US20040206017A1 - Hollow chamber composite article - Google Patents
Hollow chamber composite article Download PDFInfo
- Publication number
- US20040206017A1 US20040206017A1 US10/823,124 US82312404A US2004206017A1 US 20040206017 A1 US20040206017 A1 US 20040206017A1 US 82312404 A US82312404 A US 82312404A US 2004206017 A1 US2004206017 A1 US 2004206017A1
- Authority
- US
- United States
- Prior art keywords
- section
- support element
- edge region
- hollow
- abutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 28
- 229920003023 plastic Polymers 0.000 claims abstract description 48
- 239000004033 plastic Substances 0.000 claims abstract description 48
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000000465 moulding Methods 0.000 claims abstract description 15
- 239000012815 thermoplastic material Substances 0.000 claims description 33
- -1 polyethylene terephthalate Polymers 0.000 claims description 28
- 229910052751 metal Inorganic materials 0.000 claims description 25
- 239000002184 metal Substances 0.000 claims description 25
- 239000011324 bead Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 15
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 14
- 239000004952 Polyamide Substances 0.000 claims description 14
- 239000004698 Polyethylene Substances 0.000 claims description 14
- 239000004642 Polyimide Substances 0.000 claims description 14
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 14
- 239000004743 Polypropylene Substances 0.000 claims description 14
- 229920002492 poly(sulfone) Polymers 0.000 claims description 14
- 229920002647 polyamide Polymers 0.000 claims description 14
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 14
- 229920002530 polyetherether ketone Polymers 0.000 claims description 14
- 229920000573 polyethylene Polymers 0.000 claims description 14
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 14
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 14
- 229920001721 polyimide Polymers 0.000 claims description 14
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 14
- 229920001155 polypropylene Polymers 0.000 claims description 14
- 229920001451 polypropylene glycol Polymers 0.000 claims description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 239000004793 Polystyrene Substances 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 229920010524 Syndiotactic polystyrene Polymers 0.000 claims description 7
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 7
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 7
- 239000004417 polycarbonate Substances 0.000 claims description 7
- 229920000515 polycarbonate Polymers 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 6
- 239000000956 alloy Substances 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 229910052749 magnesium Inorganic materials 0.000 claims description 6
- 239000011777 magnesium Substances 0.000 claims description 6
- 239000010936 titanium Substances 0.000 claims description 6
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- 239000011701 zinc Substances 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims 2
- 239000004416 thermosoftening plastic Substances 0.000 claims 2
- 239000000945 filler Substances 0.000 claims 1
- 239000012779 reinforcing material Substances 0.000 claims 1
- 238000002347 injection Methods 0.000 description 9
- 239000007924 injection Substances 0.000 description 9
- 150000002739 metals Chemical class 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229910018487 Ni—Cr Inorganic materials 0.000 description 3
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241000237983 Trochidae Species 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14467—Joining articles or parts of a single article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
- B62D29/004—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material the metal being over-moulded by the synthetic material, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
- B62D29/005—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material preformed metal and synthetic material elements being joined together, e.g. by adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/02—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3002—Superstructures characterized by combining metal and plastics, i.e. hybrid parts
Definitions
- the invention provides a hollow chamber composite component consisting of at least one one-part or multi-part hollow section made of metal or plastic and optionally a one-part or multi-part support element made of metal or plastic residing inside of the hollow section, wherein the support element and the hollow section and/or the hollow section parts are positively bonded (fixedly attached) to each other by means of a thermoplastic material.
- the invention also provides a process for producing such a hollow chamber composite component.
- Hollow chamber composite components are disclosed, for example, in DE 198 48 516.
- a molded-on thermoplastic material is used to bond the half-shell to a covering sheet or top shell.
- the half-shell and the covering sheet have, for example, a surrounding border which is provided with openings in which riveted joints made of molded-on plastic, for example, are mounted.
- beads can also be provided at which a shear-resistant, positive bond can also be produced by means of a molded-on plastic material.
- the present invention is based on the object of providing a hollow chamber composite component in which the molded parts are bonded together with high jointing accuracy.
- the hollow chamber composite components are intended to be produced in a very simple process.
- a hollow chamber composite article ( 14 , 14 ′) comprising:
- a section ( 10 , 10 ′) having exterior ( 17 , 17 ′) and interior ( 20 , 20 ′) surfaces and a hollow interior ( 23 ) (referred to herein as a “hollow section”), said section comprising at least one part ( 1 , 1 ′) and being fabricated from a material selected from the group consisting of metal, plastic and combinations thereof;
- thermoplastic material ( 4 , 8 ) molded onto at least a portion of the exterior surfaces ( 17 , 17 ′) of said section ( 10 , 10 ′), wherein at least one of,
- the parts ( 1 , 1 ′) of said section ( 10 , 10 ′) are fixedly attached (positively bonded) together by means of plastic deformation of at least one part of said section (e.g., against, into a bead/depression, or through a perforation in another section part) during molding of thermoplastic material onto at least a portion of the exterior surfaces ( 17 ) of said section ( 10 , 10 ′), and
- said support element ( 5 ) is fixedly attached (positively bonded) to at least one part ( 1 , 1 ′) of said section ( 10 ′) by means of plastic deformation of at least one part ( 1 , 1 ′) of said section ( 10 ′) against at least a portion ( 7 ) of said support element ( 5 ) during molding of thermoplastic material onto at least a portion of the exterior surfaces ( 17 , 17 ′) of said section ( 10 ′).
- FIG. 1 is a sectional representation of a hollow chamber composite component according to the invention, that includes two half-shells ( 1 , 1 ′) which are positively bonded (fixedly attached) together by at least one pair of abutting edge regions ( 26 );
- FIG. 2 is a sectional representation of a hollow chamber composite component according to the invention that includes two half-shells or parts ( 1 , 1 ′) and a support structure or element ( 5 ) residing within the hollow interior ( 23 ) of the section ( 10 ′), and where the support structure ( 5 ) is fixedly attached to each half-shell/part ( 1 , 1 ′) of the hollow section ( 10 ′); and
- FIG. 3 is a sectional representation of an abutting edge region ( 26 ′) in which the edge region of one section part includes a bead (or depression) ( 29 ) into which a portion ( 32 ) of the edge region of the other abutting edge region is plastically deformed, thereby fixedly attaching the section parts together.
- FIGS. 1 through 3 like reference numerals designate the same operations and components.
- the hollow chamber composite component according to the invention has a one-part or multi-part hollow section made of metal or plastic.
- the hollow section may be open, e.g. in the form of a half-shell or a roll section, or closed, e.g. in the form of a tube with any cross-section, for example a round or rectangular cross-section.
- a one-part hollow section may be, for example, a tube.
- a multi-part hollow section may be composed, for example, of two half-shells or a half-shell and a covering sheet.
- the hollow section may have any three-dimensional shape.
- several hollow sections may be bonded to each other and thus form a complex three-dimensional hollow structure, e.g., with branches. If the hollow section is made up of several parts, then the hollow section parts (e.g., two half-shells) are bonded together positively by means of a molded-on thermoplastic material.
- the support element is positively bonded to the interior of the hollow section by means of a molded-on thermoplastic material.
- the support element may be a one-part or a multi-part structure.
- the support element may also be produced either as a solid structure or one having recesses (e.g., cavities, channels or the like).
- the support element may divide the hollow section into several channels which may be used, for example, as cable ducts or air ducts. More particularly, the exterior surfaces of the support element and the interior surfaces of the hollow section together define a plurality of channels. At least a portion of the support element may be adjacent to the internal wall of the hollow section.
- the support element may be used, for example, to support the hollow section against the injection pressure of the molded-on plastic material, because undesirable plastic deformations may occur during the molding-on of further molded parts or overspraying of the hollow section.
- the support element is preferably adjacent to the internal wall only in the regions where further molded parts are to be externally molded-on to the hollow section or the hollow section is to be oversprayed.
- the geometry of the support element is chosen so that it exerts a supporting function from within the hollow section, against the injection pressure of the plastic material.
- the support element may also be used to improve the rigidity and strength of the hollow section.
- the shear-resistant, positive bonding together of the support element and the hollow section and/or hollow section parts is achieved by plastic deformation of at least one hollow section part by molding-on the thermoplastic material.
- the hollow section has several parts and consists, for example, of two half-shells or a half-shell and a covering sheet, then the hollow section parts are bonded to each other, for example, in the edge region in which the two section parts are located above each other or alongside each other.
- one of the section parts has openings and/or beads in the edge region which are covered by the edge region of the other section part.
- one or other of the section parts may alternately have openings and/or beads which are each covered by the other section part.
- the part of the section in the region of the opening which covers the opening is plastically deformed by being pushed into the opening.
- the injection pressure of the plastic is great enough for the section part made of metal or plastic to become deformed in the region of the injection point.
- the mold cavity in the injection mold has a cavity in the region of the opening into which the molded-on plastic cannot enter.
- a shear-resistant, positive bond is produced between the two section parts.
- the hollow section ( 10 ) includes at least two parts (e.g., 1 and 1 ′) each having an edge region ( 2 , 2 ′), at least a portion of the edge region of each section part abuts at least a portion of the edge region of another section part, and together forms at least one abutting edge region ( 26 , 26 ′).
- at least one edge region ( 2 ′) has at least one aperture ( 3 ) and/or at least one bead or depression ( 29 , of FIG. 3).
- edge region abutting the aperture ( 3 ) and/or bead ( 29 ) is plastically deformed through the aperture ( 3 ) and/or plastically deformed into the bead ( 29 ) during molding of thermoplastic material onto at least a portion of the abutting edge region ( 26 , 26 ′).
- Such plastic deformation with an abutting edge region serves to fixedly attach the parts of said section together (when the hollow section is composed of two or more parts).
- the hollow section has two parts and the two hollow section parts are located alongside each other in an edge region, wherein one of the hollow section parts has openings and/or beads in the edge region and the other hollow section part is plastically deformed in the region of the openings and/or beads due to molding-on of on the thermoplastic material.
- wall thicknesses of the order of magnitude up to 2 mm can be used for composite components according to the invention.
- the wall thickness may even be of the order of magnitude up to 4 mm (e.g., from 0.3 to 4 mm).
- the support element can be bonded to the hollow section in a similar way.
- the support element is not adjacent to the internal wall of the hollow section in the region of plastic deformation, but has, for example, a hollow cavity in the form of a channel, a recess or the like.
- the hollow section is plastically deformed in the region of the recess in the support element by the hollow section being pushed into the recess or the like.
- the support element ( 5 ) may include at least one recess, such as channel ( 7 ), and a portion ( 9 , 9 ′) of the hollow section ( 10 ′) is plastically deformed into the recess during molding of thermoplastic material ( 8 ) onto at least a portion of the exterior surfaces ( 17 , 17 ′) of section ( 10 ′).
- Such plastic deformation of the hollow section ( 10 ′) into recess/channel ( 7 ) of internal support element ( 5 ) serves to fixedly attach support element ( 5 ) and the hollow section ( 10 ′) together.
- the hollow section with support element according to the invention can be partly or completely encapsulated by injection molding.
- the support element then protects the hollow section from collapsing or from unintentional deformation during molding-on of the plastic.
- Preferred metals for the molded parts are steel, nickel, chromium, iron, copper, zinc, titanium, aluminum and magnesium as well as alloys of these metals.
- Preferred plastics for the molded parts are non-reinforced, reinforced and/or filled thermoplastic materials, e.g. polycarbonate (PC), thermoplastic polyurethane (PU), polyesters, in particular polyethylene terephthalate (PET), polystyrene (PS), syndiotactic polystyrene, acrylonitrile-butadiene-styrene (ABS), polypropylene oxide (PPO), polysulfone (PSO), polyphenylenesulfide (PPS), polyimide (PI), polyether ether ketone (PEEK), polyamide (PA), polybutylene terephthalate (PBT), polypropylene (PP), polyethylene (PE) or a mixture of these plastics.
- PC polycarbonate
- PU thermoplastic polyurethane
- PET polyethylene terephthalate
- PS polystyrene
- syndiotactic polystyrene acrylonitrile-butadiene-s
- Suitable thermoplastic materials for positively bonding the molded parts together include in particular a non-reinforced, reinforced and/or filled plastic material based on polyamide (PA), polyesters, in particular polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polystyrene (PS), syndiotactic polystyrene, acrylonitrile-butadiene-styrene (ABS), thermoplastic polyurethane (PU), polyolefins, in particular polypropylene (PP), polyethylene (PE), polycarbonate (PC), polypropylene oxide (PPO), polysulfone (PSO), polyphenylenesulfide (PPS), polyimide (PI), polyether ether ketone (PEEK) or a mixture of these plastics.
- PA polyamide
- PET polyethylene terephthalate
- PBT polybutylene terephthalate
- PS polystyrene
- the invention also provides a process for producing a hollow chamber composite component consisting of at least a one-part or multi-part hollow section made of metal or a plastic and optionally a one-part or multi-part support element made of metal or plastic inside the hollow section, wherein the support element and the hollow section and/or hollow section parts are positively bonded together by means of a thermoplastic material, characterised in that the support element is bonded to the hollow section and/or hollow section parts due to plastic deformation of at least one hollow section part during molding-on of the thermoplastic material.
- Positive bonding together of the support element and the hollow section and/or hollow section parts is preferably performed in one process step with molding-on of one or more molded parts to the hollow section.
- both process steps, positive bonding and the molding-on of further molded parts are performed in one process step.
- Further molded parts which may be molded-onto the hollow chamber composite component preferably consist of a plastic material, e.g. non-reinforced, reinforced and/or filled thermoplastic materials, e.g.
- PC polycarbonate
- PU thermoplastic polyurethane
- PET polyethylene terephthalate
- PS polystyrene
- ABS polypropylene oxide
- PPO polysulfone
- PES polyphenylenesulfide
- PES polyimide
- PEEK polyether ether ketone
- PA polyamide
- PBT polybutylene terephthalate
- PE polyethylene
- PE polyethylene
- metal e.g. steel, nickel, chromium, iron, copper, zinc, titanium, aluminum and magnesium as well as alloys of these metals.
- the hollow chamber composite component according to the invention has the advantage that the molded parts are bonded together with high accuracy and reproducibility so that there is no need to adjust the jointing positions with respect to each other. The accuracy is greater than when using a separate jointing technique, such as welding or riveting operations.
- the process according to the invention for producing a hollow chamber composite component also has the advantage that bonding the section parts together and bonding the support element to the hollow section and also the molding-on of further molded parts takes place in one working step. Since the support element simultaneously protects the hollow section from undesirable plastic deformation during encapsulation by injection molding with a plastic material or during the molding-on of further molded parts, other precautions to prevent deformation of the hollow section do not also have to be taken, such as e.g. the insertion of a solid core to support the hollow section, this having to be removed again after the molding-on process.
- FIG. 1 shows a detail from a hollow section 10 made from two half-shells 1 , 1 ′, e.g. from a metal such as steel, nickel chromium, iron, copper, zinc, titanium, aluminum and magnesium or alloys of these metals or from a non-reinforced, reinforced and/or filled thermoplastic material such as polycarbonate (PC), thermoplastic polyurethane (PU), polyesters, in particular polyethylene terephthalate (PET), polystyrene (PS), syndiotactic polystyrene, acrylonitrile-butadiene-styrene (ABS), polypropylene oxide (PPO), polysulfone (PSO), polyphenylenesulfide (PPS), polyimide (PI), polyether ether ketone (PEEK), polyamide (PA), polybutylene terephthalate (PBT), polypropylene (PP), polyethylene (PE) or a mixture of these plastics.
- PC polycarbonate
- the half-shells 1 , 1 ′ have a bent edge region 2 , 2 ′.
- One of the half-shells 1 ′ has an opening 3 in edge region 2 ′.
- FIG. 2 shows a hollow chamber composite component 10 ′ consisting of two half-shells 1 , 1 ′ and a support element 5 inside hollow section 10 ′.
- the half-shells 1 , 1 ′ consist, for example, of a metal such as steel, nickel chromium, iron, copper, zinc, titanium, aluminum and magnesium or alloys of these metals or of a non-reinforced, reinforced and/or filled thermoplastic material such as polycarbonate (PC), thermoplastic polyurethane (PU), polyesters, in particular polyethylene terephthalate (PET), polystyrene (PS), syndiotactic polystyrene, acrylonitrile-butadiene-styrene (ABS), polypropylene oxide (PPO), polysulfone (PSO), polyphenylenesulfide (PPS), polyimide (PI), polyether ether ketone (PEEK), polyamide (PA),
- PC polycarbonate
- PU thermoplastic polyurethane
- the support element 5 consists, for example, of a metal such as steel, nickel chromium, iron, copper, zinc, titanium, aluminum and magnesium or alloys of these metals or of a non-reinforced, reinforced and/or filled thermoplastic material such as polycarbonate (PC), thermoplastic polyurethane (PU), polyesters, in particular polyethylene terephthalate (PET), polystyrene (PS), syndiotactic polystyrene, acrylonitrile-butadiene-styrene (ABS), polypropylene oxide (PPO), polysulfone (PSO), polyphenylenesulfide (PPS), polyimide (PI), polyether ether ketone (PEEK), polyamide (PA), polybutylene terephthalate (PBT), polypropylene (PP), polyethylene (PE) or a mixture of these plastics.
- PC polycarbonate
- PU thermoplastic polyurethane
- PET polyethylene terephthalate
- PS poly
- Support element 5 is positively bonded to hollow section 10 ′ in a shear-resistant manner by plastically deformed portions 9 , 9 ′ of half-shells 1 , 1 ′.
- Plastically deformed portions 9 , 9 ′ are formed during overspraying (over-molding) of the hollow section 10 ′ using a thermoplastic material 8 .
- support element 5 possesses recess in the forma of a channel 7 .
- support element 5 provides no counter-pressure from inside to the injection pressure during molding-on of the plastic material 8 from outside, so that in this region portions 9 , 9 ′, the half-shells 1 , 1 ′ are pushed (plastically deformed) into channel 7 .
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Body Structure For Vehicles (AREA)
- Materials For Medical Uses (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10317217.3 | 2003-04-15 | ||
| DE10317217A DE10317217A1 (de) | 2003-04-15 | 2003-04-15 | Hohlkammer-Verbundbauteil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20040206017A1 true US20040206017A1 (en) | 2004-10-21 |
Family
ID=33103390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/823,124 Abandoned US20040206017A1 (en) | 2003-04-15 | 2004-04-13 | Hollow chamber composite article |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US20040206017A1 (de) |
| EP (1) | EP1615816B1 (de) |
| JP (1) | JP2006524158A (de) |
| KR (1) | KR20060005366A (de) |
| CN (1) | CN100384677C (de) |
| AT (1) | ATE334864T1 (de) |
| DE (2) | DE10317217A1 (de) |
| ES (1) | ES2270371T3 (de) |
| WO (1) | WO2004091999A1 (de) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1920899A1 (de) * | 2006-11-13 | 2008-05-14 | Voestalpine Automotive Holding GmbH | Verfahren zur Herstellung von Kunststoff-Hybrid-Bauteilen, korrespondierendes Werkzeug und Verwendung eines solchen Werkzeugs |
| WO2015139920A1 (de) * | 2014-03-20 | 2015-09-24 | Bayerische Motoren Werke Aktiengesellschaft | Strukturformteil, kraftfahrzeugausstattungselement und verfahren zur herstellung eines strukturformteils |
| EP3104036A4 (de) * | 2014-02-06 | 2017-02-08 | Teijin Limited | Stossdämpfendes harzelement und fahrzeugkomponente |
| US10773432B2 (en) | 2017-03-03 | 2020-09-15 | Lanxess Deutschland Gmbh | Hollow profile composite technology |
| CN111993983A (zh) * | 2020-09-17 | 2020-11-27 | 中集车辆(集团)股份有限公司 | 冷藏车及其保温壁板 |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008031348A1 (de) * | 2008-07-02 | 2010-01-07 | Röchling Automotive AG & Co. KG | Verbundbauteil aus wenigstens zwei Teilkomponenten und einer diese verbindenden Fügekomponente sowie Verfahren zur Herstellung desselben |
| JP5167204B2 (ja) * | 2008-07-04 | 2013-03-21 | 大成プラス株式会社 | 接合薄板金属構造体 |
| DE102010060176A1 (de) * | 2010-10-26 | 2012-04-26 | Ensinger Gmbh | Isoliersteg |
| KR102160139B1 (ko) * | 2012-05-23 | 2020-09-25 | 바스프 에스이 | 열가소성 물질을 포함하는 물품의 마찰 용접 이음부 |
| WO2018114731A1 (de) | 2016-12-23 | 2018-06-28 | Lanxess Deutschland Gmbh | Hohlprofil-verbundtechnologie |
| ES2889948T3 (es) * | 2018-03-14 | 2022-01-14 | Lanxess Deutschland Gmbh | Tecnología de materiales compuestos de perfil hueco |
| EP3715083A1 (de) * | 2019-03-28 | 2020-09-30 | LANXESS Deutschland GmbH | Hohlprofil-verbundtechnologie |
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- 2004-04-03 JP JP2006504982A patent/JP2006524158A/ja active Pending
- 2004-04-03 AT AT04725626T patent/ATE334864T1/de not_active IP Right Cessation
- 2004-04-03 EP EP04725626A patent/EP1615816B1/de not_active Expired - Lifetime
- 2004-04-03 ES ES04725626T patent/ES2270371T3/es not_active Expired - Lifetime
- 2004-04-03 KR KR1020057019500A patent/KR20060005366A/ko not_active Withdrawn
- 2004-04-03 WO PCT/EP2004/003556 patent/WO2004091999A1/de not_active Ceased
- 2004-04-03 DE DE502004001109T patent/DE502004001109D1/de not_active Expired - Fee Related
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| US3443983A (en) * | 1966-10-28 | 1969-05-13 | Robertson Co H H | Film forming composition and protected metal articles utilizing the same |
| US4457547A (en) * | 1981-11-06 | 1984-07-03 | Toyota Jidosha Kogyo Kabushiki Kaisha | Bumper reinforcement structure for vehicles |
| US5190803A (en) * | 1988-11-25 | 1993-03-02 | Bayer Aktiengesellschaft | Structural shell with reinforcing ribs connected via perforations |
| US5560672A (en) * | 1993-12-27 | 1996-10-01 | Ford Motor Company | Energy absorbing beam |
| US5649400A (en) * | 1995-08-24 | 1997-07-22 | Neo-Ex Lab, Inc. | Support structure for supporting foamable material on hollow structural member |
| US6058673A (en) * | 1996-05-10 | 2000-05-09 | Henkel Corporation | Internal reinforcement for hollow structural elements |
| US6505454B2 (en) * | 1996-06-22 | 2003-01-14 | Gerhard Dingler | Structural member |
| US6270600B1 (en) * | 1996-07-03 | 2001-08-07 | Henkel Corporation | Reinforced channel-shaped structural member methods |
| US6247287B1 (en) * | 1998-08-05 | 2001-06-19 | Neo-Ex Lab, Inc. | Structure and method for closing and reinforcing hollow structural members |
| US6503585B1 (en) * | 1998-10-21 | 2003-01-07 | Bayer Aktiengesellschaft | Hollow-chamber lightweight component |
| US20010039780A1 (en) * | 2000-04-26 | 2001-11-15 | Nobuaki Matsuki | Devices and methods for reinforcing hollow structural members |
| US20010042353A1 (en) * | 2000-04-26 | 2001-11-22 | Ken Honda | Devices and methods for reinforcing hollow structural members |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1920899A1 (de) * | 2006-11-13 | 2008-05-14 | Voestalpine Automotive Holding GmbH | Verfahren zur Herstellung von Kunststoff-Hybrid-Bauteilen, korrespondierendes Werkzeug und Verwendung eines solchen Werkzeugs |
| EP3104036A4 (de) * | 2014-02-06 | 2017-02-08 | Teijin Limited | Stossdämpfendes harzelement und fahrzeugkomponente |
| US10428894B2 (en) | 2014-02-06 | 2019-10-01 | Teijin Limited | Resin-made impact absorption member and vehicular component |
| WO2015139920A1 (de) * | 2014-03-20 | 2015-09-24 | Bayerische Motoren Werke Aktiengesellschaft | Strukturformteil, kraftfahrzeugausstattungselement und verfahren zur herstellung eines strukturformteils |
| EP3119578A1 (de) * | 2014-03-20 | 2017-01-25 | Bayerische Motoren Werke Aktiengesellschaft | Strukturformteil, kraftfahrzeugausstattungselement und verfahren zur herstellung eines strukturformteils |
| US10773432B2 (en) | 2017-03-03 | 2020-09-15 | Lanxess Deutschland Gmbh | Hollow profile composite technology |
| CN111993983A (zh) * | 2020-09-17 | 2020-11-27 | 中集车辆(集团)股份有限公司 | 冷藏车及其保温壁板 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1615816A1 (de) | 2006-01-18 |
| ATE334864T1 (de) | 2006-08-15 |
| DE10317217A1 (de) | 2004-11-04 |
| ES2270371T3 (es) | 2007-04-01 |
| CN1774362A (zh) | 2006-05-17 |
| DE502004001109D1 (de) | 2006-09-14 |
| KR20060005366A (ko) | 2006-01-17 |
| WO2004091999A1 (de) | 2004-10-28 |
| CN100384677C (zh) | 2008-04-30 |
| JP2006524158A (ja) | 2006-10-26 |
| EP1615816B1 (de) | 2006-08-02 |
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