US20050120932A1 - Cloth cutting devices for use with sewing machines - Google Patents
Cloth cutting devices for use with sewing machines Download PDFInfo
- Publication number
- US20050120932A1 US20050120932A1 US10/963,777 US96377704A US2005120932A1 US 20050120932 A1 US20050120932 A1 US 20050120932A1 US 96377704 A US96377704 A US 96377704A US 2005120932 A1 US2005120932 A1 US 2005120932A1
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- lock
- extendable
- cloth
- movable
- fixed
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- 238000009958 sewing Methods 0.000 title claims abstract description 51
- 239000004744 fabric Substances 0.000 title claims abstract description 20
- 238000010276 construction Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
- D05B37/04—Cutting devices
- D05B37/06—Cutting devices with oscillating tools
- D05B37/063—Cutting devices with oscillating tools in synchronism with the movement of the needle bar or the work-feeding means
Definitions
- the present invention relates to cutting devices for cutting a cloth along a feeding direction of the cloth during a sewing operation.
- Japanese Laid-Open Patent Publication No. 2002-18170 teaches a cutting device that has a swing member pivotally mounted on a machine head of a sewing machine. A cutter is mounted on one end of the swing member, so that the cutter can move between a storage position within the sewing head and an operational position adjacent to a table of the sewing machine on which the cloth to be sewn is placed.
- cloth-cutting devices are taught that are attached to a sewing machine for cutting a cloth along a feeding direction of the cloth during a sewing operation.
- the cloth-cutting device includes a mount member mounted to the sewing machine on the side of the sewing head, an extendable member linearly vertically extendable from the mount member, and a cutter disposed at a lower end of the extendable member.
- the cutter is movable between a storage position on the side of a sewing head of the sewing machine and an operational position on the side of a table of the sewing machine as the extendable member moves between an upper position and a lower position.
- the cutting device can be easily mounted to the sewing machine.
- the cloth cutting devices further include a lock device for locking the extendable member in the upper position and the lower position, a lock releasing device for releasing the lock device, and two grip portions disposed on the lower and front side of the extendable member.
- the lock device is released by the lock releasing member when the operator grasps the grip portions.
- the operator vertically moves the extendable member with the grip portions grasped by the operator.
- the lock device is operable to lock the extendable member when the operator releases the grip portions while the extendable member is located at the upper position and the lower position.
- the two grip portions for releasing and locking the extendable member are disposed on the lower and front side of the extendable member, the operator can easily grasp the grip portions to operate the lock device.
- grasping the grip portions allows the operator to easily cause the vertical movements of the extendable member. After grasping the grip portions and vertically moving the extendable member away from the upper position and the lower position, the grip portions may be released. The extendable member may continue to be moved to the upper position and the lower position where the lock may be automatically reapplied.
- the extendable member includes a fixed member and a movable member.
- the fixed member has a positioning portion disposed at a lower portion of the fixed member. The positioning member is positioned relative to the table of the sewing machine when the extendable member is located in the lower position.
- the positioning member can be easily positioned relative to the table when the extendable member has been extended or withdrawn downward to the lower position. Because the extending direction of the extendable member and the direction for locating the positioning member relative to the table are the same as one another, the positioning member may have a relatively simple construction.
- the cutting devices further include a driven device that is driven by the needle bar.
- the movable member has a connecting portion that is connected to the driven device when the extendable member is positioned in the lower position.
- the connecting portion is disposed at an upper portion of the movable member.
- the movable member reciprocates to cut the cloth by the cutter as the needle bar reciprocates.
- the cutter includes a fixed knife mounted to the lower end of the fixed member and a movable knife mounted to the lower end of the movable member.
- the lock releasing device for releasing the lock device also serves to connect and disconnect between the connecting portion of the movable member and the driven device.
- the same device can be used as the lock releasing device and as the device for connect and disconnect the movable member and the driven device, the number of parts of the cutting device can be reduced or minimized and the cutting device may have a simple construction.
- the lock releasing device includes a lock operation member pivotally mounted to the fixed member about a pivotal axis.
- the lock operation member has a first grip portion disposed on the lower side of the pivotal axis of the lock operation member.
- the fixed member has a second grip portion.
- the lock operation member is pivoted about the pivotal axis to release the lock device when an operator grasps the first grip portion and the second grip portion. In this way, the lock operation member serves as the lock release device.
- the lock operation member further includes a contact portion in a position on the upper side of the pivotal axis in order to contact with the movable member.
- the contact portion urges the movable member to pivot so as to disconnect between the connecting portion and the driven device when the lock operation member is pivoted to release the lock device.
- the operation member also serves as the device for connecting and disconnecting between the connecting portion and the driven device.
- FIG. 1 is a schematic perspective view as viewed from the front side of a sewing machine to which a first representative cloth cutting device is mounted;
- FIG. 2 is a cross sectional view taken along line II-II in FIG. 1 , in which a lock operation member is omitted for the purpose of illustration;
- FIG. 3 is a rear view in a storage position of the cloth cutting device.
- FIG. 4 is a view similar to FIG. 2 with an extendable member and its related parts omitted for the purpose of illustration;
- FIG. 5 is a rear view of parts of the cutting device mounted to a sewing head of the sewing machine, together with the extendable member and its related parts;
- FIG. 6 is an exploded left side view of the extendable member and its related parts.
- FIG. 7 is a view similar to FIG. 2 , but showing an operational position of the cutting device.
- FIG. 8 is a view similar to FIG. 3 , but showing the operational position of the cutting device.
- FIG. 9 is a view similar to FIG. 2 , but showing a second representative cloth cutting device.
- FIG. 10 is a view similar to FIG. 5 , but showing the second representative cutting device.
- FIG. 11 is a view similar to FIG. 4 , but showing the second representative cutting device.
- FIG. 12 is an exploded left side view of the extendable member and its related parts of the second representative cutting device.
- a sewing machine 10 has a table 12 , a substantially inverted L-shaped arm 15 extending over the table 12 , and a sewing head 11 disposed on the left end of the arm 15 .
- the table 12 has a throat plate 13 attached to the table 12 and a feed dog 19 disposed within the table 12 in order to feed a cloth to be sewn (not shown).
- a motor (not shown) is mounted within the arm 15 .
- a needle bar 14 and a presser bar 17 extend vertically downward from the sewing head 11 toward the table 12 .
- the needle bar 14 is linked to the motor via a link mechanism (not shown), so that the needle bar 14 vertically reciprocates when the motor is energized.
- a presser foot 18 is attached to the lower end of the presser bar 17 .
- a cutting device 1 is mounted to the sewing head 11 .
- the cutting device 1 includes a mount member 2 mounted within the sewing head 11 , an extendable member 30 extendable linearly downward relative to the mount member 2 , and a cutter 6 mounted on the lower end of the extendable member 30 .
- the cutting device 1 further includes a driven mechanism ( 20 , 21 , 22 , and 23 ) that is linked to the needle bar 14 .
- the mount member 2 has mount portions 2 a and 2 b that are mounted on a framework 16 of the sewing machine.
- Rail members 2 c and 2 d are mounted on the mount member 2 and extend parallel to each other to define a guide portion 2 e therebetween.
- the driven mechanism ( 20 , 21 , 22 , and 23 ) includes a pivotal support member 23 , two link members 21 and 22 , and an upper connecting member 20 .
- the needle bar 14 pivotally supports the lower end of the link member 22 via the pivotal support member 23 .
- the upper end of the link member 22 is pivotally connected to the link member 21 .
- the left end (as viewed in FIGS. 2 and 4 ) of the link member 21 is pivotally connected to the link member 22 .
- the right end of the link member 21 is pivotally mounted to the rail member 2 d.
- a slot 21 c is formed in the right side section of the middle portion of the link member 21 and is elongated in the lengthwise direction of the link member 21 .
- the upper connecting member 20 has an elongated plate-like configuration and is movable in the vertical direction under the guide of the guide portion 2 e.
- a first connecting pin 20 a is secured to one side of the upper portion of the upper connecting member 20 and extends into the slot 21 c of the link member 21 .
- the upper connecting member 20 is connected to the needle bar 14 via the link member 21 and 22 , so that the upper connecting member 20 reciprocates vertically as the needle bar 14 reciprocates.
- the upper connecting member 20 has a second connecting pin 20 b that is connected to the connecting portion 4 d of the extendable member 4 ( FIGS. 7 and 8 ).
- a positioning member 7 that also serves a lock member is disposed within the sewing head 11 .
- the positioning member 7 extends perpendicularly from the rail member 2 d and has two engaging recesses 7 a and 7 b as shown in FIG. 5 .
- the engaging recesses 7 a and 7 b are adapted to engage an engaging pin 5 e secured to an operation member 5 connected to the extendable member 30 as will be explained later.
- the extendable member 30 may be locked in a storing position.
- the engaging pin 5 e engages the engaging recess 7 b as shown in FIG. 8
- the extendable member 30 may be locked in an operational position.
- the extendable member 30 has a fixed member 3 and a movable member 4 .
- the fixed member 3 has a plate-like configuration and extends in the vertical direction.
- a recess 3 a is formed in the upper end of the fixed member 3 .
- a fixed knife 60 is fixedly attached to the lower end of the fixed member 3 .
- a grip portion 3 d is formed on the front side (right side as viewed in FIG. 6 ) of the fixed member 3 .
- an uprising portion 3 b is formed on the front edge of the fixed member 3 and extends perpendicular to the fixed member 3 .
- the width of the fixed member 3 is substantially the same as the width of the guide portion 2 e.
- the fixed member 3 is prevented from being tilted in the forward and rearward directions. As shown in FIG. 5 , the fixed member 3 is positioned between the mount member 2 and the upper connecting member 20 . Therefore, the fixed member 3 is also prevented from being tilted in the light and left directions, i.e., the direction of thickness of the fixed member 3 . In this way, the fixed member 3 can stably move vertically relative to the mount member 2 .
- the movable member 4 also has a plate-like configuration and extends in the vertical direction. As shown in FIG. 8 , the movable member 4 is arranged parallel to the fixed member 3 in the direction of thickness. As shown in FIG. 6 , the movable member 4 has an uprising portion 4 a, a connecting portion 4 d, and a mount portion 4 c. The uprising portion 4 a extends perpendicular to the movable member 4 and has a through-hole through which one end of a wire spring 50 is inserted, as will be explained later.
- the connecting portion 4 d is configured as a through hole formed in the upper portion of the movable member 4 in order to removably receive the second connecting pin 20 b as shown in FIG. 8 .
- the mount portion 4 c is disposed at the lower end of the movable member 4 .
- a movable knife 61 is pivotally mounted to the mount portion 4 c.
- the cutter 6 includes the fixed knife 60 and the movable knife 61 .
- the fixed knife 60 is fixedly attached to the lower end of the fixed member 3 .
- the fixed knife 60 has a mount portion 60 c, a positioning portion 60 a, and a knife-edge 60 d.
- the positioning portion 60 a is disposed at the lower end of the fixed knife 60 and extends downwardly therefrom.
- the positioning portion 60 a is inserted into an insertion hole 13 a formed in the throat plate 13 so as to be fixed in position relative to the table 12 .
- the mount portion 60 c is formed in the rear portion of the fixed knife 60 .
- the mount portion 61 a of the movable knife 61 is pivotally mounted to the mount portion 60 c.
- the movable knife 61 extends in substantially forward and rearward directions.
- the rear portion of the movable knife 61 is pivotally mounted to the fixed knife 60 .
- the front portion of the movable knife 61 is pivotally mounted to the mount portion 4 c of the movable member 4 . Therefore, as the movable member 4 vertically reciprocates, the movable knife 61 pivots about the mount portion 60 c, so that a knife-edge 61 b of the movable knife 61 vertically reciprocates relative to the knife-edge 60 d of the fixed knife 60 .
- the cutting device has a lock operation member 5 disposed on the side of the extendable member 30 .
- the lock operation member 5 has a plate-like configuration and extends in the vertical direction.
- the lock operation member 5 has a mount portion 5 c disposed in a substantially middle portion in the longitudinal direction.
- the mount portion 5 c is configured as a through-hole extending throughout the thickness of the lock operation member 5 .
- the mount portion 5 c is pivotally mounted to the uprising portion 3 b of the fixed member 3 via a support member 31 .
- the lock operation member 5 is positioned to be perpendicular to the fixed member 3 as shown in FIG. 8 , and the lock operation member 5 can pivot relative to the fixed member 3 in the right and left directions (i.e., the direction of thickness of the fixed member 3 ).
- a contact portion 5 h is formed on the upper end of the lock operation member 5 .
- the contact portion 5 h extends to a position between the movable member 4 and the fixed member 3 , so that the movable member 4 may move away from the fixed member 3 by the contact portion 5 h when the lock operation member 5 is pivoted.
- the contact portion 5 h has a tilting movement preventing portion 5 j that serves to prevent the movable member 4 from being pivoted in the forward and rearward directions.
- a grip portion 5 g is formed on the lower end of the lock operation member 5 .
- the grip portion 5 g extends forwardly from the lock operation member 5 .
- the grip portion 5 g and the grip portion 3 d of the fixed member 3 extend parallel to each other in the forward direction. If the operator grasps the grip portions 3 d and 5 g with his or her hand, the grip portion 5 g may be moved toward the grip portion 3 d, so that the lock operation member 5 pivots about the mount portion 5 c.
- wire springs 50 and 51 are mounted to the lock operation member 5 .
- the wire spring 51 extends between the lock operation member 5 and the fixed member 3 in order to bias the lower portion of the lock operation member 5 in a counterclockwise direction as viewed in FIG. 5 .
- the wire spring 50 extends between the lock operation member 5 and the movable member 4 in order to bias the upper portion of the lock member 5 also in the counterclockwise direction (the direction on the side of the contact portion 5 h ).
- the engaging pin 5 e positioned on the upper portion of the lock operation member 5 e is forced to engage the engaging recess 7 a or 7 b (see FIGS. 3 and 8 ) by the biasing force applied to the operation member 5 via the wire spring 51 .
- the engaging pin 5 e can be reliably held in engagement with the engaging recess 7 a or 7 b.
- This condition will be hereinafter called a “lock condition.”
- operator may simply grasps the grip portions 3 d and 5 g, so that the lock operation member 5 pivots against the biasing force of the wire spring 51 to remove the engaging pin 5 e from the engaging recess 7 a or 7 b.
- This condition will be hereinafter called a “lock releasing condition.”
- the wire springs 50 and 51 bias the movable member 4 toward the fixed member 3 via the lock operation member 5 . Therefore, the connecting portion 4 d of the movable member 4 is forced toward the second connecting pin 20 b, so that the connecting portion 4 d can be reliably held in engagement with the connecting pin 20 b.
- This condition will be hereinafter called a “connecting condition.”
- the operator may simply grasps the grip portions 3 d and 5 g, so that the lock operation member 5 is pivoted against the biasing force of the wire spring 51 and the contact portion 5 h contacts or engages the movable 4 to pivot the movable member 4 . As a result, the connecting portion 4 d is removed from the second connecting pin 20 b. This condition will be hereinafter called a “disconnecting condition.”
- the connecting pin 20 b and the connecting portion 4 d are offset from each other in the vertical direction.
- the connecting pin 20 b and the connecting portion 4 d are held in the disconnecting condition while in the storage position.
- the engaging pin 5 e engages the engaging recess 7 a, so that the movable member 4 is held in the pivoted position.
- the movable member 4 can be further prevented from contacting with the connecting pin 20 b.
- a leaf spring 40 is mounted to the lower portion of the fixed member 3 via a mount base 41 and serves to bias the movable member 4 toward the fixed member 3 . Therefore, the movable knife 61 mounted to the movable member 4 is pressed by a large force to contact with the fixed knife 60 mounted to the fixed member 3 . Therefore, the movable knife 61 can reliably cut the cloth due to cooperation with the fixed knife 60 .
- the operator grasps the grip portions 3 d and 5 g (see FIGS. 2 and 3 ) in order to disengage the engaging pin 5 e from the engaging recess 7 a. Subsequently, with the grip portions 3 d and 5 g grasped, the operator pulls or withdraws the extendable member 30 downward and inserts the positioning portion 60 a into the insertion hole 13 a as shown in FIG. 7 . In this way, the lower end of the fixed member 3 is positioned relative to the table 12 .
- the operator releases the grip portions 3 d and 5 g, so that the engaging pin 5 e engages the engaging recess 7 b and the connecting portion 4 d of the movable member 4 engages the connecting pin 20 b of the upper connecting member 20 .
- the movable member 4 can vertically reciprocate as the needle bar 14 reciprocates.
- the operation may grasp the grip portions 3 d and 5 g (see FIG. 8 ), so that the engaging pin 5 e is disengaged from the engaging recess 7 b and the connecting portion 4 d is disengaged from the connecting pin 20 b. Subsequently, with the grip portions 3 d and 5 g grasped, the operator lifts the extendable member 30 . Thereafter, the operator releases the grip portions 3 d and 5 g, so that the engaging pin 5 e engages the engaging recess 7 a as shown in FIG. 3 .
- the cutter 6 moves linearly upward and downward together with the extendable member 30 relative to the mount member 2 as shown in FIGS. 2 and 7 . Consequently, the paths of the upward and downward movements of the cutter 6 and the extendable member 30 are positioned along a linear line. Therefore, the space required for the movement of the cutter 6 and the extendable member 30 is minimized. In other words, the cutting device 1 can be easily and compactly mounted to the sewing machine 10 .
- the lock operation member 5 also serves as a lock releasing device, and the positioning member 7 and the engaging pin 5 e constitute a lock device. Consequently, the lock releasing device ( 5 ) is configured to release the lock device ( 7 , 5 e ) via the grip portions 3 d and 5 g. Because the grip portions 3 d and 5 g are disposed on the lower front side of the extendable member 30 , the operator of the sewing machine can readily grasp the grip portions 3 d and 5 g to operate the lock device. In addition, while the grip portions 3 d and 5 g are grasped, the operator can easily move the extendable member 30 in the upward and downward directions.
- the extendable member includes the fixed member 3 and the movable member 4 .
- the cutter 6 includes the fixed knife 60 and the movable knife 61 respectively mounted to the fixed member 3 and the movable member 4 .
- the positioning member 60 a is disposed at the lower end of the fixed member 3 and is positioned relative to the table 12 of the sewing machine 10 .
- the positioning member 60 a can be easily positioned relative to the table 12 as the fixed member 3 moves in the downward direction, i.e., withdrawing direction from sewing head 11 .
- the cloth-cutting device of Japanese Laid-Open Patent Publication No. 2002-18170 has a positioning means disposed at a lower end of a swing member that pivots relative to the sewing machine.
- the positioning means is extended from the lower end of the swing member after the swing member has been swung or pivoted to an operational position.
- the moving direction of the swing member and the moving direction of the positioning means are different from one another.
- the moving direction of the positioning member 60 a for positioning relative to the sewing machine is the same as the extending direction of the extendable member 30 . Therefore, the positioning member 60 a may have a simple construction. In other words, the positioning member 60 a is not necessary to extend and retract relative to the extendable member.
- the upper connecting member 20 serves as a driven device that is driven by the needle bar 14 .
- the lock releasing device ( 5 ) is configured to enable the connecting portion 4 d of the movable member 4 to be connected to or disconnected from the driven device ( 20 ).
- the lock releasing device ( 5 ) also serves to connect and disconnect between the connecting portion 4 d and the driven device ( 20 ), so that the same parts can be commonly used for different functions. Therefore, the construction of the cutting device 1 can be simplified.
- the movable member 4 is disconnected from the driven device ( 20 ). Therefore, it is possible to minimize the waste of energy of the sewing machine.
- the lock operation member 5 can pivot relative to the fixed member 3 in order to release the lock device ( 7 , 5 e ) and to disengage or disconnect the connecting portion 4 d from the driven device ( 20 ).
- FIGS. 9 to 12 A second representative embodiment will now be described with reference to FIGS. 9 to 12 .
- the second representative embodiment is a modification of the first representative embodiment. Therefore, in FIGS. 9 to 12 , like members are given the same reference numerals as in the first representative embodiment and the explanation of these members may not be repeated.
- a cloth cutting device 101 includes an extendable member 130 , a cutter 106 , a driven device ( 120 , 121 , 122 , 23 ), and a positioning member 107 in addition to the mount member 2 .
- the cutting device 101 also has a lock operation member 105 (see FIG. 12 ).
- the extendable member 130 includes a fixed member 103 and a movable member 104 .
- the driven device includes a first link member 122 pivotally mounted to the needle bar 14 and a second link member 121 pivotally connected to the first link member 122 .
- the driven device further includes an upper connecting member 120 .
- a first connecting pin 120 a is mounted to the upper portion of the upper connecting member 120 and is inserted into an elongated slot 121 c formed in the second link member 121 .
- a second connecting pin 120 b is mounted to the lower portion of the upper connecting member 120 .
- the second connecting pin 120 b is adapted to engage a connecting portion 104 d formed in the movable member 104 of the extendable member 130 when the movable member 104 has been extended downward or withdrawn downward.
- a cutout portion 103 a is formed in the upper portion of the fixed member 103 .
- a fixed knife 160 is mounted to the lower end of the fixed member 103 .
- the fixed knife 160 includes a mount portion 160 c, a positioning portion 160 a, a knife edge 160 d, and a grip portion 103 d.
- the grip portion 103 d extends on the front side of the fixed member 103 and a grip member 103 e, preferably made of resin, is fitted on the grip portion 103 d.
- a contact portion 104 a is formed on the upper end of the movable member 104 .
- a movable knife 161 is pivotally mounted to the lower end of the movable member 104 .
- a mount portion 161 a is disposed at the rear portion of the movable knife 161 and is pivotally mounted to the mount portion 160 c of the fixed knife 160 . Consequently, the front portion of the movable knife 161 pivots about the mount portion 104 c of the movable member 104 .
- the contact portion 104 a extends in the right side direction (perpendicular to the sheet of FIG. 9 ), so that the contact portion 104 a contacts with an extension 107 a formed on the upper end of the positioning member 107 when the extendable member 130 is located in a storage position as shown in FIG. 9 . Therefore, the position of the movable member 104 relative to the fixed member 103 can be determined by the contact portion 104 a, so that the pivotal position of the movable knife 161 is held in a position as shown in FIG. 9 , where the movable knife 161 and the fixed knife 160 are substantially overlaid with one another. Therefore, the knife edges of the movable knife 161 and the fixed knife 160 have only a minimum area exposed to the outside when the extendable member 130 is located in the storage position.
- a mount base 141 is fixedly mounted to the fixed member 103 .
- the mount base 141 has a mount plate 141 a for mounting to the fixed member 103 , an uprising plate 141 b extending perpendicular to the mount plate 141 a, and a turn-back plate 141 c bent to be turned back from the upper portion of the uprising plate 141 b.
- a leaf spring 140 has an upper end that is secured to the turn-back plate 141 c. The lower end of the leaf spring 140 contacts the mount portion 104 c of the movable member 104 in order to bias the fixed knife 160 against the movable knife 161 . Consequently, the fixed knife 160 is pressed against the movable knife 161 so that the fixed knife 160 reliably cooperates with the movable knife 161 in order to cut the cloth.
- a contact portion 105 h, a tilting movement preventing portion 105 j, and an engaging pin 105 e, are formed on the upper portion of the lock operation member 105 .
- a grip portion 105 g is formed on the lower end of the lock operation member 105 .
- a mount portion 105 c is formed in substantially the middle position in the longitudinal direction of the lock operation member 105 .
- the mount portion 105 c is pivotally mounted to the uprising plate 141 b of the mount base 141 via the support member 31 .
- the grip portion 105 g extends forwardly from the lock operation member 105 .
- a grip member 105 k, preferably made of resin, is fitted on the grip portion 105 g.
- the grip member 105 k is received within a recess 103 e 1 formed in the grip member 103 e of the fixed member 103 .
- the grip member 105 k is movable within the recess 103 e 1 in the direction of the depth of the recess 103 e 1 . Therefore, when the operator grasps the grip members 103 e and 105 k, the grip member 105 k moves toward the grip member 103 e, so that the lock operation member 105 pivots about the mount portion 105 c.
- a wire spring 151 is attached between the lock operation member 105 and the fixed member 103 , so that the wire spring 151 biases the lock operation member 105 in a counterclockwise direction as viewed in FIG. 10 .
- a wire spring 150 is attached between the lock operation member 105 and the movable member 104 , so that the wire spring 150 biases the movable member 104 toward the contact portion 105 h of the lock operation member 105 .
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- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
A cloth-cutting device is attached to a sewing machine for cutting a cloth along a feeding direction of the cloth during a sewing operation. The cloth-cutting device includes a mount member mounted to the sewing machine on the side of the sewing head, an extendable member linearly vertically extendable from the mount member, and a cutter disposed at a lower end of the extendable member. The cutter is movable between a storage position on the side of a sewing head of the sewing machine and an operational position on the side of a table of the sewing machine as the extendable member moves between an upper position and a lower position.
Description
- This application claims priority to Japanese patent application serial number 2003-357837, the contents of which are incorporated herein by reference.
- 1. Field of the Invention
- The present invention relates to cutting devices for cutting a cloth along a feeding direction of the cloth during a sewing operation.
- 2. Description of the Related Art
- In order to cut cloths during a sewing operation, various types of cutting devices have been proposed for attaching to sewing machines. For example, Japanese Laid-Open Patent Publication No. 2002-18170 teaches a cutting device that has a swing member pivotally mounted on a machine head of a sewing machine. A cutter is mounted on one end of the swing member, so that the cutter can move between a storage position within the sewing head and an operational position adjacent to a table of the sewing machine on which the cloth to be sewn is placed.
- However, because the swing member pivots relative to the sewing head, a large space is required in order to permit the swinging movement of the cutter between the storage position and the operational position.
- It is accordingly an object of the present invention to teach improved cloth-cutting devices that require a small space for the movement of a cutter between a storage position and an operational position.
- According to one aspect of the present teachings, cloth-cutting devices are taught that are attached to a sewing machine for cutting a cloth along a feeding direction of the cloth during a sewing operation. The cloth-cutting device includes a mount member mounted to the sewing machine on the side of the sewing head, an extendable member linearly vertically extendable from the mount member, and a cutter disposed at a lower end of the extendable member. The cutter is movable between a storage position on the side of a sewing head of the sewing machine and an operational position on the side of a table of the sewing machine as the extendable member moves between an upper position and a lower position.
- Because the cuter moves linearly vertically together with the extendable member, the moving paths of the cutter and the extendable member are positioned on a vertical linear line. Therefore, a space required for the movement of the cutter and the extendable member is minimized. As a result, the cutting device can be easily mounted to the sewing machine.
- In another aspect of the present teachings, the cloth cutting devices further include a lock device for locking the extendable member in the upper position and the lower position, a lock releasing device for releasing the lock device, and two grip portions disposed on the lower and front side of the extendable member. The lock device is released by the lock releasing member when the operator grasps the grip portions. The operator vertically moves the extendable member with the grip portions grasped by the operator. The lock device is operable to lock the extendable member when the operator releases the grip portions while the extendable member is located at the upper position and the lower position.
- Because the two grip portions for releasing and locking the extendable member are disposed on the lower and front side of the extendable member, the operator can easily grasp the grip portions to operate the lock device. In addition, grasping the grip portions allows the operator to easily cause the vertical movements of the extendable member. After grasping the grip portions and vertically moving the extendable member away from the upper position and the lower position, the grip portions may be released. The extendable member may continue to be moved to the upper position and the lower position where the lock may be automatically reapplied.
- In another aspect of the present teachings, the extendable member includes a fixed member and a movable member. The fixed member has a positioning portion disposed at a lower portion of the fixed member. The positioning member is positioned relative to the table of the sewing machine when the extendable member is located in the lower position.
- Therefore, the positioning member can be easily positioned relative to the table when the extendable member has been extended or withdrawn downward to the lower position. Because the extending direction of the extendable member and the direction for locating the positioning member relative to the table are the same as one another, the positioning member may have a relatively simple construction.
- In another aspect of the present teachings, the cutting devices further include a driven device that is driven by the needle bar. The movable member has a connecting portion that is connected to the driven device when the extendable member is positioned in the lower position. The connecting portion is disposed at an upper portion of the movable member.
- Therefore, when the extendable member is positioned in the lower position to configure the cutter in an operational position, the movable member reciprocates to cut the cloth by the cutter as the needle bar reciprocates.
- In another aspect of the present teachings, the cutter includes a fixed knife mounted to the lower end of the fixed member and a movable knife mounted to the lower end of the movable member.
- In another aspect of the present teachings, the lock releasing device for releasing the lock device also serves to connect and disconnect between the connecting portion of the movable member and the driven device.
- Because the same device can be used as the lock releasing device and as the device for connect and disconnect the movable member and the driven device, the number of parts of the cutting device can be reduced or minimized and the cutting device may have a simple construction.
- In another aspect of the present teachings, the lock releasing device includes a lock operation member pivotally mounted to the fixed member about a pivotal axis. The lock operation member has a first grip portion disposed on the lower side of the pivotal axis of the lock operation member. The fixed member has a second grip portion. The lock operation member is pivoted about the pivotal axis to release the lock device when an operator grasps the first grip portion and the second grip portion. In this way, the lock operation member serves as the lock release device.
- In another aspect of the present teachings, the lock operation member further includes a contact portion in a position on the upper side of the pivotal axis in order to contact with the movable member. The contact portion urges the movable member to pivot so as to disconnect between the connecting portion and the driven device when the lock operation member is pivoted to release the lock device. In this way, the operation member also serves as the device for connecting and disconnecting between the connecting portion and the driven device.
-
FIG. 1 is a schematic perspective view as viewed from the front side of a sewing machine to which a first representative cloth cutting device is mounted; and -
FIG. 2 is a cross sectional view taken along line II-II inFIG. 1 , in which a lock operation member is omitted for the purpose of illustration; and -
FIG. 3 is a rear view in a storage position of the cloth cutting device; and -
FIG. 4 is a view similar toFIG. 2 with an extendable member and its related parts omitted for the purpose of illustration; and -
FIG. 5 is a rear view of parts of the cutting device mounted to a sewing head of the sewing machine, together with the extendable member and its related parts; and -
FIG. 6 is an exploded left side view of the extendable member and its related parts; and -
FIG. 7 is a view similar toFIG. 2 , but showing an operational position of the cutting device; and -
FIG. 8 is a view similar toFIG. 3 , but showing the operational position of the cutting device; and -
FIG. 9 is a view similar toFIG. 2 , but showing a second representative cloth cutting device; and -
FIG. 10 is a view similar toFIG. 5 , but showing the second representative cutting device; and -
FIG. 11 is a view similar toFIG. 4 , but showing the second representative cutting device; and -
FIG. 12 is an exploded left side view of the extendable member and its related parts of the second representative cutting device. - Each of the additional features and teachings disclosed above and below may be utilized separately or in conjunction with other features and teachings to provide improved cloth cutting devices. Representative examples of the present invention, which examples utilize many of these additional features and teachings both separately and in conjunction with one another, will now be described in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Only the claims define the scope of the claimed invention. Therefore, combinations of features and steps disclosed in the following detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Moreover, various features of the representative examples and the dependent claims may be combined in ways that are not specifically enumerated in order to provide additional useful embodiments of the present teachings.
- A first representative embodiment will now be described with reference to FIGS. 1 to 8. Referring to
FIG. 1 , asewing machine 10 has a table 12, a substantially inverted L-shapedarm 15 extending over the table 12, and asewing head 11 disposed on the left end of thearm 15. The table 12 has athroat plate 13 attached to the table 12 and afeed dog 19 disposed within the table 12 in order to feed a cloth to be sewn (not shown). A motor (not shown) is mounted within thearm 15. Aneedle bar 14 and apresser bar 17 extend vertically downward from thesewing head 11 toward the table 12. Theneedle bar 14 is linked to the motor via a link mechanism (not shown), so that theneedle bar 14 vertically reciprocates when the motor is energized. Apresser foot 18 is attached to the lower end of thepresser bar 17. - As shown in
FIG. 1 , acutting device 1 is mounted to thesewing head 11. As shown inFIG. 2 , thecutting device 1 includes amount member 2 mounted within thesewing head 11, anextendable member 30 extendable linearly downward relative to themount member 2, and acutter 6 mounted on the lower end of theextendable member 30. Thecutting device 1 further includes a driven mechanism (20, 21, 22, and 23) that is linked to theneedle bar 14. - As shown in
FIG. 4 , themount member 2 has 2 a and 2 b that are mounted on amount portions framework 16 of the sewing machine. 2 c and 2 d are mounted on theRail members mount member 2 and extend parallel to each other to define aguide portion 2 e therebetween. - As shown in
FIG. 4 , the driven mechanism (20, 21, 22, and 23) includes apivotal support member 23, two 21 and 22, and an upper connectinglink members member 20. Theneedle bar 14 pivotally supports the lower end of thelink member 22 via thepivotal support member 23. The upper end of thelink member 22 is pivotally connected to thelink member 21. The left end (as viewed inFIGS. 2 and 4 ) of thelink member 21 is pivotally connected to thelink member 22. The right end of thelink member 21 is pivotally mounted to therail member 2 d. Aslot 21 c is formed in the right side section of the middle portion of thelink member 21 and is elongated in the lengthwise direction of thelink member 21. - The upper connecting
member 20 has an elongated plate-like configuration and is movable in the vertical direction under the guide of theguide portion 2 e. A first connectingpin 20 a is secured to one side of the upper portion of the upper connectingmember 20 and extends into theslot 21 c of thelink member 21. In this way, the upper connectingmember 20 is connected to theneedle bar 14 via the 21 and 22, so that the upper connectinglink member member 20 reciprocates vertically as theneedle bar 14 reciprocates. As shown inFIG. 4 , the upper connectingmember 20 has a second connectingpin 20 b that is connected to the connectingportion 4 d of the extendable member 4 (FIGS. 7 and 8 ). - As shown in
FIG. 4 , apositioning member 7 that also serves a lock member is disposed within thesewing head 11. The positioningmember 7 extends perpendicularly from therail member 2 d and has two 7 a and 7 b as shown inengaging recesses FIG. 5 . The engaging recesses 7 a and 7 b are adapted to engage anengaging pin 5 e secured to anoperation member 5 connected to theextendable member 30 as will be explained later. When theengaging pin 5 e engages theengaging recess 7 a as shown inFIG. 3 , theextendable member 30 may be locked in a storing position. On the other hand, when theengaging pin 5 e engages theengaging recess 7 b as shown inFIG. 8 , theextendable member 30 may be locked in an operational position. - As shown in
FIG. 6 , theextendable member 30 has a fixedmember 3 and amovable member 4. The fixedmember 3 has a plate-like configuration and extends in the vertical direction. Arecess 3 a is formed in the upper end of the fixedmember 3. A fixedknife 60 is fixedly attached to the lower end of the fixedmember 3. Agrip portion 3 d is formed on the front side (right side as viewed inFIG. 6 ) of the fixedmember 3. Also, anuprising portion 3 b is formed on the front edge of the fixedmember 3 and extends perpendicular to the fixedmember 3. As shown inFIG. 2 , the width of the fixedmember 3 is substantially the same as the width of theguide portion 2 e. Therefore, the fixedmember 3 is prevented from being tilted in the forward and rearward directions. As shown inFIG. 5 , the fixedmember 3 is positioned between themount member 2 and the upper connectingmember 20. Therefore, the fixedmember 3 is also prevented from being tilted in the light and left directions, i.e., the direction of thickness of the fixedmember 3. In this way, the fixedmember 3 can stably move vertically relative to themount member 2. - As shown in
FIG. 6 , themovable member 4 also has a plate-like configuration and extends in the vertical direction. As shown inFIG. 8 , themovable member 4 is arranged parallel to the fixedmember 3 in the direction of thickness. As shown inFIG. 6 , themovable member 4 has anuprising portion 4 a, a connectingportion 4 d, and amount portion 4 c. Theuprising portion 4 a extends perpendicular to themovable member 4 and has a through-hole through which one end of awire spring 50 is inserted, as will be explained later. The connectingportion 4 d is configured as a through hole formed in the upper portion of themovable member 4 in order to removably receive the second connectingpin 20 b as shown inFIG. 8 . Themount portion 4 c is disposed at the lower end of themovable member 4. Amovable knife 61 is pivotally mounted to themount portion 4 c. - As shown in
FIG. 6 , thecutter 6 includes the fixedknife 60 and themovable knife 61. As noted previously, the fixedknife 60 is fixedly attached to the lower end of the fixedmember 3. The fixedknife 60 has amount portion 60 c, apositioning portion 60 a, and a knife-edge 60 d. The positioningportion 60 a is disposed at the lower end of the fixedknife 60 and extends downwardly therefrom. As shown inFIG. 7 , the positioningportion 60 a is inserted into aninsertion hole 13 a formed in thethroat plate 13 so as to be fixed in position relative to the table 12. Themount portion 60 c is formed in the rear portion of the fixedknife 60. Themount portion 61 a of themovable knife 61 is pivotally mounted to themount portion 60 c. - As shown in
FIG. 6 , themovable knife 61 extends in substantially forward and rearward directions. The rear portion of themovable knife 61 is pivotally mounted to the fixedknife 60. The front portion of themovable knife 61 is pivotally mounted to themount portion 4 c of themovable member 4. Therefore, as themovable member 4 vertically reciprocates, themovable knife 61 pivots about themount portion 60 c, so that a knife-edge 61 b of themovable knife 61 vertically reciprocates relative to the knife-edge 60 d of the fixedknife 60. - As shown in
FIG. 6 , the cutting device has alock operation member 5 disposed on the side of theextendable member 30. Also, thelock operation member 5 has a plate-like configuration and extends in the vertical direction. Thelock operation member 5 has amount portion 5 c disposed in a substantially middle portion in the longitudinal direction. Themount portion 5 c is configured as a through-hole extending throughout the thickness of thelock operation member 5. Themount portion 5 c is pivotally mounted to theuprising portion 3 b of the fixedmember 3 via asupport member 31. Thus, thelock operation member 5 is positioned to be perpendicular to the fixedmember 3 as shown inFIG. 8 , and thelock operation member 5 can pivot relative to the fixedmember 3 in the right and left directions (i.e., the direction of thickness of the fixed member 3). - As shown in
FIG. 6 , acontact portion 5 h is formed on the upper end of thelock operation member 5. As shown inFIG. 8 , thecontact portion 5 h extends to a position between themovable member 4 and the fixedmember 3, so that themovable member 4 may move away from the fixedmember 3 by thecontact portion 5 h when thelock operation member 5 is pivoted. As shown inFIG. 6 , thecontact portion 5 h has a tiltingmovement preventing portion 5 j that serves to prevent themovable member 4 from being pivoted in the forward and rearward directions. - As shown in
FIG. 6 , agrip portion 5 g is formed on the lower end of thelock operation member 5. Thegrip portion 5 g extends forwardly from thelock operation member 5. In the assembled state shown inFIG. 8 , thegrip portion 5 g and thegrip portion 3 d of the fixedmember 3 extend parallel to each other in the forward direction. If the operator grasps the 3 d and 5 g with his or her hand, thegrip portions grip portion 5 g may be moved toward thegrip portion 3 d, so that thelock operation member 5 pivots about themount portion 5 c. - As shown in
FIG. 5 , two wire springs 50 and 51 are mounted to thelock operation member 5. Thewire spring 51 extends between thelock operation member 5 and the fixedmember 3 in order to bias the lower portion of thelock operation member 5 in a counterclockwise direction as viewed inFIG. 5 . Thewire spring 50 extends between thelock operation member 5 and themovable member 4 in order to bias the upper portion of thelock member 5 also in the counterclockwise direction (the direction on the side of thecontact portion 5 h). - As shown in
FIG. 5 , the engagingpin 5 e positioned on the upper portion of thelock operation member 5 e is forced to engage the 7 a or 7 b (seeengaging recess FIGS. 3 and 8 ) by the biasing force applied to theoperation member 5 via thewire spring 51. Thus, the engagingpin 5 e can be reliably held in engagement with the 7 a or 7 b. This condition will be hereinafter called a “lock condition.” In order to disengage theengaging recess engaging pin 5 e from the engaging 7 a or 7 b, operator may simply grasps therecess 3 d and 5 g, so that thegrip portions lock operation member 5 pivots against the biasing force of thewire spring 51 to remove theengaging pin 5 e from the engaging 7 a or 7 b. This condition will be hereinafter called a “lock releasing condition.”recess - As shown in
FIG. 8 , the wire springs 50 and 51 bias themovable member 4 toward the fixedmember 3 via thelock operation member 5. Therefore, the connectingportion 4 d of themovable member 4 is forced toward the second connectingpin 20 b, so that the connectingportion 4 d can be reliably held in engagement with the connectingpin 20 b. This condition will be hereinafter called a “connecting condition.” In order to disengage the connectingportion 4 d from theconnection pin 20 b, the operator may simply grasps the 3 d and 5 g, so that thegrip portions lock operation member 5 is pivoted against the biasing force of thewire spring 51 and thecontact portion 5 h contacts or engages the movable 4 to pivot themovable member 4. As a result, the connectingportion 4 d is removed from the second connectingpin 20 b. This condition will be hereinafter called a “disconnecting condition.” - Further, in the storage position of the
extendable member 30, as shown inFIG. 3 , the connectingpin 20 b and the connectingportion 4 d are offset from each other in the vertical direction. Thus, the connectingpin 20 b and the connectingportion 4 d are held in the disconnecting condition while in the storage position. In addition, in the storage position, the engagingpin 5 e engages theengaging recess 7 a, so that themovable member 4 is held in the pivoted position. As a result, themovable member 4 can be further prevented from contacting with the connectingpin 20 b. - As shown in
FIGS. 6 and 8 , aleaf spring 40 is mounted to the lower portion of the fixedmember 3 via amount base 41 and serves to bias themovable member 4 toward the fixedmember 3. Therefore, themovable knife 61 mounted to themovable member 4 is pressed by a large force to contact with the fixedknife 60 mounted to the fixedmember 3. Therefore, themovable knife 61 can reliably cut the cloth due to cooperation with the fixedknife 60. - The operation for moving the
extendable member 30 from the storage position to the operational position will now be described. First, the operator grasps the 3 d and 5 g (seegrip portions FIGS. 2 and 3 ) in order to disengage theengaging pin 5 e from the engagingrecess 7 a. Subsequently, with the 3 d and 5 g grasped, the operator pulls or withdraws thegrip portions extendable member 30 downward and inserts thepositioning portion 60 a into theinsertion hole 13 a as shown inFIG. 7 . In this way, the lower end of the fixedmember 3 is positioned relative to the table 12. Thereafter, the operator releases the 3 d and 5 g, so that thegrip portions engaging pin 5 e engages theengaging recess 7 b and the connectingportion 4 d of themovable member 4 engages the connectingpin 20 b of the upper connectingmember 20. In this condition, themovable member 4 can vertically reciprocate as theneedle bar 14 reciprocates. - In order to move the
extendable member 30 from the operational position to the storage position, the operation may grasp the 3 d and 5 g (seegrip portions FIG. 8 ), so that theengaging pin 5 e is disengaged from the engagingrecess 7 b and the connectingportion 4 d is disengaged from the connectingpin 20 b. Subsequently, with the 3 d and 5 g grasped, the operator lifts thegrip portions extendable member 30. Thereafter, the operator releases the 3 d and 5 g, so that thegrip portions engaging pin 5 e engages theengaging recess 7 a as shown inFIG. 3 . - According to the representative embodiment, the
cutter 6 moves linearly upward and downward together with theextendable member 30 relative to themount member 2 as shown inFIGS. 2 and 7 . Consequently, the paths of the upward and downward movements of thecutter 6 and theextendable member 30 are positioned along a linear line. Therefore, the space required for the movement of thecutter 6 and theextendable member 30 is minimized. In other words, thecutting device 1 can be easily and compactly mounted to thesewing machine 10. - In addition, according to the representative embodiment, the
lock operation member 5 also serves as a lock releasing device, and thepositioning member 7 and theengaging pin 5 e constitute a lock device. Consequently, the lock releasing device (5) is configured to release the lock device (7, 5 e) via the 3 d and 5 g. Because thegrip portions 3 d and 5 g are disposed on the lower front side of thegrip portions extendable member 30, the operator of the sewing machine can readily grasp the 3 d and 5 g to operate the lock device. In addition, while thegrip portions 3 d and 5 g are grasped, the operator can easily move thegrip portions extendable member 30 in the upward and downward directions. - Further, as shown in
FIGS. 6 and 7 , the extendable member includes the fixedmember 3 and themovable member 4. Thecutter 6 includes the fixedknife 60 and themovable knife 61 respectively mounted to the fixedmember 3 and themovable member 4. The positioningmember 60 a is disposed at the lower end of the fixedmember 3 and is positioned relative to the table 12 of thesewing machine 10. - Therefore, the positioning
member 60 a can be easily positioned relative to the table 12 as the fixedmember 3 moves in the downward direction, i.e., withdrawing direction from sewinghead 11. In contrast, the cloth-cutting device of Japanese Laid-Open Patent Publication No. 2002-18170 has a positioning means disposed at a lower end of a swing member that pivots relative to the sewing machine. In addition, the positioning means is extended from the lower end of the swing member after the swing member has been swung or pivoted to an operational position. Thus, the moving direction of the swing member and the moving direction of the positioning means are different from one another. According to the representative embodiment, the moving direction of the positioningmember 60 a for positioning relative to the sewing machine is the same as the extending direction of theextendable member 30. Therefore, the positioningmember 60 a may have a simple construction. In other words, the positioningmember 60 a is not necessary to extend and retract relative to the extendable member. - Furthermore, as shown in
FIG. 8 , the upper connectingmember 20 serves as a driven device that is driven by theneedle bar 14. The lock releasing device (5) is configured to enable the connectingportion 4 d of themovable member 4 to be connected to or disconnected from the driven device (20). In this way, the lock releasing device (5) also serves to connect and disconnect between the connectingportion 4 d and the driven device (20), so that the same parts can be commonly used for different functions. Therefore, the construction of thecutting device 1 can be simplified. In addition, in the storage position shown inFIG. 3 , themovable member 4 is disconnected from the driven device (20). Therefore, it is possible to minimize the waste of energy of the sewing machine. - Thus, the
lock operation member 5 can pivot relative to the fixedmember 3 in order to release the lock device (7, 5 e) and to disengage or disconnect the connectingportion 4 d from the driven device (20). - A second representative embodiment will now be described with reference to FIGS. 9 to 12. The second representative embodiment is a modification of the first representative embodiment. Therefore, in FIGS. 9 to 12, like members are given the same reference numerals as in the first representative embodiment and the explanation of these members may not be repeated.
- As shown in
FIG. 9 , acloth cutting device 101 according to the second representative embodiment includes anextendable member 130, acutter 106, a driven device (120, 121, 122, 23), and apositioning member 107 in addition to themount member 2. Thecutting device 101 also has a lock operation member 105 (seeFIG. 12 ). Theextendable member 130 includes a fixedmember 103 and amovable member 104. - As shown in
FIG. 9 , the driven device includes afirst link member 122 pivotally mounted to theneedle bar 14 and asecond link member 121 pivotally connected to thefirst link member 122. As shown inFIG. 11 , the driven device further includes an upper connectingmember 120. A first connectingpin 120 a is mounted to the upper portion of the upper connectingmember 120 and is inserted into anelongated slot 121 c formed in thesecond link member 121. A second connectingpin 120 b is mounted to the lower portion of the upper connectingmember 120. The second connectingpin 120 b is adapted to engage a connectingportion 104 d formed in themovable member 104 of theextendable member 130 when themovable member 104 has been extended downward or withdrawn downward. - A
cutout portion 103 a is formed in the upper portion of the fixedmember 103. A fixedknife 160 is mounted to the lower end of the fixedmember 103. The fixedknife 160 includes amount portion 160 c, apositioning portion 160 a, aknife edge 160 d, and agrip portion 103 d. Thegrip portion 103 d extends on the front side of the fixedmember 103 and agrip member 103 e, preferably made of resin, is fitted on thegrip portion 103 d. - As shown in
FIG. 12 , acontact portion 104 a is formed on the upper end of themovable member 104. Amovable knife 161 is pivotally mounted to the lower end of themovable member 104. Amount portion 161 a is disposed at the rear portion of themovable knife 161 and is pivotally mounted to themount portion 160 c of the fixedknife 160. Consequently, the front portion of themovable knife 161 pivots about themount portion 104 c of themovable member 104. - As shown in
FIG. 9 , thecontact portion 104 a extends in the right side direction (perpendicular to the sheet ofFIG. 9 ), so that thecontact portion 104 a contacts with anextension 107 a formed on the upper end of thepositioning member 107 when theextendable member 130 is located in a storage position as shown inFIG. 9 . Therefore, the position of themovable member 104 relative to the fixedmember 103 can be determined by thecontact portion 104 a, so that the pivotal position of themovable knife 161 is held in a position as shown inFIG. 9 , where themovable knife 161 and the fixedknife 160 are substantially overlaid with one another. Therefore, the knife edges of themovable knife 161 and the fixedknife 160 have only a minimum area exposed to the outside when theextendable member 130 is located in the storage position. - As shown in
FIG. 12 , amount base 141 is fixedly mounted to the fixedmember 103. Themount base 141 has amount plate 141 a for mounting to the fixedmember 103, anuprising plate 141 b extending perpendicular to themount plate 141 a, and a turn-back plate 141 c bent to be turned back from the upper portion of theuprising plate 141 b. Aleaf spring 140 has an upper end that is secured to the turn-back plate 141 c. The lower end of theleaf spring 140 contacts themount portion 104 c of themovable member 104 in order to bias the fixedknife 160 against themovable knife 161. Consequently, the fixedknife 160 is pressed against themovable knife 161 so that the fixedknife 160 reliably cooperates with themovable knife 161 in order to cut the cloth. - As shown in
FIG. 12 , acontact portion 105 h, a tilting movement preventing portion 105 j, and anengaging pin 105 e, are formed on the upper portion of thelock operation member 105. Agrip portion 105 g is formed on the lower end of thelock operation member 105. Amount portion 105 c is formed in substantially the middle position in the longitudinal direction of thelock operation member 105. Themount portion 105 c is pivotally mounted to theuprising plate 141 b of themount base 141 via thesupport member 31. Thegrip portion 105 g extends forwardly from thelock operation member 105. Agrip member 105 k, preferably made of resin, is fitted on thegrip portion 105 g. In addition, thegrip member 105 k is received within arecess 103e 1 formed in thegrip member 103 e of the fixedmember 103. Thegrip member 105 k is movable within therecess 103e 1 in the direction of the depth of therecess 103e 1. Therefore, when the operator grasps the 103 e and 105 k, thegrip members grip member 105 k moves toward thegrip member 103 e, so that thelock operation member 105 pivots about themount portion 105 c. - As shown in
FIGS. 10 and 12 , awire spring 151 is attached between thelock operation member 105 and the fixedmember 103, so that thewire spring 151 biases thelock operation member 105 in a counterclockwise direction as viewed inFIG. 10 . Awire spring 150 is attached between thelock operation member 105 and themovable member 104, so that thewire spring 150 biases themovable member 104 toward thecontact portion 105 h of thelock operation member 105. - With the second representative embodiment, substantially the same operation and advantages can be attained as the first representative embodiment.
Claims (8)
1. A cloth-cutting device attached to a sewing machine, which has a sewing head, a needle bar, and a table positioned below the sewing head, for cutting a cloth along a feeding direction of the cloth during a sewing operation, comprising:
a mount member mounted to the sewing machine on the side of the sewing head; and
an extendable member linearly vertically extendable from the mount member;
a cutter disposed at a lower end of the extendable member;
wherein the cutter is movable between a storage position on the side of the sewing head of the sewing machine and an operational position on the side of the table of the sewing machine as the extendable member moves between an upper position and a lower position.
2. The cloth-cutting device as in claim 1 , further comprising:
a lock device arranged and constructed to lock the extendable member in the upper position and the lower position; and
a lock releasing device arranged and constructed to release the lock device; and
two grip portions disposed on the lower front side of the extendable member;
wherein the lock device is released by the lock releasing member when the grip portions are grasped by an operator, and
wherein the extendable member is vertically moved by the operator while the grip portions are grasped by the operator; and
wherein the lock device is operable to lock the extendable member when the operator releases the grip portions and the extendable member is positioned at one of the upper position and the lower position.
3. The cloth-cutting device as in claim 1 ,
wherein the extendable member comprises a fixed member and a movable member; and
wherein the fixed member has a positioning portion disposed at a lower portion of the fixed member; and
wherein the positioning member is positioned relative to the table of the sewing machine when the extendable member is positioned at the lower position.
4. The cloth-cutting device as in claim 3 , further comprising a driven device arranged and constructed to be driven by the needle bar, and
wherein the movable member has a connecting portion arranged and constructed to be connected to the driven device when the extendable member is positioned at the lower position, and
wherein the connecting portion is disposed at an upper portion of the movable member.
5. The cloth-cutting device as in claim 4 , wherein the cutter comprises a fixed knife mounted to the lower end of the fixed member and a movable knife mounted to the lower end of the movable member.
6. The cloth-cutting device as in claim 4 , further comprising:
a lock device arranged and constructed to lock the extendable member at the upper position and the lower position; and
a lock releasing device arranged and constructed to release the lock device and to connect and disconnect the connecting portion of the movable member and the driven device.
7. The cloth-cutting device as in claim 6 ,
wherein the lock releasing device comprises a lock operation member pivotally mounted to the fixed member about a pivotal axis; and
wherein the lock operation member has a first grip portion disposed on the lower side of the pivotal axis of the lock operation member; and
wherein the fixed member has a second grip portion; and
wherein the lock operation member is pivoted about the pivotal axis to release the lock device when the first grip portion and the second grip are grasped by an operator.
8. The cloth-cutting device as in claim 7 ,
wherein the lock operation member further includes a contact portion in a position on the upper side of the pivotal axis; and
wherein the contact portion is arranged and constructed to contact with the movable member; and
wherein the contact portion urges the movable member to pivot so as to disconnect the connecting portion from the driven device when the lock operation member is pivoted to release the lock device.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003357837A JP3970832B2 (en) | 2003-10-17 | 2003-10-17 | Cloth cutting machine |
| JP2003-357837 | 2003-10-17 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20050120932A1 true US20050120932A1 (en) | 2005-06-09 |
Family
ID=34614614
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/963,777 Abandoned US20050120932A1 (en) | 2003-10-17 | 2004-10-14 | Cloth cutting devices for use with sewing machines |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20050120932A1 (en) |
| JP (1) | JP3970832B2 (en) |
| CN (1) | CN1609317B (en) |
| TW (1) | TWI347386B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108741688A (en) * | 2018-07-11 | 2018-11-06 | 中山市狄兰卡服饰有限公司 | Underpants positioning machine |
| CN110226805A (en) * | 2019-07-05 | 2019-09-13 | 天津腾达集团有限公司 | It is a kind of to put the cloth-pressing device for scalding production automatically for vamp |
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| US1861068A (en) * | 1930-01-20 | 1932-05-31 | Routtenberg Zacharia | Sewing machine cutting-attachment |
| US2130340A (en) * | 1937-10-30 | 1938-09-20 | Hubert J Gallant | Trimming mechanism for sewing machines |
| US2538272A (en) * | 1949-11-02 | 1951-01-16 | Union Special Machine Co | Trimming mechanism for sewing machines |
| US2730059A (en) * | 1953-01-16 | 1956-01-10 | Singer Mfg Co | Trimming mechanisms for sewing machines |
| US3074363A (en) * | 1960-04-04 | 1963-01-22 | Pfaff Ag G M | Cutting knife control mechanism for sewing machines and the like |
| US3163136A (en) * | 1962-09-10 | 1964-12-29 | Singer Co | Trimming device for sewing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE3624933C3 (en) * | 1986-07-23 | 1995-06-14 | Duerkopp Adler Ag | Cutting device for a sewing machine |
| TW533252B (en) * | 2000-07-07 | 2003-05-21 | Suzuki Mfg | Looper and trimmer driving mechanism of sewing machine |
| CN1309892C (en) * | 2001-11-12 | 2007-04-11 | 高林股份有限公司 | Automatic cloth cutting device for sewing machine |
-
2003
- 2003-10-17 JP JP2003357837A patent/JP3970832B2/en not_active Expired - Fee Related
-
2004
- 2004-10-13 TW TW093130991A patent/TWI347386B/en not_active IP Right Cessation
- 2004-10-14 US US10/963,777 patent/US20050120932A1/en not_active Abandoned
- 2004-10-18 CN CN200410084038.8A patent/CN1609317B/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1861068A (en) * | 1930-01-20 | 1932-05-31 | Routtenberg Zacharia | Sewing machine cutting-attachment |
| US2130340A (en) * | 1937-10-30 | 1938-09-20 | Hubert J Gallant | Trimming mechanism for sewing machines |
| US2538272A (en) * | 1949-11-02 | 1951-01-16 | Union Special Machine Co | Trimming mechanism for sewing machines |
| US2730059A (en) * | 1953-01-16 | 1956-01-10 | Singer Mfg Co | Trimming mechanisms for sewing machines |
| US3074363A (en) * | 1960-04-04 | 1963-01-22 | Pfaff Ag G M | Cutting knife control mechanism for sewing machines and the like |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108741688A (en) * | 2018-07-11 | 2018-11-06 | 中山市狄兰卡服饰有限公司 | Underpants positioning machine |
| CN110226805A (en) * | 2019-07-05 | 2019-09-13 | 天津腾达集团有限公司 | It is a kind of to put the cloth-pressing device for scalding production automatically for vamp |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2005118352A (en) | 2005-05-12 |
| CN1609317A (en) | 2005-04-27 |
| TW200514883A (en) | 2005-05-01 |
| CN1609317B (en) | 2010-12-08 |
| JP3970832B2 (en) | 2007-09-05 |
| TWI347386B (en) | 2011-08-21 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO PAY ISSUE FEE |