US20040256593A1 - Deicing solution - Google Patents
Deicing solution Download PDFInfo
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- US20040256593A1 US20040256593A1 US10/847,049 US84704904A US2004256593A1 US 20040256593 A1 US20040256593 A1 US 20040256593A1 US 84704904 A US84704904 A US 84704904A US 2004256593 A1 US2004256593 A1 US 2004256593A1
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- United States
- Prior art keywords
- molasses
- chloride
- aqueous solution
- salt
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 239000000203 mixture Substances 0.000 claims abstract description 52
- 235000013379 molasses Nutrition 0.000 claims abstract description 46
- 239000007864 aqueous solution Substances 0.000 claims abstract description 13
- 150000003841 chloride salts Chemical class 0.000 claims abstract description 13
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 74
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 37
- 235000002639 sodium chloride Nutrition 0.000 claims description 32
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 23
- 150000003839 salts Chemical class 0.000 claims description 16
- 239000011780 sodium chloride Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 14
- 239000002562 thickening agent Substances 0.000 claims description 14
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 13
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 11
- 229930006000 Sucrose Natural products 0.000 claims description 11
- 239000001110 calcium chloride Substances 0.000 claims description 11
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 11
- 229960004793 sucrose Drugs 0.000 claims description 11
- 241000219310 Beta vulgaris subsp. vulgaris Species 0.000 claims description 9
- 235000021536 Sugar beet Nutrition 0.000 claims description 9
- 239000004576 sand Substances 0.000 claims description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 6
- 241000207199 Citrus Species 0.000 claims description 4
- 235000020971 citrus fruits Nutrition 0.000 claims description 4
- 239000012615 aggregate Substances 0.000 claims 2
- WQZGKKKJIJFFOK-DVKNGEFBSA-N alpha-D-glucose Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-DVKNGEFBSA-N 0.000 claims 2
- 239000011236 particulate material Substances 0.000 claims 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 230000008014 freezing Effects 0.000 abstract description 44
- 238000007710 freezing Methods 0.000 abstract description 44
- 230000000994 depressogenic effect Effects 0.000 abstract description 5
- 150000001720 carbohydrates Chemical class 0.000 description 40
- 235000014633 carbohydrates Nutrition 0.000 description 40
- 239000000243 solution Substances 0.000 description 31
- 235000011147 magnesium chloride Nutrition 0.000 description 22
- 229960002337 magnesium chloride Drugs 0.000 description 22
- 238000009472 formulation Methods 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 240000008042 Zea mays Species 0.000 description 18
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 18
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 18
- 235000005822 corn Nutrition 0.000 description 18
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 16
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 14
- 235000000346 sugar Nutrition 0.000 description 14
- 239000008103 glucose Substances 0.000 description 13
- 239000007788 liquid Substances 0.000 description 13
- 239000007787 solid Substances 0.000 description 12
- 229930091371 Fructose Natural products 0.000 description 11
- 239000005715 Fructose Substances 0.000 description 11
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 11
- 238000005260 corrosion Methods 0.000 description 11
- 230000007797 corrosion Effects 0.000 description 11
- 239000006188 syrup Substances 0.000 description 11
- 235000020357 syrup Nutrition 0.000 description 11
- 238000012360 testing method Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 239000005720 sucrose Substances 0.000 description 9
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 description 8
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 239000003086 colorant Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- MIDXCONKKJTLDX-UHFFFAOYSA-N 3,5-dimethylcyclopentane-1,2-dione Chemical compound CC1CC(C)C(=O)C1=O MIDXCONKKJTLDX-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 235000011148 calcium chloride Nutrition 0.000 description 6
- 235000013736 caramel Nutrition 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 150000008163 sugars Chemical class 0.000 description 6
- 150000002016 disaccharides Chemical class 0.000 description 5
- 230000007613 environmental effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 101100202447 Drosophila melanogaster sav gene Proteins 0.000 description 4
- 229920002774 Maltodextrin Polymers 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
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- 150000001875 compounds Chemical class 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 150000004676 glycans Chemical class 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 229920001282 polysaccharide Polymers 0.000 description 4
- 239000005017 polysaccharide Substances 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- 239000005913 Maltodextrin Substances 0.000 description 3
- 229920003091 Methocel™ Polymers 0.000 description 3
- 240000000111 Saccharum officinarum Species 0.000 description 3
- 235000007201 Saccharum officinarum Nutrition 0.000 description 3
- 150000001242 acetic acid derivatives Chemical class 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 229940091250 magnesium supplement Drugs 0.000 description 3
- 229940035034 maltodextrin Drugs 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- -1 viscosity Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 235000007319 Avena orientalis Nutrition 0.000 description 2
- 244000075850 Avena orientalis Species 0.000 description 2
- 229920001353 Dextrin Polymers 0.000 description 2
- 239000004375 Dextrin Substances 0.000 description 2
- 240000005979 Hordeum vulgare Species 0.000 description 2
- 235000007340 Hordeum vulgare Nutrition 0.000 description 2
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 2
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- 235000019425 dextrin Nutrition 0.000 description 2
- 210000003918 fraction a Anatomy 0.000 description 2
- 235000019534 high fructose corn syrup Nutrition 0.000 description 2
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 2
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 2
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 2
- 230000005764 inhibitory process Effects 0.000 description 2
- 239000008101 lactose Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 150000004044 tetrasaccharides Chemical class 0.000 description 2
- 150000004043 trisaccharides Chemical class 0.000 description 2
- 238000001238 wet grinding Methods 0.000 description 2
- PJVXUVWGSCCGHT-ZPYZYFCMSA-N (2r,3s,4r,5r)-2,3,4,5,6-pentahydroxyhexanal;(3s,4r,5r)-1,3,4,5,6-pentahydroxyhexan-2-one Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O.OC[C@@H](O)[C@@H](O)[C@H](O)C(=O)CO PJVXUVWGSCCGHT-ZPYZYFCMSA-N 0.000 description 1
- 244000215068 Acacia senegal Species 0.000 description 1
- 241000416162 Astragalus gummifer Species 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 101710196213 Protein 4.7 Proteins 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 229920001615 Tragacanth Polymers 0.000 description 1
- VJHCJDRQFCCTHL-UHFFFAOYSA-N acetic acid 2,3,4,5,6-pentahydroxyhexanal Chemical compound CC(O)=O.OCC(O)C(O)C(O)C(O)C=O VJHCJDRQFCCTHL-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- LUYGICHXYUCIFA-UHFFFAOYSA-H calcium;dimagnesium;hexaacetate Chemical compound [Mg+2].[Mg+2].[Ca+2].CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O LUYGICHXYUCIFA-UHFFFAOYSA-H 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 1
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- 210000002196 fr. b Anatomy 0.000 description 1
- 210000000540 fraction c Anatomy 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 150000004687 hexahydrates Chemical class 0.000 description 1
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- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 229940071676 hydroxypropylcellulose Drugs 0.000 description 1
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- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
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- 239000012528 membrane Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
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- 229920003087 methylethyl cellulose Polymers 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
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- 229910052760 oxygen Inorganic materials 0.000 description 1
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- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
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- 229910052700 potassium Inorganic materials 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/18—Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
- C09K3/185—Thawing materials
Definitions
- U.S. Pat. No. 5,635,101 (Janke et al.) relates to a deicing composition containing a by-product of a wet milling process of shelled corn. Corn kernels are steeped or soaked in a hot solution containing small amounts of sulfurous acid. The corn kernels are separated from the steep water and steep water solubles are used in the production of a deicing composition.
- U.S. Pat. No. 4,676,918 (Toth et al.) relates to a deicing composition which comprises a mixture containing at least one component selected from a number of chlorides or urea and an admixture of waste concentrate of alcohol distilling that has a dry substance content of from 200 to 750 g/kg and from 10% to 80% by weight of water.
- U.S. Pat. No. 6,080,330 (Bloomer) teaches a composition for use in preventing the formation of ice or snow on outdoor surfaces, such as roadways or aggregate stockpiles, and also for deicing surfaces upon which snow or ice has formed.
- the composition is formed from a waste product of the process of removing sugar from sugar beet molasses, also known as desugared sugar beet molasses.
- the Janke et al., Toth et al. and Bloomer materials are naturally occurring substances with hundreds (if not thousands) of components such as complex carbohydrates, starches, sugars, proteins etc. and are normally used with a salt.
- the present invention is based upon the discovery that low molecular weight (about 180 to 1,000) carbohydrates when used with an inorganic freezing point depressant such as a chloride salt has a synergistic effect upon freezing point depression.
- the formulation of deicing/anti-icing compositions employs carbohydrates of less than about 1,000 molecular weight, such as glucose/fructose, disaccharides, trisaccharides, tetrasaccharides, pentasaccharides, hexasaccharides, and mixtures thereof.
- the broader operative range for the carbohydrate molecular weight is from about 180 to 1,500, with the range of about 180 to 1,000 being preferred.
- the basic composition of the present invention consists of at least the first two of the following three components in aqueous solution depending upon ambient weather conditions, terrain, nature and amount of freezing/snow precipitation, and environmental concerns:
- Inorganic freezing point depressants preferably in the form of chloride salts which include magnesium chloride, calcium chloride and sodium chloride.
- Metal acetates e.g. calcium magnesium acetate, and other suitable acetates may also be used.
- Thickeners are used in certain applications as the third key component to increase the viscosity of the composition so that the liquid remains in contact with the road surface or with the solid particles in piles of rocksalt/sand, or rocksalt/aggregates, or salt alone, or sand or aggregate.
- Thickeners are mainly cellulose derivatives or high molecular weight carbohydrates. Typical molecular weights for cellulose derivatives are for methyl and hydroxy propyl methyl celluloses from about 60,000 to 120,000 and for hydroxy ethyl celluloses from about 750,000 to 1,000,000. Carbohydrate molecular weights range from about 10,000 to 50,000.
- compositions provide a de-icing and anti-icing formulation which can be formulated more uniformly to provide for more consistent properties from batch to batch, while at the same time providing for increased ice melting properties.
- Fraction A consisted of essentially insoluble, high molecular weight polysaccharides, whereas Fractions B to D inclusive gave gummy residues of polysaccharides. Fractions A to D had little effect upon freezing point depression. Fraction E, the largest component, had a considerable effect upon freezing point and is a mixture of lower molecular weight polysaccharides.
- Fraction E was also examined for ice melting characteristics at 25° F. ( ⁇ 4° C.) in admixture with magnesium chloride employing SHRP H-205.2 Test Method for Ice Melting of Liquid Deicing Chemicals. TABLE 2 Lbs weight ice melted per lb weight of Deicing Solution inorganic salt 15% magnesium chloride, control 16.9 Brewers BCS/MgCl 2 18.2 Fraction E/MgCl 2 19.3 32% calcium chloride 7.3 26.3% sodium chloride 7.5
- the next stage of the investigation consisted of attempting to isolate and define the active components in the Brewers BCS. This was done by first filtering employing a 0.45 micron membrane followed by ultrafiltration using a Model UFP-1-E-s (A/G Technology Corporation, Needham, Mass.) with a nominal cutoff at a molecular weight of 1000 and finally gel permeation chromatography (GPC) using a Waters LC Module 1 unit with a set of three ultrahydrogel columns and 50 mm Na 2 HPO 4 solution at pH7 as the mobile phase.
- GPC gel permeation chromatography
- the brewers BCS liquor had two major carbohydrate fractions (a) a low molecular weight fraction with the majority of components having a molecular weight of less than 1000, and (b) a high molecular weight fraction containing compounds with a molecular weight of 12,600 but with some components in the 1000 to 10,000 molecular weight range.
- Fraction E was found to have a chromatographic profile very similar to the low molecular weight fraction (a) above with a molecular weight of less than 1000.
- Cane Sugar DCS liquor had more components than the Brewers BCS but had similar high and low molecular weight fractions with similar molecular weight distributions.
- More complex carbohydrates were also evaluated such as dextrins and maltodextrins which are derived by hydrolysis (enzymatic or via dilute mineral acids) of corn starch.
- dextrins and maltodextrins which are derived by hydrolysis (enzymatic or via dilute mineral acids) of corn starch.
- a series of thickeners were evaluated.
- the control magnesium chloride solution was prepared from the hexahydrate in Table 7 below which shows the results obtained. Again all samples contained 15% by weight of magnesium chloride.
- the Maltodextrin DE15 exhibits good results due to the lower molecular weight components present and the higher concentration. The higher the molecular weight, the less the influence upon freezing point. Some thickeners were unstable in the presence of magnesium chloride e.g. carboxy methyl cellulose, and so lose their efficacy as thickeners.
- chloride salt content for deicing/anti-icing liquids, the higher the chloride salt content, the lower the freezing point and the higher the ice melting characteristics. These characteristics are shown by the data in Table 8 below for Mg Cl 2 and Ca Cl 2 at varying salt and carbohydrate concentrations. TABLE 8 Chloride % salt by % Carbohydrate Freezing Point Salt weight by weight ° F. ° C.
- MgCl 2 22.7 18.0 Less than ⁇ 47 Less than ⁇ 43.9
- CaCl 2 29.6 18.6 Less than ⁇ 47 Less than ⁇ 43.9
- CaCl 2 15.0 4.1 ⁇ 0.6 ⁇ 18.1
- the basic composition consists of at least the first two of the following components in aqueous solution depending upon ambient weather conditions, terrain, nature and amount of freezing/snow precipitation, environmental concerns, etc:
- An inorganic freezing point depressant in the form of inorganic electrolytes mainly chlorides, but also others, such as sulfates and acetates, and could be used in concentrations of about 5 to 35 wt %.
- the main types employed are magnesium chloride, calcium chloride and sodium chloride.
- a preferred range is about 180 to 1,000.
- the carbohydrates can be obtained primarily from a wide range of agricultural based products such as those derived from corn, wheat, barley, oats, sugar cane, sugar beet, etc.
- Thickeners which are used in a concentration of about 0.15 to 10 wt % to increase the viscosity of the compositions so that the liquid remains in contact with the road surface or with the solid particles in piles of rock salt/sand, or rock salt/aggregates, or rock salt alone, or sand or aggregate.
- Thickeners are mainly cellulose derivatives such as methyl cellulose, hydroxy ethyl cellulose, hydroxy propyl methyl cellulose, hydroxy propyl cellulose, etc. or high molecular weight carbohydrates.
- Satisfactory test methods include SHRP H205.7 Test Method for Evaluation of Corrosive Effects of Deicing Chemicals or Metals (Handbook of Test Methods for Evaluating Chemical deicers SHRP-H332, Strategic Highway Research Program, National Research Council, Washington, D.C.) And the test described in the Deicer Specifications for the Pacific Northwest States of Idaho, Montana, Oregon, Washington. The latter is based upon the NACE Standard test Method for the Laboratory Corrosion Testing of Metals. TMO 169-95.
- Industrial grade magnesium chloride solution is a commercially available magnesium chloride solution also containing calcium chloride, sodium chloride, potassium chloride.
- Colorants may also be used to enable applicators to see where the deicer has been deposited.
- Non-toxic colorants which may be used include caramel solutions and food grade dyes.
- molasses constitutes a preferred carbohydrate for use in deicing formulations of the present invention.
- Any suitable molasses may be used. Molasses may be defined as the thick liquid left after sucrose has been removed from the mother liquid in sugar manufacturing. Typically the molasses is obtained from the processing of sugar cane or sugar beets.
- molasses there are two other types of molasses which are also suitable-citrus molasses and corn sugar molasses.
- the grade of molasses listed in the Table is Molasses No 677 available from International Molasses Corporation Ltd., of New Jersey and has the following analysis: Fructos 7 to 11% by weight Glucose 7 to 11% by weight Sucrose 30 to 36% by weight Total sugars 45 to 52% by weight Ash i.e. inorganic (phosphates, Ca, K, Mg, Na) 11.5% maximum Cellulosics, high mol wt. compounds 16 to 23% by weight Total Solids 79 to 80% Water 20 to 21%
- Sugar Beet Molasses contains primarily sucrose, very little glucose and fructose plus a trisacchaside called saffinose.
- a typical analysis is: Fructose 0.01% by weight Glucose 0.01% by weight Sucrose 45 to 50% by weight Raffluose 1.5 to 2.5% by weight Total sugar 46.5 to 52.5% Ash 9.3 to 22.8% Total Solids 75 to 80% Water 20 to 25% pH 7.5 to 8.6
- Citrus Molasses is produced from citrus waste and has the following typoical analysis: Total sugars 42.4% by weight Protein 4.7% by weight Ash content 4.8% by weight Total Solids 71.4% by weight
- the sugars are primarily glucose, fructose and sucrose.
- Corn sugar molasses is stated to be the mother liquid remaining after dextrose crystallization and has the following typical analysis: Total Sugars 50.3% by weight Protien 0.4% by weight Ash content 3.9% by weight Total solids 74.9% by weight
- sugars are primarily glucose, fructose and sucrose.
- the main saccharides which contribute the most of the deicing/anti-icing characteristics are glucose fructose and sucrose fractions, with molecular weights of 180, 180 and 342 respectively, and typically total concentrations in the molasses of 45 to 52% by wight.
- the weight average molecular weight for the glucose, fructose and sucrose components in this grade of molasses is between 270 and 295 depending upon the saccharide mixture composition.
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Abstract
Description
- This is a continuation of U.S. Ser. No.: 10/444,558, filed May 23, 2003 (now allowed) which is a continuation of U.S. Ser. No.: 10/212,319, now U.S. Pat. No. 6,596,188, filed Aug. 5, 2002 (Granted Jul. 22, 2003), which is a continuation-in-part of application U.S. Ser. No. 09/971,163 now U.S. Pat. No. 6,440,325, filed Oct. 4, 2001 (Granted Aug. 27, 2003) and U.S. Ser. No. 09/971,165 now U.S. Pat. No. 6,436,310, filed Oct. 4, 2001 (Granted Aug. 20, 2002), which are both a continuation-in-part of U.S. Ser. No. 09/755,587, now U.S. Pat. No. 6,299,793, filed Jan. 5, 2001 (Granted Oct. 9, 2001), which is a continuation-in-part application of U.S. Ser. No. 09/224,906 filed on Jan. 4, 1999, now abandoned and U.S. Ser. No.: 60/070,636 filed Jan. 7, 1998, the entirety of each of the above applications which are incorporated herein by reference.
- The current state of the art for coping with snow and ice on roads usually involves applying a deicer material such as a salt to the road surface. Sometimes antiskid materials such as sand or other aggregates such as gravel are added with or without a salt.
- The use of salt and compositions having high concentrations of salt, cause an undesirable corrosive effect on vehicles, the road surface, and the environment with respect to the run off of water containing salt which contaminates the surrounding land and water.
- Considering the above problems associated with salt formulations, there has been a continuing need for a deicing composition or formulation which can effectively melt snow and ice yet which reduces the corrosion and environmental contamination referred to above. In response to the above problems associated with the use of road salt, the prior art has looked to alternative formulations which are less corrosive and more environmentally friendly.
- U.S. Pat. No. 5,635,101 (Janke et al.) relates to a deicing composition containing a by-product of a wet milling process of shelled corn. Corn kernels are steeped or soaked in a hot solution containing small amounts of sulfurous acid. The corn kernels are separated from the steep water and steep water solubles are used in the production of a deicing composition.
- U.S. Pat. No. 4,676,918 (Toth et al.) relates to a deicing composition which comprises a mixture containing at least one component selected from a number of chlorides or urea and an admixture of waste concentrate of alcohol distilling that has a dry substance content of from 200 to 750 g/kg and from 10% to 80% by weight of water.
- U.S. Pat. No. 6,080,330 (Bloomer) teaches a composition for use in preventing the formation of ice or snow on outdoor surfaces, such as roadways or aggregate stockpiles, and also for deicing surfaces upon which snow or ice has formed. The composition is formed from a waste product of the process of removing sugar from sugar beet molasses, also known as desugared sugar beet molasses.
- The Janke et al., Toth et al. and Bloomer materials are naturally occurring substances with hundreds (if not thousands) of components such as complex carbohydrates, starches, sugars, proteins etc. and are normally used with a salt.
- The above de-icing solutions now being introduced in the field employ agricultural residues e.g., corn based distillers solubles and solubles from the corn wet milling industries. These naturally occurring substances, which also include brewers condensed solubles, are extremely variable in composition, viscosity, film forming tendency, freezing temperature, pH etc., and consequently give varying performance when used in de-icing solutions. Depending upon the source and batch, these materials at low temperatures sometimes exhibit such resistance to flow that they cannot be applied evenly to a road surface or mixed with a chloride, rendering them virtually unsuitable for use.
- Furthermore, these patents utilize materials which have highly undesirable or unnecessary ingredients leading to practical difficulties by manufacturers and users, such as stratification in storage, biological degradation, odor, plugging of filters and spray nozzles and environmental difficulties e.g. high biological oxygen demand due to the very high organic contents (about 40% by weight), presence of phosphorus compounds and heavy metals.
- To improve quality and performance, and to meet current mandated standards, there is an immediate need for synthetic, chemically modified thickeners, and carefully purified materials which can be substituted for the currently used agricultural residues. Such a formulation would improve performance and reduce metal corrosion, spalling of concrete, toxicity and addresses environmental concerns.
- It is therefore an object of the present invention to provide a deicing formulation which exhibits improved performance standards which overcomes the prior art problems described above.
- It is a further object of the present invention to provide a deicing formulation which utilizes a synergistic combination of a low molecular weight carbohydrate and an inorganic freezing point depressant.
- It is another object of the present invention to provide a deicing formulation which utilizes a low molecular weight carbohydrate to provide for improved ice melting properties and exhibits less corrosion.
- It is a further object of the present invention to provide a deicing formulation which provides consistent physical and chemical properties, thereby assuring consistent quality and performance.
- It is another object of the present invention to provide an economical, highly effective deicing formulation.
- The present invention is based upon the discovery that low molecular weight (about 180 to 1,000) carbohydrates when used with an inorganic freezing point depressant such as a chloride salt has a synergistic effect upon freezing point depression. The formulation of deicing/anti-icing compositions employs carbohydrates of less than about 1,000 molecular weight, such as glucose/fructose, disaccharides, trisaccharides, tetrasaccharides, pentasaccharides, hexasaccharides, and mixtures thereof. The broader operative range for the carbohydrate molecular weight is from about 180 to 1,500, with the range of about 180 to 1,000 being preferred.
- The basic composition of the present invention consists of at least the first two of the following three components in aqueous solution depending upon ambient weather conditions, terrain, nature and amount of freezing/snow precipitation, and environmental concerns:
- (1) Inorganic freezing point depressants preferably in the form of chloride salts which include magnesium chloride, calcium chloride and sodium chloride. Metal acetates e.g. calcium magnesium acetate, and other suitable acetates may also be used.
- (2) Low molecular weight carbohydrates in the 180 to 1,500 range (180-1,000 preferred). These carbohydrates can be obtained from a wide range of agricultural based products such as those derived from corn, wheat, barley, oats, sugar cane, sugar beets etc.
- (3) Thickeners are used in certain applications as the third key component to increase the viscosity of the composition so that the liquid remains in contact with the road surface or with the solid particles in piles of rocksalt/sand, or rocksalt/aggregates, or salt alone, or sand or aggregate. Thickeners are mainly cellulose derivatives or high molecular weight carbohydrates. Typical molecular weights for cellulose derivatives are for methyl and hydroxy propyl methyl celluloses from about 60,000 to 120,000 and for hydroxy ethyl celluloses from about 750,000 to 1,000,000. Carbohydrate molecular weights range from about 10,000 to 50,000.
- These components are used in an aqueous solution in the following concentrations:
Weight % Carbohydrate 3 to 60 Inorganic FreezingPoint Depressant 5 to 35 Thickener 0.15 to 10 - In a further embodiment of the present invention it has been found that molasses functions as a highly effective carbohydrate in the above formulation.
- The above described compositions provide a de-icing and anti-icing formulation which can be formulated more uniformly to provide for more consistent properties from batch to batch, while at the same time providing for increased ice melting properties.
- In the development of the present invention it was determined that the predominant organic constituents in the prior art formulations described above were carbohydrates, and in one series of tests, Brewers Condensed Solubles (BCS), which was selected as a test sample, was diluted with water and separated into several fractions by the addition of increasing amounts of an ethanol/methanol 85/15 v/v mix. The characteristic of the various fractions and their freezing points when mixed with 15% magnesium chloride are tabulated below.
TABLE 1 % ethanol/ methanol % % Carbo- Freezing Point Sample added Solids hydrates ° F. ° C. Brewers (BCS) NIL 43.6 43.1 −31.9 −35.5 Fraction A Precipitate 60 5.3 3.8 −10.1 −23.4 Fraction B Precipitate 74 3.7 3.2 −10.8 −23.8 Fraction C Precipitate 82 2.8 2.1 −10.3 −23.5 Fraction D Precipitate 85 1.3 0.6 −9.9 −23.3 Fraction E Solubles 85 30.7 29.8 −22.7 −30.4 - Fraction A consisted of essentially insoluble, high molecular weight polysaccharides, whereas Fractions B to D inclusive gave gummy residues of polysaccharides. Fractions A to D had little effect upon freezing point depression. Fraction E, the largest component, had a considerable effect upon freezing point and is a mixture of lower molecular weight polysaccharides.
- Fraction E was also examined for ice melting characteristics at 25° F. (−4° C.) in admixture with magnesium chloride employing SHRP H-205.2 Test Method for Ice Melting of Liquid Deicing Chemicals.
TABLE 2 Lbs weight ice melted per lb weight of Deicing Solution inorganic salt 15% magnesium chloride, control 16.9 Brewers BCS/MgCl2 18.2 Fraction E/MgCl2 19.3 32% calcium chloride 7.3 26.3% sodium chloride 7.5 - The last two figures were calculated from data in SHRP H-205.2. These results indicate the appreciable improvement over the commonly used sodium and calcium chlorides in ice melting characteristics when Fraction E and Brewers BCS are mixed with magnesium chloride. There is also a 14% improvement over the control when Fraction E is used. This, together with freezing point depression improvement indicates that an appreciably improved deicing solution can be formulated.
- The next stage of the investigation consisted of attempting to isolate and define the active components in the Brewers BCS. This was done by first filtering employing a 0.45 micron membrane followed by ultrafiltration using a Model UFP-1-E-s (A/G Technology Corporation, Needham, Mass.) with a nominal cutoff at a molecular weight of 1000 and finally gel permeation chromatography (GPC) using a Waters LC Module 1 unit with a set of three ultrahydrogel columns and 50 mm Na 2 HPO4 solution at pH7 as the mobile phase. The brewers BCS liquor had two major carbohydrate fractions (a) a low molecular weight fraction with the majority of components having a molecular weight of less than 1000, and (b) a high molecular weight fraction containing compounds with a molecular weight of 12,600 but with some components in the 1000 to 10,000 molecular weight range. Fraction E was found to have a chromatographic profile very similar to the low molecular weight fraction (a) above with a molecular weight of less than 1000. Cane Sugar DCS liquor had more components than the Brewers BCS but had similar high and low molecular weight fractions with similar molecular weight distributions.
- In order to confirm that the low molecular weight fraction has the greatest effect upon freezing point depression, a further series of freezing points were measured using in this instance, Dead Sea Salt Solution from Jordan in lieu of laboratory grade magnesium chloride. Again the concentration of magnesium chloride was 15% by weight for all samples.
TABLE 3 Freezing Point Sample ° F. ° C. Control: Industrial grade magnesium −0.4 −18.0 chloride solution/Water Brewers(BCS) −31.9 −35.5 Brewers GPC High Mol Wt Fraction −5.1 −20.6 Brewers GPC Low Mol Wt Fraction −16.4 −26.9 Brewers BCS Fraction E −13.4 −25.2 - It was thus shown that low molecular weight (less than 1000) carbohydrates had the greatest effect upon freezing point depression. Based upon these experiments, it was concluded that the formulation of deicing/anti-icing compositions should employ compounds in the less than 1000 molecular weight range such as those tabulated below in Table 4:
TABLE 4 Carbohydrate Molecular Weight Glucose/fructose 180 Disaccharides 342 Trisaccharides 504 Tetrasaccharides 666 Pentasaccharides 828 Hexasaccharides 990 - There is available commercially a wide range of carbohydrates with varying carbohydrate compositions. An evaluation was conducted using simple sugars, disaccharides and polysaccharides in an attempt to determine the effect of molecular weight and solute concentration upon freezing point. The concentration of magnesium chloride used in the test was 15% by weight. The test results for simple carbohydrates and complex carbohydrates are tabulated below in Tables 5 and 6 respectively.
TABLE 5 SIMPLE CARBOHYDRATES Carbohydrate % Concentration of Freezing Point Type Name Carbohydrate ° F. ° C. Control MgCl2 (15%) Nil −4.7 −20.4 Sugar Fructose 25.0 −8.9 −22.7 Sugar Fructose 50.0 −18.2 −27.9 Sugar Fructose 75.0 −31.9 −35.5 Sugar Glucose 30.0 −11.4 −24.1 Sugar Glucose 65.0 −37.3 −38.5 Disaccharide Maltose 25.0 −8.3 −22.4 Disaccharide Lactose 25.0 −11.7 −24.3 -
TABLE 6 COMPLEX CARBOHYDRATES Freezing % Concentration of point Carbohydrate Carbohydrate ° F. ° C. Comments Control MgCl2 Nil −4.7 −20.4 (15%) Corn syrup-high 30 −5.6 −20.9 Contains glucose, maltose maltose and maltotrisoe Corn syrup-high 65 −19.1 −28.4 maltose Corn syrup solids 25.0 −9.9 −23.3 Average Mol. Wt. DE20 3746 Corn syrup solids 25.0 −11.6 −24.2 Average Mol. Wt. DE44 1120 Corn syrup solids 50.0 −21.3 −29.6 DE44 Corn syrup solids 65.0 −27.0 −32.8 DE44 - It can be seen from the results above that glucose is better than fructose and of the two dissaccharides lactose is somewhat better than maltose. The corn syrup DE20 has about 47% of mono to hexasaccharides and the DE44 grade has about 69%, and the latter grade is slightly better in reducing freezing point. Also Table 6 shows that there is a relationship between carbohydrate concentration and freezing point thus allowing various formulations to be developed.
- More complex carbohydrates were also evaluated such as dextrins and maltodextrins which are derived by hydrolysis (enzymatic or via dilute mineral acids) of corn starch. In addition a series of thickeners were evaluated. The control magnesium chloride solution was prepared from the hexahydrate in Table 7 below which shows the results obtained. Again all samples contained 15% by weight of magnesium chloride.
TABLE 7 Freezing Point Compound % Concentration ° F. ° C. Comment Control 15% MgCl2 Nil +3.4 −15.9 Dextrin 5.0 −4.7 −20.4 Maltodextrin DE5 5.0 −4.7 −20.4 Maltodextrin DE15 9.1 −17.1 −27.3 Lower Mol. Wt than DE 5 Hydroxyethyl 0.33 +1.2 −17.1 Thickener cellulose 250 HHR Carboxymethyl 1.0 +2.5 −16.4 Thickener cellulose Gum arabic 3.6 −1.8 −18.8 Thickener Gum tragacanth 470 0.2 −3.3 −19.6 Thickener - The Maltodextrin DE15 exhibits good results due to the lower molecular weight components present and the higher concentration. The higher the molecular weight, the less the influence upon freezing point. Some thickeners were unstable in the presence of magnesium chloride e.g. carboxy methyl cellulose, and so lose their efficacy as thickeners.
- It is also important to define the chloride salt content for deicing/anti-icing liquids, the higher the chloride salt content, the lower the freezing point and the higher the ice melting characteristics. These characteristics are shown by the data in Table 8 below for Mg Cl 2 and Ca Cl2 at varying salt and carbohydrate concentrations.
TABLE 8 Chloride % salt by % Carbohydrate Freezing Point Salt weight by weight ° F. ° C. MgCl2 22.7 18.0 Less than −47 Less than −43.9 MgCl2 15.0 25.5 −22 −30 CaCl2 29.6 18.6 Less than −47 Less than −43.9 CaCl2 17.5 4.1 −5.4 −20.8 CaCl2 15.0 4.1 −0.6 −18.1 - As the concentrations of salts and carbohydrates increase the freezing point of the mixtures decrease. In the case of calcium chloride at a fixed carbohydrate concentration of 4.1% an increase of 2.5% by weight of Ca Cl 2 decreased the freezing point by 4.8° F. (2.67° C.). Again formulations can be varied to suit local conditions. Care must be taken as salt concentrations approach the eutectic point on the freezing point—concentration curve where the freezing point can rise and the salt can crystallize out.
- From the above discussion and laboratory evaluations the basic composition consists of at least the first two of the following components in aqueous solution depending upon ambient weather conditions, terrain, nature and amount of freezing/snow precipitation, environmental concerns, etc:
- (1) An inorganic freezing point depressant in the form of inorganic electrolytes, mainly chlorides, but also others, such as sulfates and acetates, and could be used in concentrations of about 5 to 35 wt %. The main types employed are magnesium chloride, calcium chloride and sodium chloride.
- (2) A carbohydrate, especially lower molecular weight carbohydrates in a range of about 180 to 1500. A preferred range is about 180 to 1,000. The carbohydrates can be obtained primarily from a wide range of agricultural based products such as those derived from corn, wheat, barley, oats, sugar cane, sugar beet, etc.
- (3) Thickeners which are used in a concentration of about 0.15 to 10 wt % to increase the viscosity of the compositions so that the liquid remains in contact with the road surface or with the solid particles in piles of rock salt/sand, or rock salt/aggregates, or rock salt alone, or sand or aggregate. Thickeners are mainly cellulose derivatives such as methyl cellulose, hydroxy ethyl cellulose, hydroxy propyl methyl cellulose, hydroxy propyl cellulose, etc. or high molecular weight carbohydrates.
- The corrosivity of deicing/anti-icing liquids is important due to the effect upon automobiles, other road transport vehicles, bridges, reinforcing rods (rebars) in concrete structures such as bridge decks, ramps and parking garage decks.
- The testing of liquids for corrosivity can be quite complex and there are a number of tests developed by organizations such as ASTM and the National Association of Corrosion Engineers (NACE). The test conditions and metals must approximate those experienced in practice such as aerobic conditions and cold rolled steel specimens. Prior art tests using nails immersed in liquid contained in a screw top bottle are not meaningful mainly because of the anaerobic conditions and the variation in metal substrate composition, the degree of cold working and cleanliness.
- Satisfactory test methods include SHRP H205.7 Test Method for Evaluation of Corrosive Effects of Deicing Chemicals or Metals (Handbook of Test Methods for Evaluating Chemical deicers SHRP-H332, Strategic Highway Research Program, National Research Council, Washington, D.C.) And the test described in the Deicer Specifications for the Pacific Northwest States of Idaho, Montana, Oregon, Washington. The latter is based upon the NACE Standard test Method for the Laboratory Corrosion Testing of Metals. TMO 169-95.
- Some corrosion rate results employing SHRP H205.7 showing corrosion inhibition due to carbohydrate presence are tabulated below in Table 9.
TABLE 9 Corrosion Rate (mils per year) Six % Chloride Salt % Carbohydrate One Week Three weeks weeks 15% Na Cl Nil 5.97 4.66 5.48 15% MgCl2 Nil 2.58 1.93 1.73 15% MgCl2 4.1 0.89 0.61 0.40 - As can be seen from the data in Table 9, the carbohydrate magnesium chloride formulation reduces the corrosion rate of steel by 92.7% as compared to sodium chloride alone and 76.9% as compared to magnesium chloride alone. Formulations as shown in Examples III and IV (q.v.) were tested for corrosivity employing the Pacific Northwest States protocol and there was a reduction in the corrosion rate compared to sodium chloride solution of 57.2% for Example III and 40.4% for Example IV. This again shows corrosion inhibition properties.
- The following examples are exemplary of various specific embodiments of the present invention which are useful as deicing agents:
-
Component Part by Weight Corn Syrup Solid DE 44 22.5 Industrial grade magnesiumchloride 50.0 solution* 2% Methocel Solution 2.0 Colorant (Caramel YT25) 0.5 Water 25.0 Freezing Point (ASTM-D 1177-94) −12.5° F./−24.7° C. Viscosity at 77°: 20 centipoise Appearance: Gold color, clear solution Odor: Mild, pleasant. - *Note: Industrial grade magnesium chloride solution is a commercially available magnesium chloride solution also containing calcium chloride, sodium chloride, potassium chloride.
-
Component Parts by Weight High maltose corn syrup 31.5 Industrial grade magnesiumchloride 50.0 solution Colorant (Caramel YT25) 0.5 Water 18.0 Freezing Point (ASTM-D 1177-94): −22° F./−30° C. Viscosity at 77° F. 14.4 centipoises Appearance Gold color, clear solution Odor Mild, pleasant. -
Components Parts by Weight High Maltose Corn Syrup 22.2 Industrial grade magnesiumchloride 70.0 solution Water 7.8 Freezing point (ASTM-D 1177-94) Less than −47° F./−43.9° C. Appearance Clear, light brown, mobile liquid Odor Mild, pleasant Specific gravity 1.27 Viscosity at −94° F./−70° C. Heavy syrup, flows. -
Component Parts by Weight High Maltose Corn Syrup 20.5 43% CaCl2 72.3 Water 7.2 Freezing Point (ASTM-D 1177-94) Less than −47° F./−43.9° C. Appearance Clear, colorless, mobile liquid Odor Mild, pleasant Specific Gravity 1.33 Viscosity at −47° F./−43.9° C. Very heavy syrup. -
Component Parts by Weight High Fructose Corn Syrup 19.55 43% Calcium Chloride Solution 73.15 Water 7.30 Freezing Point (ASTM-D 1177-94) −31° F./−35° C. Appearance Clear, colorless, mobile liquid Specific Gravity 1.38 Odor Mild, pleasant. -
Component Parts by Weight Glucose 32.5 Industrial grade magnesiumchloride 50.0 solution 2% Methoeel Solution 2.0 Colorant (Caramel YT25) 0.5 Water 15.0 Freezing Point (ASTM-D 1177-94) −38.2° F./−39.0° C. Appearance Gold color, clear solution Odor Mild, pleasant. - Colorants may also be used to enable applicators to see where the deicer has been deposited. Non-toxic colorants which may be used include caramel solutions and food grade dyes.
- In a further embodiment of the present invention it has been found that molasses constitutes a preferred carbohydrate for use in deicing formulations of the present invention. Any suitable molasses may be used. Molasses may be defined as the thick liquid left after sucrose has been removed from the mother liquid in sugar manufacturing. Typically the molasses is obtained from the processing of sugar cane or sugar beets. In addition, there are two other types of molasses which are also suitable-citrus molasses and corn sugar molasses.
- The table below shows the effect of molasses on the freezing point as compared to using MgCl 2 alone.
TABLE 10 % ConcN of % ConcN of Freezing Point Molasses Molasses (Wt) MgCl2 ° C. ° F. Black Strap No. 677 15.0 15.0 −22.3 −8.1 Black Strap No. 677 32.5 15.0 −30.5 −22.9 Light Brown No. 732 12.5 15.0 −23.2 −9.8 Light Brown No. 732 18.8 15.0 −24.9 −12.8 Reference Nil 15.0 −15.9 +3.4 - Note that for substantially the same concentration of MgCl 2 that the formulation using molasses exhibited a lower freezing point than MgCl2 alone.
- The grade of molasses listed in the Table is Molasses No 677 available from International Molasses Corporation Ltd., of New Jersey and has the following analysis:
Fructos 7 to 11% by weight Glucose 7 to 11% by weight Sucrose 30 to 36% by weight Total sugars 45 to 52% by weight Ash i.e. inorganic (phosphates, Ca, K, Mg, Na) 11.5% maximum Cellulosics, high mol wt. compounds 16 to 23% by weight Total Solids 79 to 80% Water 20 to 21% - Sugar Beet Molasses contains primarily sucrose, very little glucose and fructose plus a trisacchaside called saffinose. A typical analysis is:
Fructose 0.01% by weight Glucose 0.01% by weight Sucrose 45 to 50% by weight Raffluose 1.5 to 2.5% by weight Total sugar 46.5 to 52.5% Ash 9.3 to 22.8% Total Solids 75 to 80% Water 20 to 25% pH 7.5 to 8.6 - Weight Average Molecular Weight of saccharides 347 to 350. Desugared molasses from sugar beet will typically have 17.5 to 20% sucrose and 5.3 to 6.0 saffinose.
- Citrus Molasses is produced from citrus waste and has the following typoical analysis:
Total sugars 42.4% by weight Protein 4.7% by weight Ash content 4.8% by weight Total Solids 71.4% by weight - The sugars are primarily glucose, fructose and sucrose.
- Corn sugar molasses is stated to be the mother liquid remaining after dextrose crystallization and has the following typical analysis:
Total Sugars 50.3% by weight Protien 0.4% by weight Ash content 3.9% by weight Total solids 74.9% by weight - Again the sugars are primarily glucose, fructose and sucrose.
- The main saccharides which contribute the most of the deicing/anti-icing characteristics are glucose fructose and sucrose fractions, with molecular weights of 180, 180 and 342 respectively, and typically total concentrations in the molasses of 45 to 52% by wight. The weight average molecular weight for the glucose, fructose and sucrose components in this grade of molasses is between 270 and 295 depending upon the saccharide mixture composition.
- The following examples will illustrate the use of various grades as well as the range of concentrations of molasses in combination with a chloride salt.
-
Component Parts by Weight Molasses, light brown, No. 732 12.5 30% magnesium chloride solution 50.0 Water 37.5 Freezing Point (ASTM-D 1177-94) −23.2° C./−9.8° F. Appearance Light golden brown, clear solution pH 5.5 Density 1.171 grams per ml. Odor Pleasant. -
Component Parts by Weight Molasses, light brown, No. 732 18.8 30% magnesium chloride solution 50.0 Water 31.2 Freezing Point (ASTM- D 1177-94) −24.9° C./−12.8° F. Appearance Light golden brown, clear solution pH 5.5 Density 1.196 grams per ml. Odor Pleasant. -
Component Parts by Weight Black Strap Molasses No. 677 15.0 Industrial grade magnesium 50.0 Chloride solution Caramel YT25 Colorant 0.5 2% Methocel E Solution 12.5 Water 22.0 Freezing Point (ASTM-D 1177-94) −22.3° C./−8.1° F. Appearance Dark brown solution pH 5.5 Odor Distinctive, pleasant. -
Component Parts by Weight Black Strap Molasses No. 677 32.5 Industrial grade magnesium 50.0 Chloride solution Caramel YT25 Colorant 0.5 2% Methocel E Solution 12.5 Water 4.5 Freezing Point (ASTM- D 1177-94) −30.5° C./−22.9° F. Appearance Almost black color pH 5.0 to 5.5 Odor Distinctive, pleasant. - While the present invention has been particularly shown and described herein with reference to various preferred modes it will be understood by one skilled in the art that various changes in detail may be effected therein without departing from the spirit and scope of the invention as defined by the claims.
Claims (14)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/847,049 US20040256593A1 (en) | 1998-01-07 | 2004-05-17 | Deicing solution |
Applications Claiming Priority (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US7063698P | 1998-01-07 | 1998-01-07 | |
| US22490699A | 1999-01-04 | 1999-01-04 | |
| US09/755,587 US6299793B1 (en) | 1998-01-07 | 2001-01-05 | Deicing solution |
| US09/971,165 US6436310B1 (en) | 1998-01-07 | 2001-10-04 | Deicing solution |
| US09/971,163 US6440325B1 (en) | 1998-01-07 | 2001-10-04 | De-icing solution |
| US10/212,319 US6596188B1 (en) | 1998-01-07 | 2002-08-05 | Deicing solution |
| US10/444,558 US6770217B2 (en) | 1998-01-07 | 2003-05-23 | Deicing solution |
| US10/847,049 US20040256593A1 (en) | 1998-01-07 | 2004-05-17 | Deicing solution |
Related Parent Applications (6)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US22490699A Continuation-In-Part | 1998-01-07 | 1999-01-04 | |
| US09/755,587 Continuation-In-Part US6299793B1 (en) | 1998-01-07 | 2001-01-05 | Deicing solution |
| US09/971,163 Continuation-In-Part US6440325B1 (en) | 1998-01-07 | 2001-10-04 | De-icing solution |
| US09/971,165 Continuation-In-Part US6436310B1 (en) | 1998-01-07 | 2001-10-04 | Deicing solution |
| US10/212,319 Continuation US6596188B1 (en) | 1998-01-07 | 2002-08-05 | Deicing solution |
| US10/444,558 Continuation US6770217B2 (en) | 1998-01-07 | 2003-05-23 | Deicing solution |
Publications (1)
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|---|---|
| US20040256593A1 true US20040256593A1 (en) | 2004-12-23 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| US10/212,319 Expired - Lifetime US6596188B1 (en) | 1998-01-07 | 2002-08-05 | Deicing solution |
| US10/444,558 Expired - Lifetime US6770217B2 (en) | 1998-01-07 | 2003-05-23 | Deicing solution |
| US10/847,049 Abandoned US20040256593A1 (en) | 1998-01-07 | 2004-05-17 | Deicing solution |
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| Application Number | Title | Priority Date | Filing Date |
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| US10/212,319 Expired - Lifetime US6596188B1 (en) | 1998-01-07 | 2002-08-05 | Deicing solution |
| US10/444,558 Expired - Lifetime US6770217B2 (en) | 1998-01-07 | 2003-05-23 | Deicing solution |
Country Status (1)
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| US (3) | US6596188B1 (en) |
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| AR088524A1 (en) | 2011-11-09 | 2014-06-18 | Akzo Nobel Chemicals Int Bv | DEFROSTING COMPOSITION, PREPARATION PROCESS, PART ASSEMBLY AND USE |
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| US10253230B1 (en) * | 2015-12-17 | 2019-04-09 | City of Lincoln, Nebraska | Method of producing, system for producing, and composition of deicing brines without crystallization |
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|---|---|---|---|---|
| GB2450406A (en) * | 2007-06-23 | 2008-12-24 | Salt Union Ltd | De-icing method |
| US20090026411A1 (en) * | 2007-06-23 | 2009-01-29 | Alan David Sheen | De-icing method |
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| US7758769B2 (en) | 2007-06-23 | 2010-07-20 | Salt Union Limited | De-Icing method |
| WO2011044135A1 (en) * | 2009-10-05 | 2011-04-14 | Cargill, Incorporated | Improved deicer composition |
| GB2486127A (en) * | 2009-10-05 | 2012-06-06 | Cargill Inc | Improved deicer composition |
| GB2486127B (en) * | 2009-10-05 | 2015-11-04 | Cargill Inc | Improved deicer composition |
| WO2013090090A3 (en) * | 2011-12-16 | 2014-07-17 | Cargill, Incorporated | Environmentally-friendly improved deicer compositions |
| EP2791268A4 (en) * | 2011-12-16 | 2015-08-12 | Cargill Inc | Environmentally-friendly improved deicer compositions |
| US9309449B2 (en) | 2011-12-16 | 2016-04-12 | Cargill, Incorporated | Environmentally-friendly improved deicer compositions |
Also Published As
| Publication number | Publication date |
|---|---|
| US6596188B1 (en) | 2003-07-22 |
| US6770217B2 (en) | 2004-08-03 |
| US20030213933A1 (en) | 2003-11-20 |
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Legal Events
| Date | Code | Title | Description |
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| AS | Assignment |
Owner name: SEARS PETROLEUM & TRANSPORT CORPORATION, NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:HARTLEY, ROBERT A.;WOOD, DAVID H.;REEL/FRAME:015724/0134;SIGNING DATES FROM 20040809 TO 20040810 |
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| AS | Assignment |
Owner name: SEARS ECOLOGICAL APPLICATIONS CO., LLC, NEW YORK Free format text: ASSIGNMENT OF ONE-HALF INTEREST;ASSIGNOR:SEARS PETROLEUM & TRANSPORT CORP.;REEL/FRAME:016937/0979 Effective date: 20030912 |
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| AS | Assignment |
Owner name: SEARS ECOLOGICAL APPLICATIONS CO., LLC, NEW YORK Free format text: ASSIGNMENT OF ONE HALF INTEREST;ASSIGNOR:SEARS PETROLEUM & TRANSPORT CORP.;REEL/FRAME:016976/0453 Effective date: 20030912 |
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| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |