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US20100007061A1 - Method and installation for the production of containers - Google Patents

Method and installation for the production of containers Download PDF

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Publication number
US20100007061A1
US20100007061A1 US12/560,417 US56041709A US2010007061A1 US 20100007061 A1 US20100007061 A1 US 20100007061A1 US 56041709 A US56041709 A US 56041709A US 2010007061 A1 US2010007061 A1 US 2010007061A1
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United States
Prior art keywords
near infrared
heating
operative
parisons
wavelength band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/560,417
Inventor
Guy Feuilloley
Luc Desoutter
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Sidel Participations SAS
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Sidel Participations SAS
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Publication date
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Priority to US12/560,417 priority Critical patent/US20100007061A1/en
Publication of US20100007061A1 publication Critical patent/US20100007061A1/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/02Conditioning or physical treatment of the material to be shaped by heating
    • B29B13/023Half-products, e.g. films, plates
    • B29B13/024Hollow bodies, e.g. tubes or profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/64Heating or cooling preforms, parisons or blown articles
    • B29C49/6409Thermal conditioning of preforms
    • B29C49/6418Heating of preforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/64Heating or cooling preforms, parisons or blown articles
    • B29C49/68Ovens specially adapted for heating preforms or parisons
    • B29C49/685Rotating the preform in relation to heating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0822Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0838Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using laser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/64Heating or cooling preforms, parisons or blown articles
    • B29C49/6409Thermal conditioning of preforms
    • B29C49/6436Thermal conditioning of preforms characterised by temperature differential
    • B29C49/6445Thermal conditioning of preforms characterised by temperature differential through the preform length
    • B29C49/645Thermal conditioning of preforms characterised by temperature differential through the preform length by cooling the neck
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/64Heating or cooling preforms, parisons or blown articles
    • B29C49/68Ovens specially adapted for heating preforms or parisons
    • B29C49/6835Ovens specially adapted for heating preforms or parisons using reflectors

Definitions

  • the invention relates to the production of containers.
  • It relates more particularly to a method and an installation for producing containers—especially bottles—from thermoplastic parisons.
  • Such a method involves a first step during which the parisons are heated, within an appropriate heating unit, then a second step during which the parisons are introduced, hot, into a multiple-mold blow-molding or stretch-blow-molding unit where they are shaped into containers.
  • the containers thus formed will be directed either toward a storage unit to await subsequent filling or directly toward a filling unit.
  • a container parison comprises a neck, intended to take the closure that seals the container that is to come and which is already at its final dimensions, extended by a body, the shaping of which will lead to the actual container proper.
  • the heating of the parisons is generally performed within an oven equipped with an array of tubular halogen lamps past which the parisons progress, while being rotated on themselves. More specifically, an oven contains several elementary modules, each containing several lamps, each of the lamps being controlled individually so that, ultimately, on leaving the oven, the temperature of the body of each of the parisons is above the glass transition temperature of their constituent material and a heating profile is obtained on each parison, which profile is predetermined such that the distribution of material is optimized in the container that is to be obtained.
  • This method of heating does have a certain number of disadvantages.
  • the heating profile (that is to say the plot of temperatures measured along the length of the parison) cannot be obtained precisely; given the diffusion effect, the radiation from the lamps interferes with each other which means that seeking precisely to regulate the intensity of the combined radiation at a given distance from the lamps is an extremely fanciful notion.
  • this orientation of the parisons entails, on entering the heating unit, an operation of inverting the preforms, because the preforms are generally introduced into the oven neck up, and also an operation of inverting either the preforms before they are introduced into the mold when the stretch-blow-molding step is performed neck up (which is the more common scenario), or of the containers as they leave the installation so that they can be stored or filled.
  • inverting operations entail installing and operating appropriate devices which make the installation more complicated and have a negative impact on cost.
  • the method according to the invention for producing a container from a thermoplastic parison involves:
  • the invention also proposes an installation for producing containers from thermoplastic parisons, which comprises a heating unit for heating the parisons with a view to forming the containers from the parisons thus heated.
  • the installation defines a path that the parisons are intended to follow within the heating unit, which comprises at least one source of coherent electromagnetic radiation directed toward a region situated on the path of the parisons.
  • the radiation can thus be concentrated on to a localized part of the parison, making it possible to obtain a temperature profile close to a predetermined profile, the almost-total absence of diffusion and thermal convection allowing the parison to be heated while it is oriented neck up without this neck experiencing incident heating liable to alter its dimensions.
  • the beam of electromagnetic radiation (such as a laser emitted for example by a laser diode) is preferably directed toward the body of the parison.
  • the radiation is preferably emitted in the near infrared, in other words at a wavelength ranging between about 700 nm and 1600 nm.
  • the heating of the parison is preferably performed by means of a plurality of adjacent and/or superposed beams of electromagnetic radiation.
  • heating may be performed by means of a plurality of juxtaposed and/or superposed laser diodes, for example, in the form of one or more arrays.
  • the or each beam may be linear or planar; it is, for example, directed in a predetermined overall direction, while the parison, at least locally is made to follow a path either substantially perpendicular or substantially parallel to the direction of the beam.
  • the parison is preferably rotated about a predetermined axis, for example, an axis that coincides with an axis of revolution of the parison, so as to obtain uniform heating around the circumference of this parison.
  • the neck of the parison may be ventilated in order to remove the overflow of hot air.
  • the beam is reflected at least once off a reflective surface.
  • the heating unit comprises, for example, a chamber comprising a first wall and a second wall facing one another and substantially parallel to the path of the parisons, these walls being positioned one on each side of this path and together delimiting an internal volume, the first wall being equipped with a plurality of superposed parallel slits facing each of which there is positioned, on the opposite side to the internal volume, a row of radiation sources.
  • the second wall at least has, on the same side as the internal volume, a reflective internal surface.
  • the heating unit may comprise a ventilation system able to generate an air flow passing through a region situated vertically in line with said chamber.
  • the installation comprises two successive heating units of this type.
  • the heating unit comprises a plurality of successive chambers positioned along the path, each chamber having two cylindrical walls facing each other and positioned one on each side of the path and together defining an internal cavity, each wall having several adjacent reflective facets facing toward the cavity, the source of electromagnetic radiation being directed toward one of these facets.
  • the heating unit for example comprises an opaque screen adjacent to one of the facets, to absorb the beam after it has been reflected several times off the facets.
  • the heating unit preferably comprises means for rotating the parisons about their axis of revolution.
  • FIG. 1 is a schematic view of an installation for producing containers from thermoplastic parisons
  • FIGS. 2 and 3 are perspective views of a block and of an array of laser diodes which may be chosen to equip an installation according to the invention
  • FIG. 4 is a schematic perspective view showing the internal structure of an array of laser diodes
  • FIG. 5 is a diagram illustrating the compared efficiency of three different laser sources for heating a PET
  • FIG. 6 is a schematic perspective view illustrating a heating unit for an installation for producing containers according to a first embodiment
  • FIG. 7 is an elevation in cross section illustrating the heating unit of FIG. 6 ;
  • FIG. 8 is a schematic perspective view showing a container parison exposed to a laser beam in a heating unit as depicted in FIG. 7 ;
  • FIG. 9 is a schematic perspective view illustrating a heating unit for an installation for producing containers according to a second embodiment
  • FIG. 10 is a schematic perspective view similar to FIG. 9 also illustrating a heating unit according to a variant of the second embodiment
  • FIG. 11 is a schematic plan view, from above, illustrating the heating unit for an installation for producing containers according to a third embodiment
  • FIG. 12 is a plan view, from above, on a larger scale, of a detail of the heating unit depicted in FIG. 11 ;
  • FIG. 13 is a view illustrating, in perspective, the detail depicted in FIG. 12 .
  • FIG. 1 depicts an installation 1 for producing containers, such as bottles, from parisons 2 , in this instance preforms, made of thermoplastic. It is recalled here that the term “parison” covers not only a preform, but also any intermediate part between the preform and the finished container. Some methods actually involve two successive shaping steps, namely a first step of forming an intermediate container from the preform then, after a certain time has elapsed, a second step of forming the finished container from the intermediate container.
  • a parison 2 in the form of a preform is depicted on a large scale in FIG. 8 . It is a molded component in the form of a test specimen exhibiting symmetry of revolution about an axis A and having a neck 3 intended, as far as possible, not to undergo any deformation during the forming of the container, and a body 4 ending in a bottom 5 and intended to be heated and then shaped. Without implying any limitation to such an application, it is assumed in the remainder of the description that the containers are formed directly from preforms, which means that, for the sake of convenience, this term will be used arbitrarily to denote parisons or preforms.
  • the containers are, for example, made of polyethylene terephthalate (PET), of polyethylene naphthalate (PEN), or another appropriate thermoplastic.
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • the installation 1 comprises a feed unit 10 which supplies the preforms 2 to a forming unit 6 .
  • the feed unit 10 comprises, for example, a hopper 11 into which the preforms 2 , produced beforehand by molding, are loaded loose, this hopper 11 being connected to an inlet 12 of the forming unit 6 by a sorting machine 13 which isolates and positions the preforms 2 (which are cold, that is to say at ambient temperature) on a slide 14 .
  • the preforms 2 are then mounted on a transfer line 15 then heated, as they pass through a heating unit 16 , before being introduced hot into a blow-molding unit 17 (or stretch-blow-molding unit) of the multiple-mold carousel type.
  • the containers are then transferred, by means of a conveyer 18 , such as a wheel with cavities, from the molds of the blow-molding unit 17 to an outlet of the forming unit 6 .
  • a conveyer 18 such as a wheel with cavities
  • the preforms 2 are heated by means of at least one beam 22 of coherent electromagnetic radiation.
  • the installation 1 defines, within the heating unit 16 , a predetermined path 23 that the preforms 2 follow during the heating step. More specifically, this path 23 is defined by a conveyer (not depicted) equipped with links articulated to one another and from which the preforms 2 are suspended.
  • This driving technique is well known to those skilled in the art and will not be described in detail; let us nonetheless specify that each link comprises attachment means in the form of a hanger, known as a “spinner” in the terms of the art, which fits into or on to the neck 3 of the preform 2 , this hanger having a pinion-shaped part which meshes with a fixed rack running alongside the line, so that as the line advances, the hangers, with their preforms are rotated.
  • the heating unit 16 comprises at least one source 24 of coherent electromagnetic radiation directed toward a target region 25 situated on the path 23 of the preforms 2 , and through which these pass, as we shall see later.
  • thermoplastic such as a PET (the material from which container preforms for the most common applications are conventionally made) lies in the field of the near infrared, that is to say at wavelengths ranging between 700 nm and 1600 nm.
  • a PET preform generally has a wall thickness ranging between 1 mm and 3 mm, entirely dependent on the type of container that is to be obtained.
  • a first test was conducted by the inventors on PET test specimens 3 mm thick using three laser sources emitting in the near infrared, namely:
  • the diagram in FIG. 5 shows, for each of these lasers, the plot of the time taken for the material to reach the core temperature of 130° C. (this is in fact the temperature to which PET preforms need to be heated), as a function of the transmitted power density.
  • heating quality is to be understood as meaning heating which not only gives a lower exposure time, but also gives good accuracy and good diffusion of the radiation through the thickness of the material).
  • the first exemplary embodiment uses a planar beam 22 , generated by a laser diode 26 to which a spreading lens is added.
  • a laser diode 26 to which a spreading lens is added.
  • Various manufacturers offer laser diodes which either come individually or assembled into arrays as depicted in FIGS. 2 and 3 .
  • FIG. 2 depicts a block 27 of stacked diodes 26 with a total power of 1200 W, marketed by Thales, under the references TH-C17xx-M1 or TH-C55xx-M1.
  • Each diode 26 generates a planar laser beam so that the block generates several superposed planar beams which may be parallel or divergent.
  • FIG. 3 depicts an array 28 of diodes 26 with a power of 40 W each, each diode 26 generating a planar beam.
  • the array 28 thus generates a planar beam, formed by the juxtaposition of the beams generated by all the diodes.
  • An array of this type is marketed by Thales, under the references TH-C1840-P or TH-C1841-R.
  • the block 27 and the array 28 are both equipped with an internal water-cooling circuit, the water inlet 29 and outlet 30 pipes of which can be seen in the figures.
  • FIG. 4 schematically depicts the structure of an array 28 of diodes 26 .
  • the diodes 26 are jointly mounted and soldered onto a support 31 equipped with ducts 32 perpendicular to the beams 22 and through which the cooling fluid runs.
  • the heating unit is now described in greater detail according to three distinct exemplary embodiments with reference to FIGS. 6 to 11 .
  • the first exemplary embodiment is described with reference to FIGS. 6 to 8 .
  • the path 23 represented by a chain line, that the preforms 2 follow within the heating unit 16 is substantially rectilinear and defines a direction L termed the longitudinal direction.
  • the heating unit 16 comprises a chamber 33 comprising a first wall and a second wall 34 , 35 which are vertical and face one another and run substantially parallel to the path 23 , being positioned one on each side thereof.
  • the walls 34 , 35 together delimit an internal volume 36 through which the preforms 2 pass longitudinally.
  • the walls 34 , 35 extend over a height substantially equal to the length of the body 4 of the preform 2 .
  • This preform is oriented neck up, the neck 3 protruding out of the chamber 33 above the walls 34 , 35 .
  • the chamber 33 is open at the bottom to allow an ascending air flow 37 to circulate to provide the chamber 33 with a certain degree of ventilation in order to remove the heat emitted by the body 4 of the heated parison 2 .
  • Each wall 34 , 35 has a respective internal face 38 , 39 facing toward the internal volume 36 and a respective opposite external face 40 , 41 .
  • the first wall 34 is equipped with a plurality of superposed horizontal parallel slits 42 facing each of which there is positioned, on the external face 40 side, an array 28 of laser diodes, as described hereinabove.
  • the heating unit thus comprises a matrix 43 of laser diodes formed by a plurality of superposed arrays 28 , which runs substantially facing the entire height of the body 4 of the preforms 2 .
  • the arrays 28 may be cooled by means of their own circuits, which are connected to a common cooling liquid supply 29 and discharge 30 duct.
  • Each diode emits a beam 22 oriented in an overall direction T that is transverse to the path 23 , and runs in a horizontal mid-plane P parallel to this path 23 .
  • Each slit 42 subjects the beam 22 passing through it to a diffusion effect which means that the beam 22 has a tendency to diverge on each side of the horizontal midplane P.
  • the internal faces 38 , 39 of the walls 34 are reflective which means that the beam 22 undergoes several successive reflections and therefore crosses the preform 2 several times before it loses its energy. This results in an improvement in the energy efficiency and in a reduction in the time taken to heat the preforms 2 .
  • Rotating the preform 2 about its axis A makes it possible, on leaving the heating unit, to obtain a temperature profile that is substantially constant around the circumference of the body 4 .
  • the middle arrays 28 will be set to a lower power than the lower and upper arrays 28 so as to keep the central part of the body 4 at a temperature that is lower (for example at around 115° C.) than the temperature of its end parts (which will be raised to around 130° C.).
  • the phenomenon of thermal convection in the chamber 33 is limited because of the use of coherent radiation, particularly so that the neck 3 does not experience any heating liable to soften it and cause an alteration to its dimensions during the blowing (which, as has been stated, allows the preforms 2 to be oriented neck up), it may prove preferable to ventilate at least the upper part of the chamber 33 , so as to create a cool air flow around the neck 3 .
  • the heating unit 16 is equipped with a ventilation system 44 generating an air flow 45 which, vertically in line with the chamber 33 , circulates transversely in order to remove the heat energy drained away by the upward air flow 37 due to natural thermal convection.
  • This ventilation system 44 for example comprises a fan 46 arranged in a casing 47 positioned on the external face 41 side of the second wall 35 and having an opening 48 extending vertically in line with an upper edge 49 of the wall 35 , able to route the air flow 37 from the fan 46 transversely.
  • Each preform 2 is heated as follows.
  • the preform 2 originating from the feed unit 10 enters the heating unit 16 along the longitudinal path 23 locally defined by the conveyer.
  • the preform 2 is rotated about its axis A.
  • the laser beams 22 emitted by the diodes 26 strike it along the entire path that it follows through the chamber 33 .
  • the body 4 of the preform 2 is quickly raised to a temperature of around 120° C., while its neck 3 is kept at ambient temperature.
  • the preform 2 is transferred to the stretch-blow-molding unit 18 to be shaped into a container.
  • This second example comprises a first embodiment illustrated in FIG. 9 , whereby the installation 1 comprises a single heating unit 16 , and a second embodiment which, illustrated in FIG. 10 , constitutes a variant of the first in that the installation 1 comprises two successive heating units 16 .
  • the path 23 followed by the preforms 2 within the heating unit 16 is locally rectilinear, in a longitudinal direction L, between an upstream transfer region 50 where the cold preforms 2 are brought into the heating unit 16 by an upstream transfer wheel 51 , and a downstream transfer region 52 , where the hot preforms 2 are removed from the heating unit 16 by a downstream transfer wheel 53 .
  • the heating unit 16 comprises several superposed laser sources 24 positioned at a downstream end of the path 23 , along the axis thereof.
  • the sources 24 here consist of collimating lenses 54 each connected by an optical fiber 55 to a diode laser generator 56 and together form a vertical block 57 of a height substantially equal to the bodies 4 of the preforms 2 .
  • the lenses 54 are oriented in such a way as to generate longitudinal (linear or planar) beams 22 which strike the preforms 2 in succession before encountering an opaque screen 58 forming an energy sink, positioned transversely in the continuation of the path 23 , beyond the upstream transfer wheel 51 .
  • each preform 2 is progressively heated by the laser beams 22 whose energy, transferred successively to the preforms 2 that they strike and pass through is, first of all, from the point of view of the preform, low at the exit of the upstream transfer wheel 51 , then increases as the preform 2 gradually nears the sources 24 before reaching a maximum in the vicinity of these sources before the preform 2 is taken up by the downstream transfer wheel 53 .
  • the laser adopted here is a diode laser of the type set out hereinabove (cf. ⁇ 1), with an individual power of 500 W.
  • the heating unit 16 comprises a confinement chamber 59 comprising two walls 60 , 61 facing each other and positioned one on each side of the path 23 , between the upstream 51 and downstream 53 transfer wheels.
  • These walls 60 , 61 have reflective internal faces which confine the laser beams 22 by reflecting their transverse components resulting from the diffraction through the preforms 2 . Thus energy losses are limited while at the same time improving the safety of the installation.
  • the heating unit 16 may be equipped with a ventilation system similar to the one described hereinabove in the first exemplary embodiment.
  • the installation 1 comprises two heating units 16 , similar to the heating unit 16 described hereinabove in the first embodiment and positioned in succession in the path of the preforms 2 , namely a first heating unit 16 a designed to raise the preforms 2 to an intermediate temperature (that is to say to a temperature between ambient temperature, which corresponds to the initial temperature of the preforms, around 20° C., and the final temperature, prior to forming, of around 120° C.), and a second heating unit 16 b designed to raise the preforms 2 to their final temperature (of around 120° C.).
  • a first heating unit 16 a designed to raise the preforms 2 to an intermediate temperature (that is to say to a temperature between ambient temperature, which corresponds to the initial temperature of the preforms, around 20° C., and the final temperature, prior to forming, of around 120° C.)
  • a second heating unit 16 b designed to raise the preforms 2 to their final temperature (of around 120° C.).
  • the path 23 a followed by the preforms 2 within the first heating unit 16 a is locally rectilinear, in a longitudinal direction L between an upstream transfer region 51 where the cold preforms 2 are supplied to the first heating unit 16 a by an upstream transfer wheel 51 , and an intermediate transfer region 62 where the warm preforms 2 are transferred from the first heating unit 16 a to the second 16 b.
  • the heating units 16 a , 16 b are arranged parallel to one another, and the path 23 b followed by the preforms in the intermediate transfer region 62 is curved. This arrangement makes it possible to avoid interference between the beams 22 of the first heating unit 16 a and those of the second 16 b.
  • the path 23 c followed by the preforms 2 within the second heating unit 16 b is, also, locally rectilinear and longitudinal, between the intermediate transfer region 62 and a downstream transfer region 52 where the hot preforms 2 are taken up transversely by a downstream transfer wheel 53 .
  • Each heating unit 16 a , 16 b comprises a block 27 of superposed laser diodes of a height substantially equal to that of the bodies 4 of the preforms 2 and arranged at a downstream end of the corresponding path 23 a , 23 c along the axis thereof.
  • the blocks 27 of diodes are, for example, of the kind set out hereinabove (cf. ⁇ 1) and illustrated in FIG. 2 .
  • the first heating unit 16 a comprises an opaque screen 58 forming an energy sink, that the laser beams 22 strike once they have passed in succession through the preforms 2 present on the path 23 a , and which is positioned transversely in the continuation of the path 23 a beyond the upstream transfer wheel 51 .
  • the second heating unit 16 b also comprises such an opaque screen 58 , for its part positioned in the continuation of the path 23 c , on the same side as the intermediate transfer region 62 .
  • each heating unit 16 a , 16 b comprises a confinement chamber 59 of which the reflective walls 60 , 61 , positioned one on each side of the corresponding path 23 a , 23 c , prevent the lateral dispersion of the laser beams 22 .
  • the preforms 2 are first of all raised to an intermediate temperature, for example of around 80° C., within the first heating unit 16 a , and then, from there, are raised to a final temperature of about 120° C. within the second heating unit 16 b before being transferred to the stretch-blow-molding unit 18 .
  • the third exemplary embodiment is now described with reference to FIGS. 11 to 13 .
  • the path 23 of the parisons 2 within the heating unit 16 is substantially circular and, as can be seen in FIG. 11 , the heating unit 16 comprises a plurality of adjacent chambers 63 arranged along the path 23 and through which the preforms 2 pass in succession.
  • the path 23 is defined between an upstream transfer wheel 51 which brings the preforms 2 from the feed unit 10 , and a downstream transfer wheel 53 carrying the stretch-blow-molding molds.
  • Each chamber 63 has two cylindrical walls facing each other, namely an internal wall 64 and an external wall 65 , positioned one on each side of the path 23 , and together defining an internal cavity 66 in which the preform 2 is positioned, its axis A therefore being temporarily coincident with an axis of symmetry of the chamber 63 .
  • Each wall 64 , 65 has several adjacent reflective facets 64 a , 64 b , 64 c , 65 a , 65 b , 65 c facing toward the cavity 66 , each facet 64 a , 64 b , 64 c of one wall 64 being positioned facing a corresponding facet 65 a , 65 b , 65 c of the wall 65 opposite, these facets 64 a , 64 b , 64 c , 65 a , 65 b , 65 c not being exactly parallel with their pair but together defining an angle ⁇ of a few degrees, as can be seen in FIG. 12 .
  • An upstream gap 67 and a downstream gap 68 are defined between the walls 64 , 65 , through which gaps 67 , 68 each preform 2 in turn enters and then leaves.
  • the heating unit 16 comprises, for each chamber 63 , an opaque screen 58 adjacent to one facet 64 c of the internal wall 64 , on the same side as the downstream gap 68 .
  • the heating unit 16 comprises a block 27 of stacked laser diodes positioned facing one 64 a of the facets of the internal wall 64 , bordering the upstream gap 67 .
  • the laser diodes, directed toward this facet 64 a are designed each to generate a beam 22 that is either linear or contained in a vertical plane that is transverse with respect to the path 23 of the preforms 2 , the beam 22 making an acute angle with the normal to the facet 64 a ( FIG. 12 ).
  • each beam 22 undergoes several successive reflections off the facets 64 a , 65 a , 64 b , 65 b , 64 c , 65 c before striking the screen 58 which, as it forms an energy sink, completely absorbs the beam 22 ( FIG. 12 ).
  • each beam 22 thus strikes it several times in distinct regions distributed at its circumference, as can be seen in FIG. 12
  • each preform 2 passes in succession through all the chambers 63 and the diodes can be set in such a way that their power increases along the path 23 , the temperature of the preforms 2 therefore increasing as they gradually progress through the heating unit 16 .
  • the preforms 2 may be rotated about their axis of revolution A, their progress within the heating unit 16 preferably being stepwise, each preform 2 for example remaining in each chamber 63 for a fraction of a second.
  • Tests have in fact demonstrated a laser energy penetration into the materials commonly used in this application, that is superior to that of the radiation of the halogen lamps conventionally employed for heating, thus improving the uniformity of the temperature of the material through the thickness of the preform.
  • the precision of the heating makes it possible to obtain a vertical heating profile which more precisely matches the desired profile. More specifically, this precision makes it possible to achieve heating profiles which hitherto were impossible to obtain. That in particular means that the design of the preforms can be revised so that the weight (which in practice means the wall thickness) of the preforms can be distributed differently according to the desired temperature profile for a particular profile of the container.
  • the small amount of heating of the ambient air additionally means that the preforms can be kept in the neck up orientation throughout the container production process, thus avoiding inverting operations.

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)

Abstract

The invention relates to a method or producing a container from a thermoplastic blank (2), comprising: a step in which the blank (2) is heated using at least one beam (22) of coherent electromagnetic radiation, and a step in which the container is formed from the bank (2) thus heated. The invention also relates to an installation (1) which is used to produce containers (2) and which comprises a unit (16) for heating the blanks (2) in order to form containers from the blanks (2) thus heated. The inventive installation (1) defines a path (23) along which the blanks (2) travel inside the heating unit (16). In addition, the heating unit (16) comprises at least one coherent electromagnetic radiation source (26) which is directed towards a zone (25) that is located on the aforementioned path (23).

Description

    TECHNICAL FIELD
  • The invention relates to the production of containers.
  • It relates more particularly to a method and an installation for producing containers—especially bottles—from thermoplastic parisons.
  • BACKGROUND ART
  • Such a method involves a first step during which the parisons are heated, within an appropriate heating unit, then a second step during which the parisons are introduced, hot, into a multiple-mold blow-molding or stretch-blow-molding unit where they are shaped into containers.
  • On leaving the blow-molding or stretch-blow-molding unit, the containers thus formed will be directed either toward a storage unit to await subsequent filling or directly toward a filling unit.
  • Let us remember that a container parison comprises a neck, intended to take the closure that seals the container that is to come and which is already at its final dimensions, extended by a body, the shaping of which will lead to the actual container proper.
  • The heating of the parisons is generally performed within an oven equipped with an array of tubular halogen lamps past which the parisons progress, while being rotated on themselves. More specifically, an oven contains several elementary modules, each containing several lamps, each of the lamps being controlled individually so that, ultimately, on leaving the oven, the temperature of the body of each of the parisons is above the glass transition temperature of their constituent material and a heating profile is obtained on each parison, which profile is predetermined such that the distribution of material is optimized in the container that is to be obtained.
  • This method of heating does have a certain number of disadvantages.
  • First, its energy efficiency (that is to say the ratio of the power absorbed by the parisons to the power consumed by the lamps) is extremely low, of the order of 11 to 15%. This is because of the spatial diffusion of the radiation emitted by the lamps, only a fraction of which reaches the body of the parisons. The low value displayed by this efficiency has a negative impact on production rates.
  • Next, the heating profile (that is to say the plot of temperatures measured along the length of the parison) cannot be obtained precisely; given the diffusion effect, the radiation from the lamps interferes with each other which means that seeking precisely to regulate the intensity of the combined radiation at a given distance from the lamps is an extremely fanciful notion.
  • In order to alleviate this disadvantage, there has already been the idea to make the parisons file past the lamps at the closest possible range. However, this then gives rise to an undesirable problem of overheating at the surface of the parisons, which phenomenon cannot be lessened unless an expensive ventilation system is fitted and operated.
  • Furthermore, there is also a significant phenomenon of thermal convection whereby the ascending air streams transfer some of the emitted radiation to the capital part of the parison. Now, the neck of this parison needs to be kept at a modest temperature so that it maintains its original dimensions.
  • Hence, in order to limit the incident heating of the neck by thermal convection, it has become judicious to orient the parisons neck down. As such a precaution proved to be insufficient in certain instances, it was combined with ventilation of the neck. Whatever the case, this orientation of the parisons entails, on entering the heating unit, an operation of inverting the preforms, because the preforms are generally introduced into the oven neck up, and also an operation of inverting either the preforms before they are introduced into the mold when the stretch-blow-molding step is performed neck up (which is the more common scenario), or of the containers as they leave the installation so that they can be stored or filled. These inverting operations entail installing and operating appropriate devices which make the installation more complicated and have a negative impact on cost.
  • SUMMARY OF THE INVENTION
  • In order in particular to alleviate the aforementioned disadvantages, the method according to the invention for producing a container from a thermoplastic parison involves:
      • a step of heating the parison performed by means of at least one beam of coherent electromagnetic radiation, then
      • a step of forming the container from the parison thus heated.
  • The invention also proposes an installation for producing containers from thermoplastic parisons, which comprises a heating unit for heating the parisons with a view to forming the containers from the parisons thus heated. The installation defines a path that the parisons are intended to follow within the heating unit, which comprises at least one source of coherent electromagnetic radiation directed toward a region situated on the path of the parisons.
  • The radiation can thus be concentrated on to a localized part of the parison, making it possible to obtain a temperature profile close to a predetermined profile, the almost-total absence of diffusion and thermal convection allowing the parison to be heated while it is oriented neck up without this neck experiencing incident heating liable to alter its dimensions.
  • More specifically, the beam of electromagnetic radiation (such as a laser emitted for example by a laser diode) is preferably directed toward the body of the parison. The radiation is preferably emitted in the near infrared, in other words at a wavelength ranging between about 700 nm and 1600 nm.
  • The heating of the parison is preferably performed by means of a plurality of adjacent and/or superposed beams of electromagnetic radiation. In practice, heating may be performed by means of a plurality of juxtaposed and/or superposed laser diodes, for example, in the form of one or more arrays.
  • The or each beam may be linear or planar; it is, for example, directed in a predetermined overall direction, while the parison, at least locally is made to follow a path either substantially perpendicular or substantially parallel to the direction of the beam.
  • In the heating step, the parison is preferably rotated about a predetermined axis, for example, an axis that coincides with an axis of revolution of the parison, so as to obtain uniform heating around the circumference of this parison.
  • Furthermore, the neck of the parison may be ventilated in order to remove the overflow of hot air.
  • According to one embodiment, in the heating step, the beam is reflected at least once off a reflective surface.
  • The heating unit comprises, for example, a chamber comprising a first wall and a second wall facing one another and substantially parallel to the path of the parisons, these walls being positioned one on each side of this path and together delimiting an internal volume, the first wall being equipped with a plurality of superposed parallel slits facing each of which there is positioned, on the opposite side to the internal volume, a row of radiation sources.
  • According to one embodiment, the second wall at least has, on the same side as the internal volume, a reflective internal surface.
  • In order to ventilate the neck of the parison, the heating unit may comprise a ventilation system able to generate an air flow passing through a region situated vertically in line with said chamber.
  • According to an embodiment variant, the installation comprises two successive heating units of this type.
  • According to another embodiment, with the path of the parisons being substantially circular, the heating unit comprises a plurality of successive chambers positioned along the path, each chamber having two cylindrical walls facing each other and positioned one on each side of the path and together defining an internal cavity, each wall having several adjacent reflective facets facing toward the cavity, the source of electromagnetic radiation being directed toward one of these facets.
  • The heating unit, for example comprises an opaque screen adjacent to one of the facets, to absorb the beam after it has been reflected several times off the facets.
  • Whatever the embodiment adopted, the heating unit preferably comprises means for rotating the parisons about their axis of revolution.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Other objects and advantages of the invention will emerge from the description given hereinafter with reference to the attached drawings in which:
  • FIG. 1 is a schematic view of an installation for producing containers from thermoplastic parisons;
  • FIGS. 2 and 3 are perspective views of a block and of an array of laser diodes which may be chosen to equip an installation according to the invention;
  • FIG. 4 is a schematic perspective view showing the internal structure of an array of laser diodes;
  • FIG. 5 is a diagram illustrating the compared efficiency of three different laser sources for heating a PET;
  • FIG. 6 is a schematic perspective view illustrating a heating unit for an installation for producing containers according to a first embodiment;
  • FIG. 7 is an elevation in cross section illustrating the heating unit of FIG. 6;
  • FIG. 8 is a schematic perspective view showing a container parison exposed to a laser beam in a heating unit as depicted in FIG. 7;
  • FIG. 9 is a schematic perspective view illustrating a heating unit for an installation for producing containers according to a second embodiment;
  • FIG. 10 is a schematic perspective view similar to FIG. 9 also illustrating a heating unit according to a variant of the second embodiment;
  • FIG. 11 is a schematic plan view, from above, illustrating the heating unit for an installation for producing containers according to a third embodiment;
  • FIG. 12 is a plan view, from above, on a larger scale, of a detail of the heating unit depicted in FIG. 11; and
  • FIG. 13 is a view illustrating, in perspective, the detail depicted in FIG. 12.
  • DESCRIPTION OF THE PREFERRED EMBODIMENT
  • FIG. 1 depicts an installation 1 for producing containers, such as bottles, from parisons 2, in this instance preforms, made of thermoplastic. It is recalled here that the term “parison” covers not only a preform, but also any intermediate part between the preform and the finished container. Some methods actually involve two successive shaping steps, namely a first step of forming an intermediate container from the preform then, after a certain time has elapsed, a second step of forming the finished container from the intermediate container.
  • A parison 2 in the form of a preform is depicted on a large scale in FIG. 8. It is a molded component in the form of a test specimen exhibiting symmetry of revolution about an axis A and having a neck 3 intended, as far as possible, not to undergo any deformation during the forming of the container, and a body 4 ending in a bottom 5 and intended to be heated and then shaped. Without implying any limitation to such an application, it is assumed in the remainder of the description that the containers are formed directly from preforms, which means that, for the sake of convenience, this term will be used arbitrarily to denote parisons or preforms.
  • The containers are, for example, made of polyethylene terephthalate (PET), of polyethylene naphthalate (PEN), or another appropriate thermoplastic.
  • As depicted in FIG. 1, the installation 1 comprises a feed unit 10 which supplies the preforms 2 to a forming unit 6. The feed unit 10 comprises, for example, a hopper 11 into which the preforms 2, produced beforehand by molding, are loaded loose, this hopper 11 being connected to an inlet 12 of the forming unit 6 by a sorting machine 13 which isolates and positions the preforms 2 (which are cold, that is to say at ambient temperature) on a slide 14.
  • The preforms 2 are then mounted on a transfer line 15 then heated, as they pass through a heating unit 16, before being introduced hot into a blow-molding unit 17 (or stretch-blow-molding unit) of the multiple-mold carousel type.
  • The containers are then transferred, by means of a conveyer 18, such as a wheel with cavities, from the molds of the blow-molding unit 17 to an outlet of the forming unit 6.
  • Within the heating unit 16, the preforms 2 are heated by means of at least one beam 22 of coherent electromagnetic radiation.
  • For this, the installation 1 defines, within the heating unit 16, a predetermined path 23 that the preforms 2 follow during the heating step. More specifically, this path 23 is defined by a conveyer (not depicted) equipped with links articulated to one another and from which the preforms 2 are suspended. This driving technique is well known to those skilled in the art and will not be described in detail; let us nonetheless specify that each link comprises attachment means in the form of a hanger, known as a “spinner” in the terms of the art, which fits into or on to the neck 3 of the preform 2, this hanger having a pinion-shaped part which meshes with a fixed rack running alongside the line, so that as the line advances, the hangers, with their preforms are rotated.
  • The heating unit 16 comprises at least one source 24 of coherent electromagnetic radiation directed toward a target region 25 situated on the path 23 of the preforms 2, and through which these pass, as we shall see later.
  • The description which follows first of all sets out the choice of the source 24 of electromagnetic radiation for heating the preforms (§ 1), and then, describes the heating unit 16 and the corresponding heating method, in three exemplary embodiments (§ 2).
  • 1. Choice of the Source of Electromagnetic Radiation
  • Tests have shown that, across the light spectrum, the radiation that is of use for heating a thermoplastic such as a PET (the material from which container preforms for the most common applications are conventionally made) lies in the field of the near infrared, that is to say at wavelengths ranging between 700 nm and 1600 nm.
  • Several lasers available on the market have proved satisfactory in application to the heating of thermoplastics (the tests conducted by the inventors were conducted using a PET).
  • A PET preform generally has a wall thickness ranging between 1 mm and 3 mm, entirely dependent on the type of container that is to be obtained.
  • A first test was conducted by the inventors on PET test specimens 3 mm thick using three laser sources emitting in the near infrared, namely:
    • 1. first of all, a laser of the Nd:YAG type (this type of laser comprises a neodymium-doped yttrium aluminum garnet amplifier with a power of 4.4 kW, generating an infrared beam with a wavelength of 1064 nm,
    • 2. secondly, a laser diode of the hybrid type, with a power of 3 kW, generating an infrared beam combining two wavelengths of 808 nm and 940 nm respectively, and
    • 3. thirdly, a laser diode with a power of 500 W generating an infrared beam with a wavelength of 808 nm.
  • The diagram in FIG. 5 shows, for each of these lasers, the plot of the time taken for the material to reach the core temperature of 130° C. (this is in fact the temperature to which PET preforms need to be heated), as a function of the transmitted power density.
  • It can be seen that, while the efficiency of the Nd:YAG laser seems to be superior to that of the diode lasers, the plots are, nonetheless, similar, which shows that the laser can be chosen on the basis of parameters other than efficiency alone, particularly on the basis of the shape of the beam, the size of the source and, of course, its cost.
  • Furthermore, it has been found that the choice of laser is also dependent on the need to safeguard the material from uncontrolled crystallization. A compromise is therefore needed. Although the Nd:YAG has proven its efficiency, the diode laser will take preference over it, being less expensive and less bulky, for an imperceptible difference in efficiency in the application to the heating of thermoplastic preforms.
  • While tests have shown that the domain adopted for the radiation is that of the near infrared, they have also shown that, before 1000 nm, the choice in wavelength has little impact on the heating quality (“heating quality” is to be understood as meaning heating which not only gives a lower exposure time, but also gives good accuracy and good diffusion of the radiation through the thickness of the material).
  • By contrast, for the same wavelength, the following parameters: beam shape, energy profile, power density, have an important effect on the heating quality.
  • As we shall see hereinafter, the first exemplary embodiment uses a planar beam 22, generated by a laser diode 26 to which a spreading lens is added. Various manufacturers offer laser diodes which either come individually or assembled into arrays as depicted in FIGS. 2 and 3.
  • FIG. 2 depicts a block 27 of stacked diodes 26 with a total power of 1200 W, marketed by Thales, under the references TH-C17xx-M1 or TH-C55xx-M1. Each diode 26 generates a planar laser beam so that the block generates several superposed planar beams which may be parallel or divergent.
  • FIG. 3 depicts an array 28 of diodes 26 with a power of 40 W each, each diode 26 generating a planar beam. The array 28 thus generates a planar beam, formed by the juxtaposition of the beams generated by all the diodes. An array of this type is marketed by Thales, under the references TH-C1840-P or TH-C1841-R.
  • As can be seen in FIGS. 2 and 3, the block 27 and the array 28 are both equipped with an internal water-cooling circuit, the water inlet 29 and outlet 30 pipes of which can be seen in the figures.
  • FIG. 4 schematically depicts the structure of an array 28 of diodes 26. The diodes 26 are jointly mounted and soldered onto a support 31 equipped with ducts 32 perpendicular to the beams 22 and through which the cooling fluid runs.
  • 2. Producing the Heating Unit
  • The heating unit is now described in greater detail according to three distinct exemplary embodiments with reference to FIGS. 6 to 11.
  • 2.1 Example 1
  • The first exemplary embodiment is described with reference to FIGS. 6 to 8.
  • As can be seen in FIG. 6, the path 23, represented by a chain line, that the preforms 2 follow within the heating unit 16 is substantially rectilinear and defines a direction L termed the longitudinal direction.
  • In this example, the heating unit 16 comprises a chamber 33 comprising a first wall and a second wall 34, 35 which are vertical and face one another and run substantially parallel to the path 23, being positioned one on each side thereof.
  • The walls 34, 35 together delimit an internal volume 36 through which the preforms 2 pass longitudinally.
  • As can be seen in FIG. 7, the walls 34, 35 extend over a height substantially equal to the length of the body 4 of the preform 2. This preform is oriented neck up, the neck 3 protruding out of the chamber 33 above the walls 34, 35. The chamber 33 is open at the bottom to allow an ascending air flow 37 to circulate to provide the chamber 33 with a certain degree of ventilation in order to remove the heat emitted by the body 4 of the heated parison 2.
  • Each wall 34, 35 has a respective internal face 38, 39 facing toward the internal volume 36 and a respective opposite external face 40, 41.
  • The first wall 34 is equipped with a plurality of superposed horizontal parallel slits 42 facing each of which there is positioned, on the external face 40 side, an array 28 of laser diodes, as described hereinabove.
  • As can be seen in FIG. 6, the heating unit thus comprises a matrix 43 of laser diodes formed by a plurality of superposed arrays 28, which runs substantially facing the entire height of the body 4 of the preforms 2. The arrays 28 may be cooled by means of their own circuits, which are connected to a common cooling liquid supply 29 and discharge 30 duct.
  • Each diode emits a beam 22 oriented in an overall direction T that is transverse to the path 23, and runs in a horizontal mid-plane P parallel to this path 23.
  • Each slit 42 subjects the beam 22 passing through it to a diffusion effect which means that the beam 22 has a tendency to diverge on each side of the horizontal midplane P.
  • Furthermore, the internal faces 38, 39 of the walls 34, are reflective which means that the beam 22 undergoes several successive reflections and therefore crosses the preform 2 several times before it loses its energy. This results in an improvement in the energy efficiency and in a reduction in the time taken to heat the preforms 2.
  • To produce the matrix 43 of diodes, it is possible to use several superposed arrays 28 of 40 W diodes of the type explained hereinabove (cf. § 1) and illustrated in FIG. 3.
  • In FIG. 7, the angle of divergence of the beam 22 is exaggerated in order to demonstrate this dual phenomenon of divergence and reflection.
  • Rotating the preform 2 about its axis A makes it possible, on leaving the heating unit, to obtain a temperature profile that is substantially constant around the circumference of the body 4.
  • Furthermore, it is possible to regulate the power of the diodes 26 in such a way as to obtain the desired temperature profile which is non-uniform over the length of the preform 2, for example, with a view ultimately to obtaining a container of curved shape. In such an example, the middle arrays 28 will be set to a lower power than the lower and upper arrays 28 so as to keep the central part of the body 4 at a temperature that is lower (for example at around 115° C.) than the temperature of its end parts (which will be raised to around 130° C.).
  • Although the phenomenon of thermal convection in the chamber 33 is limited because of the use of coherent radiation, particularly so that the neck 3 does not experience any heating liable to soften it and cause an alteration to its dimensions during the blowing (which, as has been stated, allows the preforms 2 to be oriented neck up), it may prove preferable to ventilate at least the upper part of the chamber 33, so as to create a cool air flow around the neck 3.
  • Hence, as has been depicted in FIG. 7, the heating unit 16 is equipped with a ventilation system 44 generating an air flow 45 which, vertically in line with the chamber 33, circulates transversely in order to remove the heat energy drained away by the upward air flow 37 due to natural thermal convection. This ventilation system 44 for example comprises a fan 46 arranged in a casing 47 positioned on the external face 41 side of the second wall 35 and having an opening 48 extending vertically in line with an upper edge 49 of the wall 35, able to route the air flow 37 from the fan 46 transversely.
  • Each preform 2 is heated as follows.
  • The preform 2 originating from the feed unit 10 enters the heating unit 16 along the longitudinal path 23 locally defined by the conveyer.
  • The preform 2 is rotated about its axis A. The laser beams 22 emitted by the diodes 26 strike it along the entire path that it follows through the chamber 33. Initially at ambient temperature, the body 4 of the preform 2 is quickly raised to a temperature of around 120° C., while its neck 3 is kept at ambient temperature.
  • On leaving the chamber 33, the preform 2 is transferred to the stretch-blow-molding unit 18 to be shaped into a container.
  • 2.2 Example 2
  • The second exemplary embodiment is now described with reference to FIGS. 9 and 10. This second example comprises a first embodiment illustrated in FIG. 9, whereby the installation 1 comprises a single heating unit 16, and a second embodiment which, illustrated in FIG. 10, constitutes a variant of the first in that the installation 1 comprises two successive heating units 16.
  • According to the first embodiment, the path 23 followed by the preforms 2 within the heating unit 16 is locally rectilinear, in a longitudinal direction L, between an upstream transfer region 50 where the cold preforms 2 are brought into the heating unit 16 by an upstream transfer wheel 51, and a downstream transfer region 52, where the hot preforms 2 are removed from the heating unit 16 by a downstream transfer wheel 53.
  • The heating unit 16 comprises several superposed laser sources 24 positioned at a downstream end of the path 23, along the axis thereof. The sources 24 here consist of collimating lenses 54 each connected by an optical fiber 55 to a diode laser generator 56 and together form a vertical block 57 of a height substantially equal to the bodies 4 of the preforms 2.
  • As can be seen in FIG. 9, the lenses 54 are oriented in such a way as to generate longitudinal (linear or planar) beams 22 which strike the preforms 2 in succession before encountering an opaque screen 58 forming an energy sink, positioned transversely in the continuation of the path 23, beyond the upstream transfer wheel 51.
  • Thus, along the path 23, each preform 2 is progressively heated by the laser beams 22 whose energy, transferred successively to the preforms 2 that they strike and pass through is, first of all, from the point of view of the preform, low at the exit of the upstream transfer wheel 51, then increases as the preform 2 gradually nears the sources 24 before reaching a maximum in the vicinity of these sources before the preform 2 is taken up by the downstream transfer wheel 53.
  • It is thus possible to heat the preforms 2 gradually using only a block of laser sources, rather than a matrix as explained in the first example described above.
  • However, in order to avoid excessively rapid dissipation of the energy of the laser beams, it is preferable to use laser diodes of a higher power. Thus, the laser adopted here is a diode laser of the type set out hereinabove (cf. § 1), with an individual power of 500 W.
  • As illustrated in FIG. 9, the heating unit 16 comprises a confinement chamber 59 comprising two walls 60, 61 facing each other and positioned one on each side of the path 23, between the upstream 51 and downstream 53 transfer wheels.
  • These walls 60, 61 have reflective internal faces which confine the laser beams 22 by reflecting their transverse components resulting from the diffraction through the preforms 2. Thus energy losses are limited while at the same time improving the safety of the installation.
  • Although this is not shown in FIG. 9, the heating unit 16 may be equipped with a ventilation system similar to the one described hereinabove in the first exemplary embodiment.
  • According to the second embodiment, the installation 1 comprises two heating units 16, similar to the heating unit 16 described hereinabove in the first embodiment and positioned in succession in the path of the preforms 2, namely a first heating unit 16 a designed to raise the preforms 2 to an intermediate temperature (that is to say to a temperature between ambient temperature, which corresponds to the initial temperature of the preforms, around 20° C., and the final temperature, prior to forming, of around 120° C.), and a second heating unit 16 b designed to raise the preforms 2 to their final temperature (of around 120° C.).
  • The path 23 a followed by the preforms 2 within the first heating unit 16 a is locally rectilinear, in a longitudinal direction L between an upstream transfer region 51 where the cold preforms 2 are supplied to the first heating unit 16 a by an upstream transfer wheel 51, and an intermediate transfer region 62 where the warm preforms 2 are transferred from the first heating unit 16 a to the second 16 b.
  • In the example depicted in FIG. 10, the heating units 16 a, 16 b are arranged parallel to one another, and the path 23 b followed by the preforms in the intermediate transfer region 62 is curved. This arrangement makes it possible to avoid interference between the beams 22 of the first heating unit 16 a and those of the second 16 b.
  • The path 23 c followed by the preforms 2 within the second heating unit 16 b is, also, locally rectilinear and longitudinal, between the intermediate transfer region 62 and a downstream transfer region 52 where the hot preforms 2 are taken up transversely by a downstream transfer wheel 53.
  • Each heating unit 16 a, 16 b comprises a block 27 of superposed laser diodes of a height substantially equal to that of the bodies 4 of the preforms 2 and arranged at a downstream end of the corresponding path 23 a, 23 c along the axis thereof.
  • The blocks 27 of diodes are, for example, of the kind set out hereinabove (cf. § 1) and illustrated in FIG. 2.
  • As can be seen in FIG. 10, the first heating unit 16 a comprises an opaque screen 58 forming an energy sink, that the laser beams 22 strike once they have passed in succession through the preforms 2 present on the path 23 a, and which is positioned transversely in the continuation of the path 23 a beyond the upstream transfer wheel 51.
  • The second heating unit 16 b also comprises such an opaque screen 58, for its part positioned in the continuation of the path 23 c, on the same side as the intermediate transfer region 62.
  • Furthermore, as can be seen in FIG. 10, each heating unit 16 a, 16 b comprises a confinement chamber 59 of which the reflective walls 60, 61, positioned one on each side of the corresponding path 23 a, 23 c, prevent the lateral dispersion of the laser beams 22.
  • Thus, the preforms 2 are first of all raised to an intermediate temperature, for example of around 80° C., within the first heating unit 16 a, and then, from there, are raised to a final temperature of about 120° C. within the second heating unit 16 b before being transferred to the stretch-blow-molding unit 18.
  • It should be noted that for particular applications, more than two heating units could be envisioned.
  • 2.3 Example 3
  • The third exemplary embodiment is now described with reference to FIGS. 11 to 13.
  • In this example, the path 23 of the parisons 2 within the heating unit 16 is substantially circular and, as can be seen in FIG. 11, the heating unit 16 comprises a plurality of adjacent chambers 63 arranged along the path 23 and through which the preforms 2 pass in succession.
  • The path 23 is defined between an upstream transfer wheel 51 which brings the preforms 2 from the feed unit 10, and a downstream transfer wheel 53 carrying the stretch-blow-molding molds.
  • Each chamber 63 has two cylindrical walls facing each other, namely an internal wall 64 and an external wall 65, positioned one on each side of the path 23, and together defining an internal cavity 66 in which the preform 2 is positioned, its axis A therefore being temporarily coincident with an axis of symmetry of the chamber 63.
  • Each wall 64, 65 has several adjacent reflective facets 64 a, 64 b, 64 c, 65 a, 65 b, 65 c facing toward the cavity 66, each facet 64 a, 64 b, 64 c of one wall 64 being positioned facing a corresponding facet 65 a, 65 b, 65 c of the wall 65 opposite, these facets 64 a, 64 b, 64 c, 65 a, 65 b, 65 c not being exactly parallel with their pair but together defining an angle α of a few degrees, as can be seen in FIG. 12.
  • An upstream gap 67 and a downstream gap 68 are defined between the walls 64, 65, through which gaps 67, 68 each preform 2 in turn enters and then leaves.
  • Furthermore, the heating unit 16 comprises, for each chamber 63, an opaque screen 58 adjacent to one facet 64 c of the internal wall 64, on the same side as the downstream gap 68.
  • For each chamber 63, the heating unit 16 comprises a block 27 of stacked laser diodes positioned facing one 64 a of the facets of the internal wall 64, bordering the upstream gap 67. The laser diodes, directed toward this facet 64 a are designed each to generate a beam 22 that is either linear or contained in a vertical plane that is transverse with respect to the path 23 of the preforms 2, the beam 22 making an acute angle with the normal to the facet 64 a (FIG. 12).
  • Thus, each beam 22 undergoes several successive reflections off the facets 64 a, 65 a, 64 b, 65 b, 64 c, 65 c before striking the screen 58 which, as it forms an energy sink, completely absorbs the beam 22 (FIG. 12).
  • When a preform 2 is positioned at the center of the chamber 63, neck up, each beam 22 thus strikes it several times in distinct regions distributed at its circumference, as can be seen in FIG. 12
  • As is apparent from FIG. 11, each preform 2 passes in succession through all the chambers 63 and the diodes can be set in such a way that their power increases along the path 23, the temperature of the preforms 2 therefore increasing as they gradually progress through the heating unit 16.
  • As before, the preforms 2 may be rotated about their axis of revolution A, their progress within the heating unit 16 preferably being stepwise, each preform 2 for example remaining in each chamber 63 for a fraction of a second.
  • It is perfectly conceivable for the progress of the preforms through the heating unit 16 to be continuous, because of the good ability that the laser beams have to penetrate through the material of which the bodies of the preforms are made.
  • Of course, irrespective of the embodiment adopted, it is possible to regulate the speed at which the preforms 2 travel through the heating unit.
  • In fact, the various settings (rate of travel, power of diodes, length of chamber) will be chosen by the person skilled in the art according to the material to be used for the preforms, and the machine rates dictated by production.
  • As we have seen, the method and the installation described hereinabove allow parisons, such as preforms, to be heated both more quickly and more precisely than can be achieved by the known methods and installations.
  • This speed means that the size of the heating unit can be limited, while tests have shown it is possible, using coherent electromagnetic beams, to achieve energy efficiencies of 50%, something which seemed unthinkable with the known methods and installations.
  • Tests have in fact demonstrated a laser energy penetration into the materials commonly used in this application, that is superior to that of the radiation of the halogen lamps conventionally employed for heating, thus improving the uniformity of the temperature of the material through the thickness of the preform.
  • The precision of the heating makes it possible to obtain a vertical heating profile which more precisely matches the desired profile. More specifically, this precision makes it possible to achieve heating profiles which hitherto were impossible to obtain. That in particular means that the design of the preforms can be revised so that the weight (which in practice means the wall thickness) of the preforms can be distributed differently according to the desired temperature profile for a particular profile of the container.
  • Furthermore, the small amount of heating of the ambient air additionally means that the preforms can be kept in the neck up orientation throughout the container production process, thus avoiding inverting operations.

Claims (389)

1-34. (canceled)
35. A method for producing a container from a thermoplastic parison, which involves:
a step of heating the parison performed by means of at least one beam of coherent electromagnetic radiation, then
a step of forming the container from the parison thus heated,
the method being characterized in that the heating of the parison is performed by means of a plurality of superposed beams of electromagnetic radiation.
36. The method as claimed in claim 35, in which the heating of the parison is performed by means of a plurality of adjacent beams of electromagnetic radiation.
37. The method as claimed in claim 35, in which each beam is planar.
38. The method as claimed in claim 35, in which each beam is directed in a predetermined overall direction and in which, during the heating step, the parison is at least locally made to follow a path substantially perpendicular to the direction of the beam.
39. The method as claimed in claim 35, in which each beam is directed in a predetermined overall direction and in which, in the heating step, the parison is at least locally made to follow a path substantially parallel to the overall direction of the beam.
40. The method as claimed in claim 35, in which, in the heating step, the parison is rotated about a predetermined axis.
41. The method as claimed in claim 40, in which said axis of rotation coincides with an axis of revolution of the parison.
42. The method as claimed in claim 35, in which, with the parison having a neck and a body, the beam of electromagnetic radiation is directed toward the body of the parison.
43. The method as claimed in claim 42, in which, during the heating step, the neck of the parison is directed upward.
44. The method as claimed in claim 42, in which the neck of the parison is ventilated.
45. The method as claimed in claim 35, in which, in the heating step, the beam is reflected at least once off a reflective surface.
46. The method as claimed in claim 35, in which said beam is a laser beam.
47. The method as claimed in claim 35, in which the radiation from the beam is infrared radiation.
48. The method as claimed in claim 47, in which the wavelength of the radiation is less than or equal to about 1600 nm.
49. The method as claimed in claim 48, in which the wavelength of the radiation is between about 700 nm and 1600 nm.
50. An installation for producing containers from thermoplastic parisons, which comprises a heating unit for heating the parisons with a view to forming the containers from the parisons thus heated, the installation defining a path but the parisons are intended to follow within the heating unit, characterized in that the heating unit comprises at least one source of coherent electromagnetic radiation directed toward a region situated on the path of the parisons.
51. The installation as claimed in claim 50, in which, with the path of the parisons being substantially linear, said plurality of sources of radiation is directed transversely with respect to said path.
52. The installation as claimed in claim 51, in which the heating unit comprises a row of adjacent radiation sources arranged parallel to the path.
53. The installation as claimed in claim 52, in which the heating unit comprises several superposed rows of radiation sources arranged parallel to the path.
54. The installation as claimed in claim 53, in which the heating unit comprises a chamber comprising a first wall and a second wall facing one another and substantially parallel to the path of the parisons, these walls being positioned one on each side of this path and together delimiting an internal volume, the first wall being equipped with a plurality of superposed parallel slits facing each of which there is positioned, on the opposite side to the internal volume, a row of radiation sources.
55. The installation as claimed in claim 54, in which the second wall at least, on the same side as the internal volume, has a reflective internal surface.
56. The installation as claimed in claim 54, in which the heating unit comprises a ventilation system able to generate an air flow passing through a region situated vertically in line with said chamber.
57. The installation as claimed in claim 50, in which, with the path of the parisons being substantially linear, said source of radiation is directed parallel to said path.
58. The installation as claimed in claim 56, which comprises an opaque screen positioned facing the source of radiation.
59. The installation as claimed in claim 56, which comprises at least two successive heating units.
60. The installation as claimed in claim 50, in which, with the path of the parisons being substantially circular, the heating unit comprises a plurality of successive chambers positioned along the path, each chamber having two cylindrical walls facing each other and positioned one on each side of the path and together defining an internal cavity, each wall having several adjacent reflective facets facing toward the cavity, the source of electromagnetic radiation being directed toward one of these facets and the facets are not exactly parallel with their pair but together define an angle of a few degrees.
61. The installation as claimed in claim 60, which comprises an opaque screen adjacent to one of the facets.
62. The installation as claimed in claim 50, in which, with the parisons having an axis of revolution, the heating unit comprises means for rotating the parisons about their axis.
63. The installation as claimed in claim 50, in which the source of coherent electromagnetic radiation is a laser source.
64. The installation as claimed in claim 63, in which the source of coherent electromagnetic radiation is a laser diode.
65. The installation as claimed in claim 64, in which the laser diode is designed to emit a planar laser beam.
66. The installation as claimed in claim 64, in which the heating unit comprises at least one block or one array of juxtaposed laser diodes.
67. A system for non-contact thermal treatment of plastic components prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiant energy in a narrow wavelength band selected to increase the radiant energy absorbed by the plastic components based on an absorptive characteristic of the plastic components.
68. A system for non-contact thermal treatment of plastic components prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiant energy in a narrow wavelength band selected for efficient heating of the plastic components based on an absorptive characteristic of the plastic components.
69. A system for non-contact thermal treatment of plastic components prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of radiant energy absorbed by the plastic components for a given power density.
70. A system for non-contact thermal treatment of plastic components prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve a desired heating quality based on an absorptive characteristic of the plastic.
71. A system for non-contact thermal treatment of plastic components having at least one predetermined thickness prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the plastic components based on an absorptive characteristic of the plastic components.
72. A system for non-contact thermal treatment of plastic components prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiant energy in a narrow wavelength band selected to reduce exposure time required to heat the plastic components to a desired temperature based on an absorptive characteristic of the plastic components.
73. A system for non-contact thermal treatment of plastic components used in molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiant energy in a narrow wavelength band selected to reduce exposure time required to heat the plastic components to a desired temperature based on an absorptive characteristic of the plastic components.
74. A system for non-contact thermal treatment of plastic components comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiant energy in a narrow wavelength band selected to reduce exposure time required to heat the plastic components to a desired temperature based on an absorptive characteristic of the plastic components.
75. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more sources of near infrared coherent electromagnetic radiation operative to emit said radiation in a narrow wavelength band selected to increase the energy absorbed by the parisons based on an absorptive characteristic of the parisons.
76. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more sources of near infrared coherent electromagnetic radiation operative to emit said radiation in a narrow wavelength band selected for efficiently heating the parisons based on an absorptive characteristic of the parisons.
77. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more sources of near infrared coherent electromagnetic radiation operative to emit said radiation in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the parisons for a given power density.
78. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more sources of near infrared coherent electromagnetic radiation operative to emit said radiation in a narrow wavelength band selected to achieve a desired heating quality based on an absorptive characteristic of the parisons.
79. An installation for producing containers from thermoplastic parisons having at least one predetermined thickness by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more sources of near infrared coherent electromagnetic radiation operative to emit said radiation in a narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the parisons.
80. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more sources of near infrared coherent electromagnetic radiation operative to emit said radiation in a narrow wavelength band selected to reduce exposure time required to heat the parisons to a desired temperature.
81. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more near infrared laser sources operative to emit radiation in a narrow wavelength band selected to increase the energy absorbed by the parisons based on an absorptive characteristic of the parisons.
82. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more near infrared laser sources operative to emit radiation in a narrow wavelength band selected for efficiently heating the parisons based on an absorptive characteristic of the parisons.
83. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more near infrared laser sources operative to emit radiation in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the parisons for a given power density.
84. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more near infrared laser sources operative to emit radiation in a narrow wavelength band selected to achieve a desired heating quality based on an absorptive characteristic of the parisons.
85. An installation for producing containers from thermoplastic parisons having at least one predetermined thickness by heating the parisons prior to molding, which comprises:
a feed unit to supply the parisons to a heating unit in which the parisons are located for heating, the heating unit comprising one or more near infrared laser heating sources operative to emit radiant energy in a narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the parisons.
86. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more near infrared laser sources operative to emit radiation in a narrow wavelength band selected to reduce exposure time required to heat the parisons to a desired temperature.
87. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiation in a narrow wavelength band selected to increase the energy absorbed by the parisons based on an absorptive characteristic of the parisons.
88. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiation in a narrow wavelength band selected for efficiently heating the parisons based on an absorptive characteristic of the parisons.
89. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiation in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the parisons for a given power density.
90. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or near infrared laser diode heating elements operative to emit radiation in a narrow wavelength band selected to achieve a desired heating quality based on an absorptive characteristic of the parisons.
91. An installation for producing containers from thermoplastic parisons having at least one predetermined thickness by heating the parisons prior to molding, which comprises:
a feed unit to supply the parisons to a heating unit in which the parisons are located for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the parisons.
92. An installation for producing containers from thermoplastic parisons by heating the parisons prior to molding, which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more near infrared laser diode heating elements operative to emit radiation in a narrow wavelength band selected to reduce exposure time required to heat the parisons to a desired temperature.
93. The system as set forth in any one of claims 67, 68, or 71 wherein the feed unit is a transfer line operative to transport the plastic components.
94. The system as set forth in any one of claims 67, 68 or 71 wherein an electrical supply current is continuous to the laser diode heating elements whereby a continuous radiant energy output results.
95. The system as set forth in any one of claims 67, 68 or 71 further comprising at least one of a ventilation cooling device or a water cooling device configured to remove heat from within the heating unit.
96. The system as set forth in any one of claims 67, 68 or 71 further comprising a ventilation cooling device to remove heat from within the heating unit.
97. The system as set forth in any one of claims 67, 68 or 71 further comprising a water cooling device to remove heat from within the heating unit.
98. The system as set forth in any one of claims 67, 68 or 71 further comprising both a ventilation cooling device and a water cooling device to remove heat from within the heating unit.
99. The system claimed in any one of claims 67, 68 or 71 wherein power applied to the one or more laser diodes heating elements is regulated based on a desired temperature of the plastic components.
100. The system claimed in claim 99 further comprising achieving at least one desired temperature of subsections of the plastic components by regulating the power of the one or more laser diodes heating elements to apply laser diode emissions to the subsections.
101. The system as set forth in any one of claims 67, 68 or 71 wherein the one or more laser diode heating elements are operative to emit radiant energy within a range of between 700 to 1600 nm wavelength.
102. The system as set forth in any one of claims 67, 68 or 71 wherein the one or more laser diode heating elements are operative to emit radiant energy at a wavelength within at least one narrow wavelength range specifically selected to provide a desired heating quality to a particular plastic component.
103. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser diodes operative to emit radiant energy in a narrow wavelength band selected to increase the energy absorbed by the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
104. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser diodes operative to emit radiant energy in a narrow wavelength band selected for efficiently heating the preforms based on an absorptive characteristic of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
105. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser diodes operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
106. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser diodes operative to emit radiant energy in a narrow wavelength band selected to achieve a desired heating quality based on an absorptive characteristic of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
107. A method of thermally treating thermoplastic preforms having at least one predetermined thickness prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser diodes operative to emit radiant energy in a narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
108. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser diodes operative to emit radiant energy in a narrow wavelength band selected to reduce exposure time required to heat the preforms to a desired temperature; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
109. A method of thermally treating thermoplastic preforms used in stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser diodes operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
110. A method of thermally treating thermoplastic preforms, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser diodes operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
111. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using sources of near infrared coherent electromagnetic radiation operative to emit radiant energy in a narrow wavelength band selected for efficiently heating the preforms based on an absorptive characteristic of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
112. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using sources of near infrared coherent electromagnetic radiation operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
113. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using sources of near infrared coherent electromagnetic radiation operative to emit radiant energy in a narrow wavelength band selected to achieve a desired heating quality based on an absorptive characteristic of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
114. A method of thermally treating thermoplastic preforms having at least one predetermined thickness prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using sources of near infrared coherent electromagnetic radiation operative to emit radiant energy in a narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
115. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms sources of near infrared coherent electromagnetic radiation operative to emit radiant energy in a narrow wavelength band selected to reduce exposure time required to heat the preforms to a desired temperature; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
116. A method of thermally treating thermoplastic preforms used in stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using sources of near infrared coherent electromagnetic radiation operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
117. A method of thermally treating thermoplastic preforms, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using sources of near infrared coherent electromagnetic radiation operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
118. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser sources operative to emit radiant energy in a narrow wavelength band selected for efficiently heating the preforms based on an absorptive characteristic of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
119. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser sources operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
120. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser sources operative to emit radiant energy in a narrow wavelength band selected to achieve a desired heating quality based on an absorptive characteristic of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
121. A method of thermally treating thermoplastic preforms having at least one predetermined thickness prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser sources operative to emit radiant energy in a narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
122. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser sources operative to emit radiant energy in a narrow wavelength band selected to reduce exposure time required to heat the preforms to a desired temperature; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
123. A method of thermally treating thermoplastic preforms used in stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser sources operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
124. The method as set forth in any one of claims 103, 105 or 108 further comprising achieving at least one desired temperature of subsections of the preforms by regulating the power of the laser diodes to apply near-infrared radiant heating to the subsections.
125. A system for selectively injecting radiant heat into a target, the system comprising:
at least one solid state near infrared radiation emitting diode element, the at least one solid state near infrared radiation emitting diode element being operative to emit radiation in a narrow wavelength band of radiant heat output selected for efficient heating of the target based on an absorptive characteristic of the target;
the at least one solid state near infrared radiation emitting diode element positioned such that irradiation therefrom is directed at the target; and
a source of electrical current to the at least one solid state near infrared radiation emitting diode element.
126. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one solid state near infrared radiation emitting diode element, the at least one solid state near infrared radiation emitting diode element being operative to emit radiation in a narrow wavelength band of radiant heat output selected to increase the energy absorbed by the parison;
the at least one solid state near infrared radiation emitting diode element positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one solid state near infrared radiation emitting diode element.
127. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one solid state near infrared radiation emitting diode element, the at least one solid state near infrared radiation emitting diode element being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired amount of energy absorbed by the parison for a given power density;
the at least one solid state near infrared radiation emitting diode element positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one solid state near infrared radiation emitting diode element.
128. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one solid state near infrared radiation emitting diode element, the at least one solid state near infrared radiation emitting diode element being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired heating quality based on an absorptive characteristic of the parison;
the at least one solid state near infrared radiation emitting diode element positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one solid state near infrared radiation emitting diode element.
129. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one solid state near infrared radiation emitting diode element, the at least one solid state near infrared radiation emitting diode element being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the parison;
the at least one solid state near infrared radiation emitting diode element positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one solid state near infrared radiation emitting diode element.
130. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one solid state near infrared radiation emitting diode element, the at least one solid state near infrared radiation emitting diode element being operative to emit radiation in a narrow wavelength band of radiant heat output selected to reduce exposure time required to heat the parison to a desired temperature;
the at least one solid state near infrared radiation emitting diode element positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one solid state near infrared radiation emitting diode element.
131. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one source of near infrared coherent electromagnetic radiation, the at least one source of near infrared coherent electromagnetic radiation being operative to emit radiation in a narrow wavelength band of radiant heat output selected to increase the energy absorbed by the parison;
the at least one source of near infrared coherent electromagnetic radiation positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the source of near infrared coherent electromagnetic radiation.
132. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least source of near infrared coherent electromagnetic radiation, the at least one source of near infrared coherent electromagnetic radiation being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired amount of energy absorbed by the parison for a given power density;
the at least source of near infrared coherent electromagnetic radiation positioned such that irradiation therefrom is directed at a parison; and
a source of near infrared coherent electromagnetic radiation.
133. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one source of near infrared coherent electromagnetic radiation, the at least one source of near infrared coherent electromagnetic radiation being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired heating quality based on an absorptive characteristic of the parison;
the at least one source of near infrared coherent electromagnetic radiation positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one source of near infrared coherent electromagnetic radiation.
134. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one source of near infrared coherent electromagnetic radiation, the at least one source of near infrared coherent electromagnetic radiation being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the parison;
the at least one source of near infrared coherent electromagnetic radiation positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one source of near infrared coherent electromagnetic radiation.
135. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one source of near infrared coherent electromagnetic radiation, the at least one source of near infrared coherent electromagnetic radiation being operative to emit radiation in a narrow wavelength band of radiant heat output selected to reduce exposure time required to heat the parison to a desired temperature;
the at least one source of near infrared coherent electromagnetic radiation positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one source of near infrared coherent electromagnetic radiation.
136. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one near infrared laser radiation source, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to increase the energy absorbed by the parison;
the at least one near infrared laser radiation source positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one near infrared laser radiation source.
137. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one near infrared laser radiation source, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired amount of energy absorbed by the parison for a given power density;
the at least one near infrared laser radiation source positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one near infrared laser radiation source.
138. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one near infrared laser radiation source, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired heating quality based on an absorptive characteristic of the parison;
the at least one near infrared laser radiation source positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one near infrared laser radiation source.
139. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one near infrared laser diode, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the parison;
the at least one near infrared laser radiation source positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one near infrared laser radiation source.
140. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one near infrared laser diode, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to reduce exposure time required to heat the parison to a desired temperature;
the at least one near infrared laser radiation source positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one near infrared laser radiation source.
141. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one near infrared laser diode, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to increase the energy absorbed by the parison;
the at least one near infrared laser radiation source positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one near infrared laser radiation source.
142. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one near infrared laser diode, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired amount of energy absorbed by the parison for a given power density;
the at least one near infrared laser radiation source positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one near infrared laser radiation source.
143. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one near infrared laser diode, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired heating quality based on an absorptive characteristic of the parison;
the at least one near infrared laser diode, positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one near infrared laser radiation source.
144. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one near infrared laser diode, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the parison;
the at least one near infrared laser radiation source positioned such that irradiation therefrom is directed at a parison; and
a source of electrical current to the at least one near infrared laser radiation source.
145. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one near infrared laser diode, the at least one near infrared laser radiation source being operative to emit radiation in a narrow wavelength band of radiant heat output selected to reduce exposure time required to heat the parison to a desired temperature;
the at least one near infrared laser radiation source positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one near infrared laser radiation source.
146. The system as set forth in any one of claims 67, 68 or 71 wherein the near infrared laser diode heating elements take the form of an array or stack of individual near infrared laser diodes.
147. The installation of any one of claims 126, 132, 137, 143 or 145 comprising an array or stack of individual near-infrared laser diodes which are adapted to carry out the irradiation.
148. The system of claim 146 wherein the array comprises individual near infrared laser diodes jointly mounted directly on a support.
149. The system of claim 146 wherein the support on which the near infrared laser diodes are mounted is operative to conduct heat away from the near infrared laser diodes.
150. The system of claim 149 wherein the support on which the near infrared laser diodes are mounted has a cooling device associated therewith for conducting heat away from the near infrared laser diodes and the support.
151. The system of claim 149 wherein the support operative for conducting heat away includes an internal water-cooling circuit operative to move the heat from the system.
152. The system of claim 146 wherein the array of individual near infrared laser diodes comprises more than one near infrared laser diodes, each emitting a different wavelength.
153. The system of claim 146 wherein the array of individual near infrared laser diodes comprises two different near infrared laser diodes, each emitting a different wavelength between 700 and 1600 nm.
154. The system of claim 153 wherein the array of individual near infrared laser diodes comprises a first diode emitting a wavelength of 808 nm and a second diode emitting a wavelength of 940 nm.
155. The system of claim 146 wherein the array or stack comprises near infrared laser diodes which emit at least two different selected narrow wavelength bands of near infrared radiation.
156. The system of claim 146 wherein the array or stack of near infrared laser diodes comprises two different near infrared laser diodes, each emitting a different wavelength between 700 and 1600 nm.
157. The system of claim 146 wherein the array or stack of individual near infrared laser diodes comprises a first diode emitting a wavelength of 808 nm and a second diode emitting a wavelength of 940 nm.
158. The system of claim 146 wherein the system regulates at least one of energy profile and power density for each wavelength represented in the array or stack.
159. The system of claim 146 wherein the system regulates sub-sections of the array or stack for at least one of position within the array or stack and intensity of output.
160. The system of claim 155 wherein the array or stack comprises at least one near infrared laser diode operative to produce wavelengths in a range below 1000 nm.
161. The system of claim 125 wherein the system regulates at least one aspect of laser diode irradiation output.
162. The system of claim 125 wherein the system regulates the irradiation output of arrays or stacks of laser diodes.
163. The system of claim 125 wherein the system regulates the irradiation output of separate arrays or stacks of laser diodes, said output comprising more than one wavelength.
164. The system of claim 125 wherein the system regulates the irradiation output of a matrix of laser diodes.
165. The system of claim 125 wherein the system regulates the irradiation output of multiple arrays or stacks of laser diodes.
166. The system of claim 125 wherein the system regulates at least one of transmitted power density and energy profile.
167. The system of any one of claims 67, 68 or 71 wherein the plastic components comprise PET preforms.
168. A heat injection method applied to a target, the method comprising:
locating the target for exposure to at least one radiation emitting device;
selectively supplying electrical current to the at least one radiation emitting device; and
selectively injecting heat in at least one selected narrow wavelength band into the target by the radiation emitting device based on the selected supplied electrical current, the selected narrow wavelength band being selected for efficient heating of the target, based on desired absorptive characteristics of the target.
169. A heat injection method applied to a target, the method comprising:
locating the target for exposure to at least one radiation emitting device;
selectively supplying electrical current to the at least one radiation emitting device; and
selectively injecting heat in at least one selected narrow wavelength band into the target by the radiation emitting device based on the selected supplied electrical current, the selected narrow wavelength band being selected to increase the energy absorbed by the target.
170. A heat injection method applied to a target, the method comprising:
locating the target for exposure to at least one radiation emitting device;
selectively supplying electrical current to the at least one radiation emitting device; and
selectively injecting heat in at least one selected narrow wavelength band into the target by the radiation emitting device based on the selected supplied electrical current, the selected narrow wavelength band being selected to achieve a desired amount of energy absorbed by the target for a given power density applied to the target.
171. A heat injection method applied to a target, the method comprising:
locating the target for exposure to at least one radiation emitting device;
selectively supplying electrical current to the at least one radiation emitting device; and
selectively injecting heat in at least one selected narrow wavelength band into the target by the radiation emitting device based on the selected supplied electrical current, the selected narrow wavelength band being selected to achieve a desired heating quality based on an absorptive characteristic of the target.
172. A heat injection method applied to a target having at least one predetermined thickness, the method comprising:
locating the target for exposure to at least one radiation emitting device;
selectively supplying electrical current to the at least one radiation emitting device; and
selectively injecting heat in at least one selected narrow wavelength band into the target by the radiation emitting device based on the selected supplied electrical current, the selected narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the target.
173. A heat injection method applied to a target, the method comprising:
locating the target for exposure to at least one radiation emitting device;
selectively supplying electrical current to the at least one radiation emitting device; and,
selectively injecting heat in at least one selected narrow wavelength band into the target by the radiation emitting device based on the selected supplied electrical current, the selected narrow wavelength band selected to reduce exposure time required to heat the target to a desired temperature.
174. The method as claimed in claim 170, wherein said radiation emitting device is an infrared-emitting device.
175. The method as claimed in claim 170, wherein said radiation emitting device is an infrared-emitting laser.
176. The method as claimed in claim 170, wherein said radiation emitting device is a near infrared-emitting device.
177. The method as claimed in claim 170, wherein said radiation emitting device is a near infrared-emitting laser.
178. The method as claimed in claim 170, wherein said radiation emitting device is a near infrared-emitting laser diode.
179. The method as set forth in claim 170, further comprising controlling the selective supplying of electrical current based on a desired temperature of the target.
180. The system as set forth in any one of claims 67, 69 or 71 wherein the radiant energy is partially absorbed by the plastic components.
181. The system as set forth in any one of claims 67, 69 or 71, wherein the wavelength band corresponds to a strong absorption band for the plastic components.
182. The system as set forth in claim 181 wherein the strong absorption band is at approximately 1600 nm.
183. The system as set forth in any one of claims 67, 69 or 72 wherein the narrow wavelength band is between 700 nm and 1600 nm.
184. A system for non-contact thermal treatment of plastic components prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more semiconductor-based narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected for efficient heating of the plastic components based on an absorptive characteristic of the plastic components.
185. An installation for non-contact thermal treatment of parisons prior to molding operations comprising:
a feed unit that supplies the parisons to a heating unit in which the parisons are located for heating, the heating unit comprising one or more semiconductor-based narrow wavelength band radiant heating elements operative to emit said radiation in a narrow wavelength band selected for efficiently heating the parisons based on an absorptive characteristic of the parisons.
186. An installation for non-contact thermal treatment of parisons prior to molding operations comprising:
a feed unit that supplies the parisons to a heating unit in which the parisons are located for heating, the heating unit comprising one or more semiconductor-based narrow wavelength band radiant heating elements operative to emit said radiation in a narrow wavelength band selected to increase the energy absorbed by the parisons.
187. An installation for non-contact thermal treatment of parisons prior to molding operations which comprises:
a feed unit that supplies the parisons to a heating unit in which the parisons are located for heating, the heating unit comprising one or more semiconductor-based narrow wavelength band radiant heating elements operative to emit radiation in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the parisons for a given power density.
188. An installation for non-contact thermal treatment of parisons prior to molding operations which comprises:
a feed unit that supplies the parisons to a heating unit in which the parisons are located for heating, the heating unit comprising one or more semiconductor-based narrow wavelength band radiant heating elements operative to emit radiation in a narrow wavelength band selected to achieve a desired heating quality based on an absorptive characteristic of the parisons.
189. An installation for non-contact thermal treatment of parisons having at least one predetermined thickness prior to molding operations which comprises:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more semiconductor-based narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the plastic components.
190. An installation for non-contact thermal treatment of parisons prior to molding operations which comprises:
a heating unit for heating the parisons, a feed unit that supplies the parisons to the heating unit into which the parisons are transported for heating, the heating unit comprising one or more semiconductor-based narrow wavelength band radiant heating elements operative to emit radiation in a narrow wavelength band selected to reduce exposure time required to heat the parisons to a desired temperature.
191. An installation for non-contact thermal treatment of parisons used in molding operations which comprises:
a feed unit to supply plastic components to a heating unit in which the parisons are located for heating, the heating unit comprising one or more semiconductor-based narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected for efficient heating of the plastic component based on an absorptive characteristic of the parisons.
192. The system as claimed in claim 184 wherein said semiconductor-based narrow wavelength band radiant heating elements are infrared-emitting devices.
193. The system as claimed in claim 184, wherein said semiconductor-based narrow wavelength band radiant heating elements are near infrared-emitting devices.
194. The system as claimed in claim 184, wherein said semiconductor-based narrow wavelength band radiant heating elements are near infrared-emitting lasers.
195. The system as claimed in claim 184, wherein semiconductor-based narrow wavelength band radiant heating elements are near infrared-emitting laser diodes.
196. The installation as claimed in any one of claims 185 to 191, wherein said semiconductor-based narrow wavelength band radiant heating elements are infrared-emitting devices.
197. The installation as claimed in any one of claims 185 to 191, wherein said semiconductor-based narrow wavelength band radiant heating elements are near infrared-emitting devices.
198. The installation as claimed in any one of claims 185 to 191, wherein said semiconductor-based narrow wavelength band radiant heating elements are near infrared-emitting lasers.
199. The installation as claimed in any one of claims 185 to 191, wherein semiconductor-based narrow wavelength band radiant heating elements are near infrared-emitting laser diodes.
200. The system of claim 184 wherein the plastic components comprise PET preforms.
201. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected to increase the energy absorbed by the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
202. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected for efficient heating of the preforms based on an absorptive characteristic of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
203. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
204. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve a desired heating quality based on an absorptive characteristic of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
205. A method of thermally treating thermoplastic preforms having at least one predetermined thickness prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the preforms; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
206. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected to reduce exposure time required to heat the preforms to a desired temperature; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
207. A method of thermally treating thermoplastic preforms used in stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
208. A method of thermally treating thermoplastic preforms, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using narrow wavelength band radiant heating elements operative to emit radiant energy in a narrow wavelength band selected to achieve a desired amount of energy absorbed by the preforms for a given power density; and
removing heat from air and mechanical components of the heating unit of the blow molding machine using a cooling system.
209. The method as claimed in any one of claims 201 to 208, wherein said narrow wavelength band radiant heating elements are infrared-emitting devices.
210. The method as claimed in any one of claims 201 to 208, wherein said narrow wavelength band radiant heating elements are near infrared-emitting devices.
211. The method as claimed in any one of claims 201 to 208, wherein said narrow wavelength band radiant heating elements are near infrared-emitting lasers.
212. The method as claimed in any one of claims 201 to 208, wherein said narrow wavelength band radiant heating elements are near infrared-emitting laser diodes.
213. The method of claim 201 wherein the thermoplastic performs are PET preforms.
214. A system for selectively injecting radiant heat into a target, the system comprising:
at least one narrow wavelength band emitting element, the at least one narrow wavelength band emitting element being operative to emit radiation in a narrow wavelength band of radiant heat output selected for efficient heating of the target based on an absorptive characteristic of the target;
the at least one narrow wavelength band emitting element positioned such that irradiation therefrom is directed at the target; and
a source of electrical current to the at least one narrow wavelength band emitting element.
215. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one narrow wavelength band emitting element, the at least one narrow wavelength band emitting element being operative to emit radiation in a narrow wavelength band of radiant heat output selected to increase the energy absorbed by the parison;
the at least one narrow wavelength band emitting element positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one narrow wavelength band emitting element.
216. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one narrow wavelength band emitting element,
the at least narrow wavelength band emitting element being operative to emit radiation in a narrow wavelength band of radiant heat output selected for efficiently heating the parison based on an absorptive characteristic of the parison;
the at least one narrow wavelength band emitting element being positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one narrow wavelength band emitting element.
217. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one narrow wavelength band emitting element operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired amount of energy absorbed by the parison for a given power density;
the at least one narrow wavelength band emitting element being positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one narrow wavelength band emitting element.
218. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one narrow wavelength band emitting element, the at least one narrow wavelength band emitting element being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve a desired heating quality based on an absorptive characteristic of the parison;
the at least one narrow wavelength band emitting element being positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one narrow wavelength band emitting element.
219. An installation for selectively injecting radiant heat into a parison having at least one predetermined thickness, the installation comprising:
at least one narrow wavelength band emitting element, the at least one narrow wavelength band emitting element being operative to emit radiation in a narrow wavelength band of radiant heat output selected to achieve good diffusion of the radiant energy through the at least one predetermined thickness of the parison;
the at least one narrow wavelength band emitting element being positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one narrow wavelength band emitting element.
220. An installation for selectively injecting radiant heat into a parison, the installation comprising:
at least one narrow wavelength band emitting element, the at least one narrow wavelength band emitting element being operative to emit radiation in a narrow wavelength band of radiant heat output selected to reduce exposure time required to heat the parison to a desired temperature;
the at least one narrow wavelength band emitting element being positioned such that irradiation therefrom is directed at the parison; and
a source of electrical current to the at least one narrow wavelength band emitting element.
221. The system as claimed in claim 214, wherein said narrow wavelength band emitting element is an infrared-emitting device.
222. The system as claimed in claim 214, wherein said narrow wavelength band emitting element is a near infrared-emitting device.
223. The system as claimed in claim 214, wherein said narrow wavelength band emitting element is a near infrared-emitting laser.
224. The system as claimed in claim 214, wherein said narrow wavelength band emitting element is a near infrared-emitting laser diode.
225. The installation as claimed in any one of claims 215 to 220, wherein said narrow wavelength band emitting element is an infrared-emitting device.
226. The installation as claimed in any one of claims 215 to 220, wherein said narrow wavelength band emitting element is a near infrared-emitting device.
227. The installation as claimed in any one of claims 215 to 220, wherein said narrow wavelength band emitting element is a near infrared-emitting laser.
228. The installation as claimed in any one of claims 215 to 220, wherein said narrow wavelength band emitting element is a near infrared-emitting laser diode.
229. A system for non-contact thermal treatment of plastic components prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more laser diodes operative to emit radiant energy in a narrow wavelength band selected to increase the energy absorbed by the plastic components based on an absorptive characteristic of the plastic components.
230. The system as set forth in claim 229 wherein the feed unit is a transfer line operative to transport the plastic components.
231. The system as claimed in claim 229 wherein the plastic components comprise thermoplastic preforms.
232. The system as claimed in claim 229 wherein the thermoplastic preforms comprise at least one of PET or PEN.
233. The system as claimed in claim 229 further comprising a ventilation cooling device.
234. The system as claimed in claim 229 further comprising a water cooling device.
235. The system claimed in claim 229 wherein the power applied to the laser diodes is regulated based on a desired temperature of the plastic components.
236. The system claimed in claim 235 further comprising achieving at least one desired temperature of subsections of the plastic component by regulating the power of the laser diodes to apply laser diode emissions to the subsections.
237. The system as set forth in claim 229 wherein the at least one laser diode takes the form of an array of individual laser diode devices.
238. The system as set forth in claim 229 wherein the at least one laser diode takes the form of a customized arrangement of individual laser diode devices.
239. The system of claim 237 wherein the arrays are in the form of arrays of laser diodes jointly mounted directly on a support.
240. The system of claim 229 wherein a wavelength of the radiant energy is selected to apply radiant heat based on the absorption characteristics of the plastic components.
241. The system of claim 229 wherein the laser diodes are operative to selectively supply radiant heat at least two different wavelengths, selected to increase the energy absorbed by the plastic components and to achieve a combination of heating characteristics.
242. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using near infrared laser diodes operative to emit radiant energy in a narrow wavelength band selected to increase the energy absorbed by the preforms.
243. The method of claim 242 further comprising
removing heat from air and mechanical components of the thermal monitoring and control section of the blow molding machine using a cooling system.
244. The method as set forth in claim 242 further comprising achieving at least one desired temperature of subsections of the performs by regulating the power of the laser diodes to apply near-infrared radiant heating to the subsections.
245. A system for non-contact thermal treatment of plastic components prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising a laser-based radiant heat source operative to emit radiant energy in a narrow wavelength band selected to increase the energy absorbed by the plastic components based on an absorptive characteristic of the plastic components.
246. A system for non-contact thermal treatment of plastic components prior to molding operations comprising:
a feed unit to supply plastic components to a heating unit in which the plastic components are located for heating, the heating unit comprising one or more solid state laser diodes operative to emit radiant energy in a narrow wavelength band from 700 to 1600 nm wherein the solid state laser diodes are disposed in an array so that a substantial portion of the radiant energy emitted from the array is incident into portions of the target components.
247. The system as claimed in claim 246, wherein the path of the target components in the heating unit is substantially linear, the radiant energy emitted from the array is directed parallel to said path, and a substantial portion of the radiant energy emitted from the array is incident into portions of the target components.
248. The system as claimed in claim 246, wherein the solid state laser diodes are operative to emit radiant energy in a narrow wavelength band from 940 nm to 1600 nm.
249. The system as claimed in claim 246, wherein the solid state laser diodes are operative to emit radiant energy in a narrow wavelength band from 1064 nm to 1600 nm.
250. The system as claimed in claim 246 further comprising a non-planar mirror specially shaped to facilitate improved thermal infrared radiant energy delivery from multiple laser diodes into the target component.
251. The system as claimed in claim 246 wherein the array of laser diodes is comprised of at least some devices which have diverging irradiation beams such that at least some of the irradiation output patterns from the at least some of the devices are superposed on the surface of the target.
252. The system as claimed in claim 246 wherein the radiation beams pass through slits and the beams diverge such that at least some of the irradiation beams from at least some of the laser diodes are superposed on the surface of the target.
253. The system as claimed in claim 246 wherein the means operative to locate is a conveyor operative to transport the plastic target components into and out of two heating units.
254. The system as claimed in claim 246 wherein the means operative to locate is a conveyor operative to transport the plastic target components into and out of a plurality of adjacent heating chambers in the heating unit.
255. The system as claimed in claim 253 wherein the conveyor is operative to transport the plastic target components into and out of two heating units each containing an array of near-infrared emitting laser diodes.
256. The system as claimed in claim 255 wherein the plastic target components pass in succession through the plurality of heating chambers and the diodes can be set in such a way that their power increases along the path followed by the plastic target components, the temperature of the plastic target components increasing as they progress through the heating unit.
257. The system as claimed in claim 246 further comprising at least one of a ventilation cooling device or a water cooling device configured to remove heat from air and mechanical components within the heating unit.
258. The system as claimed in claim 257 wherein the laser diode array is directly mounted on a support;
the support has a cooling device associated therewith for conducting heat away from the diode array; and
the support includes an internal water-cooling circuit operative to remove heat from the system to keep the temperature of the diode devices in a desired range.
259. The system as claimed in claim 246 wherein the power of the laser diodes is adjusted to apply radiant heating to the target components based on a desired target component temperature.
260. The system as claimed in claim 246 wherein a pre-specified temperature for heating the target component is determined, and the pre-specified temperature is used in determining the power of the laser diodes to achieve heating of the target component to the pre-specified temperature.
261. The system as claimed in claim 246 wherein a pre-specified temperature for heating subsections of the target component is determined, and the pre-specified temperature is used to determine the power of at least some of the laser diodes to heat it to the pre-specified temperature.
262. The system as claimed in claim 246 wherein at least one pre-specified temperature for heating at least one subsection of the target component is determined, and the at least one pre-specified temperature is used to determine the power of at least some of the laser diodes to heat at least one of the subsections to the at least one pre-specified temperature.
263. The system as claimed in claim 246 wherein the array of laser diodes is operative to emit radiant energy within a range of 700 to 1600 nanometer wavelength.
264. The system as claimed in claim 246 wherein the array of laser diodes is operative to emit radiant energy within at least one narrow wavelength range selected for efficient heating of the plastic target components based on the absorptive characteristic of the plastic components.
265. The system as claimed in claim 264 wherein at least two wavelengths are chosen for the irradiation of the target because of the absorption rates characteristic to each wavelength in at least some of the target component's material composition.
266. The system as claimed in claim 264 wherein the wavelength chosen for the irradiation of the target is chosen in accord with the target composition material's absorption bands and is chosen to optimize at least one of desired exposure time, efficiency of heating, or diffusion of radiation through the thickness of the material.
267. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
raising the temperature of the preforms toward a desired processing temperature by irradiating the preforms using laser diodes operative to emit at least one selected wavelength of thermal infrared radiant energy that is incident upon selected portions of the preforms; and
removing heat from components of the heating unit of the blow molding machine using a cooling system.
268. The method as claimed in claim 267 wherein the wavelength chosen for the irradiation of the preforms is chosen based on the absorption characteristics of the thermoplastic material to optimize at least one of desired exposure time, efficiency of heating, or diffusion of radiation through the thickness of the material.
269. The method as set forth in claim 267 further comprising achieving at least one desired temperature of subsections of the preforms by regulating the power of the laser diodes to apply the laser diode heating to the subsections.
270. The method as claimed in claim 246 wherein the laser diodes are near infrared laser diodes which are configured in multiple heating unit arrays.
271. A system for selectively injecting radiant heat into a target, the system comprising:
at least one solid state radiation emitting laser diode, the at least one laser diode being operative to emit infrared radiation of a selected wavelength for application to the target;
a conveyor for positioning targets so that they may be heated by the irradiation of the at least one laser diode;
the at least one laser diode being positioned such that irradiation therefrom is directed into selected portions of at least one target; and
a circuit for supplying electrical current to the at least one laser diode to generate the infrared radiation.
272. The system as claimed in claim 271 wherein the at least one laser diode takes the form of an array of individual laser diode devices and the array has a form selected to facilitate the general aiming of the radiant energy at the target.
273. The system of claim 271 wherein the at least one laser diode takes the form of a customized arrangement of individual devices, such arrangement to facilitate generally directing the necessary quanta of radiant energy toward the target.
274. The system of claim 271 wherein the array comprises individual laser diode devices jointly mounted directly on a support to facilitate directing irradiation toward the target.
275. The system of claim 271 wherein the support on which the laser diode devices are mounted is operative to conduct heat away from the laser diode devices.
276. The system of claim 275 wherein the support on which the laser diode devices are mounted is comprises a cooling device operative to conduct heat away from the laser diode devices and the support.
277. The system of claim 275 wherein the support operative for conducting heat away includes an internal water-cooling circuit operative to move the heat from the system.
278. The system of claim 271 wherein the array of individual laser diode devices comprises at least one laser diode device which produces radiant energy at least one additional selected wavelength of infrared radiation in a range from 700 to 1600 nm.
279. The system of claim 271 wherein the array comprises at least one hybrid near infrared laser diode which produces at least two different selected narrow wavelength bands of near infrared radiation.
280. The system of claim 271 further comprising a control system configured to separately control at least one of energy profile and power density for each wavelength represented in the array.
281. The system of claim 271 further comprising a control system configured to provide separate control of sub-sections of the array for at least one of position within the array and power of output.
282. The system of claim 279 wherein the array comprises at least one near infrared laser diode device operative to produce a wavelength before 1000 nm.
283. The system of claim 279 wherein the array comprises at least one near infrared laser diode device operative to produce a wavelength of 1064 nm.
284. The system of claim 279 wherein the array comprises at least one near infrared laser diode device operative to produce a wavelengths of 808 nm.
285. The system of claim 279 wherein the array comprises at least one near infrared laser diode device operative to produce a wavelength of 940 nm.
286. The system of claim 271 wherein the source of electrical current is at least one circuit connected to the at least one laser diode operative to control at least one aspect of system irradiation output.
287. The system as claimed in claim 271 further comprising at least one mirror operative to facilitate improved directivity of the radiant energy from at least one array of laser diodes into the target.
288. The system as set forth in claim 271 further comprising at least one approximately cylindrical mirror array operative to facilitate improved directivity of the radiant energy from at least one array of laser diodes into the target.
289. The system of claim 246 wherein the plastic target components comprise PET preforms.
290. A heat injection method applied to a target, the method comprising:
locating the target for exposure to at least one thermal radiation emitting laser diode;
disposing the at least one laser diode to direct its irradiation into the target;
selectively supplying electrical current to the at least one radiation emitting laser diode; and,
choosing the at least one laser diode which emits at least one specific wavelength of irradiation which corresponds to the target's absorption characteristics;
further selecting the at least one laser diode such that the radiant energy emission is in the range from 700 to 1600 nanometers; and
selectively injecting heat in at least one specific wavelength into the target with irradiation from the thermal emitting laser diode.
291. The method of claim 290, wherein the at least one laser diode is selected such that the radiant energy emission is in the range from 700 to before 1000 nanometers; and
the wavelength of irradiation is selected for efficient heating of the target, based on the target's absorption characteristics.
292. The method of claim 290, wherein the at least one laser diode is selected such that the radiant energy emission is at a wavelength of 1040 nm; and
the wavelength of irradiation is selected for efficient heating of the target, based on the target's absorption characteristics.
293. The method of claim 290, wherein the at least one laser diode is selected such that the radiant energy emission is at a wavelength of 808 nanometers; and
the wavelength of irradiation is selected for efficient heating of the target, based on the target's absorption characteristics.
294. The method of claim 290, wherein the at least one laser diode is selected such that the radiant energy emission is at a wavelength of 940 nanometers; and
the wavelength of irradiation is selected for efficient heating of the target, based on the target's absorption characteristics.
295. The method of claim 290, wherein the at least one laser diode is selected such that the radiant energy emission is at wavelengths of 808 and 940 nanometers; and
the wavelength of irradiation is selected for efficient heating of the target, based on the target's absorption characteristics.
296. The method of claim 290 wherein the step of locating the target for exposure is performed using a conveyor operative to transport the target into and out of two heating units.
297. The method of claim 290 wherein the at least one specific wavelength comprises two or more different wavelengths such that the combination of wavelengths irradiates the target and the target by combining the characteristics of the absorption at each wavelength.
298. The method of claim 290 wherein the at least one specific wavelength comprises two or more different wavelengths such that the combination of wavelengths irradiates the target and the target absorbs radiation at each different wavelength.
299. The method of claim 290 further comprising controlling the selective supplying of electrical current based on at least one desired temperature of a portion of the target.
300. The method of claim 299 further comprising determining at least one desired temperature of the target;
controlling the selective supplying of electrical current based on the at least one desired temperature of the target; and
irradiating the target as needed to reach the at least one desired temperature by controlling the selective supplying of electrical current to the at least one laser diode.
301. The system as claimed in claim 271 wherein the conveyor is operative to transport the target into and out of two heating units, including a path of travel in and a path of travel out of each of the two heating units.
302. The system as claimed in claim 271 wherein the conveyor is operative to transport the target into and out of a plurality of adjacent heating chambers in the heating unit, including a path of travel in and a path of travel out of each of the plurality of heating chambers.
303. The system as claimed in claim 70 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 700 and 1600 nm.
304. The installation as claimed claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 700 and 1600 nm.
305. The system as claimed in claim 67 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 700 and before 1000 nm.
306. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 700 and before 1000 nm.
307. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 700 and 1064 nm.
308. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 700 and 1064 nm.
309. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 700 and 940 nm.
310. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 700 and 940 nm.
311. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 700 and 808 nm.
312. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 700 and 808 nm.
313. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 808 and 1600 nm.
314. The installation as claimed claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 808 and 1600 nm
315. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 808 and before 1000 nm.
316. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 808 and before 1000 nm.
317. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 808 and 1064 nm.
318. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 808 and 1064 nm.
319. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 808 and 940 nm.
320. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 808 and 940 nm.
321. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 940 and 1600 nm.
322. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 940 and 1600 nm.
323. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 940 and before 1000 nm.
324. The installation as claimed in claims 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 940 and before 1000 nm.
325. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 940 and 1064 nm.
326. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 940 and 1064 nm.
327. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between before 1000 and 1600 nm.
328. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between before 1000 and 1600 nm.
329. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between before 1000 and 1064 nm.
330. The installation as claimed in 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between before 1000 and 1064 nm.
331. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 1064 and 1600 nm.
332. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within a wavelength range between 1064 and 1600 nm.
333. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within at least one wavelength of 808 nm, 940 nm, and 1064 nm.
334. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within at least one wavelength of 808 nm, 940 nm, and 1064 nm.
335. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within at least two wavelengths of 808 nm, 940 nm, and 1064 nm.
336. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within at least two wavelengths of 808 nm, 940 nm, and 1064 nm.
337. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy within at least two wavelengths of 808 nm, 940 nm, and 1064 nm.
338. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy within at least two wavelengths of 808 nm, 940 nm, and 1064 nm.
339. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy at two wavelengths of 808 nm and 940 nm.
340. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy at two wavelengths of 808 nm and 940 nm.
341. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy at a wavelength of 808 nm.
342. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy at a wavelength of 808 nm.
343. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy at a wavelength of 940 nm.
344. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy at a wavelength of 940 nm.
345. The system as claimed in claim 67 wherein the near infrared laser diode heating elements are operative to emit radiant energy at a wavelength of 1064 nm.
346. The installation as claimed in claim 87 wherein the near infrared laser diodes heating elements are operative to emit radiant energy at a wavelength of 1064 nm.
347. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 700 and 1600 nm.
348. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 700 and before 1000 nm.
349. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 700 and 1064 nm.
350. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 700 and 940 nm.
351. The method as claimed in claim 103 wherein the near infrared laser diode heating elements are operative to emit radiant energy within a wavelength range between 700 and 808 nm.
352. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 808 and 1600 nm.
353. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 808 and before 1000 nm.
354. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 808 and 1064 nm.
355. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 808 and 940 nm.
356. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 940 and 1600 nm.
357. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 940 and before 1000 nm.
358. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 940 and 1064 nm.
359. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between before 1000 and 1600 nm.
360. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between before 1000 and 1064 nm.
361. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within a wavelength range between 1064 and 1600 nm.
362. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within at least one wavelength of 808 nm, 940 nm, and 1064 nm.
363. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy within at least two wavelengths of 808 nm, 940 nm, and 1064 nm.
364. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy at two wavelengths of 808 nm and 940 nm.
365. The method as claimed claim 103 wherein the near infrared laser diodes are operative to emit radiant energy at a wavelength of 808 nm.
366. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy at a wavelength of 940 nm.
367. The method as claimed in claim 103 wherein the near infrared laser diodes are operative to emit radiant energy at a wavelength of 1064 nm.
368. The system as claimed in claim 146 wherein the array comprises at least one array of juxtaposed laser diodes.
369. The system as claimed in claim 146 wherein the array comprises a block of stacked diodes.
370. The system as claimed in claim 146 wherein the stack comprises a vertical block of stacked diodes.
371. The system as claimed in claim 146 wherein the heating unit comprises several superposed arrays of diodes.
372. The system as claimed in claim 158 wherein the system regulates the power of diodes to attain a desired non-uniform temperature profile.
373. The system as claimed in claim 158 wherein the system regulates the power of arrays of diodes to attain a desired non-uniform temperature profile.
374. The system as claimed in claim 158 wherein the system regulates the power of separate arrays of diodes to attain a desired non-uniform temperature profile.
375. The installation as set forth in any one of claims 85 or 90 wherein the feed unit is a transfer line operative to transport the parisons.
376. The installation as set forth in any one of claims 85 or 90 wherein an electrical supply current is continuous to the one or more heating sources or elements, respectively, whereby a continuous radiant energy output results.
377. The installation as set forth in any one of claims 85 or 90 further comprising at least one of a ventilation cooling device or a water cooling device configured to remove heat from within the heating unit.
378. The installation as set forth in any one of claims 85 or 90 further comprising a ventilation cooling device to remove heat from within the heating unit.
379. The installation as set forth in any one of claims 85 or 90 further comprising a water cooling device to remove heat from within the heating unit.
380. The installation as set forth in any one of claims 85 or 90 further comprising both a ventilation cooling device and a water cooling device to remove heat from within the heating unit.
381. The installation claimed in any one of claims 85 or 90 wherein power applied to the one or more heating sources or elements, respectively, is regulated based on a desired temperature of the parisons.
382. The installation claimed in claim 381 further comprising achieving at least one desired temperature of subsections of the parisons by regulating the power of the one or more heating sources or elements, respectively, to apply laser emissions to the subsections.
383. The installation as set forth in any one of claims 85 or 90 wherein the one or more heating sources or elements, respectively, are operative to emit radiant energy within a range of between 700 to 1600 nm wavelength.
384. The installation as set forth in any one of claims 85 or 90 wherein the one or more heating sources or elements, respectively, are operative to emit radiant energy at a wavelength within at least one narrow wavelength range specifically selected to provide a desired heating quality to a particular parison.
385. A method of thermally treating thermoplastic preforms prior to stretch blow molding operations, the method comprising the steps of:
transporting a series of preforms through a heating unit of a blow molding machine;
irradiating the preforms using a stack of laser diodes emitting at a wavelength ranging between 700 nm and 1600 nm selected to achieve a desired amount of energy absorbed by the parison for a given power density; and
removing heat from the heating unit using at least one of a ventilation system and a water-cooling circuit for the stack.
386. The method as set forth in claim 385 further comprising regulating power of the stack of laser diodes so as to obtain a desired temperature profile which is non-uniform over a length of the preforms.
387. The method as set forth in claim 385 further comprising varying the rate travel of the preforms and power of the diodes according to the preforms' material.
388. The system as set forth in any one of claims 67, 68 or 71 wherein the near infrared laser diode heating elements take the form of a matrix of the laser diodes.
389. The system as set forth in claim 388 wherein the matrix is in the form of superposed arrays of the laser diodes.
390. The installation as set forth in any one of claims 85 or 90 wherein the heating sources or elements, respectively, take the form of a matrix of the laser diodes.
391. The system as set forth in claim 390 wherein the matrix is in the form of superposed arrays of the laser diodes.
392. The installation of any one of claims 85 or 90 wherein the heating sources or elements, respectively, comprise an array or stack of individual near-infrared laser diodes.
393. The installation as set forth in any one of claims 392 wherein the array or stack comprises individual near infrared laser diodes jointly mounted directly on a support.
394. The installation as set forth in any one of claims 392 wherein the support on which the near infrared laser diodes are mounted is operative to conduct heat away from the near infrared laser diodes.
395. The installation as set forth in claim 394 wherein the support on which the near infrared laser diodes are mounted has a cooling device associated therewith for conducting heat away from the near infrared laser diodes and the support.
396. The installation as set forth in claim 394 wherein the support operative for conducting heat away includes an internal water-cooling circuit operative to move the heat from the system.
397. The system of claim 392 wherein the array or stack comprises two different near infrared laser diodes, each emitting a different wavelength between 700 and 1600 nm.
398. The system of claim 392 wherein the array or stack comprises a first diode emitting a wavelength of 808 nm and a second diode emitting a wavelength of 940 nm.
399. The system of claim 392 wherein the array or stack comprises near infrared laser diodes which emit at least two different selected narrow wavelength bands of near infrared radiation.
400. The system of claim 392 wherein the array or stack comprises two different near infrared laser diodes, each emitting a different wavelength between 700 and 1600 nm.
401. The system of claim 392 wherein the array or stack comprises a first diode emitting a wavelength of 808 nm and a second diode emitting a wavelength of 940 nm.
402. The system of claim 388 wherein the system regulates at least one of energy profile and power density for each wavelength represented in the matrix.
403. The system of claim 388 wherein the system regulates sub-sections of the matrix for at least one of position within the matrix and intensity of output.
404. The installation of claim 147 wherein the system regulates at least one of energy profile and power density for each wavelength represented in the array or stack.
405. The installation of claim 147 wherein the system regulates sub-sections of the array or stack for at least one of position within the array or stack and intensity of output.
406. The installation of claim 147 wherein the array or stack comprises at least one near infrared laser diode operative to produce wavelengths in a range below 1000 nm.
407. The installation of claim 147 wherein the system regulates at least one aspect of laser diode irradiation output.
408. The installation of claim 147 wherein the system regulates the irradiation output of arrays or stacks of laser diodes.
409. The installation of claim 147 wherein the system regulates the irradiation output of separate arrays or stacks of laser diodes, said output comprising more than one wavelength.
410. The installation of claim 147 wherein the system regulates the irradiation output of a matrix of laser diodes.
411. The installation of claim 147 wherein the system regulates the irradiation output of multiple arrays or stacks of laser diodes.
412. The installation of claim 147 wherein the system regulates at least one of transmitted power density and energy profile.
413. The system of any one of claims 85 or 90 wherein the parisons comprise PET.
414. A method for heating a thermoplastic preform comprising:
locating the perform for exposure to coherent electromagnetic radiation from at least one laser diode;
regulating power of the at least one laser diode; and
selectively heating subsections of the preform by said radiation based on the regulated power, the at least one laser diode being selected for efficient heating of the preform based on a desired absorptive characteristic of the preform.
415. The method according to claim 414 comprising varying the rate of travel and the power of the at least one laser diode according to the material to be used for the preform.
416. The method according to claim 414 comprising regulating the power of the at least one laser diode so as to obtain a desired temperature profile which is non-uniform over the length of the preform.
417. The installation as set forth in any one of claims 75, 77 or 85 wherein the radiant energy is partially absorbed by the plastic components.
418. The system as set forth in any one of claims 67, 69 or 71 wherein the radiant energy is fully absorbed by the plastic components.
419. The installation as set forth in any one of claims 75, 77 or 85 wherein the radiant energy is fully absorbed by the plastic components.
420. The installation as set forth in any one of claims 75, 77 or 85 wherein the wavelength band corresponds to a strong absorption band for the plastic components.
421. The installation as set forth in any one of claims 80, 86 or 88 wherein the narrow wavelength band is between 700 nm and 1600 nm.
422. The method as claimed in claim 212 wherein said laser diodes are in the form of an array or stack and the cooling system comprises at least one of a ventilation system and a water-cooling circuit for the array or stack.
US12/560,417 2004-11-22 2009-09-15 Method and installation for the production of containers Abandoned US20100007061A1 (en)

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FR0412372 2004-11-22
PCT/FR2005/002826 WO2006056673A1 (en) 2004-11-22 2005-11-15 Method and installation for the production of containers
US66795807A 2007-07-16 2007-07-16
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US12/560,417 Abandoned US20100007061A1 (en) 2004-11-22 2009-09-15 Method and installation for the production of containers
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MX2007006152A (en) 2007-07-19
FR2878185A1 (en) 2006-05-26
CN101060970A (en) 2007-10-24
JP2008520467A (en) 2008-06-19
CN101060970B (en) 2012-04-18
FR2878185B1 (en) 2008-11-07
US8303290B2 (en) 2012-11-06
JP4555344B2 (en) 2010-09-29
EP1824659B1 (en) 2013-10-02
US8354051B2 (en) 2013-01-15
US20090214690A1 (en) 2009-08-27
WO2006056673A1 (en) 2006-06-01
US20100072673A1 (en) 2010-03-25
US20080099961A1 (en) 2008-05-01

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