US20060039832A1

US20060039832A1 - Disposable laboratory implement

Info

Publication number: US20060039832A1
Application number: US11/114,880
Authority: US
Inventors: Christian Taesler
Original assignee: Eppendorf SE
Current assignee: Eppendorf SE
Priority date: 2004-08-17
Filing date: 2005-04-26
Publication date: 2006-02-23
Also published as: US20100286382A1; US8454891B2; US20140010737A1; US9937492B2; DE202004012943U1

Abstract

A plastic, disposable laboratory implement used in treating and processing liquid samples containing nucleic acids. The implement includes at least one wall segment in contact with the liquid sample and made of a polypropylene mixed with at least one additive. The additive lowers a bonding affinity of the polypropylene for nucleic acids. The wall segment exhibits a surface gloss>160 as measured per DIN 67530 at an angle of 60°.

Description

The present invention relates to a single-use, hereafter disposable, plastic laboratory implement defined in the preamble of claim 1.
In particular disposable implements of this kind are reaction receptacles, pipet tips and also microtitration plates. In general the present invention applies to all plastic implements used in the laboratory that may be applicable in processing liquid samples containing nucleic acids.
Disposable laboratory implements of this kind are made of polypropylene. It has been widely observed that nucleic acids interact with conventional polypropylenes in a manner that under some conditions the nucleic acids will bond for instance to the walls of the reaction receptacles.
The interaction between nucleic acids and different polypropylene reaction receptacles is described for instance in CLINICAL NOTES of March 2001, pp 52. This article cites a fact also observed by the applicant that conventional polypropylenes will bond nucleic acids especially at high salt concentrations. The processing of nucleic acids entailing various steps in the phase transition range, that is at high salt concentrations, the possibility of impoverishing the nucleic acids of interest when using conventional polypropylene implements cannot be excluded.
The publication above mentions that all tested conventional propylene receptacles exhibit substantially the same adsorption properties as regards nucleic acids. A few receptacles made with special materials exhibited less bonding for nucleic acids; however the source of this feature could not be ascertained for lack of manfacturer data.
U.S. Pat. No. 6,544,417 discloses making illustratively polypropylene laboratory implements by adding additives to them in a manner that the biomolecule's bonding ability shall be reduced. The additives described in this U.S. Pat. No. 6,544,417 always are other plastics, for instance fluoropolymers such as teflon. Rigorously speaking, the compositions described therein are not plastics containing additives but blends or compounds of two different plastics. Contrary to additive containing plastics, the mixtures of materials known from the above US patent do not permit making transparent laboratory implements.
The objective of the present invention is to create transparent polypropylene laboratory implements and to manufacture them in especially simple manner, said implements of the present invention exhibiting in particular in the critical high salt range, a lower bonding affinity for nucleic acids than do conventional laboratory implements.
This problem is solved by means of a laboratory implement defined by the features of claim 1.
Applicant surprisingly discovered that polypropylene surfaces exhibiting substantially higher surface gloss than standard polyproplyenes offer the lower bonding affinity to nucleic acids, especially under high salt conditions, which is sought in the present invention.
The expression “surface gloss” herein denotes the light reflecting property of surfaces. This surface gloss is defined as being the intensity of light reflected by a tested surface. Accordingly optically matte surfaces exhibit a value less than 10, medium glossy surfaces exhibit values between 10 and 70 and high-gloss surfaces values>70. Conventional polypropylenes exhibit a surface gloss of about 90.
The gloss values of the particular surface as a rule are measured at different angles of incidence (for instance 20, 60 or 85°). Such measurements are carried out in internationally uniform manner according to DIN 67530 (Publication date: 1982-01), ISO 2813 (1994/Cor. 1997) or ASTM D523-89 (1999).
The values of the present invention all relate to measurements at 60°. The surface coefficient may be measured using commercially available apparatus. Illustratively MELIT Co. offers their “PicoGloss 560” which allows simple surface gloss measurements in the range which is significant for polypropylene.
Applicant presumes that, compared with conventional polypropylenes, those exhibiting the surface gloss of the invention exhibit fewer initial defects for instance in the form of edge roughness that, in the conventionally used polypropylenes may act as seed crystals and trigger the bonding of the nucleic acids to the walls of the disposable laboratory receptacles.
Polypropylenes exhibiting the surface gloss of the invention substantially differ from the conventional polypropylenes in that they show considerably smaller crystalline polypropylene units in the surface zones. This feature is attained using appropriate additives that will dissolve in the melt and upon solidification will precipitate as finely distributed seed crystals. The smaller the polypropylene units (the more crystallites available during solidification), the clearer the polypropylene shall be. Especially appropriate additives are the so-called clarifiers. A clarifier marketed under the name ADK STAB NA-21 for instance allows making polypropylenes exhibiting especially high surface gloss.
As discussed above, at least one wall zone making contact with the liquid sample is made from an additive-containing polypropylene where said additive introduces especially high gloss to a plastic surface which then evinces the desired reduced bonding affinity to nucleic acids at high salt conditions.
Within the scope of the invention basically all additives increasing polypropylene's surface gloss are applicable, but in especially preferred manner the said additive clarifier ADK STAB Na-21 offered by ADEKA PALMAROLA SAS (Strasbourg, France) will be used. This substance is aluminum hydroxybis[2,2′-methylenebis (4,6-itert.butylphenyl)phosphate]. Obviously other clarifiers and other additives allowing adjusting the surface gloss of the invention, such as the products MILLAD 3988, MILLAD 3950 and HPN-68 made by MILLIKAN Corp. or NC-4 made by MITSUI TOATSU Co. also are applicable. These products are diverse clarifiers generating the above discussed fine surface structure on the molded polypropylene part. Moreover additives such as polypropylene waxes may also be used to increase the surface gloss of polypropylenes.
To-date clarifiers have been added to plastics in the state of the art for the purpose of increasing implement transparency. The conventional concentrations of the above clarifier ADK Stab NA-21 are 0.09% (wt/wt) referred to the total weight. At such concentrations a slightly reduced bonding affinity of the polypropylene mixed with the clarifier already may be observed. However this slight effect is quite insufficient to process samples containing nucleic acids absent significant losses. The definite reduction in bonding affinity attained by the invention between polypropylene implements and nucleic acids will be sensible only when ADK Stab NA-21 is added to polypropylene in concentrations above 0.2% (wt/wt). Tests run by applicant show a minimum of 0.4% (wt/wt) of the said clarifier must be added to the polypropylene implements to keep the loss of nucleic acids during processing with the polypropylene implements at <1 (wt/wt) [relative to the initial quantity of nucleic acids]. Thus the clarifier concentrations selected in the invention to attain the desired bonding properties is much above the concentrations which are conventionally required for transparent plastic implements, the applicant having been first in discovering that, surprisingly, when adding unusually high clarifier concentrations, there results a dramatic change in the bonding behavior of polypropylene as compared to known transparent plastic implements.
The laboratory implements preferably may be pipet tips, syringes, vials storing liquid samples, microtitration plates, further bioarray slides, pestles or agitators etc. However the invention is not restricted to these implements. In principle those implements also are covered which, within the scope of processing liquid samples containing nucleic acids, will be in contact with the samples over an extended time interval.
According to the invention, at least the wall segments of the disposable laboratory implement that make contact with the liquid sample shall be made of a polypropylene mixed with an additive. Illustratively and in particular as regards microtitration plates, only the reaction receptacles (wells) need be made of polypropylene exhibiting the surface gloss of the invention whereas a frame supporting the reaction receptacles consists of another plastic, for instance a polycarbonate.
On the other hand, as regards other, more economical disposable laboratory implements, and in a preferred embodiment mode of the invention, the implements all are made from the additive-mixed polypropylene and as result all of them exhibit the surface gloss of the invention.
The invention is elucidated below in relation to several embodiment modes.
1. Measuring DNA Absorption as a Function of Gloss Coefficient.
Micro-reaction receptacles made by injection-molding polypropylenes fitted with various additives were used to measure the DNA adsorption at polypropylene surfaces by filling them with 50 μltr of a radioactively marked DNA solution (0.2 ng of DNA/μltr) at a 2.5 molar NaCl concentration and storing them in one test preparation for 24 h at 37° C. and in another test preparation for 10 min at 95° C. Then the solution was pipetted, that is completely evacuated. Next the reaction receptacle emptied in this manner was checked for its residual radioactivity. In this manner the DNA portion that was lost by adsorption in the reaction receptacle could be determined quantitatively.

It was found that reaction receptacles made of propylene to which the clarifiers ADK Stab NA-21, MILLAD 3988 and MILLAD 3950 exhibited considerably reduced DNA adsorption at the receptacle walls. Because the above additives increase the gloss of molded propylene surfaces—as determined on test bodies by the manufacturers of additives—the DNA adsorptivities may be correlated to the surface gloss and moreover a model may be developed (see above) to explain the adsorption differentials. The Table below shows numerical correlation values.

TABLE


DNA adsorption and gloss coefficient of polypropylenes with
different additive treatments of polypropylene receptacles

	DNA adsorption	DNA adsorption	Gloss
	(37° C., 24 h)	(95° C., 10 min)	coefficient
Material	% wt/wt)	(wt/wt)	at 60° [−]*

polypropylene	65-95	>90	90
no clarifier
polypropylene +	2.5	3.0	165
0.3% (wt/wt)
MILLAD 3950
polypropylene +	1.1	2.01	165
0.3% (wt/wt)
MILLAD 3988
polypropylene +	0.7	1.0	175
0.3% (wt/wt) ADK
Stab NA-21

(*from Adeka Palmarole Deutschland GmbH)

2. Manufacturing a Disposable Laboratory Implement

The polypropylene receptacles are made by standard injection molding of polypropylene granulates. The corresponding additive, i.e. clarifier is either admixed using a master batch (a concentrate of the additive in polypropylene) as a granulate to the basic polypropylene granulate (that is, the two granulates are physically mixed as a dry blend and the mixture of granulates then is injection molded) or the additive shall already be contained from the beginning in the basic polypropylene granulate and is delivered from the manufacturer as the finished product. Furthermore the additive in the form of a pure substance may be admixed by using a compounding unit, for instance using a twin worm extruder, at the final desired proportion, into the polypropylene melt and to granulate the material from the melt after solidification. This granulate may then be injection molded.

Claims

1. A plastic, disposable laboratory implement used in treating and processing liquid samples containing nucleic acids, said implement comprising at least one wall segment in contact with the liquid sample and being made of a polypropylene mixed with at least one additive, said additive lowering a bonding affinity of the polypropylene for nucleic acids,

wherein the wall segment exhibits a surface gloss>160 as measured per DIN 67530 at an angle of 60°.

2. The disposable laboratory implement as claimed in claim 1, wherein the wall segment exhibits a surface gloss>170.

3. The disposable laboratory implement as claimed in claim 1, wherein the additive is a clarifier.

4. The disposable laboratory implement as claimed in claim 3, wherein the clarifier is contained at a concentration in the polypropylene to that exceeds concentrations conventionally used with transparent implements and said clarifier concentration being in a range of concentrations wherein increasing the clarifier concentration no longer results in a significant increase in transparency.

5. The disposable laboratory implement as claimed in claim 3, wherein the clarifier is an available substance designated as ADK STAB NA-21.

6. The disposable laboratory implement as claimed in claim 5, wherein the clarifier ADK Stab NA-21 is contained in a concentration>0.2% (wt/wt) in the polypropylene.

7. The disposable laboratory implement as claimed in claim 1, wherein said implement serves as a device selected from the group consisting of pipet tips, reaction receptacles, receptacles storing liquid samples and microtitration plates.

8. The disposable laboratory implement as claimed in claim 1, wherein the disposable laboratory implement is integrally made of the polypropylene mixed with at least one additive.

9. The disposable laboratory implement as claimed in claim 2, wherein the additive is a clarifier.

10. The disposable laboratory implement as claimed in claim 9, wherein the clarifier is contained at a concentration in the polypropylene that exceeds concentrations conventionally used with transparent implements and said clarifier concentration being in a range of concentrations wherein increasing the clarifier concentration no longer results in a significant increase in transparency.

11. The disposable laboratory implement as claimed in claim 9, wherein the clarifier is an available substance designated as ADK STAB NA-21.

12. The disposable laboratory implement as claimed in claim 10, wherein the clarifier is an available substance designated as ADK STAB NA-21.

13. The disposable laboratory implement as claimed in claim 11, wherein the clarifier ADK Stab NA-21 is contained in a concentration>0.2% (wt/wt) in the polypropylene.

14. The disposable laboratory implement as claimed in claim 12, wherein the clarifier ADK Stab NA-21 is contained in a concentration>0.2% (wt/wt) in the polypropylene.