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US20070068182A1 - Method for controlling a compressor for conveying a pressure medium in a level adjustment system of a motor vehicle - Google Patents

Method for controlling a compressor for conveying a pressure medium in a level adjustment system of a motor vehicle Download PDF

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Publication number
US20070068182A1
US20070068182A1 US10/579,636 US57963604A US2007068182A1 US 20070068182 A1 US20070068182 A1 US 20070068182A1 US 57963604 A US57963604 A US 57963604A US 2007068182 A1 US2007068182 A1 US 2007068182A1
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United States
Prior art keywords
compressor
temperature
admission
counter
difference
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Abandoned
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US10/579,636
Inventor
Uwe Folchert
Dierk Hein
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Continental AG
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Individual
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Assigned to CONTINENTAL AKTIENGESELLSCHAFT reassignment CONTINENTAL AKTIENGESELLSCHAFT ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FOLCHERT, UWE, HEIN, DIERK
Publication of US20070068182A1 publication Critical patent/US20070068182A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/02Stopping, starting, unloading or idling control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/02Spring characteristics, e.g. mechanical springs and mechanical adjusting means
    • B60G17/04Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
    • B60G17/0408Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics details, e.g. antifreeze for suspension fluid, pumps, retarding means per se
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/02Spring characteristics, e.g. mechanical springs and mechanical adjusting means
    • B60G17/04Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
    • B60G17/052Pneumatic spring characteristics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/02Stopping, starting, unloading or idling control
    • F04B49/022Stopping, starting, unloading or idling control by means of pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/10Other safety measures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2500/00Indexing codes relating to the regulated action or device
    • B60G2500/20Spring action or springs
    • B60G2500/201Air spring system type
    • B60G2500/2014Closed systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2201/00Pump parameters
    • F04B2201/08Cylinder or housing parameters
    • F04B2201/0801Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2205/00Fluid parameters
    • F04B2205/01Pressure before the pump inlet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2205/00Fluid parameters
    • F04B2205/05Pressure after the pump outlet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00Working fluid
    • F05B2210/10Kind or type
    • F05B2210/12Kind or type gaseous, i.e. compressible

Definitions

  • the invention relates to a method for controlling a compressor which is suitable for conveying a pressure medium in a closed pressure medium system, preferably for conveying a pressure medium in a closed level adjustment system of a motor vehicle, in which method the current compressor temperature is continuously determined, at least during compressor operation, and the compressor is switched off no later than when a limit temperature is reached.
  • a compressor for conveying a pressure medium is used in a vehicle for example for performing open-loop or closed-loop control of a level adjustment system.
  • the level adjustment system has air springs at least one of the motor vehicle axles, by means of which air springs the height of the vehicle body can be kept constant irrespective of the loading state of the motor vehicle by virtue of the fact that for increased loading, the air springs are filled with compressed air and for decreased loading, compressed air is discharged from the air springs.
  • a closed level adjustment system has a pneumatic pressure accumulator, and the compressor is used both to transfer compressed air from the pneumatic pressure accumulator into the air springs in order to raise the vehicle body, and also to transfer compressed air from the air springs into the pressure accumulator in order to lower the vehicle body.
  • Closed level adjustment systems for motor vehicles are known per se and are, for example, described in detail in DE 199 59 556 C1.
  • the invention is based on the object of producing a method for controlling a compressor for a level adjustment system, which method takes into consideration the distinctive features of a closed level adjustment system and is thus particularly suitable for such a system.
  • the object is achieved in that the admission pressure (starting from which the compressor feeds) and counterpressure (against which the compressor feeds) of the compressor are taken into consideration in the determination of the current compressor temperature.
  • the advantage obtained by means of the invention is in particular that the distinctive feature of a closed level adjustment system is taken into consideration in the method according to the invention, by virtue of the fact that the admission pressure and the counterpressure of the compressor are intergrated in the determination of the current compressor temperature during compressor operation.
  • the compressor operating time is adapted to the internal pressure ratios within the closed level adjustment system.
  • a further advantage of the invention is that the current compressor temperature during compressor operation is determined without a temperature sensor.
  • the current compressor temperature is adapted by a temperature value dT after every elapsed unit of time dt, said temperature value dT being dependent on the difference p counter ⁇ p admission between the counterpressure and the admission pressure.
  • the current compressor temperature is in this case adapted by only a small temperature value after every elapsed unit of time, and there is a comparatively long compressor operating time until the limit temperature is reached; if in contrast the mentioned difference is positive and large, high power is demanded of the compressor, so that it also heats up considerably.
  • the current compressor temperature is adapted after every elapsed unit of time by a larger temperature value than in the case initially mentioned, so that the limit temperature is reached more quickly than for a small difference.
  • the functional relationship between the temperature value dT and the difference p counter ⁇ p admission is stored as a characteristic diagram in a control unit for the compressor.
  • the advantage of this development is that the temperature value dT by which the current compressor temperature is adapted can easily be read out of the characteristic diagram as a function of the difference p counter ⁇ p admission .
  • a further advantage of this development is that an associated temperature value dT can be stored for every possible difference p counter ⁇ p admission and it is therefore possible for the current compressor temperature to be adapted in a particularly precise fashion. The compressor operating time until the limit temperature is reached is particularly well utilized as a result.
  • a fixed temperature value dT is predefined as a function of the difference p counter ⁇ p admission present at the beginning of compressor operation.
  • the advantage of this development is in particular that the difference need be determined only once, at the beginning of compressor operation. Determination of the difference during compressor operation can be dispensed with.
  • a further advantage of this development is that only a single temperature value dT is predefined and is then used for adapting the current compressor temperature for the entire duration of compressor operation.
  • the method according to the invention is therefore particularly simple and can be carried out with low computing capacity in the control unit of the compressor. A control unit of simple design can therefore be used.
  • the temperature value dT is predefined as being the value associated with the maximum possible difference p counter ⁇ p admission in the closed pressure medium system.
  • the advantage of this development can be understood if the following is considered: for the maximum possible difference, the compressor would have to feed at maximum power while conveying pressure medium. The most considerable temperature increase would therefore occur during compressor operation in the case of the maximum possible difference, so that the predefined temperature value dT would also correspond to the maximum possible temperature value dT. In the case of a difference which is smaller than the maximum possible difference in the system, the actual temperature increase of the compressor during compressor operation is definitely lower.
  • a maximum operating time for the compressor is predefined at the beginning of compressor operation.
  • the maximum operating time is predefined in such a way that the limit temperature is definitely not yet reached after the maximum operating time has expired.
  • the traveling speed of the motor vehicle is additionally taken into consideration when predefining a temperature value dT.
  • the development is based on the idea that as the traveling speed increases, the motor vehicle and therefore also the compressor of the level adjustment system are cooled by the air stream. The one or more temperature values dT can therefore be reduced as the traveling speed increases.
  • the electrical compressor voltage is additionally taken into consideration when predefining a temperature value dT.
  • the development is based on the idea that as the electrical compressor voltage increases, the volume flow of the pressure medium in the compressor increases and the heat generated in the compressor therefore rises.
  • the development brings about the advantage that said rise is taken into consideration when predefining a temperature value dT.
  • FIG. 1 shows a schematic illustration of a closed level adjustment system
  • FIG. 2 shows a diagram of a first characteristic curve 14 for a first control process
  • FIG. 4 shows a diagram in which the current compressor temperature T is plotted against the time t, where the counterpressure at the beginning of the control process is higher than the admission pressure
  • FIG. 5 shows a diagram in which the current compressor temperature T is plotted against the time t, where the counterpressure at the beginning of the control process is lower than the admission pressure.
  • FIG. 1 shows a schematic illustration of a closed level adjustment system having a compressor 2 , a pneumatic pressure accumulator 4 and air springs 6 a to 6 d , by means of which the body of a motor vehicle is spring-mounted relative to its axles.
  • compressed air is transferred from the pneumatic pressure accumulator 4 via the switchable directional valves 8 , 10 and 12 a by means of the compressor 2 .
  • the switchable directional valves 8 and 10 assume the switched position shown in FIG. 1 , and the directional valve 12 a is moved into its second switched position.
  • the compressor temperature is continuously monitored in the control unit (not illustrated) of the level adjustment system during compressor operation and the compressor 2 is switched off no later than when a limit temperature is reached (the compressor 2 is switched off earlier if the control process is ended before the limit temperature is reached; this is the case when the vehicle body has reached the desired target level).
  • the admission pressure and counterpressure of the compressor 2 are taken into consideration in the determination of the current compressor temperature.
  • the air pressure in the pneumatic pressure accumulator 4 corresponds to the admission pressure and the air pressure in the air springs 6 a to 6 d , into which compressed air is conveyed, corresponds to the counterpressure.
  • the air pressure in the air springs 6 a to 6 d from which compressed air is conveyed is the admission pressure and the air pressure in the pneumatic pressure accumulator 4 is the counterpressure.
  • the current compressor temperature at the beginning of the new control process is obtained as follows: the compressor temperature which the compressor had at the end of the control action is known from the previous control action on account of the constant monitoring of the compressor temperature. After the end of the previous control action the amount of time that has passed since the previous control action is measured in the control unit of the level adjustment system. A certain degree of cooling is assumed for the elapsed time, so that the current compressor temperature of the non-operating compressor is obtained for every time-based profile.
  • FIG. 2 shows a diagram in which the temperature T is plotted against the time t.
  • the diagram shows a first characteristic curve 14 for a first control process.
  • the characteristic curve 14 also qualitatively reflects this, since the temperature T of the compressor 2 rises as time t passes.
  • the compressor temperature T which is calculated as explained above reaches a limit value T limit before the end of the current control process, the compressor is switched off so that it is not damaged due to overheating.
  • a further characteristic curve 16 for a further control process in the level adjustment system can also be seen in FIG. 2 . It is also assumed for the control process according to the characteristic curve 16 that the difference dp>0 during the control process, that is to say the counterpressure is greater than the admission pressure.
  • the current compressor temperature T reaches the temperature limit value T limit and the compressor is switched off, even if the control process should not yet have been terminated at this time. Overheating of the compressor is effectively prevented in this way.
  • the diagram illustrates a characteristic curve 18 which reflects the relationship between dp and dT for all values of dp>0.
  • a corresponding characteristic curve is stored in the control unit of the level adjustment system, and it is explained in the following as to how the temperature values dT 1 to dT n (see also the figure description for FIG. 2 ) can be determined by means of a characteristic curve 18 of this type.
  • dt see FIG. 2
  • it can be assumed that dp dp 1 .
  • the associated dT 1 can be read from the characteristic curve 18 .
  • the current admission pressure and the current counterpressure of the compressor 2 can, for example, be measured by means of pressure sensors 20 , 22 (see FIG. 1 ).
  • FIG. 4 shows a diagram in which the current compressor temperature T is likewise plotted against the time t.
  • the diagram illustrates a first characteristic curve 24 for a control process.
  • the compressor will heat up during the control process, that is to say the current compressor temperature T is to increase by positive temperature values dT during the control process.
  • the compressor would heat up to a maximum degree during one unit of time dt, and for all other, smaller values of dp, the compressor would be heated less.
  • the control process is terminated if the calculated current compressor temperature, which is calculated in accordance with the characteristic curve 24 , reaches the temperature value T limit , specifically when the control process has not yet ended. Damage to the compressor as a result of overheating is therefore reliably prevented.
  • FIG. 4 illustrates a further characteristic curve 26 , in the case of which the current compressor temperature is calculated more precisely, specifically in the manner which has already been explained in connection with FIG. 2 in connection with FIG. 14 .
  • the characteristic curve 26 inevitably runs below the characteristic curve 24 , since for the characteristic curve 24 the maximum possible temperature rise in the compressor is assumed, and for the characteristic curve 26 the actual temperature rise in the compressor is assumed, which is less than or equal to the maximum possible temperature rise. This means that high reliability is ensured on account of the simple method of calculation of the current compressor temperature in accordance with the characteristic curve 24 .
  • FIG. 5 shows a diagram in which the current compressor temperature T is likewise plotted against the time t.
  • FIG. 5 illustrates a further characteristic curve 30 which reflects the actual heating of the compressor in a case in which the difference dp is significantly less than zero. It can be seen from the diagram that the characteristic curve 30 runs below the characteristic curve 28 at all times T, control always being carried out in accordance with said characteristic curve 28 if the difference dp ⁇ 0. The simple control according to the characteristic curve 28 thus ensures, in all cases in which the difference dp ⁇ 0, that the compressor is not heated above the limit temperature T limit .
  • a temperature value dT which is maintained throughout the entire control action, is fixed as a function of whether dp>or ⁇ equal to zero.
  • the counterpressure and the admission pressure can be determined at the beginning of the control process by means of the pressure sensors 20 , 22 shown in FIG. 1 . It is alternatively possible to easily determine the counterpressure and the admission pressure and therefore the difference dp by means of a single pressure sensor 32 , as is explained in the following (see also FIG. 1 ).
  • the air springs 6 a and 6 b must be filled with compressed air from the pneumatic pressure accumulator 4 by means of the compressor 2 .
  • the current level of the vehicle body is continuously monitored by means of height sensors (not shown in FIG. 1 ).
  • the control process is ended when the current level of the vehicle body has reached the target level.
  • the air pressure in the air springs 6 a and 6 b is measured by means of the pressure sensor 32 .
  • the air pressure at point 34 which corresponds to the air pressure in the air springs 6 a and 6 b , is determined by means of the pressure sensor 32 .
  • the volume in the air springs 6 a and 6 b is determined in a manner known per se by means of the signals of the height sensors.
  • the air quantity in the air springs 6 a and 6 b is then obtained from the product of the air pressure in said air springs 6 a , 6 b and the volume of the air springs 6 a , 6 b .
  • the air quantity in the air springs 6 c , 6 d has been determined in the same way.
  • the air quantity in the accumulator 4 is then obtained by subtracting the air quantity in the air springs 6 a , 6 b of the front axle and in the air springs 6 c , 6 d of the rear axle from the total air quantity in the level adjustment system (which is known, since it is a closed level adjustment system).
  • the pressure in the pneumatic pressure accumulator 4 is then obtained by dividing the air quantity, which is determined in this way, by the volume of the pneumatic pressure accumulator 4 .
  • the air pressures in the air springs 6 a , 6 b of the front axle, in the air springs 6 c , 6 d of the rear axle and in the pneumatic pressure accumulator 4 are thus known in the control unit of the level adjustment system.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Control Of Positive-Displacement Pumps (AREA)
  • Vehicle Body Suspensions (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)
  • Control Of Positive-Displacement Air Blowers (AREA)

Abstract

In a method for controlling a compressor (2) in a closed level adjustment system, the actual compressor temperature is continuously determined, at least during operation of the compressor, and the compressor (2) is disconnected when it reaches a threshold temperature. Admission pressure and counter-pressure of the compressor are taken into account in order to determine the actual compressor temperature. Preferably, the actual compressor temperature t is adapted by a value dT after each unit of time has elapsed while the compressor is operating, said value depending upon the difference between counter pressure and admission pressure (pcounter−padmission).

Description

    BACKGROUND OF THE INVENTION
  • The invention relates to a method for controlling a compressor which is suitable for conveying a pressure medium in a closed pressure medium system, preferably for conveying a pressure medium in a closed level adjustment system of a motor vehicle, in which method the current compressor temperature is continuously determined, at least during compressor operation, and the compressor is switched off no later than when a limit temperature is reached.
  • A compressor for conveying a pressure medium is used in a vehicle for example for performing open-loop or closed-loop control of a level adjustment system. The level adjustment system has air springs at least one of the motor vehicle axles, by means of which air springs the height of the vehicle body can be kept constant irrespective of the loading state of the motor vehicle by virtue of the fact that for increased loading, the air springs are filled with compressed air and for decreased loading, compressed air is discharged from the air springs. In addition to the air springs, a closed level adjustment system has a pneumatic pressure accumulator, and the compressor is used both to transfer compressed air from the pneumatic pressure accumulator into the air springs in order to raise the vehicle body, and also to transfer compressed air from the air springs into the pressure accumulator in order to lower the vehicle body. Closed level adjustment systems for motor vehicles are known per se and are, for example, described in detail in DE 199 59 556 C1.
  • High demands are made of the compressor of the level adjustment system. It is, for example, demanded in particular that the vehicle body of the motor vehicle can be raised considerably by means of the level adjustment system (for example, from a low level to a high level in a normal passenger vehicle or to an extremely high level in an all-terrain vehicle). This can result in the compressor being heated considerably and, as a result, damaged. For this reason, various temperature models for monitoring the compressor temperature have already been developed, so that the compressor can be switched off when a limit temperature (at which it is ensured that the compressor is not yet damaged) is reached. Many of said temperature models (temperature models will be denoted as methods in the following) are distinguished in that an expensive temperature sensor for establishing the compressor temperature can be dispensed with. Corresponding temperature models are known, for example, from DE 43 33 591 A1, DE 196 21 946 C1, DE 198 12 234 A1 and EP 1 253 321 A2.
  • None of the known methods, however, takes into consideration the distinctive feature of a closed level adjustment system in a motor vehicle, in which system compressed air is transferred by means of the compressor both from the pneumatic pressure accumulator into the air springs and from the air springs into the pneumatic pressure accumulator.
  • The invention is based on the object of producing a method for controlling a compressor for a level adjustment system, which method takes into consideration the distinctive features of a closed level adjustment system and is thus particularly suitable for such a system.
  • SUMMARY OF THE INVENTION
  • According to the invention characterizing features of claim 1, the object is achieved in that the admission pressure (starting from which the compressor feeds) and counterpressure (against which the compressor feeds) of the compressor are taken into consideration in the determination of the current compressor temperature.
  • The advantage obtained by means of the invention is in particular that the distinctive feature of a closed level adjustment system is taken into consideration in the method according to the invention, by virtue of the fact that the admission pressure and the counterpressure of the compressor are intergrated in the determination of the current compressor temperature during compressor operation. In this way, an optimum compressor operating time can be obtained in a simple manner, without there being the danger of the compressor being damaged as a result of the limit temperature being exceeded. Here, the compressor operating time is adapted to the internal pressure ratios within the closed level adjustment system. A further advantage of the invention is that the current compressor temperature during compressor operation is determined without a temperature sensor.
  • According to a development of the invention according to claim 2, during compressor operation, the current compressor temperature is adapted by a temperature value dT after every elapsed unit of time dt, said temperature value dT being dependent on the difference pcounter−padmission between the counterpressure and the admission pressure. The advantage obtained by the development is that the compressor operating time until the limit temperature is reached is particularly well utilized because the difference between the counterpressure and the admission pressure of the compressor is taken into consideration. If, for example, the difference is small or approximately zero (the admission pressure thus approximately corresponding to the counterpressure), the compressor of the closed pressure medium system can feed without consuming a high level of power, so that it heats up only slowly. Accordingly, the current compressor temperature is in this case adapted by only a small temperature value after every elapsed unit of time, and there is a comparatively long compressor operating time until the limit temperature is reached; if in contrast the mentioned difference is positive and large, high power is demanded of the compressor, so that it also heats up considerably. In this case, the current compressor temperature is adapted after every elapsed unit of time by a larger temperature value than in the case initially mentioned, so that the limit temperature is reached more quickly than for a small difference.
  • According to a development of the invention according to claim 3, the functional relationship between the temperature value dT and the difference pcounter−padmission is stored as a characteristic diagram in a control unit for the compressor. The advantage of this development is that the temperature value dT by which the current compressor temperature is adapted can easily be read out of the characteristic diagram as a function of the difference pcounter−padmission. A further advantage of this development is that an associated temperature value dT can be stored for every possible difference pcounter−padmission and it is therefore possible for the current compressor temperature to be adapted in a particularly precise fashion. The compressor operating time until the limit temperature is reached is particularly well utilized as a result.
  • According to a development of the invention according to claim 4, a fixed temperature value dT is predefined as a function of the difference pcounter−padmission present at the beginning of compressor operation. The advantage of this development is in particular that the difference need be determined only once, at the beginning of compressor operation. Determination of the difference during compressor operation can be dispensed with. A further advantage of this development is that only a single temperature value dT is predefined and is then used for adapting the current compressor temperature for the entire duration of compressor operation. The method according to the invention is therefore particularly simple and can be carried out with low computing capacity in the control unit of the compressor. A control unit of simple design can therefore be used.
  • According to a development of the invention according to claim 5, for a difference pcounter−padmission greater than zero, the temperature value dT is predefined as being the value associated with the maximum possible difference pcounter−padmission in the closed pressure medium system. The advantage of this development can be understood if the following is considered: for the maximum possible difference, the compressor would have to feed at maximum power while conveying pressure medium. The most considerable temperature increase would therefore occur during compressor operation in the case of the maximum possible difference, so that the predefined temperature value dT would also correspond to the maximum possible temperature value dT. In the case of a difference which is smaller than the maximum possible difference in the system, the actual temperature increase of the compressor during compressor operation is definitely lower. The development thus provides the advantage that a temperature value dT is predefined only once and it is nevertheless ensured that the actual compressor temperature increases more slowly than the calculated compressor temperature. Accordingly, it is ensured in a simple manner that the limit temperature of the compressor is not exceeded during compressor operation.
  • According to a development of the invention according to claim 6, for a difference pcounter−padmission less than or equal to zero, the temperature value dT is predefined as being the value associated with the difference pcounter−padmission=zero. This development provides similar advantages for a difference pcounter−padmission to those which were explained in connection with claim 5 (for more detail, see description of the figures).
  • According to a development of the invention according to claim 7, a maximum operating time for the compressor is predefined at the beginning of compressor operation. The maximum operating time is predefined in such a way that the limit temperature is definitely not yet reached after the maximum operating time has expired. This development provides the advantage that it is ensured that the compressor is switched off before the limit temperature is reached, even if the compressor temperature is not calculated, or is calculated incorrectly, on account of a fault in the level adjustment system (for example on account of a calculation error in the control unit of the level adjustment system).
  • According to a development of the invention according to claim 8, the traveling speed of the motor vehicle is additionally taken into consideration when predefining a temperature value dT. The development is based on the idea that as the traveling speed increases, the motor vehicle and therefore also the compressor of the level adjustment system are cooled by the air stream. The one or more temperature values dT can therefore be reduced as the traveling speed increases.
  • According to a development of the invention according to claim 9, the electrical compressor voltage is additionally taken into consideration when predefining a temperature value dT. The development is based on the idea that as the electrical compressor voltage increases, the volume flow of the pressure medium in the compressor increases and the heat generated in the compressor therefore rises. The development brings about the advantage that said rise is taken into consideration when predefining a temperature value dT.
  • One exemplary embodiment and several advantages of the invention are explained in connection with the following figures, in which:
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • In the drawings,
  • FIG. 1 shows a schematic illustration of a closed level adjustment system,
  • FIG. 2 shows a diagram of a first characteristic curve 14 for a first control process,
  • FIG. 3 shows a diagram in which dp=pcounter−padmission is plotted against the temperature value dT,
  • FIG. 4 shows a diagram in which the current compressor temperature T is plotted against the time t, where the counterpressure at the beginning of the control process is higher than the admission pressure,
  • FIG. 5 shows a diagram in which the current compressor temperature T is plotted against the time t, where the counterpressure at the beginning of the control process is lower than the admission pressure.
  • DETAILED DESCRIPTION OF THE DRAWINGS
  • FIG. 1 shows a schematic illustration of a closed level adjustment system having a compressor 2, a pneumatic pressure accumulator 4 and air springs 6 a to 6 d, by means of which the body of a motor vehicle is spring-mounted relative to its axles. To fill one of the air springs 6 a to 6 d (for example the air spring 6 a), compressed air is transferred from the pneumatic pressure accumulator 4 via the switchable directional valves 8, 10 and 12 a by means of the compressor 2. In the process, the switchable directional valves 8 and 10 assume the switched position shown in FIG. 1, and the directional valve 12 a is moved into its second switched position. It is likewise possible to transfer compressed air by means of the compressor 2 from the air springs 6 a to 6 d into the pneumatic pressure accumulator 4. In this case, the switchable directional valves 8, 10 and 12 a are actuated so that they move into their other switched position. A closed level adjustment system of said type is known per se and is described in detail, in terms of its design and its mode of operation, for example in DE 199 59 556 C1.
  • If compressed air is transferred by means of the compressor 2 from the pneumatic pressure accumulator 4 into one or more of the air springs 6 a to 6 d, the compressor temperature varies during compressor operation. The same applies if compressed air is transferred by means of the compressor 2 from one or more of the air springs 6 a to 6 d into the pneumatic pressure accumulator 4. It must be ensured that the compressor 2 does not exceed a certain limit temperature so that it is not damaged. For this reason, according to the invention, the compressor temperature is continuously monitored in the control unit (not illustrated) of the level adjustment system during compressor operation and the compressor 2 is switched off no later than when a limit temperature is reached (the compressor 2 is switched off earlier if the control process is ended before the limit temperature is reached; this is the case when the vehicle body has reached the desired target level). The admission pressure and counterpressure of the compressor 2 are taken into consideration in the determination of the current compressor temperature. Here, if compressed air is transferred by means of the compressor 2 from the pneumatic pressure accumulator 4 into the air springs 6 a to 6 d, the air pressure in the pneumatic pressure accumulator 4 corresponds to the admission pressure and the air pressure in the air springs 6 a to 6 d, into which compressed air is conveyed, corresponds to the counterpressure. Conversely, if compressed air is transferred by means of the compressor 2 from the air springs 6 a to 6 d into the pneumatic pressure accumulator 4, the air pressure in the air springs 6 a to 6 d from which compressed air is conveyed is the admission pressure and the air pressure in the pneumatic pressure accumulator 4 is the counterpressure.
  • It will be explained on the basis of FIGS. 2 to 5 as to how the compressor temperature during compressor operation is monitored by taking into consideration the admission pressure and the counterpressure. In the monitoring of the compressor temperature during compressor operation, it is assumed that the current compressor temperature at the beginning of compressor operation is known. Said current compressor temperature thus corresponds to the ambient temperature if, for a certain period of time, no control action has been carried out in the level adjustment system by means of the compressor, and the compressor has therefore been able to cool down to the ambient temperature. If it has not been possible for the compressor to cool completely after a previous control process (because the period of time until the next control process is too short), the current compressor temperature at the beginning of the new control process is obtained as follows: the compressor temperature which the compressor had at the end of the control action is known from the previous control action on account of the constant monitoring of the compressor temperature. After the end of the previous control action the amount of time that has passed since the previous control action is measured in the control unit of the level adjustment system. A certain degree of cooling is assumed for the elapsed time, so that the current compressor temperature of the non-operating compressor is obtained for every time-based profile.
  • FIG. 2 shows a diagram in which the temperature T is plotted against the time t. The diagram shows a first characteristic curve 14 for a first control process. The control process begins at the time t=0 and at this time the current compressor temperature can be assumed to correspond to the ambient temperature Tu (that is to say, the previous control process was sufficiently long ago that the compressor has been able to cool down to said ambient temperature). It is additionally assumed for the control process that during the control process the admission pressure is lower than the counterpressure. In this case, the difference dp=pcounter−padmission>0, so that the compressor will heat up during compressor operation. The characteristic curve 14 also qualitatively reflects this, since the temperature T of the compressor 2 rises as time t passes. In the following, it is explained how the rise in temperature is determined according to the invention: at the time t=0, the compressor temperature is T=Tu. After one unit of time dt (that is to say at the time t=dt), the compressor temperature Tu is adapted by a temperature value dT1, the size of dT1 being dependent on dp=pcounter−padmission. The current compressor temperature at the time d=dt accordingly results from T=Tu+dT1. After a further unit of time dt (t=2 dt), the current compressor temperature at this time is in turn adapted by a value dT2 which is likewise dependent on dp=pcounter−padmission at this time. The current compressor temperature at this time thus results from T=Tu+dT1+dT2. At an arbitrary time, the current compressor temperature T is therefore obtained as follows:
    T=Tu+dT 1 +dT 2 + . . . +dT n,
    “n” standing for the number of units of time which have passed. Each of the values dT1 to dTn is dependent on the difference dp=pcounter−padmission at the corresponding time.
  • If the compressor temperature T which is calculated as explained above reaches a limit value Tlimit before the end of the current control process, the compressor is switched off so that it is not damaged due to overheating. The control process illustrated by the characteristic curve 14, however, ends at the time t=4 dt (the vehicle body has thus already reached the target level), at which the current temperature is still well below the limit temperature Tlimit, as can also be seen in FIG. 2.
  • A further characteristic curve 16 for a further control process in the level adjustment system can also be seen in FIG. 2. It is also assumed for the control process according to the characteristic curve 16 that the difference dp>0 during the control process, that is to say the counterpressure is greater than the admission pressure. At the time t=0, the compressor has a temperature which is above Tu, that is to say it was not possible for the compressor to completely cool down to the ambient temperature after the previous control process in the level adjustment system. Proceeding from said current compressor temperature at the time t=0, the current compressor temperature is calculated at an arbitrary time during compressor operation (that is to say during the control process) in the way which was described above. At the time t=tlimit, the current compressor temperature T reaches the temperature limit value Tlimit and the compressor is switched off, even if the control process should not yet have been terminated at this time. Overheating of the compressor is effectively prevented in this way.
  • FIG. 3 shows a diagram in which dp=pcounter−padmission is plotted against the temperature value dT. The diagram illustrates a characteristic curve 18 which reflects the relationship between dp and dT for all values of dp>0. A corresponding characteristic curve is stored in the control unit of the level adjustment system, and it is explained in the following as to how the temperature values dT1 to dTn (see also the figure description for FIG. 2) can be determined by means of a characteristic curve 18 of this type. At the time dt (see FIG. 2), it can be assumed that dp=dp1. The associated dT1 can be read from the characteristic curve 18. The same procedure is adopted for the values dp2, dp3, dp4, . . . dpn. For calculating dp=pcounter−padmission at a certain time, the current admission pressure and the current counterpressure of the compressor 2 can, for example, be measured by means of pressure sensors 20, 22 (see FIG. 1).
  • In the explanations relating to FIGS. 2 and 3, it was assumed that during the explained control processes, the counterpressure is greater than the admission pressure, so that dp=pcounter−padmission>0. It is however likewise possible that during a control process, the counterpressure is lower than the admission pressure, so that dp=pcounter−padmission<zero. A characteristic curve corresponding to the characteristic curve 18, from which the temperature values dT can be determined in accordance with the above explanations, is also stored in the control unit of the level adjustment system for control processes of this type.
  • FIG. 4 shows a diagram in which the current compressor temperature T is likewise plotted against the time t. The diagram illustrates a first characteristic curve 24 for a control process. At the time t=0, that is at the beginning of the control process, it can be assumed that the current compressor temperature T=Tu. In addition, at the beginning of the control process (t=0), it can be assumed that the counterpressure for the control process is greater than the admission pressure, so that the difference dp=pcounter−padmission>0 (this is the case for example if compressed air is to be transferred by means of the compressor 2 (see FIG. 1) from the pneumatic pressure accumulator 4 into one or more of the air springs 6 a, . . . , 6 d and the air pressure in said air springs 6 a, . . . , 6 d is greater than in the pneumatic pressure accumulator 4). In this case, the compressor will heat up during the control process, that is to say the current compressor temperature T is to increase by positive temperature values dT during the control process. At the time t=0, one single temperature value dTmax is fixed for the entire control, process according to the characteristic curve 24, by which value dTmax the compressor would heat up within a unit of time dt if the difference dp=pcounter−padmission were to assume the maximum possible value in the system, that is to say if the counterpressure were at its permissible maximum and if the admission pressure were at its permissible minimum. In this case, the compressor would heat up to a maximum degree during one unit of time dt, and for all other, smaller values of dp, the compressor would be heated less. The temperature value dTmax which is fixed in this way is added to the current temperature value T after each unit of time dt, resulting in:
    T=Tu+n×dT max,
    “n” corresponding to the number of units of time which have elapsed. The control process is terminated if the calculated current compressor temperature, which is calculated in accordance with the characteristic curve 24, reaches the temperature value Tlimit, specifically when the control process has not yet ended. Damage to the compressor as a result of overheating is therefore reliably prevented. The one-off fixing of the temperature value dTmax in the case that dp is greater than 0 at the beginning of the control process provides the advantage that it need only be established at the beginning of the current control process (that is to say at the time t=0) that dp is greater than 0. It is thereafter no longer necessary to determine dp, and therefore no longer necessary to carry out pressure measurements, during the control process.
  • FIG. 4 illustrates a further characteristic curve 26, in the case of which the current compressor temperature is calculated more precisely, specifically in the manner which has already been explained in connection with FIG. 2 in connection with FIG. 14. The characteristic curve 26 inevitably runs below the characteristic curve 24, since for the characteristic curve 24 the maximum possible temperature rise in the compressor is assumed, and for the characteristic curve 26 the actual temperature rise in the compressor is assumed, which is less than or equal to the maximum possible temperature rise. This means that high reliability is ensured on account of the simple method of calculation of the current compressor temperature in accordance with the characteristic curve 24.
  • It is possible, in addition to the limit temperature Tlimit, to fix a maximum operating time for the compressor, said maximum operating time being selected such that at this time, the compressor is definitely still at a temperature which is below the limit temperature Tlimit. The control process can be terminated after the period of time Tmax has expired. In this case, overheating of the compressor is reliably prevented by means of a simple time measurement, even if the current compressor temperature is calculated incorrectly on account of a fault in the level adjustment system etc.
  • FIG. 5 shows a diagram in which the current compressor temperature T is likewise plotted against the time t. In contrast to FIG. 4, the diagram according to FIG. 5 assumes that the counterpressure at the beginning of the control process is lower than or corresponds to the admission pressure, so that the difference dp=pcounter−padmission<0. This is the case for example if the compressor 2 (see FIG. 1) feeds compressed air from the pneumatic pressure accumulator 4 into at least one of the air springs 6 a to 6 d and the air pressure in said air springs 6 a to 6 d is lower than in the pneumatic pressure accumulator 4. This is likewise the case if compressed air is transferred by means of the compressor 2 from at least one of the air springs 6 a to 6 d into the pneumatic pressure accumulator 4 and the air pressure in the pneumatic pressure accumulator 4 is lower than in the air springs 6 a to 6 d. If the difference dp<0, the compressor is only heated slightly during compressor operation (this is the case when the difference dp is approximately equal to zero) or is possibly even cooled (this can be the case when dp is considerably less than zero). For all cases in which dp<0 at the beginning of compressor operation, it is thus possible when calculating the current compressor temperature T during compressor operation to assume that the compressor is only heated slightly by a value dTmin per unit of time. For this reason, after a unit of time has expired it is possible to add a temperature dTmin, which is associated with said heating, to the current compressor temperature T which the compressor had for a certain time, in order to estimate the current compressor temperature T at the later point in time. The same procedure is adopted after every unit of time, resulting in the characteristic curve 28, shown in the form of a straight line in FIG. 5, estimated for the compressor temperature T. If the compressor temperature T reaches the limit temperature Tlimit in accordance with the characteristic curve 28 before the end of the control process, the compressor is switched off, and overheating of the compressor is thus reliably avoided.
  • FIG. 5 illustrates a further characteristic curve 30 which reflects the actual heating of the compressor in a case in which the difference dp is significantly less than zero. It can be seen from the diagram that the characteristic curve 30 runs below the characteristic curve 28 at all times T, control always being carried out in accordance with said characteristic curve 28 if the difference dp<0. The simple control according to the characteristic curve 28 thus ensures, in all cases in which the difference dp<0, that the compressor is not heated above the limit temperature Tlimit.
  • The control actions which have been explained in connection with FIGS. 4 and 5 have the advantage that the difference dp=pcounter−padmission need be determined only at the beginning of the control action. A temperature value dT, which is maintained throughout the entire control action, is fixed as a function of whether dp>or<equal to zero. The counterpressure and the admission pressure can be determined at the beginning of the control process by means of the pressure sensors 20, 22 shown in FIG. 1. It is alternatively possible to easily determine the counterpressure and the admission pressure and therefore the difference dp by means of a single pressure sensor 32, as is explained in the following (see also FIG. 1). It is assumed that the vehicle body of the motor vehicle is to be raised at the front axle, so that the air springs 6 a and 6 b must be filled with compressed air from the pneumatic pressure accumulator 4 by means of the compressor 2. During the control process, the current level of the vehicle body is continuously monitored by means of height sensors (not shown in FIG. 1). The control process is ended when the current level of the vehicle body has reached the target level. Shortly before the target level is reached, the air pressure in the air springs 6 a and 6 b is measured by means of the pressure sensor 32. For this purpose, the air pressure at point 34, which corresponds to the air pressure in the air springs 6 a and 6 b, is determined by means of the pressure sensor 32. In addition, the volume in the air springs 6 a and 6 b is determined in a manner known per se by means of the signals of the height sensors. The air quantity in the air springs 6 a and 6 b is then obtained from the product of the air pressure in said air springs 6 a, 6 b and the volume of the air springs 6 a, 6 b. In the previous control process at the air springs 6 c, 6 d of the rear axle of the motor vehicle (the motor vehicle is always controlled alternately at the front axle and at the rear axle in order to reach a predefined target level), the air quantity in the air springs 6 c, 6 d has been determined in the same way.
  • The air quantity in the accumulator 4 is then obtained by subtracting the air quantity in the air springs 6 a, 6 b of the front axle and in the air springs 6 c, 6 d of the rear axle from the total air quantity in the level adjustment system (which is known, since it is a closed level adjustment system). The pressure in the pneumatic pressure accumulator 4 is then obtained by dividing the air quantity, which is determined in this way, by the volume of the pneumatic pressure accumulator 4.
  • After termination of the control action at the air springs 6 a, 6 b of the front axle, the air pressures in the air springs 6 a, 6 b of the front axle, in the air springs 6 c, 6 d of the rear axle and in the pneumatic pressure accumulator 4 are thus known in the control unit of the level adjustment system. In the following control process at the air springs 6 c, 6 d of the rear axle, the difference dp=pcounter−padmission can then be determined. In the case in which compressed air is to be transferred from the pneumatic pressure accumulator 4 to the air springs 6 c, 6 d by means of the compressor 2 dp results from the difference p(air springs 6a, 6d)−p(pneumatic pressure accumulator 4). In the case in which compressed air must be discharged from the air springs 6 c, 6 d, compressed air is transferred by means of the compressor 2 from said air springs 6 c, 6 d to the pneumatic pressure accumulator 4. In this case, the difference dp results from p(pneumatic pressure accumulator 4)−p(air springs 6c, 6d).
  • LIST OF REFERENCE SYMBOLS PART OF THE DESCRIPTION
    • 2 Compressor
    • 4 Pneumatic pressure accumulator
    • 6 a, . . . , 6 d Air spring
    • 8, 10, 12 a, . . . , 12 d Switchable directional valve
    • 14, 16, 18 Characteristic curve
    • 20, 22 Pressure sensor
    • 24, 26, 28, 30 Characteristic curve
    • 32 Pressure sensor

Claims (12)

1-10. (canceled)
11. A method for controlling a compressor (2), which is suitable for conveying a pressure medium in a closed pressure medium system, the method comprising the steps of
continuously determining the current compressor temperature at least during compressor operation,
switching off the compressor (2) no later than when reaching a limit temperature, wherein the admission pressure and the counterpressure of the compressor (2) are taken into consideration for determining the current compressor temperature.
12. The method for controlling a compressor (2) as claimed in claim 11, comprising the step of adapting, during compressor operation, the current compressor temperature by a temperature value dT after every elapsed unit of time dt, said temperature value dT being dependent on the difference pcounter−padmission between the counterpressure and the admission pressure.
13. The method for controlling a compressor (2) as claimed in claim 12, wherein the functional relationship between the temperature value dT and the difference pcounter−padmission is stored as a characteristic diagram in a control unit for the compressor (2).
14. The method for controlling a compressor (2) as claimed in claim 12, wherein a fixed temperature value dT is predefined as a function of the difference pcounter−padmission present at the beginning of compressor operation.
15. The method for controlling a compressor (2) as claimed in claim 14, wherein, for a difference pcounter−padmission greater than zero, the temperature value dT is predefined as being the value associated with the maximum possible difference pcounter−padmission.
16. The method for controlling a compressor (2) as claimed in claim 14, wherein, for a difference pcounter−padmission less than or equal to zero, the temperature value dT is predefined as being the value associated with the difference pcounter−padmission=zero.
17. The method for controlling a compressor (2) as claimed in claim 12, for a level adjustment system in a motor vehicle, wherein the traveling speed of the motor vehicle is additionally taken into consideration when predefining a temperature value dT.
18. The method for controlling a compressor (2) as claimed in claim 12, wherein the compressor is electrically operated and the electrical compressor voltage is additionally taken into consideration when predefining a temperature value dT.
19. The method for controlling a compressor (2) as claimed in claim 11, including the step of defining a maximum operating time for the compressor (2) at the beginning of compressor operation.
20. A compressor (2) unit, which can be switched on and off as a function of demand, for a closed pressure medium system, the compressor unit comprising a compressor and a control unit associated with said compressor (2), said control unit being designed to continuously determine the current compressor temperature, at least during compressor operation, and to switch off the compressor (2) no later than when a stored limit temperature is reached, wherein the control unit is capable of taking into account admission pressure and counterpressure of the compressor for determining the current compressor temperature.
21. The compressor unit of claim 20, designed for a closed level adjustment system of a motor vehicle,
US10/579,636 2003-11-21 2004-10-08 Method for controlling a compressor for conveying a pressure medium in a level adjustment system of a motor vehicle Abandoned US20070068182A1 (en)

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DE10354491A DE10354491A1 (en) 2003-11-21 2003-11-21 Method for controlling a compressor for pressure medium delivery in a level control system of a motor vehicle
PCT/EP2004/052479 WO2005050020A1 (en) 2003-11-21 2004-10-08 Method for controlling a compressor for transporting a pressure medium in a level adjustment system of a motor vehicle

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US20110209485A1 (en) * 2007-10-10 2011-09-01 Alexander Lifson Suction superheat conrol based on refrigerant condition at discharge
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DE102010017654A1 (en) * 2010-06-30 2012-01-05 Continental Teves Ag & Co. Ohg Height-dependent compressor control
DE102012223097A1 (en) * 2012-12-13 2014-06-18 Continental Teves Ag & Co. Ohg Method for controlling a compressor of a vehicle

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EP1694966B1 (en) 2007-05-09
DE502004003804D1 (en) 2007-06-21
KR20060113962A (en) 2006-11-03
KR101120375B1 (en) 2012-02-24

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