US20080311795A1 - Adapter for cordless power tools - Google Patents
Adapter for cordless power tools Download PDFInfo
- Publication number
- US20080311795A1 US20080311795A1 US12/155,894 US15589408A US2008311795A1 US 20080311795 A1 US20080311795 A1 US 20080311795A1 US 15589408 A US15589408 A US 15589408A US 2008311795 A1 US2008311795 A1 US 2008311795A1
- Authority
- US
- United States
- Prior art keywords
- battery
- adapter
- charger
- tool
- connecting structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25F—COMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
- B25F5/00—Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
- B25F5/02—Construction of casings, bodies or handles
- B25F5/029—Construction of casings, bodies or handles with storage compartments
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/247—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/296—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by terminals of battery packs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
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- H02J7/751—
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/46—Accumulators structurally combined with charging apparatus
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- H02J7/70—
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- H02J7/731—
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention generally relates to cordless power tool systems and more particularly to a system of cordless power tools that employs one or more tools and a battery charger that are configured for a first battery platform, a battery from a second battery platform and an adapter to adapt the battery to the tools and/or to the battery charger.
- FIG. 1 is a perspective view of an exemplary system of tools constructed in accordance with the teachings of the present disclosure
- FIG. 2 is a schematic illustration of the terminals of several of the components of FIG. 1 wherein a first type of mechanical lockout is employed to prevent the coupling of a battery pack with a battery charger;
- FIG. 3 is a schematic illustration of the terminals of several of the components of FIG. 1 wherein a second type of mechanical lockout is employed to prevent the coupling of a battery pack with a battery charger;
- FIG. 4 is a schematic illustration of the terminals of several of the components of FIG. 1 wherein a third type of mechanical lockout is employed to prevent the coupling of a battery pack with a battery charger;
- FIG. 5 is a schematic illustration of the terminals of several of the components of FIG. 1 wherein a fourth type of mechanical lockout is employed to prevent the coupling of a battery pack with a battery charger;
- FIG. 6 is a perspective view similar to the view of FIG. 1 but including a second adapter that facilitates the coupling of a battery pack to the battery charger;
- FIG. 7 is a schematic illustration of an adapter as coupled to a battery pack and a tool, the adapter being constructed in accordance with the teachings of the present disclosure
- FIG. 8 is a schematic illustration of an adapter as coupled to a battery pack and a tool, the adapter being constructed in accordance with the teachings of the present disclosure
- FIG. 9 is a perspective view of another adapter constructed in accordance with the teachings of the present disclosure, wherein an accessory is permanently mounted to the adapter;
- FIG. 10 is a perspective view of another adapter constructed in accordance with the teachings of the present disclosure, wherein an accessory is removably coupled to the adapter;
- FIGS. 11 through 15 are schematic illustrations of various adapters that are coupled to a battery pack and a battery charger
- FIG. 16 is a perspective view of a portion of a cordless power tool system with a battery charger that is configured to sense that an appropriate battery has been docked in the battery charger;
- FIG. 17 is a perspective view of an adapter that includes various tools and devices to thereby provide additional functionality.
- FIG. 18 is a perspective view of a portion of another exemplary system of tools constructed in accordance with the teachings of the present disclosure.
- the present disclosure can relate to a system of power tools of the type that is generally indicated by reference numeral 10 in FIG. 1 .
- the system of power tools 10 can include, for example, one or more power tools 12 , a first battery pack 16 , a battery pack charger 18 that is configured to charge the battery pack 16 , a second battery pack 20 having a configuration that is different than the first battery pack 16 and an adapter 22 that is configured to couple the second battery pack 20 to the power tools 12 .
- Each of the power tools 12 can be any type of power tool, including without limitation drills, drill/drivers, hammer drill/drivers, rotary hammers, screwdrivers, impact drivers, circular saws, jig saws, reciprocating saws, band saws, cut-off tools, cut-out tools, shears, sanders, vacuums, lights, routers, adhesive dispensers, concrete vibrators, lasers, staplers and nailers.
- the system of power tools 10 includes a first power tool 12 a and a second power tool 12 b .
- the first power tool 12 a can be a drill/driver similar to that which is described in U.S. Pat. No.
- the first battery pack 16 can be selectively removably coupled directly to the first and second power tools 12 a and 12 b to provide electrical power thereto.
- the first battery pack 16 can have a first configuration that is adapted to directly couple to the first and second power tools 12 a and 12 b .
- the first battery pack 16 has a tower-type housing, blade terminals, a Ni-Cad battery chemistry and an 18 volt nominal voltage, such as a DC9096 battery pack that is commercially available from Black & Decker, Inc. of Towson, Md.
- the first battery pack 16 can also be selectively electrically coupled to the battery pack charger 18 to charge the first battery pack 16 .
- the battery pack charger 18 can be configured in a desired manner to directly charge the first battery pack 16 .
- the battery pack charger 18 is a DW9116 charger that is commercially available from Black & Decker, Inc. of Towson, Md.
- the second battery pack 20 can be configured differently than the first battery pack 16 .
- the second battery pack 20 could employ a housing, a set of electric terminals, a battery chemistry, and/or a nominal voltage that is/are different from those of the first battery pack 16 .
- the second battery pack 20 has a slide-type housing, blade terminals, a nano-phosphate lithium ion battery chemistry and a 36 volt nominal voltage, such as a DC9360 battery pack that is commercially available from Black & Decker, Inc. of Towson, Md.
- the adapter 22 is configured to adapt the second battery pack 20 to the tools 12 to provide electrical power thereto. It will be appreciated that it may not be desirable in some instances to charge the second battery pack 20 on the battery charger 18 and/or to directly operate the tool 12 with the second battery pack 20 .
- the tool 12 , the second battery pack 20 , the battery charger 18 and the adapter 22 could employ a mechanical lock-out system that permits the second battery pack 20 to be coupled to the tool 12 (via the adapter 22 ) but not to the battery charger 18 .
- the mechanical lock-out system could include an insulating barrier that could be disposed proximate (e.g., between) the electric terminals of the various components.
- the adapter 22 includes a first adapter terminal 40 , a second adapter terminal 42 , and a barrier member 44 that is disposed between the first and second adapter terminals 40 and 42 .
- the barrier member 44 can be formed of an insulating plastic material and can have a first width.
- the tool 12 in the example provided includes a first tool terminal 46 , a second tool terminal 48 that is spaced apart from the first tool terminal 46 by a distance that permits the barrier member 44 of the adapter 22 to be received therebetween.
- first and second adapter terminals 40 and 42 are configured to electrically engage the first and second tool terminals 46 and 48 and to be electrically coupled to corresponding terminals (not shown) of the second battery pack 20 , it will be appreciated that the second battery pack 20 can be coupled to the tool 12 via the adapter 22 .
- the battery charger 18 in the example provided includes a first charger terminal 50 , a second charger terminal 52 and a shroud 54 that is disposed at least partially about the first and second charger terminals 50 and 52 .
- the shroud 54 can define a recess 56 between the first and second charger terminals 50 and 52 having a second width that is smaller than the first width. Accordingly, the barrier member 44 of the adapter 22 cannot be received into the recess 56 , which prevents electrical connection between the first and second adapter terminals 40 and 42 and the first and second charger terminals 50 and 52 so that the second battery pack 20 cannot be electrically coupled to the battery charger 18 via the adapter 22 .
- the heights of the terminals of the respective components are configured to prevent electrical coupling of the second battery pack 20 to the battery charger 18 via the adapter 22 .
- the top of at least one of the charger terminals e.g., the first charger terminal 50
- the top of the corresponding tool terminal(s) e.g., the first tool terminal 46
- the adapter 22 is configured to present corresponding adapter terminal(s) (e.g., the first adapter terminal 40 ) at a location relative to the datum line 60 such that it will engage the associated tool terminal(s), but not the associated charger terminal(s).
- the respective housings of the tool 12 , the second battery pack 20 and the battery charger 18 can be configured to control the presentation of the terminals relative to the datum line 60 .
- Such techniques are within the level of ordinary skill in the art and as such, no further discussion need be provided herein. From the foregoing, it will be appreciated that the terminal(s) of the adapter 22 can be electrically coupled to the terminal(s) of the tool 12 , but not to the terminal(s) of the battery charger 18 .
- the widths of the terminals of the several components are selected to inhibit the coupling of the second battery pack 20 to the battery charger 18 via the adapter 22 .
- the tool 12 can include a shroud 70 that can extend about an associated tool terminal (e.g., the first tool terminal 46 ) and the battery charger 18 can include a shroud 72 that can extend about an associated charger terminal (e.g., the first charger terminal 50 ).
- the shroud 70 can have a first internal width 74 that can be larger than a second internal width 76 associated with the shroud 72 .
- the adapter 22 can include an associated terminal (e.g., the first adapter terminal 40 ) having a width that is greater than the second internal width 76 but less than the first internal width 74 .
- the charger terminal(s) can be configured so as to prevent mechanical engagement with the adapter terminals in some instances.
- the adapter 22 could employ male blade terminals and the battery charger 18 could employ female terminals that would not receive the relatively wider terminals of the adapter 22 .
- terminals described with regard to the embodiments of FIGS. 3 and 4 could be any type of terminal including power terminals and “logic” terminals (e.g., terminals that are configured to transmit data, including sensor signals, as opposed to terminals that conduct electrical power for operating the tool 12 ).
- logic e.g., terminals that are configured to transmit data, including sensor signals, as opposed to terminals that conduct electrical power for operating the tool 12 .
- structures are described as being “terminals” for conducting electricity.
- Non-conductive structures may be employed to similarly permit the coupling of the adapter 22 to the tool 12 while inhibiting coupling of the adapter 22 to the battery charger 18 .
- Such structures could be associated with the terminal blocks of the associated components and/or with the housings of the associated components.
- the recesses into which the first battery pack 16 is received into the tool 12 and the battery charger 18 can be sized differently (e.g., the recess in the tool 12 can be larger than the recess in the battery charger 18 ) so that the housing of the adapter 22 is sized to fit within the recess in the tool 12 , but not in the recess of the battery charger 18 .
- the location and width of the various terminals can be configured to inhibit electrical coupling of the adapter 22 and the battery charger 18 .
- the battery charger 18 includes a terminal (e.g., the first charger terminal 50 ) having a lateral side 80 that defines a datum line 82 .
- the adapter 22 includes a terminal (e.g., the first adapter terminal 40 ) that is offset from the datum line 82 such that when the adapter 22 is coupled to the battery charger 18 , the terminal(s) of the adapter 22 are offset from the corresponding terminal(s) of the battery charger 18 .
- the tool can employ a terminal (e.g., the first tool terminal 46 ) having a width that permits coupling with an associated terminal of the adapter 22 .
- the system of cordless power tools 10 can further include a second adapter 90 that is configured to be received between the adapter 22 and the battery charger 18 .
- the second adapter 90 can be configured to receive power from the battery charger 18 and to control the transmission of power through the adapter 22 to permit charging of the second battery pack 20 .
- the second adapter 90 can include appropriate power devices (e.g., transformers, DC-to-DC converters, pulse-width modulation power supplies/converters, current limiters) to control the output (e.g., voltage and/or current output) from the second adapter 90 to a desired level.
- the second adapter 90 can include appropriate “intelligence” to monitor the second battery pack 20 during charging and to control the charging process in a manner that is consistent with a desired charging methodology. Such intelligence can include timers, temperature monitoring, and cell balancing within the second battery pack 20 , etc. It will be appreciated that the second adapter 90 could be removably attached to the battery charger 18 in an appropriate manner (e.g., screws, VELCRO®) or could be permanently attached to the battery charger 18 via any desired means, including adhesives.
- the electronics associated with the second adapter 90 could be incorporated into the adapter 22 (i.e., thereby eliminating the need for the second adapter 90 ) or that the second adapter 90 could, in the alternative, be configured to connect directly to the battery charger 18 and the second battery pack 20 .
- the adapter 22 includes appropriate electronics to permit the battery to provide power to the tool 12 .
- the adapter 22 could include a DC-to-DC converter, a current limiter, a pulse width modulation power supply/converter 94 , diodes 95 , switches 96 , relays, fuses 97 , circuit breakers, etc.
- the adapter 22 can include a heat sink, could be double insulated 100 and/or could include a motor-powered fan 102 that provides forced air cooling of the adapter 22 and/or the second battery pack 20 .
- the adapter 22 has a housing 104 that defines a first set of air vents 106 that are disposed in-line with a second set of air vents 108 formed in a housing 110 of the second battery pack 20 . Accordingly, air can be moved by the fan 102 to cool the second battery pack 20 .
- the adapter 22 includes a circuit 112 that can provide additional functionality to the tool 12 .
- the adapter 22 can include an indicator 120 that can provide the operator with an indication of the state-of-charge of the second battery pack 20 .
- the indicator 120 could comprise a plurality of LED's or a liquid crystal display, for example.
- the adapter 22 could include a circuit 122 for controlling the discharge of the second battery pack 20 to “condition” the second battery pack 20 . Such conditioning could comprise a gradual discharge of the second battery pack 20 to a predetermined level after which the adapter 22 could operate a light source 124 to generate a signal to the operator to indicate that the second battery pack 20 should be re-charged.
- circuitry to log and optionally report data obtained from the second battery pack 20 , the tool 12 and/or the battery charger 18 ; circuitry and one or more sensors (e.g., accelerometers, torque sensors) to identify situations involving kickback and/or significant torque reaction and to control further operation of the tool 12 to reduce or eliminate the kickback and/or torque reaction; circuitry to sense and display a temperature (e.g., ambient air temperature); and a display for displaying information about the second battery pack 20 , such as the age of the battery (e.g., hours of use; number of recharges).
- sensors e.g., accelerometers, torque sensors
- a temperature e.g., ambient air temperature
- display for displaying information about the second battery pack 20 , such as the age of the battery (e.g., hours of use; number of recharges).
- the adapter 22 is configured to provide electrical power to an accessory 130 .
- the accessory 130 could be permanently mounted to the adapter 22 , as shown in FIG. 9 , or could be removably mounted to the adapter 22 as shown in FIG. 10 .
- the accessory 130 could include a light source 132 for illuminating a work piece or a level for providing an indication (e.g., audible beep) that the tool 12 is being maintained in a level condition, for example.
- an indication e.g., audible beep
- a cable 134 is employed to output electrical power from the second battery 20 ( FIG. 1 ) via the adapter 22 and provide the electrical power to another accessory 136 , such as a device that can be employed to charge a third battery pack 138 that could be associated with an MP3 player, a cell phone, or a PDA, for example.
- the adapter 22 could be configured with a DC-to-DC converter that permits the power output to be maintained at a predetermined level, such as 3.7 volts. It will be appreciated that the second battery pack 20 can be charged through the port P on the adapter 22 by coupling the adapter 22 to a charger, such as a “wall wart” charger.
- the battery charger 18 is configured to mechanically receive the adapter 22 and the battery charger 18 electronically determines whether it can charge the second battery pack 20 .
- the battery charger 18 could identify the second battery pack 20 (e.g., battery chemistry, nominal voltage) via a characteristic of the second battery pack 20 and/or a device that is employed to provide an identification signal to the battery charger 18 that can be permits the battery to be identified.
- the battery charger 18 could employ a time-based charge differential to determine an associated set of battery characteristics. A first range of slopes of a change-in-battery voltage-over-time plot could indicate a second, different battery chemistry. Other battery characteristics, such as the amount of heat generated during the charging process, could also be employed to identify the battery chemistry.
- an electronic identification means can be employed to permit the battery charger 18 to identify one or more battery characteristics.
- a circuit 140 which can consist of resistors, diodes, jumpers, etc. can be employed for purposes of identification.
- the circuit 140 could employ a resistor 142 having a first resistance to identify a first set of battery characteristics (e.g., a first nominal voltage and/or battery chemistry) and a different battery could employ a resistor having a second (different) resistance to identify a second (different) set of battery characteristics.
- a diode 144 is employed to establish a direction of nominal current flow and optionally, to establish a breakdown voltage at which current can be driven in a direction opposite the direction of nominal current flow.
- the battery charger 18 can include a controller 146 that can control the application of power across the circuit 140 to determine whether the flow of current is inhibited in one or more directions.
- the diode 144 can further be a Zener diode whose breakdown voltage can be associated with a set of battery characteristics.
- nominal current flow in one direction could designate a first battery chemistry, for example, while nominal current flow in a second direction (in both directions or in neither direction) could designate a second battery chemistry.
- Zener diodes are employed, a first breakdown voltage can designate a first nominal battery voltage and a second breakdown voltage (or a lack thereof) can designate a second nominal battery voltage.
- jumpers 150 can be employed to control the transmission of a control signal across a set of terminals 152 .
- the control signal could be provided by the battery charger 18 or the second battery pack 20 .
- a set of four such terminals 152 can provide eight or more unique combinations (depicted in the circled area) that can each represent a unique set of battery characteristics.
- the second battery pack 20 could transmit digital (e.g., serial) data to the battery charger 18 .
- the digital data could include a set of characteristics in a predetermined order, or a code, such as a serial number, that could be “de-coded” by the battery charger 18 to identify the set of characteristics.
- the digital data could be communicated over a wire 156 , as shown in FIG. 14 , or wirelessly (e.g., via wave energy, such as sound, light, in either or both the visible and non-visible spectrums, or radio frequency).
- the battery charger 18 could be configured to not charge the second battery pack 20 through the adapter 22 or to charge the second battery pack 20 in a different mode (e.g., a slow-charge mode that could take several hours to complete).
- RFID radio frequency identification
- tags may be incorporated into one or both of the first and second battery packs 16 and 20 (or the first battery pack 16 and the adapter 22 ) and a RFID reader can be incorporated into one or both of the battery charger 18 and the tool 12 . Charging of the battery pack 20 or operation of the tool 12 would be permitted upon acceptable matching of the RFID tag of a battery pack (or the adapter 22 ) to the battery charger 18 or the tool 12 .
- the tool 12 and/or the battery charger 18 could include a piezo-electric buzzer 160
- the adapter 22 could include a transducer 162 that is be configured to detect the energy emitted by the piezo-electric buzzer 160
- the adapter 22 could be configured to permit the transmission of electrical energy to/from the second battery pack 20 upon the detection of energy emitted from a piezo-electric buzzer 160
- the tool 12 and/or battery charger 18 could include a transducer that is configured to detect energy emitted by a piezo-electric buzzer incorporated into a battery pack.
- the adapter 22 does not employ a piezo-electric buzzer. If energy from a piezo-electric buzzer is not detected by the tool 12 and/or the battery charger 18 , the tool 12 and/or the battery charger 18 could be configured so as not to receive/transmit electrical energy to the battery pack 20 .
- a switch can be employed to identify the set of battery characteristics to permit the battery 20 to be charged on the battery charger 18 or operate the tool 12 .
- the battery charger 18 and/or the tool 12 could be configured to sense a switching member, such as a magnet, that is disposed in or on the first battery pack 16 .
- a magnet 170 could be incorporated into the first battery pack 16 and the battery charger 18 could employ a sensor 172 , such as a Hall-effect sensor or a reed switch, that senses the presence of the magnet 170 to enable the battery charger 18 to charge the first battery pack 16 .
- the adapter 22 could be configured without the switching member (e.g., magnet 170 ) so that the second battery pack 20 could not be charged by the battery charger 18 .
- the switch could be incorporated into the battery pack and the switching member incorporated into the battery charger 18 and/or the tool 12 in the alternative.
- the tool 12 a FIG. 1
- the tool 12 a could be configured to cooperate with the battery pack to permit the tool 12 a ( FIG. 1 ) to operate only if the battery pack and the tool are compatible.
- the tool 12 a could include a sensor similar to a switching member that is coupled to the battery pack.
- the adapter 22 could have a configuration that permits electric and mechanical coupling of two (2) of the second battery packs 20 so that the battery packs are disposed in parallel or series and provide electrical power to a single set of output terminals.
- Such adapters for use in “ganging” battery packs together may be suited for stationary battery powered devices, including power converters, saws, and engine starters for engine-driven devices such as generators, pressure washers and air compressors.
- the tool 12 may be similarly equipped with appropriate logic corresponding to that which was described in the several preceding paragraphs.
- the tool 12 could be configured to operate in an alternative manner.
- Non-limiting examples of such alternative operation include: non-variable (i.e., constant) speed operation of the motor; limiting the maximum speed of the motor; operating the motor such that it generates noise when it is activated; delaying the start of the motor after the trigger is pressed; and employing an alternative control methodology to start the motor, such as no soft-start mode or a soft-start mode that is between 10 and 10,000 times longer than the duration of the tool's standard soft-start mode.
- the adapters 22 and/or battery chargers (not shown) for the second battery pack 20 are provided free of charge to consumers to facilitate the use of batteries from the new battery platform.
- the second battery pack 20 x can include a controller 1000 that can identify whether the second battery pack 20 x is coupled to a battery pack charger (e.g., the battery pack charger 18 ) having a configuration (e.g., electrical, charging control methodology) that differs from the configuration of its associated battery pack charger (not shown).
- a battery pack charger e.g., the battery pack charger 18
- the configuration e.g., electrical, charging control methodology
- the second battery pack 20 x has a lithium-ion battery chemistry and the battery pack charger 18 is configured to charge a battery pack having a Ni-Cad battery chemistry.
- the controller 1000 can employ any means for determining whether it is coupled or being coupled to a battery pack charger having a different configuration. For example, proximity switches and/or electronic identification circuits, such as identification resistors, can be employed to identify the particular type of battery pack charger to which the second battery pack 20 x is coupled. In the example provided, the second battery pack 20 x includes an electric terminal that is employed to identify the particular battery pack charger that is used.
- the controller 1000 can be configured to assume that it has been coupled to its battery pack charger (i.e., to a battery pack charger that associated with the configuration of the second battery pack 20 x ) when it receives a predetermined control signal over the electric terminal from the battery pack charger.
- the controller can also be configured to assume that it has been coupled to a battery pack charger having a different configuration when no control signal or a different control signal from the battery pack charger. It will be appreciated, however, that various means are known for distinguishing between different battery configurations, including the use of alternate terminals (e.g., alternate power and/or control signal terminals).
- the controller 1000 can be configured to monitor a state-of-charge of the second battery pack 20 x and when charged to a predetermined level, the controller can control a characteristic of the second battery pack 20 x to mimic the operation of a battery pack having a configuration that is associated with the battery charger 18 .
- the controller 1000 can control the second battery pack 20 x to mimic a battery pack having a Ni-Cad battery chemistry.
- the controller 1000 can control the voltage output of the second battery pack 20 x to cause the second battery pack 20 x to provide an output whose voltage varies over time in a manner that employs two inflection points in the voltage-versus-time plot (see, e.g., U.S. Pat. Nos.
- the controller 1000 can control an output of a control terminal, such as a terminal that is configured to communicate a battery temperature signal to the battery pack charger, so that the output of the control terminal will be interpreted by the battery pack charger 18 as indicating that the second battery pack 20 x is fully charged (see, e.g., U.S. Pat. Nos. 3,935,525; 5,896,024; 6,020,071 and 6,489,752).
- the controller 1000 can control the voltage of the output of the second battery pack 20 x such that a predetermined minus-delta voltage is found in the voltage-versus-time plot (see, e.g., U.S. Pat. No. 5,896,024. U.S. Pat. No. 6,008,628—the “minus-delta-voltage method”).
- the controller 1000 can electrically de-couple the second battery pack 20 x from the battery pack charger 18 when the second battery pack 20 x has been charged to the predetermined level.
- one or more relays can be coupled to the controller 1000 and the positive and/or negative power terminals (not shown) of the second battery pack 20 x .
- the relay can be normally closed to connect the power terminal(s) to the cells (not specifically shown) of the second battery pack 20 x , but could be opened by the controller 1000 as appropriate (e.g., when the controller 1000 determines that the second battery pack 20 x is charged to the predetermined level).
- the controller 1000 can employ an alternate charging circuit to control charging when it has determined that the battery pack charger has a different configuration.
- Such alternate charging circuits can employ circuitry to limit the rate at which power is input to the second battery pack 20 x and/or to inhibit the input of power into the second battery pack 20 x when its state of charge is at or above a predetermined level.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biophysics (AREA)
- Computer Hardware Design (AREA)
- Secondary Cells (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
- Battery Mounting, Suspending (AREA)
- Power Engineering (AREA)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/155,894 US20080311795A1 (en) | 2007-06-15 | 2008-06-11 | Adapter for cordless power tools |
| US13/560,089 US9415499B2 (en) | 2007-06-15 | 2012-07-27 | Adapter for cordless power tools |
| US15/155,731 US20160329729A1 (en) | 2007-06-15 | 2016-05-16 | Adapter for cordless power tools |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US94419607P | 2007-06-15 | 2007-06-15 | |
| US12/155,894 US20080311795A1 (en) | 2007-06-15 | 2008-06-11 | Adapter for cordless power tools |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/560,089 Division US9415499B2 (en) | 2007-06-15 | 2012-07-27 | Adapter for cordless power tools |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20080311795A1 true US20080311795A1 (en) | 2008-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| US12/155,894 Abandoned US20080311795A1 (en) | 2007-06-15 | 2008-06-11 | Adapter for cordless power tools |
| US13/560,089 Active 2030-10-23 US9415499B2 (en) | 2007-06-15 | 2012-07-27 | Adapter for cordless power tools |
| US15/155,731 Abandoned US20160329729A1 (en) | 2007-06-15 | 2016-05-16 | Adapter for cordless power tools |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/560,089 Active 2030-10-23 US9415499B2 (en) | 2007-06-15 | 2012-07-27 | Adapter for cordless power tools |
| US15/155,731 Abandoned US20160329729A1 (en) | 2007-06-15 | 2016-05-16 | Adapter for cordless power tools |
Country Status (3)
| Country | Link |
|---|---|
| US (3) | US20080311795A1 (zh) |
| EP (1) | EP2003761A3 (zh) |
| CN (1) | CN201227812Y (zh) |
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| US20130141217A1 (en) * | 2011-12-02 | 2013-06-06 | The Stanley Works Israel Ltd. | Battery operated device and tag for a battery operated tool |
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| US20150075342A1 (en) * | 2008-11-19 | 2015-03-19 | Andy Butler | Safety mechanisms for power tools, including kickback detection system with torque sensor |
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| US20160294203A1 (en) * | 2015-03-30 | 2016-10-06 | Chervon (Hk) Limited | Charger, charging system and power tool with battery pack |
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| JP2018192621A (ja) * | 2018-08-28 | 2018-12-06 | 株式会社マキタ | 複数のバッテリパックを電動工具の本体に接続するためのアダプタ |
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| US8344648B2 (en) * | 2008-02-09 | 2013-01-01 | Marquardt Gmbh | Electrical device, in particular an electric power tool or an electrical appliance |
| US20090200961A1 (en) * | 2008-02-09 | 2009-08-13 | Marquardt Gmbh | Electrical device, in particular an electric power tool or an electrical appliance |
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| US20150075342A1 (en) * | 2008-11-19 | 2015-03-19 | Andy Butler | Safety mechanisms for power tools, including kickback detection system with torque sensor |
| US20110121782A1 (en) * | 2009-11-23 | 2011-05-26 | Marsh Douglas G | Powering a Cordless Drill from AC Line Power |
| US12266956B2 (en) | 2010-02-12 | 2025-04-01 | Makita Corporation | Electric tool powered by a plurality of battery packs and adapter therefor |
| US10559789B2 (en) | 2010-02-12 | 2020-02-11 | Makita Corporation | Adapter for connecting a plurality of battery packs to a power tool |
| US11646590B2 (en) | 2010-02-12 | 2023-05-09 | Makita Corporation | Electric tool powered by a plurality of battery packs and adapter therefor |
| US20130062955A1 (en) * | 2010-07-16 | 2013-03-14 | Makita Corporation | Electric power tool powered by battery pack and adapter therefor |
| US9337677B2 (en) * | 2010-07-16 | 2016-05-10 | Makita Corporation | Electric power tool powered by battery pack and adapter therefor |
| US9875629B2 (en) * | 2011-12-02 | 2018-01-23 | The Stanley Work Israel Ltd. | Battery operated device and tag for a battery operated tool |
| US9449268B2 (en) * | 2011-12-02 | 2016-09-20 | The Stanley Works Israel Ltd. | Battery operated device and tag for a battery operated device |
| US10540874B2 (en) * | 2011-12-02 | 2020-01-21 | The Stanley Works Isreal Ltd. | Battery operated device and tag for a battery operated tool |
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| US9779601B2 (en) * | 2011-12-02 | 2017-10-03 | The Stanley Works Israel Ltd. | Battery operated device and tag for a battery operated tool |
| US20180114423A1 (en) * | 2011-12-02 | 2018-04-26 | The Stanley Works Israel Ltd. | Battery operated device and tag for a battery operated tool |
| US20130141217A1 (en) * | 2011-12-02 | 2013-06-06 | The Stanley Works Israel Ltd. | Battery operated device and tag for a battery operated tool |
| US11712741B2 (en) | 2012-01-30 | 2023-08-01 | Black & Decker Inc. | Remote programming of a power tool |
| US10661355B2 (en) | 2012-01-30 | 2020-05-26 | Black & Decker Inc. | Remote programming of a power tool |
| US9908182B2 (en) | 2012-01-30 | 2018-03-06 | Black & Decker Inc. | Remote programming of a power tool |
| US10892626B2 (en) | 2012-03-19 | 2021-01-12 | Husqvarna Ab | Power adapter for cordless power tools |
| US10230077B2 (en) | 2012-03-19 | 2019-03-12 | Husqvarna Ab | Carrier system for a backpack energy source, energy source and backpack energy source assembly |
| US12318906B2 (en) | 2012-06-08 | 2025-06-03 | Black & Decker Inc. | Power tool having multiple operating modes |
| WO2013184386A1 (en) * | 2012-06-09 | 2013-12-12 | Capso Vision, Inc. | Capsule endoscopic docking system |
| US10011006B2 (en) | 2013-08-08 | 2018-07-03 | Black & Decker Inc. | Fastener setting algorithm for drill driver |
| US11005412B2 (en) * | 2014-05-18 | 2021-05-11 | Black & Decker Inc. | Battery pack and battery charger system |
| US12427641B2 (en) | 2014-05-18 | 2025-09-30 | Black & Decker Inc. | High-power battery-operated power tool |
| CN113471505A (zh) * | 2014-05-18 | 2021-10-01 | 百得有限公司 | 电池组和电动工具的组合 |
| US9463564B2 (en) * | 2014-08-28 | 2016-10-11 | Tom Macauda | Electrical power cord with supplemental socket |
| US20160064883A1 (en) * | 2014-08-28 | 2016-03-03 | Tom Macauda | Electrical Power Cord with Supplemental Socket |
| USD793953S1 (en) | 2014-11-26 | 2017-08-08 | Techtronic Industries Co. Ltd. | Battery |
| USD772806S1 (en) | 2014-11-26 | 2016-11-29 | Techtronic Industries Co. Ltd. | Battery |
| US10807227B2 (en) | 2014-11-27 | 2020-10-20 | Hilti Aktiengesellschaft | Self-locking latch of an adapter apparatus |
| US20160294203A1 (en) * | 2015-03-30 | 2016-10-06 | Chervon (Hk) Limited | Charger, charging system and power tool with battery pack |
| US10103558B2 (en) * | 2015-03-30 | 2018-10-16 | Chervon (Hk) Limited | Charger, charging system and power tool with battery pack |
| USD1049022S1 (en) | 2016-08-15 | 2024-10-29 | Milwaukee Electric Tool Corporation | Battery |
| US11831035B2 (en) * | 2016-10-14 | 2023-11-28 | Milwaukee Electric Tool Corporation | Battery pack |
| US20220263173A1 (en) * | 2016-10-14 | 2022-08-18 | Milwaukee Electric Tool Corporation | Battery pack |
| US10870195B2 (en) | 2016-12-06 | 2020-12-22 | Black & Decker Inc. | Power tool with storage system |
| US11745272B2 (en) * | 2017-08-09 | 2023-09-05 | Koki Holdings Co., Ltd. | Electrical device system, electrical device, and power supply device |
| US11264818B2 (en) * | 2018-07-04 | 2022-03-01 | Techtronic Cordless Gp | Battery charger for multiple battery packs |
| JP2018192621A (ja) * | 2018-08-28 | 2018-12-06 | 株式会社マキタ | 複数のバッテリパックを電動工具の本体に接続するためのアダプタ |
| US11179787B2 (en) * | 2018-10-30 | 2021-11-23 | Makita Corporation | Battery adapter for a cutting power tool |
| US11705600B2 (en) | 2019-09-06 | 2023-07-18 | Snap-On Incorporated | Electronic torque wrench with interchangeable battery |
| US20230137529A1 (en) * | 2020-04-13 | 2023-05-04 | Zhejiang Lera New Energy Power Technology Co., Ltd. | Connection structure of adapter base and mobile power supply |
| US20250369437A1 (en) * | 2024-06-03 | 2025-12-04 | Unik World Industrial Co., Ltd. | Portable blowing and suction air compressor |
Also Published As
| Publication number | Publication date |
|---|---|
| US20160329729A1 (en) | 2016-11-10 |
| EP2003761A3 (en) | 2014-04-23 |
| US20120302101A1 (en) | 2012-11-29 |
| CN201227812Y (zh) | 2009-04-29 |
| EP2003761A2 (en) | 2008-12-17 |
| US9415499B2 (en) | 2016-08-16 |
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| AS | Assignment |
Owner name: BLACK & DECKER INC., DELAWARE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:BROTTO, DANIELE C.;GORTI, BHANUPRASAD V.;WHITE, DANIEL J.;AND OTHERS;REEL/FRAME:021408/0244;SIGNING DATES FROM 20080519 TO 20080710 |
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| STCB | Information on status: application discontinuation |
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