assemblies thereof |
| US5848508A (en) * | 1996-09-26 | 1998-12-15 | Albrecht; Ronald | Core for a patio enclosure wall and method of forming thereof |
| US20040154256A1 (en) * | 2003-02-10 | 2004-08-12 | Namhyung Kim | Building set with U-shaped blocks |
| US20070006542A1 (en) * | 2004-07-14 | 2007-01-11 | Duke Leslie P | Modular polymeric projectile absorbing armor |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9708781B2 (en) * | 2006-03-14 | 2017-07-18 | Mute Wall Systems, Inc. | Barrier wall and method of forming wall panels between vertical wall stiffeners with support members extending partially through the wall panels |
| US8789325B2 (en) * | 2010-12-16 | 2014-07-29 | Verhaeghe Chalets & Sauna Nv | Wall assembly for wooden structures |
| US20130263554A1 (en) * | 2010-12-16 | 2013-10-10 | Verhaeghe Chalets & Sauna Nv | Wall assembly |
| US20160194876A1 (en) * | 2013-03-06 | 2016-07-07 | Philip David FAIGEN | Building component |
| US10513848B2 (en) * | 2013-03-06 | 2019-12-24 | Philip David FAIGEN | Building component |
| US20160032585A1 (en) * | 2013-04-12 | 2016-02-04 | Chang Eun PARK | Wood brick assembly |
| WO2017099416A1 (en) * | 2015-12-08 | 2017-06-15 | 정순철 | Environment-friendly wall and manufacturing method therefor |
| JP2020521896A (en) * | 2017-05-31 | 2020-07-27 | クナウフ ギプス カーゲー | Method for forming a recess in the base region of a wall structure, corresponding wall structure and its system and building element |
| JP7203762B2 (en) | 2017-05-31 | 2023-01-13 | クナウフ ギプス カーゲー | Method for forming a recess in the base region of a wall structure, a corresponding wall structure and its system and construction elements |
| US11193271B2 (en) * | 2017-05-31 | 2021-12-07 | Knauf Gips Kg | Process for producing a recess in the base region of a wall construction, corresponding wall construction and system and construction element therefor |
| US10415240B2 (en) * | 2018-01-18 | 2019-09-17 | Amgad Wawi | Modular prefabricated building blocks |
| US10400402B1 (en) * | 2018-03-13 | 2019-09-03 | Mute Wall Systems, Inc. | Wall panels, barrier wall constructed from same, and methods of making both |
| US10221529B1 (en) | 2018-03-13 | 2019-03-05 | Mute Wall Systems, Inc. | Wall panels, barrier wall constructed from same, and methods of making both |
| US11060766B2 (en) * | 2018-05-08 | 2021-07-13 | Thomas S. Martin | Smart roof system and method |
| WO2020191373A1 (en) * | 2019-03-21 | 2020-09-24 | Integrico Composites, Inc. | Grooved composite blocks and method of manufacture |
| US11959275B2 (en) * | 2020-07-19 | 2024-04-16 | Sloane Sirong Yu | Modular partition system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101688396B (en) | 2012-01-04 |
| CA2701344A1 (en) | 2009-04-09 |
| JP5164190B2 (en) | 2013-03-13 |
| WO2009044969A1 (en) | 2009-04-09 |
| CN101688396A (en) | 2010-03-31 |
| AU2008307933A1 (en) | 2009-04-09 |
| EP2193242A1 (en) | 2010-06-09 |
| JP2010528203A (en) | 2010-08-19 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: HANKOOK STYROPOL CO., LTD, KOREA, REPUBLIC OF Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:KIM, SEONG MO;REEL/FRAME:023643/0779 Effective date: 20091128 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |