US20080174067A1 - Modular sheet output system for imaging apparatus - Google Patents
Modular sheet output system for imaging apparatus Download PDFInfo
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- US20080174067A1 US20080174067A1 US11/626,539 US62653907A US2008174067A1 US 20080174067 A1 US20080174067 A1 US 20080174067A1 US 62653907 A US62653907 A US 62653907A US 2008174067 A1 US2008174067 A1 US 2008174067A1
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- transport path
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- 238000003384 imaging method Methods 0.000 title claims abstract description 65
- 230000009049 secondary transport Effects 0.000 claims abstract description 61
- 230000009046 primary transport Effects 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 230000032258 transport Effects 0.000 claims abstract description 18
- 238000010586 diagram Methods 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000002591 computed tomography Methods 0.000 description 2
- 238000004590 computer program Methods 0.000 description 2
- 238000002059 diagnostic imaging Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/10—Associating articles from a single source, to form, e.g. a writing-pad
- B65H39/115—Associating articles from a single source, to form, e.g. a writing-pad in juxtaposed carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2408/00—Specific machines
- B65H2408/10—Specific machines for handling sheet(s)
- B65H2408/11—Sorters or machines for sorting articles
- B65H2408/111—Sorters or machines for sorting articles with stationary location in space of the bins and a diverter per bin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/40—Identification
- B65H2511/414—Identification of mode of operation
Definitions
- the invention relates generally to the field of imaging, and in particular to an imaging apparatus employing an output system. More specifically, the invention relates to an imaging apparatus with a modular output system that provides efficient conversion from a single tray configuration to a sheet shorter configuration.
- Light sensitive photothermographic film is used in many applications, ranging from a standard photography apparatus to graphic arts to medical imaging systems.
- laser imagers are widely used in the medical imaging field to produce visual representations on film of digital image data generated by magnetic resonance (MR), computed tomography (CT), and other types of scanners.
- Laser imagers typically include a media supply system, an exposure system, a processing system, and an output system.
- the media supply system provides a sheet of photothermographic film along a transport path to the exposure unit, which subsequently exposes a desired latent image on the sheet.
- the exposed sheet is then moved along the transport path to the processing system which develops the exposed sheet though application of heat.
- the developed sheet is then moved along the transport path to the output system for access by a user.
- the components of the laser imager are often arranged in a vertical fashion with the media supply system being positioned at the bottom and the output system being positioned on top of the unit.
- a turnaround device is often employed to direct the developed sheet along the transport path from the processing system to the output system on top of the laser imager.
- Output systems vary from a single output tray which receives and holds developed sheets from the turnaround to more costly and complex sorter assemblies which receive, stack, and collate developed sheets into a series of output trays.
- users often initially opt for a single output tray and later choose to upgrade to a sorter assembly.
- Some imagers incorporate the single output tray as part of an upper cover which is replaced and discarded as part of the upgrade process.
- the original turnaround device is not compatible with the sort assembly and is replaces and discarded as part of the upgrade process. Replacing and discarding such components is time-consuming, costly, and wasteful.
- An object of the present invention is to provide a modular output system that provides efficient conversion from a non-sorter configuration to a sorter configuration.
- Another object of the present invention is to provide a modular output system that eliminates discarding of components when converting from a non-sorter configuration to a sorter configuration.
- a modular sheet output system including a first tray and a sorter assembly including a transporter and a plurality of trays.
- the transporter has a primary transport path and a plurality of secondary transport paths branching from the primary transport path, each secondary transport path having an exit.
- the plurality of trays is coupled to the transporter, one tray of the plurality corresponding to each of the secondary transport path exits, wherein in a first mode the first tray is configured to couple to and to receive one or more developed sheets of imaging media from a turnaround mechanism, and in a second mode the first tray is configured to couple to the transporter so as to become one of the plurality of trays and the transporter is configured to couple to and receive one or more sheets of developed imaging media from the turnaround device, wherein the transporter is configured to transport each sheet along the primary transport path and to direct each sheet to a selected one of the plurality of trays via the corresponding secondary transport path.
- FIG. 1 shows a block diagram illustrating an example of an imaging apparatus employing a modular output system according to embodiments of the present invention.
- FIG. 2 shows a block and schematic diagram of one embodiment of a modular output system in a non-sorter configuration according to the present invention.
- FIG. 3 shows a portion of an exit tray according to embodiments of the present invention.
- FIG. 4 shows a block and schematic diagram of one embodiment of a modular output system in a sorter configuration according to the present invention.
- FIG.5 shows a block and schematic diagram illustrating an example operation of the modular output system of FIG. 4 .
- FIG. 6 shows a block and schematic diagram illustrating an example operation of the modular output system of FIG. 4 .
- FIG. 7 shows a block and schematic diagram illustrating an example operation of the modular output system of FIG. 4 .
- FIG. 8 shows a schematic diagram of an idler wheel assembly and diverter according to embodiments of the present invention.
- FIG. 9 shows a schematic diagram of an idler wheel assembly and diverter according to embodiments of the present invention.
- FIG. 10 shows a perspective view of one embodiment of a modular output system according to embodiments of the present invention.
- FIG. 1 is a block diagram illustrating generally an example of an imaging apparatus 30 according to one embodiment of the present invention.
- imaging apparatus 30 comprises a medical image reproduction system.
- Imaging apparatus 30 includes a media supply system 32 containing sheets of unexposed photothermographic imaging media, an exposure system 34 , a processing system 36 , a turnaround mechanism 38 , and an output system 40 .
- media source 42 comprises one or more media cassettes, each containing a stack of sheets of unexposed photothermographic imaging media, and includes a pickup assembly for removing individual sheets from the cassettes.
- media supply system 32 provides an individual sheet of unexposed photothermographic imaging media, such as sheet 42 , along a transport path 44 to exposure system 34 .
- Exposure system 34 subsequently exposes a desired image on sheet 42 based on data representative of the desired image (e.g. digital or analog) to form a latent image of the desired image on sheet 42 .
- exposure unit 34 comprises a laser exposure unit which exposes the latent image on sheet 42 via image data-based modulation of a laser scanning module.
- Exposed sheet 42 is moved along transport path 44 to processing system 36 which heats exposed sheet 42 to thermally develop the latent image.
- processing system 36 comprises a drum and flatbed type thermal processor, such as known to those skilled in the art.
- Turnaround mechanism 38 receives and redirects developed sheet 42 along transport path 44 to output system 40 which receives and stores one or more developed sheets, such as sheet 42 for access by a user of imaging apparatus 30 .
- output system 40 is a modular system which provides efficient conversion from a single tray configuration to a sheet sorter for stacking and collating developed sheets of imaging media.
- An example of an imaging apparatus similar to that described above by imaging apparatus 30 and suitable to be configured for use with output system 40 according to embodiments of the present invention is described by U.S. Pat. No. 6,007,971 to Star et al., which is herein incorporated by reference.
- FIG. 2 is a block and schematic diagram showing portions of imaging apparatus 30 and illustrating output system 40 in a first mode or non-sorter configuration according to embodiments of the present invention.
- processing system 36 includes a driven roller pair 46 that delivers developed sheet 42 to turnaround mechanism 38 along transport path 44 .
- Turnaround mechanism 38 includes media guides 48 and 50 , and at least one driven roller pair 52 .
- a portion of turnaround mechanism 38 including media guide 50 and driven roller pair 52 , is contained substantially within a housing 54 which is positioned above a surface 56 of imaging apparatus 30 .
- Media guides 48 and 50 turn and direct sheet 42 to driven roller pair 52 which discharges sheet 42 through an exit 58 in housing 54 so as to deliver sheet 42 to output system 40 .
- turnaround mechanism 38 delivers sheet 42 at an output angle 59 relative to surface 56 of imaging apparatus 30 .
- transport path 44 is substantially parallel with surface 56 prior to turnaround mechanism 38 , and turnaround mechanism 38 is configured to turn sheet 42 approximately 160-degrees, such that output angle 59 is approximately 20 degrees relative to surface 56 .
- surface 56 is an upper surface of imaging apparatus 30 and is substantially horizontal, such that output angle 59 is relative to horizontal.
- modular output system 40 comprises a single or first exit tray 60 .
- First exit tray 60 includes a first end 62 which is configured to couple to housing 54 of turnaround mechanism 38 below exit 58 .
- first end 62 couples to housing 54 such that first exit tray is approximately at output angle 59 and substantially parallels sheet 42 as it is discharged from exit 58 .
- FIG. 3 is an enlarged view of first end 62 of first exit tray 60 of FIG. 2 .
- first end 62 includes a flange 64 having a notch 66 which is configured to slidably insert about a mounting pin 68 of turnaround mechanism 38 .
- First exit tray 60 further includes a set screw 70 which is used to couple flange 64 to turnaround mechanism 38 after notch 66 is inserted about mounting pin 68 .
- First exit tray 60 has a transport direction length configured to accommodate a longest length of sheet processed by imaging apparatus 30 when imaging apparatus 30 is configured to process multiple sizes of sheets.
- first exit tray 60 includes a guard or stop 71 extending from a longitudinal edge adjacent to a rear side of imaging apparatus 30 to prevent developed sheets of sliding off the rear side of imaging apparatus 30 .
- FIG. 4 is a block and schematic diagram showing portions of imaging apparatus 30 and illustrating modular output system 40 in a second mode or sorter configuration according to embodiments of the present invention.
- output system 40 includes a sheet transporter 80 and a series of parallel exit trays, including exit trays 82 , 84 , 86 , and 88 .
- first exit tray 60 is decoupled from turnaround mechanism 38 , and sheet transporter 80 is coupled to turnaround mechanism 38 and upper surface 56 of imaging apparatus 30 . Additionally, first exit tray 60 is coupled to sheet transporter 80 so as to be one of the series of exit trays.
- First exit tray 60 is coupled to sheet transporter 80 using notch 66 and set screw 70 and in a fashion similar to that in which it is coupled to turnaround mechanism 38 (see FIG. 3 ). Although illustrated as being in a first position in the series of exit trays, it is noted that first exit tray 60 may be installed at any position in the series of exit trays.
- each of the exit trays 60 , 82 , 84 , 86 , and 88 is positioned at a tray angle 89 relative to upper surface 56 of imaging apparatus 30 .
- exit trays 60 , 82 , 84 , 86 , and 88 are positioned such that tray angle 89 is substantially equal to 55-degrees.
- Sheet transporter 80 includes two sets of driven roller pairs 90 , 92 and a series of sets of low-inertia idler wheel assemblies 94 , 96 , 98 , and 100 which form a primary transport path 102 (indicated by dashed line) extending in a planar fashion from an entrance 104 in a housing 106 of sheet transporter 80 .
- Sheet transporter 80 is coupled to turnaround mechanism 38 and upper surface 56 of imaging apparatus 30 such that entrance 104 is adjacent to and aligns with exit 58 in housing 54 of turnaround mechanism 38 .
- a media guide 110 and a driven roller pair 112 form a secondary transport path to first exit tray 60
- a media guide 114 and a driven roller pair 116 form a secondary transport path to exit tray 82
- a media guide 118 and a driven roller pair 120 form a secondary transport path to exit tray 84
- a media guide 122 and a driven roller pair 124 form a secondary transport path to exit tray 86
- a media guide 126 and a driven roller pair 128 form a secondary transport path to exit tray 88 .
- imaging apparatus 30 includes an operator interface 72 through which an operator can select which exit tray(s) will be employed as output destinations for developed sheets 42 received from processor 36 via turnaround mechanism 38 .
- a drive roller 74 is coupled to a drive system (not shown) of turnaround system 38 with a drive belt 76 (see also FIG. 8 below).
- Drive roller 74 is, in turn, coupled to and drives driven roller pairs 90 , 92 , 112 , 116 , 120 , 124 , and 128 .
- sheet transporter 80 includes a wiring harness comprising power and control circuits is plugged into a circuit board manager of imaging apparatus 30 to electrically couple modular output system 40 to imaging apparatus 30 .
- Idler wheel assembly sets 94 , 96 , 98 , and 100 are respectively positioned proximate to media guides 110 , 114 , 118 , and 122 and at a position where the corresponding secondary transport path branches from primary transport path 102 .
- a series of diverters 130 , 132 , 134 , and 136 are respectively coupled to the upper idler wheel assembly of idler wheel assembly pairs 94 , 96 , 98 , and 100 , with each diverter being moveable between a deflect position and a bypass position.
- An example of an idler wheel assembly and diverter configuration are described in greater detail below by FIG. 8 and 9 . It is noted that in FIG. 4 , diverter 130 is shown in the deflect position while diverters 132 , 134 , and 136 are shown in the bypass position. It is also noted that no diverter is associated with the final exit tray position (i.e. exit tray 88 ).
- each of the diverters When in the deflect position, each of the diverters is configured to block primary transport path 102 and deflect a sheet of imaging media, such as sheet 42 , to the secondary transport path and exit tray corresponding to the diverter.
- the diverter When in the bypass position, the diverter blocks the corresponding secondary transport path and allows a sheet of imaging media to travel along primary transport path 102 .
- first diverter 130 in addition to deflecting a sheet of imaging media when in the deflect position, is configured to deflect and direct a sheet of imaging media received from turnaround mechanism 38 via entrance 104 to primary transport path 102 when in the bypass position.
- FIGS. 5-8 illustrate examples of the operation of modular output system 40 in the sorter configuration as shown in FIG. 4 above.
- FIG. 5 illustrates the operation of modular output system 40 when the first position (i.e. first exit tray 60 ) is selected as the destination for a developed sheet 42 processed by imaging apparatus 30 .
- first diverter 130 in the deflect position and blocks primary transport path 102 while diverters 132 , 134 , and 136 are in the bypass position.
- diverter 130 deflects sheet 42 to media guide 110 which, in turn, directs sheet 42 to driven roller pair 112 .
- Driven roller pair 112 engages and discharges sheet 42 to first exit tray 60 .
- sheet 42 is discharged from turnaround mechanism 38 and enters sheet transporter 80 via entrance 104 at output angle 59 and exit trays 60 , 82 , 84 , 86 , and 88 are positioned at tray angle 89 , each angle being relative to upper surface 56 .
- output angle 59 is approximately equal to 20-degrees
- tray angle 89 is approximately equal to 55-degrees.
- first diverter 130 and media guide 110 are configured to deflect sheet 42 upward by 35-degrees from input angle 59 so that sheet 42 travels at an angle substantially equal to the 55-degree tray angle 89 and is parallel to first exit tray 60 .
- FIG. 6 illustrates the operation of modular output system 40 in the sorter configuration when the second position (i.e. exit tray 82 ) is selected as the destination for sheet 42 .
- diverter 132 is in the deflect position and blocks primary transport path 102 while diverters 130 , 134 , and 136 are in the bypass position.
- first diverter 130 when in the bypass position, is configured to deflect sheet 42 from output angle 59 to primary transport path 102 as it enters sheet transporter 80 from turnaround mechanism 38 such that sheet 42 is substantially parallel to upper surface 56 of imaging apparatus 30 .
- first diverter 130 when input angle 59 is approximately equal to 20-degress, first diverter 130 is configured to deflect sheet 42 downward by approximately 20-degrees and direct sheet 42 through idler roller assembly set 94 and onto primary transport path 102 .
- diverter 132 deflects sheet 42 to media guide 114 which, in turn, directs sheet 42 to driven roller pair 116 .
- Driven roller pair 116 engages and discharges sheet 42 to exit tray 82 .
- tray angle 89 is approximately equal to 55-degrees
- diverter 132 and media guide 114 together deflect sheet 42 upward by approximately 55-degrees, relative to upper surface 56 , such that sheet 42 is substantially parallel to exit tray 82 as it is discharged from driven roller pair 116 .
- sheet transport 80 and diverters 134 and 136 when exit trays 84 and 86 are respectively selected as the destination for a developed sheet 42 is similar to that described above with respect to diverter 132 .
- FIG. 7 illustrates the operation of modular output system 40 in the sorter configuration when the final position (i.e. exit tray 88 ) is selected as the destination for sheet 42 .
- the final position i.e. exit tray 88
- each of the diverters 130 , 132 , 134 , and 136 are in the bypass position.
- first diverter 130 when in the bypass position, is configured to deflect sheet 42 from output angle 59 to primary transport path 102 as it enters sheet transporter 80 from turnaround mechanism 38 such that sheet 42 is substantially parallel to upper surface 56 of imaging apparatus 30 .
- media guide 126 deflects and directs sheet 42 to driven roller pair 128 .
- FIG. 8 is an enlarged view showing portions of sheet transporter 80 of FIG. 4 , including idler wheel assembly pair 94 and diverter 130 .
- Idler wheel assembly pair 94 includes a lower idler wheel assembly 94 a and an upper idler wheel assembly 94 b .
- idler wheel assembly 94 b includes a plurality of low-inertia idler wheels, such as idler wheel 140 which are mounted on and free to rotate about a shaft 142 .
- idler wheel assembly 94 a includes a plurality of low-inertia idler wheels, such as idler wheel 144 mounted on a shaft 146 .
- Diverter 130 is coupled to shaft 142 and is rotated between the deflect and bypass positions by rotation of shaft 142 . It is noted that diverter 130 is shown in the deflect position in FIG. 8 . Diverter 130 has an upper surface 150 and a lower surface 152 . Upper surface 150 deflects sheet 42 to media guide 110 when diverter 130 is in the deflect position, and lower surface 152 deflects sheet 42 to primary transport path 102 when diverter 130 is in the bypass position.
- FIG. 9 is a schematic diagram illustrating one embodiment of an upper idler wheel assembly having a diverter coupled thereto, such as idler roller assembly 94 b of idler roller assembly pair 94 .
- diverter 130 comprises a plurality diverters, illustrated as diverters 160 , 162 , 164 , and 166 mounted in a spaced fashion along shaft 142 .
- Low-inertia idler wheels 140 , 170 , 172 , and 174 are mounted along shaft 142 and are located such that each diverter 160 , 162 , 164 , and 166 is flanked by and idler wheel.
- sheet 42 As sheet 42 is deflected by diverters 160 , 162 , 164 , and 166 , sheet 42 eventually rides onto and travels on the surfaces of idler wheels 140 , 170 , 172 , and 174 , each of which rotates about shaft 142 as sheet 42 passes. Supporting and transporting sheet 42 via idler wheels 140 , 170 , 172 , and 174 , rather than diverters 160 , 162 , 164 , and 166 reduces the potential for scratching of developed sheet 42 as it passes.
- FIGS. 8 and 9 are directed to idler wheel assembly pair 94 and diverter 130 , the description also applies to idler wheel assembly pairs 96 , 98 and 100 and associated diverters 132 , 134 , and 136 . Additionally, one embodiment of an idler wheel assembly suitable to be configured for use with idler wheel assembly pairs 94 , 96 , 98 and 100 is described by U.S. patent application Ser. No. 11/502,095, titled “IMAGING APPARATUS WITH TRANSPORT SYSTEM EMPLOYING SNAP-ON IDLER WHEEL” by Gilbertson, filed on Aug. 10, 2006, and which is assigned to the same assignee as the present invention and is incorporated herein by reference.
- FIG. 10 is a perspective view illustrating one embodiment of modular output system 40 , according to the embodiments of the present invention, as installed in the sorter configuration on the upper surface 56 of a imaging apparatus 30 .
- modular output system 40 can be converted from a non-sorter configuration to a sorter configuration without requiring a replacement of or modifications to turnaround mechanism 38 .
- manufacturing of associated imaging apparatus 30 is simplified since each imaging apparatus 30 can be manufactured and tested as a non-sorter machine, with the option to convert to a sorter configuration at a later date.
- employing fist exit tray 60 in both the non-sorter and sorter configurations eliminates the discarding of unused components.
- a computer program product may include one or more storage medium, for example; magnetic storage media such as magnetic disk (such as a floppy disk) or magnetic tape; optical storage media such as optical disk, optical tape, or machine readable bar code; solid-state electronic storage devices such as random access memory (RAM), or read-only memory (ROM); or any other physical device or media employed to store a computer program having instructions for controlling one or more computers to practice the method according to the present invention.
- magnetic storage media such as magnetic disk (such as a floppy disk) or magnetic tape
- optical storage media such as optical disk, optical tape, or machine readable bar code
- solid-state electronic storage devices such as random access memory (RAM), or read-only memory (ROM); or any other physical device or media employed to store a computer program having instructions for controlling one or more computers to practice the method according to the present invention.
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- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
Abstract
Description
- The invention relates generally to the field of imaging, and in particular to an imaging apparatus employing an output system. More specifically, the invention relates to an imaging apparatus with a modular output system that provides efficient conversion from a single tray configuration to a sheet shorter configuration.
- Light sensitive photothermographic film is used in many applications, ranging from a standard photography apparatus to graphic arts to medical imaging systems. For example, laser imagers are widely used in the medical imaging field to produce visual representations on film of digital image data generated by magnetic resonance (MR), computed tomography (CT), and other types of scanners. Laser imagers typically include a media supply system, an exposure system, a processing system, and an output system.
- In operation, the media supply system provides a sheet of photothermographic film along a transport path to the exposure unit, which subsequently exposes a desired latent image on the sheet. The exposed sheet is then moved along the transport path to the processing system which develops the exposed sheet though application of heat. The developed sheet is then moved along the transport path to the output system for access by a user. To create a compact system, the components of the laser imager are often arranged in a vertical fashion with the media supply system being positioned at the bottom and the output system being positioned on top of the unit. In such systems, a turnaround device is often employed to direct the developed sheet along the transport path from the processing system to the output system on top of the laser imager.
- Output systems vary from a single output tray which receives and holds developed sheets from the turnaround to more costly and complex sorter assemblies which receive, stack, and collate developed sheets into a series of output trays. To reduce costs, users often initially opt for a single output tray and later choose to upgrade to a sorter assembly. Some imagers incorporate the single output tray as part of an upper cover which is replaced and discarded as part of the upgrade process. In other imagers, the original turnaround device is not compatible with the sort assembly and is replaces and discarded as part of the upgrade process. Replacing and discarding such components is time-consuming, costly, and wasteful.
- While such systems may have achieved certain degrees of success in their particular applications, there is a need to provide an improved output system that provides efficient conversion from a single tray configuration to a sheet sorter configuration.
- An object of the present invention is to provide a modular output system that provides efficient conversion from a non-sorter configuration to a sorter configuration.
- Another object of the present invention is to provide a modular output system that eliminates discarding of components when converting from a non-sorter configuration to a sorter configuration.
- These objects are given only by way of illustrative example, and such objects may be exemplary of one or more embodiments of the invention. Other desirable objectives and advantages inherently achieved by the disclosed invention may occur or become apparent to those skilled in the art. The invention is defined by the appended claims.
- According to one aspect of the invention, there is provided a modular sheet output system including a first tray and a sorter assembly including a transporter and a plurality of trays. The transporter has a primary transport path and a plurality of secondary transport paths branching from the primary transport path, each secondary transport path having an exit. The plurality of trays is coupled to the transporter, one tray of the plurality corresponding to each of the secondary transport path exits, wherein in a first mode the first tray is configured to couple to and to receive one or more developed sheets of imaging media from a turnaround mechanism, and in a second mode the first tray is configured to couple to the transporter so as to become one of the plurality of trays and the transporter is configured to couple to and receive one or more sheets of developed imaging media from the turnaround device, wherein the transporter is configured to transport each sheet along the primary transport path and to direct each sheet to a selected one of the plurality of trays via the corresponding secondary transport path.
- The foregoing and other objects, features, and advantages of the invention will be apparent from the following more particular description of the embodiments of the invention, as illustrated in the accompanying drawings. The elements of the drawings are not necessarily to scale relative to each other.
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FIG. 1 shows a block diagram illustrating an example of an imaging apparatus employing a modular output system according to embodiments of the present invention. -
FIG. 2 shows a block and schematic diagram of one embodiment of a modular output system in a non-sorter configuration according to the present invention. -
FIG. 3 shows a portion of an exit tray according to embodiments of the present invention. -
FIG. 4 shows a block and schematic diagram of one embodiment of a modular output system in a sorter configuration according to the present invention. -
FIG.5 shows a block and schematic diagram illustrating an example operation of the modular output system ofFIG. 4 . -
FIG. 6 shows a block and schematic diagram illustrating an example operation of the modular output system ofFIG. 4 . -
FIG. 7 shows a block and schematic diagram illustrating an example operation of the modular output system ofFIG. 4 . -
FIG. 8 shows a schematic diagram of an idler wheel assembly and diverter according to embodiments of the present invention. -
FIG. 9 shows a schematic diagram of an idler wheel assembly and diverter according to embodiments of the present invention. -
FIG. 10 shows a perspective view of one embodiment of a modular output system according to embodiments of the present invention. - The following is a detailed description of the preferred embodiments of the invention, reference being made to drawings in which the same reference numerals identify the same elements of structure in each of the several figures.
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FIG. 1 is a block diagram illustrating generally an example of animaging apparatus 30 according to one embodiment of the present invention. In one embodiment,imaging apparatus 30 comprises a medical image reproduction system.Imaging apparatus 30 includes amedia supply system 32 containing sheets of unexposed photothermographic imaging media, anexposure system 34, aprocessing system 36, aturnaround mechanism 38, and anoutput system 40. In one embodiment,media source 42 comprises one or more media cassettes, each containing a stack of sheets of unexposed photothermographic imaging media, and includes a pickup assembly for removing individual sheets from the cassettes. - In operation,
media supply system 32 provides an individual sheet of unexposed photothermographic imaging media, such assheet 42, along atransport path 44 toexposure system 34.Exposure system 34 subsequently exposes a desired image onsheet 42 based on data representative of the desired image (e.g. digital or analog) to form a latent image of the desired image onsheet 42. In one embodiment,exposure unit 34 comprises a laser exposure unit which exposes the latent image onsheet 42 via image data-based modulation of a laser scanning module. Exposedsheet 42 is moved alongtransport path 44 toprocessing system 36 which heats exposedsheet 42 to thermally develop the latent image. In one embodiment,processing system 36 comprises a drum and flatbed type thermal processor, such as known to those skilled in the art. - Turnaround
mechanism 38 receives and redirects developedsheet 42 alongtransport path 44 tooutput system 40 which receives and stores one or more developed sheets, such assheet 42 for access by a user ofimaging apparatus 30. As will be described in greater detail below,output system 40, according to embodiments of the present invention, is a modular system which provides efficient conversion from a single tray configuration to a sheet sorter for stacking and collating developed sheets of imaging media. An example of an imaging apparatus similar to that described above byimaging apparatus 30 and suitable to be configured for use withoutput system 40 according to embodiments of the present invention is described by U.S. Pat. No. 6,007,971 to Star et al., which is herein incorporated by reference. -
FIG. 2 is a block and schematic diagram showing portions ofimaging apparatus 30 andillustrating output system 40 in a first mode or non-sorter configuration according to embodiments of the present invention. As illustrated byFIG. 2 ,processing system 36 includes a drivenroller pair 46 that delivers developedsheet 42 toturnaround mechanism 38 alongtransport path 44. Turnaroundmechanism 38 includes 48 and 50, and at least one drivenmedia guides roller pair 52. A portion ofturnaround mechanism 38, includingmedia guide 50 and drivenroller pair 52, is contained substantially within ahousing 54 which is positioned above asurface 56 ofimaging apparatus 30. -
48 and 50 turn andMedia guides direct sheet 42 to drivenroller pair 52 which dischargessheet 42 through anexit 58 inhousing 54 so as to deliversheet 42 tooutput system 40. In one embodiment,turnaround mechanism 38 deliverssheet 42 at anoutput angle 59 relative tosurface 56 ofimaging apparatus 30. In one embodiment,transport path 44 is substantially parallel withsurface 56 prior toturnaround mechanism 38, andturnaround mechanism 38 is configured to turnsheet 42 approximately 160-degrees, such thatoutput angle 59 is approximately 20 degrees relative tosurface 56. In one embodiment, as illustrated inFIG. 2 ,surface 56 is an upper surface ofimaging apparatus 30 and is substantially horizontal, such thatoutput angle 59 is relative to horizontal. - As illustrated by
FIG. 2 , in the non-sorter configuration,modular output system 40 comprises a single orfirst exit tray 60.First exit tray 60 includes afirst end 62 which is configured to couple tohousing 54 ofturnaround mechanism 38 belowexit 58. In one embodiment,first end 62 couples tohousing 54 such that first exit tray is approximately atoutput angle 59 and substantially parallelssheet 42 as it is discharged fromexit 58. -
FIG. 3 is an enlarged view offirst end 62 offirst exit tray 60 ofFIG. 2 . In one embodiment,first end 62 includes aflange 64 having anotch 66 which is configured to slidably insert about a mountingpin 68 ofturnaround mechanism 38.First exit tray 60 further includes aset screw 70 which is used to coupleflange 64 toturnaround mechanism 38 afternotch 66 is inserted about mountingpin 68. - Returning to
FIG. 2 , assheet 42 is discharged fromexit 58,sheet 42 drops to and is held byfirst exit tray 60.First exit tray 60 has a transport direction length configured to accommodate a longest length of sheet processed by imagingapparatus 30 when imagingapparatus 30 is configured to process multiple sizes of sheets. In one embodiment,first exit tray 60 includes a guard or stop 71 extending from a longitudinal edge adjacent to a rear side ofimaging apparatus 30 to prevent developed sheets of sliding off the rear side ofimaging apparatus 30. -
FIG. 4 is a block and schematic diagram showing portions ofimaging apparatus 30 and illustratingmodular output system 40 in a second mode or sorter configuration according to embodiments of the present invention. As illustrated byFIG. 4 ,output system 40 includes asheet transporter 80 and a series of parallel exit trays, including 82, 84, 86, and 88. When the sorter configuration ofexit trays output system 40 is desired,first exit tray 60 is decoupled fromturnaround mechanism 38, andsheet transporter 80 is coupled toturnaround mechanism 38 andupper surface 56 ofimaging apparatus 30. Additionally,first exit tray 60 is coupled tosheet transporter 80 so as to be one of the series of exit trays.First exit tray 60 is coupled tosheet transporter 80 usingnotch 66 and setscrew 70 and in a fashion similar to that in which it is coupled to turnaround mechanism 38 (seeFIG. 3 ). Although illustrated as being in a first position in the series of exit trays, it is noted thatfirst exit tray 60 may be installed at any position in the series of exit trays. - In one embodiment, each of the
60, 82, 84, 86, and 88 is positioned at aexit trays tray angle 89 relative toupper surface 56 ofimaging apparatus 30. In one embodiment, 60, 82, 84, 86, and 88 are positioned such thatexit trays tray angle 89 is substantially equal to 55-degrees. -
Sheet transporter 80 includes two sets of driven roller pairs 90, 92 and a series of sets of low-inertia 94, 96, 98, and 100 which form a primary transport path 102 (indicated by dashed line) extending in a planar fashion from anidler wheel assemblies entrance 104 in ahousing 106 ofsheet transporter 80.Sheet transporter 80 is coupled toturnaround mechanism 38 andupper surface 56 ofimaging apparatus 30 such thatentrance 104 is adjacent to and aligns withexit 58 inhousing 54 ofturnaround mechanism 38. Amedia guide 110 and a drivenroller pair 112 form a secondary transport path tofirst exit tray 60, amedia guide 114 and a drivenroller pair 116 form a secondary transport path to exittray 82, amedia guide 118 and a drivenroller pair 120 form a secondary transport path to exittray 84, amedia guide 122 and a drivenroller pair 124 form a secondary transport path to exittray 86, and amedia guide 126 and a drivenroller pair 128 form a secondary transport path to exittray 88. - In one embodiment,
imaging apparatus 30 includes anoperator interface 72 through which an operator can select which exit tray(s) will be employed as output destinations fordeveloped sheets 42 received fromprocessor 36 viaturnaround mechanism 38. Also, in one embodiment, when mountingsheet transport assembly 80 toimaging apparatus 30, adrive roller 74 is coupled to a drive system (not shown) ofturnaround system 38 with a drive belt 76 (see alsoFIG. 8 below). Driveroller 74 is, in turn, coupled to and drives driven roller pairs 90, 92, 112, 116, 120, 124, and 128. Additionally, although not illustrated herein,sheet transporter 80 includes a wiring harness comprising power and control circuits is plugged into a circuit board manager ofimaging apparatus 30 to electrically couplemodular output system 40 toimaging apparatus 30. - Idler wheel assembly sets 94, 96, 98, and 100 are respectively positioned proximate to media guides 110, 114, 118, and 122 and at a position where the corresponding secondary transport path branches from
primary transport path 102. A series of 130, 132, 134, and 136 are respectively coupled to the upper idler wheel assembly of idler wheel assembly pairs 94, 96, 98, and 100, with each diverter being moveable between a deflect position and a bypass position. An example of an idler wheel assembly and diverter configuration are described in greater detail below bydiverters FIG. 8 and 9 . It is noted that inFIG. 4 ,diverter 130 is shown in the deflect position while 132, 134, and 136 are shown in the bypass position. It is also noted that no diverter is associated with the final exit tray position (i.e. exit tray 88).diverters - When in the deflect position, each of the diverters is configured to block
primary transport path 102 and deflect a sheet of imaging media, such assheet 42, to the secondary transport path and exit tray corresponding to the diverter. When in the bypass position, the diverter blocks the corresponding secondary transport path and allows a sheet of imaging media to travel alongprimary transport path 102. As will be described in greater detail below, in addition to deflecting a sheet of imaging media when in the deflect position,first diverter 130 is configured to deflect and direct a sheet of imaging media received fromturnaround mechanism 38 viaentrance 104 toprimary transport path 102 when in the bypass position. -
FIGS. 5-8 illustrate examples of the operation ofmodular output system 40 in the sorter configuration as shown inFIG. 4 above.FIG. 5 illustrates the operation ofmodular output system 40 when the first position (i.e. first exit tray 60) is selected as the destination for adeveloped sheet 42 processed by imagingapparatus 30. As illustrated byFIG. 5 ,first diverter 130 in the deflect position and blocksprimary transport path 102 while 132, 134, and 136 are in the bypass position. Asdiverters sheet 42 is discharged fromturnaround mechanism 38 by drivenroller pair 52 and enterstransporter 80 viaentrance 104,diverter 130 deflectssheet 42 to media guide 110 which, in turn, directssheet 42 to drivenroller pair 112. Drivenroller pair 112 engages and dischargessheet 42 tofirst exit tray 60. - With further reference to
FIGS. 2 and 4 ,sheet 42 is discharged fromturnaround mechanism 38 and enterssheet transporter 80 viaentrance 104 atoutput angle 59 and 60, 82, 84, 86, and 88 are positioned atexit trays tray angle 89, each angle being relative toupper surface 56. As described above, in one embodiment,output angle 59 is approximately equal to 20-degrees andtray angle 89 is approximately equal to 55-degrees. As such, when in the deflected position, as illustrated byFIG. 5 ,first diverter 130 and media guide 110 are configured to deflectsheet 42 upward by 35-degrees frominput angle 59 so thatsheet 42 travels at an angle substantially equal to the 55-degree tray angle 89 and is parallel tofirst exit tray 60. -
FIG. 6 illustrates the operation ofmodular output system 40 in the sorter configuration when the second position (i.e. exit tray 82) is selected as the destination forsheet 42. As illustrated byFIG. 6 ,diverter 132 is in the deflect position and blocksprimary transport path 102 while 130, 134, and 136 are in the bypass position. However, as mentioned above, when in the bypass position,diverters first diverter 130 is configured to deflectsheet 42 fromoutput angle 59 toprimary transport path 102 as it enterssheet transporter 80 fromturnaround mechanism 38 such thatsheet 42 is substantially parallel toupper surface 56 ofimaging apparatus 30. As such, in one embodiment, wheninput angle 59 is approximately equal to 20-degress,first diverter 130 is configured to deflectsheet 42 downward by approximately 20-degrees anddirect sheet 42 through idler roller assembly set 94 and ontoprimary transport path 102. - As
sheet 42 is driven alongprimary transport path 102,diverter 132 deflectssheet 42 to media guide 114 which, in turn, directssheet 42 to drivenroller pair 116. Drivenroller pair 116 engages and dischargessheet 42 to exittray 82. In one embodiment, whentray angle 89 is approximately equal to 55-degrees,diverter 132 and media guide 114 together deflectsheet 42 upward by approximately 55-degrees, relative toupper surface 56, such thatsheet 42 is substantially parallel to exittray 82 as it is discharged from drivenroller pair 116. - It is noted that the operation of
sheet transport 80 and 134 and 136 whendiverters 84 and 86 are respectively selected as the destination for aexit trays developed sheet 42 is similar to that described above with respect todiverter 132. -
FIG. 7 illustrates the operation ofmodular output system 40 in the sorter configuration when the final position (i.e. exit tray 88) is selected as the destination forsheet 42. As described above, there is no diverter associated withexit tray 88. As such, as illustrated byFIG. 7 , each of the 130, 132, 134, and 136 are in the bypass position. However, as described above with respect todiverters FIG. 6 , when in the bypass position,first diverter 130 is configured to deflectsheet 42 fromoutput angle 59 toprimary transport path 102 as it enterssheet transporter 80 fromturnaround mechanism 38 such thatsheet 42 is substantially parallel toupper surface 56 ofimaging apparatus 30. Assheet 42 is driven alongprimary transport path 102 by at least driven roller pairs 90 and 92, media guide 126 deflects and directssheet 42 to drivenroller pair 128. -
FIG. 8 is an enlarged view showing portions ofsheet transporter 80 ofFIG. 4 , including idlerwheel assembly pair 94 anddiverter 130. Idlerwheel assembly pair 94 includes a lower idler wheel assembly 94 a and an upper idler wheel assembly 94 b. As will be illustrated in greater detail below byFIG. 9 , idler wheel assembly 94 b includes a plurality of low-inertia idler wheels, such asidler wheel 140 which are mounted on and free to rotate about ashaft 142. Similarly, idler wheel assembly 94 a includes a plurality of low-inertia idler wheels, such asidler wheel 144 mounted on ashaft 146. -
Diverter 130 is coupled toshaft 142 and is rotated between the deflect and bypass positions by rotation ofshaft 142. It is noted thatdiverter 130 is shown in the deflect position inFIG. 8 .Diverter 130 has anupper surface 150 and alower surface 152.Upper surface 150 deflectssheet 42 to media guide 110 whendiverter 130 is in the deflect position, andlower surface 152 deflectssheet 42 toprimary transport path 102 whendiverter 130 is in the bypass position. -
FIG. 9 is a schematic diagram illustrating one embodiment of an upper idler wheel assembly having a diverter coupled thereto, such as idler roller assembly 94 b of idlerroller assembly pair 94. As illustrated,diverter 130 comprises a plurality diverters, illustrated as 160, 162, 164, and 166 mounted in a spaced fashion alongdiverters shaft 142. Low-inertiaidler wheels 140, 170, 172, and 174 are mounted alongshaft 142 and are located such that each 160, 162, 164, and 166 is flanked by and idler wheel. Asdiverter sheet 42 is deflected by 160, 162, 164, and 166,diverters sheet 42 eventually rides onto and travels on the surfaces ofidler wheels 140, 170, 172, and 174, each of which rotates aboutshaft 142 assheet 42 passes. Supporting and transportingsheet 42 viaidler wheels 140, 170, 172, and 174, rather than 160, 162, 164, and 166 reduces the potential for scratching ofdiverters developed sheet 42 as it passes. - Although the above descriptions of
FIGS. 8 and 9 are directed to idlerwheel assembly pair 94 anddiverter 130, the description also applies to idler wheel assembly pairs 96, 98 and 100 and associated 132, 134, and 136. Additionally, one embodiment of an idler wheel assembly suitable to be configured for use with idler wheel assembly pairs 94, 96, 98 and 100 is described by U.S. patent application Ser. No. 11/502,095, titled “IMAGING APPARATUS WITH TRANSPORT SYSTEM EMPLOYING SNAP-ON IDLER WHEEL” by Gilbertson, filed on Aug. 10, 2006, and which is assigned to the same assignee as the present invention and is incorporated herein by reference.diverters -
FIG. 10 is a perspective view illustrating one embodiment ofmodular output system 40, according to the embodiments of the present invention, as installed in the sorter configuration on theupper surface 56 of aimaging apparatus 30. - In summary,
modular output system 40, according to embodiments of the present invention, can be converted from a non-sorter configuration to a sorter configuration without requiring a replacement of or modifications to turnaroundmechanism 38. As such, manufacturing of associatedimaging apparatus 30 is simplified since eachimaging apparatus 30 can be manufactured and tested as a non-sorter machine, with the option to convert to a sorter configuration at a later date. Additionally, employingfist exit tray 60 in both the non-sorter and sorter configurations eliminates the discarding of unused components. - A computer program product may include one or more storage medium, for example; magnetic storage media such as magnetic disk (such as a floppy disk) or magnetic tape; optical storage media such as optical disk, optical tape, or machine readable bar code; solid-state electronic storage devices such as random access memory (RAM), or read-only memory (ROM); or any other physical device or media employed to store a computer program having instructions for controlling one or more computers to practice the method according to the present invention.
- The invention has been described in detail with particular reference to a presently preferred embodiment, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention. The presently disclosed embodiments are therefore considered in all respects to be illustrative and not restrictive. The scope of the invention is indicated by the appended claims, and all changes that come within the meaning and range of equivalents thereof are intended to be embraced therein.
-
- 30 Laser Imaging Apparatus
- 32 Media Supply System
- 34 Exposure System
- 36 Processing System
- 38 Turnaround Mechanism
- 40 Output system
- 42 Sheet of Imaging Media
- 44 Transport Path
- 46 Driven Roller Pair
- 48 Media Guide
- 50 Media Guide
- 52 Driven Roller Pair
- 54 Housing
- 56 Surface of Imaging Apparatus
- 58 Housing Exit
- 59 Output Angle
- 60 First Exit Tray
- 62 First End of Exit Tray
- 64 Flange
- 66 Notch
- 68 Mounting Pin
- 70 Set Screw
- 72 Operator Interface
- 74 Drive Roller
- 76 Drive Belt
- 80 Sheet Transporter
- 82 Exit Tray
- 84 Exit Tray
- 86 Exit Tray
- 88 Exit Tray
- 89 Tray Angle
- 90 Driven Roller Pair
- 92 Driven Roller Pair
- 94 Idler Wheel Assembly Pair
- 94 a Lower Idler Wheel Assembly
- 94 b Upper Idler Wheel Assembly
- 96 Idler Wheel Assembly Pair
- 98 Idler Wheel Assembly Pair
- 100 Idler Wheel Assembly Pair
- 102 Primary Transport Path
- 104 Entrance
- 106 Housing
- 110 Media Guide
- 112 Driven Roller Pair
- 114 Media Guide
- 116 Driven Roller Pair
- 118 Media Guide
- 120 Driven Roller Pair
- 122 Media Guide
- 124 Driven Roller Pair
- 126 Media Guide
- 128 Driven Roller Pair
- 130 Diverter
- 132 Diverter
- 134 Diverter
- 136 Diverter
- 140 Idler Wheel
- 142 Shaft
- 144 Idler Wheel
- 146 Shaft
- 150 Upper Surface of Diverter
- 152 Lower Surface of Diverter
- 160 Diverter
- 162 Diverter
- 164 Diverter
- 166 Diverter
- 170 Idler Wheel
- 172 Idler Wheel
- 174 Idler Wheel
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/626,539 US20080174067A1 (en) | 2007-01-24 | 2007-01-24 | Modular sheet output system for imaging apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/626,539 US20080174067A1 (en) | 2007-01-24 | 2007-01-24 | Modular sheet output system for imaging apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20080174067A1 true US20080174067A1 (en) | 2008-07-24 |
Family
ID=39640480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/626,539 Abandoned US20080174067A1 (en) | 2007-01-24 | 2007-01-24 | Modular sheet output system for imaging apparatus |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20080174067A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080084591A1 (en) * | 2006-10-05 | 2008-04-10 | Rassatt Bradley B | Imaging apparatus with moveable entrance guide |
| US20080180762A1 (en) * | 2007-01-25 | 2008-07-31 | Ricoh Company, Ltd. | Image forming apparatus |
| US20080291501A1 (en) * | 2007-01-31 | 2008-11-27 | Ricoh Company, Ltd. | Image forming apparatus |
| US20090122330A1 (en) * | 2007-09-14 | 2009-05-14 | Takayuki Andoh | Image forming apparatus |
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|---|---|---|---|---|
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| US4124204A (en) * | 1977-04-04 | 1978-11-07 | Xerox Corporation | Sorting apparatus and reproducing machine |
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| US20080084591A1 (en) * | 2006-10-05 | 2008-04-10 | Rassatt Bradley B | Imaging apparatus with moveable entrance guide |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: EASTMAN KODAK COMPANY, NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GILBERTSON, JAMES R.;REEL/FRAME:019090/0187 Effective date: 20070313 |
|
| AS | Assignment |
Owner name: CARESTREAM HEALTH, INC., NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:EASTMAN KODAK COMPANY;REEL/FRAME:020741/0126 Effective date: 20070501 Owner name: CARESTREAM HEALTH, INC., NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:EASTMAN KODAK COMPANY;REEL/FRAME:020756/0500 Effective date: 20070501 Owner name: CARESTREAM HEALTH, INC.,NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:EASTMAN KODAK COMPANY;REEL/FRAME:020741/0126 Effective date: 20070501 Owner name: CARESTREAM HEALTH, INC.,NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:EASTMAN KODAK COMPANY;REEL/FRAME:020756/0500 Effective date: 20070501 |
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| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |