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US20100170093A1 - Method for enhancing surface smoothness of ball valve stem - Google Patents

Method for enhancing surface smoothness of ball valve stem Download PDF

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Publication number
US20100170093A1
US20100170093A1 US12/319,657 US31965709A US2010170093A1 US 20100170093 A1 US20100170093 A1 US 20100170093A1 US 31965709 A US31965709 A US 31965709A US 2010170093 A1 US2010170093 A1 US 2010170093A1
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US
United States
Prior art keywords
ball valve
valve stem
pressing roller
stem
pressing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/319,657
Inventor
Chun-Hung Lai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taiwan Dali Aurora Enterprise Co Ltd
Original Assignee
Taiwan Dali Aurora Enterprise Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiwan Dali Aurora Enterprise Co Ltd filed Critical Taiwan Dali Aurora Enterprise Co Ltd
Priority to US12/319,657 priority Critical patent/US20100170093A1/en
Assigned to Taiwan Dali Aurora Enterprise Co., Ltd. reassignment Taiwan Dali Aurora Enterprise Co., Ltd. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LAI, CHUN HUNG
Publication of US20100170093A1 publication Critical patent/US20100170093A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0647Spindles or actuating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/18Making articles shaped as bodies of revolution cylinders, e.g. rolled transversely cross-rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P9/00Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
    • B23P9/02Treating or finishing by applying pressure, e.g. knurling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49405Valve or choke making
    • Y10T29/4941Valve stem or tire valve making

Definitions

  • the present invention relates to manufacturing methods of ball valves, and more particularly, to a method for enhancing surface smoothness of a ball valve stem.
  • FIG. 1 A traditional ball valve assembly is depicted in FIG. 1 .
  • the ball valve assembly employs a stem 1 to rotate a ball 2 for predetermined angles so as to open or close a vent.
  • the ball 2 is settled in an inner chamber the ball valve assembly.
  • the stem 1 extending inside a housing 3 of the ball valve assembly has one end connected with the call 2 and an opposite end hutting out the housing 3 to be coupled with a tool (not shown) so that the stem 1 can be rotated by the tool.
  • the stem 1 is rotatably positioned in a channel formed in the housing by at least one retainer 5 .
  • At least one annular packing member 4 fixed in the channel allows the stem 1 to pass therethrough while keeping close contact with the stem 1 so as to prevent a liquid in the inner chamber from leaking out through the channel.
  • the packing member 4 may be made of Teflon or graphite but not traditional elastic rubber material. However, repeated rotation of the stem 1 means constant friction against the packing member 4 and when the packing member 4 finally gets worn
  • the durability of the packing member 4 is subject to the surface smoothness of the stem 1 . In other words, the rougher the stem surface is, the sooner the packing member 4 gets worn. It is known that the tool marks formed on the surface of the stem 1 during the manufacturing process can shorten the service life of the packing member 4 .
  • a mechanical burnishing or polishing procedure may follow the manufacturing process in order to eliminate the foresaid tool marks.
  • the mechanical burnishing or polishing procedure forms some finer and oriented impressions on the stem surface and thus fails to be a successful approach to improving the service life of the packing member.
  • the stem may be made undersized or not round enough, and thus fail to closely contact the packing member.
  • One primary objective of the present invention is to improve the surface smoothness of a ball valve stem so as to reduce friction against a packing member of a ball assembly, thereby improving the service life of the packing member.
  • Another primary objective of the present invention is to ensure the accuracy of the stem in diameter and roundness, thereby ensuring close contact between the stem and the packing member.
  • a method for enhancing surface smoothness of a ball valve stem comprises:
  • FIG. 1 is a partial sectional view of a traditional ball valve assembly
  • FIG. 2 is a perspective view of a first pressing roller, a second pressing roller of the present invention and a ball valve stem;
  • FIG. 3 is a schematic drawing illustrating the first pressing roller, the second pressing roller, and other components of the present invention and the ball valve stem;
  • FIG. 4 is a sectional view of the first pressing roller, the second pressing roller of the present invention and the ball valve stem taken along Line 4 - 4 of FIG. 2 ;
  • FIG. 5 is a partially enlarged sectional view of the ball valve stem showing tool marks on surface thereof;
  • FIG. 6 is another partially enlarged sectional view of the ball valve stem after the tool marks are pressed to even;
  • FIG. 7 is a schematic drawing showing the first pressing roller pressing the ball valve stem.
  • FIG. 8 is a schematic drawing showing the first pressing roller evening the tool marks on the ball valve stem.
  • an apparatus implemented comprises a supporting device 11 , a first pressing roller 21 , a second pressing roller 25 , and a pressing device 32 .
  • the supporting device 11 serves to position a ball valve stem 10 at a predetermined position while allowing the ball valve stem 10 to axially rotate.
  • the supporting device 11 may be any known mechanism, such as a supporter 111 settled below the ball valve stem 10 as shown in FIG. 3 .
  • the first pressing roller 21 is to be driven by a power source 20 .
  • the first pressing roller 21 has an axis (indicated by Line 22 ) parallel to an axis (indicated by Line 14 ) of the ball valve stem 10 .
  • the first pressing roller 21 also has a periphery 23 linearly contacting a surface 101 of the ball valve stem 10 .
  • the first pressing roller 21 is made of a rigid metal and has a periphery 23 formed as a wear-resisting smooth surface.
  • the second pressing roller 25 is set as rotatable and has an axis (indicated by Line 26 ) parallel to the axis (indicated by Line 14 ) of the ball valve stem 10 .
  • the second pressing roller 25 also has a periphery 27 linearly contacting a surface 101 of the ball valve stem 10 .
  • the second pressing roller 25 is made of a rigid metal and has a periphery 27 formed as a wear-resisting smooth surface.
  • the pressing device 32 exerts a pressing force to press the ball valve stem 10 toward the first pressing roller 21 .
  • the pressing device 32 is a power cylinder 321 , which has a driving shaft 322 connected to a brace 33 for holding the first pressing roller 21 so that the driving shaft 322 serves to exert the pressing force as indicated by Arrow A in FIG. 3 to press the first pressing roller 21 toward the ball valve stem 10 .
  • the pressing force keeps close linear contact between the first pressing roller 21 , the second pressing roller 25 and the ball valve stem 10 .
  • the power source 20 drives the first pressing roller 21 to rotate and in turn makes the ball valve stem 10 and the second pressing roller 25 rotate. Since the pressing force (as indicated by Arrow A) is applied to first pressing roller 21 in a single direction, the first pressing roller 21 and the second pressing roller 25 cause a rigid pressing effect against the ball valve stem 10 so as to even the tool marks formed on the surface of ball valve stem 10 during the manufacturing process thereof.
  • FIGS. 5 and 6 depict how the tool marks on the surface of ball valve stem 10 get evened.
  • the saw-toothed contour 50 represents the tool marks and the vertical broken line 51 running abreast the saw-toothed contour 50 represents the surface of the ball valve stem 10 .
  • the ball valve stem 10 has not been pressed and the tool marks can be seen at the surface of the ball valve stem 10 .
  • the ball valve stem 10 has received treatment of the apparatus of the present invention, and the saw-toothed contour 50 is evened to become level with the vertical broken line 51 .
  • the tool marks have been eliminated, and the surface of the ball valve stem 10 thus presents excellent smoothness.
  • the surface of the ball valve stem 10 is rotating and pressing by the first pressing roller 21 .
  • the curved line 53 represents the tool marks on the surface of the ball valve stem 10 and the curved line 54 represents the surface of the ball valve stem 10 while arrows 55 , 56 represent rotation directions of the first pressing roller 21 and the ball valve stem 10 , respectively.
  • the aforementioned rigid pressing effect happens at a point P where the first pressing roller 21 and the ball valve stem 10 contact with each other. Due to the rotation of the pressing roller 21 and the valve stem 10 , the point P actually extends and develops along the periphery of the ball valve stem 10 . Consequently, the tool marks get pressed and evened down to the curved line 54 to form the smooth surface of the ball valve stem 10 as shown in FIG. 8 .
  • the ball valve stem 10 with enhanced surface smoothness helps to reduce friction against a packing member of the ball valve assembly, thereby improving the durability of the packing member. Moreover, while improving the surfacing smoothness of the ball valve stem 10 , the present ensures the accuracy of the stem in diameter and roundness, thereby ensuring close contact between the stem and the packing member.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Taps Or Cocks (AREA)

Abstract

A method for enhancing surface smoothness of a ball valve stem comprises contacting and pressing a surface of the ball valve stem with a pressing roller so as to even tool marks on the surface of the ball valve stem, thereby enhancing surface smoothness of the ball valve stem.

Description

    BACKGROUND OF THE INVENTION
  • 1. Technical Field
  • The present invention relates to manufacturing methods of ball valves, and more particularly, to a method for enhancing surface smoothness of a ball valve stem.
  • 2. Description of Related Art
  • A traditional ball valve assembly is depicted in FIG. 1. The ball valve assembly employs a stem 1 to rotate a ball 2 for predetermined angles so as to open or close a vent. The ball 2 is settled in an inner chamber the ball valve assembly. The stem 1 extending inside a housing 3 of the ball valve assembly has one end connected with the call 2 and an opposite end hutting out the housing 3 to be coupled with a tool (not shown) so that the stem 1 can be rotated by the tool. The stem 1 is rotatably positioned in a channel formed in the housing by at least one retainer 5. At least one annular packing member 4 fixed in the channel allows the stem 1 to pass therethrough while keeping close contact with the stem 1 so as to prevent a liquid in the inner chamber from leaking out through the channel. The packing member 4 may be made of Teflon or graphite but not traditional elastic rubber material. However, repeated rotation of the stem 1 means constant friction against the packing member 4 and when the packing member 4 finally gets worn, it will lose close contact with the stem.
  • In the aforementioned ball valve, the durability of the packing member 4 is subject to the surface smoothness of the stem 1. In other words, the rougher the stem surface is, the sooner the packing member 4 gets worn. It is known that the tool marks formed on the surface of the stem 1 during the manufacturing process can shorten the service life of the packing member 4. Conventionally, a mechanical burnishing or polishing procedure may follow the manufacturing process in order to eliminate the foresaid tool marks. However, the mechanical burnishing or polishing procedure forms some finer and oriented impressions on the stem surface and thus fails to be a successful approach to improving the service life of the packing member. Besides, if the burnishing or polishing procedure is not performed properly, the stem may be made undersized or not round enough, and thus fail to closely contact the packing member.
  • SUMMARY OF THE INVENTION
  • One primary objective of the present invention is to improve the surface smoothness of a ball valve stem so as to reduce friction against a packing member of a ball assembly, thereby improving the service life of the packing member.
  • Another primary objective of the present invention is to ensure the accuracy of the stem in diameter and roundness, thereby ensuring close contact between the stem and the packing member.
  • According to the present invention, a method for enhancing surface smoothness of a ball valve stem comprises:
  • positioning the ball valve stem at a predetermined position while allowing the ball valve stem to axially rotate;
  • contacting a surface of the ball valve stem with at least one axially rotatable pressing roller and driving the pressing roller to axially rotate; and
  • pressing the rotating pressing roller against the surface of the ball valve stem to even and smoothen the surface of the ball valve stem.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The invention as well as a preferred mode of use, further objectives and advantages thereof will be best understood by reference to the following detailed description of illustrative embodiment when read in conjunction with the accompanying drawings, wherein:
  • FIG. 1 is a partial sectional view of a traditional ball valve assembly;
  • FIG. 2 is a perspective view of a first pressing roller, a second pressing roller of the present invention and a ball valve stem;
  • FIG. 3 is a schematic drawing illustrating the first pressing roller, the second pressing roller, and other components of the present invention and the ball valve stem;
  • FIG. 4 is a sectional view of the first pressing roller, the second pressing roller of the present invention and the ball valve stem taken along Line 4-4 of FIG. 2;
  • FIG. 5 is a partially enlarged sectional view of the ball valve stem showing tool marks on surface thereof;
  • FIG. 6 is another partially enlarged sectional view of the ball valve stem after the tool marks are pressed to even;
  • FIG. 7 is a schematic drawing showing the first pressing roller pressing the ball valve stem; and
  • FIG. 8 is a schematic drawing showing the first pressing roller evening the tool marks on the ball valve stem.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • While a preferred embodiment is provided herein for illustrating the concept of the present invention as described above, it is to be understood that the components in these drawings are made for better explanation and need not to be made in scale. Moreover, in the following description, resemble components are indicated by the same numerals.
  • Referring to FIGS. 2 and 3, the present invention proposes a method for enhancing surface smoothness of a ball valve stem. To realize the method, an apparatus implemented comprises a supporting device 11, a first pressing roller 21, a second pressing roller 25, and a pressing device 32.
  • The supporting device 11 serves to position a ball valve stem 10 at a predetermined position while allowing the ball valve stem 10 to axially rotate. The supporting device 11 may be any known mechanism, such as a supporter 111 settled below the ball valve stem 10 as shown in FIG. 3.
  • The first pressing roller 21 is to be driven by a power source 20. The first pressing roller 21 has an axis (indicated by Line 22) parallel to an axis (indicated by Line 14) of the ball valve stem 10. The first pressing roller 21 also has a periphery 23 linearly contacting a surface 101 of the ball valve stem 10. The first pressing roller 21 is made of a rigid metal and has a periphery 23 formed as a wear-resisting smooth surface.
  • The second pressing roller 25 is set as rotatable and has an axis (indicated by Line 26) parallel to the axis (indicated by Line 14) of the ball valve stem 10. The second pressing roller 25 also has a periphery 27 linearly contacting a surface 101 of the ball valve stem 10. The second pressing roller 25 is made of a rigid metal and has a periphery 27 formed as a wear-resisting smooth surface.
  • The pressing device 32 exerts a pressing force to press the ball valve stem 10 toward the first pressing roller 21. In the present embodiment, the pressing device 32 is a power cylinder 321, which has a driving shaft 322 connected to a brace 33 for holding the first pressing roller 21 so that the driving shaft 322 serves to exert the pressing force as indicated by Arrow A in FIG. 3 to press the first pressing roller 21 toward the ball valve stem 10.
  • As illustrated in FIG. 4, the pressing force (as indicated by Arrow A) keeps close linear contact between the first pressing roller 21, the second pressing roller 25 and the ball valve stem 10. The power source 20 drives the first pressing roller 21 to rotate and in turn makes the ball valve stem 10 and the second pressing roller 25 rotate. Since the pressing force (as indicated by Arrow A) is applied to first pressing roller 21 in a single direction, the first pressing roller 21 and the second pressing roller 25 cause a rigid pressing effect against the ball valve stem 10 so as to even the tool marks formed on the surface of ball valve stem 10 during the manufacturing process thereof.
  • FIGS. 5 and 6 depict how the tool marks on the surface of ball valve stem 10 get evened. In FIG. 5, the saw-toothed contour 50 represents the tool marks and the vertical broken line 51 running abreast the saw-toothed contour 50 represents the surface of the ball valve stem 10. At this time, the ball valve stem 10 has not been pressed and the tool marks can be seen at the surface of the ball valve stem 10. In FIG. 6, the ball valve stem 10 has received treatment of the apparatus of the present invention, and the saw-toothed contour 50 is evened to become level with the vertical broken line 51. In other words, the tool marks have been eliminated, and the surface of the ball valve stem 10 thus presents excellent smoothness.
  • In FIG. 7, the surface of the ball valve stem 10 is rotating and pressing by the first pressing roller 21. Therein, the curved line 53 represents the tool marks on the surface of the ball valve stem 10 and the curved line 54 represents the surface of the ball valve stem 10 while arrows 55, 56 represent rotation directions of the first pressing roller 21 and the ball valve stem 10, respectively. The aforementioned rigid pressing effect happens at a point P where the first pressing roller 21 and the ball valve stem 10 contact with each other. Due to the rotation of the pressing roller 21 and the valve stem 10, the point P actually extends and develops along the periphery of the ball valve stem 10. Consequently, the tool marks get pressed and evened down to the curved line 54 to form the smooth surface of the ball valve stem 10 as shown in FIG. 8.
  • In a ball valve assembly, the ball valve stem 10 with enhanced surface smoothness helps to reduce friction against a packing member of the ball valve assembly, thereby improving the durability of the packing member. Moreover, while improving the surfacing smoothness of the ball valve stem 10, the present ensures the accuracy of the stem in diameter and roundness, thereby ensuring close contact between the stem and the packing member.
  • The present invention has been described with reference to the preferred embodiment and it is understood that the embodiment is not intended to limit the scope of the present invention. Moreover, as the contents disclosed herein should be readily understood and can be implemented by a person skilled in the art, all equivalent changes or modifications which do not depart from the concept of the present invention should be encompassed by the appended claims.

Claims (3)

1. A method for enhancing surface smoothness of a ball valve stem comprises steps of:
positioning the ball valve stem at a predetermined position while allowing the ball valve stem to axially rotate;
contacting a surface of the ball valve stem with at least one axially rotatable pressing roller and driving the pressing roller to axially rotate; and
pressing the rotating pressing roller against the surface of the ball valve stem to even and smoothen the surface of the ball valve stem.
2. The method of claim 1, wherein the pressing roller moves toward the ball valve stem and presses the ball valve stem.
3. The method of claim 1, further comprising a step of contacting the surface of the ball valve stem with another rotatable pressing roller so that the two pressing rollers cooperatively press the surface of the ball valve stem.
US12/319,657 2009-01-08 2009-01-08 Method for enhancing surface smoothness of ball valve stem Abandoned US20100170093A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US12/319,657 US20100170093A1 (en) 2009-01-08 2009-01-08 Method for enhancing surface smoothness of ball valve stem

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Application Number Priority Date Filing Date Title
US12/319,657 US20100170093A1 (en) 2009-01-08 2009-01-08 Method for enhancing surface smoothness of ball valve stem

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150233478A1 (en) * 2013-04-16 2015-08-20 David A. Buck Valve With Stop Mechanism

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2200474A (en) * 1938-07-13 1940-05-14 Alfred G Heggem Valve actuating mechanism
US3136029A (en) * 1962-02-14 1964-06-09 Hegenscheidt Kg Wilhelm Machine for burnishing an elongated workpiece
US5070653A (en) * 1989-06-16 1991-12-10 Ran Can Corp. Centerless valve regrinder
US5199222A (en) * 1990-05-07 1993-04-06 Serdi-Societe D'etudes De Realisation Et De Diffusion Industrielles Device for grinding the head of a valve, especially of an internal-combustion engine
US5319916A (en) * 1990-10-09 1994-06-14 K-Line Industries, Inc. Valve stem polishing method
US5484327A (en) * 1993-06-21 1996-01-16 Eaton Corporation Method and apparatus for simultaneously grinding a workpiece with first and second grinding wheels
US5551908A (en) * 1993-04-26 1996-09-03 Fuji Oozx, Inc. Centerless grinder and wheel truing device therefor
US5601482A (en) * 1994-11-18 1997-02-11 Toyo Advanced Technologies Co., Ltd. Rod-shaped workpiece grinder
US5674111A (en) * 1994-12-05 1997-10-07 Fuji Oozx Inc. Method of processing a workpiece

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2200474A (en) * 1938-07-13 1940-05-14 Alfred G Heggem Valve actuating mechanism
US3136029A (en) * 1962-02-14 1964-06-09 Hegenscheidt Kg Wilhelm Machine for burnishing an elongated workpiece
US5070653A (en) * 1989-06-16 1991-12-10 Ran Can Corp. Centerless valve regrinder
US5199222A (en) * 1990-05-07 1993-04-06 Serdi-Societe D'etudes De Realisation Et De Diffusion Industrielles Device for grinding the head of a valve, especially of an internal-combustion engine
US5319916A (en) * 1990-10-09 1994-06-14 K-Line Industries, Inc. Valve stem polishing method
US5551908A (en) * 1993-04-26 1996-09-03 Fuji Oozx, Inc. Centerless grinder and wheel truing device therefor
US5484327A (en) * 1993-06-21 1996-01-16 Eaton Corporation Method and apparatus for simultaneously grinding a workpiece with first and second grinding wheels
US5601482A (en) * 1994-11-18 1997-02-11 Toyo Advanced Technologies Co., Ltd. Rod-shaped workpiece grinder
US5674111A (en) * 1994-12-05 1997-10-07 Fuji Oozx Inc. Method of processing a workpiece

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150233478A1 (en) * 2013-04-16 2015-08-20 David A. Buck Valve With Stop Mechanism

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Legal Events

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AS Assignment

Owner name: TAIWAN DALI AURORA ENTERPRISE CO., LTD., TAIWAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:LAI, CHUN HUNG;REEL/FRAME:022146/0770

Effective date: 20081230

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION