US20040242437A1

US20040242437A1 - Antiwear performance of engine oils with $g(b)-dithiophosphorylated propionic acids

Info

Publication number: US20040242437A1
Application number: US10/480,764
Authority: US
Inventors: Jose Reyes-Gavlian; Alfred Dratva; Marc Ribeaud; Peter Rohrbach
Original assignee: Individual
Current assignee: BASF Corp
Priority date: 2001-06-14
Filing date: 2002-06-10
Publication date: 2004-12-02
Also published as: WO2002102945A1

Abstract

The invention relates to an engine oil composition is disclosed that meets FZG CEC IT-84/FVA 2434(A10/16.6R/90) of transportation gear oils, wherein FLS=10, which composition comprises a) An engine oil, b) A β-dithiophosphorylated Propionic Acids; and c) Other customary oil additives, Wherein component b) is about 2.0 to about 8.0% by weight, based on the weight of component a) plus component c).

Description

The present invention relates to engine oil (engine fluid) compositions that meet specific performance requirements comprising specific levels of β-dithiophosphorylated propionic acids.

β-Dithiophosphorylated propionic acid lubricant additives are described in U.S. Pat. No. 5,922,657, the disclosure of which is hereby incorporated by reference.

It has surprisingly been found that engine oils that comprise specific levels of β-dithiophosphorylated propionic acid additives meet certain transportation gear oil specifications.

The compositions according to this invention are effective in meeting the antiwear performance specification requirements of transportation OEMs for high load gear oil classes API GL4 and API GL5.

Specifically, the present invention relates to an engine oil that meets FZG CEC IT-84/FVA 2434(A10/16.6R/90) of transportation gear oils, wherein FLS=10, comprising

a) An engine oil;

b) At least one compound of the formula

in which

R ₁and R₂independently of one another are C₃-C₁₈alkyl, C₅-C₁₂cycloalkyl, C₅-C₆cycloalkylmethyl, C₉-C₁₀bicycloalkylmethyl, C₉-C₁₀tricycloalkylmethyl, phenyl or C₇-C₂₄alkylphenyl or together are (CH₃)₂C(CH₂)₂;

R ₃is hydrogen or methyl; and, optionally,

c) Other customary oil additives, for example from the groups consisting of antioxidants, antifoam additives, metal passivators, rust inhibitors, dispersants, detergents, viscosity index improvers, pour point depressants and other antiwear additives; and

Wherein component b) is about 2.0 to about 8.0% by weight, based on the weight of component a) plus component c).

For example, component b) is present from about 3.0 to about 7.0%, or about 4.0 to about 6.0%, or about 4.5 to about 5.5%, for example about 4.75 to about 5.25%, or about 4.8 to about 5.2%, or about 4.9 to about 5.1%, or about 5.0%, by weight, based on the weight of the engine oil of component a) plus the customary oil additives of component c).

Component b) is for example, Irgalube® 353 (Trademark of Ciba Specialty Chemicals Inc.), a dialkyl dithiophosphate ester, CAS # 268567-32-4.

Component c) may particularly be an antiwear additive, which additives are known to those skilled in the art.

U.S. Pat. Nos. 4,584,021; 5,798,321; 5,750,478; 5,801,130; 4,191,666; 4,720,288; 4,025,288; 4,025,583 and WO 095120592 describe antiwear amine additives which may be used in the instant invention. These references are incorporated herein by reference. Other examples of amines are polyalkylene amines such as ethylene diamine, diethylene triamine, triethylene tetraamine, tetraethylene pentamine, pentaethylene hexamine, nonaethylene decamine and aryl amines as described in U.S. Pat. No. 4,267,063, herein incorporated by reference. Salts of amine phosphates comprising specialty amines and mixed mono- and di-acid phosphates have been found to be advantageous. The mono- and di-acid phosphate amines have the structural formulae:

Wherein R ₂₇is hydrogen, C₁-C₂₅linear or branched chain alkyl, which is unsubstituted or substituted by one or more C₁-C₆alkoxy groups, a saturated acyclic or alicyclic group, or aryl;

R ₂₈is C₁-C₂₅linear or branched chain alkyl, which is unsubstituted or substituted by one or more C₁-C₆alkoxy groups, a saturated acyclic or alicyclic group, or aryl;

R ₂₉is hydrogen, C₁-C₂₅linear or branched chain alkyl, a saturated or unsaturated acyclic or alicyclic group, or aryl; and are hydrogen or C₁-C₁₂linear or branched chain alkyl; and

R ₃₀and R₃₁are, each independently of the other, C₁-C₂₅linear or branched chain alkyl, a saturated or unsaturated acyclic or alicyclic group, or aryl. Preferably, R₂₇and R₂₈are linear or branched C₁-C₁₂alkyl; and R₂₉, R₃₀and R₃₁are linear or branched C₁-C₁₈alkyl.

Component c) is for example IRGALUBE 349, a mixture of amine phosphates, CAS #80939-62-4.

IRGALUBE 349 has been found to be very useful, particularly by enhancing the wear performance of the base oil such that it meets stringent military performance specifications. IRGALUBE 349 corresponds to the formula

Wherein R ₃₃is n-hexyl, R₃₄is C₁₁-C₁₄branched alkyl, and when x=1 then y=2; when x=2 then y=1.

R ₁and R₂independently of one another are for example C₃-C₁₈alkyl, C₅-C₆cycloalkyl or C₇-C₁₈alkylphenyl.

R ₁and R₂are for instance i-propyl, i-butyl or 2-ethylhexyl and R₃is, for instance hydrogen. Where R₁and R₂in the above formula (I) are C₃-C₁₈alkyl they are branched or unbranched radicals. Examples of these are propyl, isopropyl, n-butyl, isobutyl, t-butyl, pentyl, isopentyl, hexyl, heptyl, 3-heptyl, octyl, 2-ethylhexyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, 2-ethylbutyl, 1-methylpentyl, 1,3-dimethylbutyl, 1,1,3,3-tetramethylbutyl, 1-methylhexyl, isoheptyl, 1-methylheptyl, 1,1,3-trimethylhexyl and 1-methylundecyl.

R ₁and R₂as C₅-C₁₂cycloalkyl are, for example, be cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl or cyclododecyl.

R ₁and R₂as C₅-C₆cycloalkylmethyl are cyclopentylmethyl and, in particular, cyclohexylmethyl.

R ₁and R₂as C₉-C₁₀bicycloalkylmethyl are, for example, decalinylmethyl. As C₉-C₁₀tricycloalkylmethyl R₁and R₂are, for example, groups of the partial formulae

Examples of alkylphenyl are methylphenyl, dimethylphenyl, trimethylphenyl, ethylphenyl, isopropylphenyl, t-butylphenyl, di-t-butylphenyl and 2,6di-t-butyl-4-methylphenyl.

The invention also relates to the use of component b) as additives in engine oils at the levels according to this invention. The use according to the invention includes the protection of metal parts to be lubricated against mechanical wear (high-pressure and wear protection) and also an anticorrosion effect. Consequently, the present invention likewise relates to a method of improving the service properties of engine oils which method comprises adding compounds of the formula (I) thereto.

Specifically disclosed is a method of improving the service properties of engine oils which method comprises adding thereto about 2.0 to about 8.0% by weight, based on the weight of the engine oil plus other customary oil additives, of at least one compound of formula (I), wherein the other customary oil additives are selected from the group consisting of antioxidants, antifoam additives, metal passivators, rust inhibitors, dispersants, detergents, viscosity index improvers, pour point depressants and antiwear additives.

The engine oils in accordance with the invention utilize mineral oils, poly-α-olefins (PAOs), esters and mixtures thereof. The finished fluids are used, for example, in internal combustion engines, for example in motor vehicles fitted, for example, with engines of the Otto, Diesel, two-stroke, Wankel or orbital type.

The engine oils in accordance with the invention are used, for example, in internal combustion engines, for example in motor vehicles fitted, for example, with engines of the Otto, Diesel, two-stroke, Wankel or orbital type.

The compounds of the formula (I) can be introduced into the engine oil in a manner known per se. The compounds are readily soluble in oils. It is also possible to prepare a so-called master batch, which can be diluted with the corresponding oil to use concentrations at the rate at which they are consumed. The compounds of formula (I) may be introduced as part of a so-called additive package.

The engine oils stabilized in accordance with the invention may additionally include other additives, which are added in order to improve still further the basic properties of these formulations. Such additives include antioxidants, metal passivators, other rust inhibitors, viscosity index improvers, pour point depressants, solid lubricants, dispersants, detergents, antifoams, further high-pressure additives, antiwear additives and additives which reduce the coefficient of friction. Such additives are added in the customary amounts in each case in the range from in each case about 0.01 to 10.0% by weight, based on the engine oil. Some additional additives are described below:

1. Phenolic Antioxidants

1.1. Alkylated monophenols, for example 2,6-di-tert-butyl-4-methylphenol, 2-butyl-4,6-di-methylphenol, 2,6-di-tert-butyl-4-ethylphenol, 2,6-di-tert-butyl-4-n-butylphenol, 2,6-di-tert-butylisobutylphenol, 2,6-di-cyclopentyl-4-methylphenol, 2-(a-methyl-cyclohexyl)-4,6-dimethylphenol, 2,6-di-octadecyl-4-methylphenol, 2,4,6-tri-cyclo-hexylphenol, 2,6-di-tert-butyl-4-methoxymethylphenol, linear or side chain-branched nonylphenols, for example 2,6-di-nonyl-4-methylphenol, 2,4-dimethyl-6-(1′-methyl-undec-1′-yl)phenol, 2,4-dimethyl-6-(1′-methylheptadec-1′-yl)phenol, 2,4dimethyl-6-(1′-methyltridec-1′-yl)phenol and mixtures thereof.

1.2. Alkylthiomethylphenols, for example 2,4-di-octylthiomethyl-6-tert-butylphenol, 2,4-di-octylthiomethyl-6-methylphenol, 2,4-di-octylthiomethyl-6-ethylphenol, 2,6-di-dodecylthiomethyl-4-nonylphenol.

1.3. Hydroquinones and alkylated hydroquinones, for example 2,6-di-tert-butyl-4-methoxyphenol, 2,5-di-tert-butylhydroquinone, 2,5-diert-amylhydroquinone, 2,6-diphenyl-4-octadecyloxyphenol, 2,6-di-tert-butyl-hydroquinone, 2,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butylhydroxyphenyl stearate, bis(3,5-di-tert-butyl-4-hydroxyphenyl) adipate.

1.4. Tocopherols, for example α-, β-, γ- or δ-tocopherol and mixtures thereof (vitamin E).

1.5. Hydroxylated thiodiphenyl ethers, for example 2,2′-thiobis(6-tert-butyl-4-methylphenol), 2,2′-thiobis(4-octylphenol), 4,4′-thiobis(6-tert-butyl-3-methylphenol), 4,4′-thiobis-(6-tert-butyl-2-methylphenol), 4,4′-thiobis(3,6-di-sec.-amylphenol), 4,4′-bis(2,6-dimethyl-4-hydroxyphenyl) disulfide.

1.6. Alkylidene bisphenols, for example 2,2′-methylenebis(6-tert-butyl-4-methylphenol), 2,2′-methylenebis(6-tert-butyl-4-ethylphenol), 2,2′-methylenebis-4-methyl-6-(α-methylcyclohexyl)-phenol, 2,2′-methylenebis(4-methyl-6-cyclohexylphenol), 2,2′-methylenebis(6-nonyl-4-methylphenol), 2,2′-methylenebis(4,6-di-tert-butylphenol), 2,2′-ethylidenebis(4,6-di-tert-butylphenol), 2,2′-ethylidenebis(6-tert-butylisobutylphenol), 2,2′-methylenebis-6-(α-methylbenzyl)4-nonylphenol, 2,2′-methylene-bis-6-(α,α-dimethylbenzyl)4-nonylphenol, 4,4′-methylenebis(2,6-di-tert-butylphenol), 4,4′-methylenebis-(6-tert-butyl-2-methylphenol), 1,1-bis(5-tert-butyl-4-hydroxy-2-methylphenyl)butane, 2,6-bis(3-tert-butyl-5-methyl-2-hydroxybenzyl)-4-methylphenol, 1,1,3-tris(5-tert-butyl-4-hydroxy-2-methylphenyl)butane, 1,1-bis(5-tert-butylhydroxy-2-methylphenyl)-3-n-dodecylmercaptobutane, ethylene glycol bis-3,3-bis(3′-tert-butyl-4′-hydroxyphenyl)butyrate, bis(3-tert-butyl-4-hydroxy-5-methylphenyl)dicyclo-pentadiene, bis-2-(3′-tert-butyl-2′-hydroxy-5′-methylbenzyl)-6-tert-butylmethylphenylterephthalate, 1,1-bis(3,5-dimethyl-2-hydroxyphenyl)butane, 2,2-bis(3,5di-tert-butyl-4-hydroxyphenyl)propane, 2,2-bis(5-tert-butyl-4-hydroxy-2-methylphenyl)-4-n-dodecylmercaptobutane, 1,1,5,5-tetra(5-tert-butylhydroxy-2-methylphenyl)-pentane.

1.7. O-, N- and S-benzyl compounds, for example 3,5,3′,5′-tetra-tert-butyl-4,4′-dihydroxydibenzyl ether, octadecyl 4-hydroxy-3,5-dimethylbenzylmercaptoacetate, tridecyl 4-hydroxy-3,5-di-tert-butylbenzylmercaptoacetate, tris(3,5-di-tert-butyl)amine, bis(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)dithloterephthalate, bis(3,5-di-tert-butyl-4-hydroxybenzyl) sulfide, isooctyl 3,5-di-tert-butylhydroxy-benzylmercaptoacetate.

1.8. Hydroxybenzylated malonates, for example dioctadecyl 2,2-bis(3,5-di-tert-butyl-2-hydroxybenzyl)malonate, dioctadecyl 2-(3-tert-butyl-4-hydroxy-5-methylbenzyl)-malonate, di-dodecyl mercaptoethyl-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)-malonate, di-4-(1,1,3,3-tetramethylbutyl)phenyl-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)malonate.

1.9. Aromatic hydroxybenzyl compounds, for example 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)-2,4,6-trimethylbenzene, 1,4-bis(3,5-di-tert-butyl-4-hydroxybenzyl)-2,3,5,6-tetramethylbenzene, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)phenol.

1.10. Triazine compounds, for example 2,4-bisoctylmercapto-6-(3,5-diert-butyl-4-hydroxyanilino)-1,3,5-triazine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyanilino)-1,3,5-triazine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyphenoxy)-1,3,5-triazine, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxyphenoxy)-1,2,3-triazine, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)-isocyanurate, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,8-dimethylbenzyl) isocyanurate, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxyphenylethyl)-1,3,5-triazine, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)hexahydro-1,3,5-triazine, 1,3,5-tris(3,5-dicyclohexyl-4-hydroxybenzyl)-isocyanurate.

1.11. Benzylphosphonates, for example dimethyl 2,5-di-tert-butyl-4-hydroxybenzylphosphonate, diethyl 3,5-di-tert-butyl-4-hydroxybenzylphosphonate, dioctadecyl 3,5-di-tert-butyl-4-hydroxybenzylphosphonate, dioctadecyl 5-tert-butyl-4-hydroxy-3-methylbenzylphosphonate, the calcium salt of the monoethyl ester of 3,5-di-tert-butyl-4-hydroxybenzylphosphonic acid.

1.12. Acylaminophenols, for example 4-hydroxylauranilide, 4-hydroxystearanilide, octyl N-(3,5-di-tert-butylhydroxyphenyl)carbamate.

1.13. Esters of β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid, β-(5-tert-butyl-4-hydroxy-3-methylphenyl)propionic acid, β-(3,5-dicyclohexyl-4-hydroxyphenyl)-propionic acid, 3,5-di-tert-butyl-4-hydroxyphenylacetic acid or β-(5-tert-butyl-4-hydroxyphenyl)-3-thiabutyric acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, n-octanol, i-octanol, octadecanol, 1,6-hexanediol, 1,9-nonanediol, ethylene glycol, 1,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl) isocyanurate, N,N′-bis(hydroxyethyl)oxalamide, 3-thiaundecanol, 3-thiapentadecanol, trimethyl-hexanediol, trimethylolpropane, 4-hydroxymethyl-1-phospha-2,6.7-trioxabicyclo[2.2.2]octane, glycerol and transesterification products based on natural triglycerides of, for example, coconut oil, rape seed oil, sunflower oil or colza oil.

1.14. Amides of β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid, e.g. N,N′-bis(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)hexamethylenediamine, N,N′-bis(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)trimethylenediamine, N,N′-bis(3,5di-tert-butyl-4-hydroxyphenylpropionyl)hydrazine.

1.15. Ascorbic acid (vitamin C).

1.16. Amine-type antioxidants, for example N,N′-diisopropyl-p-phenylenediamine, N,N′-di-sec-butyl-p-phenylenediamine, N,N′-bis(1,4-dimethylpentyl)-p-phenylenediamine, N,N′-bis(1-ethyl-3-methyl-pentyl)-p-phenylenediamine, N,N′-bis(1-methyl-heptyl)-p-phenylendiamine, N,N′-dicyclohexyl-p-phenylenediamine, N,N′-diphenyl-p-phenylenediamine, N,N′-di-(naphth-2-yl)-p-phenylenediamine, N-isopropyl-N′-phenyl-p-phenylenediamine, N-(1,3-dimethylbutyl)-N′-phenyl-p-phenylenediamine, N-(1-methylheptyl)N′-phenyl-p-phenylenediamine, N-cyclohexyl-N′-phenyl-p-phenylenediamine, 4-(p-toluenesulfonamido)diphenylamine, N,N′-dimethyl-N,N′-di-sec-butyl-p-phenylenediamine, diphenylamine, N-allyldiphenylamine, 4-isopropoxy-diphenylamine, N-phenyl-1-naphthylamine, N-(4-tert-octylphenyl)-1-naphthylamine, N-phenyl-2-naphthylamine, octylated diphenylamine, e.g. p,p′-di-tert-octyidiphenyl-amine, 4-n-butylaminophenol, 4-butyroylamino-phenol, 4nonanoylamino-phenol, 4-dodecanoylaminophenol, 4-octadecanoylamino-phenol, di-(4-methoxyphenyl)-amine, 2,6-di-tert-butyl-4-dimethylamino-methyl-phenol, 2,4′-diamino-diphenylmethane, 4,4′-diamino-diphenylmethane, N,N,N′,N′-tetramethyl-4,4′-diamino-diphenylmethane, 1,2-di-(2-methyl-phenyl)-aminoethane, 1,2-di-(phenylamino)propane, (o-tolyl)biguanide, di-4-(1′,3′-dimethyl-butyl)-phenylamine, tert-octylated N-phenyl-1-naphthylamine, a mixture of mono- and dialkylated tert-butyl/tert-octyidiphenylamines, a mixture of mono- and dialkylated non-yidiphenylamines, a mixture of mono- and dialkylated dodecyldiphenylamines, a mixture of mono- and dialkylated isopropyl/isohexyldiphenylamines, mixtures of mono- and dialkylated tert-butyldiphenylamines, 2,3-dihydro-3,3-dimethyl-4H-1,4-benzothiazine, phenothiazine, a mixture of mono- and dialkylated tert-butyl/tert-octylphenothiazines, a mixture of mono- and dialkylated tert-octyl-phenothiazines, N-allylphenothiazine, N,N,N′,N′-tetraphenyl-1,4diaminobut-2-ene, N,N-bis-(2,2,6,6-tetramethylpiperidin-4-yl)hexamethylenediamine, bis-(2,2,6,6-tetramethylpiperidin-4-yl) sebacate, 2,2,6,6-tetramethylpiperidin-4-one, 2,2,6,6-tetramethylpiperidin-4-ol.

1.17. Examples of further antioxidants, for example aliphatic or aromatic phosphites, esters of thiodipropionic acid or of thiodiacetic acid, or salts of dithiocarbamic or dithiophosphoric acid, 2,2,12,12-tetramethyl-5,9-dihydroxy-3,7,1-trithiatridecane and 2,2,15,15-tetramethyl-5,12-dihydroxy-3,7,10,14-tetrathiahexadecane.

2. Examples of metal passivators, for example for copper, are:

2.1. Benzotriazoles and their derivatives, for example 4- or 5-alkylbenzotriazoles (e.g. tolutriazole) and derivatives thereof, 4,5,6,7-tetrahydrobenzotriazole, 5,5′-methylenebisbenzotriazole; Mannich bases of benzotriazole or tolutriazole, such as 1-di(2-ethylhexyl)aminomethyltolutriazole and 1-di(2-ethylhexyl)aminomethyl-benzotriazole; alkoxyalkylbenzotriazoles, such as 1-(nonyloxymethyl)-benzotriazole, 1-(1-butoxyethyl)-benzotriazole and 1-(1-cyclohexyloxybutyl)-tolutriazole.

2.2. 1,2,4-Triazoles and derivatives thereof, for example 3-alkyl- (or aryl)-1,2,4-triazoles, Mannich bases of 1,2,4-triazoles such as 1-di(2-ethylhexyl)aminomethyl-1,2,4-triazole; alkoxyalkyl-1,2,4-triazoles such as 1-(1-butoxyethyl)-1,2,4-triazole; acylated 3-amino-1,2,4-triazoles.

2.3. Imidazole derivatives, for example 4,4′-methylenebis(2-undecyl-5-methyl-imidazole), bis-(N-methyl)imidazol-2-ylcarbinol octyl ether.

2.4. Sulfur-containing heterocyclic compounds, for example 2-mercaptobenzothiazole, 2,5-dimercapto-1,3,4-thiadiazole, 2,5-dimercaptobenzothiadiazole and derivatives thereof; 3,5-bis-di(2-ethylhexyl)aminomethyl-1,3,4-thiadiazolin-2-one.

2.5. Amino compounds, for example salicylidenepropylenediamine, salicylaminoguanidine and salts thereof.

3. Examples of rust inhibitors are:

3.1. Organic acids, their esters, metal salts, amine salts and anhydrides, for example alkyl- and alkenylsuccinic acids and the partial esters thereof with alcohols, diols or hydroxycarboxylic acids, partial amides of alkyl- and alkenylsuccinic acids, 4-nonyl-phenoxyacetic acid, alkoxy- and alkoxyethoxycarboxylic acids, such as dodecyloxyacetic acid, dodecyloxy(ethoxy)acetic acid and the amine salts thereof, and also N-oleoylsarcosine, sorbitan monooleate, lead naphthenate, alkenylsuccinic anhydrides, for example dodecenylsuccinic anhydride, 2-(2-carboxyethyl)-1-dodecyl-3-methylglycerine and its salts, especially sodium and triethanolamine salts.

3.2. Nitrogen-containing compounds, for example:

3.2.1. Primary, secondary or tertiary aliphatic or cycloaliphatic amines and amine salts of organic and inorganic acids, for example oil-soluble alkylammonium carboxylates, and also 1-N,N-bis(2-hydroxyethyl)amino-3-(4-nonylphenoxy)propan-2-ol.

3.2.2. Heterocyclic compounds, for example substituted imidazolines and oxazolines, 2-heptadecenyl-1-(2-hydroxyethyl)-imidazoline.

3.3. Phosphorus-containing compounds, for example amine salts of phosphoric acid partial esters or phosphonic acid partial esters, zinc dialkyldithiophosphates.

3.4. Sulfur-containing compounds, for example barium dinonylnaphthalene-sulfonates, calcium petroleumsulfonates, alkylthio-substituted aliphatic carboxylic acids, esters of aliphatic 2-sulfocarboxylic acids and salts thereof.

3.5. Glycerol derivatives, for example glycerol monooleate, 1-(alkylphenoxy)-3-(2-hydroxyethyl)glycerols, 1-(alkylphenoxy)-3-(2,3-dihydroxypropyl)glycerols, 2-carboxyalkyl-1,3-dialkylglycerols.

4. Examples of viscosity index improvers are: polyacrylates, polymethacrylates, vinylpyrrolidone/methacrylate copolymers, polyvinylpyrrolidones, polybutenes, olefin copolymers, styrene/acrylate copolymers, polyethers.

5. Examples of pour point depressants are polymethacrylate, alkylated naphthalene derivatives.

6. Examples of dispersants/surfactants are: Polybutenylsuccinamides or -imides, polybutenylphosphonic acid derivatives, and basic magnesium, calcium and barium sulfonates, phenolates and salicylates.

7. Examples of antifoams are silicone oils and polymethocrylen.

8. Examples of solid lubricants are TEFLON or molybdenum sulfide.

9. Examples of wear control additives are sulfur- and/or phosphorus- and/or halogen-containing compounds, such as sulfurized olefins and vegetable oils, zinc dialkyldithiophosphates, tritolyl phosphate, tricresyl phosphate, chlorinated paraffins, alkyl and aryl di- and trisulfides, amine salts of mono- and dialkyl phosphates, amine salts of methylphosphonic acid, diethanolaminomethyltolyltriazole, di(2-ethylhexyl)-aminomethyltolyltriazole, derivatives of 2,5-dimercapto-1,3,4-thiadiazole, ethyl(bisisopropyloxyphosphinothioyl)thiopropionate, triphenyl thiophosphate (triphenyl phosphorothioate), tris(alkylphenyl) phosphorothioates and mixtures thereof, for example tris(isononylphenyl) phosphorothioate, diphenylmonononylphenyl phosphorothioate, isobutylphenyl diphenyl phosphorothioate, the dodecylamine salt of 3-hydroxy-1,3-thiaphosphetan 3-oxide, trithiophosphoric acid 5,5,5-trisisooctyl 2-acetate, derivatives of 2-mercaptobenzothiazole, such as 1-N,N-bis(2-ethylhexyl)aminomethyl-2-mercapto-1H-1,3-benzothiazole, and ethoxycarbonyl 5-octyldithiocarbamate.

The compounds of the formula (I) and their preparation are known per se. They serve primarily as intermediates for various products and applications, such as the ones described for example in V. V. Ovchinnikov et al., Org. React (Tartu) 15(2) (1978), 194-203 (engi.) CA 90: 120801s and in L. A. Belova et al., Zh. Obshch. Khim 51 (9) (1981) 1982-88 (Russ.) CA 96: 103597m.

The synthesis of β-dithiophosphorylated propionic acid by addition of dithiophosphoric acid onto acrylic or methacrylic acid is known and is described, for example, in U.S. Pat. No. 5,362,419 (Ex. 1-11). U.S. Pat. No. 5,922,657 also describes the synthesis of some β-dithiophosphorylated propionic acids.

The following Example illustrates the invention in more detail. They are not to be construed as limiting the instant invention in any manner whatsoever. [0076]

EXAMPLE

5.0 wt. % of IRGALUBE 353 is added to an engine oils formulation containing antioxidants, defoamers and viscosity index improvers in a mixture of ester and poly-α-olefin (PAO). The resulting blend is evaluated via the reversed FZG transmission test (as described in CEC IT 84/FVA 243, A10/16.6R/90). This test assesses the load bearing capacity of lubricants for use in high load transportation gear oils. Test severity is increased compared to the standard test (DIN 51354 Part 2) as a result of the following conditions: The pinion face is halved to b=20 mm, the rotational speed is doubled to 16.6 m/s, and the wheel drives the pinion (hence the description of the method as “reversed FZG”). The load exerted on the gears is raised level by level. From power stage 4 onwards, after each power level the change in the flanks is recorded. The test is stopped at the “Failure Load Stage”, that is the level at which the flanks of at least two gear wheels show clear damage (cracks or the like). The results show that this formulation meets OEM specification requirements for this property of a Failure Load Stage (FLS)=10. When the Example is repeated with the further inclusion of IRGALUBE 349, the specifications are met. [0077]

Claims

1. An engine oil composition that meets FZG CEC IT-84/FVA 2434(A10/16.6R/90) of transportation gear oils, wherein FLS=10, comprising

a) An engine oil;

b) At least one compound of the formula

in which

R₁and R₂independently of one another are C₃-C₁₈alkyl, C₅-C₁₂cycloalkyl, C₅-C₆cycloalkylmethyl, C₉-C₁₀bicycloalkylmethyl, C₉-C₁₀tricycloalkylmethyl, phenyl or C₇-C₂₄alkylphenyl or together are (CH₃)₂C(CH₂)₂,

R₃is hydrogen or methyl, and, if desired,

c) other customary oil additives selected from the group consisting of antioxidants, antifoam additives, metal passivators, rust inhibitors, dispersants, detergents, viscosity index improvers, pourpoint depressants and antiwear additives; and

wherein component b) is about 2.0 to about 8.0% by weight, based on the weight of component a) plus component c):

2. A composition according to claim 1, wherein component b) is about 4.0 to about 6.0% by weight, based on the weight of component a) plus component c).

3. A composition according to claim 1, wherein component b) is about 4.5 to about 5.5% by weight, based on the weight of component a) plus component c).

4. A composition according to claim 1, wherein component b) is about 5.0% by weight, based on the weight of component a) plus component c).

5. A composition according to claim 1, in which R₁and R₂independently of one another are C₃-C₁₈alkyl, C₅-C₆cycloalkyl or C₇-C₁₈alkylphenyl.

6. A composition according to claim 1, in which the antiwear additives of component c) are selected from the group consisting of amine phosphate additives of the formula

wherein R₃₃is n-hexyl, R₃₄is C₁-C₁₄branched alkyl, and x and y are 1 or 2 where x+y=3.

7. A method of improving the service properties of engine oils which method comprises adding thereto about 2.0 to about 8.0% by weight, based on the weight of the engine oil plus other customary oil additives, of at least one compound of formula (I) according to claim 1, wherein the other customary oil additives are selected from the group consisting of antioxidants, antifoam additives, metal passivators, rust inhibitors, dispersants, detergents, viscosity index improvers, pour point depressants and antiwear additives.