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US20070158485A1 - Device and a process for applying a preparation fluid to an advancing thread - Google Patents

Device and a process for applying a preparation fluid to an advancing thread Download PDF

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Publication number
US20070158485A1
US20070158485A1 US11/548,116 US54811606A US2007158485A1 US 20070158485 A1 US20070158485 A1 US 20070158485A1 US 54811606 A US54811606 A US 54811606A US 2007158485 A1 US2007158485 A1 US 2007158485A1
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US
United States
Prior art keywords
thread
housing
preparation
outlet opening
inlet opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/548,116
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English (en)
Inventor
Jorg Spahlinger
Hans-Dieter Scherpf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TEMCO COMPONENTS GmbH
Original Assignee
TEMCO COMPONENTS GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TEMCO COMPONENTS GmbH filed Critical TEMCO COMPONENTS GmbH
Assigned to TEMCO COMPONENTS GMBH reassignment TEMCO COMPONENTS GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SCHERPF, HANS-DIETER, SPAHLINGER, JORG
Publication of US20070158485A1 publication Critical patent/US20070158485A1/en
Abandoned legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/164Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam in the presence of a liquid, e.g. a crimp finish
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/096Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/161Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam yarn crimping air jets
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/08Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating from outlets being in, or almost in, contact with the textile material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • D06B23/18Sealing arrangements

Definitions

  • the invention relates to a device and a process for applying a preparation fluid to threads of the type which comprises a housing which includes an inlet opening for a thread, an outlet opening for a thread, and a preparation device disposed in the housing.
  • a thread which as used herein includes a yarn.
  • the application is accomplished, for example, by the thread being moistened with oil by being conducted over rollers which rotate through an oil bath.
  • An additional possibility consists in the yarn running over a preparation pin.
  • the pin includes an orifice via which the preparation oil is supplied and the thread receives the application of oil via contact with the pin. Then there are processes in which the preparation is applied by an oil spray mist or by a combination of swirling and supplying oil.
  • the swirling oil device is positioned in a housing which can be opened to lay up the thread. Beneath the housing sits a curved tube which comprises a threading slot for threading the thread.
  • the tube serves for recycling excess preparation fluid.
  • the swirling nozzle comprises a threading slot into which the thread can be laid. The nozzle also remains open during operation. It is a positive aspect of this device that due to the swirling along with the application of the oil there is a good mixing of the yarn filaments with the preparation oil.
  • the swirling nozzle has an open yarn channel, and it cannot be ensured that the thread is always uniformly covered by the air/oil jet. It is a further disadvantage of this embodiment that excess preparation mist, or even preparation fluid, is blown through the opening slots of the housing and tube.
  • DE 102 05 005 A1 describes a preparation device in which the preparation fluid is applied by a spray mist.
  • the dosing is matched to the thread using a screen which shields the thread from a part of the spray jet.
  • the excess preparation is trapped via a trap plate in the spray cabinet and recycled via a drain into the oil circuit.
  • the disadvantage of this embodiment is the fact that more oil than is needed is brought into circulation and not all of the excess oil mist is trapped via the trap plate and thus a part of the oil mist escapes through the inlet opening and the outlet opening of the spraying cabinet.
  • a further disadvantage is the fact that in using the spray mist, the oil is only applied on the surface and the oil is not completely mixed with the thread filaments.
  • the thread cannot take up enough preparation by applying the preparation on the surface and faults occur in the process and also in subsequent further processing.
  • a device and process for applying a preparation fluid to threads and which comprises a housing which comprises an inlet opening for the thread and an outlet opening for the thread.
  • a preparation device is disposed in the housing.
  • the housing is divided at the inlet opening and the outlet opening so that the thread can be laid into the housing without difficulty.
  • the thread When the housing is open, the thread is laid in so as to be transverse to the direction of the run of the thread and the housing is subsequently closed.
  • the thread is thus ready for a preparation, in particular with preparation oil.
  • the housing Through the division of the housing at the inlet opening and the outlet opening the housing can be opened by a pivoting motion or a linear motion in the direction of the run of the thread.
  • the housing is essentially closed during the preparation of the thread.
  • sufficient space to let the thread pass through is found only at the inlet opening and the outlet opening.
  • these openings are so narrow that they have a sealing effect. Hardly any preparation fluid gets out through these openings. Due to this, as is not the case in the state of the art, preparation fluid is spared and moreover the environment of the device is not contaminated.
  • the division of the housing and/or the inlet opening and the outlet opening are sealed or act as seals.
  • the sealing ensures that the preparation fluid remains within the housing. Due to this, contamination of the environment of the housing is avoided, even though the housing is divided for the simple introduction of the thread into the housing.
  • a collecting device for reusable preparation fluid is disposed at the housing, then the fluid can also be collected within the housing and conveyed to the preparation device or a collecting container.
  • the preparation device comprises a swirling device and an oil device.
  • the preparation fluid in particular oil
  • the oil is uniformly atomized by the swirling device and thus can moisten the thread uniformly.
  • the preparation device comprises a divided yarn channel for laying in the thread
  • a labyrinth seal For the sealing of the inlet device and the outlet device, a labyrinth seal, an opening closely enclosing the thread, low pressure in the housing, and/or a seal at the inlet opening and the outlet opening and pressurized with compressed air, among other possibilities, are advantageous.
  • the labyrinth seal just as the inlet opening closely encircling the thread or the outlet opening closely encircling the thread, can be realized by purely structural means. However, it is frequently sufficient if the low pressure in the housing, which, for example, arises through the suctioning of the reusable preparation fluid, already produces a sufficient seal.
  • a seal pressurized by compressed air is disposed at the respective opening. If compressed air is blown in at both the inlet opening and the outlet opening, then a type of air curtain arises there which essentially prevents the penetration of the preparation agent.
  • pin oiler is used as an oil device.
  • the pin oiler known per se is disposed within the housing and causes the thread being coated as it passes by the pin oiler to be uniformly and sufficiently prepared.
  • an oil recycling line is disposed in the housing, then in a particularly advantageous manner the reusable preparation fluid can be collected and conveyed to an oil container, or even a used oil container, disposed at the housing.
  • a regulator is disposed at the housing. Via the regulator, the amount of oil supplied to the threads or the preparation device can be adjusted. Via the regulation of the compressed air supply for the swirling device, the preparation application can moreover be set to special threads or the desired amount of the preparation applied.
  • the yarn channel is closed in the radial direction with the spring-loaded baffle. Via the spring it is ensured that the baffle is always pressed against a bearing surface and only the yarn channel for the passage of the thread remains open. In particular, a lateral escape of the thread from the yarn channel is avoided thereby.
  • the thread is exposed in a completely targeted manner to the preparation fluid acting on the thread in the yarn channel. A constant preparation without the use of an unnecessary amount of preparation fluid is ensured thereby.
  • housing parts and preparation device parts which come into contact with the thread are made of wear-resistant material, in particular ceramics.
  • the preparation device, and, for example, the inlet opening and the outlet opening of the housing are protected against wear and ensure a long service lifetime of the housing.
  • the device according to the invention can be used not only for the treatment of a single thread but rather also for the treatment of a bundle of threads.
  • the housing is equipped with several preparation devices.
  • the simultaneous laying of a plurality of threads into a single open housing is simplified in particular.
  • the production of a single housing for a plurality of threads is more economical than if individual threads were prepared separately.
  • the preparation device is opened at the same time as the housing is opened, then very simple handling is ensured. In so doing, the thread is laid into the inlet opening and the outlet opening as well as into the preparation device itself. Subsequently, the housing, together with the preparation device, is once again closed and the thread is available for a preparation with preparation agent.
  • a process according to the invention for applying a preparation fluid to threads in a housing which comprises an inlet opening for the thread and an outlet opening for the thread and a preparation device for preparing the thread with preparation agent the housing is opened for laying a thread in the direction of the run of the thread and the housing division and/or the inlet opening and the outlet opening are sealed on closing the housing.
  • the thread is very quickly made ready for the preparation fluid.
  • the housing is essentially sealed so that no preparation fluid gets out of the housing.
  • the housing is divided at the inlet opening and the outlet opening, then the laying in of the thread is possible in a particularly simple manner. The threading of eyes is avoided thereby.
  • the air and/or preparation fluid supply is started automatically when the housing is closed.
  • the restart after a thread break can be carried out in a very simple manner by the housing being opened, whereupon the air and/or preparation fluid supply automatically cuts off, the thread then being laid into the housing and into the preparation device, and finally the housing once again being closed and the air and/or preparation fluid supply being started once again.
  • the re-threading of the thread is possible in a particularly simple and quick manner if the preparation device is always opened at the same time as the housing is opened. Merely a hand grip is required in order to open, and to close once again, the housing and the preparation device.
  • the inlet opening and the outlet opening are sealed with compressed air, then a housing which is very tight with respect to the preparation agent is obtained, where in the housing the inlet opening and the outlet opening can be embodied to be relatively large so that the thread can be moved through the housing without hindrance.
  • FIG. 1 is a partly sectioned schematic view of a device according to the invention for applying a preparation
  • FIG. 2 is a similar view of an additional device according to the invention.
  • FIG. 3 is a sectional view of a preparation device
  • FIG. 4 is a sectional view of a device according to the invention in the open position
  • FIG. 5 is a sectional view of an additional device according to the invention in the open position
  • FIG. 6 is a fragmentary sectional view of an embodiment of a seal with air support in cross section and longitudinal section
  • FIG. 7 is a fragmentary sectional view of an embodiment of a seal without air support in cross section and longitudinal section
  • FIG. 8 is a plan view of a device according to the invention for several threads
  • FIG. 9 is a sectional view of a device according to FIG. 4 in the closed position
  • FIG. 10 is a cross sectional view of a preparation device
  • FIG. 11 is a cross sectional view of an additional preparation device.
  • FIG. 1 shows a complete device for applying a preparation to an advancing thread or yarn in accordance with the invention.
  • a thread 1 runs through a thread inlet opening 3 of a housing 2 , is moistened in the preparation device 4 , here a pin oiler, with oil as the preparation agent, and is subsequently swirled in a swirling device 5 . Due to the swirling there is a uniform mixing and moistening of the individual filaments of the thread 1 with the oil. After the swirling, the thread 1 exits the housing 2 at the other end through an outlet opening 6 .
  • the preparation device 4 here a pin oiler
  • the oil supply from an oil container 7 is controlled with an oil regulator 8 .
  • the thread 1 is tangent to the preparation device 4 and is pressurized with oil which flows out of a supply orifice of the preparation device 4 .
  • the embodiment of the preparation device 4 can be according to the present state of the art as generally known.
  • the thread 1 runs through a closed yarn channel 9 of the swirling device 5 and is pressurized with compressed air via a compressed air channel 10 .
  • the compressed supply air supply is regulated via a pressure regulator 11 .
  • the amount of air is determined via the swirling pressure and the form of the compressed air channel 10 .
  • the thread inlet opening 3 and the thread outlet opening 6 are embodied as a seal 12 .
  • the sealing is accomplished by means of an air stream which is supplied laterally through compressed air orifices 13 of the seal 12 . Due to the build-up of pressure in the thread inlet opening 3 and the thread outlet opening 6 , no oil or mist of oil can exit.
  • the housing 2 is provided in its lower area with an indentation 20 in which the oil not taken up by the thread 1 collects and is conducted via an oil recycling line 14 and an oil recycling regulator 15 back to the oil container 7 for reuse.
  • a part of the yarn channel 9 is embodied as a baffle 17 preloaded with a spring 16 .
  • the baffle 17 presses against the base element of the swirling device 5 and seals the yarn channel 9 in the radial direction.
  • FIG. 2 shows an additional embodiment of the device.
  • the preparation device 4 and the swirling device 5 are combined in one unit.
  • the thread 1 runs through the common yarn channel 9 of the preparation device 4 and the swirling device 5 and at that point is first moistened with oil and then pressurized with compressed air.
  • the seals 12 at the thread inlet opening 3 and the thread outlet opening 6 are without additional air orifices.
  • the sealing to the outside is accomplished by narrow yarn passages and/or low pressure in the housing 2 , the low pressure being generated by the oil recycling line 14 .
  • the excess oil is conducted back via the oil recycling line 14 into the oil container 7 .
  • fresh oil is conveyed via an oil supply device 18 to the oil container 7 .
  • FIG. 3 shows a combined oil-swirling device.
  • the oil supply line 22 and the compressed air channel 10 meet in a common channel.
  • the oil-air mixture resulting thereby reaches the yarn channel 9 and pressurizes the thread 1 .
  • the yarn channel 9 is in turn closed with the baffle 17 .
  • FIG. 4 shows the housing 2 in the open position in cross section.
  • One half 2 ′ of the housing 2 with the baffle 17 and spring 16 is pivoted up, via a hinge 23 , in the radial direction away from the half 2 ′′.
  • the yarn channels of the seals 12 (not represented) at the thread inlet opening 3 and the thread outlet opening 6 as well as the preparation device 4 and the swirling device 5 are opened and the thread 1 can be laid in.
  • the yarn channel 9 is closed with the spring-loaded baffle 17 .
  • the housing 2 is sealed at the points of separation of the two halves 2 ′ and 2 ′′ with a seal 24 .
  • the opening/closing mechanism can be actuated manually or automatically coupled to the machine control. It is particularly advantageous if the compressed air supply and the oil supply are stopped when the housing 2 is opened. After closing the housing 2 it can be started once again manually or automatically.
  • FIG. 5 shows a housing 2 which is designed similarly to FIG. 4 .
  • the halves 2 ′ and 2 ′′ are embodied so that they can be moved in a straight line for opening and closing.
  • a sliding device 25 is provided.
  • the half 2 ′ with the baffle 17 and spring 16 is opened in a straight line in order to lay in the thread 1 .
  • the actuation can in turn be done manually or automatically with the machine control.
  • FIG. 6 shows an embodiment of a seal 12 with air support. Compressed air is introduced into the yarn channel of the thread inlet opening 3 and the thread outlet opening 6 via the compressed air orifice 13 . Due to the excess pressure in the thread inlet opening 3 and the thread outlet opening 6 the oil or the oil mist in the housing 2 and cannot escape through the thread inlet opening 3 and the thread outlet opening 6 .
  • FIG. 7 shows an embodiment of a seal 12 without air support.
  • the thread inlet opening 3 and the thread outlet opening 6 are embodied to be very narrow.
  • the thread 1 contacts the respective opening 3 or 6 and takes with it the excess oil which runs into the opening 3 or 6 .
  • the oil does not drop from the housing 2 but rather additionally moistens the thread 1 .
  • FIG. 8 shows a multi-thread housing 2 .
  • In one housing 2 several thread inlet openings 3 or the thread outlet openings 6 are disposed. All the threads 1 can be laid into the housing 2 simultaneously.
  • the spacings of the yarn passages are dimensioned in accordance with the spacings required for the machines. From this representation the division not only of the housing 2 but also rather also of the seals 12 can be seen, which simplifies the laying in of the threads.
  • FIG. 9 shows the housing 2 from FIG. 4 in closed position in cross section.
  • the divisible housing 2 is sealed with the seal 24 .
  • the seal 24 encircles the entire housing 2 .
  • the baffle 17 is pressed against the base element of the swirling device 5 , whereby the yarn channel of the oil swirling device is closed.
  • the baffle 17 is set with the spring 16 in order to ensure a secure closure of the yarn channel.
  • the yarn channel is embodied in the form of a semi-circle.
  • FIGS. 10 and 11 Different variants of the yarn channel of the preparation device 4 and the swirling device 5 are shown in FIGS. 10 and 11 .
  • the yarn channel has a 3 ⁇ 4-circle cross section while in FIG. 11 the yarn channel is formed to have a V-shaped channel cross section.
  • different channel cross sections can be particularly well-suited for a preparation of the thread.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • External Artificial Organs (AREA)
US11/548,116 2004-04-10 2006-10-10 Device and a process for applying a preparation fluid to an advancing thread Abandoned US20070158485A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102004017210.2 2004-04-10
DE102004017210A DE102004017210A1 (de) 2004-04-10 2004-04-10 Vorrichtung und ein Verfahren zum Präparationsauftrag auf Fäden
PCT/EP2005/051573 WO2005098104A1 (de) 2004-04-10 2005-04-08 Vorrichtung und ein verfahren zum präparationsauftrag auf fäden

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2005/051573 Continuation WO2005098104A1 (de) 2004-04-10 2005-04-08 Vorrichtung und ein verfahren zum präparationsauftrag auf fäden

Publications (1)

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US20070158485A1 true US20070158485A1 (en) 2007-07-12

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US11/548,116 Abandoned US20070158485A1 (en) 2004-04-10 2006-10-10 Device and a process for applying a preparation fluid to an advancing thread

Country Status (7)

Country Link
US (1) US20070158485A1 (zh)
EP (1) EP1735487B1 (zh)
JP (1) JP4904257B2 (zh)
CN (1) CN1969069B (zh)
AT (1) ATE503871T1 (zh)
DE (2) DE102004017210A1 (zh)
WO (1) WO2005098104A1 (zh)

Cited By (3)

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US8469686B2 (en) 2007-07-25 2013-06-25 Oerlikon Textile Components Gmbh Apparatus for treating a multifilament thread
CN105803544A (zh) * 2016-05-27 2016-07-27 浙江显昱纤维织染制衣有限公司 一种纺丝机的上油结构
CN106133221A (zh) * 2014-03-27 2016-11-16 欧瑞康纺织有限及两合公司 用于抽出以及处理线束的设备

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DE102008018395A1 (de) 2008-04-10 2009-10-15 Rpe Technologies Gmbh Präparationsvorrichtung
JP5509559B2 (ja) * 2008-09-10 2014-06-04 東レ株式会社 カーボンナノチューブ連続繊維の製造方法および製造装置
DE102008052036A1 (de) 2008-10-16 2010-04-22 Oerlikon Textile Gmbh & Co. Kg Präparationsvorrichtung zum Präparieren eines Fadens
CN101407943B (zh) * 2008-11-11 2010-12-08 江苏恒力化纤有限公司 一种油剂防腐方法
CN101649498B (zh) * 2009-08-27 2011-04-27 江苏宏源纺机股份有限公司 上油装置
JP5448901B2 (ja) * 2010-02-15 2014-03-19 Tmtマシナリー株式会社 油剤拡散装置及び紡糸巻取機
CN102249122B (zh) * 2011-07-20 2012-12-12 海宁市建利纺织有限公司 化纤丝的退绕上油装置
CN106521644A (zh) * 2016-12-05 2017-03-22 江苏吉星光通讯科技有限公司 空变纱前纺工艺中的喷丝板
CN107904813B (zh) * 2017-10-19 2021-06-15 安徽工程大学 一种用于纺织机的自动润滑装置
CN108796886A (zh) * 2018-08-30 2018-11-13 张家港市利佳纺织有限公司 一种包覆氨纶添加剂处理系统
CN111534872B (zh) * 2020-04-30 2021-08-10 浙江佳宝聚酯有限公司 一种新型复合仿毛纤维的制备方法
CN111394853B (zh) * 2020-04-30 2021-07-23 浙江佳人新材料有限公司 一种再生多丽竹节丝生产工艺
CN111977989A (zh) * 2020-09-08 2020-11-24 重庆国际复合材料股份有限公司 一种用于玻璃纤维的涂油装置
CN112981569B (zh) * 2021-02-03 2022-04-12 新疆金大禹环境科技有限公司 一种化纤生产加工用导流全包式上油辊

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CN105803544A (zh) * 2016-05-27 2016-07-27 浙江显昱纤维织染制衣有限公司 一种纺丝机的上油结构

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JP4904257B2 (ja) 2012-03-28
EP1735487A1 (de) 2006-12-27
DE502005011189D1 (de) 2011-05-12
WO2005098104A1 (de) 2005-10-20
JP2007532787A (ja) 2007-11-15
EP1735487B1 (de) 2011-03-30
CN1969069B (zh) 2010-09-15
CN1969069A (zh) 2007-05-23
DE102004017210A1 (de) 2005-10-27

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