US20090233889A1 - Stabilized 1,25-dihydroxyvitamin d2 and method of making same - Google Patents
Stabilized 1,25-dihydroxyvitamin d2 and method of making same Download PDFInfo
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- US20090233889A1 US20090233889A1 US12/403,271 US40327109A US2009233889A1 US 20090233889 A1 US20090233889 A1 US 20090233889A1 US 40327109 A US40327109 A US 40327109A US 2009233889 A1 US2009233889 A1 US 2009233889A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C401/00—Irradiation products of cholesterol or its derivatives; Vitamin D derivatives, 9,10-seco cyclopenta[a]phenanthrene or analogues obtained by chemical preparation without irradiation
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/59—Compounds containing 9, 10- seco- cyclopenta[a]hydrophenanthrene ring systems
- A61K31/592—9,10-Secoergostane derivatives, e.g. ergocalciferol, i.e. vitamin D2
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K45/00—Medicinal preparations containing active ingredients not provided for in groups A61K31/00 - A61K41/00
- A61K45/06—Mixtures of active ingredients without chemical characterisation, e.g. antiphlogistics and cardiaca
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P3/00—Drugs for disorders of the metabolism
- A61P3/02—Nutrients, e.g. vitamins, minerals
Definitions
- the disclosure relates generally to active vitamin D hormones in purified form. More particularly, the disclosure relates to stabilized 1,25-dihydroxyvitamin D 2 which is particularly well suited for pharmaceutical formulations.
- Vitamin D compounds having a hydroxy group at the 1- ⁇ position have had considerable attention in recent years because of their potent activities. These activated vitamin D compounds are, however, also known as being chemically unstable, particularly under exposure to light and to oxygen, and as having poor storage stability at higher temperatures. The compounding of activated vitamin D compounds into pharmaceutical formulations can exacerbate these stability problems.
- One aspect of the disclosure provides a surprisingly stable 1,25-dihydroxyvitamin D 2 , characterized by being free of methyl formate, preferably completely free of methyl formate.
- Another aspect of the disclosure provides an efficient method for crystallizing 1,25-dihydroxyvitamin D 2 to produce a stabilized 1,25-dihydroxyvitamin D 2 at relatively high yield, the method including crystallization from an acetone/water mixture.
- compositions and methods described herein preferred features, such as components, compositional ranges thereof, functional properties, substituents, conditions, and steps, can be selected from the various examples provided herein.
- FIGS. 1 and 2 depict accelerated stability testing of stabilized 1,25-dihydroxyvitamin D 2 according to the disclosure herein compared to 1,25-dihydroxyvitamin D 2 containing methyl formate.
- the stabilized 1,25-dihydroxyvitamin D 2 is characterized by being free of methyl formate and having a high level of purity (e.g. at least 97%).
- the method for preparing the stabilized 1,25-dihydroxyvitamin D 2 can include crystallization from an acetone/water mixture.
- the stabilized 1,25-dihydroxyvitamin D 2 is and method of crystallization are contemplated to encompass embodiments including any combination of one or more of the additional optional elements, features and steps further described below (including those shown in the figures) unless stated otherwise.
- the stabilized 1,25-dihydroxyvitamin D 2 is crystalline, storage stable and well suited for modern therapy formulations. Studies have demonstrated that stabilized 1,25-dihydroxyvitamin D 2 according to the description herein is surprisingly stable. In particular, it is characterized by a reduced rate of degradation on heat challenge and during prolonged storage. The stabilized 1,25-dihydroxyvitamin D 2 according to the description herein will exhibit excellent, unprecedented storage stability when formulated in a pharmaceutical dosage form, e.g., a soft gelatin capsule.
- the stabilized 1,25-dihydroxyvitamin D 2 has a purity equal to or greater than 97% (i.e., at least 97%) based on total area under the curve (AUC) by high performance liquid chromatography (HPLC), preferably at least 98% purity or at least 98.5% purity. It is also free of methyl formate.
- the stabilized 1,25-dihydroxyvitamin D 2 substance optionally has a low concentration of 1,25-dihydroxyprevitamin D 2 (e.g. preferably not more than 2.5%, not more than 1%, or not more than 0.5%).
- Methyl formate is taught in the prior art as a suitable crystallization solvent for 1,25-dihydroxyvitamin D 2 and many other active vitamin D compounds. It has now been found that residual methyl formate has a deleterious effect on stability of 1,25-dihydroxyvitamin D 2 and its previtamin, leading to marked degradation over time, even at very low levels of residual methyl formate concentration and under controlled storage conditions (e.g. ⁇ 20° C. and inert atmosphere). Without intending to be bound by any particular theory, it is believed that methyl formate hydrolyzes (e.g., at elevated temperature, or over time), in the presence of even a very small amount of water, to produce formic acid and methanol.
- controlled storage conditions e.g. ⁇ 20° C. and inert atmosphere
- formic acid promotes the formation of 1,25-dihydroxyvitamin D 2 by-products presumably by causing the formation of a conjugated diene via protonation of the 25-hydroxy group and subsequent removal of water.
- the stabilized 1,25-dihydroxyvitamin D 2 will optionally be further free of or substantially free of residual solvents which can produce acids including, but not limited to, alcohol esters of organic acids and alcohol esters of inorganic esters.
- Nonlimiting examples include formate esters (e.g., methyl formate, ethyl formate); acetate esters (e.g., methyl acetate, butyl acetate, ethyl acetate, isoamyl acetate, 1,2-ethanediol diacetate, 1,2,3-propanetriol triacetate) and lactate esters (e.g., ethyl lactate, methyl lactate).
- formate esters e.g., methyl formate, ethyl formate
- acetate esters e.g., methyl acetate, butyl acetate, ethyl acetate, isoamyl acetate, 1,2-ethanediol dia
- the level of such residual components is preferably less than 1%, 0.5%, 1000 ppm, 500 ppm, or 100 ppm.
- the stabilized 1,25-dihydroxyvitamin D 2 is also optionally free of or substantially free of one or more of the following: halogenated solvents, dimethylsulfoxide, dimethylformamide, and acids.
- the level of such residual halogenated solvents is preferably less than 1%, 0.5%, 1000 ppm, 500 ppm, or 100 ppm.
- the stabilized 1,25-dihydroxyvitamin D 2 according to the description herein has a purity of at least 97% (or at least 98% or at least 98.5%), a residual solvents content of 0.5% or less, further optionally a total impurities content of 1.5% or less, and further optionally has no single impurity greater than 0.5% by HPLC.
- the stabilized 1,25-dihydroxyvitamin D 2 is stable under conditions of heat challenge.
- the 1,25-dihydroxyvitamin D 2 is at least about 98%, preferably at least 98.5%, for example at least 99% pure after storage at 60° C. for at least 24 hours, preferably for at least 72 hours.
- the amount of 1,25-dihydroxyvitamin D 2 that remains after storage at 60° C. for at least 24 hours preferably is at least 97.5%, more preferably at least 99%, for example at least 99.9% of the initial amount.
- the amount of 1,25-dihydroxyvitamin D 2 that remains after storage at 60° C. for at least 72 hours preferably is at least 97%, more preferably at least 98.5%, for example at least about 99.5% of the initial amount.
- the stabilized 1,25-dihydroxyvitamin D 2 according to the description herein is stable over a prolonged period of time at long term storage conditions.
- the stabilized 1,25-dihydroxyvitamin D 2 according to the description herein has a purity of at least 98%, preferably at least 98.5%, more preferably at least 99% after storage at ⁇ 20° C. under argon for at least 3, 6, 9, 12, or 15 months.
- Embodiments and examples of the percentage of the initial amount of 1,25-dihydroxyvitamin D 2 that remains after storage at ⁇ 20° C. under argon for at least 3, 6, 9, 12, or 15 months are shown in Table 1.
- the stabilized 1,25-dihydroxyvitamin D 2 is suitably used in pharmaceutical formulations, such as for oral use (e.g., soft or hard gelatin capsules, solutions, tablets) and for parenteral use.
- the pharmaceutical formulation made from or containing stabilized 1,25-dihydroxyvitamin D 2 can be in the form of a non-aqueous solution or a non-aqueous suspension (e.g. contained in a vial or ampoule) or in solid form.
- the stabilized 1,25-dihydroxyvitamin D 2 formulation is in an oil (e.g. fractionated coconut oil).
- the stabilized 1,25-dihydroxyvitamin D 2 formulation is a solid in the form of a tablet, a capsule, a granule, or a powder.
- the pharmaceutical formulation can comprise, consist essentially of, or consist of stabilized 1,25-dihydroxyvitamin D 2 together with one or more pharmaceutically acceptable excipients.
- Pharmaceutically acceptable excipients include functional and non-functional ingredients including carriers, diluents, processing aids, and release-modifying agents.
- Such pharmaceutical formulations can be made with the stabilized 1,25-dihydroxyvitamin D 2 substance described herein, using any suitable technique including known techniques.
- the dosage of 1,25-dihydroxyvitamin D 2 for oral or parenteral administration generally is about 0.1 ⁇ g per week to 100 ⁇ g per week, preferably about 0.7 ⁇ g per week to about 70 ⁇ g per week, which can be split into daily or other periodic doses, such as three times per week for administration concomitant with hemodialysis.
- a parenteral dosage equivalent to about 0.5 ⁇ g per day to about 7 ⁇ g per day is contemplated, while an oral dosage equivalent to about 0.1, 0.5, 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 ⁇ g per day is contemplated.
- the stabilized 1,25-dihydroxyvitamin D 2 can be dispensed by unit dosage form comprising about 0.1 ⁇ g to about 25 ⁇ g in a pharmaceutically acceptable carrier per unit dosage, for example about 1 ⁇ g to about 10 ⁇ g or about 1 ⁇ g to about 5 ⁇ g.
- a sustained-release or delayed, sustained-release unit dosage form including about 1 ⁇ g to about 10 ⁇ g, or more preferred about 3 ⁇ g to about 5 ⁇ g, for example, is also contemplated.
- the capsule fill suitably contains stabilized 1,25-dihydroxyvitamin D 2 which preferably is dissolved in a pharmaceutically acceptable oil, e.g., fractionated coconut oil, and includes an antioxidant which may be, for example, butylated hydroxyanisole (BHA), butylated hydroxytoluene (BHT) or vitamin E.
- a pharmaceutically acceptable oil e.g., fractionated coconut oil
- an antioxidant which may be, for example, butylated hydroxyanisole (BHA), butylated hydroxytoluene (BHT) or vitamin E.
- BHA butylated hydroxyanisole
- BHT butylated hydroxytoluene
- the capsule shell preferably contains gelatin, glycerin, titanium dioxide and coloring agent.
- the fill is typically about 30-90% by weight of the whole capsule, preferably about 40-70% by weight.
- the 1,25-dihydroxyvitamin D 2 compound may be prepared by any of the known methods of synthesis. Crude 1,25-dihydroxyvitamin D 2 can be column purified to remove the trans isomer according to known methods. A column-purified 1,25-dihydroxyvitamin D 2 can be stabilized by recrystallization from a suitable organic solvent or mixture of organic solvent and water consistent with the disclosure herein, e.g., acetone and water. The recrystallized crystals are then preferably ground to a fine powder and dried in a vacuum oven (e.g. at 40° C. for 8-12 hours) to remove residual solvents. One or more successive (generally at least two) recrystallizations can be performed.
- a suitable organic solvent or mixture of organic solvent and water consistent with the disclosure herein, e.g., acetone and water.
- the recrystallized crystals are then preferably ground to a fine powder and dried in a vacuum oven (e.g. at 40° C. for 8-12 hours) to remove residual solvents
- Suitable solvents in addition to acetone/water, include acetonitrile, butanol, diethyl ketone, ethanol, ether, ethylene glycol, heptane, methanol, methyl ethyl ketone, propanol, tetrahydrofuran, water, and combinations thereof. If recrystallizations are performed from acid-containing or acid-yielding solvents such as methyl formate, then one or more successive (generally at least two) recrystallizations will be performed with a preferred solvent according to the disclosure herein, to remove undesired residual components.
- Partially pure 1,25-dihydroxyvitamin D 2 preferably is crystallized from a solvent that is free of methyl formate, preferably further free of at least one of the following solvents selected from the group consisting of formate ester solvents, acetate ester solvents, lactate ester solvents, alcohol ester solvents, halogenated solvents, dimethylsulfoxide, dimethylformamide, and solvents capable of generating acid.
- the solvent system is preferably acetone/water, more preferably using a 1:1 ratio. While other solvents may be used, it was found that crystallization from acetone/water gave a very high yield of desired product and also beneficially provided very low levels of 1,25-dihydroxyprevitamin D 2 .
- Each acetone/water crystallization step was found to give greater than 90% yield compared to methyl formate crystallization which was found to give yields in the range of 50% to 60%.
- the preferred solvents identified herein e.g., free of methyl formate, preferably further free of at least one of the following solvents selected from the group consisting of formate ester solvents, acetate ester solvents, lactate ester solvents, alcohol ester solvents, halogenated solvents, dimethylsulfoxide, dimethylformamide, and solvents capable of generating acid
- solvents capable of generating acid are used in the final crystallization stage, with the goal of minimizing and preferably at least substantially eliminating non-desired species identified herein, such as residual solvents.
- the crude material is first refluxed with acetone at a temperature in a range of 50° C. to 60° C. (15 ml/1 g) until a clear solution is obtained.
- the solution is then filtered through a sintered funnel and a volume of water (preferably an equal volume) is gradually added. Once the temperature is reduced to about 25° C. degrees and crystallization begins, the mixture is further chilled (e.g. flask placed at 4° C. freezer for 24 h).
- the solid is then filtered and washed, preferably with an acetone/water mixture (e.g. 1:1 ratio).
- the acetone/water mixture is pre-chilled, e.g. to 4° C.
- the crystallization can be repeated until the product meets the desired purity specifications, preferably to a level of at least 97% purity, more preferably at least 98% or at least 98.5% purity by HPLC.
- HPLC analysis can suitably follow the parameters in Table 2 below.
- 1,25-dihydroxyvitamin D 2 is prepared following the procedure described in the Journal of Organic Chemistry 1988, 53, 3450-3457.
- the crude material is treated with maleic anhydride in tetrahydrofuran at room temperature, followed by column purification, to remove the trans isomer via a Diels Alder adduct.
- Partially pure 1,25-dihydroxyvitamin D 2 was crystallized from acetone/water (1:1). The crude material was first refluxed with HPLC grade acetone (15 ml/1 g) until a clear solution was obtained. It was then filtered and an equal volume of 18.2 megaohm water was gradually added. Once the temperature came down to about 25° C. degrees and crystal formation started, the flask was placed in a 4° C. freezer for 24 h. The solid was filtered and washed with pre-chilled 1:1 acetone/water at 4° C. The crystallization was repeated until the product met the desired purity specifications.
- the purity was 99.4% (HPLC); single known impurity not more than 0.5% (1 ⁇ ,25-dihydroxyvitamin D 2 , 5,6-trans-1,25-dihydroxyvitamin D 2 , 22-cis-1,25-dihydroxyvitamin D 2 , and 1,25-dihydroxyprevitamin D 2 ); single unknown impurity not more than 0.1%.
- the solid material was ground via a mortar and pestle and placed at 40° C. under vacuum for 8-12 hours.
- samples were tested at zero, 3 months, 6 months, 9 months, 12 months, and 15 months after manufacture.
- samples exceeding 99% purity at the time of manufacture, and even having low amounts of 1,25-dihydroxyprevitamin D 2 (e.g., 0.11% or 0%) but containing even a small amount of residual methyl formate (e.g., 10 ppm or 16 ppm) were found to fall below 98% purity within 31 ⁇ 2 months and below 94% purity by 11 months.
- 1,25-dihydroxyvitamin D 2 prepared according to the invention crystallized from acetone/water and containing no methyl formate (batches G & H described above) showed absolutely no decrease in purity over at least fifteen months of storage.
- compositions are described as including components or materials, it is contemplated that the compositions can also consist essentially of, or consist of, any combination of the recited components or materials, unless described otherwise.
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Abstract
Description
- The benefit under 35 U.S.C. §119(e) of U.S. Provisional Patent Application Ser. No. 61/036,021 filed on Mar. 12, 2008 is hereby claimed.
- 1. Field of the Disclosure
- The disclosure relates generally to active vitamin D hormones in purified form. More particularly, the disclosure relates to stabilized 1,25-dihydroxyvitamin D2 which is particularly well suited for pharmaceutical formulations.
- 2. Brief Description of Related Technology
- Vitamin D compounds having a hydroxy group at the 1-α position, often considered to be activated vitamin D compounds, have had considerable attention in recent years because of their potent activities. These activated vitamin D compounds are, however, also known as being chemically unstable, particularly under exposure to light and to oxygen, and as having poor storage stability at higher temperatures. The compounding of activated vitamin D compounds into pharmaceutical formulations can exacerbate these stability problems.
- U.S. Pat. No. 6,903,083 (Jun. 7, 2005) reported purifying 24-hydroxyvitamin D2 and cis-1α-hydroxyvitamin D2 by recrystallization from methyl formate, and results of stability testing thereof.
- One aspect of the disclosure provides a surprisingly stable 1,25-dihydroxyvitamin D2, characterized by being free of methyl formate, preferably completely free of methyl formate.
- Another aspect of the disclosure provides an efficient method for crystallizing 1,25-dihydroxyvitamin D2 to produce a stabilized 1,25-dihydroxyvitamin D2 at relatively high yield, the method including crystallization from an acetone/water mixture.
- For the compositions and methods described herein, preferred features, such as components, compositional ranges thereof, functional properties, substituents, conditions, and steps, can be selected from the various examples provided herein.
- Further aspects and advantages will be apparent to those of ordinary skill in the art from a review of the following detailed description, taken in conjunction with the drawings. While the composition and method are susceptible of embodiments in various forms, the description hereafter includes specific embodiments with the understanding that the disclosure is illustrative, and is not intended to limit the invention to the specific embodiments described herein.
- For further facilitating the understanding of the present invention, two drawing figures are appended hereto.
-
FIGS. 1 and 2 depict accelerated stability testing of stabilized 1,25-dihydroxyvitamin D2 according to the disclosure herein compared to 1,25-dihydroxyvitamin D2 containing methyl formate. - The stabilized 1,25-dihydroxyvitamin D2 is characterized by being free of methyl formate and having a high level of purity (e.g. at least 97%). The method for preparing the stabilized 1,25-dihydroxyvitamin D2 can include crystallization from an acetone/water mixture.
- The stabilized 1,25-dihydroxyvitamin D2 is and method of crystallization are contemplated to encompass embodiments including any combination of one or more of the additional optional elements, features and steps further described below (including those shown in the figures) unless stated otherwise.
- The stabilized 1,25-dihydroxyvitamin D2 is crystalline, storage stable and well suited for modern therapy formulations. Studies have demonstrated that stabilized 1,25-dihydroxyvitamin D2 according to the description herein is surprisingly stable. In particular, it is characterized by a reduced rate of degradation on heat challenge and during prolonged storage. The stabilized 1,25-dihydroxyvitamin D2 according to the description herein will exhibit excellent, unprecedented storage stability when formulated in a pharmaceutical dosage form, e.g., a soft gelatin capsule.
- The stabilized 1,25-dihydroxyvitamin D2 has a purity equal to or greater than 97% (i.e., at least 97%) based on total area under the curve (AUC) by high performance liquid chromatography (HPLC), preferably at least 98% purity or at least 98.5% purity. It is also free of methyl formate. The stabilized 1,25-dihydroxyvitamin D2 substance optionally has a low concentration of 1,25-dihydroxyprevitamin D2 (e.g. preferably not more than 2.5%, not more than 1%, or not more than 0.5%).
- Methyl formate is taught in the prior art as a suitable crystallization solvent for 1,25-dihydroxyvitamin D2 and many other active vitamin D compounds. It has now been found that residual methyl formate has a deleterious effect on stability of 1,25-dihydroxyvitamin D2 and its previtamin, leading to marked degradation over time, even at very low levels of residual methyl formate concentration and under controlled storage conditions (e.g. −20° C. and inert atmosphere). Without intending to be bound by any particular theory, it is believed that methyl formate hydrolyzes (e.g., at elevated temperature, or over time), in the presence of even a very small amount of water, to produce formic acid and methanol. Further without intending to be bound by any particular theory, it is believed that formic acid promotes the formation of 1,25-dihydroxyvitamin D2 by-products presumably by causing the formation of a conjugated diene via protonation of the 25-hydroxy group and subsequent removal of water.
- Accordingly, in another aspect the stabilized 1,25-dihydroxyvitamin D2 will optionally be further free of or substantially free of residual solvents which can produce acids including, but not limited to, alcohol esters of organic acids and alcohol esters of inorganic esters. Nonlimiting examples include formate esters (e.g., methyl formate, ethyl formate); acetate esters (e.g., methyl acetate, butyl acetate, ethyl acetate, isoamyl acetate, 1,2-ethanediol diacetate, 1,2,3-propanetriol triacetate) and lactate esters (e.g., ethyl lactate, methyl lactate). For example, the level of such residual components is preferably less than 1%, 0.5%, 1000 ppm, 500 ppm, or 100 ppm. The stabilized 1,25-dihydroxyvitamin D2 is also optionally free of or substantially free of one or more of the following: halogenated solvents, dimethylsulfoxide, dimethylformamide, and acids. For example, the level of such residual halogenated solvents is preferably less than 1%, 0.5%, 1000 ppm, 500 ppm, or 100 ppm.
- Further optionally, but preferably, the stabilized 1,25-dihydroxyvitamin D2 according to the description herein has a purity of at least 97% (or at least 98% or at least 98.5%), a residual solvents content of 0.5% or less, further optionally a total impurities content of 1.5% or less, and further optionally has no single impurity greater than 0.5% by HPLC.
- The stabilized 1,25-dihydroxyvitamin D2 according to the description herein is stable under conditions of heat challenge. In one embodiment, the 1,25-dihydroxyvitamin D2 is at least about 98%, preferably at least 98.5%, for example at least 99% pure after storage at 60° C. for at least 24 hours, preferably for at least 72 hours. In another embodiment, the amount of 1,25-dihydroxyvitamin D2 that remains after storage at 60° C. for at least 24 hours preferably is at least 97.5%, more preferably at least 99%, for example at least 99.9% of the initial amount. In another embodiment, the amount of 1,25-dihydroxyvitamin D2 that remains after storage at 60° C. for at least 72 hours preferably is at least 97%, more preferably at least 98.5%, for example at least about 99.5% of the initial amount.
- The stabilized 1,25-dihydroxyvitamin D2 according to the description herein is stable over a prolonged period of time at long term storage conditions. In one embodiment, the stabilized 1,25-dihydroxyvitamin D2 according to the description herein has a purity of at least 98%, preferably at least 98.5%, more preferably at least 99% after storage at −20° C. under argon for at least 3, 6, 9, 12, or 15 months. Embodiments and examples of the percentage of the initial amount of 1,25-dihydroxyvitamin D2 that remains after storage at −20° C. under argon for at least 3, 6, 9, 12, or 15 months are shown in Table 1.
-
TABLE 1 Percentage of the initial amount of 1,25-dihydroxyvitamin D2 that remains after a prolonged period of time Period of Time Preferably More preferably Example At least 3 months At least 99% At least 99.5% At least 99.9% At least 6 months At least 97% At least 98.5% At least 99.9% At least 9 months At least 94% At least 97% At least 99.9% At least 12 months At least 94% At least 97% At least 99.9% At least 15 months At least 94% At least 97% At least 99.9% - The stabilized 1,25-dihydroxyvitamin D2 is suitably used in pharmaceutical formulations, such as for oral use (e.g., soft or hard gelatin capsules, solutions, tablets) and for parenteral use. Thus, the pharmaceutical formulation made from or containing stabilized 1,25-dihydroxyvitamin D2 can be in the form of a non-aqueous solution or a non-aqueous suspension (e.g. contained in a vial or ampoule) or in solid form. In one preferred embodiment, the stabilized 1,25-dihydroxyvitamin D2 formulation is in an oil (e.g. fractionated coconut oil). In another preferred embodiment, the stabilized 1,25-dihydroxyvitamin D2 formulation is a solid in the form of a tablet, a capsule, a granule, or a powder. The pharmaceutical formulation can comprise, consist essentially of, or consist of stabilized 1,25-dihydroxyvitamin D2 together with one or more pharmaceutically acceptable excipients. Pharmaceutically acceptable excipients include functional and non-functional ingredients including carriers, diluents, processing aids, and release-modifying agents. Such pharmaceutical formulations can be made with the stabilized 1,25-dihydroxyvitamin D2 substance described herein, using any suitable technique including known techniques.
- The dosage of 1,25-dihydroxyvitamin D2 for oral or parenteral administration generally is about 0.1 μg per week to 100 μg per week, preferably about 0.7 μg per week to about 70 μg per week, which can be split into daily or other periodic doses, such as three times per week for administration concomitant with hemodialysis. In exemplary embodiments, a parenteral dosage equivalent to about 0.5 μg per day to about 7 μg per day is contemplated, while an oral dosage equivalent to about 0.1, 0.5, 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 μg per day is contemplated.
- The stabilized 1,25-dihydroxyvitamin D2 can be dispensed by unit dosage form comprising about 0.1 μg to about 25 μg in a pharmaceutically acceptable carrier per unit dosage, for example about 1 μg to about 10 μg or about 1 μg to about 5 μg. A sustained-release or delayed, sustained-release unit dosage form, including about 1 μg to about 10 μg, or more preferred about 3 μg to about 5 μg, for example, is also contemplated.
- For example, in a soft gelatin formulation, the capsule fill suitably contains stabilized 1,25-dihydroxyvitamin D2 which preferably is dissolved in a pharmaceutically acceptable oil, e.g., fractionated coconut oil, and includes an antioxidant which may be, for example, butylated hydroxyanisole (BHA), butylated hydroxytoluene (BHT) or vitamin E. The capsule shell preferably contains gelatin, glycerin, titanium dioxide and coloring agent. The fill is typically about 30-90% by weight of the whole capsule, preferably about 40-70% by weight.
- The 1,25-dihydroxyvitamin D2 compound may be prepared by any of the known methods of synthesis. Crude 1,25-dihydroxyvitamin D2 can be column purified to remove the trans isomer according to known methods. A column-purified 1,25-dihydroxyvitamin D2 can be stabilized by recrystallization from a suitable organic solvent or mixture of organic solvent and water consistent with the disclosure herein, e.g., acetone and water. The recrystallized crystals are then preferably ground to a fine powder and dried in a vacuum oven (e.g. at 40° C. for 8-12 hours) to remove residual solvents. One or more successive (generally at least two) recrystallizations can be performed. Suitable solvents, in addition to acetone/water, include acetonitrile, butanol, diethyl ketone, ethanol, ether, ethylene glycol, heptane, methanol, methyl ethyl ketone, propanol, tetrahydrofuran, water, and combinations thereof. If recrystallizations are performed from acid-containing or acid-yielding solvents such as methyl formate, then one or more successive (generally at least two) recrystallizations will be performed with a preferred solvent according to the disclosure herein, to remove undesired residual components.
- Partially pure 1,25-dihydroxyvitamin D2 preferably is crystallized from a solvent that is free of methyl formate, preferably further free of at least one of the following solvents selected from the group consisting of formate ester solvents, acetate ester solvents, lactate ester solvents, alcohol ester solvents, halogenated solvents, dimethylsulfoxide, dimethylformamide, and solvents capable of generating acid. The solvent system is preferably acetone/water, more preferably using a 1:1 ratio. While other solvents may be used, it was found that crystallization from acetone/water gave a very high yield of desired product and also beneficially provided very low levels of 1,25-dihydroxyprevitamin D2. Each acetone/water crystallization step was found to give greater than 90% yield compared to methyl formate crystallization which was found to give yields in the range of 50% to 60%.
- If a multi-stage crystallization method is performed to purify the 1,25-dihydroxyvitamin D2, then preferably the preferred solvents identified herein (e.g., free of methyl formate, preferably further free of at least one of the following solvents selected from the group consisting of formate ester solvents, acetate ester solvents, lactate ester solvents, alcohol ester solvents, halogenated solvents, dimethylsulfoxide, dimethylformamide, and solvents capable of generating acid) are used in the final crystallization stage, with the goal of minimizing and preferably at least substantially eliminating non-desired species identified herein, such as residual solvents.
- The crude material is first refluxed with acetone at a temperature in a range of 50° C. to 60° C. (15 ml/1 g) until a clear solution is obtained. The solution is then filtered through a sintered funnel and a volume of water (preferably an equal volume) is gradually added. Once the temperature is reduced to about 25° C. degrees and crystallization begins, the mixture is further chilled (e.g. flask placed at 4° C. freezer for 24 h). The solid is then filtered and washed, preferably with an acetone/water mixture (e.g. 1:1 ratio). Preferably, the acetone/water mixture is pre-chilled, e.g. to 4° C. The crystallization can be repeated until the product meets the desired purity specifications, preferably to a level of at least 97% purity, more preferably at least 98% or at least 98.5% purity by HPLC.
- The HPLC analysis can suitably follow the parameters in Table 2 below.
-
TABLE 2 Column: YMC-Pack Pro C18, 5 μm, 12 nm, 250 × 4.6 mm Mobile phase: 70:30 acetonitrile: water isocratic Flow rate: 1.5 ml per minute Wave length: 265 nm Run time: 20 min Sample temp: 15° C. ± 5° C. Column temp: 30° C. ± 5° C. Sample concentration: 1 mg/ml Injection volume: 10 μL - The following examples are provided for illustration and are not intended to limit the scope of the invention.
- 1,25-dihydroxyvitamin D2 is prepared following the procedure described in the Journal of Organic Chemistry 1988, 53, 3450-3457. The crude material is treated with maleic anhydride in tetrahydrofuran at room temperature, followed by column purification, to remove the trans isomer via a Diels Alder adduct.
- Partially pure 1,25-dihydroxyvitamin D2 was crystallized from acetone/water (1:1). The crude material was first refluxed with HPLC grade acetone (15 ml/1 g) until a clear solution was obtained. It was then filtered and an equal volume of 18.2 megaohm water was gradually added. Once the temperature came down to about 25° C. degrees and crystal formation started, the flask was placed in a 4° C. freezer for 24 h. The solid was filtered and washed with pre-chilled 1:1 acetone/water at 4° C. The crystallization was repeated until the product met the desired purity specifications. In this example, the purity was 99.4% (HPLC); single known impurity not more than 0.5% (1β,25-dihydroxyvitamin D2, 5,6-trans-1,25-dihydroxyvitamin D2, 22-cis-1,25-dihydroxyvitamin D2, and 1,25-dihydroxyprevitamin D2); single unknown impurity not more than 0.1%. To dry, the solid material was ground via a mortar and pestle and placed at 40° C. under vacuum for 8-12 hours.
- The parameters in Table 1 above were used for the HPLC analysis.
- Samples of stabilized 1,25-dihydroxyvitamin D2 according to Example 1 and commercially-obtained 1,25-dihydroxyvitamin D2 (SAFC, Madison, Wis. USA) made by crystallization from methyl formate were placed in a 60° C. oven in several 2 ml amber vials with Teflon-lined caps. Samples were taken out at different time points and purity was checked by HPLC according to Example 1. The results are presented in Tables 3 and 4 below and in
FIGS. 1 and 2 .FIG. 1 shows the observed stability of the two preparations over the 24 hours, andFIG. 2 shows stability over 72 hours. From these studies it is clear that the purified material prepared according to Example 1 was surprisingly more stable compared to the commercially available material prepared using methyl formate and containing residual methyl formate. The stabilized material prepared according to the Example 1 will clearly have advantage when any heat is required during formulation. -
TABLE 3 methyl formate At 60° C. 0 h 4 h 8 h 16 h 24 h 48 h 72 h Commercial 500 ppm Purity 96.80 95.18 94.98 94.69 93.98 93.86 93.82 Example 1 not detected (absolute %) 99.40 99.38 99.42 99.33 99.42 99.31 98.89 -
TABLE 4 methyl formate At 60° C. Initial % 4 h 8 h 16 h 24 h 48 h 72 h Commercial 500 ppm Purity 100 98.33 98.12 97.82 97.09 96.97 96.92 Example 1 not detected (% of initial 100 99.98 100 99.93 100 99.90 99.50 amount) - Additional samples of 1,25-dihydroxyvitamin D2 (SAFC, Madison, Wis. USA) that were substantially free of 1,25-dihydroxyprevitamin D2 were made by crystallization from methyl formate and having varying levels of residual methyl formate. These samples were stored at −20° C. under argon and periodically tested for purity by HPLC. Other samples of 1,25-dihydroxyvitamin D2 made according to the disclosure herein and without methyl formate were also made and tested under the same conditions. The results are shown in Tables 5 and 6 below.
-
TABLE 5 Batch Purity of 1,25-Dihydroxyvitamin D2 (absolute %) 1,25- dihydroxyvitamin 0 3 6 9 12 15 D2 months months months months months months A 10 ppm methyl formate, 99.48% 97.99% 0.11% 1,25- (3½ M) dihydroxyprevitamin D2 B 16 ppm methyl formate, 99.8% 93.76% no 1,25- (11 M) dihydroxyprevitamin D2 C 78 ppm methyl formate, 97.54% 94.3% 0.04% 1,25- (7 M) dihydroxyprevitamin D2 D 4061 ppm methyl 95.55% 94.36% 80.98% formate, 0.21% 1,25- dihydroxyprevitamin D2 E no methyl formate, 97.7% 97.7% no 1,25- dihydroxyprevitamin F no methyl formate, 99.5% 99.5% 98.7% 2% 1,25- dihydroxyprevitamin D2 G no methyl formate, 99.36% 99.42% 99.40% no 1,25- dihydroxyprevitamin H no methyl formate, 99.40% 99.4% 99.39% no 1,25- dihydroxyprevitamin -
TABLE 6 Purity of 1,25-Dihydroxyvitamin D2 Batch (% of the initial amount) 1,25-dihydroxyvitamin 3 6 9 12 15 D2 Initial % months months months months months A 10 ppm methyl formate, 100% 98.50% 0.11% 1,25- (3½ M) dihydroxyprevitamin D2 B 16 ppm methyl formate, 100% 93.95% no 1,25- (11 M) dihydroxyprevitamin D2 C 78 ppm methyl formate, 100% 96.68% 0.04% 1,25- (7 M) dihydroxyprevitamin D2 D 4061 ppm methyl 100% 98.75% 84.75% formate, 0.21% 1,25- dihydroxyprevitamin D2 E no methyl formate, 100% 100% no 1,25- dihydroxyprevitamin F no methyl formate, 100% 100% 99.2% 2% 1,25- dihydroxyprevitamin D2 G no methyl formate, 100% 100% 100% no 1,25- dihydroxyprevitamin H no methyl formate, 100% 100% 100% no 1,25- dihydroxyprevitamin - Besides the exceptions noted at 3½ months, 7 months, and 11 months, the samples were tested at zero, 3 months, 6 months, 9 months, 12 months, and 15 months after manufacture. Quite surprisingly, samples exceeding 99% purity at the time of manufacture, and even having low amounts of 1,25-dihydroxyprevitamin D2 (e.g., 0.11% or 0%) but containing even a small amount of residual methyl formate (e.g., 10 ppm or 16 ppm) were found to fall below 98% purity within 3½ months and below 94% purity by 11 months. In contrast, 1,25-dihydroxyvitamin D2 prepared according to the invention crystallized from acetone/water and containing no methyl formate (batches G & H described above) showed absolutely no decrease in purity over at least fifteen months of storage.
- The foregoing description is given for clearness of understanding only, and no unnecessary limitations should be understood therefrom, as modifications within the scope of the invention may be apparent to those having ordinary skill in the art.
- Throughout the specification, where compositions are described as including components or materials, it is contemplated that the compositions can also consist essentially of, or consist of, any combination of the recited components or materials, unless described otherwise.
- The practice of a method disclosed herein, and individual steps thereof, can be performed manually and/or with the aid of electronic equipment. Although processes have been described with reference to particular embodiments, a person of ordinary skill in the art will readily appreciate that other ways of performing the acts associated with the methods may be used. For example, the order of various of the steps may be changed without departing from the scope or spirit of the method, unless described otherwise. In addition, some of the individual steps can be combined, omitted, or further subdivided into additional steps.
- All patents, publications and references cited herein are hereby fully incorporated by reference. In case of conflict between the present disclosure and incorporated patents, publications and references, the present disclosure should control.
Claims (50)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/403,271 US20090233889A1 (en) | 2008-03-12 | 2009-03-12 | Stabilized 1,25-dihydroxyvitamin d2 and method of making same |
| US14/146,397 US11926583B2 (en) | 2008-03-12 | 2014-01-02 | Stabilized 1, 25-dihydroxyvitamin D2 and method of making same |
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| US3602108P | 2008-03-12 | 2008-03-12 | |
| US12/403,271 US20090233889A1 (en) | 2008-03-12 | 2009-03-12 | Stabilized 1,25-dihydroxyvitamin d2 and method of making same |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/146,397 Continuation US11926583B2 (en) | 2008-03-12 | 2014-01-02 | Stabilized 1, 25-dihydroxyvitamin D2 and method of making same |
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| US20090233889A1 true US20090233889A1 (en) | 2009-09-17 |
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| US12/403,271 Abandoned US20090233889A1 (en) | 2008-03-12 | 2009-03-12 | Stabilized 1,25-dihydroxyvitamin d2 and method of making same |
| US14/146,397 Active 2034-02-09 US11926583B2 (en) | 2008-03-12 | 2014-01-02 | Stabilized 1, 25-dihydroxyvitamin D2 and method of making same |
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| US14/146,397 Active 2034-02-09 US11926583B2 (en) | 2008-03-12 | 2014-01-02 | Stabilized 1, 25-dihydroxyvitamin D2 and method of making same |
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| US (2) | US20090233889A1 (en) |
| EP (2) | EP2262765B1 (en) |
| JP (2) | JP5492099B2 (en) |
| CN (2) | CN101998949B (en) |
| CA (1) | CA2718238C (en) |
| ES (2) | ES2759874T3 (en) |
| HK (1) | HK1212320A1 (en) |
| WO (1) | WO2009111873A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130023681A1 (en) * | 2010-03-30 | 2013-01-24 | Alphora Research Inc. | Stabilized doxercalciferol and process for manufacturing the same |
| WO2025094144A1 (en) | 2023-11-02 | 2025-05-08 | Eirgen Pharma Ltd. | Controlling loss of kidney function |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6186532B1 (en) * | 2017-03-31 | 2017-08-23 | ナガセ医薬品株式会社 | Maxacalcitol-containing aqueous preparation |
| CN108420797B (en) * | 2018-05-09 | 2022-05-03 | 南京海融制药有限公司 | Vitamin D analogue preparation and preparation method thereof |
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|---|---|---|---|---|
| US4689180A (en) * | 1984-01-30 | 1987-08-25 | Wisconsin Alumni Research Foundation | 1α,25-dihydroxy-22Z-dehydroxyvitamin D compound |
| US6242434B1 (en) * | 1997-08-08 | 2001-06-05 | Bone Care International, Inc. | 24-hydroxyvitamin D, analogs and uses thereof |
| US6362350B1 (en) * | 1999-07-01 | 2002-03-26 | Wisconsin Alumni Research Foundation | Crystalline 1α, 24(S)-dihydroxyvitamin D2 and method of purification thereof |
| US6432936B1 (en) * | 1999-01-20 | 2002-08-13 | Wisconsin Alumni Research Foundation | Crystalline 1α-hydroxyvitamin D2 and method of purification thereof |
| US6448421B1 (en) * | 1996-07-01 | 2002-09-10 | Chugai Seiyaku Kabushiki Kaisha | Crystals of vitamin D derivatives and process for the preparation thereof |
| US6903083B2 (en) * | 2000-07-18 | 2005-06-07 | Bone Care International, Inc. | Stabilized hydroxyvitamin D |
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|---|---|---|---|---|
| US3880894A (en) * | 1974-05-24 | 1975-04-29 | Wisconsin Alumni Res Found | 1,25-Dihydroxyergocalciferol |
| US4022891A (en) * | 1974-06-18 | 1977-05-10 | Teijin Limited | Novel 1α,24-dihydroxycholecalciferol compositions, novel precursors thereof, and processes for preparing them |
| DE3448412C2 (en) | 1983-05-09 | 1991-12-12 | Wisconsin Alumni Res Found | |
| JP2608322B2 (en) * | 1988-04-11 | 1997-05-07 | 日清製粉株式会社 | Method for producing 1α, 25-dihydroxyvitamin D |
| US5786348A (en) * | 1991-01-08 | 1998-07-28 | Bone Care International, Inc. | Methods for preparation and use of 1α,24(S)-dihydroxy vitamin D2 |
| JP2925382B2 (en) * | 1991-09-30 | 1999-07-28 | 株式会社クラレ | Method for producing 1α-hydroxyvitamin D2 derivative |
| IL103224A (en) * | 1992-09-18 | 1998-08-16 | Teva Pharma | Stabilized pharmaceutical compositions containing derivatives of vitamins d2 and d3 |
| US6142910A (en) * | 1999-06-11 | 2000-11-07 | Heuvelman; John A. | Method and therapy software system for preventing computer operator injuries |
| CN100347156C (en) * | 2005-05-31 | 2007-11-07 | 台州市海盛化工有限公司 | Vitamin D separating, purifying and crystallizing method |
| JP5647516B2 (en) * | 2007-04-25 | 2014-12-24 | シトクロマ インコーポレイテッド | Methods and compounds for vitamin D therapy |
| JP2012509905A (en) * | 2008-11-26 | 2012-04-26 | シトクロマ インコーポレイテッド | Method for synthesizing vitamin d analogues |
-
2009
- 2009-03-12 ES ES16150360T patent/ES2759874T3/en active Active
- 2009-03-12 CA CA2718238A patent/CA2718238C/en active Active
- 2009-03-12 JP JP2010550007A patent/JP5492099B2/en active Active
- 2009-03-12 WO PCT/CA2009/000291 patent/WO2009111873A1/en not_active Ceased
- 2009-03-12 EP EP09720292.3A patent/EP2262765B1/en active Active
- 2009-03-12 US US12/403,271 patent/US20090233889A1/en not_active Abandoned
- 2009-03-12 ES ES09720292.3T patent/ES2575003T3/en active Active
- 2009-03-12 CN CN200980112429.7A patent/CN101998949B/en active Active
- 2009-03-12 EP EP16150360.2A patent/EP3026042B1/en active Active
- 2009-03-12 CN CN201510088627.1A patent/CN104761480A/en active Pending
-
2014
- 2014-01-02 US US14/146,397 patent/US11926583B2/en active Active
- 2014-01-10 JP JP2014003444A patent/JP5882369B2/en active Active
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2015
- 2015-12-22 HK HK15112590.2A patent/HK1212320A1/en unknown
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| US4689180A (en) * | 1984-01-30 | 1987-08-25 | Wisconsin Alumni Research Foundation | 1α,25-dihydroxy-22Z-dehydroxyvitamin D compound |
| US6448421B1 (en) * | 1996-07-01 | 2002-09-10 | Chugai Seiyaku Kabushiki Kaisha | Crystals of vitamin D derivatives and process for the preparation thereof |
| US6242434B1 (en) * | 1997-08-08 | 2001-06-05 | Bone Care International, Inc. | 24-hydroxyvitamin D, analogs and uses thereof |
| US6432936B1 (en) * | 1999-01-20 | 2002-08-13 | Wisconsin Alumni Research Foundation | Crystalline 1α-hydroxyvitamin D2 and method of purification thereof |
| US6462031B2 (en) * | 1999-01-20 | 2002-10-08 | Wisconsin Alumni Research Foundation | Crystalline 1α-hydroxyvitamin D2 and method of purification thereof |
| US6362350B1 (en) * | 1999-07-01 | 2002-03-26 | Wisconsin Alumni Research Foundation | Crystalline 1α, 24(S)-dihydroxyvitamin D2 and method of purification thereof |
| US6903083B2 (en) * | 2000-07-18 | 2005-06-07 | Bone Care International, Inc. | Stabilized hydroxyvitamin D |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130023681A1 (en) * | 2010-03-30 | 2013-01-24 | Alphora Research Inc. | Stabilized doxercalciferol and process for manufacturing the same |
| WO2025094144A1 (en) | 2023-11-02 | 2025-05-08 | Eirgen Pharma Ltd. | Controlling loss of kidney function |
Also Published As
| Publication number | Publication date |
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| CA2718238A1 (en) | 2009-09-17 |
| JP2014062131A (en) | 2014-04-10 |
| EP2262765A1 (en) | 2010-12-22 |
| US11926583B2 (en) | 2024-03-12 |
| WO2009111873A1 (en) | 2009-09-17 |
| HK1212320A1 (en) | 2016-06-10 |
| CA2718238C (en) | 2018-04-10 |
| CN101998949A (en) | 2011-03-30 |
| US20140113886A1 (en) | 2014-04-24 |
| ES2759874T3 (en) | 2020-05-12 |
| CN104761480A (en) | 2015-07-08 |
| HK1149927A1 (en) | 2011-10-21 |
| JP5882369B2 (en) | 2016-03-09 |
| EP2262765B1 (en) | 2016-03-09 |
| CN101998949B (en) | 2015-11-25 |
| JP2011513439A (en) | 2011-04-28 |
| ES2575003T3 (en) | 2016-06-23 |
| EP2262765A4 (en) | 2013-04-03 |
| EP3026042B1 (en) | 2019-10-09 |
| EP3026042A1 (en) | 2016-06-01 |
| JP5492099B2 (en) | 2014-05-14 |
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