US20050072894A1

US20050072894A1 - Interlocking fasteners for mounting wall-hung articles

Info

Publication number: US20050072894A1
Application number: US10/680,448
Authority: US
Inventors: Michael Grant
Original assignee: BROOKLYN HARDWARE LLC
Current assignee: BROOKLYN HARDWARE LLC
Priority date: 2003-10-07
Filing date: 2003-10-07
Publication date: 2005-04-07

Abstract

A clip for hanging articles from a wall has planer first and second sides which are offset from one another to provide a predetermined clip width. One edge of the clip is a Z-shaped contact surface, having a first face which angles forwardly from one of the sides, a second face which angles rearwardly from the other side and a third face which extends between the first and second faces. The first and second faces are relatively short and extend from their respective sides at a relatively large angle. The third face is considerably longer than the first and second faces and is at a relatively shallow angle with respect to the sides. One piece of the clip is attached to an object to be hung and another piece is reversed top to bottom and front to back and attached to a wall.

Description

BACKGROUND AND SUMMARY OF THE INVENTION

Elongate clips are known in the prior art for hanging large objects on a wall. These clips commonly are in the form of an elongate metal bar having a contact surface along one edge that is configured such that when one piece of the clip is attached to the wall and another piece of the clip is reversed top to bottom and front to back and is attached to the object being hung, the contact faces of the respective clip pieces interact to suspend the hung object from the wall. One such prior art clip is sold by the assignee of the subject application, Brooklyn Hardware, LLC, under the trademark PANELCLIP®.
In this prior art clip the contact surface comprises a short horizontal face adjacent to each side of the clip and a much larger angled face which extends between the horizontal faces at a shallow angle. The long face at a shallow angle is what causes the two clip pieces to seat completely and thus hold the hung object tightly against the wall. However, if the entire contact surface consists of a single angled face, the weight of the hung object will cause the clip piece attached to it to gradually become wedged under the clip piece that is attached to the wall. With time this would cause the clip piece to be pulled loosened from the wall and the hung object would fall away from the wall. The two horizontal faces in the prior art clip create a positive stop that prevents this from happening.
However, in order to provide the necessary seat for this type of a clip to work, the angled face must be quite long. This length coupled with horizontal stops on each side of the angled face which are large enough to provide a positive stop requires the clip to have a minimum thickness regardless of how light the hung object might be. Thus, the prior art clips do not work well for light signs, artwork and similar light objects which preferably are hung close to the wall.
The subject invention overcomes this shortcoming of the prior art clips by providing an elongate clip having parallel planer first and second sides and a contact face that extends between the sides along one elongate edge of the clip. The contact face is Z-shaped in cross section. Thus, when one piece of the clip is attached to an object which is to be hung and a second piece of the clip is reversed front to back and top to bottom and attached to a wall the entire area of contact between the two pieces is at a shallow angle and thus wedging occurs over the entire contact area.
The foregoing and other objectives, features, and advantages of the invention will be more readily understood upon consideration of the following detailed description of the invention, taken in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

FIG. 1 is a foreshortened perspective view of a clip embodying the subject invention.
FIG. 2 is an end elevational view of the clip of FIG. 1.
FIG. 3 is an end elevational view of the clip of the subject invention showing how it is used to hang an object from a wall.
FIG. 4 is a fragmentary end elevational view, at an enlarged scale, showing the contact surface of two clip pieces in interlocking engagement.
FIG. 5 is an exploded perspective view showing how a clip of the subject invention is attached.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to the drawings, an elongate clip 10 has a first side 12 and a parallel second side 14 which are separated from one another to provide a predetermined clip width w. The clip preferably is made from metal, such as aluminum, by extruding or stamping, but it also can be made from plastics or other material having sufficient strength for this purpose. One elongate edge of the clip 10 is a Z-shaped contact surface 16 which is configured such that when one piece of the clip 10 a is attached to a wall 18 and another piece of the clip 10 b is reversed top to bottom and front to back and is attached to an art piece 20, or another object that is to be hung on the wall, the contact surface 16 a of the clip piece 10 a engages the contact surface 16 b of the clip piece 10 b to suspend the art piece from the wall.
The contact surface 16 includes a first face 22 which angles forwardly from the first side 12 at an angle A, a second face 24 which angles rearwardly from the second side 14 at an angle B, and a third face 26 which extends between the first and second faces and which is at an angle C with respect to the first and second sides 12, 14. The angles A and B are the same as, or close to, one another. In the preferred embodiment illustrated, the angles A and B are 35°. The angle C is considerably shallower than the angles A and B. In the preferred embodiment, angle C is 5°. The foregoing angles are for a clip having an overall width w of 0.187 inches and may vary for a thicker or thinner clip. The first face 23 is slightly longer than the second face 24, as will be more fully explained later, but their lengths are similar. The third face 26 is considerably longer than either the first or second faces. Thus, the first face 22 contacts the first side 12 at a point which is forward of the point where the second face 24 contacts the second side 14. In the embodiment illustrated with the width w being 0.187 inches the third face has a length of 0.439 inches.
The first face 22 has a distal extremity 26 and the second face 24 has a distal extremity 28. The distal extremities are preferably slightly rounded. The distal extremity 26 of the first face 22 is offset inwardly from the first side 12 by a distance D, and the distal extremity 28 of the second face 24 is offset inwardly from the second side 14 by a distance E, which is less than the distance D. In the preferred embodiment illustrated the distance E is 0.021 inches less than the distance D. As a result, when two pieces of the clip are interconnected one is slightly offset from the other, FIGS. 3 and 4. The purpose of this will be explained later.
A recess 30 is formed in the first side 12, and one or more openings 32 extend between the recess 30 and the second side 14. Screws 34, or similar fasteners, extend through the openings 32 to attach a clip piece to an art piece 20 or wall 18.
In use the clip 10 is cut to provide two clip pieces 10 a and 10 b having the proper length for the item that will be hung. One piece of the clip 10 a is attached to the wall 18 with the contact surface 16 a facing upwardly. In the drawing attachment is with screws 32, but any type of attachment device can be used for this purpose. The recess 30 in the clip piece allows the use of fasteners with projecting heads without the heads extending beyond the first side 12 of the clip piece. The clip piece 10 a needs to be located on the wall roughly centered over where the art piece 20 is to be hung. The other clip piece 10 b is rotated front to back and top to bottom and is attached to the art piece 20 with the contact surface 16 b facing downwardly. Again, screws 32 or other suitable fasteners can be used for this purpose. The art piece is then hung by lifting it up against the wall and engaging the contact face 16 b of the clip piece 10 b with the contact face 16 a of the clip piece 10 a, such that the two clip pieces interact as shown in FIG. 5.
The Z shape of the contact surface allows the entire contact surface to be at the shallow angle necessary for clip pieces of this type to seat, and yet provides a positive stop so that the clip piece 10 b on the art piece cannot work its way behind the clip piece 10 a on the wall. Thus, the clip can be considerably thinner than a clip having separate horizontal stops.
As mentioned above, the fact that the first distal extremity 26 is offset from the first side 12 by a greater amount than the second distal extremity 28 is offset from the second side 14 creates a discontinuity between the aligned sides of the two clip pieces when they are interconnected. Referring to FIG. 4, in which this offset is exaggerated for illustration purposes, the weight of the hung art piece 20 creates a force F which urges the second clip piece 10 b downwardly towards the first clip piece 10 a. When this occurs the offset causes the back of the art piece and the wall to be locally compressed which in turn creates compression between the two contact surfaces 16 a and 16 b. This compression holds the two clip pieces tightly together and prevents movement of the art piece relative to the wall.
The terms and expressions which have been employed in the foregoing specification are used therein as terms of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding equivalents of the features shown and described or portions thereof, it being recognized that the scope of the invention is defined and limited only by the claims which follow.

Claims

1. An elongate clip for hanging articles from a vertical wall comprising:

(a) a planar first side;

(b) a planar second side which is parallel with said first side and is separated therefrom to provide a predetermined clip width;

(c) a contact surface which extends between said first and second sides along an elongate edge of said clip; and

(d) said contact surface has a Z-shape in cross section, including a first face which angles inwardly and forwardly from said first side at a first predetermined acute angle, a second face which angles inwardly and rearwardly from said second side at a second predetermined acute angle and a third face which extends between said first and second faces.

2. The clip of claim 1 wherein said first angle is equal to said second angle.

3. The clip of claim 2 wherein said first and second angles are 35°.

4. The clip of claim 1 wherein said first face includes a first distal extremity and said second face includes a second distal extremity and said first distal extremity is offset from said first side by a distance which is larger than the distance which said second distal extremity is offset from said second side.

5. The clip of claim 4 wherein said first distal extremity is offset from said first side 0.021 inches further than said second distal extremity is offset from said second side.

6. The clip of claim 1 wherein said third face is longer than said first and second faces.

7. The clip of claim 1 wherein said third face is at a third predetermined angle with respect to said first and second sides and said third angle is less than said first and second angles.

8. The clip of claim 7 wherein said third angle is 5°.

9. The clip of claim 1 wherein a portion of said first side is recessed towards said second side.

10. The clip of claim 9 wherein said clip includes at least one opening which extends from said recess to said second side.

11. The clip of claim 4 wherein said first and second distal extremities are rounded.