[go: up one dir, main page]

US20100163793A1 - Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same - Google Patents

Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same Download PDF

Info

Publication number
US20100163793A1
US20100163793A1 US12/588,678 US58867809A US2010163793A1 US 20100163793 A1 US20100163793 A1 US 20100163793A1 US 58867809 A US58867809 A US 58867809A US 2010163793 A1 US2010163793 A1 US 2010163793A1
Authority
US
United States
Prior art keywords
solid
heterogeneous catalysts
catalysts
apatite
accordance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/588,678
Inventor
Marcio de Figueiredo Portilho
Alexander Rangel Bastos
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Petroleo Brasileiro SA Petrobras
Original Assignee
Petroleo Brasileiro SA Petrobras
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Petroleo Brasileiro SA Petrobras filed Critical Petroleo Brasileiro SA Petrobras
Assigned to PETROLEO BRASILEIRO S.A.- PETROBRAS reassignment PETROLEO BRASILEIRO S.A.- PETROBRAS ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BASTOS, ALEXANDER RANGEL, PORTILHO, MARCIO DE FIGUEIREDO
Publication of US20100163793A1 publication Critical patent/US20100163793A1/en
Priority to US14/057,252 priority Critical patent/US8853436B2/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/02Preparation of carboxylic acid esters by interreacting ester groups, i.e. transesterification
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/02Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the alkali- or alkaline earth metals or beryllium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/16Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr
    • B01J27/18Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr with metals other than Al or Zr
    • B01J27/1802Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates
    • B01J27/1806Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates with alkaline or alkaline earth metals
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/003Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with alcohols
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Definitions

  • This invention belongs to the field of catalysts for the transesterification of triglycerides, for the production of fatty acid glycerin and esters. More specifically, the invention describes solid catalysts for heterogeneous transesterification of triglycerides present in oils and fats and preparatory methods for the production of same.
  • the solid catalysts of this invention are sufficiently magnetic to use in the production of biodiesel from vegetable oils and fats, not only because they work in a similar fashion as state of the art catalysts, but also because of the low cost of the raw materials used in its production.
  • Transesterfication or alcoholization appeared to be a significantly advantageous industrial procedure to make it feasible to obtain fuel from triglycerides, present in vegetable oils and fats. Methanol was used, or alternatively ethanol, in the presence of homogeneous alkaline catalysts to generate long chain esters and glycerin.
  • homogeneous catalysts to generate long chain esters and glycerin.
  • transesterfication using homogeneous catalysts introduces problems. Normally, the catalyst must be removed through complicated separation processes which increase the price of the final products.
  • alkaline catalysts cause saponification of the free fatty acid esters present in oils, which requires the products to be washed with enormous amounts of water and causing a reduction in the ester production.
  • the impurity of the products obtained as well as burning of fuel generates considerable amounts of formaldehyde, acrylaldehyde, the metallic salts of formic acid and carbonates, in addition to pollutants cause damage to pistons and engines.
  • U.S. Pat. No. 5,908,946 describes a process to produce fuel from vegetable or animal oils, using a heterogeneous catalyst to carry out the alcoholization.
  • the catalyst includes a mixture of zinc and aluminum oxides. The process also produces pure glycerin.
  • Patent WO 2005/021697 A1 describes a method to produce glycerin and long chain esters, suitable for use in biodiesel, both having a high level of purity.
  • Transesterification with alcohol is carried out from oils and fats using a heterogeneous catalyst that may include an oxide, an alkaline metal and at least one metal element selected from among groups 4 and 5 of the periodical table of chemical elements, associated with H, Ti, and Nb or Ta.
  • This invention describes preparatory methods using solid catalysts and the formulation of these catalysts for the production of fatty acid esters, glycerin, and specifically, biodiesel through the heterogeneous transesterification reaction of triglycerides present in vegetable oils and fats, such as soy, cotton seed, canola, castor, peanut oils and animal fats.
  • a conversion of 100% is obtained using catalysts prepared using the procedures described in this invention.
  • the purity of the products, such as biodiesel and glycerin, in the composition produced is greater than 96.5%.
  • the catalysts of this invention are economically obtained from cheaper raw materials and lower industrial costs of production, making them more attractive for production on a large scale than the catalysts produced by other methods for the same purpose.
  • This invention describes catalysts for the heterogeneous transesterfication of triglycerides present in vegetable oils and fats.
  • the catalysts consist of:
  • the invention also describes preparatory methods for these catalysts.
  • the invention even describes a composition that includes not less than 98% p/p of fatty acid esters and no more than 4,500 ppm of fatty acids.
  • the purity of the products, such as biodiesel and glycerin, is greater than 96.5%.
  • the catalysts may be used with vegetable oil as well as soy oil, cottonseed oil, canola oil, castor oil, peanut oil, as well as pure or used animal fat.
  • the solid oxide is apatite or a barium oxide.
  • the substrate consists of a solid oxide or a mixture of solid oxides, that confers suitable textural properties to said catalyst and improves its catalytic performance such as for example, an alumina.
  • the apatite catalyst is obtained from the powdered ore of same name, with an enriched phosphorus level, using the traditional treatment for phosphoric acid production.
  • the resulting powder is dried in a kiln at 120° C./16 hr and later heated at 550° C./3 hr.
  • the apatite thus produced has the following elemental composition: Phosphorus, 4.1%; barium, 10.0%; calcium, 6.1%; iron, 9.0%; manganese, 1.3%; aluminum, 11.0%.
  • the barium oxide catalyst is prepared from a mixture containing 80% gamma-aluminum and 20% barium hydroxide octahydrate.
  • the mixture is peptized using the wet point technique with an acetic acid solution of 4% p/p. After that it is dried at 120° C./8 hr and is heated to 550° C./3 hr.
  • the reaction conditions for obtaining biodiesel with the use of these catalysts make use of temperatures lower than 290° C., under self-generated system pressure.
  • the reaction may be carried out using the batch or continuous mode.
  • the catalyst is added to the reagent oil in amounts that fall within the range of 1% p/p and 5% p/p.
  • the heated reaction medium is maintained at the reaction temperature during an interval of time that falls in the range of between 1 and 8 hours. Separation of the catalyst is accomplished by filtration.
  • the alcohol/glycerin mixture is separated from the biodiesel mixture by gravimetric or centrifugal decanting.
  • the biodiesel is washed with water, to remove fine residual catalyst and alcohol particles and then it is dried.
  • transesterification reactions are performed in the reactor in batches of 300 ml, under self-generated system pressure, mechanical mixing at 500 rpm and the oil/alcohol ratio is 1/15 mol/mol and 130 mol/mol, respectively.
  • the product yield is measured by nuclear magnetic carbon 13 resonance (RMN 13 C), the reaction time and the amount of catalyst are shown in each example.
  • Reactions were performed using conventional catalytic solids under the same conditions as the reaction conditions shown in the examples, the yield of which shall be used as a reference for the yield achieved by this invention.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Fats And Perfumes (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

This invention belongs to the field of catalysts for the transesterification of triglycerides, for the production of fatty acid glycerin and esters. This invention describes preparatory methods using solid catalysts and the formulation of these catalysts for the production of fatty acid esters, glycerin, and specifically, biodiesel through the heterogeneous transesterification reaction of triglycerides present in vegetable oils and fats, like soy, cotton seed, canola, castor, peanut oils and animal fat. The solid catalysts of this invention are sufficiently magnetic to use in the production of biodiesel from vegetable oils and fats, not only because they work in a similar fashion as state of the art catalysts, but also because of the low cost of the raw materials used in its production. The invention even describes the composition obtained by using the catalysts, in which the purity of the products, such as biodiesel and glycerin is greater than 96.5%.

Description

    CROSS REFERENCE TO RELATED APPLICATION
  • This application is based upon, claims the benefit of, priority of, and incorporates by reference, the contents of Brazilian Patent Application No. PI 0805625-0 filed Dec. 29, 2008.
  • FIELD OF THE INVENTION
  • This invention belongs to the field of catalysts for the transesterification of triglycerides, for the production of fatty acid glycerin and esters. More specifically, the invention describes solid catalysts for heterogeneous transesterification of triglycerides present in oils and fats and preparatory methods for the production of same. The solid catalysts of this invention are sufficiently magnetic to use in the production of biodiesel from vegetable oils and fats, not only because they work in a similar fashion as state of the art catalysts, but also because of the low cost of the raw materials used in its production.
  • FUNDAMENTALS OF THE INVENTION
  • Since the middle of the last century, much research has been carried out to search for alternative technologies to produce fuels from renewable sources or industrial waste products.
  • Transesterfication or alcoholization appeared to be a significantly advantageous industrial procedure to make it feasible to obtain fuel from triglycerides, present in vegetable oils and fats. Methanol was used, or alternatively ethanol, in the presence of homogeneous alkaline catalysts to generate long chain esters and glycerin. However, transesterfication using homogeneous catalysts introduces problems. Normally, the catalyst must be removed through complicated separation processes which increase the price of the final products. Moreover, alkaline catalysts cause saponification of the free fatty acid esters present in oils, which requires the products to be washed with enormous amounts of water and causing a reduction in the ester production. The impurity of the products obtained as well as burning of fuel generates considerable amounts of formaldehyde, acrylaldehyde, the metallic salts of formic acid and carbonates, in addition to pollutants cause damage to pistons and engines.
  • In recent studies on the processing of vegetable oil published in scientific and patent literature, the state of the art shows that there is always a concern regarding how to prevent the formation of undesirable by-products, that requires purification using a distillation stage and which makes industrial production financially unattractive.
  • Biodiesel synthesis using solid catalysts (heterogeneous) is more complex and the mechanisms involved are little understood.
  • U.S. Pat. No. 5,908,946 describes a process to produce fuel from vegetable or animal oils, using a heterogeneous catalyst to carry out the alcoholization. The catalyst includes a mixture of zinc and aluminum oxides. The process also produces pure glycerin.
  • Patent WO 2005/021697 A1 describes a method to produce glycerin and long chain esters, suitable for use in biodiesel, both having a high level of purity.
  • Transesterification with alcohol is carried out from oils and fats using a heterogeneous catalyst that may include an oxide, an alkaline metal and at least one metal element selected from among groups 4 and 5 of the periodical table of chemical elements, associated with H, Ti, and Nb or Ta.
  • SUMMARY OF THE INVENTION
  • This invention describes preparatory methods using solid catalysts and the formulation of these catalysts for the production of fatty acid esters, glycerin, and specifically, biodiesel through the heterogeneous transesterification reaction of triglycerides present in vegetable oils and fats, such as soy, cotton seed, canola, castor, peanut oils and animal fats. A conversion of 100% is obtained using catalysts prepared using the procedures described in this invention. The purity of the products, such as biodiesel and glycerin, in the composition produced is greater than 96.5%. The catalysts of this invention are economically obtained from cheaper raw materials and lower industrial costs of production, making them more attractive for production on a large scale than the catalysts produced by other methods for the same purpose.
  • DETAILED DESCRIPTION OF THE INVENTION
  • This invention describes catalysts for the heterogeneous transesterfication of triglycerides present in vegetable oils and fats. The catalysts consist of:
      • a) one solid oxide or a mixture of solid oxides;
      • b) a solid substrate.
  • The invention also describes preparatory methods for these catalysts. The invention even describes a composition that includes not less than 98% p/p of fatty acid esters and no more than 4,500 ppm of fatty acids. The purity of the products, such as biodiesel and glycerin, is greater than 96.5%.
  • The catalysts may be used with vegetable oil as well as soy oil, cottonseed oil, canola oil, castor oil, peanut oil, as well as pure or used animal fat. The solid oxide is apatite or a barium oxide. The substrate consists of a solid oxide or a mixture of solid oxides, that confers suitable textural properties to said catalyst and improves its catalytic performance such as for example, an alumina. These catalysts are more active in the production of biodiesel than the catalysts used in other state of the art processes. The two preparatory methods presented below are procedures that should not be considered to be, under any circumstances, a limiting or restricting factor on the originality of this invention.
  • Procedure for Preparing the Apatite Catalyst
  • The apatite catalyst is obtained from the powdered ore of same name, with an enriched phosphorus level, using the traditional treatment for phosphoric acid production. The resulting powder is dried in a kiln at 120° C./16 hr and later heated at 550° C./3 hr. The apatite thus produced has the following elemental composition: Phosphorus, 4.1%; barium, 10.0%; calcium, 6.1%; iron, 9.0%; manganese, 1.3%; aluminum, 11.0%.
  • Procedure for Preparing the Barium Oxide Catalyst
  • The barium oxide catalyst is prepared from a mixture containing 80% gamma-aluminum and 20% barium hydroxide octahydrate. The mixture is peptized using the wet point technique with an acetic acid solution of 4% p/p. After that it is dried at 120° C./8 hr and is heated to 550° C./3 hr.
  • EXAMPLES
  • As can be seen in the examples below the production of biodiesel from vegetable oils and fats reach a 100% conversion in one step, through the method describe in this invention. The reaction conditions for obtaining biodiesel with the use of these catalysts make use of temperatures lower than 290° C., under self-generated system pressure. The reaction may be carried out using the batch or continuous mode. The catalyst is added to the reagent oil in amounts that fall within the range of 1% p/p and 5% p/p. The heated reaction medium is maintained at the reaction temperature during an interval of time that falls in the range of between 1 and 8 hours. Separation of the catalyst is accomplished by filtration. The alcohol/glycerin mixture is separated from the biodiesel mixture by gravimetric or centrifugal decanting. The biodiesel is washed with water, to remove fine residual catalyst and alcohol particles and then it is dried. In the examples below, transesterification reactions are performed in the reactor in batches of 300 ml, under self-generated system pressure, mechanical mixing at 500 rpm and the oil/alcohol ratio is 1/15 mol/mol and 130 mol/mol, respectively. The product yield is measured by nuclear magnetic carbon 13 resonance (RMN13C), the reaction time and the amount of catalyst are shown in each example. Analysis by atomic absorption to detect alkaline and alkaline-earth metals, phosphorus and aluminum in the reaction products, resulted to be below the detection limit, confirming in this way the heterogeneous catalyst. Reactions were performed using conventional catalytic solids under the same conditions as the reaction conditions shown in the examples, the yield of which shall be used as a reference for the yield achieved by this invention.
  • Example 1
  • Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
  • Conditions of the experiment: 100 grams of canola oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
    Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
    Conversion of 95.06% of oil, 88.10% in methyl esters and 2.90% in mono- and diglycerides.
    Reference: Conversion of 45.43% of oil, 37.93% in methyl esters and 7.5% in mono- and diglycerides.
  • Example 2
  • Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
  • Conditions of the experiment: 100 grams of canola oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
    Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
    Conversion of 98.00% of oil, 95.10% in methyl esters and 2.90% in mono- and diglycerides.
  • Example 3
  • Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
  • Conditions of the experiment: 100 grams of soy oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
    Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
    Conversion of 100% of oil, 98.03% in methyl esters and 1.97% in mono- and diglycerides.
  • Example 4
  • Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
  • Conditions of the experiment: 100 grams of sunflower seed oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
    Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
    Conversion of 100% of oil, 98.19% in methyl esters and 1.81% in mono- and diglycerides.
  • Example 5
  • Experiment performed in a reactor in batches, with sampling of 2 in 2 hours.
  • Conditions of the experiment: 100 grams of corn oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
    Reaction conditions: 175° C./8 hr in a single stage and at self-generated pressure.
    Conversion of 100% of oil, 98.37% in methyl esters and 1.63% in mono- and diglycerides.
  • Example 6
  • Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
  • Conditions of the experiment: 100 grams of canola oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
    Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
    Conversion of 100% of oil, 95.77% in methyl esters and 4.23% in mono- and diglycerides.
  • Example 7
  • Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
  • Conditions of the experiment: 100 grams of castor oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
    Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
    Conversion of 97.93% of oil, 91.32% in methyl esters and 6.61% in mono- and diglycerides.
  • Example 8
  • Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
  • Conditions of the experiment: 100 grams of sunflower seed oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
    Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
    Conversion of 100% of oil, 95.78% in methyl esters and 4.22% in mono- and diglycerides.
  • Example 9
  • Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
  • Conditions of the experiment: 100 grams of palm oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
    Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
    Conversion of 100% of oil, 94.60% in methyl esters and 5.40% in mono- and diglycerides.
  • Example 10
  • Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
  • Conditions of the experiment: 100 grams of corn oil; 50 grams of methanol (molar ratio of oil/alcohol, 1/15); 1 g of apatite catalyst.
    Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
    Conversion of 100% of oil, 95.77% in methyl esters and 4.23% in mono- and diglycerides.
  • Example 11
  • Experiment performed in a reactor in batches, with sampling of 60 in 60 hours.
  • Conditions of the experiment: 100 grams of canola oil; 100 grams of methanol (molar ratio of oil/alcohol, 1/30); 1 g of apatite catalyst.
    Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
    Conversion of 100% of oil, 99.08% in methyl esters and 0.92% in mono- and diglycerides.
  • Example 12
  • Experiment performed in a VINCI unit under continuous flow. The catalyst was charged with barium oxide, in accordance with the procedure described by the manufacturer. A constant temperature was maintained during the process. The flow of the reagents is maintained so that the canola oil/methyl alcohol molar ratio, 1/27 mol/mol is not altered. The level of biodiesel is determined in the samples collected during the following time periods: 15.5 hours—100%; 19.2 hours—99.28%; 21.5 hours—99.29%; 24.5 hours—99.06%; 39 hours—98.03%. The variation in the level of biodiesel in the product is within the margin of error of the RMN13C analysis, estimated at 2%. The results indicate that the conversion was not reduced as a function of the reaction time within the range studied.
  • Example 13
  • Experiment performed in a reactor in batches. In this reaction the catalyst from Example 12 is reused, for the purpose of checking whether it is deactivated in a continuous test.
  • Conditions of the experiment: 100 grams of canola oil; 50 grams of methanol; 1 g of barium oxide catalyst.
    Reaction conditions: 200° C./3 hr in a single stage and at self-generated pressure.
    Conversion of 99.19% of oil, 95.25% in methyl esters and 3.94% in mono- and diglycerides.
    Reference: Conversion of 45% of oil, 40.5% in methyl esters and 4.5% in mono- and diglycerides.
  • While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims (11)

1. Heterogeneous catalysts for a process of transesterification of fatty acid esters, characterized by having at least one water-insoluble solid mixed or not into a solid substrate.
2. Heterogeneous catalysts in accordance with claim 1, characterized by said solid being barium oxide and water-insoluble.
3. Heterogeneous catalysts in accordance with claim 1, characterized by said solid being water-insoluble and an apatite which is natural or synthetic, in the form of an oxide or a hydroxyapatite.
4. Heterogeneous catalysts in accordance with claim 1, characterized by said solid substrate being aluminum oxide (Al2O3), or silicon oxide (SiO2), or niobium oxide (Nb2O5) or a mixture of these in any proportion.
5. Heterogeneous catalysts in accordance with claim 2, characterized by said barium oxide being mixed with gamma-aluminum.
6. Preparatory method for solid heterogeneous catalysts that contain barium oxide, for the process of transesterification of fatty acid esters, including the following stages:
preparation of a mixture of 80% p/p of aluminum oxide and 20% p/p of barium oxide octahydrate;
peptizing a mixture in a 4% p/p acetic acid solution;
drying the mixture at 120° C. for 8 hours; and
heating the mixture at 550° C. for 3 hours.
7. Preparatory method for solid heterogeneous catalysts that contain barium oxide, for the process of transesterification of fatty acid esters, including the following stages:
provide a load of apatite;
dry at 120° C. for 16 hours; and
heat at 550° C. for 3 hours.
8. Preparatory method for solid heterogeneous catalysts which contains apatite in accordance with claim 7, wherein said apatite is the natural mineral apatite with an enriched phosphorus level, accomplished by using the traditional treatment for phosphoric acid production.
9. Preparatory method for solid heterogeneous catalysts that contains apatite in accordance with claim 7, wherein said apatite is a mixture of oxides with the following elemental composition, phosphorus, 4.1%; barium, 10.0%; calcium, 6.1%; iron, 9.0%; manganese, 1.3%; aluminum, 11.0%.
10. Composition obtained by the reaction between a vegetable oil or animal fat and an alcohol, characterized by using an insoluble solid catalyst, in accordance with claim 1, which includes: not less than 98% p/p of fatty acid esters and no more than 4,500 ppm of fatty acids.
11. Composition obtained by the reaction between a vegetable oil or animal fat and an alcohol, in accordance with claim 10, in which said alcohol is methanol or ethanol.
US12/588,678 2008-12-29 2009-10-23 Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same Abandoned US20100163793A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US14/057,252 US8853436B2 (en) 2008-12-29 2013-10-18 Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BRPI0805625-0A BRPI0805625A2 (en) 2008-12-29 2008-12-29 heterogeneous catalysts for triglyceride transesterification and preparative methods
BRPI0805625-0 2008-12-29

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US14/057,252 Division US8853436B2 (en) 2008-12-29 2013-10-18 Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same

Publications (1)

Publication Number Publication Date
US20100163793A1 true US20100163793A1 (en) 2010-07-01

Family

ID=42112174

Family Applications (2)

Application Number Title Priority Date Filing Date
US12/588,678 Abandoned US20100163793A1 (en) 2008-12-29 2009-10-23 Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same
US14/057,252 Active US8853436B2 (en) 2008-12-29 2013-10-18 Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same

Family Applications After (1)

Application Number Title Priority Date Filing Date
US14/057,252 Active US8853436B2 (en) 2008-12-29 2013-10-18 Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same

Country Status (4)

Country Link
US (2) US20100163793A1 (en)
EP (1) EP2201999A3 (en)
AR (1) AR074236A1 (en)
BR (1) BRPI0805625A2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140046082A1 (en) * 2008-12-29 2014-02-13 Petroleo Brasileiro S.A.- Petrobras Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same
KR101459334B1 (en) * 2013-12-04 2014-11-10 희성촉매 주식회사 Catalysts for preparing fatty acid alkyl-group ester
CN109289828A (en) * 2018-11-18 2019-02-01 邵阳天堂助剂化工有限公司 A kind of method for catalyzing the synthesis of fatty acid methyl ester with roasted hydrocalumite

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5075275A (en) * 1989-07-06 1991-12-24 Mazda Motor Corporation Catalyst for purification of exhaust gases
US5908946A (en) * 1996-08-08 1999-06-01 Institut Francais Du Petrole Process for the production of esters from vegetable oils or animal oils alcohols
US5958829A (en) * 1992-02-14 1999-09-28 Degussa-Huls Aktiengesellschaft Coating dispersion for exhaust gas catalysts
US6350421B1 (en) * 1998-08-24 2002-02-26 Dmc2 Degussa Metals Catalysts Cerdec Ag Nitrogen oxide storage material and nitrogen oxide storing catalyst prepared therefrom
US20020042342A1 (en) * 2000-08-19 2002-04-11 Lothar Mussmann Oxygen storage material based on cerium oxide, a process for its preparation and its use
US20040102655A1 (en) * 2002-11-25 2004-05-27 Shelue Liang Preparation of cyclopentenoes
US20050014237A1 (en) * 2003-07-16 2005-01-20 Inmok Lee Method for producing fats or oils
US20060257982A1 (en) * 2005-05-13 2006-11-16 Archer-Daniels-Midland Company Method for producing fats or oils
WO2007086496A1 (en) * 2006-01-30 2007-08-02 Showa Denko K.K. METHOD FOR PRODUCING α,β-UNSATURATED ETHER

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2091988A (en) * 1934-04-24 1937-09-07 Du Pont Process for producing lauric-aceticglyceride
US2634234A (en) * 1949-07-16 1953-04-07 Eastman Kodak Co Production of monoesters of polyhydric alcohols
US3525599A (en) * 1967-10-25 1970-08-25 Continental Oil Co Barium-containing dispersion
US3806454A (en) * 1971-05-12 1974-04-23 Witco Chemical Corp Process for preparing barium-containing dispersion
JP2537239B2 (en) * 1987-08-28 1996-09-25 エヌ・イーケムキヤツト 株式会社 Exhaust gas purification catalyst for internal combustion engine excellent in heat resistance and method for producing the same
AU2004269265B2 (en) 2003-08-29 2009-11-26 Nippon Shokubai Co., Ltd. Method of production of fatty acid alkyl esters and/or glycerine and fatty acid alkyl ester-containing composition
EP1593732A1 (en) * 2004-05-03 2005-11-09 Institut Français du Pétrole Process for the transesterification of plant or animal oil using a catalyst based on zinc or bismuth, titanium and aluminium
EP2043972B8 (en) * 2006-07-23 2020-06-10 Iowa State University Research Foundation, Inc. Biodiesel production using composite catalysts
JP2009262010A (en) * 2008-04-22 2009-11-12 Univ Nihon Solid alkali catalyst for use in synthesizing bio diesel fuel, and method of producing the same
BRPI0805625A2 (en) * 2008-12-29 2010-09-14 Petroleo Brasileiro Sa heterogeneous catalysts for triglyceride transesterification and preparative methods

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5075275A (en) * 1989-07-06 1991-12-24 Mazda Motor Corporation Catalyst for purification of exhaust gases
US5958829A (en) * 1992-02-14 1999-09-28 Degussa-Huls Aktiengesellschaft Coating dispersion for exhaust gas catalysts
US5908946A (en) * 1996-08-08 1999-06-01 Institut Francais Du Petrole Process for the production of esters from vegetable oils or animal oils alcohols
US6350421B1 (en) * 1998-08-24 2002-02-26 Dmc2 Degussa Metals Catalysts Cerdec Ag Nitrogen oxide storage material and nitrogen oxide storing catalyst prepared therefrom
US20020042342A1 (en) * 2000-08-19 2002-04-11 Lothar Mussmann Oxygen storage material based on cerium oxide, a process for its preparation and its use
US20040102655A1 (en) * 2002-11-25 2004-05-27 Shelue Liang Preparation of cyclopentenoes
US20050014237A1 (en) * 2003-07-16 2005-01-20 Inmok Lee Method for producing fats or oils
US20060257982A1 (en) * 2005-05-13 2006-11-16 Archer-Daniels-Midland Company Method for producing fats or oils
WO2007086496A1 (en) * 2006-01-30 2007-08-02 Showa Denko K.K. METHOD FOR PRODUCING α,β-UNSATURATED ETHER
US20090227818A1 (en) * 2006-01-30 2009-09-10 Showa Denko K.K. Method for producing a,beta-unsaturated ether
US7728181B2 (en) * 2006-01-30 2010-06-01 Showa Denko K.K. Method for producing α, β-unsaturated ether

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140046082A1 (en) * 2008-12-29 2014-02-13 Petroleo Brasileiro S.A.- Petrobras Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same
US8853436B2 (en) * 2008-12-29 2014-10-07 Petroleo Brasileiro S.A.-Petrobras Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same
KR101459334B1 (en) * 2013-12-04 2014-11-10 희성촉매 주식회사 Catalysts for preparing fatty acid alkyl-group ester
CN109289828A (en) * 2018-11-18 2019-02-01 邵阳天堂助剂化工有限公司 A kind of method for catalyzing the synthesis of fatty acid methyl ester with roasted hydrocalumite

Also Published As

Publication number Publication date
EP2201999A2 (en) 2010-06-30
BRPI0805625A2 (en) 2010-09-14
AR074236A1 (en) 2010-12-29
EP2201999A3 (en) 2011-11-16
US20140046082A1 (en) 2014-02-13
US8853436B2 (en) 2014-10-07

Similar Documents

Publication Publication Date Title
Roschat et al. Biodiesel production based on heterogeneous process catalyzed by solid waste coral fragment
US9162212B2 (en) Supported catalyst systems and method of making biodiesel products using such catalysts
WO2007088702A1 (en) Process for production of fatty acid alkyl ester and production apparatus for fatty acid alkyl ester
JP3941876B2 (en) Process for producing fatty acid alkyl ester and / or glycerin
USRE49551E1 (en) Heterogeneous catalyst for transesterification and method of preparing same
US8853436B2 (en) Heterogeneous catalysts for transesterification of triglycerides and preparation methods of same
JP2010037422A (en) Method for manufacturing fatty acid ester and glycerin, and biodiesel containing fatty acid ester as well as solid catalyst to be used therefor
CN101293209B (en) Nano solid heteropolyacid, heteropolybase catalyst and application for preparing biodiesel
USRE49610E1 (en) Heterogeneous catalyst for transesterification and method of preparing same
US20080295393A1 (en) Method for the production of biodiesel from vegetable oils and fats, using heterogeneous catalysts
JP2011167677A (en) Method for producing tungsten oxide-alumina catalyst, tungsten oxide-alumina catalyst produced by the method and method for removing free fatty acid from free fatty acid-including waste edible oil by using the catalyst
WO2007062825A1 (en) Method for producing esters from vegetable oils or animal fats by using catalysts based on vanadium compounds
US20180178202A1 (en) Heterogeneous catalyst for transesterification and method of preparing same
US12053759B2 (en) Mixed oxide composite comprising calcium oxide and tricalcium aluminate
CN102229641B (en) Method for extracting phytosterol from deodorized distillate of vegetable oil
Kabo et al. Methanolysis of Rice Bran Oil Using KOH-Modified Nano-ZnO from Hydration–Dehydration as Efficient Catalyst
Arora et al. Parametric study of esterification of high free fatty acid rice bran oil using aluminum doped sulfated zirconia
BR102015031632B1 (en) solid sulfated acid catalyst, process for obtaining it, and catalytic esterification process of fillers containing fatty acids
JP2006225578A (en) Method for producing glycerin and / or fatty acid alkyl ester
Saravanan et al. Kinetics studies on Cleome viscosa using nano MgO catalyst for biodiesel production
Ibrahim et al. Transesterification of Jatropha curcas oil Catalyzed by Non Alumina and Alumin Supported Super Base Calcium Oxide (CaO/(NH4) 2CO3)
BR102018075686B1 (en) USE OF THE HETEROGENEOUS CATALYST (MGO/KOH)-(CEO2/KOH)-(TIO2/KOH) FOR THE PRODUCTION OF BIODIESEL
KR20070074807A (en) Tungsten Oxide Zirconia Catalyst and its Use to Remove Free Fatty Acids in Oil

Legal Events

Date Code Title Description
AS Assignment

Owner name: PETROLEO BRASILEIRO S.A.- PETROBRAS,BRAZIL

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:PORTILHO, MARCIO DE FIGUEIREDO;BASTOS, ALEXANDER RANGEL;REEL/FRAME:023453/0960

Effective date: 20090811

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION