US20100088994A1 - Assembly consisting of a construction element and a masonry tool - Google Patents
Assembly consisting of a construction element and a masonry tool Download PDFInfo
- Publication number
- US20100088994A1 US20100088994A1 US12/442,242 US44224207A US2010088994A1 US 20100088994 A1 US20100088994 A1 US 20100088994A1 US 44224207 A US44224207 A US 44224207A US 2010088994 A1 US2010088994 A1 US 2010088994A1
- Authority
- US
- United States
- Prior art keywords
- face
- construction element
- mortar
- ribs
- height
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000010276 construction Methods 0.000 title claims abstract description 183
- 239000004570 mortar (masonry) Substances 0.000 claims description 92
- 238000000034 method Methods 0.000 claims description 11
- 239000012530 fluid Substances 0.000 claims description 4
- 238000000605 extraction Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000000151 deposition Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 235000009854 Cucurbita moschata Nutrition 0.000 description 1
- 240000001980 Cucurbita pepo Species 0.000 description 1
- 235000009852 Cucurbita pepo Nutrition 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 235000020354 squash Nutrition 0.000 description 1
- 238000003079 width control Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
- E04B2/10—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by filling material with or without reinforcements in small channels in, or in grooves between, the elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G7/00—Devices for assisting manual moving or tilting heavy loads
- B65G7/12—Load carriers, e.g. hooks, slings, harness, gloves, modified for load carrying
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
- E04B2/16—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position
- E04B2/20—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position by filling material with or without reinforcements in small channels in, or in grooves between, the elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/20—Tools or apparatus for applying mortar
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0256—Special features of building elements
- E04B2002/0258—Gripping or handling aids
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0256—Special features of building elements
- E04B2002/028—Spacers between building elements
- E04B2002/0284—Spacers between building elements forming a unity with the building elements
Definitions
- the present invention relates to an assembly consisting of a construction element and a masonry tool, said construction element having a length l, a width d and a height h, said construction element comprising :
- first face and a second face substantially oriented in planes parallel to the axes of the length l and the width d, separated from each other by a height h, said first face comprising at least two ribs oriented substantially parallel to the axis of the length l and separated from each other in the axis of the width d by a first hollow;
- Such a construction element forming part of such an assembly is known from the British patent GB 1 402 991.
- the known construction elements comprise longitudinal ribs on their top face.
- the ribs serve as a support for other similar construction elements when these are superimposed, in order to balance the construction elements in relation to each other, and to avoid the settling of the joins between the construction elements while the mortar is still fluid.
- the ribs of a construction element come directly into contact with the construction element superimposed thereon, and it therefore becomes impossible for the mason to correctly adjust the alignment for height and perpendicularity of the construction elements in a row. In doing this alignment account must in fact be taken of the dimensional manufacturing tolerances of the construction elements.
- construction elements in general in the form of bricks, blocks or breeze blocks, are superimposed in order to form a wall.
- a layer of mortar is applied to bind the construction elements to one another and thus form the wall.
- the mortar used is generally composed of cement, sand and water.
- the mortar joint participates in the obtaining of an aesthetic appearance of the wall that has become conventional.
- the layer of mortar laid between two superimposed elements is relatively fluid when it is placed, which impairs the stability of the wall being constructed. It is only when the mortar becomes hard and cohesive that it fully fulfils the function of binding the construction elements to one another.
- the mortar can take a particularly long time to harden between construction elements that are very little water-absorbent, such as those based on compressed concrete, owing to their high density of material greater than 2000 kg/m 3 . The time that the mortar takes to harden and the high weight of the construction elements slows down the rate at which a mason can construct a wall.
- the mortar situated between the lower rows of the construction elements will bear the weight of the upper rows.
- the object of the present invention is to produce an assembly consisting of a construction element and a masonry tool that enable to mason to build up more rapidly in height by improving the stability of the wall being constructed, while allowing him suitable adjustment of the construction element for alignment and perpendicularity.
- an assembly according to the invention is characterized in that said first hollow is open at least on said third face and in that said masonry tool comprises at least two sections sized so as to be able to be placed on each occasion straddling one of the ribs and each arranged so as to be able to slide on said rib on which it is placed.
- the mortar thus apportioned, after removal of the sections, it will be possible to place one construction element on another and the mortar will be driven between the rib and the superimposed construction element and will form therein a fine layer of mortar.
- a fine layer of mortar dries more quickly and thus makes it possible to build up more rapidly in height.
- the British patent GB 507,594 proposes a construction element with peripheral areas raised by around 9 mm (3 ⁇ 8 of an inch) on the top and bottom faces of the construction element, as well as a construction method in which each block does not directly come into contact with the top block but remains separated at these peripheral areas by a fine layer of mortar. This therefore allows the adjustment of the thickness of the join and therefore the alignment of the construction elements.
- this construction element has a shape that is too small to allow easy manufacture. In particular, to produce it by molding it would be necessary to use a complex and therefore expensive mold, and the operation of removal from the mold would be slow and complicated.
- Patent application WO 2004/007860 proposes construction elements with ribs on their bottom face and grooves on their top face, the ribs being intended to fit in the grooves in another construction element. Obviously such a configuration limits the adjustment of the lateral alignment of the construction elements since the width of the grooves restricts the movement in the axis of the width d of the ribs that are fitted therein.
- a first preferential embodiment of an assembly according the invention is characterized in that said sections have a height h p and the ribs have a height h ni , the height h ni of said ribs being less than the height of the sections. This difference in height allows an entirely appropriate apportioning of the mortar.
- a second preferential embodiment of an assembly according to the invention is characterized in that said sections are provided with flaps extending towards the outside of the construction element when they are placed on the ribs and arranged as to receive surplus mortar when the mortar is leveled. This prevents the surplus of leveled mortar forming on at least a visible face of the wall under construction.
- each of said two sections is provided with at least one lug for moving said two sections in the axis of the length l of the construction element, in particular by means of a trowel. This makes it possible to easily move said two sections without substantially deforming the is freshly leveled mass of mortar.
- each rib has a height h n ; of between 5 and 17 mm, preferably between 6 and 8 mm, measured with respect to the bottom of said first hollow, and said first hollow is open at least on said third face.
- This height h ni of the ribs is chosen so that it is always less than the thickness of the join, so that, in a wall, a thin layer of mortar can remain between each rib and the construction element superimposed on it, allowing the adjustment of each construction element for alignment and perpendicularity.
- the fact that said first hollow is open on at least said third face makes it possible to mold said construction element in a simple mold and to extract it in a movement along a substantially longitudinal axis towards the fourth face.
- said second face comprises at least two protuberances separated by a second hollow, each of which is disposed so as to be opposite in a direction parallel to the axis of the height h on each occasion to one of the two ribs.
- This configuration has the advantage that said second hollow can receive part of the mortar of the join during the construction of the wall, which will mean that the mortar will oppose a resistance to shearing, rather than only of adhesion, to the lateral forces exerted on the wall.
- said second hollow has a width d c of between 25 and 300 mm and/or a maximum depth h c of between 3 and 15 mm, these dimensions being particularly advantageous for incrementing the resistance to lateral forces of a wall constructed with such construction elements.
- said second face comprises a substantially continuous surface opposite in the axis of the height h and straddling the two ribs.
- said construction element also comprises a fifth base and a sixth base, substantially oriented in planes parallel to the axes of the height h and length l, and separated from each other by a width d, at least one of the ribs being offset with respect to the fifth or sixth face by a distance d j , preferably of between 10 and 15 mm, in the axis of the width d.
- a drainage surface oriented substantially parallel to the axis of the length l extends between said at least one of said ribs and said fifth or sixth face, this drainage surface preferably forming an angle a of between 5° and 15° with the axis of the width d.
- This drainage surface receives the surplus mortar overflowing from said rib and prevents its falling onto at least one visible face of the wall.
- said third face comprises at least a third hollow, which lightens the construction element.
- Said at least one third hollow may possibly pass through as far as the fourth face.
- the invention also relates to a method of constructing a wall comprising a plurality of construction elements forming part of an assembly according to the invention, according to which one of said construction s elements and another one of said construction elements are superimposed to as to at least partially oppose the second face of one construction element and the first face of the other construction element after having applied a mass of mortar between the first hollow in said other construction element and the second face of said one construction element, in order to obtain a mortar join between said first hollow of the other construction element and said second face of one construction element, characterized in that, prior to the application of the mortar, one of said sections is on each occasion placed on each of the ribs, said mortar mass is apportioned by filling a space between the sections with the mortar and leveling this mortar with a trowel bearing on said sections.
- a handle is used to take at least one construction element before placing it on the other construction element, said handle comprising a first part that is at least partially introduced into the third hollow in one construction element in order to support it. This makes it possible to handle heavy construction elements easily.
- the invention also relates to a wall constructed according to this construction method.
- FIG. 1 depicts a perspective view of a construction element according to a first embodiment
- FIG. 2 depicts a perspective view of a construction element according to a second embodiment
- FIG. 3 depicts a perspective view of a construction element according to a third embodiment
- FIG. 4 depicts a transverse section of two construction elements and a mortar mass in a method of constructing a wall
- FIGS. 5 a to 5 c show the method of producing a construction element
- FIG. 6 shows a perspective view of a row of construction elements, a leveled mortar mass and two sections in a method of constructing a wall
- FIG. 7 shows a handle for the gripping, carrying, depositing and adjustment of construction elements
- FIGS. 8 a and b show another embodiment of an element according to the invention.
- FIG. 1 illustrates an example of a construction element forming part of an assembly according to the invention.
- This construction element 101 is preferably manufactured from concrete. However, the invention is not limited to this type of material and the construction element 101 can be manufactured in any other material generally used for construction, such as for example terracotta, wood, etc.
- This construction element 101 has a roughly parallelepipedal shape with a length l, a width d and a height h having substantially perpendicular axes.
- the construction element 101 comprises a first face 111 and a second face 112 substantially oriented in planes parallel to the axes of the length l and width d and separated by a height h.
- the first face 111 is a top face and the second face 112 is a bottom face, but they may also be reversed.
- the construction element 101 also comprises a third face 113 and a fourth face 114 , substantially oriented in planes parallel to the axes of the width d and height h and separated by a length l, and a fifth face 115 and sixth face 116 substantially oriented in planes parallel to the axes of the height h and the length l and separated by a width d.
- the construction element 101 comprises two ribs 121 , 122 oriented substantially parallel to the axis of the length l and separated in the axis of the width d by a first hollow 123 .
- each rib 121 or 122 has a height h ni of between 6 and 8 mm relative to the bottom of said first hollow 123 , although in other embodiments this height h n ; could be between 5 and 17 mm.
- Each of the ribs 121 , 122 also has a width d n , preferably between 10 and 20 mm, the widths d n of the two ribs 121 , 122 preferably being substantially equal. This width controls the settling of the mortar in the fluid state by opposing a resistance to the flow dependent on the length of the channel formed between each rib and the opposite construction element.
- the construction element comprises three ribs 121 , 122 and 150 .
- the construction element according to the invention therefore comprises at least two ribs.
- the mason When a wall is constructed by means of such construction elements 101 , 101 ′ provided with ribs, the mason will apply a mortar mass 401 to the first face 111 of a construction element 101 ′, where the ribs 121 , 122 (and 150 ) are situated. Applying the mortar mass 401 to this first face 111 is advantageous since the presence of these ribs makes it possible to position the mortar better.
- the ribs will thus be on each side of the mortar mass 401 , which forms a mortar join between the construction elements 101 , 101 ′.
- This join has, in this particular example with ribs with a height h ni of 6 to 8 mm, a final thickness of more than 7 mm. More generally the final thickness will have to be at least 6 mm.
- the mason After having applied the mortar to the construction element 101 ′, the mason will position the construction element 101 above the construction element 101 ′ and the ribs will then be at least partially embedded in the mortar after the construction element 101 is positioned, as illustrated by FIG. 4 .
- This thickness h m will be variable according to the manufacturing tolerances.
- the height of the join will always be greater than the height of the rib+the dimensional tolerances of manufacture of the construction element.
- this thickness h m is situated in a range between 1 and 4 mm and will generally remain less than the height h ni ; of the ribs 121 , 122 .
- the height h ni ; of the ribs 121 , 122 will therefore depend on the thickness h j of the join desired and always less than this.
- the mortar is driven towards the top part of the ribs of said other construction element and towards the bottom part of the protuberances on said one construction element in order to form a fine layer thereon.
- the space between the ribs of the construction element 101 ′ and the second face 112 of the construction element 101 opposite is completely or partially filled with mortar.
- the ribs which through their dimensions and more rigid structures than those of the mortar in the viscous state, cooperate mainly, with respect to the mortar in the viscous state, to the transfer of the load from one construction element 101 to the other construction element 101 ′.
- These ribs will at least partially be embedded in the mortar, allowing only a slight thickness h m of mortar between the second face 112 of one construction element 101 and the ribs of the other construction element 101 ′.
- this thickness h m of the layer of mortar between the second face 112 of the construction element 101 and the ribs 121 , 122 (and 150 ) of the other construction element 101 ′ is small, this thickness h m of mortar will harden more quickly, thus enabling the wall being constructed to stabilize more rapidly and therefore enabling the mason to quickly build up in height during the construction of the wall. Limiting the thickness of the mortar is not detrimental to the possibilities of adjustment, since this thickness h m is chosen so that it makes it possible to take up the manufacturing tolerance on the construction elements 101 , 101 ′.
- the stability of a wall that has just been constructed depends on the thickness of the layer of mortar between the rows of construction elements 101 , 101 ′, the fluidity of the mortar, the weight of the construction elements 101 , 101 ′ and their laying surface. Since the ribs mainly cooperate with the transfer of the load with respect to the mortar in the viscous state, and since h m ⁇ h j reduces the possibility of expulsion of the mortar towards the outside of the wall, these two features help together to improve the stability of the wall being constructed. In addition, as the ribs are manufactured from the material of the construction element 101 , 101 ′, it has a more rigid structure than that of the mortar in the viscous state, which promotes the rigidity of the wall being constructed.
- the second face 112 of the construction element 101 comprises a second hollow 126 having the form of a groove with a width d c of between 25 and 300 mm and a maximum depth h e of between 3 and 15 mm.
- the ribs 121 , 122 are not intended to enter the second hollow 126 since the latter is offset with respect to the ribs 121 , 122 .
- this second hollow 126 will also be completely or partially filled with mortar. In this way, when the mortar has hardened, it will exhibit a shear strength against the lateral forces to which the wall will be subjected.
- each rib 122 , 121 is offset respectively from the fifth face 115 and the sixth face 116 , preferably by a distance d j of between 10 and 15 mm in the axis of the width d, a drainage surface 128 oriented substantially parallel to the axis of the length l joining each of the said ribs 122 , 121 and respectively the said fifth or sixth face 115 , 116 .
- This drainage surface 128 preferably forming an angle a of between 5° and 15° with the axis of the width d.
- This angle a serves in particular to direct any water that falls along the stretcher of the construction element 101 towards a bottom of the false join 402 between two construction elements 101 , 101 ′ and thus prevents this water taking away any fresh mortar that would then be spread on at least one visible face of the wall being constructed.
- each of the ribs 121 , 122 has a height h ne preferably situated between 6 and 8 mm with respect to the ridges, although in other embodiments this minimum height h ne could be between 0 and 17 mm.
- the height h ne of each of the ribs 121 , 122 with respect to the external ridge may be different from the height h ni ; of the same rib 121 , 122 with respect to the bottom of the first hollow 123 if, for example for aesthetic reasons, it is wished to give the false join 402 an apparent thickness different from the thickness of the join h j .
- the distances d j and heights h ne of each of the ribs 121 , 122 are not necessarily identical to each other.
- This height h ne added to the small thickness h m of the mortar form horizontal false joins 402 on at least one visible face of the wall allowing a traditional pointing height and therefore enables the wall to keep its traditionally aesthetic appearance, by applying a pointing mortar selected in particular for its aesthetic appearance in the false join 402 .
- These false horizontal joins 402 can be complemented by vertical false joins formed by recesses 130 on at least one of the vertical edges (that is to say substantially parallel to the axis of the height h) of each construction element 101 , each having a surface 131 oriented substantially parallel to the axis of the height h in an angle y with the axis of the length l preferably between 75° and 85° and forming a vertical ridge with one of the fifth or sixth faces 115 , 116 , with a depths I r in the axis of the length l between said third face 113 and said vertical ridge of between 5 and 17 mm, and a width d r of between 10 and 15 mm.
- the ribs 122 and/or 121 can be not offset from the fifth and/or sixth faces 115 , 116 , as in the construction element 301 of the embodiment illustration in FIG. 3 .
- the latter in order to lighten the construction element 101 , can comprise at least a third hollow 129 open at least on the third face 113 and occupying a substantial part of the volume of the construction element 101 .
- the said third hollow 129 is separated from the fifth face 115 by a first load-bearing wall 141 and from the sixth face by a second load-bearing wall 142 .
- the said first and second load-bearing walls 141 , 142 are intended to transfer the loads between the first and second faces 111 , 112 of the construction element 101 .
- the widths d s of each of the protuberances 124 , 125 on the second face 112 opposite to the ribs 121 , 122 of the first face are at least substantially equal to the thicknesses d p of each of the load-bearing walls 142 , 141 , which are in their turn substantially greater than the widths d n of the ribs 121 , 122 in order to have a fully continuous transfer of the loads between the ribs 121 , 122 and the opposite protuberances 124 , 125 .
- the widths d s of each of the protuberances 124 , 125 on the second face 112 opposite to the ribs 121 , 122 of the first face are at least substantially equal to the thicknesses d p of each of the load-bearing walls 142 , 141 , which are in their turn substantially greater than the widths d n of the ribs 121 , 122 in order to have a fully continuous transfer of the loads
- the ribs 121 , 122 have a trapezoidal cross section, with two flanks 127 , each of which forms an angle ⁇ of between 10° and 20° with the axis of the height h.
- the construction element forming part of the assembly according to the invention comprises three protuberances 124 , 125 and 151 .
- the number of protuberances preferably being equal to that of the ribs.
- the hollow 129 does not necessarily need to extend over the entire length of the construction element and may be formed by a blind hole. Naturally such a blind hole may also be applied in an embodiment with two or more ribs.
- FIGS. 5 a - 5 c illustrate a method of producing a construction element 101 by molding.
- the material, preferably concrete, intended to form the construction element 101 is first brought through openings 502 into a mould 501 closed at its base 504 by a base plate 505 , as illustrated in FIG. 5 a . It is then compressed by a rammer 503 , as illustrated in FIG. 5 b . Finally, the mold 501 and the base plate 505 separate so that the construction element 101 can be extracted from the mold 501 . This extraction can be aided by a relative movement between the mold 501 and the rammer 503 along approximately an extraction axis 506 .
- this extraction axis 506 corresponded to the axis of the height h of the construction elements conventionally produced by molding, resulting in fairly high manufacturing tolerances in the axis of the height h.
- the precision in the length l is must less crucial for the construction of the wall. It is therefore much more preferable to use a mold 501 the extraction axis 506 of which is substantially aligned with the axis of the length l of the construction element.
- the apportioning of the mortar mass 401 necessary for assembling the construction element 101 can be done manually by a skilled mason.
- a masonry tool comprising at least two sections 601 sized so as to be placed straddling the ribs 121 , 122 (and 150 ), as illustrated in FIG. 6 , will make it possible to perfectly and easily apportion the quantity of mortar to be deposited on the construction elements 101 before assembling these.
- the section is placed removably on each rib when the wall is constructed so as to be able to withdraw it.
- the height h p of these sections will depend on the height h j of the joins required between two superimposed construction elements 101 , 101 ′.
- the ribs serve as retaining and sliding guides for the sections 601 .
- the sections 601 have a height h p and the ribs have a height h ni , the height h ni of the ribs being less than the height of the sections.
- the height of the sections is always greater than the height of the mortar join.
- Each section 601 is preferably provided with a flap 602 preventing the surplus mortar from falling during the leveling onto the fifth or sixth faces 115 , 116 of the construction element 101 and therefore soiling them.
- Each section 601 is preferably also provided with at least one lug 603 for moving the section 601 by means of the trowel which, applied laterally to the lug 603 , will make it possible to slide the sections 601 in the longitudinal direction of the wall, guided by the ribs 121 , 122 .
- the longitudinal orientation of the third hollow 129 also has advantages at the time of construction of a wall with construction elements according to this invention.
- a tool such as the handle 203 illustrated in FIG. 7 .
- FIG. 2 it can be seen how, for easy gripping of a construction element 201 , a first part 701 of the handle 203 enters the third hollow 129 in order to support the construction element 201 while a second part 702 serves to protect the hand of the mason and prevents tilting of the construction element 201 during its transportation.
- the handle/mallet 203 can therefore be used for taking the construction element 201 , carrying it, depositing it and adjusting it for horizontal and vertical alignment, reducing the number of movements necessary for constructing a wall. This adjustment can for example be carried out by striking on the construction element 201 by means of the handle/mallet 203 .
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Finishing Walls (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Toys (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP06121158A EP1905913A1 (fr) | 2006-09-22 | 2006-09-22 | Elément de construction avec nervures |
| EP06121158.7 | 2006-09-22 | ||
| PCT/EP2007/060008 WO2008034888A2 (fr) | 2006-09-22 | 2007-09-20 | Ensemble d'un élément de construction et d'un outil de maçonnerie |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20100088994A1 true US20100088994A1 (en) | 2010-04-15 |
Family
ID=37763865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/442,242 Abandoned US20100088994A1 (en) | 2006-09-22 | 2007-09-20 | Assembly consisting of a construction element and a masonry tool |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US20100088994A1 (fr) |
| EP (2) | EP1905913A1 (fr) |
| CA (1) | CA2664053C (fr) |
| EG (1) | EG25539A (fr) |
| IL (1) | IL197740A0 (fr) |
| MA (1) | MA31137B1 (fr) |
| PL (1) | PL2069583T3 (fr) |
| TN (1) | TN2009000092A1 (fr) |
| WO (1) | WO2008034888A2 (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL1036165C2 (nl) * | 2008-11-06 | 2009-09-30 | Govert Bastiaan De Leeuw | Bak-, kalkzand- en/of betonsteen met in de lengterichting opstaande randen welke onder meer in het strengpers procédé kan worden gefabriceerd waarbij met bestaande cement mortels doorlopend kan worden gemetseld en de voeg c.q. het voegen komt te vervallen. |
| CN115110785B (zh) * | 2021-03-17 | 2023-09-05 | 广东博智林机器人有限公司 | 执行终端及抹浆砌筑机器人 |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3129029A (en) * | 1961-07-10 | 1964-04-14 | Henry G Ruzza | Device for laying bricks |
| US3422588A (en) * | 1967-01-18 | 1969-01-21 | Stark Ceramics Inc | Interlocking building block |
| US4074503A (en) * | 1975-11-21 | 1978-02-21 | Robert Duncan Watt | Brick laying device |
| US4352445A (en) * | 1980-03-24 | 1982-10-05 | Philip Cusumano | Building material applicator |
| US4709526A (en) * | 1986-04-21 | 1987-12-01 | John T. Crumby | Mortar application template |
| US7017308B2 (en) * | 2001-02-13 | 2006-03-28 | Noel Marshall | Bricklaying tool |
| US20060117699A1 (en) * | 2002-07-10 | 2006-06-08 | Agostino Di Trapani | Building block |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2605079A1 (de) * | 1976-02-10 | 1977-08-11 | Wolfgang Wachter | Baustein fuer die ausbildung von jeglichem mauerwerk tragend und nicht tragend, fuer alle vorkommenden baumassnahmen im hoch- und tiefbau |
| DE2719107A1 (de) * | 1977-04-29 | 1978-11-16 | Carl Habegger | Mauerstein |
| FR2559189A2 (fr) * | 1984-01-12 | 1985-08-09 | Ortiz Antoine | Dispositif pour la repartition du mortier de joint pour la mise en oeuvre des elements de maconnerie |
| IT1185470B (it) * | 1985-10-22 | 1987-11-12 | Francesco Giovannini | Metodo per costruire le pareti di manufatti edilizi e di edifici |
-
2006
- 2006-09-22 EP EP06121158A patent/EP1905913A1/fr not_active Withdrawn
-
2007
- 2007-09-20 US US12/442,242 patent/US20100088994A1/en not_active Abandoned
- 2007-09-20 WO PCT/EP2007/060008 patent/WO2008034888A2/fr not_active Ceased
- 2007-09-20 EP EP07803572.2A patent/EP2069583B1/fr not_active Not-in-force
- 2007-09-20 CA CA2664053A patent/CA2664053C/fr not_active Expired - Fee Related
- 2007-09-20 PL PL07803572T patent/PL2069583T3/pl unknown
-
2009
- 2009-03-19 TN TN2009000092A patent/TN2009000092A1/fr unknown
- 2009-03-19 EG EG2009030368A patent/EG25539A/xx active
- 2009-03-22 IL IL197740A patent/IL197740A0/en unknown
- 2009-04-22 MA MA31805A patent/MA31137B1/fr unknown
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3129029A (en) * | 1961-07-10 | 1964-04-14 | Henry G Ruzza | Device for laying bricks |
| US3422588A (en) * | 1967-01-18 | 1969-01-21 | Stark Ceramics Inc | Interlocking building block |
| US4074503A (en) * | 1975-11-21 | 1978-02-21 | Robert Duncan Watt | Brick laying device |
| US4352445A (en) * | 1980-03-24 | 1982-10-05 | Philip Cusumano | Building material applicator |
| US4709526A (en) * | 1986-04-21 | 1987-12-01 | John T. Crumby | Mortar application template |
| US7017308B2 (en) * | 2001-02-13 | 2006-03-28 | Noel Marshall | Bricklaying tool |
| US20060117699A1 (en) * | 2002-07-10 | 2006-06-08 | Agostino Di Trapani | Building block |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2008034888A3 (fr) | 2008-05-08 |
| PL2069583T3 (pl) | 2015-05-29 |
| CA2664053A1 (fr) | 2008-03-27 |
| EP2069583A2 (fr) | 2009-06-17 |
| EP1905913A1 (fr) | 2008-04-02 |
| IL197740A0 (en) | 2009-12-24 |
| CA2664053C (fr) | 2015-03-31 |
| MA31137B1 (fr) | 2010-02-01 |
| EP2069583B1 (fr) | 2014-11-19 |
| EG25539A (en) | 2012-02-12 |
| TN2009000092A1 (fr) | 2010-08-19 |
| WO2008034888A2 (fr) | 2008-03-27 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |