US20100163793A1 - Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same - Google Patents
Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same Download PDFInfo
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- US20100163793A1 US20100163793A1 US12/588,678 US58867809A US2010163793A1 US 20100163793 A1 US20100163793 A1 US 20100163793A1 US 58867809 A US58867809 A US 58867809A US 2010163793 A1 US2010163793 A1 US 2010163793A1
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- United States
- Prior art keywords
- solid
- heterogeneous catalysts
- catalysts
- apatite
- accordance
- Prior art date
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- 238000005809 transesterification reaction Methods 0.000 title claims abstract description 11
- 239000002638 heterogeneous catalyst Substances 0.000 title claims description 13
- 238000002360 preparation method Methods 0.000 title claims 2
- 150000003626 triacylglycerols Chemical class 0.000 title abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 26
- 239000000203 mixture Substances 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 239000008158 vegetable oil Substances 0.000 claims abstract description 12
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 11
- 229930195729 fatty acid Natural products 0.000 claims abstract description 11
- 239000000194 fatty acid Substances 0.000 claims abstract description 11
- 235000015112 vegetable and seed oil Nutrition 0.000 claims abstract description 11
- -1 fatty acid esters Chemical class 0.000 claims abstract description 7
- 239000011949 solid catalyst Substances 0.000 claims abstract description 7
- 235000019737 Animal fat Nutrition 0.000 claims abstract description 4
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 45
- 238000006243 chemical reaction Methods 0.000 claims description 37
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 23
- 229910052586 apatite Inorganic materials 0.000 claims description 22
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 claims description 22
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 claims description 18
- 239000007787 solid Substances 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims description 5
- 239000011574 phosphorus Substances 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 229910052788 barium Inorganic materials 0.000 claims description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 239000011575 calcium Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 2
- 229910052814 silicon oxide Inorganic materials 0.000 claims 2
- NQYSMCVRPOONJF-UHFFFAOYSA-N barium(2+);oxygen(2-);octahydrate Chemical compound O.O.O.O.O.O.O.O.[O-2].[Ba+2] NQYSMCVRPOONJF-UHFFFAOYSA-N 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 229910052588 hydroxylapatite Inorganic materials 0.000 claims 1
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 1
- 239000011707 mineral Substances 0.000 claims 1
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 claims 1
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 claims 1
- 239000003054 catalyst Substances 0.000 abstract description 44
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 abstract description 22
- 239000003225 biodiesel Substances 0.000 abstract description 16
- 235000011187 glycerol Nutrition 0.000 abstract description 11
- 239000003925 fat Substances 0.000 abstract description 8
- 235000019871 vegetable fat Nutrition 0.000 abstract description 7
- 150000002148 esters Chemical class 0.000 abstract description 6
- 235000019483 Peanut oil Nutrition 0.000 abstract description 3
- 239000000312 peanut oil Substances 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 3
- 235000014698 Brassica juncea var multisecta Nutrition 0.000 abstract description 2
- 235000006008 Brassica napus var napus Nutrition 0.000 abstract description 2
- 240000000385 Brassica napus var. napus Species 0.000 abstract description 2
- 235000006618 Brassica rapa subsp oleifera Nutrition 0.000 abstract description 2
- 235000004977 Brassica sinapistrum Nutrition 0.000 abstract description 2
- 229920000742 Cotton Polymers 0.000 abstract description 2
- 235000004443 Ricinus communis Nutrition 0.000 abstract description 2
- 238000009472 formulation Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 32
- 235000019198 oils Nutrition 0.000 description 32
- 238000002474 experimental method Methods 0.000 description 25
- 150000004702 methyl esters Chemical class 0.000 description 14
- 238000005070 sampling Methods 0.000 description 11
- 239000000047 product Substances 0.000 description 8
- 239000000828 canola oil Substances 0.000 description 7
- 235000019519 canola oil Nutrition 0.000 description 7
- 239000000446 fuel Substances 0.000 description 4
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical class [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000002285 corn oil Substances 0.000 description 2
- 235000005687 corn oil Nutrition 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 235000014593 oils and fats Nutrition 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 235000020238 sunflower seed Nutrition 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical class COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-OUBTZVSYSA-N Carbon-13 Chemical compound [13C] OKTJSMMVPCPJKN-OUBTZVSYSA-N 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- ZUDYPQRUOYEARG-UHFFFAOYSA-L barium(2+);dihydroxide;octahydrate Chemical compound O.O.O.O.O.O.O.O.[OH-].[OH-].[Ba+2] ZUDYPQRUOYEARG-UHFFFAOYSA-L 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 235000021588 free fatty acids Nutrition 0.000 description 1
- 239000002815 homogeneous catalyst Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/02—Preparation of carboxylic acid esters by interreacting ester groups, i.e. transesterification
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/02—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the alkali- or alkaline earth metals or beryllium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/16—Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr
- B01J27/18—Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr with metals other than Al or Zr
- B01J27/1802—Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates
- B01J27/1806—Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates with alkaline or alkaline earth metals
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/003—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with alcohols
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Definitions
- This invention belongs to the field of catalysts for the transesterification of triglycerides, for the production of fatty acid glycerin and esters. More specifically, the invention describes solid catalysts for heterogeneous transesterification of triglycerides present in oils and fats and preparatory methods for the production of same.
- the solid catalysts of this invention are sufficiently magnetic to use in the production of biodiesel from vegetable oils and fats, not only because they work in a similar fashion as state of the art catalysts, but also because of the low cost of the raw materials used in its production.
- Transesterfication or alcoholization appeared to be a significantly advantageous industrial procedure to make it feasible to obtain fuel from triglycerides, present in vegetable oils and fats. Methanol was used, or alternatively ethanol, in the presence of homogeneous alkaline catalysts to generate long chain esters and glycerin.
- homogeneous catalysts to generate long chain esters and glycerin.
- transesterfication using homogeneous catalysts introduces problems. Normally, the catalyst must be removed through complicated separation processes which increase the price of the final products.
- alkaline catalysts cause saponification of the free fatty acid esters present in oils, which requires the products to be washed with enormous amounts of water and causing a reduction in the ester production.
- the impurity of the products obtained as well as burning of fuel generates considerable amounts of formaldehyde, acrylaldehyde, the metallic salts of formic acid and carbonates, in addition to pollutants cause damage to pistons and engines.
- U.S. Pat. No. 5,908,946 describes a process to produce fuel from vegetable or animal oils, using a heterogeneous catalyst to carry out the alcoholization.
- the catalyst includes a mixture of zinc and aluminum oxides. The process also produces pure glycerin.
- Patent WO 2005/021697 A1 describes a method to produce glycerin and long chain esters, suitable for use in biodiesel, both having a high level of purity.
- Transesterification with alcohol is carried out from oils and fats using a heterogeneous catalyst that may include an oxide, an alkaline metal and at least one metal element selected from among groups 4 and 5 of the periodical table of chemical elements, associated with H, Ti, and Nb or Ta.
- This invention describes preparatory methods using solid catalysts and the formulation of these catalysts for the production of fatty acid esters, glycerin, and specifically, biodiesel through the heterogeneous transesterification reaction of triglycerides present in vegetable oils and fats, such as soy, cotton seed, canola, castor, peanut oils and animal fats.
- a conversion of 100% is obtained using catalysts prepared using the procedures described in this invention.
- the purity of the products, such as biodiesel and glycerin, in the composition produced is greater than 96.5%.
- the catalysts of this invention are economically obtained from cheaper raw materials and lower industrial costs of production, making them more attractive for production on a large scale than the catalysts produced by other methods for the same purpose.
- This invention describes catalysts for the heterogeneous transesterfication of triglycerides present in vegetable oils and fats.
- the catalysts consist of:
- the invention also describes preparatory methods for these catalysts.
- the invention even describes a composition that includes not less than 98% p/p of fatty acid esters and no more than 4,500 ppm of fatty acids.
- the purity of the products, such as biodiesel and glycerin, is greater than 96.5%.
- the catalysts may be used with vegetable oil as well as soy oil, cottonseed oil, canola oil, castor oil, peanut oil, as well as pure or used animal fat.
- the solid oxide is apatite or a barium oxide.
- the substrate consists of a solid oxide or a mixture of solid oxides, that confers suitable textural properties to said catalyst and improves its catalytic performance such as for example, an alumina.
- the apatite catalyst is obtained from the powdered ore of same name, with an enriched phosphorus level, using the traditional treatment for phosphoric acid production.
- the resulting powder is dried in a kiln at 120° C./16 hr and later heated at 550° C./3 hr.
- the apatite thus produced has the following elemental composition: Phosphorus, 4.1%; barium, 10.0%; calcium, 6.1%; iron, 9.0%; manganese, 1.3%; aluminum, 11.0%.
- the barium oxide catalyst is prepared from a mixture containing 80% gamma-aluminum and 20% barium hydroxide octahydrate.
- the mixture is peptized using the wet point technique with an acetic acid solution of 4% p/p. After that it is dried at 120° C./8 hr and is heated to 550° C./3 hr.
- the reaction conditions for obtaining biodiesel with the use of these catalysts make use of temperatures lower than 290° C., under self-generated system pressure.
- the reaction may be carried out using the batch or continuous mode.
- the catalyst is added to the reagent oil in amounts that fall within the range of 1% p/p and 5% p/p.
- the heated reaction medium is maintained at the reaction temperature during an interval of time that falls in the range of between 1 and 8 hours. Separation of the catalyst is accomplished by filtration.
- the alcohol/glycerin mixture is separated from the biodiesel mixture by gravimetric or centrifugal decanting.
- the biodiesel is washed with water, to remove fine residual catalyst and alcohol particles and then it is dried.
- transesterification reactions are performed in the reactor in batches of 300 ml, under self-generated system pressure, mechanical mixing at 500 rpm and the oil/alcohol ratio is 1/15 mol/mol and 130 mol/mol, respectively.
- the product yield is measured by nuclear magnetic carbon 13 resonance (RMN 13 C), the reaction time and the amount of catalyst are shown in each example.
- Reactions were performed using conventional catalytic solids under the same conditions as the reaction conditions shown in the examples, the yield of which shall be used as a reference for the yield achieved by this invention.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Fats And Perfumes (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
This invention belongs to the field of catalysts for the transesterification of triglycerides, for the production of fatty acid glycerin and esters. This invention describes preparatory methods using solid catalysts and the formulation of these catalysts for the production of fatty acid esters, glycerin, and specifically, biodiesel through the heterogeneous transesterification reaction of triglycerides present in vegetable oils and fats, like soy, cotton seed, canola, castor, peanut oils and animal fat. The solid catalysts of this invention are sufficiently magnetic to use in the production of biodiesel from vegetable oils and fats, not only because they work in a similar fashion as state of the art catalysts, but also because of the low cost of the raw materials used in its production. The invention even describes the composition obtained by using the catalysts, in which the purity of the products, such as biodiesel and glycerin is greater than 96.5%.
Description
- This application is based upon, claims the benefit of, priority of, and incorporates by reference, the contents of Brazilian Patent Application No. PI 0805625-0 filed Dec. 29, 2008.
- This invention belongs to the field of catalysts for the transesterification of triglycerides, for the production of fatty acid glycerin and esters. More specifically, the invention describes solid catalysts for heterogeneous transesterification of triglycerides present in oils and fats and preparatory methods for the production of same. The solid catalysts of this invention are sufficiently magnetic to use in the production of biodiesel from vegetable oils and fats, not only because they work in a similar fashion as state of the art catalysts, but also because of the low cost of the raw materials used in its production.
- Since the middle of the last century, much research has been carried out to search for alternative technologies to produce fuels from renewable sources or industrial waste products.
- Transesterfication or alcoholization appeared to be a significantly advantageous industrial procedure to make it feasible to obtain fuel from triglycerides, present in vegetable oils and fats. Methanol was used, or alternatively ethanol, in the presence of homogeneous alkaline catalysts to generate long chain esters and glycerin. However, transesterfication using homogeneous catalysts introduces problems. Normally, the catalyst must be removed through complicated separation processes which increase the price of the final products. Moreover, alkaline catalysts cause saponification of the free fatty acid esters present in oils, which requires the products to be washed with enormous amounts of water and causing a reduction in the ester production. The impurity of the products obtained as well as burning of fuel generates considerable amounts of formaldehyde, acrylaldehyde, the metallic salts of formic acid and carbonates, in addition to pollutants cause damage to pistons and engines.
- In recent studies on the processing of vegetable oil published in scientific and patent literature, the state of the art shows that there is always a concern regarding how to prevent the formation of undesirable by-products, that requires purification using a distillation stage and which makes industrial production financially unattractive.
- Biodiesel synthesis using solid catalysts (heterogeneous) is more complex and the mechanisms involved are little understood.
- U.S. Pat. No. 5,908,946 describes a process to produce fuel from vegetable or animal oils, using a heterogeneous catalyst to carry out the alcoholization. The catalyst includes a mixture of zinc and aluminum oxides. The process also produces pure glycerin.
- Patent WO 2005/021697 A1 describes a method to produce glycerin and long chain esters, suitable for use in biodiesel, both having a high level of purity.
- Transesterification with alcohol is carried out from oils and fats using a heterogeneous catalyst that may include an oxide, an alkaline metal and at least one metal element selected from among groups 4 and 5 of the periodical table of chemical elements, associated with H, Ti, and Nb or Ta.
- This invention describes preparatory methods using solid catalysts and the formulation of these catalysts for the production of fatty acid esters, glycerin, and specifically, biodiesel through the heterogeneous transesterification reaction of triglycerides present in vegetable oils and fats, such as soy, cotton seed, canola, castor, peanut oils and animal fats. A conversion of 100% is obtained using catalysts prepared using the procedures described in this invention. The purity of the products, such as biodiesel and glycerin, in the composition produced is greater than 96.5%. The catalysts of this invention are economically obtained from cheaper raw materials and lower industrial costs of production, making them more attractive for production on a large scale than the catalysts produced by other methods for the same purpose.
- This invention describes catalysts for the heterogeneous transesterfication of triglycerides present in vegetable oils and fats. The catalysts consist of:
-
- a) one solid oxide or a mixture of solid oxides;
- b) a solid substrate.
- The invention also describes preparatory methods for these catalysts. The invention even describes a composition that includes not less than 98% p/p of fatty acid esters and no more than 4,500 ppm of fatty acids. The purity of the products, such as biodiesel and glycerin, is greater than 96.5%.
- The catalysts may be used with vegetable oil as well as soy oil, cottonseed oil, canola oil, castor oil, peanut oil, as well as pure or used animal fat. The solid oxide is apatite or a barium oxide. The substrate consists of a solid oxide or a mixture of solid oxides, that confers suitable textural properties to said catalyst and improves its catalytic performance such as for example, an alumina. These catalysts are more active in the production of biodiesel than the catalysts used in other state of the art processes. The two preparatory methods presented below are procedures that should not be considered to be, under any circumstances, a limiting or restricting factor on the originality of this invention.
- The apatite catalyst is obtained from the powdered ore of same name, with an enriched phosphorus level, using the traditional treatment for phosphoric acid production. The resulting powder is dried in a kiln at 120° C./16 hr and later heated at 550° C./3 hr. The apatite thus produced has the following elemental composition: Phosphorus, 4.1%; barium, 10.0%; calcium, 6.1%; iron, 9.0%; manganese, 1.3%; aluminum, 11.0%.
- The barium oxide catalyst is prepared from a mixture containing 80% gamma-aluminum and 20% barium hydroxide octahydrate. The mixture is peptized using the wet point technique with an acetic acid solution of 4% p/p. After that it is dried at 120° C./8 hr and is heated to 550° C./3 hr.
- As can be seen in the examples below the production of biodiesel from vegetable oils and fats reach a 100% conversion in one step, through the method describe in this invention. The reaction conditions for obtaining biodiesel with the use of these catalysts make use of temperatures lower than 290° C., under self-generated system pressure. The reaction may be carried out using the batch or continuous mode. The catalyst is added to the reagent oil in amounts that fall within the range of 1% p/p and 5% p/p. The heated reaction medium is maintained at the reaction temperature during an interval of time that falls in the range of between 1 and 8 hours. Separation of the catalyst is accomplished by filtration. The alcohol/glycerin mixture is separated from the biodiesel mixture by gravimetric or centrifugal decanting. The biodiesel is washed with water, to remove fine residual catalyst and alcohol particles and then it is dried. In the examples below, transesterification reactions are performed in the reactor in batches of 300 ml, under self-generated system pressure, mechanical mixing at 500 rpm and the oil/alcohol ratio is 1/15 mol/mol and 130 mol/mol, respectively. The product yield is measured by nuclear magnetic carbon 13 resonance (RMN13C), the reaction time and the amount of catalyst are shown in each example. Analysis by atomic absorption to detect alkaline and alkaline-earth metals, phosphorus and aluminum in the reaction products, resulted to be below the detection limit, confirming in this way the heterogeneous catalyst. Reactions were performed using conventional catalytic solids under the same conditions as the reaction conditions shown in the examples, the yield of which shall be used as a reference for the yield achieved by this invention.
- Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
- Conditions of the experiment: 100 grams of canola oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
Conversion of 95.06% of oil, 88.10% in methyl esters and 2.90% in mono- and diglycerides.
Reference: Conversion of 45.43% of oil, 37.93% in methyl esters and 7.5% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
- Conditions of the experiment: 100 grams of canola oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
Conversion of 98.00% of oil, 95.10% in methyl esters and 2.90% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
- Conditions of the experiment: 100 grams of soy oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
Conversion of 100% of oil, 98.03% in methyl esters and 1.97% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
- Conditions of the experiment: 100 grams of sunflower seed oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
Conversion of 100% of oil, 98.19% in methyl esters and 1.81% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
- Conditions of the experiment: 100 grams of corn oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
Conversion of 100% of oil, 98.37% in methyl esters and 1.63% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
- Conditions of the experiment: 100 grams of canola oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
Conversion of 100% of oil, 95.77% in methyl esters and 4.23% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
- Conditions of the experiment: 100 grams of castor oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
Conversion of 97.93% of oil, 91.32% in methyl esters and 6.61% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
- Conditions of the experiment: 100 grams of sunflower seed oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
Conversion of 100% of oil, 95.78% in methyl esters and 4.22% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
- Conditions of the experiment: 100 grams of palm oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
Conversion of 100% of oil, 94.60% in methyl esters and 5.40% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
- Conditions of the experiment: 100 grams of corn oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
Conversion of 100% of oil, 95.77% in methyl esters and 4.23% in mono- and diglycerides. - Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
- Conditions of the experiment: 100 grams of canola oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
Conversion of 100% of oil, 99.08% in methyl esters and 0.92% in mono- and diglycerides. - Experiment performed in a VINCI unit under continuous flow. The catalyst was charged with barium oxide, in accordance with the procedure described by the manufacturer. A constant temperature was maintained during the process. The flow of the reagents is maintained so that the canola oil/methyl alcohol molar ratio, 1/27 mol/mol is not altered. The level of biodiesel is determined in the samples collected during the following time periods: 15.5 hours—100%; 19.2 hours—99.28%; 21.5 hours—99.29%; 24.5 hours—99.06%; 39 hours—98.03%. The variation in the level of biodiesel in the product is within the margin of error of the RMN13C analysis, estimated at 2%. The results indicate that the conversion was not reduced as a function of the reaction time within the range studied.
- Example 13
- Experiment performed in a reactor in batches. In this reaction the catalyst from Example 12 is reused, for the purpose of checking whether it is deactivated in a continuous test.
- Conditions of the experiment: 100 grams of canola oil; 50 grams of methanol; 1 g of barium oxide catalyst.
Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
Conversion of 99.19% of oil, 95.25% in methyl esters and 3.94% in mono- and diglycerides.
Reference: Conversion of 45% of oil, 40.5% in methyl esters and 4.5% in mono- and diglycerides. - While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims (11)
1. Heterogeneous catalysts for a process of transesterification of fatty acid esters, characterized by having at least one water-insoluble solid mixed or not into a solid substrate.
2. Heterogeneous catalysts in accordance with claim 1 , characterized by said solid being barium oxide and water-insoluble.
3. Heterogeneous catalysts in accordance with claim 1 , characterized by said solid being water-insoluble and an apatite which is natural or synthetic, in the form of an oxide or a hydroxyapatite.
4. Heterogeneous catalysts in accordance with claim 1 , characterized by said solid substrate being aluminum oxide (Al2O3), or silicon oxide (SiO2), or niobium oxide (Nb2O5) or a mixture of these in any proportion.
5. Heterogeneous catalysts in accordance with claim 2 , characterized by said barium oxide being mixed with gamma-aluminum.
6. Preparatory method for solid heterogeneous catalysts that contain barium oxide, for the process of transesterification of fatty acid esters, including the following stages:
preparation of a mixture of 80% p/p of aluminum oxide and 20% p/p of barium oxide octahydrate;
peptizing a mixture in a 4% p/p acetic acid solution;
drying the mixture at 120° C. for 8 hours; and
heating the mixture at 550° C. for 3 hours.
7. Preparatory method for solid heterogeneous catalysts that contain barium oxide, for the process of transesterification of fatty acid esters, including the following stages:
provide a load of apatite;
dry at 120° C. for 16 hours; and
heat at 550° C. for 3 hours.
8. Preparatory method for solid heterogeneous catalysts which contains apatite in accordance with claim 7 , wherein said apatite is the natural mineral apatite with an enriched phosphorus level, accomplished by using the traditional treatment for phosphoric acid production.
9. Preparatory method for solid heterogeneous catalysts that contains apatite in accordance with claim 7 , wherein said apatite is a mixture of oxides with the following elemental composition, phosphorus, 4.1%; barium, 10.0%; calcium, 6.1%; iron, 9.0%; manganese, 1.3%; aluminum, 11.0%.
10. Composition obtained by the reaction between a vegetable oil or animal fat and an alcohol, characterized by using an insoluble solid catalyst, in accordance with claim 1 , which includes: not less than 98% p/p of fatty acid esters and no more than 4,500 ppm of fatty acids.
11. Composition obtained by the reaction between a vegetable oil or animal fat and an alcohol, in accordance with claim 10 , in which said alcohol is methanol or ethanol.
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| US14/057,252 US8853436B2 (en) | 2008-12-29 | 2013-10-18 | Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BRPI0805625-0A BRPI0805625A2 (en) | 2008-12-29 | 2008-12-29 | heterogeneous catalysts for triglyceride transesterification and preparative methods |
| BRPI0805625-0 | 2008-12-29 |
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| US14/057,252 Division US8853436B2 (en) | 2008-12-29 | 2013-10-18 | Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same |
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| US12/588,678 Abandoned US20100163793A1 (en) | 2008-12-29 | 2009-10-23 | Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same |
| US14/057,252 Active US8853436B2 (en) | 2008-12-29 | 2013-10-18 | Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same |
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| US14/057,252 Active US8853436B2 (en) | 2008-12-29 | 2013-10-18 | Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same |
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| US (2) | US20100163793A1 (en) |
| EP (1) | EP2201999A3 (en) |
| AR (1) | AR074236A1 (en) |
| BR (1) | BRPI0805625A2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140046082A1 (en) * | 2008-12-29 | 2014-02-13 | Petroleo Brasileiro S.A.- Petrobras | Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same |
| KR101459334B1 (en) * | 2013-12-04 | 2014-11-10 | 희성촉매 주식회사 | Catalysts for preparing fatty acid alkyl-group ester |
| CN109289828A (en) * | 2018-11-18 | 2019-02-01 | 邵阳天堂助剂化工有限公司 | A kind of method for catalyzing the synthesis of fatty acid methyl ester with roasted hydrocalumite |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP2201999A2 (en) | 2010-06-30 |
| BRPI0805625A2 (en) | 2010-09-14 |
| AR074236A1 (en) | 2010-12-29 |
| EP2201999A3 (en) | 2011-11-16 |
| US20140046082A1 (en) | 2014-02-13 |
| US8853436B2 (en) | 2014-10-07 |
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