US20050153634A1 - Negative poisson's ratio material-containing CMP polishing pad - Google Patents
Negative poisson's ratio material-containing CMP polishing pad Download PDFInfo
- Publication number
- US20050153634A1 US20050153634A1 US10/754,390 US75439004A US2005153634A1 US 20050153634 A1 US20050153634 A1 US 20050153634A1 US 75439004 A US75439004 A US 75439004A US 2005153634 A1 US2005153634 A1 US 2005153634A1
- Authority
- US
- United States
- Prior art keywords
- polishing pad
- polishing
- polymeric material
- porous polymeric
- poisson
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000005498 polishing Methods 0.000 title claims abstract description 155
- 239000000463 material Substances 0.000 title claims abstract description 50
- 238000007517 polishing process Methods 0.000 claims abstract description 10
- 239000002245 particle Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 23
- 239000011148 porous material Substances 0.000 claims description 15
- -1 polyethylenes Polymers 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 12
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 10
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium dioxide Chemical compound O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 claims description 10
- 229910044991 metal oxide Inorganic materials 0.000 claims description 8
- 150000004706 metal oxides Chemical class 0.000 claims description 8
- 229920002635 polyurethane Polymers 0.000 claims description 8
- 239000004814 polyurethane Substances 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 8
- 229920001169 thermoplastic Polymers 0.000 claims description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 claims description 5
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 claims description 5
- 239000000395 magnesium oxide Substances 0.000 claims description 5
- 229920000098 polyolefin Polymers 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 229920001187 thermosetting polymer Polymers 0.000 claims description 5
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 4
- 238000011065 in-situ storage Methods 0.000 claims description 4
- 229920002530 polyetherether ketone Polymers 0.000 claims description 4
- 239000011800 void material Substances 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 229920002125 Sokalan® Polymers 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 229920002401 polyacrylamide Polymers 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 239000004417 polycarbonate Substances 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 2
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 2
- 235000019422 polyvinyl alcohol Nutrition 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 239000010410 layer Substances 0.000 description 29
- 229920000642 polymer Polymers 0.000 description 19
- 239000000975 dye Substances 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- 235000012431 wafers Nutrition 0.000 description 11
- 239000007787 solid Substances 0.000 description 9
- 239000004065 semiconductor Substances 0.000 description 6
- 210000004027 cell Anatomy 0.000 description 4
- 239000011246 composite particle Substances 0.000 description 4
- 230000003750 conditioning effect Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000004377 microelectronic Methods 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 239000002952 polymeric resin Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000003082 abrasive agent Substances 0.000 description 3
- 230000001413 cellular effect Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000010432 diamond Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000010954 inorganic particle Substances 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 239000010937 tungsten Substances 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- 229910000927 Ge alloy Inorganic materials 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 229920000106 Liquid crystal polymer Polymers 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000005380 borophosphosilicate glass Substances 0.000 description 2
- 239000000872 buffer Substances 0.000 description 2
- 210000002421 cell wall Anatomy 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000002905 metal composite material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 239000011146 organic particle Substances 0.000 description 2
- OFNHPGDEEMZPFG-UHFFFAOYSA-N phosphanylidynenickel Chemical compound [P].[Ni] OFNHPGDEEMZPFG-UHFFFAOYSA-N 0.000 description 2
- 239000005360 phosphosilicate glass Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- QETOCFXSZWSHLS-UHFFFAOYSA-N 1-azacyclooctadeca-1,3,5,7,9,11,13,15,17-nonaene Chemical compound C1=CC=CC=CC=CC=NC=CC=CC=CC=C1 QETOCFXSZWSHLS-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229910001339 C alloy Inorganic materials 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 1
- 229930182559 Natural dye Natural products 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 229910000676 Si alloy Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000008351 acetate buffer Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 229910021417 amorphous silicon Inorganic materials 0.000 description 1
- 239000001000 anthraquinone dye Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000000987 azo dye Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 239000006172 buffering agent Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000011066 ex-situ storage Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000002223 garnet Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910000271 hectorite Inorganic materials 0.000 description 1
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229910052622 kaolinite Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000005055 memory storage Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 239000000978 natural dye Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000001005 nitro dye Substances 0.000 description 1
- 239000001006 nitroso dye Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 239000008363 phosphate buffer Substances 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000412 polyarylene Polymers 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000001044 red dye Substances 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000000988 sulfur dye Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000000411 transmission spectrum Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
- B24B37/20—Lapping pads for working plane surfaces
- B24B37/24—Lapping pads for working plane surfaces characterised by the composition or properties of the pad materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/56—After-treatment of articles, e.g. for altering the shape
- B29C44/5627—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/56—After-treatment of articles, e.g. for altering the shape
- B29C44/5627—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching
- B29C44/5636—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching with the addition of heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
Definitions
- This invention pertains to polishing pads for use in chemical-mechanical polishing.
- CMP Chemical-mechanical polishing
- the manufacture of semiconductor devices generally involves the formation of various process layers, selective removal or patterning of portions of those layers, and deposition of yet additional process layers above the surface of a semiconducting workpiece to form a semiconductor wafer.
- the process layers can include, by way of example, insulation layers, gate oxide layers, conductive layers, and layers of metal or glass, etc. It is generally desirable in certain steps of the wafer process that the uppermost surface of the process layers be planar, i.e., flat, for the deposition of subsequent layers.
- CMP is used to planarize process layers wherein a deposited material, such as a conductive or insulating material, is polished to planarize the wafer for subsequent process steps.
- a wafer is mounted upside down on a carrier in a CMP tool.
- a force pushes the carrier and the wafer downward toward a polishing pad.
- the carrier and the wafer are rotated above the rotating polishing pad on the CMP tool's polishing table.
- a polishing composition (also referred to as a polishing slurry) generally is introduced between the rotating wafer and the rotating polishing pad during the polishing process.
- the polishing composition typically contains a chemical that interacts with or dissolves portions of the uppermost wafer layer(s) and an abrasive material that physically removes portions of the layer(s).
- the wafer and the polishing pad can be rotated in the same direction or in opposite directions, whichever is desirable for the particular polishing process being carried out.
- the carrier also can oscillate across the polishing pad on the polishing table.
- Polishing pads used in chemical-mechanical polishing processes are manufactured using both soft and rigid pad materials, which include polymer-impregnated fabrics, microporous films, cellular polymer foams, non-porous polymer sheets, and sintered thermoplastic particles.
- a pad containing a polyurethane resin impregnated into a polyester non-woven fabric is illustrative of a polymer-impregnated fabric polishing pad.
- Microporous polishing pads include microporous urethane films coated onto a base material, which is often an impregnated fabric pad. These polishing pads are closed cell, porous films.
- Cellular polymer foam polishing pads contain a closed cell structure that is randomly and uniformly distributed in all three dimensions.
- Non-porous polymer sheet polishing pads include a polishing surface made from solid polymer sheets, which have no intrinsic ability to transport slurry particles (see, for example, U.S. Pat. No. 5,489,233). These solid polishing pads are externally modified with large and/or small grooves that are cut into the surface of the pad purportedly to provide channels for the passage of slurry during chemical-mechanical polishing.
- Such a non-porous polymer polishing pad is disclosed in U.S. Pat. No. 6,203,407, wherein the polishing surface of the polishing pad comprises grooves that are oriented in a way that purportedly improves selectivity in the chemical-mechanical polishing.
- Sintered polishing pads comprising a porous open-celled structure can be prepared from thermoplastic polymer resins.
- U.S. Pat. Nos. 6,062,968 and 6,126,532 disclose polishing pads with open-celled, microporous substrates, produced by sintering thermoplastic resins.
- polishing pads are suitable for their intended purpose, a need remains for other polishing pads that provide effective planarization, particularly in workpieces polished by chemical-mechanical polishing.
- polishing pads having longer pad life with improved tear and abrasion resistance properties.
- polishing pads with improved polishing uniformity that minimize the number of defects, such as edge-on effects and dishing, produced during workpiece polishing.
- the invention provides a polishing pad for use in chemical-mechanical polishing systems comprising a material with a Poisson's ratio of less than zero.
- the invention further provides a method of polishing a workpiece comprising (i) providing a workpiece to be polished, (ii) contacting the workpiece with a chemical-mechanical polishing system comprising the polishing pad of the invention, and (iii) abrading at least a portion of the surface of the workpiece with the polishing system to polish the workpiece.
- the invention is directed to a chemical-mechanical polishing pad comprising a porous polymeric material, wherein the porous polymeric material has a Poisson's ratio less than 0.
- the Poisson's ratio is the ratio of lateral contraction strain to longitudinal strain.
- the Poisson's ratio When the Poisson's ratio is +1/2, as in rubbery solids, the bulk modulus is much greater than the shear modulus, and the material is incompressible. When the Poisson's ratio is ⁇ 1, the material is highly compressible but difficult to shear because the bulk modulus and Young's modulus are much greater than the shear modulus. A material having a negative Poisson's ratio is more resilient. Accordingly, when a material having a negative Poisson's ratio is subjected to stresses, such as those imposed upon a polishing pad during the polishing process, the material will display greater overall durability, longer life, and less deformation.
- the material used to produce the polishing pads of the invention has a Poisson's ratio of from about ⁇ 1 to less than 0 (e.g., from about ⁇ 1 to about ⁇ 0.1, from about ⁇ 0.8 to about ⁇ 0.2, or from about ⁇ 0.6 to about ⁇ 0.2).
- Porous polymeric materials with negative Poisson's ratios desirably expand laterally when stretched and contract laterally when compressed. These unusual characteristics are achieved by forming the cells (i.e., pores) into a “re-entrant” shape, which bulges inwards and which unfolds under tension resulting in a lateral expansion. These cellular (i.e., porous) solids can be made from a variety of polymers or from metals. For a Poisson's ratio approaching ⁇ 1, enhanced shear rigidity or high toughness is achieved.
- the Poisson's ratio of the porous polymeric materials can be measured by any suitable means known in the art.
- the Poisson's ratio for such porous polymeric materials can be measured by stretching the materials in an Instron machine using the method of ASTM D412-83 as described in Lakes et al., J. Mat. Sci., 23, 4406 (1988).
- the polishing pad of the invention comprises, consists essentially of, or consists of any suitable material having a negative Poisson's ratio.
- the material having a negative Poisson's ratio comprises or is a polymer, which can be any suitable polymer, such as a thermoplastic polymer or a thermoset polymer.
- the polymer is a thermoplastic polymer or a thermoset polymer selected from the group consisting of polyurethanes, cross-linked polyurethanes, polyolefins (e.g., polyethylenes, polypropylenes, cyclic polyolefins), cross-linked polyolefins, polyvinylalcohols, polyvinylacetates, polycarbonates, polyacrylic acids, polymethylmethacrylates, polyacrylamides, nylons, fluorocarbons, polyesters, polyethers, polyarylenes, polystyrenes, polyethyleneterephthalates, polyamides, polyimides, polyaramides, polytetrafluoroethylenes, polyetheretherketones, elastomeric rubbers, polyaromatics, copolymers and block copolymers thereof, and mixtures and blends thereof.
- polyurethanes cross-linked polyurethanes
- polyolefins e.g., polyethylenes, polypropylene
- the polymer resin is a thermoplastic polyurethane or polyolefin resin.
- Suitable porous polymeric materials with a negative Poisson's ratio are described in Lakes, Science, 235, 1035 (1987), and U.S. Pat. No. 4,668,557.
- the polishing pad of the invention desirably has a density of about 1 g/cm 3 or less (e.g., about 0.8 g/cm 3 or less, about 0.6 g/cm 3 or less, about 0.4 g/cm 3 or less, or about 0.2 g/cm 3 ).
- the polishing pad of the invention desirably has a density of about 0.01 g/cm 3 or more (e.g., about 0.02 g/cm 3 or more, about 0.05 g/cm 3 or more, or about 0.08 g/cm 3 or more).
- the polishing pad of the invention preferably has a void volume of about 75% or less (e.g., about 50% or less, about 40% or less, or about 30% or less).
- the polishing pad of the invention desirably has a void volume of about 1% or more (e.g., about 2% or more, about 5% or more, or about 10% or more).
- the polishing pad of the invention desirably, has a pore density of greater than about 10 pores/cm (e.g., greater than about 15 pores/cm, greater than about 20 pores/cm, or greater than about 30 pores/cm).
- the polishing pad of the present invention typically has an average pore diameter of about 2500 ⁇ m or less (e.g., about 2000 ⁇ m or less, about 1500 ⁇ m or less, about 1000 ⁇ m or less).
- the polishing pad of the invention also typically has an average pore diameter of about 0.1 ⁇ m or more (e.g., about 0.5 ⁇ m or more, about 1 ⁇ m or more, about 5 ⁇ m or more, or about 10 ⁇ m or more).
- the polishing pad of the invention typically comprises a polishing surface, which contacts a workpiece when used to polish the workpiece.
- the polishing surface of the polishing pad optionally further comprises regions of different density, porosity, hardness, modulus, and/or compressibility.
- the different regions can have any suitable shape or dimension.
- the regions of contrasting density, porosity, hardness, and/or compressibility are formed on the polishing pad by an ex situ process (i.e., after the polishing pad is formed).
- the polishing pad of the invention optionally further comprises grooves, channels, and/or perforations. Such features can facilitate the lateral transport of a polishing composition across the surface of the polishing pad.
- the grooves, channels, and/or perforations can be in any suitable pattern and can have any suitable depth and width.
- the polishing pad can have two or more different groove patterns, for example a combination of large grooves and small grooves as described in U.S. Pat. No. 5,489,233.
- the grooves can be in the form of linear grooves, slanted grooves, concentric grooves, spiral or circular grooves, or XY crosshatch pattern, and can be continuous or non-continuous in connectivity.
- the polishing pad of the invention optionally can be modified by buffing or conditioning, such as by moving the pad against an abrasive surface.
- the preferred abrasive surface for conditioning is a disk which is preferably metal and which is preferably embedded with diamonds of a size in the range of 1 ⁇ m to 0.5 mm.
- conditioning can be conducted in the presence of a conditioning fluid, preferably a water-based fluid containing abrasive particles.
- the polishing pad of the invention can be used alone, or optionally can be mated to another polishing pad.
- the polishing pad intended to contact the substrate or work piece to be polished serves as the polishing layer
- the other polishing pad serves as the subpad.
- the polishing pad of the invention can be a subpad that is mated to a conventional polishing pad having a polishing surface, wherein the conventional polishing pad serves as the polishing layer.
- the polishing pad of the invention can comprise a polishing surface, and serve as the polishing layer, and can be mated to a conventional polishing pad that serves as a subpad.
- Suitable polishing pads for use as the polishing layer in combination with a polishing pad of the invention include solid or porous polyurethane pads, many of which are well known in the art.
- Suitable subpads include polyurethane foam subpads (e.g., Poron® foam subpads from Rogers Corporation), impregnated felt subpads, microporous polyurethane subpads, or sintered urethane subpads.
- the polishing pad and the subpad can comprise the same or different materials and can both comprise re-entrant materials that are the same or different.
- the polishing layer and/or the subpad optionally comprises grooves, channels, hollow sections, windows, apertures, and the like.
- the subpad can be affixed to the polishing layer by any suitable means.
- the polishing layer and subpad can be affixed through adhesives or can be attached via welding or similar technique.
- an intermediate backing layer such as a polyethyleneterephthalate film is disposed between the polishing layer and the subpad.
- the polishing pad of the invention optionally further comprises one or more apertures, transparent regions, or translucent regions (e.g., windows as described in U.S. Pat. No. 5,893,796).
- the inclusion of such apertures or translucent regions (i.e., optically transmissive regions) is desirable when the polishing pad is to be used in conjunction with an in situ CMP process monitoring technique.
- the aperture can have any suitable shape and may be used in combination with drainage channels for minimizing or eliminating excess polishing composition on the polishing surface.
- the translucent region or window can be any suitable window, many of which are known in the art.
- the translucent region can comprise a glass or polymer-based plug that is inserted in an aperture of the polishing pad or may comprise the same polymeric material used in the remainder of the polishing pad.
- the translucent regions have a light transmittance of about 10% or more (e.g., about 20% or more, or about 30% or more) at one or more wavelengths between from about 190 nm to about 10,000 nm (e.g., from about 190 nm to about 3500 nm, from about 200 nm to about 1000 nm, or from about 200 nm to about 780 nm).
- the transparent window portion can have any suitable structure (e.g., crystallinity), density, and porosity.
- the transparent window portion can be solid or porous (e.g., microporous or nanoporous having an average pore size of less than 1 ⁇ m).
- the transparent window portion is solid or is nearly solid (e.g., has a void volume of about 3% or less).
- the transparent window portion optionally further comprises particles selected from polymer particles, inorganic particles, and combinations thereof.
- the transparent window portion optionally contains pores.
- the transparent window portion optionally further comprises a dye, which enables the polishing pad material to selectively transmit light of a particular wavelength(s).
- the dye acts to filter out undesired wavelengths of light (e.g., background light) and thus improves the signal to noise ratio of detection.
- the transparent window portion can comprise any suitable dye or may comprise a combination of dyes. Suitable dyes include polymethine dyes, di-and tri-arylmethine dyes, aza analogues of diarylmethine dyes, aza (18) annulene dyes, natural dyes, nitro dyes, nitroso dyes, azo dyes, anthraquinone dyes, sulfur dyes, and the like.
- the transmission spectrum of the dye matches or overlaps with the wavelength of light used for in situ endpoint detection.
- the dye preferably is a red dye, which is capable of transmitting light having a wavelength of about 633 nm.
- the polishing pad of the invention optionally contains particles, e.g., particles that are incorporated into the pad.
- the particles can be abrasive particles, polymer particles, composite particles (e.g., encapsulated particles), organic particles, inorganic particles, clarifying particles, water-soluble particles, and mixtures thereof.
- the polymer particles, composite particles, organic particles, inorganic particles, clarifying particles, and water-soluble particles also may be abrasive, or may be non-abrasive, in nature.
- the abrasive particles can be of any suitable material.
- the abrasive particles can comprise a metal oxide, such as a metal oxide selected from the group consisting of alumina, silica, titania, ceria, zirconia, germania, magnesia, co-formed products thereof, and combinations thereof, or a silicon carbide, boron nitride, diamond, garnet, or ceramic abrasive material.
- the abrasive particles can be hybrids of metal oxides and ceramics or hybrids of inorganic and organic materials.
- the particles also can be polymer particles many of which are described in U.S. Pat. No.
- 5,314,512 such as polystyrene particles, polymethylmethacrylate particles, liquid crystalline polymers (LCP, e.g., Vectra® polymers from Ciba Geigy), polyetheretherketones (PEEK's), particulate thermoplastic polymers (e.g., particulate thermoplastic polyurethane), particulate cross-linked polymers (e.g., particulate cross-linked polyurethane or polyepoxide), or a combination thereof.
- LCP liquid crystalline polymers
- PEEK's polyetheretherketones
- particulate thermoplastic polymers e.g., particulate thermoplastic polyurethane
- particulate cross-linked polymers e.g., particulate cross-linked polyurethane or polyepoxide
- the porous re-entrant material comprises a polymer resin
- the polymer particle desirably has a melting point that is higher than the melting point of the polymer resin of the porous foam.
- the composite particles can be any suitable particle containing a core and an outer coating.
- the composite particles can contain a solid core (e.g., a metal oxide, metal, ceramic, or polymer) and a polymeric shell (e.g., polyurethane, nylon, or polyethylene).
- the clarifying particles can be phyllosilicates, (e.g., micas such as fluorinated micas, and clays such as talc, kaolinite, montmorillonite, hectorite), glass fibers, glass beads, diamond particles, carbon fibers, and the like.
- the polishing pad of the invention can be produced by any suitable means known in the art.
- the polishing pad can be produced directly from a porous polymeric material having a negative Poisson's ratio.
- the polishing pad comprising a porous polymeric material having a negative Poisson's ratio can be produced from a conventional open-cell material, closed-cell material, or a combination thereof by causing the cell walls of each cell (i.e., pore) to permanently protrude inward, resulting in a “re-entrant” (i.e., convex) structure.
- specimens of conventional porous polymeric materials can be compressed triaxially (i.e., in three orthogonal directions) and placed in a mold.
- the mold is heated to a temperature slightly above the softening temperature of the porous polymeric material.
- the mold is then cooled under volumetric strain, and the re-entrant material is extracted.
- One such means for making a porous polymeric material having a negative Poisson's ratio for use in producing the polishing pad of the invention is described by Lakes, Science, 235, 1038 (1987).
- the conventional porous polymeric material can be produced by any means known in the art. Such methods include foaming a polymer sheet in the presence of a supercritical gas.
- the polishing pad of the invention is particularly suited for use in conjunction with a chemical-mechanical polishing (CMP) apparatus.
- the apparatus comprises (a) a platen, which, when in use, is in motion and has a velocity that results from orbital, linear, or circular motion, (b) a polishing pad of the invention in contact with the platen and moving with the platen when in motion, and (c) a carrier that holds a workpiece to be polished by contacting and moving relative to the surface of the polishing pad intended to contact a workpiece to be polished.
- the polishing of the workpiece takes place by the workpiece being placed in contact with the polishing pad and then the polishing pad moving relative to the workpiece, typically with a polishing composition therebetween, so as to abrade at least a portion of the workpiece to polish the workpiece.
- the CMP apparatus can be any suitable CMP apparatus, many of which are known in the art.
- the polishing pad of the invention also can be used with linear polishing tools.
- the polishing pad of the invention can display superior toughness and tear resistance because of the high extensibility of the material having a negative Poisson's ratio.
- the materials having a negative Poisson's ratio can provide superior acoustic and vibration damping capability due to vibration absorption by the convex (i.e., re-entrant) shape of the cell walls (i.e., pore walls). This damping acts as an elastic impact force buffer and typically will better distribute stress and help to improve edge-on effects seen in workpieces during chemical-mechanical polishing.
- Suitable workpieces that can be polished with the polishing pad of the invention include memory storage devices, glass substrates, memory or rigid disks, metals (e.g., noble metals), magnetic heads, inter-layer dielectric (ILD) layers, polymeric films, low and high dielectric constant films, ferroelectrics, micro-electro-mechanical systems (MEMS), semiconductor wafers, field emission displays, and other microelectronic workpieces, especially microelectronic workpieces comprising insulating layers (e.g., metal oxide, silicon nitride, or low dielectric materials) and/or metal-containing layers (e.g., copper, tantalum, tungsten, aluminum, nickel, titanium, platinum, ruthenium, rhodium, iridium, silver, gold, alloys thereof, and mixtures thereof).
- metals e.g., noble metals
- ILD inter-layer dielectric
- polymeric films low and high dielectric constant films
- ferroelectrics ferroelectrics
- MEMS micro
- memory or rigid disk refers to any magnetic disk, hard disk, rigid disk, or memory disk for retaining information in electromagnetic form.
- Memory or rigid disks typically have a surface that comprises nickel-phosphorus, but the surface can comprise any other suitable material.
- Suitable metal oxide insulating layers include, for example, alumina, silica, titania, ceria, zirconia, germania, magnesia, and combinations thereof.
- the workpiece can comprise, consist essentially of, or consist of any suitable metal composite.
- Suitable metal composites include, for example, metal nitrides (e.g., tantalum nitride, titanium nitride, and tungsten nitride), metal carbides (e.g., silicon carbide and tungsten carbide), nickel-phosphorus, alumino-borosilicate, borosilicate glass, phosphosilicate glass (PSG), borophosphosilicate glass (BPSG), silicon/germanium alloys, and silicon/germanium/carbon alloys.
- the workpiece also can comprise, consist essentially of, or consist of any suitable semiconductor base material. Suitable semiconductor base materials include single-crystal silicon, poly-crystalline silicon, amorphous silicon, silicon-on-insulator, and gallium arsenide.
- the workpiece comprises a metal layer, more preferably a metal layer selected from the group consisting of copper, tungsten, tantalum, platinum, aluminum, and combinations thereof. Even more preferably, the metal layer comprises copper.
- the polishing composition of the polishing system typically comprises a liquid carrier (e.g., water) and optionally one or more additives selected from the group consisting of abrasives (e.g., alumina, silica, titania, ceria, zirconia, germania, magnesia, and combinations thereof), oxidizers (e.g., hydrogen peroxide and ammonium persulfate), corrosion inhibitors (e.g., benzotriazole), film-forming agents (e.g., polyacrylic acid and polystyrenesulfonic acid), complexing agents (e.g., mono-, di-, and poly-carboxylic acids, phosphonic acids, and sulfonic acids), pH adjustors (e.g., hydrochloric acid, sulfuric acid, phosphoric acid, sodium hydroxide, potassium hydroxide, and ammonium hydroxide), buffering agents (e.g., phosphate buffers,
- abrasives e.g
- the CMP apparatus further comprises an in situ polishing endpoint detection system, many of which are known in the art.
- Techniques for inspecting and monitoring the polishing process by analyzing light or other radiation reflected from a surface of the workpiece are known in the art. Such methods are described, for example, in U.S. Pat. No. 5,196,353, U.S. Pat. No. 5,433,651, U.S. Pat. No. 5,609,511, U.S. Pat. No. 5,643,046, U.S. Pat. No. 5,658,183, U.S. Pat. No. 5,730,642, U.S. Pat. No. 5,838,447, U.S. Pat. No. 5,872,633, U.S. Pat. No.
- the inspection or monitoring of the progress of the polishing process with respect to a workpiece being polished enables the determination of the polishing end-point, i.e., the determination of when to terminate the polishing process with respect to a particular workpiece.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Abstract
Description
- This invention pertains to polishing pads for use in chemical-mechanical polishing.
- Chemical-mechanical polishing (“CMP”) processes are used in the manufacturing of microelectronic devices to form flat surfaces on semiconductor wafers, field emission displays, and many other microelectronic workpieces. For example, the manufacture of semiconductor devices generally involves the formation of various process layers, selective removal or patterning of portions of those layers, and deposition of yet additional process layers above the surface of a semiconducting workpiece to form a semiconductor wafer. The process layers can include, by way of example, insulation layers, gate oxide layers, conductive layers, and layers of metal or glass, etc. It is generally desirable in certain steps of the wafer process that the uppermost surface of the process layers be planar, i.e., flat, for the deposition of subsequent layers. CMP is used to planarize process layers wherein a deposited material, such as a conductive or insulating material, is polished to planarize the wafer for subsequent process steps.
- In a typical CMP process, a wafer is mounted upside down on a carrier in a CMP tool. A force pushes the carrier and the wafer downward toward a polishing pad. The carrier and the wafer are rotated above the rotating polishing pad on the CMP tool's polishing table. A polishing composition (also referred to as a polishing slurry) generally is introduced between the rotating wafer and the rotating polishing pad during the polishing process. The polishing composition typically contains a chemical that interacts with or dissolves portions of the uppermost wafer layer(s) and an abrasive material that physically removes portions of the layer(s). The wafer and the polishing pad can be rotated in the same direction or in opposite directions, whichever is desirable for the particular polishing process being carried out. The carrier also can oscillate across the polishing pad on the polishing table.
- Polishing pads used in chemical-mechanical polishing processes are manufactured using both soft and rigid pad materials, which include polymer-impregnated fabrics, microporous films, cellular polymer foams, non-porous polymer sheets, and sintered thermoplastic particles. A pad containing a polyurethane resin impregnated into a polyester non-woven fabric is illustrative of a polymer-impregnated fabric polishing pad. Microporous polishing pads include microporous urethane films coated onto a base material, which is often an impregnated fabric pad. These polishing pads are closed cell, porous films. Cellular polymer foam polishing pads contain a closed cell structure that is randomly and uniformly distributed in all three dimensions. Non-porous polymer sheet polishing pads include a polishing surface made from solid polymer sheets, which have no intrinsic ability to transport slurry particles (see, for example, U.S. Pat. No. 5,489,233). These solid polishing pads are externally modified with large and/or small grooves that are cut into the surface of the pad purportedly to provide channels for the passage of slurry during chemical-mechanical polishing. Such a non-porous polymer polishing pad is disclosed in U.S. Pat. No. 6,203,407, wherein the polishing surface of the polishing pad comprises grooves that are oriented in a way that purportedly improves selectivity in the chemical-mechanical polishing. Sintered polishing pads comprising a porous open-celled structure can be prepared from thermoplastic polymer resins. For example, U.S. Pat. Nos. 6,062,968 and 6,126,532 disclose polishing pads with open-celled, microporous substrates, produced by sintering thermoplastic resins.
- Although several of the above-described polishing pads are suitable for their intended purpose, a need remains for other polishing pads that provide effective planarization, particularly in workpieces polished by chemical-mechanical polishing. In addition, there is a need for polishing pads having longer pad life with improved tear and abrasion resistance properties. There also is a need for polishing pads with improved polishing uniformity that minimize the number of defects, such as edge-on effects and dishing, produced during workpiece polishing.
- The invention provides such a polishing pad. These and other advantages of the invention, as well as additional inventive features, will be apparent from the description of the invention provided herein.
- The invention provides a polishing pad for use in chemical-mechanical polishing systems comprising a material with a Poisson's ratio of less than zero. The invention further provides a method of polishing a workpiece comprising (i) providing a workpiece to be polished, (ii) contacting the workpiece with a chemical-mechanical polishing system comprising the polishing pad of the invention, and (iii) abrading at least a portion of the surface of the workpiece with the polishing system to polish the workpiece.
- The invention is directed to a chemical-mechanical polishing pad comprising a porous polymeric material, wherein the porous polymeric material has a Poisson's ratio less than 0. The Poisson's ratio is the ratio of lateral contraction strain to longitudinal strain. The Poisson's ratio (v) is related to bulk modulus (B), Young's modulus (E), and shear modulus (G) by the following relationships:
B=2G(1+v)/3(1-2v);
G=E/2(1=v); and
B=E/3(1-2v). - When the Poisson's ratio is +1/2, as in rubbery solids, the bulk modulus is much greater than the shear modulus, and the material is incompressible. When the Poisson's ratio is −1, the material is highly compressible but difficult to shear because the bulk modulus and Young's modulus are much greater than the shear modulus. A material having a negative Poisson's ratio is more resilient. Accordingly, when a material having a negative Poisson's ratio is subjected to stresses, such as those imposed upon a polishing pad during the polishing process, the material will display greater overall durability, longer life, and less deformation. Preferably, the material used to produce the polishing pads of the invention has a Poisson's ratio of from about −1 to less than 0 (e.g., from about −1 to about −0.1, from about −0.8 to about −0.2, or from about −0.6 to about −0.2).
- Porous polymeric materials with negative Poisson's ratios desirably expand laterally when stretched and contract laterally when compressed. These unusual characteristics are achieved by forming the cells (i.e., pores) into a “re-entrant” shape, which bulges inwards and which unfolds under tension resulting in a lateral expansion. These cellular (i.e., porous) solids can be made from a variety of polymers or from metals. For a Poisson's ratio approaching −1, enhanced shear rigidity or high toughness is achieved.
- The Poisson's ratio of the porous polymeric materials can be measured by any suitable means known in the art. For example, the Poisson's ratio for such porous polymeric materials can be measured by stretching the materials in an Instron machine using the method of ASTM D412-83 as described in Lakes et al., J. Mat. Sci., 23, 4406 (1988).
- The polishing pad of the invention comprises, consists essentially of, or consists of any suitable material having a negative Poisson's ratio. Typically, the material having a negative Poisson's ratio comprises or is a polymer, which can be any suitable polymer, such as a thermoplastic polymer or a thermoset polymer. Preferably, the polymer is a thermoplastic polymer or a thermoset polymer selected from the group consisting of polyurethanes, cross-linked polyurethanes, polyolefins (e.g., polyethylenes, polypropylenes, cyclic polyolefins), cross-linked polyolefins, polyvinylalcohols, polyvinylacetates, polycarbonates, polyacrylic acids, polymethylmethacrylates, polyacrylamides, nylons, fluorocarbons, polyesters, polyethers, polyarylenes, polystyrenes, polyethyleneterephthalates, polyamides, polyimides, polyaramides, polytetrafluoroethylenes, polyetheretherketones, elastomeric rubbers, polyaromatics, copolymers and block copolymers thereof, and mixtures and blends thereof. More preferably, the polymer resin is a thermoplastic polyurethane or polyolefin resin. Suitable porous polymeric materials with a negative Poisson's ratio are described in Lakes, Science, 235, 1035 (1987), and U.S. Pat. No. 4,668,557.
- The polishing pad of the invention desirably has a density of about 1 g/cm3 or less (e.g., about 0.8 g/cm3 or less, about 0.6 g/cm3 or less, about 0.4 g/cm3 or less, or about 0.2 g/cm3). The polishing pad of the invention desirably has a density of about 0.01 g/cm3 or more (e.g., about 0.02 g/cm3 or more, about 0.05 g/cm3 or more, or about 0.08 g/cm3 or more). In addition, the polishing pad of the invention preferably has a void volume of about 75% or less (e.g., about 50% or less, about 40% or less, or about 30% or less). The polishing pad of the invention desirably has a void volume of about 1% or more (e.g., about 2% or more, about 5% or more, or about 10% or more).
- The polishing pad of the invention, desirably, has a pore density of greater than about 10 pores/cm (e.g., greater than about 15 pores/cm, greater than about 20 pores/cm, or greater than about 30 pores/cm). The polishing pad of the present invention typically has an average pore diameter of about 2500 μm or less (e.g., about 2000 μm or less, about 1500 μm or less, about 1000 μm or less). The polishing pad of the invention also typically has an average pore diameter of about 0.1 μm or more (e.g., about 0.5 μm or more, about 1 μm or more, about 5 μm or more, or about 10 μm or more).
- The polishing pad of the invention typically comprises a polishing surface, which contacts a workpiece when used to polish the workpiece. The polishing surface of the polishing pad optionally further comprises regions of different density, porosity, hardness, modulus, and/or compressibility. The different regions can have any suitable shape or dimension. Typically, the regions of contrasting density, porosity, hardness, and/or compressibility are formed on the polishing pad by an ex situ process (i.e., after the polishing pad is formed).
- The polishing pad of the invention optionally further comprises grooves, channels, and/or perforations. Such features can facilitate the lateral transport of a polishing composition across the surface of the polishing pad. The grooves, channels, and/or perforations can be in any suitable pattern and can have any suitable depth and width. The polishing pad can have two or more different groove patterns, for example a combination of large grooves and small grooves as described in U.S. Pat. No. 5,489,233. The grooves can be in the form of linear grooves, slanted grooves, concentric grooves, spiral or circular grooves, or XY crosshatch pattern, and can be continuous or non-continuous in connectivity.
- The polishing pad of the invention optionally can be modified by buffing or conditioning, such as by moving the pad against an abrasive surface. The preferred abrasive surface for conditioning is a disk which is preferably metal and which is preferably embedded with diamonds of a size in the range of 1 μm to 0.5 mm. Optionally, conditioning can be conducted in the presence of a conditioning fluid, preferably a water-based fluid containing abrasive particles.
- The polishing pad of the invention can be used alone, or optionally can be mated to another polishing pad. When two polishing pads are mated, the polishing pad intended to contact the substrate or work piece to be polished serves as the polishing layer, while the other polishing pad serves as the subpad. For example, the polishing pad of the invention can be a subpad that is mated to a conventional polishing pad having a polishing surface, wherein the conventional polishing pad serves as the polishing layer. Alternatively, the polishing pad of the invention can comprise a polishing surface, and serve as the polishing layer, and can be mated to a conventional polishing pad that serves as a subpad. Suitable polishing pads for use as the polishing layer in combination with a polishing pad of the invention include solid or porous polyurethane pads, many of which are well known in the art. Suitable subpads include polyurethane foam subpads (e.g., Poron® foam subpads from Rogers Corporation), impregnated felt subpads, microporous polyurethane subpads, or sintered urethane subpads. In addition, the polishing pad and the subpad can comprise the same or different materials and can both comprise re-entrant materials that are the same or different. The polishing layer and/or the subpad optionally comprises grooves, channels, hollow sections, windows, apertures, and the like. The subpad can be affixed to the polishing layer by any suitable means. For example, the polishing layer and subpad can be affixed through adhesives or can be attached via welding or similar technique. Typically, an intermediate backing layer such as a polyethyleneterephthalate film is disposed between the polishing layer and the subpad. When the polishing pad of the invention is mated to a conventional polishing pad, the composite polishing pad also is considered a polishing pad of the invention.
- The polishing pad of the invention optionally further comprises one or more apertures, transparent regions, or translucent regions (e.g., windows as described in U.S. Pat. No. 5,893,796). The inclusion of such apertures or translucent regions (i.e., optically transmissive regions) is desirable when the polishing pad is to be used in conjunction with an in situ CMP process monitoring technique. The aperture can have any suitable shape and may be used in combination with drainage channels for minimizing or eliminating excess polishing composition on the polishing surface. The translucent region or window can be any suitable window, many of which are known in the art. For example, the translucent region can comprise a glass or polymer-based plug that is inserted in an aperture of the polishing pad or may comprise the same polymeric material used in the remainder of the polishing pad. Typically, the translucent regions have a light transmittance of about 10% or more (e.g., about 20% or more, or about 30% or more) at one or more wavelengths between from about 190 nm to about 10,000 nm (e.g., from about 190 nm to about 3500 nm, from about 200 nm to about 1000 nm, or from about 200 nm to about 780 nm).
- The transparent window portion can have any suitable structure (e.g., crystallinity), density, and porosity. For example, the transparent window portion can be solid or porous (e.g., microporous or nanoporous having an average pore size of less than 1 μm). Preferably, the transparent window portion is solid or is nearly solid (e.g., has a void volume of about 3% or less). The transparent window portion optionally further comprises particles selected from polymer particles, inorganic particles, and combinations thereof. The transparent window portion optionally contains pores.
- The transparent window portion optionally further comprises a dye, which enables the polishing pad material to selectively transmit light of a particular wavelength(s). The dye acts to filter out undesired wavelengths of light (e.g., background light) and thus improves the signal to noise ratio of detection. The transparent window portion can comprise any suitable dye or may comprise a combination of dyes. Suitable dyes include polymethine dyes, di-and tri-arylmethine dyes, aza analogues of diarylmethine dyes, aza (18) annulene dyes, natural dyes, nitro dyes, nitroso dyes, azo dyes, anthraquinone dyes, sulfur dyes, and the like. Desirably, the transmission spectrum of the dye matches or overlaps with the wavelength of light used for in situ endpoint detection. For example, when the light source for the endpoint detection (EPD) system is a HeNe laser, which produces visible light having a wavelength of about 633 nm, the dye preferably is a red dye, which is capable of transmitting light having a wavelength of about 633 nm.
- The polishing pad of the invention optionally contains particles, e.g., particles that are incorporated into the pad. The particles can be abrasive particles, polymer particles, composite particles (e.g., encapsulated particles), organic particles, inorganic particles, clarifying particles, water-soluble particles, and mixtures thereof. The polymer particles, composite particles, organic particles, inorganic particles, clarifying particles, and water-soluble particles also may be abrasive, or may be non-abrasive, in nature.
- The abrasive particles can be of any suitable material. For example, the abrasive particles can comprise a metal oxide, such as a metal oxide selected from the group consisting of alumina, silica, titania, ceria, zirconia, germania, magnesia, co-formed products thereof, and combinations thereof, or a silicon carbide, boron nitride, diamond, garnet, or ceramic abrasive material. The abrasive particles can be hybrids of metal oxides and ceramics or hybrids of inorganic and organic materials. The particles also can be polymer particles many of which are described in U.S. Pat. No. 5,314,512, such as polystyrene particles, polymethylmethacrylate particles, liquid crystalline polymers (LCP, e.g., Vectra® polymers from Ciba Geigy), polyetheretherketones (PEEK's), particulate thermoplastic polymers (e.g., particulate thermoplastic polyurethane), particulate cross-linked polymers (e.g., particulate cross-linked polyurethane or polyepoxide), or a combination thereof. If the porous re-entrant material comprises a polymer resin, then the polymer particle desirably has a melting point that is higher than the melting point of the polymer resin of the porous foam. The composite particles can be any suitable particle containing a core and an outer coating. For example, the composite particles can contain a solid core (e.g., a metal oxide, metal, ceramic, or polymer) and a polymeric shell (e.g., polyurethane, nylon, or polyethylene). The clarifying particles can be phyllosilicates, (e.g., micas such as fluorinated micas, and clays such as talc, kaolinite, montmorillonite, hectorite), glass fibers, glass beads, diamond particles, carbon fibers, and the like.
- The polishing pad of the invention can be produced by any suitable means known in the art. For example, the polishing pad can be produced directly from a porous polymeric material having a negative Poisson's ratio. Alternatively, the polishing pad comprising a porous polymeric material having a negative Poisson's ratio can be produced from a conventional open-cell material, closed-cell material, or a combination thereof by causing the cell walls of each cell (i.e., pore) to permanently protrude inward, resulting in a “re-entrant” (i.e., convex) structure. For example, specimens of conventional porous polymeric materials (e.g., polymeric materials having a positive Poisson's ratio) can be compressed triaxially (i.e., in three orthogonal directions) and placed in a mold. The mold is heated to a temperature slightly above the softening temperature of the porous polymeric material. The mold is then cooled under volumetric strain, and the re-entrant material is extracted. One such means for making a porous polymeric material having a negative Poisson's ratio for use in producing the polishing pad of the invention is described by Lakes, Science, 235, 1038 (1987). The conventional porous polymeric material can be produced by any means known in the art. Such methods include foaming a polymer sheet in the presence of a supercritical gas.
- The polishing pad of the invention is particularly suited for use in conjunction with a chemical-mechanical polishing (CMP) apparatus. Typically, the apparatus comprises (a) a platen, which, when in use, is in motion and has a velocity that results from orbital, linear, or circular motion, (b) a polishing pad of the invention in contact with the platen and moving with the platen when in motion, and (c) a carrier that holds a workpiece to be polished by contacting and moving relative to the surface of the polishing pad intended to contact a workpiece to be polished. The polishing of the workpiece takes place by the workpiece being placed in contact with the polishing pad and then the polishing pad moving relative to the workpiece, typically with a polishing composition therebetween, so as to abrade at least a portion of the workpiece to polish the workpiece. The CMP apparatus can be any suitable CMP apparatus, many of which are known in the art. The polishing pad of the invention also can be used with linear polishing tools.
- The polishing pad of the invention can display superior toughness and tear resistance because of the high extensibility of the material having a negative Poisson's ratio. The materials having a negative Poisson's ratio can provide superior acoustic and vibration damping capability due to vibration absorption by the convex (i.e., re-entrant) shape of the cell walls (i.e., pore walls). This damping acts as an elastic impact force buffer and typically will better distribute stress and help to improve edge-on effects seen in workpieces during chemical-mechanical polishing.
- Suitable workpieces that can be polished with the polishing pad of the invention include memory storage devices, glass substrates, memory or rigid disks, metals (e.g., noble metals), magnetic heads, inter-layer dielectric (ILD) layers, polymeric films, low and high dielectric constant films, ferroelectrics, micro-electro-mechanical systems (MEMS), semiconductor wafers, field emission displays, and other microelectronic workpieces, especially microelectronic workpieces comprising insulating layers (e.g., metal oxide, silicon nitride, or low dielectric materials) and/or metal-containing layers (e.g., copper, tantalum, tungsten, aluminum, nickel, titanium, platinum, ruthenium, rhodium, iridium, silver, gold, alloys thereof, and mixtures thereof). The term “memory or rigid disk” refers to any magnetic disk, hard disk, rigid disk, or memory disk for retaining information in electromagnetic form. Memory or rigid disks typically have a surface that comprises nickel-phosphorus, but the surface can comprise any other suitable material. Suitable metal oxide insulating layers include, for example, alumina, silica, titania, ceria, zirconia, germania, magnesia, and combinations thereof. In addition, the workpiece can comprise, consist essentially of, or consist of any suitable metal composite. Suitable metal composites include, for example, metal nitrides (e.g., tantalum nitride, titanium nitride, and tungsten nitride), metal carbides (e.g., silicon carbide and tungsten carbide), nickel-phosphorus, alumino-borosilicate, borosilicate glass, phosphosilicate glass (PSG), borophosphosilicate glass (BPSG), silicon/germanium alloys, and silicon/germanium/carbon alloys. The workpiece also can comprise, consist essentially of, or consist of any suitable semiconductor base material. Suitable semiconductor base materials include single-crystal silicon, poly-crystalline silicon, amorphous silicon, silicon-on-insulator, and gallium arsenide. Preferably, the workpiece comprises a metal layer, more preferably a metal layer selected from the group consisting of copper, tungsten, tantalum, platinum, aluminum, and combinations thereof. Even more preferably, the metal layer comprises copper.
- The polishing composition of the polishing system that can be used with the polishing pad of the invention typically comprises a liquid carrier (e.g., water) and optionally one or more additives selected from the group consisting of abrasives (e.g., alumina, silica, titania, ceria, zirconia, germania, magnesia, and combinations thereof), oxidizers (e.g., hydrogen peroxide and ammonium persulfate), corrosion inhibitors (e.g., benzotriazole), film-forming agents (e.g., polyacrylic acid and polystyrenesulfonic acid), complexing agents (e.g., mono-, di-, and poly-carboxylic acids, phosphonic acids, and sulfonic acids), pH adjustors (e.g., hydrochloric acid, sulfuric acid, phosphoric acid, sodium hydroxide, potassium hydroxide, and ammonium hydroxide), buffering agents (e.g., phosphate buffers, acetate buffers, and sulfate buffers), surfactants (e.g., nonionic surfactants), salts thereof, and combinations thereof. The selection of the components of the polishing composition depends in part on the type of workpiece being polished.
- Desirably, the CMP apparatus further comprises an in situ polishing endpoint detection system, many of which are known in the art. Techniques for inspecting and monitoring the polishing process by analyzing light or other radiation reflected from a surface of the workpiece are known in the art. Such methods are described, for example, in U.S. Pat. No. 5,196,353, U.S. Pat. No. 5,433,651, U.S. Pat. No. 5,609,511, U.S. Pat. No. 5,643,046, U.S. Pat. No. 5,658,183, U.S. Pat. No. 5,730,642, U.S. Pat. No. 5,838,447, U.S. Pat. No. 5,872,633, U.S. Pat. No. 5,893,796, U.S. Pat. No. 5,949,927, and U.S. Pat. No. 5,964,643. Desirably, the inspection or monitoring of the progress of the polishing process with respect to a workpiece being polished enables the determination of the polishing end-point, i.e., the determination of when to terminate the polishing process with respect to a particular workpiece.
- All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
- The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
- Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
Claims (21)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/754,390 US20050153634A1 (en) | 2004-01-09 | 2004-01-09 | Negative poisson's ratio material-containing CMP polishing pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/754,390 US20050153634A1 (en) | 2004-01-09 | 2004-01-09 | Negative poisson's ratio material-containing CMP polishing pad |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20050153634A1 true US20050153634A1 (en) | 2005-07-14 |
Family
ID=34739385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/754,390 Abandoned US20050153634A1 (en) | 2004-01-09 | 2004-01-09 | Negative poisson's ratio material-containing CMP polishing pad |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20050153634A1 (en) |
Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080102741A1 (en) * | 2004-05-05 | 2008-05-01 | Iv Technologies Co., Ltd. | Single-layer polishing pad |
| US20100248595A1 (en) * | 2009-03-24 | 2010-09-30 | Saint-Gobain Abrasives, Inc. | Abrasive tool for use as a chemical mechanical planarization pad conditioner |
| WO2010141464A3 (en) * | 2009-06-02 | 2011-05-05 | Saint-Gobain Abrasives, Inc. | Corrosion-resistant cmp conditioning tools and methods for making and using same |
| US8657652B2 (en) | 2007-08-23 | 2014-02-25 | Saint-Gobain Abrasives, Inc. | Optimized CMP conditioner design for next generation oxide/metal CMP |
| US8951099B2 (en) | 2009-09-01 | 2015-02-10 | Saint-Gobain Abrasives, Inc. | Chemical mechanical polishing conditioner |
| JP2015211993A (en) * | 2014-05-02 | 2015-11-26 | 古河電気工業株式会社 | Polishing pad, polishing method using the polishing pad, and using method of the polishing pad |
| EP2842991A4 (en) * | 2012-04-27 | 2015-12-23 | Inoue Mtp Kk | Method for producing resin foam, and resin foam |
| WO2016112364A1 (en) * | 2015-01-09 | 2016-07-14 | President And Fellows Of Harvard College | Zero-porosity npr structure and tuning of npr structure for particular localities |
| US10391605B2 (en) | 2016-01-19 | 2019-08-27 | Applied Materials, Inc. | Method and apparatus for forming porous advanced polishing pads using an additive manufacturing process |
| US10399201B2 (en) | 2014-10-17 | 2019-09-03 | Applied Materials, Inc. | Advanced polishing pads having compositional gradients by use of an additive manufacturing process |
| US10456886B2 (en) | 2016-01-19 | 2019-10-29 | Applied Materials, Inc. | Porous chemical mechanical polishing pads |
| US10537974B2 (en) | 2014-10-17 | 2020-01-21 | Applied Materials, Inc. | CMP pad construction with composite material properties using additive manufacturing processes |
| US10821573B2 (en) | 2014-10-17 | 2020-11-03 | Applied Materials, Inc. | Polishing pads produced by an additive manufacturing process |
| US10875153B2 (en) | 2014-10-17 | 2020-12-29 | Applied Materials, Inc. | Advanced polishing pad materials and formulations |
| US10875145B2 (en) | 2014-10-17 | 2020-12-29 | Applied Materials, Inc. | Polishing pads produced by an additive manufacturing process |
| US11446788B2 (en) | 2014-10-17 | 2022-09-20 | Applied Materials, Inc. | Precursor formulations for polishing pads produced by an additive manufacturing process |
| US11471999B2 (en) | 2017-07-26 | 2022-10-18 | Applied Materials, Inc. | Integrated abrasive polishing pads and manufacturing methods |
| US11524384B2 (en) | 2017-08-07 | 2022-12-13 | Applied Materials, Inc. | Abrasive delivery polishing pads and manufacturing methods thereof |
| US11685014B2 (en) | 2018-09-04 | 2023-06-27 | Applied Materials, Inc. | Formulations for advanced polishing pads |
| CN116535725A (en) * | 2023-05-06 | 2023-08-04 | 碳衡(重庆)生物质新材料有限公司 | Preparation method, product and application of a negative Poisson's ratio bio-based flexible sensing material |
| US11745302B2 (en) | 2014-10-17 | 2023-09-05 | Applied Materials, Inc. | Methods and precursor formulations for forming advanced polishing pads by use of an additive manufacturing process |
| US11806829B2 (en) | 2020-06-19 | 2023-11-07 | Applied Materials, Inc. | Advanced polishing pads and related polishing pad manufacturing methods |
| US11813712B2 (en) | 2019-12-20 | 2023-11-14 | Applied Materials, Inc. | Polishing pads having selectively arranged porosity |
| US11878389B2 (en) | 2021-02-10 | 2024-01-23 | Applied Materials, Inc. | Structures formed using an additive manufacturing process for regenerating surface texture in situ |
| US11964359B2 (en) | 2015-10-30 | 2024-04-23 | Applied Materials, Inc. | Apparatus and method of forming a polishing article that has a desired zeta potential |
| US11986922B2 (en) | 2015-11-06 | 2024-05-21 | Applied Materials, Inc. | Techniques for combining CMP process tracking data with 3D printed CMP consumables |
| US12023853B2 (en) | 2014-10-17 | 2024-07-02 | Applied Materials, Inc. | Polishing articles and integrated system and methods for manufacturing chemical mechanical polishing articles |
Citations (34)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4668557A (en) * | 1986-07-18 | 1987-05-26 | The University Of Iowa Research Foundation | Polyhedron cell structure and method of making same |
| US4688557A (en) * | 1985-11-13 | 1987-08-25 | Bradstreet Manufacturing Services, Inc. | Therapeutic traction chair |
| US5196353A (en) * | 1992-01-03 | 1993-03-23 | Micron Technology, Inc. | Method for controlling a semiconductor (CMP) process by measuring a surface temperature and developing a thermal image of the wafer |
| US5284435A (en) * | 1991-02-28 | 1994-02-08 | U.S. Philips Corporation | Apparatus for manufacturing a disc-shaped information carrier |
| US5314512A (en) * | 1990-09-19 | 1994-05-24 | Sexton John S | Abrasive tool |
| US5391516A (en) * | 1991-10-10 | 1995-02-21 | Martin Marietta Corp. | Method for enhancement of semiconductor device contact pads |
| US5433651A (en) * | 1993-12-22 | 1995-07-18 | International Business Machines Corporation | In-situ endpoint detection and process monitoring method and apparatus for chemical-mechanical polishing |
| US5489233A (en) * | 1994-04-08 | 1996-02-06 | Rodel, Inc. | Polishing pads and methods for their use |
| US5609511A (en) * | 1994-04-14 | 1997-03-11 | Hitachi, Ltd. | Polishing method |
| US5643046A (en) * | 1994-02-21 | 1997-07-01 | Kabushiki Kaisha Toshiba | Polishing method and apparatus for detecting a polishing end point of a semiconductor wafer |
| US5658183A (en) * | 1993-08-25 | 1997-08-19 | Micron Technology, Inc. | System for real-time control of semiconductor wafer polishing including optical monitoring |
| US5739642A (en) * | 1995-12-04 | 1998-04-14 | Industrial Technology Research Institute | Low power consumption driving method for field emitter displays |
| US5838447A (en) * | 1995-07-20 | 1998-11-17 | Ebara Corporation | Polishing apparatus including thickness or flatness detector |
| US5872633A (en) * | 1996-07-26 | 1999-02-16 | Speedfam Corporation | Methods and apparatus for detecting removal of thin film layers during planarization |
| US5893796A (en) * | 1995-03-28 | 1999-04-13 | Applied Materials, Inc. | Forming a transparent window in a polishing pad for a chemical mechanical polishing apparatus |
| US5949927A (en) * | 1992-12-28 | 1999-09-07 | Tang; Wallace T. Y. | In-situ real-time monitoring technique and apparatus for endpoint detection of thin films during chemical/mechanical polishing planarization |
| US5964643A (en) * | 1995-03-28 | 1999-10-12 | Applied Materials, Inc. | Apparatus and method for in-situ monitoring of chemical mechanical polishing operations |
| US6062968A (en) * | 1997-04-18 | 2000-05-16 | Cabot Corporation | Polishing pad for a semiconductor substrate |
| US6095902A (en) * | 1998-09-23 | 2000-08-01 | Rodel Holdings, Inc. | Polyether-polyester polyurethane polishing pads and related methods |
| US6111634A (en) * | 1997-05-28 | 2000-08-29 | Lam Research Corporation | Method and apparatus for in-situ monitoring of thickness using a multi-wavelength spectrometer during chemical-mechanical polishing |
| US6120353A (en) * | 1919-02-12 | 2000-09-19 | Shin-Etsu Handotai Co., Ltd. | Polishing method for semiconductor wafer and polishing pad used therein |
| US6126532A (en) * | 1997-04-18 | 2000-10-03 | Cabot Corporation | Polishing pads for a semiconductor substrate |
| US6203407B1 (en) * | 1998-09-03 | 2001-03-20 | Micron Technology, Inc. | Method and apparatus for increasing-chemical-polishing selectivity |
| US6234868B1 (en) * | 1999-04-30 | 2001-05-22 | Lucent Technologies Inc. | Apparatus and method for conditioning a polishing pad |
| US6241596B1 (en) * | 2000-01-14 | 2001-06-05 | Applied Materials, Inc. | Method and apparatus for chemical mechanical polishing using a patterned pad |
| US20010024940A1 (en) * | 1994-11-23 | 2001-09-27 | Cook Lee Melbourne | Polishing pads and methods relating thereto |
| US20020058469A1 (en) * | 2000-09-19 | 2002-05-16 | Pinheiro Barry Scott | Polishing pad having an advantageous micro-texture and methods relating thereto |
| US6454634B1 (en) * | 2000-05-27 | 2002-09-24 | Rodel Holdings Inc. | Polishing pads for chemical mechanical planarization |
| US6500054B1 (en) * | 2000-06-08 | 2002-12-31 | International Business Machines Corporation | Chemical-mechanical polishing pad conditioner |
| US6705934B1 (en) * | 1998-08-28 | 2004-03-16 | Toray Industries, Inc. | Polishing pad |
| US6743388B2 (en) * | 2001-12-31 | 2004-06-01 | Advanced Cardiovascular Systems, Inc. | Process of making polymer articles |
| US20040248508A1 (en) * | 2003-06-09 | 2004-12-09 | Lombardo Brian Scott | Controlled penetration subpad |
| US6878320B1 (en) * | 1999-03-06 | 2005-04-12 | The University Of Bolton, Higher Education Corporation A Uk Corporation | Auxetic materials |
| US20050107007A1 (en) * | 2001-12-28 | 2005-05-19 | Shoichi Furukawa | Polishing pad process for producing the same and method of polishing |
-
2004
- 2004-01-09 US US10/754,390 patent/US20050153634A1/en not_active Abandoned
Patent Citations (34)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6120353A (en) * | 1919-02-12 | 2000-09-19 | Shin-Etsu Handotai Co., Ltd. | Polishing method for semiconductor wafer and polishing pad used therein |
| US4688557A (en) * | 1985-11-13 | 1987-08-25 | Bradstreet Manufacturing Services, Inc. | Therapeutic traction chair |
| US4668557A (en) * | 1986-07-18 | 1987-05-26 | The University Of Iowa Research Foundation | Polyhedron cell structure and method of making same |
| US5314512A (en) * | 1990-09-19 | 1994-05-24 | Sexton John S | Abrasive tool |
| US5284435A (en) * | 1991-02-28 | 1994-02-08 | U.S. Philips Corporation | Apparatus for manufacturing a disc-shaped information carrier |
| US5391516A (en) * | 1991-10-10 | 1995-02-21 | Martin Marietta Corp. | Method for enhancement of semiconductor device contact pads |
| US5196353A (en) * | 1992-01-03 | 1993-03-23 | Micron Technology, Inc. | Method for controlling a semiconductor (CMP) process by measuring a surface temperature and developing a thermal image of the wafer |
| US5949927A (en) * | 1992-12-28 | 1999-09-07 | Tang; Wallace T. Y. | In-situ real-time monitoring technique and apparatus for endpoint detection of thin films during chemical/mechanical polishing planarization |
| US5658183A (en) * | 1993-08-25 | 1997-08-19 | Micron Technology, Inc. | System for real-time control of semiconductor wafer polishing including optical monitoring |
| US5433651A (en) * | 1993-12-22 | 1995-07-18 | International Business Machines Corporation | In-situ endpoint detection and process monitoring method and apparatus for chemical-mechanical polishing |
| US5643046A (en) * | 1994-02-21 | 1997-07-01 | Kabushiki Kaisha Toshiba | Polishing method and apparatus for detecting a polishing end point of a semiconductor wafer |
| US5489233A (en) * | 1994-04-08 | 1996-02-06 | Rodel, Inc. | Polishing pads and methods for their use |
| US5609511A (en) * | 1994-04-14 | 1997-03-11 | Hitachi, Ltd. | Polishing method |
| US20010024940A1 (en) * | 1994-11-23 | 2001-09-27 | Cook Lee Melbourne | Polishing pads and methods relating thereto |
| US5964643A (en) * | 1995-03-28 | 1999-10-12 | Applied Materials, Inc. | Apparatus and method for in-situ monitoring of chemical mechanical polishing operations |
| US5893796A (en) * | 1995-03-28 | 1999-04-13 | Applied Materials, Inc. | Forming a transparent window in a polishing pad for a chemical mechanical polishing apparatus |
| US5838447A (en) * | 1995-07-20 | 1998-11-17 | Ebara Corporation | Polishing apparatus including thickness or flatness detector |
| US5739642A (en) * | 1995-12-04 | 1998-04-14 | Industrial Technology Research Institute | Low power consumption driving method for field emitter displays |
| US5872633A (en) * | 1996-07-26 | 1999-02-16 | Speedfam Corporation | Methods and apparatus for detecting removal of thin film layers during planarization |
| US6062968A (en) * | 1997-04-18 | 2000-05-16 | Cabot Corporation | Polishing pad for a semiconductor substrate |
| US6126532A (en) * | 1997-04-18 | 2000-10-03 | Cabot Corporation | Polishing pads for a semiconductor substrate |
| US6111634A (en) * | 1997-05-28 | 2000-08-29 | Lam Research Corporation | Method and apparatus for in-situ monitoring of thickness using a multi-wavelength spectrometer during chemical-mechanical polishing |
| US6705934B1 (en) * | 1998-08-28 | 2004-03-16 | Toray Industries, Inc. | Polishing pad |
| US6203407B1 (en) * | 1998-09-03 | 2001-03-20 | Micron Technology, Inc. | Method and apparatus for increasing-chemical-polishing selectivity |
| US6095902A (en) * | 1998-09-23 | 2000-08-01 | Rodel Holdings, Inc. | Polyether-polyester polyurethane polishing pads and related methods |
| US6878320B1 (en) * | 1999-03-06 | 2005-04-12 | The University Of Bolton, Higher Education Corporation A Uk Corporation | Auxetic materials |
| US6234868B1 (en) * | 1999-04-30 | 2001-05-22 | Lucent Technologies Inc. | Apparatus and method for conditioning a polishing pad |
| US6241596B1 (en) * | 2000-01-14 | 2001-06-05 | Applied Materials, Inc. | Method and apparatus for chemical mechanical polishing using a patterned pad |
| US6454634B1 (en) * | 2000-05-27 | 2002-09-24 | Rodel Holdings Inc. | Polishing pads for chemical mechanical planarization |
| US6500054B1 (en) * | 2000-06-08 | 2002-12-31 | International Business Machines Corporation | Chemical-mechanical polishing pad conditioner |
| US20020058469A1 (en) * | 2000-09-19 | 2002-05-16 | Pinheiro Barry Scott | Polishing pad having an advantageous micro-texture and methods relating thereto |
| US20050107007A1 (en) * | 2001-12-28 | 2005-05-19 | Shoichi Furukawa | Polishing pad process for producing the same and method of polishing |
| US6743388B2 (en) * | 2001-12-31 | 2004-06-01 | Advanced Cardiovascular Systems, Inc. | Process of making polymer articles |
| US20040248508A1 (en) * | 2003-06-09 | 2004-12-09 | Lombardo Brian Scott | Controlled penetration subpad |
Cited By (37)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080102741A1 (en) * | 2004-05-05 | 2008-05-01 | Iv Technologies Co., Ltd. | Single-layer polishing pad |
| US8657652B2 (en) | 2007-08-23 | 2014-02-25 | Saint-Gobain Abrasives, Inc. | Optimized CMP conditioner design for next generation oxide/metal CMP |
| US20100248595A1 (en) * | 2009-03-24 | 2010-09-30 | Saint-Gobain Abrasives, Inc. | Abrasive tool for use as a chemical mechanical planarization pad conditioner |
| US8342910B2 (en) | 2009-03-24 | 2013-01-01 | Saint-Gobain Abrasives, Inc. | Abrasive tool for use as a chemical mechanical planarization pad conditioner |
| US9022840B2 (en) | 2009-03-24 | 2015-05-05 | Saint-Gobain Abrasives, Inc. | Abrasive tool for use as a chemical mechanical planarization pad conditioner |
| WO2010141464A3 (en) * | 2009-06-02 | 2011-05-05 | Saint-Gobain Abrasives, Inc. | Corrosion-resistant cmp conditioning tools and methods for making and using same |
| US8905823B2 (en) | 2009-06-02 | 2014-12-09 | Saint-Gobain Abrasives, Inc. | Corrosion-resistant CMP conditioning tools and methods for making and using same |
| US8951099B2 (en) | 2009-09-01 | 2015-02-10 | Saint-Gobain Abrasives, Inc. | Chemical mechanical polishing conditioner |
| US9499675B2 (en) | 2012-04-27 | 2016-11-22 | Inoac Corporation | Method for producing resin foam, and resin foam |
| EP2842991A4 (en) * | 2012-04-27 | 2015-12-23 | Inoue Mtp Kk | Method for producing resin foam, and resin foam |
| JP2015211993A (en) * | 2014-05-02 | 2015-11-26 | 古河電気工業株式会社 | Polishing pad, polishing method using the polishing pad, and using method of the polishing pad |
| US10875153B2 (en) | 2014-10-17 | 2020-12-29 | Applied Materials, Inc. | Advanced polishing pad materials and formulations |
| US12023853B2 (en) | 2014-10-17 | 2024-07-02 | Applied Materials, Inc. | Polishing articles and integrated system and methods for manufacturing chemical mechanical polishing articles |
| US10399201B2 (en) | 2014-10-17 | 2019-09-03 | Applied Materials, Inc. | Advanced polishing pads having compositional gradients by use of an additive manufacturing process |
| US11745302B2 (en) | 2014-10-17 | 2023-09-05 | Applied Materials, Inc. | Methods and precursor formulations for forming advanced polishing pads by use of an additive manufacturing process |
| US10537974B2 (en) | 2014-10-17 | 2020-01-21 | Applied Materials, Inc. | CMP pad construction with composite material properties using additive manufacturing processes |
| US10821573B2 (en) | 2014-10-17 | 2020-11-03 | Applied Materials, Inc. | Polishing pads produced by an additive manufacturing process |
| US11958162B2 (en) | 2014-10-17 | 2024-04-16 | Applied Materials, Inc. | CMP pad construction with composite material properties using additive manufacturing processes |
| US11724362B2 (en) | 2014-10-17 | 2023-08-15 | Applied Materials, Inc. | Polishing pads produced by an additive manufacturing process |
| US10875145B2 (en) | 2014-10-17 | 2020-12-29 | Applied Materials, Inc. | Polishing pads produced by an additive manufacturing process |
| US10953515B2 (en) | 2014-10-17 | 2021-03-23 | Applied Materials, Inc. | Apparatus and method of forming a polishing pads by use of an additive manufacturing process |
| US11446788B2 (en) | 2014-10-17 | 2022-09-20 | Applied Materials, Inc. | Precursor formulations for polishing pads produced by an additive manufacturing process |
| US10843505B2 (en) | 2015-01-09 | 2020-11-24 | President And Fellows Of Harvard College | Zero-porosity NPR structure and tuning of NPR structure for particular localities |
| WO2016112364A1 (en) * | 2015-01-09 | 2016-07-14 | President And Fellows Of Harvard College | Zero-porosity npr structure and tuning of npr structure for particular localities |
| US11964359B2 (en) | 2015-10-30 | 2024-04-23 | Applied Materials, Inc. | Apparatus and method of forming a polishing article that has a desired zeta potential |
| US11986922B2 (en) | 2015-11-06 | 2024-05-21 | Applied Materials, Inc. | Techniques for combining CMP process tracking data with 3D printed CMP consumables |
| US10391605B2 (en) | 2016-01-19 | 2019-08-27 | Applied Materials, Inc. | Method and apparatus for forming porous advanced polishing pads using an additive manufacturing process |
| US10456886B2 (en) | 2016-01-19 | 2019-10-29 | Applied Materials, Inc. | Porous chemical mechanical polishing pads |
| US11772229B2 (en) | 2016-01-19 | 2023-10-03 | Applied Materials, Inc. | Method and apparatus for forming porous advanced polishing pads using an additive manufacturing process |
| US11471999B2 (en) | 2017-07-26 | 2022-10-18 | Applied Materials, Inc. | Integrated abrasive polishing pads and manufacturing methods |
| US11980992B2 (en) | 2017-07-26 | 2024-05-14 | Applied Materials, Inc. | Integrated abrasive polishing pads and manufacturing methods |
| US11524384B2 (en) | 2017-08-07 | 2022-12-13 | Applied Materials, Inc. | Abrasive delivery polishing pads and manufacturing methods thereof |
| US11685014B2 (en) | 2018-09-04 | 2023-06-27 | Applied Materials, Inc. | Formulations for advanced polishing pads |
| US11813712B2 (en) | 2019-12-20 | 2023-11-14 | Applied Materials, Inc. | Polishing pads having selectively arranged porosity |
| US11806829B2 (en) | 2020-06-19 | 2023-11-07 | Applied Materials, Inc. | Advanced polishing pads and related polishing pad manufacturing methods |
| US11878389B2 (en) | 2021-02-10 | 2024-01-23 | Applied Materials, Inc. | Structures formed using an additive manufacturing process for regenerating surface texture in situ |
| CN116535725A (en) * | 2023-05-06 | 2023-08-04 | 碳衡(重庆)生物质新材料有限公司 | Preparation method, product and application of a negative Poisson's ratio bio-based flexible sensing material |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20050153634A1 (en) | Negative poisson's ratio material-containing CMP polishing pad | |
| US7699684B2 (en) | CMP porous pad with component-filled pores | |
| US7195539B2 (en) | Polishing pad with recessed window | |
| US8075372B2 (en) | Polishing pad with microporous regions | |
| US7059936B2 (en) | Low surface energy CMP pad | |
| US6998166B2 (en) | Polishing pad with oriented pore structure | |
| US7204742B2 (en) | Polishing pad comprising hydrophobic region and endpoint detection port | |
| US6913517B2 (en) | Microporous polishing pads | |
| US7435165B2 (en) | Transparent microporous materials for CMP | |
| EP2193010B1 (en) | Polishing pad |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: CABOT MICROELECTRONICS CORPORATION, ILLINOIS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:PRASAD, ABANESHWAR;MYERS, RONALD E.;REEL/FRAME:014297/0849 Effective date: 20040106 |
|
| AS | Assignment |
Owner name: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT, IL Free format text: NOTICE OF SECURITY INTEREST IN PATENTS;ASSIGNOR:CABOT MICROELECTRONICS CORPORATION;REEL/FRAME:027727/0275 Effective date: 20120213 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- AFTER EXAMINER'S ANSWER OR BOARD OF APPEALS DECISION |
|
| AS | Assignment |
Owner name: CABOT MICROELECTRONICS CORPORATION, ILLINOIS Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:BANK OF AMERICA, N.A.;REEL/FRAME:047587/0119 Effective date: 20181115 |