US20090243136A1 - Method of manufacturing multi-functional yarn fiber material - Google Patents
Method of manufacturing multi-functional yarn fiber material Download PDFInfo
- Publication number
- US20090243136A1 US20090243136A1 US12/057,731 US5773108A US2009243136A1 US 20090243136 A1 US20090243136 A1 US 20090243136A1 US 5773108 A US5773108 A US 5773108A US 2009243136 A1 US2009243136 A1 US 2009243136A1
- Authority
- US
- United States
- Prior art keywords
- powder
- range
- functional
- fiber material
- mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002657 fibrous material Substances 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000000843 powder Substances 0.000 claims abstract description 36
- 239000003610 charcoal Substances 0.000 claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 11
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims abstract description 8
- 235000013162 Cocos nucifera Nutrition 0.000 claims abstract description 6
- 244000060011 Cocos nucifera Species 0.000 claims abstract description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 5
- 239000011425 bamboo Substances 0.000 claims abstract description 5
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims abstract description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 5
- 244000082204 Phyllostachys viridis Species 0.000 claims abstract 2
- 239000002270 dispersing agent Substances 0.000 claims description 7
- 238000000227 grinding Methods 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- -1 polypropylene Polymers 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 3
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 229920000297 Rayon Polymers 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 239000008188 pellet Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000002964 rayon Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 150000001450 anions Chemical class 0.000 abstract description 6
- 150000002500 ions Chemical class 0.000 abstract description 4
- 238000004332 deodorization Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 241001330002 Bambuseae Species 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
Definitions
- the present invention relates to a method of manufacturing multi-functional yarn fiber material which is provided by mixing silver ion and functional powder to produce a multi-functional product.
- Taiwanese Patent Publication No. 200504262 which provides a nanometer silver particle having a diameter about 1 to 100 nm attached to a yarn.
- the yarn is made of cotton, flax, silk, fleece, leather, blend fabric or synthetic fiber material which is used to make clothes, cloth or any such product.
- Taiwanese Patent No. I283717 Another method of manufacturing nanometer silver fiber as taught in Taiwanese Patent No. I283717, which dilutes dispersant with organic dissolvent to form a solution, adds with silver salt compound in the solution, adds with reductant in the solution, mixes the solution to form nanometer silver solution, which is then mixed with resin to produce nanometer silver fiber which is able to prevent germ.
- this product does not have any other function.
- A mixing silver ion in the range of from wt. 5% to wt. 15% and functional powder in the range of from wt. 85% to wt. 95% to form a mixed base, wherein the functional powder is one of coconut shell charcoal powder, bamboo charcoal powder, germanium powder, titanium dioxide powder, and aluminum oxide powder;
- B mixing the mixed base in the range of from wt. 39% to wt. 94.7% and dispersant in the range of wt. 5% to wt. 59%;
- C grinding with water for 10 to 20 hours, wherein the silver ion is ground in a size smaller than 800 nanometer;
- D drying;
- E grinding with a grinder;
- F adding chemical fiber material in the range of from wt. 0.3% to wt. 2%, and G: heating, mixing, pressing and cutting to form pellets.
- said dispersant is polyether.
- said chemical fiber material is one of polyester, polyamide, polypropylene, acrylic, and rayon.
- functional powder which may be one of coconut shell charcoal powder, bamboo charcoal powder, germanium powder, titanium dioxide powder, and aluminum oxide powder to produce a product with far infrared ray, anion, ion balancing, anti-ultraviolet rays, and comfort.
- the FIGURE is a flow chart of the present invention.
- a method of manufacturing multi-functional yarn fiber material comprises the steps of:
- A mixing silver ion in the range of from wt. 5% to wt. 15% and functional powder in the range of from wt. 85% to wt. 95% to form a mixed base, wherein the functional powder may be coconut shell charcoal powder;
- B mixing the mixed base in the range of from wt. 39% to wt. 94.7% and dispersant in the range of wt. 5% to wt. 59%, wherein the dispersant may be polyether;
- C grinding with water for 10 to 20 hours, wherein the silver ion is ground in a size smaller than 800 nanometer;
- D drying;
- E grinding with a grinder;
- F adding chemical fiber material in the range of from wt. 0.3% to wt. 2%, wherein the chemical fiber material is one of polyester, polyamide, polypropylene, acrylic, and rayon;
- G heating, mixing, pressing and cutting to form pellets for manufacturing yarn fiber to produce cloth, clothes, bedding, etc.
- the sliver ion in the material is able to function as germproof and deodorization.
- the functional powder made of coconut shell charcoal powder is able to produce far infrared ray and anion.
- the functional powder may be bamboo charcoal powder which is able to produce far infrared ray and anion.
- the functional powder may be germanium powder which is able to produce anion to balance ion.
- the functional powder may be titanium dioxide powder which is capable of anti-ultraviolet rays.
- the functional powder may be aluminum oxide powder which produces cool and comfort functions.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Artificial Filaments (AREA)
Abstract
A method of manufacturing multi-functional yarn fiber material by mixing silver ion in the range of from wt. 5% to wt. 15% and functional powder in the range of from wt. 85% to wt. 95% is provided. The functional powder is one of coconut shell charcoal powder, bamboo charcoal powder, germanium powder, titanium dioxide powder, and aluminum oxide powder so as to produce the material which is applied in many purposes such as germproof, deodorization, producing far infrared ray and anion, balancing ion, anti-ultraviolet ray, cool, and comfort.
Description
- 1. Field of the Invention
- The present invention relates to a method of manufacturing multi-functional yarn fiber material which is provided by mixing silver ion and functional powder to produce a multi-functional product.
- 2. Description of the Prior Art
- Traditional fibers on the market today are mostly used on cloth, clothes, bedding or any other fiber product which provides warm and comfort functions. However, these products may easily be contaminated with germs to affect our health. A germproof nanometer yarn and method is taught in Taiwanese Patent Publication No. 200504262, which provides a nanometer silver particle having a diameter about 1 to 100 nm attached to a yarn. The yarn is made of cotton, flax, silk, fleece, leather, blend fabric or synthetic fiber material which is used to make clothes, cloth or any such product.
- Another method of manufacturing nanometer silver fiber as taught in Taiwanese Patent No. I283717, which dilutes dispersant with organic dissolvent to form a solution, adds with silver salt compound in the solution, adds with reductant in the solution, mixes the solution to form nanometer silver solution, which is then mixed with resin to produce nanometer silver fiber which is able to prevent germ. However, this product does not have any other function.
- According to the present invention, there is provided a method of manufacturing multi-functional yarn fiber material comprising the steps of:
- A: mixing silver ion in the range of from wt. 5% to wt. 15% and functional powder in the range of from wt. 85% to wt. 95% to form a mixed base, wherein the functional powder is one of coconut shell charcoal powder, bamboo charcoal powder, germanium powder, titanium dioxide powder, and aluminum oxide powder;
B: mixing the mixed base in the range of from wt. 39% to wt. 94.7% and dispersant in the range of wt. 5% to wt. 59%;
C: grinding with water for 10 to 20 hours, wherein the silver ion is ground in a size smaller than 800 nanometer;
D: drying;
E: grinding with a grinder;
F: adding chemical fiber material in the range of from wt. 0.3% to wt. 2%, and
G: heating, mixing, pressing and cutting to form pellets. - Preferably, said dispersant is polyether.
- Preferably, said chemical fiber material is one of polyester, polyamide, polypropylene, acrylic, and rayon.
- It is the primary object of the present invention to provide a method of manufacturing multi-functional yarn fiber material, which is applied in many purposes such as germ proof, deodorization, and producing far infrared ray and anion.
- It is the another object of the present invention to provide a method of manufacturing multi-functional yarn fiber material, which provides functional powder which may be one of coconut shell charcoal powder, bamboo charcoal powder, germanium powder, titanium dioxide powder, and aluminum oxide powder to produce a product with far infrared ray, anion, ion balancing, anti-ultraviolet rays, and comfort.
- The FIGURE is a flow chart of the present invention.
- As shown in the FIGURE, a method of manufacturing multi-functional yarn fiber material comprises the steps of:
- A: mixing silver ion in the range of from wt. 5% to wt. 15% and functional powder in the range of from wt. 85% to wt. 95% to form a mixed base, wherein the functional powder may be coconut shell charcoal powder;
B: mixing the mixed base in the range of from wt. 39% to wt. 94.7% and dispersant in the range of wt. 5% to wt. 59%, wherein the dispersant may be polyether;
C: grinding with water for 10 to 20 hours, wherein the silver ion is ground in a size smaller than 800 nanometer;
D: drying;
E: grinding with a grinder;
F: adding chemical fiber material in the range of from wt. 0.3% to wt. 2%, wherein the chemical fiber material is one of polyester, polyamide, polypropylene, acrylic, and rayon; and
G: heating, mixing, pressing and cutting to form pellets for manufacturing yarn fiber to produce cloth, clothes, bedding, etc. - The sliver ion in the material is able to function as germproof and deodorization. The functional powder made of coconut shell charcoal powder is able to produce far infrared ray and anion.
- The functional powder may be bamboo charcoal powder which is able to produce far infrared ray and anion.
- The functional powder may be germanium powder which is able to produce anion to balance ion.
- The functional powder may be titanium dioxide powder which is capable of anti-ultraviolet rays.
- The functional powder may be aluminum oxide powder which produces cool and comfort functions.
Claims (3)
1. A method of manufacturing multi-functional yarn fiber material comprising the steps of:
A: mixing silver ion in the range of from wt. 5% to wt. 15% and functional powder in the range of from wt. 85% to wt. 95% to form a mixed base, wherein the functional powder is one of coconut shell charcoal powder, bamboo charcoal powder, germanium powder, titanium dioxide powder, and aluminum oxide powder;
B: mixing the mixed base in the range of from wt. 39% to wt. 94.7% and dispersant in the range of wt. 5% to wt. 59%;
C: grinding with water for 10 to 20 hours, wherein the silver ion is ground in a size smaller than 800 nanometer;
D: drying;
E: grinding with a grinder;
F: adding chemical fiber material in the range of from wt. 0.3% to wt. 2%, and
G: heating, mixing, pressing and cutting to form pellets.
2. The method as recited in claim 1 , wherein said dispersant is polyether.
3. The method as recited in claim 1 , wherein said chemical fiber material is one of polyester, polyamide, polypropylene, acrylic, and rayon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/057,731 US20090243136A1 (en) | 2008-03-28 | 2008-03-28 | Method of manufacturing multi-functional yarn fiber material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/057,731 US20090243136A1 (en) | 2008-03-28 | 2008-03-28 | Method of manufacturing multi-functional yarn fiber material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20090243136A1 true US20090243136A1 (en) | 2009-10-01 |
Family
ID=41115890
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/057,731 Abandoned US20090243136A1 (en) | 2008-03-28 | 2008-03-28 | Method of manufacturing multi-functional yarn fiber material |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20090243136A1 (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101876091A (en) * | 2010-05-25 | 2010-11-03 | 合肥利阳环保科技有限公司 | Ultraviolet-resistant environmental-protection ecological cloth and preparation method thereof |
| CN102011205A (en) * | 2010-10-19 | 2011-04-13 | 山东海龙股份有限公司 | Germanium viscose fiber and preparation method thereof |
| CN102230246A (en) * | 2011-06-15 | 2011-11-02 | 杭州正堂针织有限公司 | Method and system for producing bamboo charcoal cashmere yarn |
| CN102618994A (en) * | 2012-04-25 | 2012-08-01 | 天津工业大学 | Electromagnetic wave shielding fabric and manufacturing method thereof |
| CN103556269A (en) * | 2013-10-31 | 2014-02-05 | 宜宾海丝特纤维有限责任公司 | Metallic bamboo charcoal viscose fiber and preparation method thereof |
| CN105088762A (en) * | 2015-07-31 | 2015-11-25 | 安徽天鹅科技实业（集团）有限公司 | Parasite-expelling anti-moth down feather compound wadding and preparation method thereof |
| CN105088455A (en) * | 2015-09-16 | 2015-11-25 | 太仓市良鑫化纤有限公司 | Comfortable negative-ion blend fiber |
| CN105088760A (en) * | 2015-07-31 | 2015-11-25 | 安徽天鹅科技实业（集团）有限公司 | Anti-fatigue health-care down composite wadding and preparation method thereof |
| CN109440503A (en) * | 2018-10-31 | 2019-03-08 | 嘉兴珠韵服装有限公司 | Coconut shell extract/modified konjac glucomannan compound color fixing agent preparation method |
| CN110499561A (en) * | 2019-08-27 | 2019-11-26 | 浙江恒祥棉纺织造有限公司 | A kind of long fibre high-elastic wear-resistant cotton yarn and production method |
| CN112618169A (en) * | 2020-12-30 | 2021-04-09 | 广东茵茵股份有限公司 | Preparation method of antibacterial baby diaper |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5824267A (en) * | 1994-08-01 | 1998-10-20 | Kawasumi Laboritories, Inc. | Metallic bactericidal agent |
| US6607994B2 (en) * | 1999-07-19 | 2003-08-19 | Nano-Tex, Llc | Nanoparticle-based permanent treatments for textiles |
| US6979491B2 (en) * | 2002-03-27 | 2005-12-27 | Cc Technology Investment Co., Ltd. | Antimicrobial yarn having nanosilver particles and methods for manufacturing the same |
| US20070003603A1 (en) * | 2004-07-30 | 2007-01-04 | Karandikar Bhalchandra M | Antimicrobial silver compositions |
| US7226573B2 (en) * | 2003-09-10 | 2007-06-05 | Dowa Mining Co., Ltd. | Fine-grain silver oxide powder |
| US7410650B2 (en) * | 2005-03-09 | 2008-08-12 | Taiwan Textile Research Institute | Method of fabricating nano-silver fibers |
| US20080245494A1 (en) * | 2007-04-04 | 2008-10-09 | Ito En, Ltd. | Silver skin-containing paper and method for producing the same |
| US7629293B2 (en) * | 2007-04-12 | 2009-12-08 | National Defense University | Manufacturing method of bamboo charcoal supporting silver and products thereof |
-
2008
- 2008-03-28 US US12/057,731 patent/US20090243136A1/en not_active Abandoned
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5824267A (en) * | 1994-08-01 | 1998-10-20 | Kawasumi Laboritories, Inc. | Metallic bactericidal agent |
| US6607994B2 (en) * | 1999-07-19 | 2003-08-19 | Nano-Tex, Llc | Nanoparticle-based permanent treatments for textiles |
| US6979491B2 (en) * | 2002-03-27 | 2005-12-27 | Cc Technology Investment Co., Ltd. | Antimicrobial yarn having nanosilver particles and methods for manufacturing the same |
| US7226573B2 (en) * | 2003-09-10 | 2007-06-05 | Dowa Mining Co., Ltd. | Fine-grain silver oxide powder |
| US20070003603A1 (en) * | 2004-07-30 | 2007-01-04 | Karandikar Bhalchandra M | Antimicrobial silver compositions |
| US7410650B2 (en) * | 2005-03-09 | 2008-08-12 | Taiwan Textile Research Institute | Method of fabricating nano-silver fibers |
| US20080245494A1 (en) * | 2007-04-04 | 2008-10-09 | Ito En, Ltd. | Silver skin-containing paper and method for producing the same |
| US7629293B2 (en) * | 2007-04-12 | 2009-12-08 | National Defense University | Manufacturing method of bamboo charcoal supporting silver and products thereof |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101876091A (en) * | 2010-05-25 | 2010-11-03 | 合肥利阳环保科技有限公司 | Ultraviolet-resistant environmental-protection ecological cloth and preparation method thereof |
| CN102011205A (en) * | 2010-10-19 | 2011-04-13 | 山东海龙股份有限公司 | Germanium viscose fiber and preparation method thereof |
| CN102230246A (en) * | 2011-06-15 | 2011-11-02 | 杭州正堂针织有限公司 | Method and system for producing bamboo charcoal cashmere yarn |
| CN102618994A (en) * | 2012-04-25 | 2012-08-01 | 天津工业大学 | Electromagnetic wave shielding fabric and manufacturing method thereof |
| CN103556269A (en) * | 2013-10-31 | 2014-02-05 | 宜宾海丝特纤维有限责任公司 | Metallic bamboo charcoal viscose fiber and preparation method thereof |
| CN105088762A (en) * | 2015-07-31 | 2015-11-25 | 安徽天鹅科技实业（集团）有限公司 | Parasite-expelling anti-moth down feather compound wadding and preparation method thereof |
| CN105088760A (en) * | 2015-07-31 | 2015-11-25 | 安徽天鹅科技实业（集团）有限公司 | Anti-fatigue health-care down composite wadding and preparation method thereof |
| CN105088455A (en) * | 2015-09-16 | 2015-11-25 | 太仓市良鑫化纤有限公司 | Comfortable negative-ion blend fiber |
| CN109440503A (en) * | 2018-10-31 | 2019-03-08 | 嘉兴珠韵服装有限公司 | Coconut shell extract/modified konjac glucomannan compound color fixing agent preparation method |
| CN110499561A (en) * | 2019-08-27 | 2019-11-26 | 浙江恒祥棉纺织造有限公司 | A kind of long fibre high-elastic wear-resistant cotton yarn and production method |
| CN112618169A (en) * | 2020-12-30 | 2021-04-09 | 广东茵茵股份有限公司 | Preparation method of antibacterial baby diaper |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |