[go: up one dir, main page]

US20050124629A1 - Methods for the purification of levofloxacin - Google Patents

Methods for the purification of levofloxacin Download PDF

Info

Publication number
US20050124629A1
US20050124629A1 US11/037,152 US3715205A US2005124629A1 US 20050124629 A1 US20050124629 A1 US 20050124629A1 US 3715205 A US3715205 A US 3715205A US 2005124629 A1 US2005124629 A1 US 2005124629A1
Authority
US
United States
Prior art keywords
levofloxacin
solvent
acetonitrile
purified
antioxidant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/037,152
Inventor
Valerie Niddam-Hildesheim
Neomi Gershon
Eduard Schwartz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Entire Interest
Original Assignee
Entire Interest
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Entire Interest filed Critical Entire Interest
Priority to US11/037,152 priority Critical patent/US20050124629A1/en
Publication of US20050124629A1 publication Critical patent/US20050124629A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D498/00Heterocyclic compounds containing in the condensed system at least one hetero ring having nitrogen and oxygen atoms as the only ring hetero atoms
    • C07D498/02Heterocyclic compounds containing in the condensed system at least one hetero ring having nitrogen and oxygen atoms as the only ring hetero atoms in which the condensed system contains two hetero rings
    • C07D498/06Peri-condensed systems

Definitions

  • the present invention relates to methods for purifying levofloxacin.
  • the levofloxacin is prepared with anitoxidants.
  • Levofloxacin is a broad spectrum synthetic antibiotic.
  • Levofloxacin is the S-enantiomer of the racemate, ofloxacin, a fluoroquinolone antimicrobial agent.
  • the antibacterial activity of ofloxacin resides primarily in the S-enantiomer.
  • the mechanism of action of levofloxacin and other fluoroquinolone antimicrobials involves the inhibition of DNA gyrase (bacterial topoisomerase II), an enzyme required for DNA replication, transcription repair and recombination.
  • Levofloxacin is available as LEVAQUIN® which may be orally administered or administered intravenously.
  • Levofloxacin is a chiral fluorinated carboxyquinolone. Its chemical name is (S)-9-fluoro-2,3-dihydro-3-methyl-10-(4-methyl-1-piperazinyl)-7-oxo-7H-pyrido[1,2,3-de]-1,4-benzoxazine-6-carboxylic acid hemihydrate (CAS Registry No. 100986-85-4). The chemical structure of levofloxacin is shown as Formula I.
  • U.S. Pat. No. 4,382,892 is directed toward pyrido[1,2,3-de][1,4]benzoxazine derivatives and methods of preparing them.
  • U.S. Pat. No. 5,053,407 is directed toward optically active pyridobenzoxazine derivatives, processes for preparing the same, and intermediates useful for preparing such derivatives.
  • U.S. Pat. No. 5,051,505 is directed toward processes for preparing piperazinyl quinolone derivatives.
  • the process comprises reacting dihaloquinolones with piperazine derivatives and tetraalkyl ammonium halides in the presence of a polar solvent such as acetonitrile, dimethylformamide, pyridine, sulfolane and dimethyl sulfoxide.
  • a polar solvent such as acetonitrile, dimethylformamide, pyridine, sulfolane and dimethyl sulfoxide.
  • U.S. Pat. No. 5,545,737 discloses selectively producing a levofloxacin hemihydrate or monohydrate by controlling the water content of an aqueous solvent in which levofloxacin is dissolved during a crystallization.
  • One disadvantage of the prior art methods for purifying levofloxacin is that they often produce an unsatisfactory yield. For example, 45-65% yields are typical.
  • the present invention provides novel processes for purifying levofloxacin.
  • Levofloxacin is dissolved in a polar solvent, preferably one selected from the group consisting of DMSO, methyl ethyl ketone, acetonitrile, an alcohol (preferably butanol), a ketone, mixtures thereof, and aqueous mixtures thereof, at an elevated temperature and crystallized to form levofloxacin.
  • the solvent is anhydrous.
  • an antioxidant is added, resulting in a more pure levofloxacin product.
  • levofloxacin crude can be prepared, for example, by the following method: In a 1-liter reactor equipped with a mechanical stirrer, a condenser and a thermometer, heated at 80° C. is charged 87.5 g (0.31 mole) of (S)-( ⁇ )-9,10-difluoro-3-methyl-7-oxo-2,3-dihydro-7H-pyrido[1,2,3-de][1,4]benzoxazine-6-carboxylic acid, 61.3 mL DMSO and 86.3 mL (0.77 mole) of N-methylpiperazine.
  • the slurry is stirred at a rate of 250 rpm under nitrogen atmosphere at 80° C. until completion of the reaction (monitoring by HPLC). Then the slurry is cooled to 75° C. and a mixture of isopropanol (675 mL) and water (25 mL) is added dropwise at this temperature over 2 hours. The slurry is then cooled to 5° C. over 4 hours, maintained at this temperature for 2 hours and filtrated under vacuum at this temperature. The solid is then washed with 175 mL of isopropanol (2 rinses) and dried under vacuum to obtain levofloxacin crude.
  • crude levofloxacin is purified.
  • purified levofloxacin is a relative term meaning more pure.
  • crude levofloxacin refers to levofloxacin that has not undergone a purifying crystallization step.
  • a crude preparation of levofloxacin is mixed with a suitable solvent to form a mixture that is typically a suspension.
  • the temperature of the mixture is then elevated to enhance dissolution of the levofloxacin in the solvent.
  • the elevated temperature ranges from about 80° C. to about 110° C.
  • the mixture is refluxed.
  • the mixture is filtrated while hot.
  • Purified levofloxacin is then precipitated, preferably by slow cooling, and preferably recovered.
  • the purified levofloxacin preferably has a purity of about 99% or greater, more preferably about 99.5% or greater.
  • Polar solvents are generally suitable.
  • the solvent is DMSO, methyl ethyl ketone, butanol, acetonitrile, mixtures thereof, or aqueous mixtures thereof.
  • polar solvent is intended as a relative term to mean relatively more polar than another solvent.
  • the solvent may be anhydrous or may contain a small amount of water.
  • the solvent preferably contains water when a water-soluble antioxidant, such as sodium metabisulfite, is used.
  • the amount of water should be less than about 20% (v/v) and preferably about 10% (v/v) or less. Greater amounts of water tends to decrease the yield.
  • n-BuOH:H 2 O (9:1) and acetonitrile:H 2 O (99:1) are examples of suitable water-containing solvents.
  • Acetonitrile and acetonitrile:H 2 O (99:1) are the most preferred solvents for purifying levofloxacin.
  • an antioxidant is added to the mixture prior to precipitation.
  • the antioxidant may be any that prevents the formation of N-oxide levofloxacin, particularly during crystallization.
  • examples include ascorbic acid, sodium ascorbate, calcium ascorbate, ascorbic palmitate, butylated hydroxyanisole, butylated hydroxytoluene, 2,4,5-trihydroxybutyrophenone, 4-hydroxymethyl-2,6-di-tert-butylphenol, erythorbic acid, gum guaiac, propyl gallate, thiodipropionic acid, dilauryl thiodipropionate, tert-butylhydroquinone, tocopherols (such as vitamin E), and pharmaceutically acceptable salts and mixtures thereof.
  • the antioxidant includes sodium metabisulfite or ascorbic acid.
  • an antioxdiant if used, can be added at various points in the purification process.
  • an antioxidant is admixed with levofloxacin before or during the crystallization step or before the dissolution step.
  • an antioxidant is admixed with (S)-( ⁇ )-9,10-Difluoro-3-Methyl-7-oxo-2,3-Dihydro-7H-Pyrido[1,2,3-de][1,4]Benzoxazine-6-Carboxylic Acid, a levofloxacin precursor, prior to its conversion to levofloxacin at an elevated temperature.
  • the amount of antioxidant, when present, is preferably about 0.2% to about 5% by weight, more preferably about 0.2% to about 1%.
  • levofloxacin crude 1.5 g was put in suspension in 10.5 ml of ACN. The mixture was heated to reflux temperature until complete dissolution of the material. Then the solution was cooled to 0° C. over a period of 20 minutes. The precipitate was filtrated under vacuum, washed with ACN (1.5 ml) and dried at 30° C. in a vacuum oven to give 1.15 g (77%) of purified levofloxacin (hemihydrate/monohydrate mixture). The purified levofloxacin contained approximately half the amount of desmethyl levofloxacin as that in the crude sample.
  • levofloxacin crude and 8 mg of sodium metabisulfite were put in suspension in 10.5 ml of ACN under nitrogen atmosphere. The mixture was heated to reflux temperature and a hot filtration was performed. Then the solution was heated again to reflux temperature until complete dissolution of the material. The solution was then cooled to 0° C. over a period of 30 minutes. The precipitate was filtrated under vacuum and dried at 60° C. in a vacuum oven to give 1.04 g (69%) of purified levofloxacin. The purified levofloxacin contained approximately half the amount of N-oxide levofloxacin as that in the crude sample.
  • levofloxacin crude 1.5 g was put in suspension in 15 ml of MEK. The mixture was heated to reflux temperature until complete dissolution of the material. Then the solution was cooled to ⁇ 5° C. over a period of 3 hours. The precipitate was filtrated under vacuum, washed with 1.5 ml of MEK and dried at 30° C. in a vacuum oven to give 840 mg (84%) of purified levofloxacin hemihydrate.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Nitrogen And Oxygen Or Sulfur-Condensed Heterocyclic Ring Systems (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)

Abstract

Levofloxacin has been purified by dissolving levofloxacin in a polar solvent at an elevated temperature and crystallizing purified levofloxacin. Preferably, an antioxidant is added to increase the purity.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application is a continuation-in-part application of patent application Ser. No. 10/262,965, filed Oct. 3, 2002, which claims the priority of provisional application Ser. Nos. 60/326,958, filed Oct. 3, 2001, 60/334,316, filed Nov. 29, 2001 and 60/354,939, filed Feb. 11, 2002, and patent application Ser. No. 10/263,192, filed Oct. 3, 2002. The entire content of each of these applications is incorporated herein by reference.
  • FIELD OF THE INVENTION
  • The present invention relates to methods for purifying levofloxacin. In a preferred embodiment, the levofloxacin is prepared with anitoxidants.
  • BACKGROUND OF THE INVENTION
  • Levofloxacin is a broad spectrum synthetic antibiotic. Levofloxacin is the S-enantiomer of the racemate, ofloxacin, a fluoroquinolone antimicrobial agent. The antibacterial activity of ofloxacin resides primarily in the S-enantiomer. The mechanism of action of levofloxacin and other fluoroquinolone antimicrobials involves the inhibition of DNA gyrase (bacterial topoisomerase II), an enzyme required for DNA replication, transcription repair and recombination. Levofloxacin is available as LEVAQUIN® which may be orally administered or administered intravenously.
  • Levofloxacin is a chiral fluorinated carboxyquinolone. Its chemical name is (S)-9-fluoro-2,3-dihydro-3-methyl-10-(4-methyl-1-piperazinyl)-7-oxo-7H-pyrido[1,2,3-de]-1,4-benzoxazine-6-carboxylic acid hemihydrate (CAS Registry No. 100986-85-4). The chemical structure of levofloxacin is shown as Formula I.
    Figure US20050124629A1-20050609-C00001
  • U.S. Pat. No. 4,382,892 is directed toward pyrido[1,2,3-de][1,4]benzoxazine derivatives and methods of preparing them.
  • U.S. Pat. No. 5,053,407 is directed toward optically active pyridobenzoxazine derivatives, processes for preparing the same, and intermediates useful for preparing such derivatives.
  • U.S. Pat. No. 5,051,505 is directed toward processes for preparing piperazinyl quinolone derivatives. The process comprises reacting dihaloquinolones with piperazine derivatives and tetraalkyl ammonium halides in the presence of a polar solvent such as acetonitrile, dimethylformamide, pyridine, sulfolane and dimethyl sulfoxide.
  • U.S. Pat. No. 5,155,223 is directed toward the preparation of quinolinecarboxylic acids.
  • U.S. Pat. No. 5,545,737 discloses selectively producing a levofloxacin hemihydrate or monohydrate by controlling the water content of an aqueous solvent in which levofloxacin is dissolved during a crystallization. Arutla et al., Arzneimittelforschung (October 1998) 48(10):1024-7, asserts that the racemic mixture ofloxacin has an antioxidant property. One disadvantage of the prior art methods for purifying levofloxacin is that they often produce an unsatisfactory yield. For example, 45-65% yields are typical. There remains a need for novel methods for purifying levofloxacin, particularly purified preparations having diminished impurities, such as anti-levofloxacin, desmethyl levofloxacin, N-oxide levofloxacin, desfluoro-levofloxacin and/or decarboxy-levofloxacin.
  • SUMMARY OF THE INVENTION
  • The present invention provides novel processes for purifying levofloxacin. Levofloxacin is dissolved in a polar solvent, preferably one selected from the group consisting of DMSO, methyl ethyl ketone, acetonitrile, an alcohol (preferably butanol), a ketone, mixtures thereof, and aqueous mixtures thereof, at an elevated temperature and crystallized to form levofloxacin. In one embodiment, the solvent is anhydrous. In another embodiment, an antioxidant is added, resulting in a more pure levofloxacin product.
  • DETAILED DESCRIPTION OF THE INVENTION
  • Crude and semi-pure preparations of levofloxacin can be prepared by methods known in the art. Alternatively, levofloxacin crude can be prepared, for example, by the following method: In a 1-liter reactor equipped with a mechanical stirrer, a condenser and a thermometer, heated at 80° C. is charged 87.5 g (0.31 mole) of (S)-(−)-9,10-difluoro-3-methyl-7-oxo-2,3-dihydro-7H-pyrido[1,2,3-de][1,4]benzoxazine-6-carboxylic acid, 61.3 mL DMSO and 86.3 mL (0.77 mole) of N-methylpiperazine. The slurry is stirred at a rate of 250 rpm under nitrogen atmosphere at 80° C. until completion of the reaction (monitoring by HPLC). Then the slurry is cooled to 75° C. and a mixture of isopropanol (675 mL) and water (25 mL) is added dropwise at this temperature over 2 hours. The slurry is then cooled to 5° C. over 4 hours, maintained at this temperature for 2 hours and filtrated under vacuum at this temperature. The solid is then washed with 175 mL of isopropanol (2 rinses) and dried under vacuum to obtain levofloxacin crude.
  • In one embodiment of the present invention, crude levofloxacin is purified. As used herein, “purified levofloxacin” is a relative term meaning more pure. As used herein, “crude levofloxacin” refers to levofloxacin that has not undergone a purifying crystallization step. A crude preparation of levofloxacin is mixed with a suitable solvent to form a mixture that is typically a suspension. The temperature of the mixture is then elevated to enhance dissolution of the levofloxacin in the solvent. Typically, the elevated temperature ranges from about 80° C. to about 110° C. Preferably, the mixture is refluxed. Preferably, once the levofloxacin is dissolved in the solvent, the mixture is filtrated while hot. Purified levofloxacin is then precipitated, preferably by slow cooling, and preferably recovered. The purified levofloxacin preferably has a purity of about 99% or greater, more preferably about 99.5% or greater.
  • Polar solvents are generally suitable. Preferably, the solvent is DMSO, methyl ethyl ketone, butanol, acetonitrile, mixtures thereof, or aqueous mixtures thereof. As used herein, the term “polar solvent” is intended as a relative term to mean relatively more polar than another solvent.
  • The solvent may be anhydrous or may contain a small amount of water. The solvent preferably contains water when a water-soluble antioxidant, such as sodium metabisulfite, is used. The amount of water should be less than about 20% (v/v) and preferably about 10% (v/v) or less. Greater amounts of water tends to decrease the yield. n-BuOH:H2O (9:1) and acetonitrile:H2O (99:1) are examples of suitable water-containing solvents. Acetonitrile and acetonitrile:H2O (99:1) are the most preferred solvents for purifying levofloxacin.
  • In another embodiment, an antioxidant is added to the mixture prior to precipitation. The antioxidant may be any that prevents the formation of N-oxide levofloxacin, particularly during crystallization. Examples include ascorbic acid, sodium ascorbate, calcium ascorbate, ascorbic palmitate, butylated hydroxyanisole, butylated hydroxytoluene, 2,4,5-trihydroxybutyrophenone, 4-hydroxymethyl-2,6-di-tert-butylphenol, erythorbic acid, gum guaiac, propyl gallate, thiodipropionic acid, dilauryl thiodipropionate, tert-butylhydroquinone, tocopherols (such as vitamin E), and pharmaceutically acceptable salts and mixtures thereof. Preferably, the antioxidant includes sodium metabisulfite or ascorbic acid.
  • An antioxdiant, if used, can be added at various points in the purification process. For example, in one embodiment, an antioxidant is admixed with levofloxacin before or during the crystallization step or before the dissolution step. In another embodiment, an antioxidant is admixed with (S)-(−)-9,10-Difluoro-3-Methyl-7-oxo-2,3-Dihydro-7H-Pyrido[1,2,3-de][1,4]Benzoxazine-6-Carboxylic Acid, a levofloxacin precursor, prior to its conversion to levofloxacin at an elevated temperature.
  • The amount of antioxidant, when present, is preferably about 0.2% to about 5% by weight, more preferably about 0.2% to about 1%.
  • The function and advantages of these and other embodiments of the present invention will be more fully understood from the examples below. The following examples are intended to illustrate the benefits of the present invention, but do not exemplify the full scope of the invention.
  • EXAMPLES
  • The following Table 1 summarizes the results of the experiments described in the Examples below. The percentage of each component in Table 1 was determined by HPLC using a method based on the European Pharmacopea method for related substances in Ofloxacin.
    TABLE 1
    PURIFICATION DURING CRYSTALLIZATION
    Impurity Profile
    Crude Purified
    Solvent Imp. D Imp. E Imp. F Imp. D Imp. E Imp. F
    Ex. System Levo Anti DesMe N-Oxide Levo Anti DesMe N-Oxide
    1 n-Bu-OH 99.44 ND 0.11 0.19 99.60 ND 0.09 0.19
    2 n-BuOH 99.58 ND 0.11 0.21 99.78 ND 0.08 ND
    Asc. acid
    (2.4%)
    3 n-BuOH/H2O 99.58 ND 0.11 0.21 99.85 ND 0.08 ND
    Na2S2O5
    (0.6%)
    4 ACN 99.44 ND 0.11 0.19 99.67 ND 0.04 0.15
    5 ACN:H2O 99.64 0.08 0.09 <0.03 99.85 ND 0.06 <0.03
    6 ACN:H2O 99.77 <0.03 0.05 <0.03 99.93 ND <0.03 ND
    Na2S2O5 (0.2%)
    7 ACN 99.58 ND 0.11 0.21 99.70 ND 0.06 0.1
    Na2S2O5
    (0.5%)
    8 DMSO:H20 99.44 ND 0.11 0.19 99.75 ND 0.06 0.13
    9 MEK 99.44 ND 0.11 0.19 99.58 ND ND 0.26
    10 ACN:H2O 99.58 ND 0.11 0.21 99.69 ND 0.08 ND
    (90:10)
    Na2S2O5
    (0.5%)
    11 ACN:H2O 99.58 ND 0.11 0.21 99.74 ND 0.06 ND
    (95:5)
    Na2S2O5
    (0.5%)
    12 ACN:H2O 99.58 ND 0.11 0.21 99.81 ND 0.08 ND
    (95:5)
    Na2S2O5
    (0.25%)
    13 DMSO 99.80 ND 0.03 0.02
    Asc. Acid
    (0.6%)
    14 DMSO 99.77 0.04 0.10 <0.03
    Na2S2O5 (0.5 eq.)

    ND = Not detected.
  • Example 1 n-BuOH
  • 1 g of levofloxacin crude was put in suspension in 7 ml of n-BuOH. The mixture was heated to reflux temperature until complete dissolution of the material. Then the solution was cooled to RT over a period of 2.5 hours. The precipitate was filtrated under vacuum, washed with n-BuOH and dried at 60° C. in a vacuum oven to give 810 mg (81%) of purified levofloxacin hemihydrate.
  • Example 2 n-BuOH/Ascorbic Acid
  • 1.5 g of levofloxacin crude and 36 mg of ascorbic acid were put in suspension in 9.5 ml of n-BuOH under inert atmosphere. The mixture was heated to reflux temperature and a hot filtration was performed. The solution was then evaporated to dryness and n-BuOH (10 ml) was added. The mixture was heated to reflux until complete dissolution and then cooled to RT over a period of 1.5 hour. The precipitate was filtrated under vacuum, washed with n-BuOH (4 ml) and dried at 60° C. in a vacuum oven to give 840 mg (56%) of purified levofloxacin hemihydrate.
  • Example 3 n-BuOH:H2O (9:1)/Metabisulfite
  • 1.5 g of levofloxacin crude and 10 mg of sodium metabisulfite were put in suspension in 6 ml of a mixture n-BuOH:H2O (9:1) under nitrogen atmosphere. The mixture was heated to reflux temperature until complete dissolution of the material. Then the solution was cooled to RT over a period of 1.5 hours. The precipitate was filtrated under vacuum, washed with a mixture n-BuOH:H2O (9:1) (4 ml) and dried at 60° C. in a vacuum oven to give 1.2 g (81%) of purified levofloxacin hemihydrate. The purified levofloxacin hemihydrate contained virtually no N-oxide levofloxacin.
  • Example 4 ACN
  • 1.5 g of levofloxacin crude was put in suspension in 10.5 ml of ACN. The mixture was heated to reflux temperature until complete dissolution of the material. Then the solution was cooled to 0° C. over a period of 20 minutes. The precipitate was filtrated under vacuum, washed with ACN (1.5 ml) and dried at 30° C. in a vacuum oven to give 1.15 g (77%) of purified levofloxacin (hemihydrate/monohydrate mixture). The purified levofloxacin contained approximately half the amount of desmethyl levofloxacin as that in the crude sample.
  • Example 5 ACN:H2O (99:1)
  • 25 g of wet levofloxacin crude (about 22.17 g or dry levofloxacin) was put in suspension in 225 mL of mixture ACN:H2O (99:1) under nitrogen atmosphere. The mixture was heated to reflux during 1 hour and then filtrated under vacuum with Hyflow when still hot. Then the solution was heated again to reflux and cooled to 0° C. over a period of 1 hour. The precipitate was filtrated under vacuum, washed with ACN:H20 (2×12 mL) and dried in a vacuum oven to give 18.6 g (84%) of purified levofloxacin hemihydrate. The purified levofloxacin hemihydrate contained approximately one-third less desmethyl levofloxacin than in the crude sample.
  • Example 6 ACN:H20 (99:1)/Metabisulfite
  • 8 g of wet levofloxacin crude (about 5.6 g of dry levofloxacin) and 14 mg of sodium metabisulfite were put in suspension in 39 ml of a mixture ACN:H2O (99:1) under nitrogen atmosphere. The mixture was heated to reflux during 1 hour, 0.65 g of Hyflo was added and the reflux was continued for an additional half an hour. The mixture was filtrated under vacuum when still hot. Then the solution was cooled to 3° C. over a period of 30 minutes. The precipitate was filtrated under vacuum, washed with a mixture ACN:H2O (99:1) (5 ml) and dried at 60° C. in a vacuum oven to give 1.77 g (31%) of purified levofloxacin. Technical problems during the hot filtration decreased the yield.
  • Example 7 ACN/Metabisulfate
  • 1.5 g of levofloxacin crude and 8 mg of sodium metabisulfite were put in suspension in 10.5 ml of ACN under nitrogen atmosphere. The mixture was heated to reflux temperature and a hot filtration was performed. Then the solution was heated again to reflux temperature until complete dissolution of the material. The solution was then cooled to 0° C. over a period of 30 minutes. The precipitate was filtrated under vacuum and dried at 60° C. in a vacuum oven to give 1.04 g (69%) of purified levofloxacin. The purified levofloxacin contained approximately half the amount of N-oxide levofloxacin as that in the crude sample.
  • Example 8 DMSO/H2O
  • 1 g of levofloxacin crude was put in suspension in 1.5 ml of DMSO. The mixture was heated to 108° C. until complete dissolution of the material. Then H2O (7.5 ml) was added over 10 minutes and the mixture was cooled to RT. The precipitate was filtrated under vacuum, washed with 1 ml of a mixture DMSO:H2O 1:5 and dried at 60° C. in an air-flow oven to give 840 mg (84%) of purified levofloxacin hemihydrate.
  • Example 9 MEK
  • 1.5 g of levofloxacin crude was put in suspension in 15 ml of MEK. The mixture was heated to reflux temperature until complete dissolution of the material. Then the solution was cooled to −5° C. over a period of 3 hours. The precipitate was filtrated under vacuum, washed with 1.5 ml of MEK and dried at 30° C. in a vacuum oven to give 840 mg (84%) of purified levofloxacin hemihydrate.
  • Example 10 ACN:H2O (9:1)/Metabisulfite
  • 1.5 g of levofloxacin crude and 8 mg of sodium metabisulfite were put in suspension in 10.5 ml of a mixture ACN:H2O 9:1 under nitrogen atmosphere. The mixture was heated to reflux temperature until complete dissolution of the material. Then the solution was cooled to RT over a period of 30 minutes. The precipitate was filtrated under vacuum, washed with a mixture ACN:H2O 9:1 (4 ml) and dried at 60° C. in a vacuum oven to give 1.16 g (77%) of pure levofloxacin.
  • Example 11 ACN:H2O (95:5)/Metabisulfite (8 mg)
  • 1.5 g of levofloxacin crude and 8 mg of sodium metabisulfite were put in suspension in 10.5 ml of a mixture ACN:H2O 95:5 under nitrogen atmosphere. The mixture was heated to reflux temperature and a hot filtration was performed. The solution was heated again to reflux temperature then cooled to 3° C. in 30 minutes. The precipitate was filtrated under vacuum and dried at 60° C. in a vacuum oven to give 500 mg (33%) of pure levofloxacin.
  • Example 12 ACN:H2O (95:5)/Metabisulfite (4 mg)
  • 1.5 g of levofloxacin crude and 4 mg of sodium metabisulfite were put in suspension in 15 ml of a mixture ACN:H2O 95:5 under nitrogen atmosphere. The mixture was heated to reflux temperature until complete dissolution of the material. Then the solution was cooled to 3° C. over a period of 2 hours. The precipitate was filtrated under vacuum and dried at 60° C. in a vacuum oven to give 1.3 g (86.7%) of pure Levofloxacin.
  • Example 13 DMSO/Ascorbic Acid
  • In a three necks flask equipped of a condenser were put in suspension in 3.5 ml of DMSO at 80° C. under nitrogen atmosphere 5 g (17.8 mmol) of (S)-(−)-9,10-Difluoro-3-Methyl-7-oxo-2,3-Dihydro-7H-Pyrido[1,2,3-de][1,4]Benzoxazine-6-Carboxylic Acid, 4.46 g (44.6 mmol), 31 mg (0.17 mmol) of ascorbic acid. The reaction mixture was heated at this temperature (4h30) until completion of the reaction. Then the solution was cooled to 70° C. and IPA (40 ml) was added dropwise. The mixture was cooled to 0° C. in 1 hour and then stirred at this temperature for 30 minutes. The precipitate was filtrated under vacuum, washed with IPA (10 ml) and dried at 60° C. in a vacuum oven to give 5.63 g (87.6%) of pure levofloxacin.
  • Example 14 DMSO/Metabisulfite
  • In a three necks flask equipped of a condenser were put in suspension in 7 ml of DMSO at 80° C. under nitrogen atmosphere 10 g (35.5 mmol) of (S)-(−)-9,10-Difluoro-3-Methyl-7-oxo-2,3-Dihydro-7H-Pyrido[1,2,3-de][1,4]Benzoxazine-6-Carboxylic Acid, 9.0 g (90 mmol), 34 mg (0.17 mmol) of sodium metabisulfite. The reaction mixture was heated at this temperature (5h30) until completion of the reaction. Then the solution was cooled to 70° C. and IPA (40 ml) was added dropwise. The mixture was cooled to 0° C. in 1 hour and then stirred at this temperature for 30 minutes. The precipitate was filtrated under vacuum, washed with IPA (10 ml) and dried at 60° C. in a vacuum oven to give 11.8 g (92.4%) of pure levofloxacin.

Claims (47)

1. A process for preparing levofloxacin having a purity of about 99% or greater, comprising:
dissolving levofloxacin in a polar solvent at an elevated temperature; and
crystallizing purified levofloxacin.
2. The process of claim 1, wherein the purity of the purified levofloxacin is about 99.5% by weight or greater.
3. The process of claim 1, wherein the elevated temperature ranges from about 80° C. to about 110° C.
4. The process of claim 1, wherein the elevated temperature is the reflux temperature of the solution.
5. The process of claim 1, wherein the polar solvent is selected from the group consisting of dimethyl sulfoxide, methyl ethyl ketone, acetonitrile, butanol, mixtures thereof, and aqueous mixtures thereof.
6. The process of claim 1, wherein the solvent is acetonitrile.
7. The process of claim 1, wherein the solvent is a mixture of acetonitrile and water, wherein the amount of water in the solvent is about 10% or less.
8. The process of claim 1, wherein the amount of desmethyl levofloxacin in the purified levofloxacin is at least one-third less than the amount in the initial levofloxacin.
9. The process of claim 1, further comprising adding an antioxidant prior to the crystallizing step.
10. The process of claim 9, wherein the antioxidant is selected from the group consisting of ascorbic acid, sodium ascorbate, calcium ascorbate, ascorbic palmitate, butylated hydroxyanisole, butylated hydroxytoluene, 2,4,5-trihydroxybutyrophenone, 4-hydroxymethyl-2,6-di-tert-butylphenol, erythorbic acid, gum guaiac, propyl gallate, thiodipropionic acid, dilauryl thiodipropionate, tert-butylhydroquinone, tocopherols, and pharmaceutically acceptable salts and mixtures thereof.
11. The process of claim 9, wherein the antioxidant is sodium metabisulfite.
12. The process of claim 9, wherein the antioxidant is ascorbic acid.
13. The process of claim 9, wherein the amount of N-oxide levofloxacin in the purified levofloxacin is at least one-third less than the amount in the initial levofloxacin.
14. The process of claim 9, wherein the amount of N-oxide levofloxacin in the purified levofloxacin is about 0.1% or less.
15. The process of claim 9, wherein the purity of the purified levofloxacin is about 99.5% by weight or greater.
16. The process of claim 9, further comprising a step of determining whether the initial levofloxacin contains an amount of N-oxide levofloxacin that is detectable by HPLC.
17. The process of claim 9, wherein the solvent is acetonitrile and wherein the purified levofloxacin is substantially pure levofloxacin hemihydrate.
18. The process of claim 1, and wherein the purified levofloxacin is substantially pure levofloxacin hemihydrate.
19. A process for preparing levofloxacin hemihydrate having a purity of about 99% or greater, comprising:
dissolving levofloxacin in a polar solvent at an elevated temperature; and
crystallizing levofloxacin hemihydrate.
20. The process of claim 19, wherein the elevated temperature ranges from about 80° C. to about 110° C.
21. The process of claim 19, wherein the elevated temperature is the reflux temperature of the solution.
22. The process of claim 19, wherein the solvent is selected from the group consisting of acetonitrile, dimethyl sulfoxide:H2O, methyl ethyl ketone, butanol, and mixtures thereof.
23. The process of claim 19, wherein the solvent is dimethyl sulfoxide:H2O in a ratio of about 1:5.
24. The process of claim 19, wherein the solvent is methyl ethyl ketone.
25. The process of claim 19, wherein the solvent is n-butanol.
26. The process of claim 19, wherein the solvent is acetonitrile.
27. The product of the process of claim 1.
28. The product of the process of claim 9.
29. The product of the process of claim 19.
30. A process for preparing levofloxacin having a purity of about 99% or greater, comprising:
dissolving levofloxacin in a polar solvent; adding an antioxidant; and
crystallizing purified levofloxacin, wherein the adding step occurs before or after the dissolving step and before the crystallizing step.
31. The process of claim 9, wherein the antioxidant ranges from about 0.2% to about 5% by weight levofloxacin.
32. The process of claim 9, wherein the antioxidant is added to the levofloxacin before the dissolving step.
33. The process of claim 1, further comprising adding an antioxidant during the crystallization step.
34. A process for preparing levofloxacin having a purity of about 99% or greater comprising converting (S)-(−)-9,10-Difluoro-3-Methyl-7-oxo-2,3-Dihydro-7H-Pyrido[1,2,3-de][1,4]Benzoxazine-6-Carboxylic Acid to levofloxacin at an elevated temperature in the presence of an antioxidant.
35. The process of claim 34, wherein the purity of the levofloxacin is about 99.5% by weight or greater.
36. The process of claim 34, wherein the amount of N-oxide levofloxacin in the levofloxacin is about 0.1% or less.
37. The process of claim 20, wherein the elevated temperature is greater than 80° C. and less than about 110° C.
38. The process of claim of claim 21, wherein the solvent is selected from the group consisting of acetonitrile, acetonitrile:H2O, dimethyl sulfoxide:H2O, methyl ethyl ketone, butanol, butanol:H2O, and mixtures thereof.
39. The process of claim 19, wherein the solvent is selected from the group consisting of acetonitrile, acetonitrile:H2O, dimethyl sulfoxide:H2O, methyl ethyl ketone, butanol, butanol:H2O, and mixtures thereof.
40. The process of claim 39, wherein the solvent consists essentially of butanol:H2O in a ratio of about 9:1 or acetonitrile:H2O in a ratio of about 99:1.
41. The process of claim 40, wherein the solvent consists essentially of acetonitrile:H2O in a ratio of about 99:1.
42. The process of claim 19, further comprising adding an antioxidant prior to the crystallizing step.
43. The process of claim 19, wherein the amount of N-oxide levofloxacin in the purified levofloxacin is about 0.1% or less.
44. The process of claim 19, wherein the purity of the purified levofloxacin is about 99.5% by weight or greater.
45. The process of claim 19, wherein the levofloxacin hemihydrate is prepared with a yield of about 80% or greater.
46. The process of claim 40, wherein the levofloxacin hemihydrate is prepared with a yield of about 80% or greater.
47-68. (canceled)
US11/037,152 2001-10-03 2005-01-19 Methods for the purification of levofloxacin Abandoned US20050124629A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/037,152 US20050124629A1 (en) 2001-10-03 2005-01-19 Methods for the purification of levofloxacin

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US32695801P 2001-10-03 2001-10-03
US33431601P 2001-11-29 2001-11-29
US35493902P 2002-02-11 2002-02-11
US26296502A 2002-10-03 2002-10-03
US10/305,180 US7425628B2 (en) 2001-10-03 2002-11-27 Methods for the purification of levofloxacin
US11/037,152 US20050124629A1 (en) 2001-10-03 2005-01-19 Methods for the purification of levofloxacin

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US10/305,180 Division US7425628B2 (en) 2001-10-03 2002-11-27 Methods for the purification of levofloxacin

Publications (1)

Publication Number Publication Date
US20050124629A1 true US20050124629A1 (en) 2005-06-09

Family

ID=34637428

Family Applications (2)

Application Number Title Priority Date Filing Date
US10/305,180 Expired - Fee Related US7425628B2 (en) 2001-10-03 2002-11-27 Methods for the purification of levofloxacin
US11/037,152 Abandoned US20050124629A1 (en) 2001-10-03 2005-01-19 Methods for the purification of levofloxacin

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US10/305,180 Expired - Fee Related US7425628B2 (en) 2001-10-03 2002-11-27 Methods for the purification of levofloxacin

Country Status (1)

Country Link
US (2) US7425628B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030130507A1 (en) * 2001-10-03 2003-07-10 Valerie Niddam-Hildesheim Preparation of levofloxacin and forms thereof

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4667789B2 (en) * 2004-08-23 2011-04-13 大日本住友製薬株式会社 Method for producing acid addition salt of quinazolinone compound
CN102146087B (en) * 2010-02-10 2015-08-12 广东东阳光药业有限公司 Method for preparing high-purity levofloxacin hemihydrate
CN101781314B (en) * 2010-03-05 2012-03-14 浙江京新药业股份有限公司 Preparation process of levofloxacin hemihydrate
CN102093388B (en) * 2011-01-28 2012-11-14 山东省药品检验所 Method for preparing decarboxylated levofloxacin
CN102070650B (en) * 2011-01-28 2012-06-27 山东省药品检验所 Preparation method for levofloxacin-N-oxide
CN105037388A (en) * 2015-08-28 2015-11-11 安徽环球药业股份有限公司 Preparing method for antofloxacin
CN107216342A (en) * 2017-06-08 2017-09-29 武汉励合生物医药科技有限公司 A kind of synthesis technique of Ofloxacin

Citations (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4382892A (en) * 1980-09-02 1983-05-10 Daiichi Seiyaku Co., Ltd. Benzoxazine derivatives
US4777253A (en) * 1986-04-25 1988-10-11 Abbott Laboratories Process for preparation of racemate and optically active ofloxacin and related derivatives
US4985557A (en) * 1985-06-20 1991-01-15 Daiichi Seiyaku Co., Ltd. Optically active pyridobenzoxazine derivatives and intermediates thereof
US5051505A (en) * 1990-03-27 1991-09-24 Korea Institute Of Science And Technology Process for preparing piperazinyl quinolone derivatives
US5155223A (en) * 1990-06-14 1992-10-13 Bayer Aktiengesellschaft Preparation of quinolinecarboxylic acids
US5237060A (en) * 1985-12-10 1993-08-17 Bayer Aktiengesellschaft Process of preparing enantiomerically pure 1,8-bridged 4-quinolone-3-carboxylic acids
US5521310A (en) * 1992-10-07 1996-05-28 Derivados Del Etilo, S.A. Process to obtain benzoxazines to be used for the synthesis of ofloxazine, levofloxazine and derivatives
US5539110A (en) * 1994-03-22 1996-07-23 Korea Institute Of Science And Technology Method for the preparation of (-)piperazine benzoxazine derivatives
US5545737A (en) * 1990-03-01 1996-08-13 Daiichi Pharmaceutical Co., Ltd. Process for selectively producing an (S)-9-fluoro-3-methyl-10-(4-methyl-1-piperazinyl)-7-oxo-2,3-dihydro-7h-pyrido (1,2,3, -de) (1,4) benzoxazine-6-carboxylic acid hemihydrate or monohydrate
US6229017B1 (en) * 1998-06-12 2001-05-08 Bayer Aktiengesellschaft Process for preparing quinolone- and naphthyridone- carboxylic acids and esters thereof
US6316618B1 (en) * 1998-02-24 2001-11-13 Samsung Electronics Co., Ltd. Process for preparing (-)pyridobenzoxazine carboxylic acid derivatives
US20030130507A1 (en) * 2001-10-03 2003-07-10 Valerie Niddam-Hildesheim Preparation of levofloxacin and forms thereof
US20040152701A1 (en) * 2002-12-02 2004-08-05 Dr. Reddy's Laboratories Limited Novel anhydrous crystalline form of Levofloxacin and process for preparation there of
US6872823B1 (en) * 1999-09-08 2005-03-29 Daiichi Pharmaceutical Co., Ltd. Process for producing benzoxazine derivative and production intermediate thereof
US20060276463A1 (en) * 2002-12-16 2006-12-07 Sharma Tarun K Pure levofloxacin hemihydrate and processes for preparation thereof
US20080097095A1 (en) * 2004-09-17 2008-04-24 Satya-Naryana Chava Process for the Preparation of Levofloxacin Hemiydrate

Patent Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4382892A (en) * 1980-09-02 1983-05-10 Daiichi Seiyaku Co., Ltd. Benzoxazine derivatives
US4985557A (en) * 1985-06-20 1991-01-15 Daiichi Seiyaku Co., Ltd. Optically active pyridobenzoxazine derivatives and intermediates thereof
US5053407A (en) * 1985-06-20 1991-10-01 Daiichi Pharmaceutical Co., Ltd. Optically active pyridobenzoxazine derivatives and anti-microbial use
US5142046A (en) * 1985-06-20 1992-08-25 Daiichi Pharmaceutical Co., Ltd. Optically active pyridobenzoxazine derivatives and intermediates thereof
US5237060A (en) * 1985-12-10 1993-08-17 Bayer Aktiengesellschaft Process of preparing enantiomerically pure 1,8-bridged 4-quinolone-3-carboxylic acids
US4777253A (en) * 1986-04-25 1988-10-11 Abbott Laboratories Process for preparation of racemate and optically active ofloxacin and related derivatives
US5545737A (en) * 1990-03-01 1996-08-13 Daiichi Pharmaceutical Co., Ltd. Process for selectively producing an (S)-9-fluoro-3-methyl-10-(4-methyl-1-piperazinyl)-7-oxo-2,3-dihydro-7h-pyrido (1,2,3, -de) (1,4) benzoxazine-6-carboxylic acid hemihydrate or monohydrate
US5051505A (en) * 1990-03-27 1991-09-24 Korea Institute Of Science And Technology Process for preparing piperazinyl quinolone derivatives
US5155223A (en) * 1990-06-14 1992-10-13 Bayer Aktiengesellschaft Preparation of quinolinecarboxylic acids
US5521310A (en) * 1992-10-07 1996-05-28 Derivados Del Etilo, S.A. Process to obtain benzoxazines to be used for the synthesis of ofloxazine, levofloxazine and derivatives
US5539110A (en) * 1994-03-22 1996-07-23 Korea Institute Of Science And Technology Method for the preparation of (-)piperazine benzoxazine derivatives
US6316618B1 (en) * 1998-02-24 2001-11-13 Samsung Electronics Co., Ltd. Process for preparing (-)pyridobenzoxazine carboxylic acid derivatives
US6229017B1 (en) * 1998-06-12 2001-05-08 Bayer Aktiengesellschaft Process for preparing quinolone- and naphthyridone- carboxylic acids and esters thereof
US6872823B1 (en) * 1999-09-08 2005-03-29 Daiichi Pharmaceutical Co., Ltd. Process for producing benzoxazine derivative and production intermediate thereof
US20030130507A1 (en) * 2001-10-03 2003-07-10 Valerie Niddam-Hildesheim Preparation of levofloxacin and forms thereof
US20050222409A1 (en) * 2001-10-03 2005-10-06 Valerie Niddam-Hildesheim Preparation of levofloxacin and forms thereof
US20040152701A1 (en) * 2002-12-02 2004-08-05 Dr. Reddy's Laboratories Limited Novel anhydrous crystalline form of Levofloxacin and process for preparation there of
US20060276463A1 (en) * 2002-12-16 2006-12-07 Sharma Tarun K Pure levofloxacin hemihydrate and processes for preparation thereof
US20080097095A1 (en) * 2004-09-17 2008-04-24 Satya-Naryana Chava Process for the Preparation of Levofloxacin Hemiydrate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030130507A1 (en) * 2001-10-03 2003-07-10 Valerie Niddam-Hildesheim Preparation of levofloxacin and forms thereof
US20050222409A1 (en) * 2001-10-03 2005-10-06 Valerie Niddam-Hildesheim Preparation of levofloxacin and forms thereof
US7629458B2 (en) 2001-10-03 2009-12-08 Teva Pharmaceutical Industries Ltd. Preparation of levofloxacin and hemihydrate thereof

Also Published As

Publication number Publication date
US20030144511A1 (en) 2003-07-31
US7425628B2 (en) 2008-09-16

Similar Documents

Publication Publication Date Title
JP2008007517A (en) Method for purification of levofloxacin
WO2003028665A2 (en) Methods for the purification of levofloxacin
KR910005833B1 (en) Pyridone carboxylic acid derivatives and salts thereof process for producing the same and antibacterial agents comprising the same
US7425628B2 (en) Methods for the purification of levofloxacin
WO2007010555A2 (en) Novel crystalline forms of moxifloxacin hydrochloride and process for preparation thereof
IE832639L (en) 6,7-DIHYDRO-5,8-DIMETHYL-9-FLUORO-1-OXO-1H,5H-BENZO£ij|¹QUINOLIZINE-2-CARBOCYLIC ACID AND DERIVATIVES
JP2005527484A5 (en)
WO2015098693A1 (en) Alkoxycarbonyl hemiacetal-type ester prodrug of pyridone carboxylic acid antibacterial drug
US20070244318A1 (en) Process for the Preparation of Levofloxacin Hemihydrate
US9981985B2 (en) Pharmaceutical formulations containing 3-(4-cinnamyl-l-piperazinyl) amino derivatives of 3-formylrifamycin SV and 3-formylrifamycin S and a process of their preparation
EP0267432B1 (en) Antibacterially active pyrido-benzothiazine derivatives with long term action
KR20040058336A (en) Methods for the purification of levofloxacin
ZA200403672B (en) Methods for the purification of levofloxacin
KR910009334B1 (en) Benzoxazine Carboxylic Acid Derivatives Having Antibacterial Activity and Method for Preparing the Same
WO1994014819A1 (en) Quinolinecarboxylic acid derivative and process for producing the same
WO2006030452A1 (en) An improved process for the preparation of levofloxacin hemihydrate
JPH037674B2 (en)

Legal Events

Date Code Title Description
STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION