US20100018499A1 - Fuel tuned variable valve timing - Google Patents
Fuel tuned variable valve timing Download PDFInfo
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- US20100018499A1 US20100018499A1 US12/179,361 US17936108A US2010018499A1 US 20100018499 A1 US20100018499 A1 US 20100018499A1 US 17936108 A US17936108 A US 17936108A US 2010018499 A1 US2010018499 A1 US 2010018499A1
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- exhaust valve
- valve
- lift curve
- motor vehicle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
- F01L1/047—Camshafts
- F01L1/053—Camshafts overhead type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/46—Component parts, details, or accessories, not provided for in preceding subgroups
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D13/00—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
- F02D13/02—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
- F02D13/0223—Variable control of the intake valves only
- F02D13/0234—Variable control of the intake valves only changing the valve timing only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D13/00—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
- F02D13/02—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
- F02D13/0242—Variable control of the exhaust valves only
- F02D13/0246—Variable control of the exhaust valves only changing valve lift or valve lift and timing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D13/00—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
- F02D13/02—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
- F02D13/0257—Independent control of two or more intake or exhaust valves respectively, i.e. one of two intake valves remains closed or is opened partially while the other is fully opened
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/08—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed simultaneously using pluralities of fuels
- F02D19/082—Premixed fuels, i.e. emulsions or blends
- F02D19/084—Blends of gasoline and alcohols, e.g. E85
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/08—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed simultaneously using pluralities of fuels
- F02D19/082—Premixed fuels, i.e. emulsions or blends
- F02D19/085—Control based on the fuel type or composition
- F02D19/087—Control based on the fuel type or composition with determination of densities, viscosities, composition, concentration or mixture ratios of fuels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/26—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of two or more valves operated simultaneously by same transmitting-gear; peculiar to machines or engines with more than two lift-valves per cylinder
- F01L1/267—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of two or more valves operated simultaneously by same transmitting-gear; peculiar to machines or engines with more than two lift-valves per cylinder with means for varying the timing or the lift of the valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L13/00—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
- F01L13/0005—Deactivating valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L13/00—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
- F01L13/0015—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
- F01L13/0036—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
- F01L1/047—Camshafts
- F01L1/053—Camshafts overhead type
- F01L2001/0537—Double overhead camshafts [DOHC]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2800/00—Methods of operation using a variable valve timing mechanism
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D13/00—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
- F02D13/02—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
- F02D13/0261—Controlling the valve overlap
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0002—Controlling intake air
- F02D2041/001—Controlling intake air for engines with variable valve actuation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/06—Fuel or fuel supply system parameters
- F02D2200/0611—Fuel type, fuel composition or fuel quality
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
Definitions
- the present invention relates to motor vehicles and in particular to a motor vehicle with fuel tuned variable valve timing.
- Schneider does not teach a method of optimizing engine combustion for different types of gasoline by using variable valve lift curves. Although Schneider teaches using varying lift curves in order to modify engine braking effects, Schneider does not teach switching between lift curves depending on the current engine speed.
- Phillips et al. (U.S. Pat. No. 4,594,201) is directed to a multi-fuel system for internal combustion engines. Phillips teaches a carburetor that is configured to provide the proper fuel/air ratio for any type of fuel that may be used.
- the different types of fuels discussed by Phillips include ethanol, methanol, butane and other types of fuels.
- Phillips does not teach a method for optimizing combustion for various types of fuels apart from providing a proper fuel/air mixture.
- Phillips does not teach the use of variable valve lift systems in an engine that may be used to precisely control air intake and exhaust outlet within the cylinders.
- a system and method for fuel tuned variable valve timing is disclosed. Generally, these methods can be used in connection with an engine of a motor vehicle.
- the invention can be used in connection with a motor vehicle.
- motor vehicle as used throughout the specification and claims refers to any moving vehicle that is capable of carrying one or more human occupants and is powered by any form of energy.
- motor vehicle includes, but is not limited to cars, trucks, vans, minivans, SUV's, motorcycles, scooters, boats, personal watercraft, and aircraft.
- the motor vehicle includes one or more engines.
- engine refers to any device or machine that is capable of converting energy.
- potential energy is converted to kinetic energy.
- energy conversion can include a situation where the chemical potential energy of a fuel or fuel cell is converted into rotational kinetic energy or where electrical potential energy is converted into rotational kinetic energy.
- Engines can also include provisions for converting kinetic energy into potential energy, for example, some engines include regenerative braking systems where kinetic energy from a drivetrain is converted into potential energy.
- Engines can also include devices that convert solar or nuclear energy into another form of energy.
- Some examples of engines include, but are not limited to: internal combustion engines, electric motors, solar energy converters, turbines, nuclear power plants, and hybrid systems that combine two or more different types of energy conversion processes.
- the invention provides a motor vehicle including an engine configured to operate with at least two different types of fuel, comprising: a cylinder associated with a first exhaust valve and a second exhaust valve and at least one intake valve; the first exhaust valve operating in a manner that is optimized for a first type of fuel; and
- the operation of the first exhaust valve when the first type of fuel is used in the engine is substantially identical to the operation of the first exhaust valve when the second type of fuel is used in the engine.
- the operation of the second exhaust valve when the first type of fuel is used is substantially identical to the operation of the second exhaust valve when the second type of fuel is used in the engine.
- the motor vehicle includes a fuel sensor configured to sense the type of fuel being used.
- the second exhaust valve is deactivated when the first type of fuel is sensed using the fuel sensor.
- the first exhaust valve is deactivated when the second type of fuel is sensed using the fuel sensor.
- the invention provides a method for operating a motor vehicle including an engine configured to operate on at least two different types of fuels, comprising the steps of: receiving a fuel; controlling a first exhaust valve according to a first lift curve, wherein the first lift curve is optimized for a first type of fuel; controlling a second exhaust valve according to a second lift curve when the engine is operating in a first engine speed range and controlling the second exhaust valve according to a modified second lift curve when the engine is operating in a second engine speed range; and where the second lift curve and the modified second lift curve are optimized for a second type of fuel.
- the fuel is gasoline.
- the fuel is E85.
- the fuel comprises a mixture of gasoline and E85.
- the fuel is selected from the group consisting essentially of gasoline, E85 and a mixture of gasoline and E85.
- the invention provides a motor vehicle including an engine configured to operate on at least two types of fuel, comprising: a cylinder associated with a first valve and a second valve; the first valve operating according to a first lift curve; the second valve operating according to a second lift curve; where the first lift curve is associated with a first type of fuel and the second lift curve is associated with a second type of fuel; and where the first lift curve is different than the second lift curve.
- first valve and the second valve are exhaust valves.
- first valve and the second valve are intake valves.
- first lift curve and the second lift curve are substantially similar in shape.
- the second lift curve is out of phase with the first lift curve.
- the first lift curve has a first lift that is less than a second lift that is associated with the second lift curve.
- the second lift curve is associated with high engine speeds.
- the second exhaust valve is operated according to a modified second lift curve for low engine speeds.
- the modified second lift curve has a modified lift that is less than the first lit associated with the first lift curve.
- the modified second lift curve has a modified duration that is less than a first duration associated with the first lift curve.
- the invention provides a motor vehicle including an engine configured to operate on at least two types of fuel, comprising: a cylinder associated with a first exhaust valve, a second exhaust valve and at least one intake valve; the first exhaust valve operating in a manner that is optimized for a first type of fuel; the second exhaust valve operating in a manner that is optimized for a second type of fuel; and where either the first exhaust valve or the second exhaust valve is effectively deactivated at a predefined engine speed range.
- a fuel sensor is used to detect the type of fuel disposed within the engine.
- the first exhaust valve is effectively deactivated when the first type of fuel is detected by the fuel sensor.
- the second exhaust valve is effectively deactivated when the second type of fuel is detected by the fuel sensor.
- FIG. 1 is an embodiment of a motor vehicle at a pump station
- FIG. 2 is an isometric view of an embodiment of a portion of an engine
- FIG. 3 is an isometric view of an embodiment of a portion of an engine
- FIG. 4 is an embodiment of two valve lift curves
- FIG. 5 is a side view of an embodiment of a cylinder with two exhaust valves
- FIG. 6 is a side view of an embodiment of a cylinder with two exhaust valves
- FIG. 7 is an embodiment of a relationship between engine speed and types of valve lift curves
- FIG. 8 is an embodiment of two valve lift curves
- FIG. 9 is a side view of an embodiment of a cylinder with two exhaust valves
- FIG. 10 is a side view of an embodiment of a cylinder with two exhaust valves
- FIG. 11 is an embodiment of a process for controlling a valve system
- FIG. 12 is an embodiment of a plan view of the connections between an ECU, fuel sensor, valve system and crank angle sensor;
- FIG. 13 is an embodiment of a process for controlling a valve system using information received by a fuel sensor.
- FIG. 1 is an embodiment of motor vehicle 100 at fuel pump station 102 .
- motor vehicle 100 is shown as a sedan, however it should be understood that in other embodiments motor vehicle 100 could be any type of car, truck or other kind of vehicle.
- Fuel pump station 102 may include first fuel pump 104 and second fuel pump 106 .
- Fuel pumps 104 and 106 may be associated with different types of fuel.
- first fuel pump 104 may be an E85 fuel pump and second fuel pump 106 may be a gasoline fuel pump.
- E85 used throughout this detailed description and in the claims refers to any alcohol fuel mixture that contains up to 85% denatured fuel ethanol and gasoline or another hydrocarbon.
- Motor vehicle 100 may include provisions for running on more than one type of fuel.
- motor vehicle 100 may be configured to run on gasoline, E85 or any mixture of the two. This arrangement is useful since fuels such as E85 are increasingly used in various parts of the world, including the Midwestern U.S. where E85 can be readily manufactured from corn.
- Motor vehicle 100 may include an engine that is configured for efficient combustion of gasoline, E85 or any combination of the two.
- the variable valve timing system associated with the engine may include provisions for efficient combustion of different types of fuels.
- FIG. 2 is an embodiment of a portion of engine 200 , including cylinder 202 and piston 203 .
- engine 200 may include any number of cylinders, including three cylinders, four cylinders, six cylinders or a greater number of cylinders. For purposes of clarity, only one cylinder is shown in this embodiment.
- Engine 200 further includes first camshafts 205 and second camshaft 207 .
- Cylinder 202 may be associated with valve system 204 .
- Valve system 204 includes first intake valve 206 and second intake valve 208 .
- Intake valves 206 and 208 may be associated with intake manifold 211 . In an open position, intake valves 206 and 208 provide fluid communication between intake manifold 211 and combustion chamber 220 of cylinder 202 .
- Valve system 204 also includes first exhaust valve 210 and second exhaust valve 212 . Exhaust valves 210 and 212 may be associated with exhaust line 213 . In an open position, exhaust valves 210 and 212 provide fluid communication between combustion chamber 220 and exhaust line 213 .
- cylinder 202 includes two or more exhaust valves.
- Valve system 204 may be suspended from one or more camshafts.
- intake valves 206 and 208 may be associated with first camshaft 205 .
- exhaust valves 210 and 212 may be associated with second camshaft 207 .
- an embodiment includes two camshafts, in other embodiments a different number of camshafts could be used.
- engine 200 could be a cam-less engine in some embodiments.
- Valve system 204 may include provisions for opening and closing valves 206 , 208 , 210 and 212 in a manner that optimizes combustion.
- valve system 204 may include first rocker arm 222 and second rocker arm 224 associated with first intake valve 206 and second intake valve 208 , respectively.
- valve system 204 may include third rocker arm 226 and fourth rocker arm 228 associated with first exhaust valve 210 and second exhaust valve 212 , respectively.
- Rocker arms 222 , 224 , 226 and 228 may be configured to push down on valves 206 , 208 , 210 and 212 in a manner that allows for precise timing of valve system 204 .
- Rocker arms 222 , 224 , 226 and 228 may be activated using cams 230 associated with camshafts 205 and 207 .
- cams 230 As camshafts 205 and 207 rotate, cams 230 generally push down against rocker arms 222 , 224 , 226 and 228 , opening valves 206 , 208 , 210 and 212 .
- Camshafts 205 and 207 may be connected via a belt to a crankshaft. With this configuration, for the opening and closing of valves 206 , 208 , 210 and 212 can be timed precisely with a portion of the crankshaft cycle.
- rocker arms 222 , 224 , 226 and 228 could be activated by another method besides cams.
- valve system 204 may include provisions apart from rocker arms to open and close intake and exhaust valves.
- Valve system 204 may be in communication with ECU (electronic control unit) 300 as seen in FIG. 3 .
- ECU 300 may be configured to control valve system 204 , including the opening and closing of valves 206 , 208 , 210 and 212 .
- ECU 300 may also be in communication with crank angle sensor 302 that is associated with crankshaft 304 .
- ECU 300 may be configured to receive information related to engine speed from crank angle sensor 302 .
- ECU 300 may communicate with valve system 204 via first connection 310 .
- ECU 300 may communicate with crank angle sensor 302 via second connection 312 .
- Connections 310 and 312 may be any types of connections, including wired connections or wireless connections. For purposes of clarity, only two connections are shown here, however, ECU 300 may also be in communication with other components associated with motor vehicle 100 , including components associated with engine 200 .
- FIG. 4 is an embodiment of two valve lift curves associated with exhaust valves 210 and 212 .
- a ‘valve lift curve’ is a relationship that relates the angle of the crankshaft to the distance between the valve lobe (the tip of the valve) and the top of the cylinder.
- first lift curve 402 is associated with first exhaust valve 210 and second lift curve 404 is associated with second exhaust valve 212 .
- intake valves 206 and 208 are also associated with valve lift curves that occur for higher crankshaft angles. In some cases, the intake lift curves may intersect the exhaust lift curves, allowing for some valve overlap which is useful for drawing in intake air at the end of a combustion cycle. For clarity, only the exhaust lift curves are shown the Figures.
- first exhaust valve 210 is fully closed for low crank angles and then begins to open at crank angle A 1 .
- First exhaust valve 210 continues to open until it reaches a maximum extension length L 1 at crank angle A 3 . At this point first exhaust valve 210 is fully opened.
- first exhaust valve 210 begins to close at higher crank angles until first exhaust valve 210 is fully closed at crank angle A 5 . This relationship is cyclical, as first exhaust valve 210 will begin to open again as the crankshaft reaches crank angle A 1 at a later time (as the crankshaft rotates through a full revolution).
- first lift curve 402 may be characterized by the maximum extension length L 1 , referred to as the ‘lift’, as well as by the range of crank angles over which the curve is non-zero, referred to as the ‘duration’.
- the lift corresponds to how much first exhaust valve 210 opens, while the duration corresponds to the amount of time first exhaust valve 210 is open.
- second lift curve 404 is similar to first lift curve 402 , with equal duration and lift. However, second lift curve 404 is out of phase with first lift curve 402 , so that second exhaust valve 212 does not start opening until crank angle A 2 , which is larger than crank angle A 1 . Likewise, second exhaust valve 212 fully closes at crank angle A 6 , after first exhaust valve 210 has already closed. In other embodiments, second lift curve 402 could have a lift greater that the lift of first lift curve 402 .
- FIGS. 5 and 6 illustrate in an embodiment the physical positions of exhaust valves 210 and 212 for two crank angles A 3 and A 4 .
- first exhaust valve 210 is fully extended so that first lobe 502 is at the maximum extension length L 1 from cylinder top 504 .
- Second exhaust valve 212 is only partially extended so that second lobe 506 is a distance L 2 from cylinder top 504 .
- first lobe 502 has withdrawn to a distance L 3 from cylinder top 504 while second lobe 506 is fully extended at the maximum extension length L 1 from cylinder top 504 .
- cylinder 202 is also associated with intake valves that are not shown here.
- the intake valves are generally opening just prior to the closing of exhaust valves 210 and 212 , allowing for ‘valve overlap’.
- This valve overlap arrangement helps facilitate airflow from the intake manifold into the combustion chamber, since air within the combustion chamber is still being ‘pulled’ out through the exhaust line.
- the intake valves will generally close before exhaust valves 210 and 212 are opened again.
- exhaust valves are in phase, so that two exhaust valves associated with a single cylinder may open and close simultaneously and achieve an identical amount of lift.
- variations in the positions of exhaust valves 210 and 212 throughout the cycle of the crankshaft provide for different mixing characteristics and allow for variations in combustion efficiency.
- Valve system 204 may include provisions for using different lift curves for each exhaust valve to optimize performance for multiple types of fuel.
- first lift curve 402 is optimized for gasoline.
- first exhaust valve 210 may be controlled according to first lift curve 402 so that combustion within cylinder 202 is optimized when gasoline is being used.
- second lift curve 404 is optimized for E85.
- second exhaust valve 212 may be controlled according to second lift curve 404 so that combustion within cylinder 202 is optimized when E85 is being used.
- Valve system 204 may be a variable valve lift system or variable valve timing (VVT) system.
- VVT variable valve timing
- An example of a variable valve timing system can be found in U.S. Pat. No. 6,684,830, the entirety of which is incorporated here by reference.
- valve lift curves may be changed to allow for modified valve timing. This may be useful since valve lift curves are often optimized for a range of engine speeds. By changing the valve lift curves associated with a particular valve (exhaust or intake), combustion can be optimized for different engine speed ranges.
- valve system 204 may include provisions for optimizing combustion of E85 over various engine speed ranges.
- valve lift curves may be modified to provide different combustion characteristics at different engine speeds.
- second lift curve 404 shown in FIG. 4 , may be used.
- Valve system 204 may include provisions for modifying second lift curve 404 at low engine speeds, for engine speeds below threshold speed T 1 . In this case, a modified lift curve may be used.
- FIG. 8 is an embodiment of two lift curves, including first lift curve 402 associated with first exhaust valve 210 and modified second lift curve 802 associated with second exhaust valve 212 .
- First lift curve 402 may remain constant for both low and high RPM operations.
- modified second lift curve 802 is much smaller than second lift curve 404 from the previous embodiment.
- first lobe 502 is a distance L 5 from cylinder top 504 .
- second lobe 506 is maximally extended a distance L 4 from cylinder top 504 .
- the relative positions of valves 210 and 212 are shown in FIG. 9 .
- first lobe 502 is at the maximum extension length L 1 from cylinder top 504 .
- Second lobe 506 is closed at crank angle A 8 , as shown in FIG. 10 .
- This exhaust valve arrangement reduces valve overlap and provides for more efficient combustion of E85 at low engine speeds.
- modified second lift curve 802 could be made even smaller. In some cases, modified second lift curve 802 could be made small enough so that second exhaust valve 212 is effectively deactivated.
- the term ‘effectively deactivated’ as used in this specification and in the claims refers to any substantial reduction in the lift and duration of an exhaust valve as compared to the lift and duration of an opposing activated exhaust valve. In other words, in some cases an effectively deactivated valve may not be completely deactivated, but instead has a lift and duration that is almost zero when compared to the lift and duration of an associated activated exhaust valve. With this configuration, the amount of exhaust that can escape through the effectively deactivated valve is significantly smaller than the exhaust that may escape from the activated exhaust valve.
- first exhaust valve 210 is operated according to a constant lift curve for all engine speeds. In other embodiments, first exhaust valve 210 could be operated according to lift curves that vary with engine speed, as is done for second exhaust valve 212 in this embodiment.
- FIG. 11 is an embodiment of a process for operating valve system 204 .
- the following steps may be performed by ECU 300 , however in some embodiments, some or all of the steps may be performed by other systems and/or devices.
- ECU 300 may receive information from one or more sensors.
- ECU 300 may receive information related to a current engine speed from crank angle sensor 302 .
- ECU 300 could receive information from additional sensors.
- ECU 300 could receive feedback information from valve system 204 via first connection 310 .
- ECU 300 may proceed to second step 1104 .
- ECU 300 may control first exhaust valve 210 according to first lift curve 402 . This may be achieved by sending a control signal to valve system 204 via first connection 310 .
- ECU 300 may determine a current engine speed. In some embodiments, the current engine speed may be determined by receiving information from a crank angle sensor.
- ECU 300 may proceed to fourth step 1108 .
- ECU 300 may determine if the current engine speed is in a low RPM range (low engine speed range). If the current engine speed is in a low RPM range, ECU 300 may proceed to fifth step 1110 .
- ECU 300 may control second exhaust valve 212 according to modified second lift curve 802 . This may be achieved by sending a control signal to valve system 204 via first connection 310 .
- ECU 300 may proceed to sixth step 1112 .
- ECU 300 may control second exhaust valve 212 according to second lift curve 404 . This may be achieved by sending a control signal to valve system 204 via first connection 310 .
- engine 200 may be optimized for efficient combustion using either gasoline or E85. Furthermore, engine 200 may be optimized for any mix of gasoline and E85. In these exemplary embodiments, the configuration of valve system 204 and engine 200 does not change when different types of fuel are added. Instead, engine 200 may be optimized for both gasoline and E85 simultaneously.
- motor vehicle 100 may include provisions for determining the type of fuel that is currently being used and changing the configuration of valve system 204 accordingly.
- ECU 300 may be associated with fuel sensor 1202 in addition to valve system 204 and crank angle sensor 302 .
- Fuel sensor 1202 may be configured to distinguish between gasoline and E85. In some cases, fuel sensor 1202 may be configured to determine mixtures of gasoline and E85.
- Valve system 204 may be configured to operate in a manner that is optimized for the type of fuel measured by fuel sensor 1202 , especially for a predetermine engine speed range that is associated with optimized performance of engine 200 for a particular type of fuel.
- FIG. 13 is an embodiment of a process for controlling valve system 204 using information received by fuel sensor 1202 . The following steps may be performed by ECU 300 , however in other embodiments some steps may be performed by other devices or systems associated with motor vehicle 100 .
- ECU 300 may receive information from fuel sensor 1202 and engine speed sensor 302 .
- ECU 300 may determine the fuel type that has been introduced to motor vehicle 100 according to information received from fuel sensor 1202 . Additionally, during second step 1304 , ECU 300 may determine the current engine speed according to information received from engine speed sensor 302 .
- ECU 300 may determine if the current engine speed is in a predetermined engine speed range. If the current engine speed is not in a predetermined engine speed range, ECU 300 may proceed to step 1307 , otherwise ECU 300 proceeds to step 1306 .
- the predetermined engine speed range is a low engine speed range.
- ECU 300 may operate both exhaust valves 210 and 212 according to lift curves 402 and 404 , respectively.
- ECU 300 decides if the fuel type is mostly gasoline.
- the fuel type could be gasoline, E85, or some combination. If the fuel type is mostly gasoline, ECU 300 may proceed to fourth step 1308 .
- ECU 300 may send a control signal to valve system 204 to effectively deactivate second exhaust valve 212 .
- first exhaust valve 210 may be associated with first valve lift curve 402 that is optimized for gasoline. Therefore, by operating only first exhaust valve 210 during combustion, the combustion is optimized for gasoline.
- ECU 300 may proceed to fifth step 1310 . In this case, it is determined that the fuel type is mostly E85.
- ECU 300 may send a control signal to valve system 204 to effectively deactivate first exhaust valve 210 .
- second exhaust valve 212 is associated with second lift curve 404 and modified second lift curve 802 that are optimized for E85 at high and low engine speeds. In some embodiments, by operating only second exhaust valve 212 during combustion according to lift curves 404 and 802 , the combustion may be optimized for E85.
- first exhaust valve 210 may be deactivated when the current engine speed is in a low engine speed range and the fuel type is E85 and second exhaust valve 212 may be deactivated when the current engine speed is in a high engine speed range and the fuel type is gasoline.
- exhaust valves Although this detailed description discusses exhaust valves, it should be understood that the principles applied to the exhaust valves could also be applied to the intake valves.
- the intake valves could be configured to operate using various valve lift curves.
- a first exhaust valve could be tuned for E85, while a second exhaust valve could be tuned for gasoline.
- one or both of these intake valves could be modified according to various operating parameters, such as engine speed, in a similar manner to the method of modifying the valve lift curves for the exhaust valves.
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Abstract
A system and method for fuel tuned variable valve timing is disclosed. The system includes a plurality of cylinders, each cylinder being further associated with at least two exhaust valves. A first exhaust valve operates according to a first valve lift curve that is tuned for combustion of gasoline. A second exhaust valve operates according to at least two different valve lift curves that are tuned for E85 fuel. The second lift curve is associated with high engine speeds and the modified second lift curve is associated with low engine speeds.
Description
- 1. Field of the Invention
- The present invention relates to motor vehicles and in particular to a motor vehicle with fuel tuned variable valve timing.
- 2. Description of Related Art
- Variable valve timing systems have been previously disclosed. Schneider (German patent number 10,250,771) is directed to an engine breaking device for a combustion engine. Schneider teaches a combustion engine with two exhaust valves per cylinder. Schneider also teaches the use of individually switchable valve drives for the exhaust valves that can be selectively changed between at least two different valve lift curves. In particular, different lift curves can be implemented for the individual exhaust valves. Using varying types of lift curves for each exhaust valve, as well as incorporating a blocking unit in the exhaust tract of the engine allows Schneider to vary the degree of engine breaking.
- Schneider does not teach a method of optimizing engine combustion for different types of gasoline by using variable valve lift curves. Although Schneider teaches using varying lift curves in order to modify engine braking effects, Schneider does not teach switching between lift curves depending on the current engine speed.
- Engines configured to run on various types of fuel have been previously proposed. Phillips et al., (U.S. Pat. No. 4,594,201) is directed to a multi-fuel system for internal combustion engines. Phillips teaches a carburetor that is configured to provide the proper fuel/air ratio for any type of fuel that may be used. The different types of fuels discussed by Phillips include ethanol, methanol, butane and other types of fuels.
- Phillips does not teach a method for optimizing combustion for various types of fuels apart from providing a proper fuel/air mixture. In particular, Phillips does not teach the use of variable valve lift systems in an engine that may be used to precisely control air intake and exhaust outlet within the cylinders.
- There is a need in the art for a system and method that addresses the shortcomings of the prior art listed above.
- A system and method for fuel tuned variable valve timing is disclosed. Generally, these methods can be used in connection with an engine of a motor vehicle. The invention can be used in connection with a motor vehicle. The term “motor vehicle” as used throughout the specification and claims refers to any moving vehicle that is capable of carrying one or more human occupants and is powered by any form of energy. The term motor vehicle includes, but is not limited to cars, trucks, vans, minivans, SUV's, motorcycles, scooters, boats, personal watercraft, and aircraft.
- In some cases, the motor vehicle includes one or more engines. The term “engine” as used throughout the specification and claims refers to any device or machine that is capable of converting energy. In some cases, potential energy is converted to kinetic energy. For example, energy conversion can include a situation where the chemical potential energy of a fuel or fuel cell is converted into rotational kinetic energy or where electrical potential energy is converted into rotational kinetic energy. Engines can also include provisions for converting kinetic energy into potential energy, for example, some engines include regenerative braking systems where kinetic energy from a drivetrain is converted into potential energy. Engines can also include devices that convert solar or nuclear energy into another form of energy. Some examples of engines include, but are not limited to: internal combustion engines, electric motors, solar energy converters, turbines, nuclear power plants, and hybrid systems that combine two or more different types of energy conversion processes.
- In one aspect, the invention provides a motor vehicle including an engine configured to operate with at least two different types of fuel, comprising: a cylinder associated with a first exhaust valve and a second exhaust valve and at least one intake valve; the first exhaust valve operating in a manner that is optimized for a first type of fuel; and
- where the second exhaust valve is operated in a manner that is optimized for a second type of fuel.
- In another aspect, the operation of the first exhaust valve when the first type of fuel is used in the engine is substantially identical to the operation of the first exhaust valve when the second type of fuel is used in the engine.
- In another aspect, the operation of the second exhaust valve when the first type of fuel is used is substantially identical to the operation of the second exhaust valve when the second type of fuel is used in the engine.
- In another aspect, the motor vehicle includes a fuel sensor configured to sense the type of fuel being used.
- In another aspect, the second exhaust valve is deactivated when the first type of fuel is sensed using the fuel sensor.
- In another aspect, the first exhaust valve is deactivated when the second type of fuel is sensed using the fuel sensor.
- In another aspect, the invention provides a method for operating a motor vehicle including an engine configured to operate on at least two different types of fuels, comprising the steps of: receiving a fuel; controlling a first exhaust valve according to a first lift curve, wherein the first lift curve is optimized for a first type of fuel; controlling a second exhaust valve according to a second lift curve when the engine is operating in a first engine speed range and controlling the second exhaust valve according to a modified second lift curve when the engine is operating in a second engine speed range; and where the second lift curve and the modified second lift curve are optimized for a second type of fuel.
- In another aspect, the fuel is gasoline.
- In another aspect, the fuel is E85.
- In another aspect, the fuel comprises a mixture of gasoline and E85.
- In another aspect, the fuel is selected from the group consisting essentially of gasoline, E85 and a mixture of gasoline and E85.
- In another aspect, the invention provides a motor vehicle including an engine configured to operate on at least two types of fuel, comprising: a cylinder associated with a first valve and a second valve; the first valve operating according to a first lift curve; the second valve operating according to a second lift curve; where the first lift curve is associated with a first type of fuel and the second lift curve is associated with a second type of fuel; and where the first lift curve is different than the second lift curve.
- In another aspect, first valve and the second valve are exhaust valves.
- In another aspect, the first valve and the second valve are intake valves.
- In another aspect, the first lift curve and the second lift curve are substantially similar in shape.
- In another aspect, the second lift curve is out of phase with the first lift curve.
- In another aspect, the first lift curve has a first lift that is less than a second lift that is associated with the second lift curve.
- In another aspect, the second lift curve is associated with high engine speeds.
- In another aspect, the second exhaust valve is operated according to a modified second lift curve for low engine speeds.
- In another aspect, the modified second lift curve has a modified lift that is less than the first lit associated with the first lift curve.
- In another aspect, the modified second lift curve has a modified duration that is less than a first duration associated with the first lift curve.
- In another aspect, the invention provides a motor vehicle including an engine configured to operate on at least two types of fuel, comprising: a cylinder associated with a first exhaust valve, a second exhaust valve and at least one intake valve; the first exhaust valve operating in a manner that is optimized for a first type of fuel; the second exhaust valve operating in a manner that is optimized for a second type of fuel; and where either the first exhaust valve or the second exhaust valve is effectively deactivated at a predefined engine speed range.
- In another aspect, a fuel sensor is used to detect the type of fuel disposed within the engine.
- In another aspect, the first exhaust valve is effectively deactivated when the first type of fuel is detected by the fuel sensor.
- In another aspect, the second exhaust valve is effectively deactivated when the second type of fuel is detected by the fuel sensor.
- Other systems, methods, features and advantages of the invention will be, or will become, apparent to one of ordinary skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description and this summary, be within the scope of the invention, and be protected by the following claims.
- The invention can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
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FIG. 1 is an embodiment of a motor vehicle at a pump station; -
FIG. 2 is an isometric view of an embodiment of a portion of an engine; -
FIG. 3 is an isometric view of an embodiment of a portion of an engine; -
FIG. 4 is an embodiment of two valve lift curves; -
FIG. 5 is a side view of an embodiment of a cylinder with two exhaust valves; -
FIG. 6 is a side view of an embodiment of a cylinder with two exhaust valves; -
FIG. 7 is an embodiment of a relationship between engine speed and types of valve lift curves; -
FIG. 8 is an embodiment of two valve lift curves; -
FIG. 9 is a side view of an embodiment of a cylinder with two exhaust valves; -
FIG. 10 is a side view of an embodiment of a cylinder with two exhaust valves; -
FIG. 11 is an embodiment of a process for controlling a valve system; -
FIG. 12 is an embodiment of a plan view of the connections between an ECU, fuel sensor, valve system and crank angle sensor; and -
FIG. 13 is an embodiment of a process for controlling a valve system using information received by a fuel sensor. -
FIG. 1 is an embodiment ofmotor vehicle 100 atfuel pump station 102. For purposes of illustration,motor vehicle 100 is shown as a sedan, however it should be understood that in other embodiments motorvehicle 100 could be any type of car, truck or other kind of vehicle. -
Fuel pump station 102 may includefirst fuel pump 104 andsecond fuel pump 106. Fuel pumps 104 and 106 may be associated with different types of fuel. In this embodiment,first fuel pump 104 may be an E85 fuel pump andsecond fuel pump 106 may be a gasoline fuel pump. The term ‘E85’ used throughout this detailed description and in the claims refers to any alcohol fuel mixture that contains up to 85% denatured fuel ethanol and gasoline or another hydrocarbon. -
Motor vehicle 100 may include provisions for running on more than one type of fuel. In this embodiment,motor vehicle 100 may be configured to run on gasoline, E85 or any mixture of the two. This arrangement is useful since fuels such as E85 are increasingly used in various parts of the world, including the Midwestern U.S. where E85 can be readily manufactured from corn. - Although some motor vehicles are currently configured with engines that can run on various types of fuels, including alternative fuels such as E85, engines are tuned for efficient combustion using only gasoline.
Motor vehicle 100 may include an engine that is configured for efficient combustion of gasoline, E85 or any combination of the two. In an embodiment, the variable valve timing system associated with the engine may include provisions for efficient combustion of different types of fuels. -
FIG. 2 is an embodiment of a portion ofengine 200, includingcylinder 202 andpiston 203. Generally,engine 200 may include any number of cylinders, including three cylinders, four cylinders, six cylinders or a greater number of cylinders. For purposes of clarity, only one cylinder is shown in this embodiment.Engine 200 further includesfirst camshafts 205 andsecond camshaft 207. -
Cylinder 202 may be associated withvalve system 204.Valve system 204 includesfirst intake valve 206 andsecond intake valve 208. 206 and 208 may be associated withIntake valves intake manifold 211. In an open position, 206 and 208 provide fluid communication betweenintake valves intake manifold 211 andcombustion chamber 220 ofcylinder 202.Valve system 204 also includesfirst exhaust valve 210 andsecond exhaust valve 212. 210 and 212 may be associated withExhaust valves exhaust line 213. In an open position, 210 and 212 provide fluid communication betweenexhaust valves combustion chamber 220 andexhaust line 213. - Although the current embodiment includes two intake valves and two exhaust valves associated with
cylinder 202, in other embodiments a different number of valves could be used. In other embodiments,cylinder 202 includes two or more exhaust valves. -
Valve system 204 may be suspended from one or more camshafts. In an embodiment, 206 and 208 may be associated withintake valves first camshaft 205. Also, 210 and 212 may be associated withexhaust valves second camshaft 207. Although an embodiment includes two camshafts, in other embodiments a different number of camshafts could be used. Alternatively,engine 200 could be a cam-less engine in some embodiments. -
Valve system 204 may include provisions for opening and closing 206, 208, 210 and 212 in a manner that optimizes combustion. In this embodiment,valves valve system 204 may include first rocker arm 222 andsecond rocker arm 224 associated withfirst intake valve 206 andsecond intake valve 208, respectively. Likewise,valve system 204 may includethird rocker arm 226 andfourth rocker arm 228 associated withfirst exhaust valve 210 andsecond exhaust valve 212, respectively. 222, 224, 226 and 228 may be configured to push down onRocker arms 206, 208, 210 and 212 in a manner that allows for precise timing ofvalves valve system 204. -
222, 224, 226 and 228 may be activated usingRocker arms cams 230 associated with 205 and 207. Ascamshafts 205 and 207 rotate,camshafts cams 230 generally push down against 222, 224, 226 and 228, openingrocker arms 206, 208, 210 and 212.valves 205 and 207 may be connected via a belt to a crankshaft. With this configuration, for the opening and closing ofCamshafts 206, 208, 210 and 212 can be timed precisely with a portion of the crankshaft cycle. In other embodiments,valves 222, 224, 226 and 228 could be activated by another method besides cams. In still other embodiments,rocker arms valve system 204 may include provisions apart from rocker arms to open and close intake and exhaust valves. -
Valve system 204 may be in communication with ECU (electronic control unit) 300 as seen inFIG. 3 .ECU 300 may be configured to controlvalve system 204, including the opening and closing of 206, 208, 210 and 212. In some embodiments,valves ECU 300 may also be in communication withcrank angle sensor 302 that is associated withcrankshaft 304.ECU 300 may be configured to receive information related to engine speed fromcrank angle sensor 302. - In this embodiment,
ECU 300 may communicate withvalve system 204 viafirst connection 310. Likewise,ECU 300 may communicate withcrank angle sensor 302 viasecond connection 312. 310 and 312 may be any types of connections, including wired connections or wireless connections. For purposes of clarity, only two connections are shown here, however,Connections ECU 300 may also be in communication with other components associated withmotor vehicle 100, including components associated withengine 200. -
FIG. 4 is an embodiment of two valve lift curves associated with 210 and 212. Generally, a ‘valve lift curve’ is a relationship that relates the angle of the crankshaft to the distance between the valve lobe (the tip of the valve) and the top of the cylinder. In this embodiment,exhaust valves first lift curve 402 is associated withfirst exhaust valve 210 andsecond lift curve 404 is associated withsecond exhaust valve 212. Generally, 206 and 208 are also associated with valve lift curves that occur for higher crankshaft angles. In some cases, the intake lift curves may intersect the exhaust lift curves, allowing for some valve overlap which is useful for drawing in intake air at the end of a combustion cycle. For clarity, only the exhaust lift curves are shown the Figures.intake valves - Following
first lift curve 402 from left to right,first exhaust valve 210 is fully closed for low crank angles and then begins to open at crank angle A1.First exhaust valve 210 continues to open until it reaches a maximum extension length L1 at crank angle A3. At this pointfirst exhaust valve 210 is fully opened. As the crankshaft continues to turn,first exhaust valve 210 begins to close at higher crank angles untilfirst exhaust valve 210 is fully closed at crank angle A5. This relationship is cyclical, asfirst exhaust valve 210 will begin to open again as the crankshaft reaches crank angle A1 at a later time (as the crankshaft rotates through a full revolution). Generally,first lift curve 402 may be characterized by the maximum extension length L1, referred to as the ‘lift’, as well as by the range of crank angles over which the curve is non-zero, referred to as the ‘duration’. The lift corresponds to how muchfirst exhaust valve 210 opens, while the duration corresponds to the amount of timefirst exhaust valve 210 is open. - In this embodiment,
second lift curve 404 is similar tofirst lift curve 402, with equal duration and lift. However,second lift curve 404 is out of phase withfirst lift curve 402, so thatsecond exhaust valve 212 does not start opening until crank angle A2, which is larger than crank angle A1. Likewise,second exhaust valve 212 fully closes at crank angle A6, afterfirst exhaust valve 210 has already closed. In other embodiments,second lift curve 402 could have a lift greater that the lift offirst lift curve 402. -
FIGS. 5 and 6 illustrate in an embodiment the physical positions of 210 and 212 for two crank angles A3 and A4. At crank angle A3,exhaust valves first exhaust valve 210 is fully extended so thatfirst lobe 502 is at the maximum extension length L1 fromcylinder top 504.Second exhaust valve 212, however, is only partially extended so thatsecond lobe 506 is a distance L2 fromcylinder top 504. At a later crank angle A4,first lobe 502 has withdrawn to a distance L3 fromcylinder top 504 whilesecond lobe 506 is fully extended at the maximum extension length L1 fromcylinder top 504. - It should be understood that
cylinder 202 is also associated with intake valves that are not shown here. In particular, the intake valves are generally opening just prior to the closing of 210 and 212, allowing for ‘valve overlap’. This valve overlap arrangement helps facilitate airflow from the intake manifold into the combustion chamber, since air within the combustion chamber is still being ‘pulled’ out through the exhaust line. Furthermore, the intake valves will generally close beforeexhaust valves 210 and 212 are opened again.exhaust valves - Typically, exhaust valves are in phase, so that two exhaust valves associated with a single cylinder may open and close simultaneously and achieve an identical amount of lift. In some cases, variations in the positions of
210 and 212 throughout the cycle of the crankshaft provide for different mixing characteristics and allow for variations in combustion efficiency.exhaust valves Valve system 204 may include provisions for using different lift curves for each exhaust valve to optimize performance for multiple types of fuel. - In this embodiment,
first lift curve 402 is optimized for gasoline. In other words,first exhaust valve 210 may be controlled according tofirst lift curve 402 so that combustion withincylinder 202 is optimized when gasoline is being used. Likewise,second lift curve 404 is optimized for E85. In other words,second exhaust valve 212 may be controlled according tosecond lift curve 404 so that combustion withincylinder 202 is optimized when E85 is being used. -
Valve system 204 may be a variable valve lift system or variable valve timing (VVT) system. An example of a variable valve timing system can be found in U.S. Pat. No. 6,684,830, the entirety of which is incorporated here by reference. Using a variable valve timing system, valve lift curves may be changed to allow for modified valve timing. This may be useful since valve lift curves are often optimized for a range of engine speeds. By changing the valve lift curves associated with a particular valve (exhaust or intake), combustion can be optimized for different engine speed ranges. - Referring to
FIG. 7 ,valve system 204 may include provisions for optimizing combustion of E85 over various engine speed ranges. In particular, valve lift curves may be modified to provide different combustion characteristics at different engine speeds. At high engine speed ranges, above threshold speed T1,second lift curve 404, shown inFIG. 4 , may be used.Valve system 204 may include provisions for modifyingsecond lift curve 404 at low engine speeds, for engine speeds below threshold speed T1. In this case, a modified lift curve may be used. -
FIG. 8 is an embodiment of two lift curves, includingfirst lift curve 402 associated withfirst exhaust valve 210 and modifiedsecond lift curve 802 associated withsecond exhaust valve 212.First lift curve 402 may remain constant for both low and high RPM operations. However, as seen inFIG. 8 , modifiedsecond lift curve 802 is much smaller thansecond lift curve 404 from the previous embodiment. At crank angle A7,first lobe 502 is a distance L5 fromcylinder top 504. Also, at crank angle A7,second lobe 506 is maximally extended a distance L4 fromcylinder top 504. The relative positions of 210 and 212 are shown invalves FIG. 9 . - At crank angle A8, which is larger than crank angle A7,
first lobe 502 is at the maximum extension length L1 fromcylinder top 504.Second lobe 506, however, is closed at crank angle A8, as shown inFIG. 10 . This exhaust valve arrangement reduces valve overlap and provides for more efficient combustion of E85 at low engine speeds. - In other embodiments, modified
second lift curve 802 could be made even smaller. In some cases, modifiedsecond lift curve 802 could be made small enough so thatsecond exhaust valve 212 is effectively deactivated. The term ‘effectively deactivated’ as used in this specification and in the claims refers to any substantial reduction in the lift and duration of an exhaust valve as compared to the lift and duration of an opposing activated exhaust valve. In other words, in some cases an effectively deactivated valve may not be completely deactivated, but instead has a lift and duration that is almost zero when compared to the lift and duration of an associated activated exhaust valve. With this configuration, the amount of exhaust that can escape through the effectively deactivated valve is significantly smaller than the exhaust that may escape from the activated exhaust valve. - In the current embodiment,
first exhaust valve 210 is operated according to a constant lift curve for all engine speeds. In other embodiments,first exhaust valve 210 could be operated according to lift curves that vary with engine speed, as is done forsecond exhaust valve 212 in this embodiment. -
FIG. 11 is an embodiment of a process for operatingvalve system 204. The following steps may be performed byECU 300, however in some embodiments, some or all of the steps may be performed by other systems and/or devices. - During a
first step 1102,ECU 300 may receive information from one or more sensors. In an embodiment,ECU 300 may receive information related to a current engine speed fromcrank angle sensor 302. In other embodiments,ECU 300 could receive information from additional sensors. For example, in some embodiments,ECU 300 could receive feedback information fromvalve system 204 viafirst connection 310. - Following
first step 1102,ECU 300 may proceed tosecond step 1104. Duringstep 1104,ECU 300 may controlfirst exhaust valve 210 according tofirst lift curve 402. This may be achieved by sending a control signal tovalve system 204 viafirst connection 310. Next, duringthird step 1106,ECU 300 may determine a current engine speed. In some embodiments, the current engine speed may be determined by receiving information from a crank angle sensor. - Following
third step 1106,ECU 300 may proceed tofourth step 1108. Duringfourth step 1108,ECU 300 may determine if the current engine speed is in a low RPM range (low engine speed range). If the current engine speed is in a low RPM range,ECU 300 may proceed tofifth step 1110. Atfifth step 1110,ECU 300 may controlsecond exhaust valve 212 according to modifiedsecond lift curve 802. This may be achieved by sending a control signal tovalve system 204 viafirst connection 310. - If, during
fourth step 1108,ECU 300 determines that the current engine speed is not in the low RPM range, thenECU 300 may proceed tosixth step 1112. Duringsixth step 1112,ECU 300 may controlsecond exhaust valve 212 according tosecond lift curve 404. This may be achieved by sending a control signal tovalve system 204 viafirst connection 310. - Using the configuration discussed here,
engine 200 may be optimized for efficient combustion using either gasoline or E85. Furthermore,engine 200 may be optimized for any mix of gasoline and E85. In these exemplary embodiments, the configuration ofvalve system 204 andengine 200 does not change when different types of fuel are added. Instead,engine 200 may be optimized for both gasoline and E85 simultaneously. - In an alternative embodiment,
motor vehicle 100 may include provisions for determining the type of fuel that is currently being used and changing the configuration ofvalve system 204 accordingly. Referring toFIG. 12 , in some embodiments,ECU 300 may be associated withfuel sensor 1202 in addition tovalve system 204 and crankangle sensor 302.Fuel sensor 1202 may be configured to distinguish between gasoline and E85. In some cases,fuel sensor 1202 may be configured to determine mixtures of gasoline and E85. -
Valve system 204 may be configured to operate in a manner that is optimized for the type of fuel measured byfuel sensor 1202, especially for a predetermine engine speed range that is associated with optimized performance ofengine 200 for a particular type of fuel.FIG. 13 is an embodiment of a process for controllingvalve system 204 using information received byfuel sensor 1202. The following steps may be performed byECU 300, however in other embodiments some steps may be performed by other devices or systems associated withmotor vehicle 100. - During
first step 1302,ECU 300 may receive information fromfuel sensor 1202 andengine speed sensor 302. Next, duringsecond step 1304,ECU 300 may determine the fuel type that has been introduced tomotor vehicle 100 according to information received fromfuel sensor 1202. Additionally, duringsecond step 1304,ECU 300 may determine the current engine speed according to information received fromengine speed sensor 302. - Following
second step 1304, duringthird step 1305,ECU 300 may determine if the current engine speed is in a predetermined engine speed range. If the current engine speed is not in a predetermined engine speed range,ECU 300 may proceed to step 1307, otherwiseECU 300 proceeds to step 1306. In this embodiment, the predetermined engine speed range is a low engine speed range. Duringstep 1307,ECU 300 may operate both 210 and 212 according to liftexhaust valves 402 and 404, respectively.curves - During
step 1306,ECU 300 decides if the fuel type is mostly gasoline. The fuel type could be gasoline, E85, or some combination. If the fuel type is mostly gasoline,ECU 300 may proceed tofourth step 1308. Duringfourth step 1308,ECU 300 may send a control signal tovalve system 204 to effectively deactivatesecond exhaust valve 212. As previously discussed,first exhaust valve 210 may be associated with firstvalve lift curve 402 that is optimized for gasoline. Therefore, by operating onlyfirst exhaust valve 210 during combustion, the combustion is optimized for gasoline. - If, during
third step 1306,ECU 300 determines that the fuel type is not mostly gasoline,ECU 300 may proceed tofifth step 1310. In this case, it is determined that the fuel type is mostly E85. Duringfifth step 1310,ECU 300 may send a control signal tovalve system 204 to effectively deactivatefirst exhaust valve 210. As previously discussed,second exhaust valve 212 is associated withsecond lift curve 404 and modifiedsecond lift curve 802 that are optimized for E85 at high and low engine speeds. In some embodiments, by operating onlysecond exhaust valve 212 during combustion according to lift 404 and 802, the combustion may be optimized for E85.curves - In this embodiment, a single predetermined engine speed range is used for deactivating either
210 or 212. In other embodiments, different engine speed ranges could be used. For example, in another embodiment,exhaust valve first exhaust valve 210 may be deactivated when the current engine speed is in a low engine speed range and the fuel type is E85 andsecond exhaust valve 212 may be deactivated when the current engine speed is in a high engine speed range and the fuel type is gasoline. - Although this detailed description discusses exhaust valves, it should be understood that the principles applied to the exhaust valves could also be applied to the intake valves. In other words, the intake valves could be configured to operate using various valve lift curves. In some cases, a first exhaust valve could be tuned for E85, while a second exhaust valve could be tuned for gasoline. Furthermore, one or both of these intake valves could be modified according to various operating parameters, such as engine speed, in a similar manner to the method of modifying the valve lift curves for the exhaust valves.
- While various embodiments of the invention have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the invention. Accordingly, the invention is not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.
Claims (25)
1. A motor vehicle including an engine configured to operate with at least two different types of fuel, comprising:
a cylinder associated with a first exhaust valve and a second exhaust valve and at least one intake valve;
the first exhaust valve operating in a manner that is optimized for a first type of fuel; and
wherein the second exhaust valve is operated in a manner that is optimized for a second type of fuel.
2. The motor vehicle according to claim 1 , wherein the operation of the first exhaust valve when the first type of fuel is used in the engine is substantially identical to the operation of the first exhaust valve when the second type of fuel is used in the engine.
3. The motor vehicle according to claim 1 , wherein the operation of the second exhaust valve when the first type of fuel is used is substantially identical to the operation of the second exhaust valve when the second type of fuel is used in the engine.
4. The motor vehicle according to claim 1 , wherein the motor vehicle includes a fuel sensor configured to sense the type of fuel being used.
5. The motor vehicle according to claim 4 , wherein the second exhaust valve is deactivated when the first type of fuel is sensed using the fuel sensor.
6. The motor vehicle according to claim 4 , wherein the first exhaust valve is deactivated when the second type of fuel is sensed using the fuel sensor.
7. A method for operating a motor vehicle including an engine configured to operate on at least two different types of fuels, comprising the steps of:
receiving a fuel;
controlling a first exhaust valve according to a first lift curve, wherein the first lift curve is optimized for a first type of fuel;
controlling a second exhaust valve according to a second lift curve when the engine is operating in a first engine speed range and controlling the second exhaust valve according to a modified second lift curve when the engine is operating in a second engine speed range; and
wherein the second lift curve and the modified second lift curve are optimized for a second type of fuel.
8. The method according to claim 7 , wherein the fuel is gasoline.
9. The method according to claim 7 , wherein the fuel is E85.
10. The method according to claim 7 , wherein the fuel comprises a mixture of gasoline and E85.
11. The method according to claim 7 , wherein the fuel is selected from the group consisting essentially of gasoline, E85 and a mixture of gasoline and E85.
12. A motor vehicle including an engine configured to operate on at least two types of fuel, comprising:
a cylinder associated with a first valve and a second valve;
the first valve operating according to a first lift curve;
the second valve operating according to a second lift curve;
wherein the first lift curve is associated with a first type of fuel and the second lift curve is associated with a second type of fuel; and
wherein the first lift curve is different than the second lift curve.
13. The motor vehicle according to claim 12 , wherein the first valve and the second valve are exhaust valves.
14. The motor vehicle according to claim 12 , wherein the first valve and the second valve are intake valves.
15. The motor vehicle according to claim 12 , wherein the first lift curve and the second lift curve are substantially similar in shape.
16. The motor vehicle according to claim 15 , wherein the second lift curve is out of phase with the first lift curve.
17. The motor vehicle according to claim 12 , wherein the first lift curve has a first lift that is less than a second lift that is associated with the second lift curve.
18. The motor vehicle according to claim 12 , wherein the second lift curve is associated with high engine speeds.
19. The motor vehicle according to claim 12 , wherein the second exhaust valve is operated according to a modified second lift curve for low engine speeds.
20. The motor vehicle according to claim 19 , wherein the modified second lift curve has a modified lift that is less than the first lit associated with the first lift curve.
21. The motor vehicle according to claim 20 , wherein the modified second lift curve has a modified duration that is less than a first duration associated with the first lift curve.
22. A motor vehicle including an engine configured to operate on at least two types of fuel, comprising:
a cylinder associated with a first exhaust valve, a second exhaust valve and at least one intake valve;
the first exhaust valve operating in a manner that is optimized for a first type of fuel;
the second exhaust valve operating in a manner that is optimized for a second type of fuel; and
wherein one of the first exhaust valve and the second exhaust valve is effectively deactivated at a predefined engine speed range.
23. The motor vehicle according to claim 22 , wherein a fuel sensor is used to detect the type of fuel disposed within the engine.
24. The motor vehicle according to claim 23 , wherein the first exhaust valve is effectively deactivated when the first type of fuel is detected by the fuel sensor.
25. The motor vehicle according to claim 23 , wherein the second exhaust valve is effectively deactivated when the second type of fuel is detected by the fuel sensor.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/179,361 US7658171B1 (en) | 2008-07-24 | 2008-07-24 | Fuel tuned variable valve timing |
| US12/639,563 US7975661B2 (en) | 2008-07-24 | 2009-12-16 | Fuel tuned variable valve timing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/179,361 US7658171B1 (en) | 2008-07-24 | 2008-07-24 | Fuel tuned variable valve timing |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/639,563 Continuation US7975661B2 (en) | 2008-07-24 | 2009-12-16 | Fuel tuned variable valve timing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20100018499A1 true US20100018499A1 (en) | 2010-01-28 |
| US7658171B1 US7658171B1 (en) | 2010-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/179,361 Expired - Fee Related US7658171B1 (en) | 2008-07-24 | 2008-07-24 | Fuel tuned variable valve timing |
| US12/639,563 Expired - Fee Related US7975661B2 (en) | 2008-07-24 | 2009-12-16 | Fuel tuned variable valve timing |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/639,563 Expired - Fee Related US7975661B2 (en) | 2008-07-24 | 2009-12-16 | Fuel tuned variable valve timing |
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| Country | Link |
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| US (2) | US7658171B1 (en) |
Cited By (4)
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| WO2014032860A1 (en) * | 2012-08-30 | 2014-03-06 | Fev Gmbh | Method and device for controlling an internal combustion engine |
| US20140279927A1 (en) * | 2013-03-15 | 2014-09-18 | International Business Machines Corporation | Scalable graph modeling of metadata for deduplicated storage systems |
| FR3020836A1 (en) * | 2014-05-12 | 2015-11-13 | Peugeot Citroen Automobiles Sa | INTERNAL COMBUSTION ENGINE OF POLYFUEL TYPE WITH DIRECT INJECTION WITH COMMAND IGNITION. |
| DE102012213974B4 (en) * | 2011-08-11 | 2019-07-18 | GM Global Technology Operations LLC (n. d. Ges. d. Staates Delaware) | System and method for increasing the operating efficiency of a hybrid vehicle |
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| US7658171B1 (en) * | 2008-07-24 | 2010-02-09 | Honda Motor Co., Ltd. | Fuel tuned variable valve timing |
| US7905206B2 (en) * | 2008-11-26 | 2011-03-15 | Caterpillar Inc | Engine control system having fuel-based adjustment |
| US20140032081A1 (en) * | 2012-07-27 | 2014-01-30 | Caterpillar Inc. | Dual Mode Engine Using Two or More Fuels and Method for Operating Such Engine |
| US20230347728A1 (en) * | 2020-08-19 | 2023-11-02 | Tvs Motor Company Limited | Hybrid power unit and hybrid vehicle |
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Also Published As
| Publication number | Publication date |
|---|---|
| US20100101547A1 (en) | 2010-04-29 |
| US7658171B1 (en) | 2010-02-09 |
| US7975661B2 (en) | 2011-07-12 |
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