US20060130412A1 - Frame assembly and frame component for tensioning fabric about a panel of a partition system - Google Patents
Frame assembly and frame component for tensioning fabric about a panel of a partition system Download PDFInfo
- Publication number
- US20060130412A1 US20060130412A1 US10/801,236 US80123604A US2006130412A1 US 20060130412 A1 US20060130412 A1 US 20060130412A1 US 80123604 A US80123604 A US 80123604A US 2006130412 A1 US2006130412 A1 US 2006130412A1
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- US
- United States
- Prior art keywords
- frame
- fabric
- frame assembly
- partition panel
- set forth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000005192 partition Methods 0.000 title claims abstract description 141
- 239000004744 fabric Substances 0.000 title claims abstract description 97
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 description 17
- 238000000034 method Methods 0.000 description 12
- 239000004800 polyvinyl chloride Substances 0.000 description 12
- 229920000915 polyvinyl chloride Polymers 0.000 description 11
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- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
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- 230000014759 maintenance of location Effects 0.000 description 2
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- 239000004814 polyurethane Substances 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
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- 241001251094 Formica Species 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 206010041662 Splinter Diseases 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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- 239000000835 fiber Substances 0.000 description 1
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- 239000002648 laminated material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/30—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by edge details of the ceiling; e.g. securing to an adjacent wall
- E04B9/303—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by edge details of the ceiling; e.g. securing to an adjacent wall for flexible tensioned membranes
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2002/7479—Details of connection of flexible sheets to frame or posts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
- E04B2009/0492—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like with fabrics tensioned on frames
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
- F16B5/06—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips
- F16B5/0692—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining flexible sheets to other sheets or plates or to strips or bars
Definitions
- the subject invention generally relates to a frame assembly for a partition, or cubicle, system for dividing office space, building space, and the like. More specifically, the subject invention relates to a frame component of the frame assembly that automatically and evenly tensions a fabric about a partition panel of the frame assembly.
- Partition systems are known in the art. Partition systems are primarily made up of a plurality of partition panels that are interconnected upon installation of the partition system. Partition systems may also include frame assemblies that include frame components to border, or frame, the partition panels. The partition panels of the partition systems are utilized to divide office space between co-workers and others to enhance privacy and to improve work efficiency. Partition systems are becoming increasingly popular for various reasons. For instance, installation of a partition system requires a relatively low capital investment as compared to the capital investment required to construct permanent walls for division of office space. Furthermore, partition systems are dynamic. That is, partition systems can be quickly and inexpensively reconfigured to reallocate office space. A example of a conventional partition system is disclosed in U.S. Pat. No. 5,839,240 to Elsholz et al.
- a ‘show surface’ of the partition panels is covered by a fabric.
- the fabric is tensioned about the partition panels by a process of manually stretching, i.e., tensioning, the fabric about the partition panel.
- this manual stretching process is labor-intensive, time-consuming, expensive, and otherwise cumbersome.
- this manual stretching process is inconsistent, the process frequently does not achieve appropriate tension on the fabric.
- unacceptable ripples and sags are visible in the fabric covering the partition panel.
- the partition systems of the prior art do not utilize the frame components that frame the partition panels to eliminate this manual stretching process.
- a frame assembly for a partition system and a frame component of the frame assembly are disclosed.
- the frame component automatically and evenly tensions a fabric about a partition panel.
- the terminology of tensioning and stretching are used interchangeably throughout.
- the frame component includes a support element and a lockable element.
- the support element defines at least one cavity.
- the cavity defined by the support element receives and supports at least a portion of the partition panel.
- the lockable element extends from the support element and is moveable relative to the support element.
- the lockable element also supports at least a portion of the fabric.
- the frame component further includes an integral hinge portion defined between the support element and the lockable element.
- the integral hinge portion enables the movement of the lockable element relative to the support element.
- the fabric, which is supported on the lockable element is automatically and evenly tensioned about the partition panel upon the movement of the lockable element relative to the support element.
- the frame component may further include a flexible backing strip that spans the support element and the lockable element. If included, the flexible backing strip protects the fabric from the integral hinge portion as the lockable element moves to tension the fabric about the partition panel.
- the subject invention provides a frame assembly for a partition system and a frame component of the frame assembly that is able to effectively receive and support partition panels for the partition system.
- the frame component of the subject invention also provides automatic and even tension for a fabric about the partition panels. The automatic and even tension for the fabric improves the overall appearance of the partition system and avoids unacceptable ripples and sags in the fabric.
- FIG. 1 is a perspective view of a frame assembly illustrating fabric adhered to frame components that are interconnected by corner locks to support a first partition panel;
- FIG. 2 is an exploded perspective view of the frame assembly disclosed in FIG. 1 illustrating the first partition panel, a second partition panel, and a backing plate;
- FIG. 3 is a partially cross-sectional perspective view of a frame component including a support element and a lockable element where the frame component is in a relaxed configuration and the first and second partition panels are supported in slots of the frame component;
- FIG. 4 is a partially cross-sectional perspective view of the frame component disclosed in FIG. 3 in a tensioned configuration where the lockable element has been moved relative to the support element to tension the fabric about the second partition panel;
- FIG. 5 is a partially cross-sectional perspective view of the frame component illustrating fastening stems that are used to retain the fabric to the lockable element;
- FIG. 6 is a partially cross-sectional perspective view of the frame component illustrating mushroom-type fastening devices that are used to retain the fabric to the lockable element.
- the frame assembly 10 includes at least one partition panel 12 .
- the frame assembly 10 includes a first partition panel 14 and a second partition panel 16 . Accordingly, although the frame assembly 10 may include only one partition panel 12 , the subject invention is described below in terms of the first and second partition panels 14 , 16 .
- the partition panels 14 , 16 can be manufactured from a wide variety of materials.
- the partition panels 14 , 16 can be manufactured from composite or particulate materials such as fiberglass, from metal, from wood, from foam, and even from laminate materials such as Formica®.
- the first partition panel 14 is a corrugated partition panel manufactured from a low-density fiberglass material.
- the first partition panel 14 provides cushioning and also acoustical properties, such as sound deadening, to the partition system.
- the second partition panel 16 is manufactured from a high-density fiberglass material.
- the second partition panel 16 provides ‘tackability’ to the partition system such that items can be pinned or tacked to the second partition panel 16 .
- the first and second partition panels 14 , 16 are preferably rectangular in shape it is to be understood that the partition panels 14 , 16 may be otherwise shaped depending on individual preferences and design considerations.
- the frame assembly 10 also includes a fabric 18 that covers the at least one partition panel to enhance the overall appearance of the partition system.
- the frame assembly 10 may include more than one fabric 18 to cover the at least one partition panel 12 .
- other fabrics including, but not limited to, canvas, burlap, and silk, are also suitable.
- the fabric 18 covers, the second partition panel 16 .
- the fabric 18 in the subject invention, is automatically and evenly tensioned about the second partition panel 16 thereby eliminating any ripples or sags in the fabric 18 .
- the automatic and even tensioning of the fabric 18 about the second partition panel 16 is described in greater detail below.
- the frame assembly 10 includes at least one frame component 20 to appropriately tension the fabric 18 about the second partition panel 16 .
- the frame component 20 automatically and evenly tensions the fabric 18 .
- the frame assembly 10 preferably includes a plurality of frame components 20 .
- the frame assembly 10 also includes a plurality of corner locks 22 .
- the corner locks 22 engage the frame components 20 to interconnect the frame components 20 and establish a rectangular-shaped frame assembly 10 where the frame components 20 are interconnected to form a continuous rectangle.
- each of the corner locks 22 preferably includes first and second arms, not numbered, that extend through a 90° bend. As a result, the corner locks 22 are able to square the frame assembly 10 .
- the number of frame components 20 and the number of corner locks 22 used in the frame assembly 10 may vary depending on the desired size and shape of the frame assembly 10 and depending also on certain production considerations, such as where the frame component 20 is cut.
- only one continuous frame component 20 which is rectangular- or box-shaped, may be used in forming the frame assembly 10 .
- the rectangular-shaped frame assembly 10 is desired, and the frame component 20 is L-shaped, then two frame components 20 and two corner locks 22 are used in the rectangular-shaped frame assembly 10 .
- the rectangular-shaped frame assembly 10 is desired, and the frame component 20 is straight, then four frame components 20 and four corner locks 22 , as shown in FIGS.
- first 32 , second 34 , third 36 , and fourth 38 corner locks are used in the rectangular-shaped frame assembly 10 .
- the frame component 20 of the subject invention is formed in a metal forming process. More specifically, a coiled aluminum or steel sheet, having a preferred thickness of 0.028 inches, is roll-formed in a multiple pass process.
- the coiled sheet is preferably aluminum, specifically an aluminum alloy, including a particular, predetermined temper. Suitable aluminum alloys include, but are not limited to, Aluminum Association Alloy Nos. 3105, 3003, and 5052, which are known in the art.
- the coiled sheet is preferably pre-treated to eliminate any potential contaminants, such as greases, processing oils, and the like, and to enhance certain physical properties as needed. If the coiled sheet is the aluminum alloy, then it is preferably pre-treated with a zinc-based pre-treat composition.
- the coiled sheet is steel, then it is preferably pre-treated with a phosphate-based pre-treat composition. It is to be understood that the particular material used as the coiled sheet to form the frame component 20 may exceed the scope of the aluminum alloys listed above without varying the scope of the invention as claimed. Additionally, the temper of the material that is selected to from the frame component 20 may vary depending on the particular tensile and yield strengths desired.
- the frame component 20 includes a support element 40 , a lockable element 42 , and an integral hinge portion 44 .
- the frame component 20 is preferably unitary, i.e., one piece, between the support element 40 , the lockable element 42 , and the integral hinge portion 44 .
- the support element 40 , the lockable element 42 , and the integral hinge portion 44 are discrete units that are somehow welded or otherwise fastened together.
- the support element 40 is defined on one side of the integral hinge portion 33
- the lockable element 42 is defined on the opposite side of the integral hinge portion 44 .
- the support element 40 defines at least one cavity, disclosed in FIG. 3 , but not numbered.
- the cavity 46 is appropriately structured to receive and support at least a portion, not numbered, of the partition panel 12 .
- the support element 40 more specifically defines a first cavity 48 and a second cavity 50 .
- the first cavity 48 receives and supports at least a portion of the first partition panel 14
- the second cavity 50 receives and supports at least a portion of the second partition panel 16 .
- the first cavity 48 is ‘filled in’ with the first partition panel 14 such that there is no space between the first partition panel 14 and the support element 40
- the second cavity 50 is ‘filled in’ with the second partition panel 16 such that there is no space between the second partition panel 16 and the support element 40 .
- the support element 40 of the frame component 20 includes a first segment 52 or wall, a second segment 54 , a third segment 56 , and a fourth segment 58 .
- the second segment 54 extends transversely from the first segment 52 to define the first cavity 48 .
- the first partition panel 14 is conveniently housed in the first cavity 48 , formed from the first and second segments 52 , 54 , for support.
- the third segment 56 extends transversely from the second segment 54
- the fourth segment 58 extends transversely from the third segment 56 to define the second cavity 50 .
- the second partition panel 16 is conveniently housed in the second cavity 50 , formed from the third and fourth segments 56 , 58 , for support.
- a rear channel 60 of the support element 40 is defined between the second and third segments 54 , 56 . This rear channel 60 receives the corner locks 22 .
- the corner locks 22 that were described above actually engage the frame component 20 at the support element 40 . That is, the corner locks 22 engage the support element 40 to interconnect the frame components 20 and establish the rectangular-shaped frame assembly 10 . Therefore, in the example set forth above where four straight frame components 20 and four corner locks 22 are used to establish the frame assembly 10 , the first corner lock 32 engages the support element 40 of the first and second frame components 24 , 26 , the second corner lock 34 engages the support element 40 of the second and third frame components 26 , 28 , the third corner lock 36 engages the support element 40 of the third and fourth frame components 28 , 30 , and the fourth corner lock 38 engages the support element 40 of the fourth and first frame components 30 , 24 .
- the frame component 20 also includes the lockable element 42 .
- the lockable element 42 extends from the support element 40 , specifically from the fourth segment 58 of the support element 40 .
- the lockable element 42 is moveable relative to the support element 40 (refer to the differences between FIGS. 3 and 4 ).
- the lockable element 42 can be moved relative to the support element 40 manually, e.g. by hand, or automatically, e.g. by machine.
- FIG. 3 the frame component 20 is disclosed in a relaxed configuration where the lockable element 42 has not been moved relative to the support element 40 and, consequently, the fabric 18 is not tensioned about the second partition panel 16 .
- FIG. 3 the frame component 20 is disclosed in a relaxed configuration where the lockable element 42 has not been moved relative to the support element 40 and, consequently, the fabric 18 is not tensioned about the second partition panel 16 .
- FIG. 3 the frame component 20 is disclosed in a relaxed configuration where the lockable element 42 has not been moved relative to the support element 40 and, consequently,
- the frame component 20 is disclosed in a tensioned configuration where the lockable element 42 has been moved, i.e., folded or bent upwardly, relative to the support element 40 and, consequently, the fabric 18 is tensioned equally about the second partition panel 16 .
- the movement of the lockable element 42 relative to the support element 40 is described in greater detail below.
- the lockable element 42 supports at least a portion 62 of the fabric 18 . More specifically, the lockable element 42 includes a flat segment 64 to support the portion 62 of the fabric 18 . The flat segment 64 maximizes a surface area of the lockable element 42 that is available for suitably supporting the portion 62 of the fabric 18 .
- An adhesive 66 is disposed on the lockable element 42 . The adhesive 66 retains the portion 62 of the fabric 18 on the lockable element 42 . More specifically, the adhesive 66 is a polyurethane resin that is pre-applied to the flat segment 64 of the lockable element 42 to adhere the fabric 18 to the flat segment 64 .
- the adhesive preferably the polyurethane resin, may be applied to the flat segment 64 by any suitable application technique including, but not limited to, wiping, rolling, dipping, and spraying.
- the portion 62 of the fabric 18 may be retained on the lockable element 42 by a plurality of fastening stems 63 , instead of the adhesive 66 .
- These fastening stems 63 extend from the lockable element 42 to retain the portion 62 of the fabric. More specifically, in preferred embodiments of the subject invention, the fastening stems 63 extend from a fastener support strip 65 .
- the fastener support strip 65 having the fastening stems 63 , may be conventionally mounted, e.g. snap-fit, or extruded onto the frame component 20 .
- the fastening stems 63 extend from the lockable element 42 , via the fastener support strip 65 , through the fabric 18 to retain the portion 62 of the fabric 18 on the lockable element 42 . More specifically, the portion 62 of the fabric 18 is wrapped about the fastening stems 63 such that the stems 63 extend through the fabric 18 to retain the fabric 18 to the lockable element 42 of the frame component 20 . It is preferred that the pattern, grain, texture, and/or fibers of the fabric 18 run 180° relative to the fastening stems 63 to encourage optimal retention of the fabric 18 on the lockable element 42 . Use of the fastening stems 63 enables the fabric 18 to be replaced, if desired.
- dome-shaped head portions 67 may be disposed on the fastening stems 63 to retain the portion 62 of the fabric 18 on the lockable element 42 . Although not required, it is preferred that there is one dome-shaped head portion 67 disposed on each of the fastening stems 63 .
- the dome-shaped head portions 67 extend through the fabric 18 to encourage optimal retention of the fabric 18 on the lockable element 42 . As understood by those skilled in the art, the dome-shaped head portions 67 and the fastening stems 63 are frequently referred to as mushroom-type fastening device.
- the number, size, and orientation of the fastening stems 63 , if utilized, and of the dome-shaped head portions 63 , if utilized, can vary depending on the type of fabric 18 , and other variables.
- the fastening stems 63 are shown in two rows in FIG. 5 , and it may be determined that more or less rows are required to suitably support and retain the fabric 18 on the lockable element 42 .
- the frame component 20 also includes the integral hinge portion 44 .
- the integral hinge portion 44 functions as a ‘living hinge’ defined between the support element 40 and the lockable element 42 .
- the integral hinge portion 44 is the only bend point for the frame component 20 .
- the integral hinge portion 44 enables the movement of the lockable element 42 relative to the support element 40 .
- the fabric 18 which is supported on the lockable element 42 , is automatically and evenly tensioned about the second partition panel 16 .
- the lockable element 42 of the frame component 20 is folded or bent upwardly about the integral hinge portion 44 to automatically and evenly tension the fabric 18 about the second partition panel 16 .
- the frame component 20 is essentially folded upon itself.
- the fabric 18 is automatically and evenly tensioned about the second partition panel 16 that is supported in the second cavity 50 .
- the lockable element 42 of each of these frame components 24 , 26 , 28 , 30 are all moved relative to the support element 40 , at one time, i.e., at the same time. Consequently, the fabric 18 is tensioned evenly, or equally in all directions, between the four frame components 24 , 26 , 28 , 30 .
- the frame component 20 may split, crack, or splinter at the integral hinge portion 44 when the lockable element 42 is moved relative to the support element 40 , i.e., when the frame component 20 is in the tensioned modified configuration of FIG. 4 .
- the frame component 20 further includes a flexible backing strip 68 to protect the fabric 18 such that the fabric 18 does not rip or tear when the lockable element 42 is moved. More specifically, the flexible backing strip 68 spans both the support element 40 and the lockable element 42 to protect the fabric 18 from the integral hinge portion 44 as the lockable element 42 moves to tension the fabric 18 about the second partition panel 16 .
- the frame component 20 further includes an engagement lip 70 .
- the engagement lip 70 of the frame component 20 extends integrally from the support element 40 and away from the lockable element 42 . Upon movement of the lockable element 42 , the engagement lip 70 engages the lockable element 42 to retain, i.e., lock, the lockable element 42 in the tensioned position where the fabric 18 is permanently tensioned about the second partition panel 16 .
- the engagement lip 70 of the subject invention may extend integrally from the lockable element 42 rather than from the support element 40 .
- the frame component 20 further includes a first locking mechanism 72 .
- the first locking mechanism 72 is disposed on the engagement lip 70 and directly engages the lockable element 42 upon the movement of the lockable element 42 from the relaxed configuration to the tensioned configuration.
- the frame component 20 may also further include a second locking mechanism 74 .
- the second locking mechanism 74 projects from the lockable element 42 to engage the first locking mechanism 72 disposed on the support element 40 .
- the first and second locking mechanisms 72 , 74 interlock such that the unitary frame component 20 is self-locking.
- the flexible backing strip 68 , the first locking mechanism 72 , and the second locking mechanism 74 are preferably formed from polyvinyl chloride (PVC) and, for descriptive purposes only, are referred to below as “the PVC components.” Furthermore, although the PVC components may be conventionally mounted, e.g. snap fit, onto the frame component 20 , the PVC components are preferably extruded onto the frame component 20 .
- PVC polyvinyl chloride
- the flexible backing strip 68 requires some degree of flexibility to withstand the movement of the lockable element 42 relative to the support element 40 about the integral hinge portion 44 of the frame component 20 , it is extruded from a flexible PVC composition.
- the first and second locking mechanisms 72 , 74 primarily require durability and rigidity. These locking mechanisms 72 , 74 require only a minor degree of flexibility such that one of the locking mechanisms 72 , 74 can snap, or lock, over the other of the locking mechanisms 72 , 74 . Accordingly, the first and second locking mechanisms 72 , 74 are extruded from a rigid PVC composition that is different from the flexible PVC composition.
- adhesion promoting coating compositions including, but not limited to acrylic-, polyester-, and polyurethane-based coating compositions may be applied between the frame component 20 and the PVC components prior extrusion to enhance adhesion between the frame component 20 and the PVC components. These adhesion promoting coating compositions form a ‘tie layer’ between the frame component 20 and the PVC components.
- the frame component 20 is fed into a first extruder where the rigid PVC composition is introduced.
- the first locking mechanism 72 is extruded onto the engagement lip 70 of the support element 40
- the second locking mechanism 74 is extruded onto the lockable element 42 .
- the frame component 20 having the first and second locking mechanisms 72 , 74 , is fed into a second extruder where the flexible PVC composition is introduced.
- the flexible backing strip 68 is extruded onto the frame component 20 to span the support element 40 and the lockable element 42 .
- Other steps typically associated with extrusion processes including, but not limited to, trimming, sizing, cooling, and cutting, may be relied upon to form the flexible backing strip 68 and the first and second locking mechanisms 72 , 74 .
- the frame assembly 10 further includes a backing plate 76 .
- the backing plate 76 is mounted to the support element 40 of each frame component 20 to reinforce and provide rigidity. More specifically, the backing plate 76 is mounted to a backing surface 78 of the first segment 52 of each support element 40 .
- An adhesive is applied to the backing surface 78 of the first segment 52 for adhering the backing plate 76 to the support element 40 of each frame component 20 .
- the backing plate 76 spans across the partition panel 12 to reinforce the partition panel 12 .
- the backing plate 76 only has to span across a portion of the partition panel 12 .
- the backing plate 76 spans across the entire partition panel 12 . Because the backing plate 76 spans across the partition panel 12 and because the backing plate 76 is mounted or otherwise connected to the support element 40 of each frame component 20 or components 20 , the backing plate 76 also serves to improve the overall rigidity in the frame assembly 10 .
- a method of assembling the frame assembly 10 includes the step of providing the frame component 20 , inserting the partition panel 12 into the cavity 46 , and mounting the fabric 18 to the lockable element 42 of the frame component 20 . Once the partition panel 12 is inserted and the fabric 18 is mounted, the method further includes the step of moving the lockable element 42 about the integral hinge portion 44 to automatically and evenly tension the fabric 18 about the partition panel 12 in the cavity 26 .
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mirrors, Picture Frames, Photograph Stands, And Related Fastening Devices (AREA)
Abstract
A frame for a partition system and a component of the frame are disclosed. The component automatically and evenly tensions a fabric about a partition panel. The component of the frame includes a support element and a lockable element. The support element defines a cavity that receives and supports the panel. The lockable element extends from the support element and supports the fabric that is to be tensioned about the panel. Also, the lockable element is moveable relative to the support element. The component further includes an integral hinge between the support element and the lockable element. The integral hinge enables the movement of the lockable element relative to the support element. As a result, the fabric supported on the lockable element is automatically and evenly tensioned about the panel upon the movement of the lockable element. The component also includes a backing strip to protect the fabric from the integral hinge.
Description
- The subject application is related to commonly-assigned United States patent application entitled “Method Of Assembling A Frame Assembly For A Partition System” which was filed on the same day as the subject application.
- 1. Technical Field
- The subject invention generally relates to a frame assembly for a partition, or cubicle, system for dividing office space, building space, and the like. More specifically, the subject invention relates to a frame component of the frame assembly that automatically and evenly tensions a fabric about a partition panel of the frame assembly.
- 2. Description of the Related Art
- Partition systems are known in the art. Partition systems are primarily made up of a plurality of partition panels that are interconnected upon installation of the partition system. Partition systems may also include frame assemblies that include frame components to border, or frame, the partition panels. The partition panels of the partition systems are utilized to divide office space between co-workers and others to enhance privacy and to improve work efficiency. Partition systems are becoming increasingly popular for various reasons. For instance, installation of a partition system requires a relatively low capital investment as compared to the capital investment required to construct permanent walls for division of office space. Furthermore, partition systems are dynamic. That is, partition systems can be quickly and inexpensively reconfigured to reallocate office space. A example of a conventional partition system is disclosed in U.S. Pat. No. 5,839,240 to Elsholz et al.
- To enhance the overall appearance of the partition systems, a ‘show surface’ of the partition panels is covered by a fabric. For the fabric to appear acceptable on the partition panels, it must be appropriately tensioned about the partition panels. In the partition systems of the prior art, the show surface of the partition panel is covered and the fabric is tensioned about the partition panels by a process of manually stretching, i.e., tensioning, the fabric about the partition panel. As understood by those skilled in the art, this manual stretching process is labor-intensive, time-consuming, expensive, and otherwise cumbersome. Furthermore, because this manual stretching process is inconsistent, the process frequently does not achieve appropriate tension on the fabric. Ultimately, unacceptable ripples and sags are visible in the fabric covering the partition panel. The partition systems of the prior art do not utilize the frame components that frame the partition panels to eliminate this manual stretching process.
- It is noteworthy that, in other industries, systems other than partition systems have previously attempted to utilize a frame component to address some of the aforementioned deficiencies. For example, in U.S. Pat. No. 3,950,869 to Samarin, a frame component for stretching an artist's fabric, such as canvas and the like, is disclosed. The frame component disclosed in the '869 patent to Samarin is particularly deficient in that it is not unitary. Furthermore, this frame component does not define a cavity to effectively receive and support partition panels for a partition system. In U.S. Pat. No. 5,230,377 to Berman, a border piece, i.e., a frame component, for mounting an upholstered wall fabric is disclosed. Like the '869 patent to Samarin, the frame component disclosed in the '377 patent to Berman is deficient because it does not define a cavity to effectively receive and support partition panels for a partition system. Finally, in U.S. Pat. No. 3,751,771 to Vipond, a frame component for securing a fabric to upholstered furniture is disclosed. The frame component disclosed in the '771 patent to Vipond is also deficient because it does not define a cavity for partition panels of a partition system.
- Due to the deficiencies identified in the partition systems of the prior art and also due to the deficiencies identified in frame components that are utilized for alternative purposes, there is a need to provide a frame assembly for a partition system and a frame component of the frame assembly that effectively receives and supports partition panels for the partition system, and that automatically and evenly tensions a fabric about a partition panel.
- A frame assembly for a partition system and a frame component of the frame assembly are disclosed. The frame component automatically and evenly tensions a fabric about a partition panel. The terminology of tensioning and stretching are used interchangeably throughout. The frame component includes a support element and a lockable element. The support element defines at least one cavity. The cavity defined by the support element receives and supports at least a portion of the partition panel. The lockable element extends from the support element and is moveable relative to the support element. The lockable element also supports at least a portion of the fabric.
- The frame component further includes an integral hinge portion defined between the support element and the lockable element. The integral hinge portion enables the movement of the lockable element relative to the support element. As such, the fabric, which is supported on the lockable element, is automatically and evenly tensioned about the partition panel upon the movement of the lockable element relative to the support element. Optionally, the frame component may further include a flexible backing strip that spans the support element and the lockable element. If included, the flexible backing strip protects the fabric from the integral hinge portion as the lockable element moves to tension the fabric about the partition panel.
- Accordingly, the subject invention provides a frame assembly for a partition system and a frame component of the frame assembly that is able to effectively receive and support partition panels for the partition system. The frame component of the subject invention also provides automatic and even tension for a fabric about the partition panels. The automatic and even tension for the fabric improves the overall appearance of the partition system and avoids unacceptable ripples and sags in the fabric.
- Other advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying Figures wherein:
-
FIG. 1 is a perspective view of a frame assembly illustrating fabric adhered to frame components that are interconnected by corner locks to support a first partition panel; -
FIG. 2 is an exploded perspective view of the frame assembly disclosed inFIG. 1 illustrating the first partition panel, a second partition panel, and a backing plate; -
FIG. 3 is a partially cross-sectional perspective view of a frame component including a support element and a lockable element where the frame component is in a relaxed configuration and the first and second partition panels are supported in slots of the frame component; -
FIG. 4 is a partially cross-sectional perspective view of the frame component disclosed inFIG. 3 in a tensioned configuration where the lockable element has been moved relative to the support element to tension the fabric about the second partition panel; -
FIG. 5 is a partially cross-sectional perspective view of the frame component illustrating fastening stems that are used to retain the fabric to the lockable element; and -
FIG. 6 is a partially cross-sectional perspective view of the frame component illustrating mushroom-type fastening devices that are used to retain the fabric to the lockable element. - Referring now to the Figures, wherein like numerals indicate like or corresponding parts throughout the several views, a frame assembly for a partition, or cubicle, system is generally shown at 10. The
frame assembly 10 includes at least onepartition panel 12. In the preferred embodiment, theframe assembly 10 includes afirst partition panel 14 and asecond partition panel 16. Accordingly, although theframe assembly 10 may include only onepartition panel 12, the subject invention is described below in terms of the first and 14, 16.second partition panels - The
14, 16 can be manufactured from a wide variety of materials. For example, thepartition panels 14, 16 can be manufactured from composite or particulate materials such as fiberglass, from metal, from wood, from foam, and even from laminate materials such as Formica®. Preferably, thepartition panels first partition panel 14 is a corrugated partition panel manufactured from a low-density fiberglass material. Thefirst partition panel 14 provides cushioning and also acoustical properties, such as sound deadening, to the partition system. Preferably, thesecond partition panel 16 is manufactured from a high-density fiberglass material. Thesecond partition panel 16 provides ‘tackability’ to the partition system such that items can be pinned or tacked to thesecond partition panel 16. Furthermore, although the first and 14, 16 are preferably rectangular in shape it is to be understood that thesecond partition panels 14, 16 may be otherwise shaped depending on individual preferences and design considerations.partition panels - The
frame assembly 10 also includes afabric 18 that covers the at least one partition panel to enhance the overall appearance of the partition system. Although it is not preferred, theframe assembly 10 may include more than onefabric 18 to cover the at least onepartition panel 12. Preferably, there is only onefabric 18 and it is cloth. However, other fabrics including, but not limited to, canvas, burlap, and silk, are also suitable. In the preferred embodiment including the first and 14, 16, thesecond partition panels fabric 18 covers, thesecond partition panel 16. To maximize the overall appearance of the partition system, thefabric 18, in the subject invention, is automatically and evenly tensioned about thesecond partition panel 16 thereby eliminating any ripples or sags in thefabric 18. The automatic and even tensioning of thefabric 18 about thesecond partition panel 16 is described in greater detail below. - The
frame assembly 10 includes at least oneframe component 20 to appropriately tension thefabric 18 about thesecond partition panel 16. Theframe component 20 automatically and evenly tensions thefabric 18. For descriptive purposes only, the subject invention is described in terms of oneframe component 20. However, theframe assembly 10 preferably includes a plurality offrame components 20. Theframe assembly 10 also includes a plurality of corner locks 22. The corner locks 22 engage theframe components 20 to interconnect theframe components 20 and establish a rectangular-shapedframe assembly 10 where theframe components 20 are interconnected to form a continuous rectangle. As shown in the Figures, each of the corner locks 22 preferably includes first and second arms, not numbered, that extend through a 90° bend. As a result, the corner locks 22 are able to square theframe assembly 10. - It is to be understood that the number of
frame components 20 and the number of corner locks 22 used in theframe assembly 10 may vary depending on the desired size and shape of theframe assembly 10 and depending also on certain production considerations, such as where theframe component 20 is cut. For example, only onecontinuous frame component 20, which is rectangular- or box-shaped, may be used in forming theframe assembly 10. As a further example, if the rectangular-shapedframe assembly 10 is desired, and theframe component 20 is L-shaped, then twoframe components 20 and twocorner locks 22 are used in the rectangular-shapedframe assembly 10. Alternatively, if the rectangular-shapedframe assembly 10 is desired, and theframe component 20 is straight, then fourframe components 20 and fourcorner locks 22, as shown inFIGS. 1 and 2 , are used in the rectangular-shapedframe assembly 10. For descriptive purposes, the fourframe components 20 are referred to as first 24, second 26, third 28, and fourth 30 frame components, and the fourcorner locks 22 are referred to as first 32, second 34, third 36, and fourth 38 corner locks. - The
frame component 20 of the subject invention is formed in a metal forming process. More specifically, a coiled aluminum or steel sheet, having a preferred thickness of 0.028 inches, is roll-formed in a multiple pass process. The coiled sheet is preferably aluminum, specifically an aluminum alloy, including a particular, predetermined temper. Suitable aluminum alloys include, but are not limited to, Aluminum Association Alloy Nos. 3105, 3003, and 5052, which are known in the art. The coiled sheet is preferably pre-treated to eliminate any potential contaminants, such as greases, processing oils, and the like, and to enhance certain physical properties as needed. If the coiled sheet is the aluminum alloy, then it is preferably pre-treated with a zinc-based pre-treat composition. On the other hand, if the coiled sheet is steel, then it is preferably pre-treated with a phosphate-based pre-treat composition. It is to be understood that the particular material used as the coiled sheet to form theframe component 20 may exceed the scope of the aluminum alloys listed above without varying the scope of the invention as claimed. Additionally, the temper of the material that is selected to from theframe component 20 may vary depending on the particular tensile and yield strengths desired. - Referring primarily to
FIGS. 3 and 4 , theframe component 20 includes asupport element 40, alockable element 42, and anintegral hinge portion 44. Theframe component 20 is preferably unitary, i.e., one piece, between thesupport element 40, thelockable element 42, and theintegral hinge portion 44. Although possible, it is not preferred that thesupport element 40, thelockable element 42, and theintegral hinge portion 44 are discrete units that are somehow welded or otherwise fastened together. Thesupport element 40 is defined on one side of the integral hinge portion 33, and thelockable element 42 is defined on the opposite side of theintegral hinge portion 44. - The
support element 40 defines at least one cavity, disclosed inFIG. 3 , but not numbered. The cavity 46 is appropriately structured to receive and support at least a portion, not numbered, of thepartition panel 12. Thesupport element 40 more specifically defines afirst cavity 48 and asecond cavity 50. Thefirst cavity 48 receives and supports at least a portion of thefirst partition panel 14, and thesecond cavity 50 receives and supports at least a portion of thesecond partition panel 16. As disclosed inFIG. 3 , thefirst cavity 48 is ‘filled in’ with thefirst partition panel 14 such that there is no space between thefirst partition panel 14 and thesupport element 40, and thesecond cavity 50 is ‘filled in’ with thesecond partition panel 16 such that there is no space between thesecond partition panel 16 and thesupport element 40. - The
support element 40 of theframe component 20 includes afirst segment 52 or wall, asecond segment 54, athird segment 56, and afourth segment 58. Thesecond segment 54 extends transversely from thefirst segment 52 to define thefirst cavity 48. Thefirst partition panel 14 is conveniently housed in thefirst cavity 48, formed from the first and 52, 54, for support. Thesecond segments third segment 56 extends transversely from thesecond segment 54, and thefourth segment 58 extends transversely from thethird segment 56 to define thesecond cavity 50. Thesecond partition panel 16 is conveniently housed in thesecond cavity 50, formed from the third and 56, 58, for support. Also, afourth segments rear channel 60 of thesupport element 40 is defined between the second and 54, 56. Thisthird segments rear channel 60 receives the corner locks 22. - As shown in the Figures, the corner locks 22 that were described above actually engage the
frame component 20 at thesupport element 40. That is, the corner locks 22 engage thesupport element 40 to interconnect theframe components 20 and establish the rectangular-shapedframe assembly 10. Therefore, in the example set forth above where fourstraight frame components 20 and fourcorner locks 22 are used to establish theframe assembly 10, thefirst corner lock 32 engages thesupport element 40 of the first and 24, 26, thesecond frame components second corner lock 34 engages thesupport element 40 of the second and 26, 28, thethird frame components third corner lock 36 engages thesupport element 40 of the third and 28, 30, and thefourth frame components fourth corner lock 38 engages thesupport element 40 of the fourth and 30, 24.first frame components - The
frame component 20 also includes thelockable element 42. Thelockable element 42 extends from thesupport element 40, specifically from thefourth segment 58 of thesupport element 40. Also, thelockable element 42 is moveable relative to the support element 40 (refer to the differences betweenFIGS. 3 and 4 ). Thelockable element 42 can be moved relative to thesupport element 40 manually, e.g. by hand, or automatically, e.g. by machine. InFIG. 3 , theframe component 20 is disclosed in a relaxed configuration where thelockable element 42 has not been moved relative to thesupport element 40 and, consequently, thefabric 18 is not tensioned about thesecond partition panel 16. InFIG. 4 , theframe component 20 is disclosed in a tensioned configuration where thelockable element 42 has been moved, i.e., folded or bent upwardly, relative to thesupport element 40 and, consequently, thefabric 18 is tensioned equally about thesecond partition panel 16. The movement of thelockable element 42 relative to thesupport element 40 is described in greater detail below. - The
lockable element 42 supports at least aportion 62 of thefabric 18. More specifically, thelockable element 42 includes aflat segment 64 to support theportion 62 of thefabric 18. Theflat segment 64 maximizes a surface area of thelockable element 42 that is available for suitably supporting theportion 62 of thefabric 18. An adhesive 66 is disposed on thelockable element 42. The adhesive 66 retains theportion 62 of thefabric 18 on thelockable element 42. More specifically, the adhesive 66 is a polyurethane resin that is pre-applied to theflat segment 64 of thelockable element 42 to adhere thefabric 18 to theflat segment 64. The adhesive, preferably the polyurethane resin, may be applied to theflat segment 64 by any suitable application technique including, but not limited to, wiping, rolling, dipping, and spraying. - Alternatively, as shown in
FIGS. 5 and 6 , theportion 62 of thefabric 18 may be retained on thelockable element 42 by a plurality of fastening stems 63, instead of the adhesive 66. These fastening stems 63 extend from thelockable element 42 to retain theportion 62 of the fabric. More specifically, in preferred embodiments of the subject invention, the fastening stems 63 extend from afastener support strip 65. Thefastener support strip 65, having the fastening stems 63, may be conventionally mounted, e.g. snap-fit, or extruded onto theframe component 20. The fastening stems 63 extend from thelockable element 42, via thefastener support strip 65, through thefabric 18 to retain theportion 62 of thefabric 18 on thelockable element 42. More specifically, theportion 62 of thefabric 18 is wrapped about the fastening stems 63 such that the stems 63 extend through thefabric 18 to retain thefabric 18 to thelockable element 42 of theframe component 20. It is preferred that the pattern, grain, texture, and/or fibers of thefabric 18 run 180° relative to the fastening stems 63 to encourage optimal retention of thefabric 18 on thelockable element 42. Use of the fastening stems 63 enables thefabric 18 to be replaced, if desired. - Referring specifically to
FIG. 6 , dome-shapedhead portions 67 may be disposed on the fastening stems 63 to retain theportion 62 of thefabric 18 on thelockable element 42. Although not required, it is preferred that there is one dome-shapedhead portion 67 disposed on each of the fastening stems 63. The dome-shapedhead portions 67 extend through thefabric 18 to encourage optimal retention of thefabric 18 on thelockable element 42. As understood by those skilled in the art, the dome-shapedhead portions 67 and the fastening stems 63 are frequently referred to as mushroom-type fastening device. - It is to be understood that the number, size, and orientation of the fastening stems 63, if utilized, and of the dome-shaped
head portions 63, if utilized, can vary depending on the type offabric 18, and other variables. For instance, the fastening stems 63 are shown in two rows inFIG. 5 , and it may be determined that more or less rows are required to suitably support and retain thefabric 18 on thelockable element 42. - As set forth above, the
frame component 20 also includes theintegral hinge portion 44. Theintegral hinge portion 44 functions as a ‘living hinge’ defined between thesupport element 40 and thelockable element 42. In the preferred embodiment, theintegral hinge portion 44 is the only bend point for theframe component 20. Theintegral hinge portion 44 enables the movement of thelockable element 42 relative to thesupport element 40. As such, when thelockable element 42 of theframe component 20 moves relative to thesupport element 40, thefabric 18, which is supported on thelockable element 42, is automatically and evenly tensioned about thesecond partition panel 16. As shown in the Figures, thelockable element 42 of theframe component 20 is folded or bent upwardly about theintegral hinge portion 44 to automatically and evenly tension thefabric 18 about thesecond partition panel 16. In a sense, theframe component 20 is essentially folded upon itself. In the preferred embodiment, thefabric 18 is automatically and evenly tensioned about thesecond partition panel 16 that is supported in thesecond cavity 50. - In the embodiment having the first, second, third, and
24, 26, 28, 30, respectively, interconnected by the fourfourth frame components corner locks 22, thelockable element 42 of each of these 24, 26, 28, 30 are all moved relative to theframe components support element 40, at one time, i.e., at the same time. Consequently, thefabric 18 is tensioned evenly, or equally in all directions, between the four 24, 26, 28, 30.frame components - Depending on the material of construction of the
frame component 20, theframe component 20, and the pre-treat composition on theframe component 20, may split, crack, or splinter at theintegral hinge portion 44 when thelockable element 42 is moved relative to thesupport element 40, i.e., when theframe component 20 is in the tensioned modified configuration ofFIG. 4 . Accordingly, theframe component 20 further includes aflexible backing strip 68 to protect thefabric 18 such that thefabric 18 does not rip or tear when thelockable element 42 is moved. More specifically, theflexible backing strip 68 spans both thesupport element 40 and thelockable element 42 to protect thefabric 18 from theintegral hinge portion 44 as thelockable element 42 moves to tension thefabric 18 about thesecond partition panel 16. - The
frame component 20 further includes anengagement lip 70. Theengagement lip 70 of theframe component 20 extends integrally from thesupport element 40 and away from thelockable element 42. Upon movement of thelockable element 42, theengagement lip 70 engages thelockable element 42 to retain, i.e., lock, thelockable element 42 in the tensioned position where thefabric 18 is permanently tensioned about thesecond partition panel 16. Alternatively, it is to be understood that theengagement lip 70 of the subject invention may extend integrally from thelockable element 42 rather than from thesupport element 40. - To further improve engagement between the
lockable element 42 and thesupport element 40, theframe component 20 further includes afirst locking mechanism 72. Thefirst locking mechanism 72 is disposed on theengagement lip 70 and directly engages thelockable element 42 upon the movement of thelockable element 42 from the relaxed configuration to the tensioned configuration. Theframe component 20 may also further include asecond locking mechanism 74. Thesecond locking mechanism 74 projects from thelockable element 42 to engage thefirst locking mechanism 72 disposed on thesupport element 40. Upon movement of thelockable element 42, the first and 72, 74 interlock such that thesecond locking mechanisms unitary frame component 20 is self-locking. - The
flexible backing strip 68, thefirst locking mechanism 72, and thesecond locking mechanism 74 are preferably formed from polyvinyl chloride (PVC) and, for descriptive purposes only, are referred to below as “the PVC components.” Furthermore, although the PVC components may be conventionally mounted, e.g. snap fit, onto theframe component 20, the PVC components are preferably extruded onto theframe component 20. - Because the
flexible backing strip 68 requires some degree of flexibility to withstand the movement of thelockable element 42 relative to thesupport element 40 about theintegral hinge portion 44 of theframe component 20, it is extruded from a flexible PVC composition. Alternatively, the first and 72, 74 primarily require durability and rigidity. These lockingsecond locking mechanisms 72, 74 require only a minor degree of flexibility such that one of the lockingmechanisms 72, 74 can snap, or lock, over the other of the lockingmechanisms 72, 74. Accordingly, the first andmechanisms 72, 74 are extruded from a rigid PVC composition that is different from the flexible PVC composition. Also, it is to be understood that certain adhesion promoting coating compositions including, but not limited to acrylic-, polyester-, and polyurethane-based coating compositions may be applied between thesecond locking mechanisms frame component 20 and the PVC components prior extrusion to enhance adhesion between theframe component 20 and the PVC components. These adhesion promoting coating compositions form a ‘tie layer’ between theframe component 20 and the PVC components. - In the preferred embodiment, after the
frame component 20 has been roll-formed, theframe component 20 is fed into a first extruder where the rigid PVC composition is introduced. In the first extruder, thefirst locking mechanism 72 is extruded onto theengagement lip 70 of thesupport element 40, and thesecond locking mechanism 74 is extruded onto thelockable element 42. Subsequently, theframe component 20, having the first and 72, 74, is fed into a second extruder where the flexible PVC composition is introduced. In the second extruder, thesecond locking mechanisms flexible backing strip 68 is extruded onto theframe component 20 to span thesupport element 40 and thelockable element 42. Other steps typically associated with extrusion processes including, but not limited to, trimming, sizing, cooling, and cutting, may be relied upon to form theflexible backing strip 68 and the first and 72, 74.second locking mechanisms - To reinforce the
partition panel 12, in particular thefirst partition panel 14, and also to provide overall rigidity to theframe assembly 10, theframe assembly 10 further includes abacking plate 76. Thebacking plate 76 is mounted to thesupport element 40 of eachframe component 20 to reinforce and provide rigidity. More specifically, thebacking plate 76 is mounted to abacking surface 78 of thefirst segment 52 of eachsupport element 40. An adhesive, not shown in the Figures, preferably a polyurethane-based adhesive, is applied to thebacking surface 78 of thefirst segment 52 for adhering thebacking plate 76 to thesupport element 40 of eachframe component 20. - The
backing plate 76 spans across thepartition panel 12 to reinforce thepartition panel 12. To appropriately reinforce thepartition panel 12, thebacking plate 76 only has to span across a portion of thepartition panel 12. Preferably though, thebacking plate 76 spans across theentire partition panel 12. Because thebacking plate 76 spans across thepartition panel 12 and because thebacking plate 76 is mounted or otherwise connected to thesupport element 40 of eachframe component 20 orcomponents 20, thebacking plate 76 also serves to improve the overall rigidity in theframe assembly 10. - A method of assembling the
frame assembly 10 includes the step of providing theframe component 20, inserting thepartition panel 12 into the cavity 46, and mounting thefabric 18 to thelockable element 42 of theframe component 20. Once thepartition panel 12 is inserted and thefabric 18 is mounted, the method further includes the step of moving thelockable element 42 about theintegral hinge portion 44 to automatically and evenly tension thefabric 18 about thepartition panel 12 in thecavity 26. - The invention has been described in an illustrative manner, and it is to be understood that the terminology that has been used is intended to be in the nature of words of description rather than of limitation. Obviously, many modifications and variations of the present invention are possible in light of the above teachings. Therefore, it is to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described.
Claims (31)
1-26. (canceled)
27. A frame assembly for a partition system, said assembly comprising:
(A) at least one partition panel;
(B) at least one fabric covering said partition panel; and
(C) at least one frame component that automatically and evenly tensions said fabric about said partition panel, said frame component comprising;
(i) a support element defining at least one cavity, said cavity receiving and supporting at least a portion of said partition panel,
(ii) a lockable element supporting at least a portion of said fabric, said lockable element extending from said support element and being moveable relative to said support element, and
(iii) an integral hinge portion defined between said support element and said lockable element of said frame component, said integral hinge portion enabling said movement of said lockable element relative to said support element such that said fabric supported on said lockable element is automatically and evenly tensioned about said partition panel upon said movement of said lockable element.
28. A frame assembly as set forth in claim 27 wherein said at least one partition panel is further defined as a first partition panel and a second partition panel.
29. A frame assembly as set forth in claim 28 wherein said at least one cavity defined by said support element of said frame component is further defined as a first cavity and a second cavity, said first cavity receiving and supporting at least a portion of said first partition panel and said second cavity receiving and supporting at least a portion of said second partition panel.
30. A frame assembly as set forth in claim 29 wherein said support element of said frame component comprises a first segment and a second segment extending transversely from said first segment to define said first cavity that receives and supports said first partition panel.
31. A frame assembly as set forth in claim 30 wherein said support element of said frame component further comprises a third segment extending transversely from said second segment, and a fourth segment extending transversely from said third segment to define said second cavity that receives and supports said second partition panel.
32. A frame assembly as set forth in claim 27 wherein said frame component further comprises a flexible backing strip spanning said support element and said lockable element of said frame component to protect said fabric from said integral hinge portion as said lockable element moves to tension said fabric about said partition panel.
33. A frame assembly as set forth in claim 27 wherein said frame component is unitary.
34. A frame assembly as set forth in claim 27 wherein said frame component further comprises an engagement lip extending integrally from said support element and away from said lockable element, said engagement lip engaging said lockable element upon said movement to retain said lockable element in a tensioned configuration such that said fabric is permanently tensioned about said partition panel.
35. A frame assembly as set forth in claim 27 wherein said at least one frame component is further defined as a plurality of frame components.
36. A frame assembly as set forth in claim 35 further comprising a plurality of corner locks engaging said frame components to interconnect said frame components and establish a rectangular-shaped frame assembly.
37. A frame assembly as set forth in claim 36 wherein said corner locks engage said support elements of said frame components to interconnect said frame components and establish said rectangular-shaped frame assembly.
38. A frame assembly as set forth in claim 36 wherein said plurality of frame components is further defined as first, second, third, and fourth frame components.
39. A frame assembly as set forth in claim 38 wherein said plurality of corner locks is further defined as first, second, third, and fourth corner locks wherein;
said first corner lock engages said support elements of said first and second frame components,
said second corner lock engages said support elements of said second and third frame components,
said third, corner lock engages said support elements of said third and fourth frame components, and
said fourth corner lock engages said support elements of said fourth and first frame components,
to interconnect said frame components and establish said rectangular-shaped frame assembly.
40. A frame assembly as set forth in claim 35 further comprising a backing plate mounted to said support elements of said frame components, said backing plate spanning across said partition panel to reinforce said partition panel and improve rigidity in said frame assembly.
41. A frame assembly as set forth in claim 27 wherein said frame component further comprises an adhesive disposed on said lockable element to retain said portion of said fabric on said lockable element.
42. A frame assembly as set forth in claim 27 wherein said frame component further comprises a plurality of fastening stems extending from said lockable element and through said fabric to retain said portion of said fabric on said lockable element.
43. A frame assembly as set forth in claim 42 wherein said frame component further comprises dome-shaped head portions disposed on said fastening stems and extending through said fabric to retain said portion of said fabric on said lockable element.
44. A frame assembly for a partition system wherein said frame assembly automatically and evenly tensions a fabric about a partition panel, said assembly comprising:
(A) a plurality of frame components for automatically and evenly tensioning the fabric about the partition panel, each of said frame components comprising;
(i) a support element defining at least one cavity adapted to receive and support at least a portion of the partition panel,
(ii) a lockable element adapted to support at least a portion of the fabric, said lockable element extending from said support element and being moveable relative to said support element, and
(iii) an integral hinge portion defined between said support element and said lockable element, said integral hinge portion enabling said movement of said lockable element relative to said support element such that the fabric supported on said lockable element is automatically and evenly tensioned about the partition panel upon said movement of said lockable element; and
(B) a plurality of corner locks engaging said frame components to interconnect said frame components and establish a rectangular-shaped frame assembly; and
(C) a backing plate mounted to said support elements of said frame components wherein said backing plate is adapted to span across the partition panel to reinforce the partition panel and improve rigidity in said frame assembly.
45. A frame assembly as set forth in claim 44 wherein said at least one cavity defined by said support element of each of said frame components is further defined as a first cavity adapted to receive and support a first partition panel, and a second cavity adapted to receive and support a second partition panel.
46. A frame assembly as set forth in claim 45 wherein said support element of each of said frame components comprises a first segment and a second segment extending transversely from said first segment to define said first cavity that is adapted to receive and support the first partition panel.
47. A frame assembly as set forth in claim 46 wherein said support element of each of said frame components further comprises a third segment extending transversely from said second segment, and a fourth segment extending transversely from said third segment to define said second cavity that is adapted to receive and support the second partition panel.
48. A frame assembly as set forth in claim 44 wherein each of said frame components further comprises a flexible backing strip spanning said support element and said lockable element to protect the fabric from said integral hinge portion as said lockable element moves to tension the fabric about the partition panel.
49. A frame assembly as set forth in claim 44 wherein said frame components are unitary.
50. A frame assembly as set forth in claim 44 wherein each of said frame components further comprises an engagement lip extending integrally from said support element and away from said lockable element, said engagement lip engaging said lockable element upon said movement to retain said lockable element in a tensioned configuration such that the fabric is permanently tensions about the partition panel.
51. A frame assembly as set forth in claim 44 wherein said corner locks engage said support elements of said frame components to interconnect said frame components and establish said rectangular-shaped frame assembly.
52. A frame assembly as set forth in claim 33 wherein said plurality of frame components is further defined as first, second, third, and fourth frame components.
53. A frame assembly as set forth in claim 52 wherein said plurality of corner locks is further defined as first, second, third, and fourth corner locks wherein;
said first corner lock engages said support elements of said first and second frame components,
said second corner lock engages said support elements of said second and third frame components,
said third corner lock engages said support elements of said third and fourth frame components, and
said fourth corner lock engages said support elements of said fourth and first frame components,
to interconnect said frame components and establish said rectangular-shaped frame assembly.
54. A frame assembly as set forth in claim 44 wherein each of said frame components further comprises an adhesive disposed on said lockable element wherein said adhesive is adapted to retain the portion of the fabric on said lockable element.
55. A frame assembly as set forth in claim 44 wherein each of said frame components further comprises a plurality of fastening stems extending from said lockable element wherein said fastening stems are adapted to extend through the fabric to retain the portion of the fabric on said lockable element.
56. A frame assembly as set forth in claim 55 wherein each of said frame components further comprises dome-shaped head portions disposed on said fastening stems wherein said dome-shaped head portions are adapted to extend through the fabric to retain the portion of the fabric on said lockable element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/801,236 US20060130412A1 (en) | 2002-01-23 | 2004-03-16 | Frame assembly and frame component for tensioning fabric about a panel of a partition system |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/055,683 US6722096B2 (en) | 2002-01-23 | 2002-01-23 | Frame assembly and frame component for tensioning fabric about a panel of a partition system |
| US10/801,236 US20060130412A1 (en) | 2002-01-23 | 2004-03-16 | Frame assembly and frame component for tensioning fabric about a panel of a partition system |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/055,683 Division US6722096B2 (en) | 2002-01-23 | 2002-01-23 | Frame assembly and frame component for tensioning fabric about a panel of a partition system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20060130412A1 true US20060130412A1 (en) | 2006-06-22 |
Family
ID=21999495
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/055,683 Expired - Fee Related US6722096B2 (en) | 2002-01-23 | 2002-01-23 | Frame assembly and frame component for tensioning fabric about a panel of a partition system |
| US10/801,236 Abandoned US20060130412A1 (en) | 2002-01-23 | 2004-03-16 | Frame assembly and frame component for tensioning fabric about a panel of a partition system |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/055,683 Expired - Fee Related US6722096B2 (en) | 2002-01-23 | 2002-01-23 | Frame assembly and frame component for tensioning fabric about a panel of a partition system |
Country Status (1)
| Country | Link |
|---|---|
| US (2) | US6722096B2 (en) |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060179765A1 (en) * | 2005-01-31 | 2006-08-17 | Howard Meghan L | Adaptable ceiling tile system |
| US20070283656A1 (en) * | 2006-06-12 | 2007-12-13 | Anderson Andy W | Fabric Wall Panel System and Track |
| US8074411B1 (en) | 2009-09-11 | 2011-12-13 | Andrew Jacob Anderson | Fabric wall panel and track |
| US20150082586A1 (en) * | 2013-09-24 | 2015-03-26 | HÜBNER GmbH & Co. KG | Aircraft boarding bridge or stairs |
| US9416813B2 (en) * | 2013-09-24 | 2016-08-16 | HÜBNER GmbH & Co. KG | Aircraft boarding bridge or stairs |
| WO2019168566A1 (en) * | 2018-02-28 | 2019-09-06 | Nations Photo Lab LLC | Image display |
| US11583113B2 (en) | 2018-02-28 | 2023-02-21 | Nations Photo Lab LLC | Image display |
| US20230190014A1 (en) * | 2018-02-28 | 2023-06-22 | Nations Photo Lab LLC | Image display |
Also Published As
| Publication number | Publication date |
|---|---|
| US20030136073A1 (en) | 2003-07-24 |
| US6722096B2 (en) | 2004-04-20 |
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