US20100078098A1 - Gas generating composition for inflator containing melamine cyanurate - Google Patents
Gas generating composition for inflator containing melamine cyanurate Download PDFInfo
- Publication number
- US20100078098A1 US20100078098A1 US12/428,130 US42813009A US2010078098A1 US 20100078098 A1 US20100078098 A1 US 20100078098A1 US 42813009 A US42813009 A US 42813009A US 2010078098 A1 US2010078098 A1 US 2010078098A1
- Authority
- US
- United States
- Prior art keywords
- component
- mass
- gas generating
- generating composition
- composition according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 119
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 239000007789 gas Substances 0.000 claims abstract description 98
- -1 nitrogen-containing organic compound Chemical class 0.000 claims abstract description 28
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000007800 oxidant agent Substances 0.000 claims abstract description 10
- 230000001590 oxidative effect Effects 0.000 claims abstract description 10
- 239000001301 oxygen Substances 0.000 claims abstract description 10
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 10
- 239000000654 additive Substances 0.000 claims abstract description 7
- 230000000996 additive effect Effects 0.000 claims abstract description 6
- 239000011230 binding agent Substances 0.000 claims abstract description 6
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 41
- LNAZSHAWQACDHT-XIYTZBAFSA-N (2r,3r,4s,5r,6s)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2s,3r,4s,5r,6r)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6r)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 claims description 34
- 229920000609 methyl cellulose Polymers 0.000 claims description 33
- 239000001923 methylcellulose Substances 0.000 claims description 33
- 235000010981 methylcellulose Nutrition 0.000 claims description 33
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 28
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 24
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 24
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 24
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 23
- 229920000877 Melamine resin Polymers 0.000 claims description 22
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 22
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- NDEMNVPZDAFUKN-UHFFFAOYSA-N guanidine;nitric acid Chemical compound NC(N)=N.O[N+]([O-])=O.O[N+]([O-])=O NDEMNVPZDAFUKN-UHFFFAOYSA-N 0.000 claims description 12
- 229920002907 Guar gum Polymers 0.000 claims description 11
- 239000000665 guar gum Substances 0.000 claims description 11
- 235000010417 guar gum Nutrition 0.000 claims description 11
- 229960002154 guar gum Drugs 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- YTNLBRCAVHCUPD-UHFFFAOYSA-N 5-(1$l^{2},2,3,4-tetrazol-5-yl)-1$l^{2},2,3,4-tetrazole Chemical compound [N]1N=NN=C1C1=NN=N[N]1 YTNLBRCAVHCUPD-UHFFFAOYSA-N 0.000 claims description 6
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 6
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 6
- 239000000446 fuel Substances 0.000 claims description 6
- 229920002401 polyacrylamide Polymers 0.000 claims description 6
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 5
- 229910000000 metal hydroxide Inorganic materials 0.000 claims description 5
- 229910044991 metal oxide Inorganic materials 0.000 claims description 5
- 150000004706 metal oxides Chemical class 0.000 claims description 5
- VGTPKLINSHNZRD-UHFFFAOYSA-N oxoborinic acid Chemical compound OB=O VGTPKLINSHNZRD-UHFFFAOYSA-N 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 150000003918 triazines Chemical class 0.000 claims description 5
- IDCPFAYURAQKDZ-UHFFFAOYSA-N 1-nitroguanidine Chemical compound NC(=N)N[N+]([O-])=O IDCPFAYURAQKDZ-UHFFFAOYSA-N 0.000 claims description 4
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 4
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 4
- 229920002678 cellulose Polymers 0.000 claims description 4
- 239000001913 cellulose Substances 0.000 claims description 4
- 229920002301 cellulose acetate Polymers 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 150000002357 guanidines Chemical class 0.000 claims description 4
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 4
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 4
- 239000000347 magnesium hydroxide Substances 0.000 claims description 4
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 4
- 239000008188 pellet Substances 0.000 claims description 4
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical class OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- ULRPISSMEBPJLN-UHFFFAOYSA-N 2h-tetrazol-5-amine Chemical compound NC1=NN=NN1 ULRPISSMEBPJLN-UHFFFAOYSA-N 0.000 claims description 3
- 229920000896 Ethulose Polymers 0.000 claims description 3
- 239000001856 Ethyl cellulose Substances 0.000 claims description 3
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 claims description 3
- 239000001859 Ethyl hydroxyethyl cellulose Substances 0.000 claims description 3
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims description 3
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims description 3
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 3
- 239000005909 Kieselgur Substances 0.000 claims description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 3
- 239000004327 boric acid Substances 0.000 claims description 3
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 3
- 239000004927 clay Substances 0.000 claims description 3
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 claims description 3
- 229910001981 cobalt nitrate Inorganic materials 0.000 claims description 3
- 229910000428 cobalt oxide Inorganic materials 0.000 claims description 3
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 3
- 229920001249 ethyl cellulose Polymers 0.000 claims description 3
- 235000019325 ethyl cellulose Nutrition 0.000 claims description 3
- 235000019326 ethyl hydroxyethyl cellulose Nutrition 0.000 claims description 3
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims description 3
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 3
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 3
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 claims description 3
- 150000004692 metal hydroxides Chemical class 0.000 claims description 3
- 229910001960 metal nitrate Inorganic materials 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- CZGWDPMDAIPURF-UHFFFAOYSA-N (4,6-dihydrazinyl-1,3,5-triazin-2-yl)hydrazine Chemical compound NNC1=NC(NN)=NC(NN)=N1 CZGWDPMDAIPURF-UHFFFAOYSA-N 0.000 claims description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- GDDNTTHUKVNJRA-UHFFFAOYSA-N 3-bromo-3,3-difluoroprop-1-ene Chemical compound FC(F)(Br)C=C GDDNTTHUKVNJRA-UHFFFAOYSA-N 0.000 claims description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 2
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- BMTAFVWTTFSTOG-UHFFFAOYSA-N Butylate Chemical compound CCSC(=O)N(CC(C)C)CC(C)C BMTAFVWTTFSTOG-UHFFFAOYSA-N 0.000 claims description 2
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical class [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 claims description 2
- 229910021503 Cobalt(II) hydroxide Inorganic materials 0.000 claims description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 2
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 2
- 239000004115 Sodium Silicate Substances 0.000 claims description 2
- 229920002125 Sokalan® Polymers 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 claims description 2
- MBHRHUJRKGNOKX-UHFFFAOYSA-N [(4,6-diamino-1,3,5-triazin-2-yl)amino]methanol Chemical class NC1=NC(N)=NC(NCO)=N1 MBHRHUJRKGNOKX-UHFFFAOYSA-N 0.000 claims description 2
- USDJGQLNFPZEON-UHFFFAOYSA-N [[4,6-bis(hydroxymethylamino)-1,3,5-triazin-2-yl]amino]methanol Chemical compound OCNC1=NC(NCO)=NC(NCO)=N1 USDJGQLNFPZEON-UHFFFAOYSA-N 0.000 claims description 2
- 229920000800 acrylic rubber Polymers 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- MASBWURJQFFLOO-UHFFFAOYSA-N ammeline Chemical compound NC1=NC(N)=NC(O)=N1 MASBWURJQFFLOO-UHFFFAOYSA-N 0.000 claims description 2
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 claims description 2
- 239000011609 ammonium molybdate Substances 0.000 claims description 2
- 235000018660 ammonium molybdate Nutrition 0.000 claims description 2
- 229940010552 ammonium molybdate Drugs 0.000 claims description 2
- 229910052728 basic metal Inorganic materials 0.000 claims description 2
- 239000000440 bentonite Substances 0.000 claims description 2
- 229910000278 bentonite Inorganic materials 0.000 claims description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 2
- 229910000416 bismuth oxide Inorganic materials 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 2
- 235000013539 calcium stearate Nutrition 0.000 claims description 2
- 239000008116 calcium stearate Substances 0.000 claims description 2
- 229910021446 cobalt carbonate Inorganic materials 0.000 claims description 2
- ZOTKGJBKKKVBJZ-UHFFFAOYSA-L cobalt(2+);carbonate Chemical compound [Co+2].[O-]C([O-])=O ZOTKGJBKKKVBJZ-UHFFFAOYSA-L 0.000 claims description 2
- KYYSIVCCYWZZLR-UHFFFAOYSA-N cobalt(2+);dioxido(dioxo)molybdenum Chemical compound [Co+2].[O-][Mo]([O-])(=O)=O KYYSIVCCYWZZLR-UHFFFAOYSA-N 0.000 claims description 2
- ASKVAEGIVYSGNY-UHFFFAOYSA-L cobalt(ii) hydroxide Chemical compound [OH-].[OH-].[Co+2] ASKVAEGIVYSGNY-UHFFFAOYSA-L 0.000 claims description 2
- 238000000748 compression moulding Methods 0.000 claims description 2
- 229940116318 copper carbonate Drugs 0.000 claims description 2
- GEZOTWYUIKXWOA-UHFFFAOYSA-L copper;carbonate Chemical compound [Cu+2].[O-]C([O-])=O GEZOTWYUIKXWOA-UHFFFAOYSA-L 0.000 claims description 2
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 2
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 claims description 2
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims description 2
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 2
- 229960001545 hydrotalcite Drugs 0.000 claims description 2
- 150000004679 hydroxides Chemical class 0.000 claims description 2
- 235000014413 iron hydroxide Nutrition 0.000 claims description 2
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 claims description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 239000013081 microcrystal Substances 0.000 claims description 2
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 claims description 2
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 2
- 229910000476 molybdenum oxide Inorganic materials 0.000 claims description 2
- 229910000480 nickel oxide Inorganic materials 0.000 claims description 2
- 150000002823 nitrates Chemical class 0.000 claims description 2
- 150000002826 nitrites Chemical class 0.000 claims description 2
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 claims description 2
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 claims description 2
- UOURRHZRLGCVDA-UHFFFAOYSA-D pentazinc;dicarbonate;hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[O-]C([O-])=O.[O-]C([O-])=O UOURRHZRLGCVDA-UHFFFAOYSA-D 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 239000004584 polyacrylic acid Substances 0.000 claims description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- 239000005751 Copper oxide Substances 0.000 claims 1
- 229910000431 copper oxide Inorganic materials 0.000 claims 1
- 238000002485 combustion reaction Methods 0.000 abstract description 15
- 231100000419 toxicity Toxicity 0.000 abstract description 4
- 230000001988 toxicity Effects 0.000 abstract description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 12
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 12
- 229910001679 gibbsite Inorganic materials 0.000 description 12
- 230000035945 sensitivity Effects 0.000 description 7
- PXIPVTKHYLBLMZ-UHFFFAOYSA-N Sodium azide Chemical compound [Na+].[N-]=[N+]=[N-] PXIPVTKHYLBLMZ-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 150000001540 azides Chemical class 0.000 description 5
- 229910002091 carbon monoxide Inorganic materials 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 235000012254 magnesium hydroxide Nutrition 0.000 description 3
- 229960000816 magnesium hydroxide Drugs 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 150000003536 tetrazoles Chemical class 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- KJUGUADJHNHALS-UHFFFAOYSA-N 1H-tetrazole Substances C=1N=NNN=1 KJUGUADJHNHALS-UHFFFAOYSA-N 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 229910001964 alkaline earth metal nitrate Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 229910002010 basic metal nitrate Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06D—MEANS FOR GENERATING SMOKE OR MIST; GAS-ATTACK COMPOSITIONS; GENERATION OF GAS FOR BLASTING OR PROPULSION (CHEMICAL PART)
- C06D5/00—Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets
- C06D5/06—Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets by reaction of two or more solids
Definitions
- the present invention relates to a gas generating composition which is suitable for air bag restraining system in automobiles and the like, its molded article and an air bag inflator using the same.
- compositions using sodium azide have been often used as a gas generating agent for an air bag which serves as an occupant protecting apparatus in an automobile.
- LD50 oral-tat
- gas generating compositions containing various kinds of nitrogen-containing organic compounds have been developed as so-called non-azide based gas generating compositions which are safer alternatives.
- U.S. Pat. No. 4,909,549 discloses a composition comprising a hydrogen-containing tetrazole, a triazole compound and an oxygen-containing oxidant.
- U.S. Pat. No. 4,370,181 discloses a gas generating composition comprising a metal salt of bitetrazole not containing hydrogen and an oxidant not containing oxygen.
- U.S. Pat. No. 4,369,079 discloses a gas generating composition comprising a metal salt of bitetrazole not containing hydrogen, alkaline metal nitrate, alkaline metal nitrite, alkaline earth metal nitrate, alkaline earth metal nitrite and a mixture thereof.
- 5,542,999 discloses a gas generating agent comprising a fuel such as GZT, TAGN (triaminonitroguanidine), NG (nitroguanidine), NTO and the like, basic copper nitrate, a catalyst which reduces toxic gas and a coolant agent.
- JP-A No. 10-72273 discloses a gas generating agent comprising a bitetrazole metal salt, a bitetrazole ammonium salt, aminotetrazole and ammonium nitrate.
- JP-A No. 2001-220282 discloses a gas generating agent comprising a triazine derivative and a basic metal nitrate.
- non-azide based gas generating compositions have problems in respect of combustion temperature, burning rate, phase transition, amounts of generated carbon monoxide and nitrogen oxide, gas output, safety in handling and the like.
- the gas generating composition disclosed in U.S. Pat. No. 4,369,079 has a high combustion temperature, and hence require a large amount of coolant in practical use.
- the composition of U.S. Pat. No. 5,542,999 has a small burning rate, and therefore, there is a possibility such that it is not burnt completely in a short period of time.
- a molded article of a gas generating composition is broken due to a form change caused by phase transition of ammonium nitrate in the use temperature range, so that stable combustion cannot be obtained.
- non-azide based gas generating agents other than JP-A No. 2001-220282 tetrazoles, nitroguanidine, TAGN and the like are used as a fuel for gas generating agent, but they are dangerous substances and has to be handled with special attention.
- an object of the present invention is to provide a gas generating composition having a low combustion temperature, generating only small amounts of carbon monoxide and nitrogen oxide and being safe in handling, and a molded article thereof, as well as an inflator for air bag using the same.
- the present invention provides a gas generating composition
- a gas generating composition comprising Component (a) as described below, and Component (b) if required:
- the gas generating composition may comprise Component (a) but not Component (b), the gas generating composition preferably comprises both Component (a) and Component (b).
- the present invention provides a molded article in a shape of a single-perforated cylinder, a perforated (porous) cylinder or a pellet obtained from the above gas generating composition.
- the single pore or multi pores may be a through hole or a non-through hole.
- the present invention provides an inflator for air bag using the above gas generating composition and the molded article.
- the gas generating composition and its molded article according to the present invention are low in toxicity and less dangerous, so that they are safe in handling, and have a large burning rate, a low combustion temperature and small amounts of generated carbon monoxide and nitrogen oxide at the time of combustion.
- Melamine cyanurate or a mixture of melamine cyanurate and nitrogen-containing organic compound of Component (a) used in the present invention is low in toxicity, and is preferably combined with Component (b) because low combustion temperature and large burning rate can be obtained.
- An example of the nitrogen-containing organic compound can be one or at least two selected from the group consisting of tetrazole compounds including 5-aminotetrazole and bitetrazole ammonium salt; guanidine compounds including nitroguanidine, guanidine nitrate and dicyanediamide; and triazine compounds including melamine, trimethylol melamine, alkylated methylol melamine, ammeline, ammelander, nitrate salt of melamine, perchlorate salt of melamine, trihydrazino triazine and nitrated compound of melamine.
- tetrazole compounds including 5-aminotetrazole and bitetrazole ammonium salt
- guanidine compounds including nitroguanidine, guanidine nitrate and dicyanediamide
- triazine compounds including melamine, trimethylol melamine, alkylated methylol melamine, ammeline, ammelander, nitrate salt of mel
- the blending ratio (mass ratio) of nitrogen-containing organic compound/melamine cyanurate in preparing a mixture of melamine cyanurate and a nitrogen-containing organic compound is preferably 0.05 to 8, more preferably 0.1 to 6, and still more preferably 0.2 to 2.
- An example of the oxygen-containing oxidant of Component (b) used in the present invention can be one or at least two selected from the group consisting of metal nitrates, ammonium nitrate, metal perchlorates, ammonium perchlorate, metal nitrites, metal chlorates, basic copper nitrate, basic cobalt nitrate, basic zinc nitrate and basic manganese nitrate, and among these, basic copper nitrate is preferable.
- the basic copper nitrate has excellent thermal stability because phase transition does not occur in the use temperature range and it has a high melting point. In addition, since it acts to lower the combustion temperature of gas generating agent, an amount of generated nitrogen oxide can also be reduced.
- the content of Component (a) is preferably 10 to 60% by mass, and more preferably 15 to 50% by mass.
- the content of Component (b) is preferably 40 to 90% by mass, and more preferably from 50 to 85% by mass.
- One preferred embodiment of the gas generating composition of two-component system comprises (a) melamine cyanurate and (b) basic copper nitrate.
- the content of (a) melamine cyanurate is preferably 15 to 40% by mass and the content of (b) basic copper nitrate is preferably 60 to 85% by mass.
- Another preferred embodiment of the gas generating composition of two-component system comprises (a) a mixture of melamine cyanurate and guanidine nitrate and (b) basic copper nitrate.
- the content of (a) a mixture of melamine cyanurate and guanidine nitrate is preferably 15 to 60% by mass and the content of (b) basic copper nitrate preferably is 40 to 85% by mass.
- Another preferred embodiment of the gas generating composition of two-component system comprises (a) a mixture of melamine cyanurate and melamine and (b) basic copper nitrate.
- the content of (a) a mixture of melamine cyanurate and melamine is preferably 15 to 50% by mass and the content of (b) basic copper nitrate is preferably from 50 to 85% by mass.
- Another preferred embodiment of the gas generating composition of two-component system comprises (a) a mixture of melamine cyanurate and bitetrazole ammonium salt and (b) basic copper nitrate.
- the content of (a) a mixture of melamine cyanurate and bitetrazole ammonium salt is preferably 15 to 50% by mass and the content of (b) basic copper nitrate is preferably 50 to 85% by mass.
- the gas generating composition of the present invention is prepared by one-component system of Component (a), two-component system of Components (a) and (b), or three-component system of Components (a), (b) and (d), if the molding strength of the molded article is not sufficient, there may be a possibility such that the molded article collapses and burns too violently to control the combustion in actual combustion. For this reason, a binder of Component (c) is preferably added.
- the binder of Component (c) can be one or at least two selected from the group consisting of carboxymethyl cellulose (CMC), sodium carboxymethyl cellulose (CMCNa), potassium carboxymethyl cellulose, ammonium carboxymethyl cellulose, cellulose acetate, cellulose acetate butylate (CAB), methyl cellulose (MC), ethyl cellulose (EC), hydroxyethyl cellulose (HEC), ethylhydroxyethyl cellulose (EHEC), hydroxypropyl cellulose (HPC), carboxymethylethyl cellulose (CMEC), microcrystal cellulose, polyacrylamide, amino compound of polyacrylamide, polyacrylhydrazide, acrylamide/acrylic acid metal salt copolymer, polyacrylamide/polyacrylic acid ester compound copolymer, polyvinyl alcohol, acrylic rubber, guar gum, starch and silicone.
- sodium carboxymethyl cellulose (CMCNa) and guar gum are preferable in view of the adherence of the binder
- the gas generating composition of the present invention is prepared by a one-component system of Component (a), two-component system of Components (a) and (b), or three-component system of Components (a), (b) and (c), it is preferable to further add an additive of Component (d) in order to adjust the burning rate of gas generating agent and clean the combustion gas.
- the additive of Component (d) can be at least one selected from the group consisting of metal oxides such as copper (II) oxide, iron oxide, zinc oxide, cobalt oxide, manganese oxide, molybdenum oxide, nickel oxide, bismuth oxide, silica, alumina; metal hydroxides such as aluminum hydroxide, magnesiumhydroxide, cobalt hydroxide, iron hydroxide; metal carbonates or basic metal carbonates such as cobalt carbonate, calcium carbonate, basic zinc carbonate, basic copper carbonate; complex compounds of metal oxides or hydroxides such as Japanese acid clay, kaolin, talc, bentonite, diatomaceous earth, hydrotalcite; metal acid salts such as sodium silicate, mica molybdate, cobalt molybdate, ammonium molybdate; silicone, molybdenum disulfide, calcium stearate, siliconnitride, siliconcarbide, metaboric acid, boric acid and boric anhydride.
- metal oxides such as copper (I
- the gas generating composition of the present invention is prepared by three-component system or four-component system of Components (a) to (d), the contents of the respective components are as follows: the content of Component (a) is preferably 10 to 60% by mass and more preferably 10 to 50% by mass; the content of Component (b) is preferably 40 to 90% by mass, and more preferably 50 to 80% by mass; the content of Component (c) is preferably 0 to 15% by mass, and more preferably 1 to 10% by mass; and the content of Component (d) is preferably not more than 20% by mass, and more preferably 0.5 to 15% by mass.
- One preferred embodiment of the gas generating composition of three-component system comprises melamine cyanurate of Component (a) and basic copper nitrate of Component (b) and sodium carboxymethyl cellulose or guar gum of Component (c).
- the content of melamine cyanurate of Component (a) is preferably 15 to 30% by mass
- basic copper nitrate of Component (b) is preferably 40 to 90% by mass
- sodium carboxymethyl cellulose or guar gum of Component (c) is preferably 0.1 to 10% by mass.
- Another preferred embodiment of the gas generating composition of three-component system comprises a mixture of melamine cyanurate and guanidine nitrate of Component (a) and basic copper nitrate of Component (b) and sodium carboxymethyl cellulose or guar gum of Component (c).
- the content of a mixture of melamine cyanurate and guanidine nitrate of Component (a) is preferably 15 to 50% by mass
- basic copper nitrate of Component (b) is preferably 50 to 80% by mass
- sodium carboxymethyl cellulose or guar gum of Component (c) is preferably 0.1 to 10% by mass.
- Another preferred embodiment for the gas generating composition of three-component system comprises a mixture of melamine cyanurate and melamine of Component (a) and basic copper nitrate of Component (b) and sodium carboxymethyl cellulose or guar gum of Component (c).
- the content of a mixture of melamine cyanurate and melamine of Component (a) is preferably 15 to 30% by mass
- basic copper nitrate of Component (b) is preferably 60 to 80% by mass
- sodium carboxymethyl cellulose or guar gum of Component (c) is preferably 0.1 to 10% by mass.
- One preferred embodiment of the gas generating composition of four-component system comprises melamine cyanurate of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and aluminum hydroxide of Component (d).
- the content of melamine of Component (a) is preferably 10 to 30% by mass
- basic copper nitrate of Component (b) is preferably 40 to 90% by mass
- sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass
- aluminum hydroxide of Component (d) is preferably 0.5 to 15% by mass.
- Another preferred embodiment for the gas generating composition of four-component system comprises a mixture of melamine cyanurate and guanidine nitrate of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and aluminum hydroxide of Component (d).
- the content of a mixture of melamine cyanurate and guanidine nitrate of Component (a) is preferably 10 to 50% by mass
- basic copper nitrate of Component (b) is preferably 40 to 90% by mass
- sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass
- aluminum hydroxide of Component (d) is preferably 1 to 10% by mass.
- Another preferred embodiment for the gas generating composition of four-component system comprises a mixture of melamine cyanurate and melamine of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and aluminum hydroxide of Component (d).
- the content of a mixture of melamine cyanurate and melamine of Component (a) is preferably 10 to 30% by mass
- basic copper nitrate of Component (b) is preferably 40 to 90% by mass
- sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass
- aluminum hydroxide of Component (d) is preferably 0.1 to 15% by mass.
- Another preferred embodiment for the gas generating composition of four-component system comprises melamine cyanurate of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and magnesium hydroxide or metaboric acid of Component (d).
- the content of melamine cyanurate of Component (a) is preferably 10 to 30% by mass
- basic copper nitrate of Component (b) is preferably 40 to 90% by mass
- sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass
- magnesium hydroxide or metaboric acid of Component (d) is preferably 1 to 10% by mass.
- Another preferred embodiment for the gas generating composition of four-component system comprises melamine cyanurate of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and one or at least two additives selected from the group consisting of aluminum oxide, silica, Japanese acid clay and diatomaceous earth of Component (d).
- the content of melamine cyanurate of Component (a) is preferably 10 to 30% by mass
- basic copper nitrate of Component (b) is preferably 50 to 80% by mass
- sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass
- the additive of Component (d) is preferably 0.1 to 10% by mass.
- the gas generating composition of the present invention can be molded into a desired shape such as a single-perforated cylinder, a perforated (porous) cylinder or a pellet.
- molded articles can be produced by adding and mixing water or an organic solvent into the gas generating composition, and then extrusion-molding this (in case of a single-perforated cylinder or a perforated (porous) cylinder) or compression-molding this with pelletizer (in case of a pellet).
- the gas generating composition according to the present invention or the molded article obtained therefrom can be applied in various kinds of vehicles to an inflator for an air bag for a driver side, inflator for an air bag for passenger side, inflator for an air bag for side collision, inflator for a inflatable curtain, inflator for a knee bolster, inflator for inflatable a seat belt, inflator for a tubular system and a gas generator for a pretensioner.
- inflators using the gas generating composition of the present invention or the molded article obtained therefrom may be either pyrotechnic type in which gas is supplied only from a gas generating agent or hybrid type in which gas is supplied from both compressed gas such as argon and gas generating agent.
- gas generating composition of the present invention or the molded article obtained therefrom can also be used as an igniting agent called as an enhancer agent (or booster) for transmitting energy of a detonator or squib to a gas generating agent.
- an enhancer agent or booster
- Gas generating compositions having compositions shown in Table 1 were produced. Combustion temperature, gas output (the unit mol/100 g represents the number of moles of generated gas per 100 g of composition), and amounts of generated CO and NO of these compositions determined by theoretical calculation are shown in Table 1.
- MC denotes melamine cyanurate
- GN guanidine nitrate
- BCN basic copper nitrate
- CMCNa sodium carboxymethyl cellulose
- BHTK potassium bitetrazole
- Example 1 to 18 Combustion temperatures of Examples 1 to 18 were lower than that of Comparative example 1 of non-azide based gas generating agent. As to Examples 1 to 14, a theoretical amount of generated NO was zero, showing that they were more effective in reducing an amount of generated NO than Comparative Examples 1 and 2. In Examples 1 to 18, gas output is improved by 40% or more compared with Comparative Example 2 of azide based gas generating agent.
- Gas generating compositions having compositions shown in Table 3 were produced.
- melting temperature, exothermic decomposition starting temperature and TG weight reduction starting temperature were measured using a TAS-type differential thermal analyzer (produced by Rigaku Corporation).
- the temperature raising speed during measurement was 20° C./min, the measurement atmosphere was nitrogen gas, and the sample amount in measurement was 1 to 2 mg.
- the results are shown in Table 3.
- melting temperature, exothermic decomposition starting temperature and weight reduction starting temperature were 200° C. or more, suggesting excellent thermal stability.
- composition Burning rate Pressure ratio % by mass index
- Example 28 MC/BCN/CMCNa 9.95 0.23 (23.09/73.91/3)
- Example 29 MC/BCN/CMCNa/Al(OH) 3 8.68 0.31 (22.31/71.69/3/3)
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Organic Chemistry (AREA)
- Air Bags (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
To provide a gas generating composition for air bag which is low in toxicity, large in burning rate, and low in combustion temperature. Gas generating compositions comprising (a) melamine cyanurate or a mixture of melamine cyanurate and nitrogen-containing organic compound and (b) oxygen-containing oxidant, and gas generating compositions comprising (c) binder and (d) additive are provided.
Description
- This application is a Divisional of co-pending application Ser. No. 10/633,645, filed on Aug. 5, 2003, the entire contents of which are hereby incorporated by reference and for which priority is claimed under 35 U.S.C. §120. Ser. No. 10/633,645 application claims priority under 35 U.S.C. §119(e) on U.S. Provisional Application No. 60/401,761 filed on Aug. 8, 2002 and under 35 U.S.C. §119(a) on Patent Application No. 2002-227094 filed in Japan on Aug. 5, 2002, which are herein incorporated by reference.
- The present invention relates to a gas generating composition which is suitable for air bag restraining system in automobiles and the like, its molded article and an air bag inflator using the same.
- Conventionally, compositions using sodium azide have been often used as a gas generating agent for an air bag which serves as an occupant protecting apparatus in an automobile. However, as the toxicity to human body [LD50 (oral-tat)=27 mg/kg] and danger in handling of sodium azide is becoming problems, gas generating compositions containing various kinds of nitrogen-containing organic compounds have been developed as so-called non-azide based gas generating compositions which are safer alternatives.
- U.S. Pat. No. 4,909,549 discloses a composition comprising a hydrogen-containing tetrazole, a triazole compound and an oxygen-containing oxidant. U.S. Pat. No. 4,370,181 discloses a gas generating composition comprising a metal salt of bitetrazole not containing hydrogen and an oxidant not containing oxygen. U.S. Pat. No. 4,369,079 discloses a gas generating composition comprising a metal salt of bitetrazole not containing hydrogen, alkaline metal nitrate, alkaline metal nitrite, alkaline earth metal nitrate, alkaline earth metal nitrite and a mixture thereof. U.S. Pat. No. 5,542,999 discloses a gas generating agent comprising a fuel such as GZT, TAGN (triaminonitroguanidine), NG (nitroguanidine), NTO and the like, basic copper nitrate, a catalyst which reduces toxic gas and a coolant agent. JP-A No. 10-72273 discloses a gas generating agent comprising a bitetrazole metal salt, a bitetrazole ammonium salt, aminotetrazole and ammonium nitrate. JP-A No. 2001-220282 discloses a gas generating agent comprising a triazine derivative and a basic metal nitrate.
- The above non-azide based gas generating compositions, however, have problems in respect of combustion temperature, burning rate, phase transition, amounts of generated carbon monoxide and nitrogen oxide, gas output, safety in handling and the like.
- The gas generating composition disclosed in U.S. Pat. No. 4,369,079 has a high combustion temperature, and hence require a large amount of coolant in practical use. The composition of U.S. Pat. No. 5,542,999 has a small burning rate, and therefore, there is a possibility such that it is not burnt completely in a short period of time. As to the gas generating agent in JP-ANo. 10-72273, a molded article of a gas generating composition is broken due to a form change caused by phase transition of ammonium nitrate in the use temperature range, so that stable combustion cannot be obtained. In the patents of non-azide based gas generating agents other than JP-A No. 2001-220282, tetrazoles, nitroguanidine, TAGN and the like are used as a fuel for gas generating agent, but they are dangerous substances and has to be handled with special attention.
- In addition, there is no prior art, including the invention disclosed in JP-A No. 2001-220282, that uses melamine cyanurate as a fuel of a gas generating agent.
- Accordingly, an object of the present invention is to provide a gas generating composition having a low combustion temperature, generating only small amounts of carbon monoxide and nitrogen oxide and being safe in handling, and a molded article thereof, as well as an inflator for air bag using the same.
- The present invention provides a gas generating composition comprising Component (a) as described below, and Component (b) if required:
- (a) melamine cyanurate or a mixture of melamine cyanurate and nitrogen-containing organic compound serving as a fuel;
- (b) oxygen-containing oxidant.
- In the above aspect of the invention, although the gas generating composition may comprise Component (a) but not Component (b), the gas generating composition preferably comprises both Component (a) and Component (b).
- Furthermore, the present invention provides a molded article in a shape of a single-perforated cylinder, a perforated (porous) cylinder or a pellet obtained from the above gas generating composition. The single pore or multi pores may be a through hole or a non-through hole.
- Furthermore, the present invention provides an inflator for air bag using the above gas generating composition and the molded article.
- Since the gas generating composition and its molded article according to the present invention are low in toxicity and less dangerous, so that they are safe in handling, and have a large burning rate, a low combustion temperature and small amounts of generated carbon monoxide and nitrogen oxide at the time of combustion.
- Melamine cyanurate or a mixture of melamine cyanurate and nitrogen-containing organic compound of Component (a) used in the present invention is low in toxicity, and is preferably combined with Component (b) because low combustion temperature and large burning rate can be obtained.
- Melamine cyanurate is desirable because it has such low toxicity of LD50 (oral-rat)=2020 mg/kg and excellent thermal stability, and is safe in handling and inexpensive.
- An example of the nitrogen-containing organic compound can be one or at least two selected from the group consisting of tetrazole compounds including 5-aminotetrazole and bitetrazole ammonium salt; guanidine compounds including nitroguanidine, guanidine nitrate and dicyanediamide; and triazine compounds including melamine, trimethylol melamine, alkylated methylol melamine, ammeline, ammelande, nitrate salt of melamine, perchlorate salt of melamine, trihydrazino triazine and nitrated compound of melamine.
- In view of solving the problem of the invention, the blending ratio (mass ratio) of nitrogen-containing organic compound/melamine cyanurate in preparing a mixture of melamine cyanurate and a nitrogen-containing organic compound is preferably 0.05 to 8, more preferably 0.1 to 6, and still more preferably 0.2 to 2.
- An example of the oxygen-containing oxidant of Component (b) used in the present invention can be one or at least two selected from the group consisting of metal nitrates, ammonium nitrate, metal perchlorates, ammonium perchlorate, metal nitrites, metal chlorates, basic copper nitrate, basic cobalt nitrate, basic zinc nitrate and basic manganese nitrate, and among these, basic copper nitrate is preferable.
- The basic copper nitrate has excellent thermal stability because phase transition does not occur in the use temperature range and it has a high melting point. In addition, since it acts to lower the combustion temperature of gas generating agent, an amount of generated nitrogen oxide can also be reduced.
- In case of making the gas generating composition of the present invention two-component system consisting of Component (a) and Component (b), the content of Component (a) is preferably 10 to 60% by mass, and more preferably 15 to 50% by mass. The content of Component (b) is preferably 40 to 90% by mass, and more preferably from 50 to 85% by mass.
- One preferred embodiment of the gas generating composition of two-component system comprises (a) melamine cyanurate and (b) basic copper nitrate. In this case, the content of (a) melamine cyanurate is preferably 15 to 40% by mass and the content of (b) basic copper nitrate is preferably 60 to 85% by mass.
- Another preferred embodiment of the gas generating composition of two-component system comprises (a) a mixture of melamine cyanurate and guanidine nitrate and (b) basic copper nitrate. In this case, the content of (a) a mixture of melamine cyanurate and guanidine nitrate is preferably 15 to 60% by mass and the content of (b) basic copper nitrate preferably is 40 to 85% by mass.
- Another preferred embodiment of the gas generating composition of two-component system comprises (a) a mixture of melamine cyanurate and melamine and (b) basic copper nitrate. In this case, the content of (a) a mixture of melamine cyanurate and melamine is preferably 15 to 50% by mass and the content of (b) basic copper nitrate is preferably from 50 to 85% by mass.
- Another preferred embodiment of the gas generating composition of two-component system comprises (a) a mixture of melamine cyanurate and bitetrazole ammonium salt and (b) basic copper nitrate. In this case, the content of (a) a mixture of melamine cyanurate and bitetrazole ammonium salt is preferably 15 to 50% by mass and the content of (b) basic copper nitrate is preferably 50 to 85% by mass.
- When the gas generating composition of the present invention is prepared by one-component system of Component (a), two-component system of Components (a) and (b), or three-component system of Components (a), (b) and (d), if the molding strength of the molded article is not sufficient, there may be a possibility such that the molded article collapses and burns too violently to control the combustion in actual combustion. For this reason, a binder of Component (c) is preferably added.
- The binder of Component (c) can be one or at least two selected from the group consisting of carboxymethyl cellulose (CMC), sodium carboxymethyl cellulose (CMCNa), potassium carboxymethyl cellulose, ammonium carboxymethyl cellulose, cellulose acetate, cellulose acetate butylate (CAB), methyl cellulose (MC), ethyl cellulose (EC), hydroxyethyl cellulose (HEC), ethylhydroxyethyl cellulose (EHEC), hydroxypropyl cellulose (HPC), carboxymethylethyl cellulose (CMEC), microcrystal cellulose, polyacrylamide, amino compound of polyacrylamide, polyacrylhydrazide, acrylamide/acrylic acid metal salt copolymer, polyacrylamide/polyacrylic acid ester compound copolymer, polyvinyl alcohol, acrylic rubber, guar gum, starch and silicone. Among these, sodium carboxymethyl cellulose (CMCNa) and guar gum are preferable in view of the adherence of the binder, cost, ignitionability and the like.
- When the gas generating composition of the present invention is prepared by a one-component system of Component (a), two-component system of Components (a) and (b), or three-component system of Components (a), (b) and (c), it is preferable to further add an additive of Component (d) in order to adjust the burning rate of gas generating agent and clean the combustion gas.
- The additive of Component (d) can be at least one selected from the group consisting of metal oxides such as copper (II) oxide, iron oxide, zinc oxide, cobalt oxide, manganese oxide, molybdenum oxide, nickel oxide, bismuth oxide, silica, alumina; metal hydroxides such as aluminum hydroxide, magnesiumhydroxide, cobalt hydroxide, iron hydroxide; metal carbonates or basic metal carbonates such as cobalt carbonate, calcium carbonate, basic zinc carbonate, basic copper carbonate; complex compounds of metal oxides or hydroxides such as Japanese acid clay, kaolin, talc, bentonite, diatomaceous earth, hydrotalcite; metal acid salts such as sodium silicate, mica molybdate, cobalt molybdate, ammonium molybdate; silicone, molybdenum disulfide, calcium stearate, siliconnitride, siliconcarbide, metaboric acid, boric acid and boric anhydride.
- For reducing an amount of generated carbon monoxide after combustion of the gas generating composition, it is preferred to add aluminum hydroxide or cobalt oxide as Component (d). When the gas generating composition of the present invention is prepared by three-component system or four-component system of Components (a) to (d), the contents of the respective components are as follows: the content of Component (a) is preferably 10 to 60% by mass and more preferably 10 to 50% by mass; the content of Component (b) is preferably 40 to 90% by mass, and more preferably 50 to 80% by mass; the content of Component (c) is preferably 0 to 15% by mass, and more preferably 1 to 10% by mass; and the content of Component (d) is preferably not more than 20% by mass, and more preferably 0.5 to 15% by mass.
- One preferred embodiment of the gas generating composition of three-component system comprises melamine cyanurate of Component (a) and basic copper nitrate of Component (b) and sodium carboxymethyl cellulose or guar gum of Component (c). In this case, the content of melamine cyanurate of Component (a) is preferably 15 to 30% by mass, basic copper nitrate of Component (b) is preferably 40 to 90% by mass and sodium carboxymethyl cellulose or guar gum of Component (c) is preferably 0.1 to 10% by mass.
- Another preferred embodiment of the gas generating composition of three-component system comprises a mixture of melamine cyanurate and guanidine nitrate of Component (a) and basic copper nitrate of Component (b) and sodium carboxymethyl cellulose or guar gum of Component (c). In this case, the content of a mixture of melamine cyanurate and guanidine nitrate of Component (a) is preferably 15 to 50% by mass, basic copper nitrate of Component (b) is preferably 50 to 80% by mass and sodium carboxymethyl cellulose or guar gum of Component (c) is preferably 0.1 to 10% by mass.
- Another preferred embodiment for the gas generating composition of three-component system comprises a mixture of melamine cyanurate and melamine of Component (a) and basic copper nitrate of Component (b) and sodium carboxymethyl cellulose or guar gum of Component (c). In this case, the content of a mixture of melamine cyanurate and melamine of Component (a) is preferably 15 to 30% by mass, basic copper nitrate of Component (b) is preferably 60 to 80% by mass and sodium carboxymethyl cellulose or guar gum of Component (c) is preferably 0.1 to 10% by mass.
- One preferred embodiment of the gas generating composition of four-component system comprises melamine cyanurate of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and aluminum hydroxide of Component (d). In this case, the content of melamine of Component (a) is preferably 10 to 30% by mass, basic copper nitrate of Component (b) is preferably 40 to 90% by mass, sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass, and aluminum hydroxide of Component (d) is preferably 0.5 to 15% by mass.
- Another preferred embodiment for the gas generating composition of four-component system comprises a mixture of melamine cyanurate and guanidine nitrate of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and aluminum hydroxide of Component (d). In this case, the content of a mixture of melamine cyanurate and guanidine nitrate of Component (a) is preferably 10 to 50% by mass, basic copper nitrate of Component (b) is preferably 40 to 90% by mass, sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass, and aluminum hydroxide of Component (d) is preferably 1 to 10% by mass.
- Another preferred embodiment for the gas generating composition of four-component system comprises a mixture of melamine cyanurate and melamine of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and aluminum hydroxide of Component (d). In this case, the content of a mixture of melamine cyanurate and melamine of Component (a) is preferably 10 to 30% by mass, basic copper nitrate of Component (b) is preferably 40 to 90% by mass, sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass, and aluminum hydroxide of Component (d) is preferably 0.1 to 15% by mass.
- Another preferred embodiment for the gas generating composition of four-component system comprises melamine cyanurate of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and magnesium hydroxide or metaboric acid of Component (d). In this case, the content of melamine cyanurate of Component (a) is preferably 10 to 30% by mass, basic copper nitrate of Component (b) is preferably 40 to 90% by mass, sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass, and magnesium hydroxide or metaboric acid of Component (d) is preferably 1 to 10% by mass.
- Another preferred embodiment for the gas generating composition of four-component system comprises melamine cyanurate of Component (a), basic copper nitrate of Component (b), sodium carboxymethyl cellulose of Component (c) and one or at least two additives selected from the group consisting of aluminum oxide, silica, Japanese acid clay and diatomaceous earth of Component (d). In this case, the content of melamine cyanurate of Component (a) is preferably 10 to 30% by mass, basic copper nitrate of Component (b) is preferably 50 to 80% by mass, sodium carboxymethyl cellulose of Component (c) is preferably 0.1 to 10% by mass, and the additive of Component (d) is preferably 0.1 to 10% by mass.
- The gas generating composition of the present invention can be molded into a desired shape such as a single-perforated cylinder, a perforated (porous) cylinder or a pellet. These molded articles can be produced by adding and mixing water or an organic solvent into the gas generating composition, and then extrusion-molding this (in case of a single-perforated cylinder or a perforated (porous) cylinder) or compression-molding this with pelletizer (in case of a pellet).
- The gas generating composition according to the present invention or the molded article obtained therefrom can be applied in various kinds of vehicles to an inflator for an air bag for a driver side, inflator for an air bag for passenger side, inflator for an air bag for side collision, inflator for a inflatable curtain, inflator for a knee bolster, inflator for inflatable a seat belt, inflator for a tubular system and a gas generator for a pretensioner.
- Furthermore, inflators using the gas generating composition of the present invention or the molded article obtained therefrom may be either pyrotechnic type in which gas is supplied only from a gas generating agent or hybrid type in which gas is supplied from both compressed gas such as argon and gas generating agent.
- Furthermore, the gas generating composition of the present invention or the molded article obtained therefrom can also be used as an igniting agent called as an enhancer agent (or booster) for transmitting energy of a detonator or squib to a gas generating agent.
- In the followings, the present invention will be described in detail by way of Examples, however, the present invention is not limited to these Examples.
- Gas generating compositions having compositions shown in Table 1 were produced. Combustion temperature, gas output (the unit mol/100 g represents the number of moles of generated gas per 100 g of composition), and amounts of generated CO and NO of these compositions determined by theoretical calculation are shown in Table 1.
-
TABLE 1 Combustion Generated Generated temperature Gas output amount of CO amount of NO Composition (composition ratio: % by mass) (k) (mol/100 g) (mol/100 g) (mol/100 g) Example 1 MC/BCN (26.16/73.84) 1348 2.15 1.31 × 10−4 0 Example 2 MC/BCN/CMCNa (23.09/73.91/3) 1358 2.14 1.4 × 10−2 0 Example 3 MC/BCN/CMCNa/Al(OH)3 (22.31/71.69/3/3) 1294 2.14 1.3 × 10−2 0 Example 4 MC/BCN/CMCNa/Al(OH)3 (21.79/70.21/3/5) 1251 2.13 1.2 × 10−2 0 Example 5 MC/BCN/CMCNa/Al(OH)3 (17.24/70.76/7/5) 1298 2.09 1.3 × 10−2 0 Example 6 MC/GN/BCN (21.29/10/68.71) 1390 2.32 1.3 × 10−3 0 Example 7 MC/GN/BCN (16.39/20/63.61) 1493 2.48 1.32 × 10−3 0 Example 8 MC/GN/BCN (6.59/40/53.41) 1674 2.80 1.50 × 10−2 2.76 × 10−5 Example 9 MC/Melamine/BCN (24.93/1/74.07) 1357 2.15 1.05 × 10−3 0 Example 10 MC/GN/BCN/CMCNa (18.37/5/71.63/5) 1379 2.20 1.4 × 10−2 0 Example 11 MC/GN/BCN/CMCNa (15.92/10/69.08/5) 1432 2.28 1.4 × 10−2 0 Example 12 MC/GN/BCN/CMCNa (11.02/20/63.98/5) 1532 2.44 1.4 × 10−2 0 Example 13 MC/Melamine/BCN/CMCNa (17.05/3/74.95/5) 1358 2.11 1.4 × 10−2 0 Example 14 MC/GN/BCN/CMCNa/Al(OH)3 1358 2.27 1.3 × 10−2 0 (14.61/10/65.39/5/5) Example 15 MC/GN/BCN/CMCNa/Al(OH)3 (9.71/20/60.29/5/5) 1429 2.43 1.3 × 10−2 Example 16 MC/Melamine/BCN/CMCNa/Al(OH)3 1307 2.11 1.3 × 10−2 (15.74/3/71.26/5/5) Example 17 MC/GN/BCN/Al(OH)3 (20.3/10/64.7/5) 1325 2.32 1.2 × 10−2 Example 18 MC/GN/BCN/Al(OH)3 (15.4/20/59.6/5) 1376 2.48 1.2 × 10−2 Comparative BHTK/KNO3 (51.44/48.56) 2393 1.26 5.1 × 10−4 4.1 × 10−3 example 1 Comparative NaN3/CuO (61/39) 1421 1.41 0 1.3 × 10−6 example 2 - In Table 1, “MC” denotes melamine cyanurate, “GN” guanidine nitrate, “BCN” basic copper nitrate, “CMCNa” sodium carboxymethyl cellulose and “BHTK” potassium bitetrazole. The same denotations are used in other tables.
- Combustion temperatures of Examples 1 to 18 were lower than that of Comparative example 1 of non-azide based gas generating agent. As to Examples 1 to 14, a theoretical amount of generated NO was zero, showing that they were more effective in reducing an amount of generated NO than Comparative Examples 1 and 2. In Examples 1 to 18, gas output is improved by 40% or more compared with Comparative Example 2 of azide based gas generating agent.
- Gas generating compositions having compositions shown in Table 2 were produced. Friction sensitivity and drop hammer sensitivity of these compositions were tested according to the explosives performance test method of JIS K4810-1979. The results are shown in Table 2.
-
TABLE 2 Drop Friction hummer Composition sensitivity sensitivity (composition ratio: % by mass) (N) (cm) Examples 19 MC/BCN/(26.16/73.84) >353 >100 Examples 20 MC/BCN/CMCNa (23.09/73.91/3) >353 >100 Examples 21 MC/BCN/CMCNa/Al(OH)3 >353 >100 (22.31/71.69/3/3) Examples 22 MC/GN/BCN/Al(OH)3 >353 60-70 (20.3/10/64.7/5) Examples 23 MC/GN/BCN/CMCNa/Al(OH)3 >353 60-70 (9.71/20/60.29/5/5) Examples 24 MC/Melamine/BCN/CMCNa >353 >100 (17.05/3/74.95/5) - In Examples 19 to 24, friction sensitivities exceeded 353 N and drop hammer sensitivities are more than 60 cm, suggesting that friction and drop hammer sensitivities are insensitive, and hence safety in handling is high.
- Gas generating compositions having compositions shown in Table 3 were produced. For these gas compositions, melting temperature, exothermic decomposition starting temperature and TG weight reduction starting temperature were measured using a TAS-type differential thermal analyzer (produced by Rigaku Corporation). The temperature raising speed during measurement was 20° C./min, the measurement atmosphere was nitrogen gas, and the sample amount in measurement was 1 to 2 mg. The results are shown in Table 3.
-
TABLE 3 Exothermic Weight decomposition reduction Composition Melting starting starting (Composition ratio: % temperature temperature temperature by mass) (° C.) (° C.) (° C.) Example 25 MC (100) 280 — 284 Example 26 MC/BCN (26.16/73.84) 220 250 226 Example 27 MC/BCN/CMCNa 210 239 212 (23.09/73.91/3) - In Examples 25 to 27, melting temperature, exothermic decomposition starting temperature and weight reduction starting temperature were 200° C. or more, suggesting excellent thermal stability.
- Gas generating compositions having formulations shown in Table 4 were produced. These compositions were molded into a strand, and a burning rate was measured under nitrogen atmosphere at pressures of 4900, 6860, 8820 kPa. The burning rate at 6860 kPa, and pressure index between 4900 and 8820 kPa are shown in Table 4. Pressure index was determined from the following formula: rb=αPn (wherein, rb: burning rate, α: coefficient, P: pressure and n: pressure index).
-
TABLE 4 Composition (composition Burning rate Pressure ratio: % by mass) (mm/sec) index Example 28 MC/BCN/CMCNa 9.95 0.23 (23.09/73.91/3) Example 29 MC/BCN/CMCNa/Al(OH)3 8.68 0.31 (22.31/71.69/3/3) - As is apparent from the above, each numerical value shown in Examples 28 to 29 shows that practical requirement required for a gas generating composition for inflator gas is satisfied.
Claims (26)
1-30. (canceled)
31. A gas generating composition, comprising:
(a) a mixture comprising melamine cyanurate and a nitrogen-containing organic compound as fuel, and
(b) an oxygen-containing oxidant, wherein
the nitrogen-containing organic compound is selected from the group consisting of tetrazole compounds, guanidine compounds and triazine compounds.
32. The gas generating composition according to claim 31 , wherein
the tetrazole compounds are selected from the group consisting of 5-aminotetrazole and ammonium bitetrazole,
the guanidine compounds are selected from the group consisting of nitroguanidine, guanidine nitrate and dicyandiamide, and
the triazine compounds are selected from the group consisting of melamine, trimethylol melamine, alkylated methylol melamine, ammeline, ammelande, nitrate salt of melamine, perchlorate salt of melamine, trihydrazino triazine and nitrated compound of melamine.
33. The gas generating composition according to claim 31 , wherein the content of Component (a) is 10 to 60% by mass, and the content of Component (b) is 40 to 90% by mass.
34. The gas generating composition according to claim 31 , wherein the oxygen-containing oxidant of Component (b) is one or at least two selected from the group consisting of metal nitrates, ammonium nitrate, metal perchlorates, ammonium perchlorate, metal nitrites, metal chlorates, basic copper nitrate, basic cobalt nitrate, basic zinc nitrate and basic manganese nitrate.
35. The gas generating composition according to claim 31 , wherein the oxygen-containing oxidant of Component (b) is one or at least two selected from the group consisting of basic copper nitrate, basic cobalt nitrate, basic zinc nitrate and basic Manganese nitrate.
36. The gas generating composition according to claim 31 , further comprising at least one component selected from (c) and (d):
(c) binder; and
(d) additive selected from metal oxides, metal hydroxides, metal carbonates, boric acid, and metaboric acid.
37. The gas generating composition according to claim 36 , wherein the content of Component (a) is 10 to 60% by mass, the content of Component (b) is 40 to 90% by mass, the content of Component (c) is 0 to 15% by mass, and the content of Component (d) is 20% by mass or less.
38. The gas generating composition according to claim 36 or 37 , wherein Component (c) is at least one binder selected from the group consisting of carboxymethyl cellulose (CMC), sodium carboxymethyl cellulose, potassium carboxymethyl cellulose, ammonium carboxymethyl cellulose, cellulose acetate, cellulose acetate butylate, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, ethylhydroxyethyl cellulose, hydroxypropyl cellulose, carboxymethylethyl cellulose, microcrystal cellulose, polyacrylamide, amino compound of polyacrylamide, polyacrylhydrazide, acrylamide/acrylic acid metal salt copolymer, polyacrylamide/polyacrylic acid ester compound copolymer, polyvinyl alcohol, acrylic rubber, guar gum, starch and silicone.
39. The gas generating composition according to claim 36 or 37 , wherein Component (d) is at least one additive selected from the group consisting of metal oxides including copper oxide, iron oxide, zinc oxide, cobalt oxide, manganese oxide, molybdenum oxide, nickel oxide, bismuth oxide, silica and alumina; metal hydroxides including aluminum hydroxide, cobalt hydroxide, iron hydroxide and magnesium hydroxide; metal carbonates or basic metal carbonates including cobalt carbonate, calcium carbonate, basic zinc carbonate and basic copper carbonate; complex compounds of metal oxides or hydroxides including Japanese acid clay, kaolin, talc, bentonite, diatomaceous earth and hydrotalcite; metal acid salts including sodium silicate, mica molybdate, cobalt molybdate and ammonium molybdate; silicone, molybdenum disulfide, calcium stearate, silicon nitride, silicon carbide, metaboric acid, boric acid and boric anhydride.
40. The gas generating composition according to claim 31 , comprising melamine cyanurate as Component (a) and basic copper nitrate as Component (b).
41. The gas generating composition according to claim 31 , comprising 15 to 40% by mass of melamine cyanurate as Component (a) and 60 to 85% by mass of basic copper nitrate as Component (b).
42. The gas generating composition according to claim 31 , comprising 15 to 60% by mass of a mixture of melamine cyanurate and guanidine nitrate as Component (a) and 40 to 85% by mass of basic copper nitrate as Component (b).
43. The gas generating composition according to claim 31 , comprising 15 to 50% by mass of a mixture of melamine cyanurate and melamine as Component (a) and 50 to 85% by mass of basic copper nitrate as Component (b).
44. The gas generating composition according to claim 31 , comprising 15 to 50% by mass of a mixture of melamine cyanurate and ammonium bitetrazole as Component (a) and 50 to 85% by mass of basic copper nitrate as Component (b).
45. The gas generating composition according to claim 36 , comprising 15 to 50% by mass of a mixture of melamine cyanurate and guanidine nitrate as Component (a), 50 to 80% by mass of basic copper nitrate as Component (b) and 0.1 to 10% by mass of sodium carboxymethyl cellulose or guar gum as Component (c).
46. The gas generating composition according to claim 36 , comprising 15 to 30% by mass of a mixture of melamine cyanurate and melamine as Component (a), from 60 to 80% by mass of basic copper nitrate as Component (b) and from 0.1 to 10% by mass of sodium carboxymethyl cellulose or guar gum as Component (c).
47. The gas generating composition according to claim 36 , comprising 10 to 50% by mass of a mixture of melamine cyanurate and guanidine nitrate as Component (a), 40 to 90% by mass of basic copper nitrate as Component (b), 0.1 to 10% by mass of sodium carboxymethyl cellulose as Component (c), and 1 to 10% by mass of aluminum hydroxide as Component (d).
48. The gas generating composition according to claim 36 , comprising 10 to 30% by mass of a mixture of melamine cyanurate and melamine as Component (a), 40 to 90% by mass of basic copper nitrate as Component (b), 0.1 to 10% by mass of sodium carboxymethyl cellulose as Component (c), and 0.1 to 15% by mass of aluminum hydroxide as Component (d).
49. A molded article of a gas generating composition in a shape of a single-perforated cylinder or perforated (porous) cylinder obtained by extrusion of the gas generating composition according to claim 31 or 36 .
50. A molded article of a gas generating composition in a shape of pellet obtained by compression-molding the gas generating composition according to claim 31 or 36 .
51. An inflator for an air bag using the gas generating composition according to claim 31 or 36 .
52. An inflator for an air bag using the molded article of the gas generating agent according to claim 49 .
53. An inflator for an air bag using the molded article of the gas generating agent according to claim 50 .
54. The gas generating composition according to claim 31 , wherein the oxygen-containing oxidant of component (b) is basic copper nitrate.
55. An air bag inflator comprising a gas generating composition comprising:
(a) a mixture comprising melamine cyanurate and a nitrogen-containing organic compound as fuel, and
(b) an oxygen-containing oxidant, wherein
the nitrogen-containing organic compound is selected from the group consisting of tetrazole compounds, guanidine compounds and triazine compounds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/428,130 US20100078098A1 (en) | 2002-08-05 | 2009-04-22 | Gas generating composition for inflator containing melamine cyanurate |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002227094A JP3907548B2 (en) | 2002-08-05 | 2002-08-05 | Gas generator composition for inflator containing melamine cyanurate |
| JPJP2002-227094 | 2002-08-05 | ||
| US40176102P | 2002-08-08 | 2002-08-08 | |
| US10/633,645 US20050263224A1 (en) | 2002-08-05 | 2003-08-05 | Gas generating composition for inflator containing melamine cyanurate |
| US12/428,130 US20100078098A1 (en) | 2002-08-05 | 2009-04-22 | Gas generating composition for inflator containing melamine cyanurate |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/633,645 Division US20050263224A1 (en) | 2002-08-05 | 2003-08-05 | Gas generating composition for inflator containing melamine cyanurate |
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| US20100078098A1 true US20100078098A1 (en) | 2010-04-01 |
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| US10/633,645 Abandoned US20050263224A1 (en) | 2002-08-05 | 2003-08-05 | Gas generating composition for inflator containing melamine cyanurate |
| US12/428,130 Abandoned US20100078098A1 (en) | 2002-08-05 | 2009-04-22 | Gas generating composition for inflator containing melamine cyanurate |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/633,645 Abandoned US20050263224A1 (en) | 2002-08-05 | 2003-08-05 | Gas generating composition for inflator containing melamine cyanurate |
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| US20130340900A1 (en) * | 2011-03-31 | 2013-12-26 | Daicel Corporation | Gas generating composition |
| US9487454B2 (en) | 2011-03-23 | 2016-11-08 | Diacel Corporation | Gas generating composition |
| CN106905091A (en) * | 2017-03-15 | 2017-06-30 | 重庆大学 | It is a kind of based on perchlorate can automatically controlled burning solid propellant and preparation method thereof |
| WO2017205257A1 (en) * | 2016-05-23 | 2017-11-30 | Tk Holdings Inc. | Gas generating compositions and methods of making and using thereof |
| CN108336335A (en) * | 2018-02-05 | 2018-07-27 | 福州大学 | A kind of cobalt molybdate as lithium ion battery negative material/molybdenum disulfide composite material and its preparation |
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| US20050263224A1 (en) * | 2002-08-05 | 2005-12-01 | Jianzhou Wu | Gas generating composition for inflator containing melamine cyanurate |
| US20050127324A1 (en) * | 2003-10-22 | 2005-06-16 | Jianzhou Wu | Gas generating composition |
| US7407598B2 (en) * | 2004-04-30 | 2008-08-05 | Goodrich Corporation | Flame suppressant aerosol generant |
| US7811397B2 (en) | 2004-09-27 | 2010-10-12 | Daicel Chemical Industries, Ltd. | Gas generating agent |
| WO2008054530A2 (en) * | 2006-05-05 | 2008-05-08 | Tk Holdings, Inc. | Gas generant compositions |
| US7692024B2 (en) * | 2006-05-05 | 2010-04-06 | Tk Holdings, Inc. | Gas generant compositions |
| DE112007002257T5 (en) * | 2006-09-30 | 2009-07-30 | TK Holdings, Inc., Armada | Gas generating compositions |
| JP5422096B2 (en) * | 2006-11-02 | 2014-02-19 | 株式会社ダイセル | Gas generant composition |
| JP5085926B2 (en) * | 2006-12-21 | 2012-11-28 | 株式会社ダイセル | Gas generant composition |
| US8231747B2 (en) * | 2009-07-29 | 2012-07-31 | Autoliv Asp, Inc. | Inflator assembly |
| JP2014080338A (en) * | 2012-10-18 | 2014-05-08 | Daicel Corp | Gas generating agent composition |
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