US20040130092A1 - Device for securing stacks of sheet-shaped materials during a rotary movement - Google Patents
Device for securing stacks of sheet-shaped materials during a rotary movement Download PDFInfo
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- US20040130092A1 US20040130092A1 US10/673,309 US67330903A US2004130092A1 US 20040130092 A1 US20040130092 A1 US 20040130092A1 US 67330903 A US67330903 A US 67330903A US 2004130092 A1 US2004130092 A1 US 2004130092A1
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- sheet
- stack
- shaped materials
- clamping jaws
- rotation
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- 230000027455 binding Effects 0.000 abstract description 23
- 238000009739 binding Methods 0.000 abstract description 23
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C19/00—Multi-step processes for making books
- B42C19/08—Conveying between operating stations in machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H15/00—Overturning articles
- B65H15/02—Overturning piles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/33—Modifying, selecting, changing orientation
- B65H2301/332—Turning, overturning
- B65H2301/3321—Turning, overturning kinetic therefor
- B65H2301/33214—Turning, overturning kinetic therefor about an axis perpendicular to the direction of displacement and parallel to the surface of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/33—Modifying, selecting, changing orientation
- B65H2301/332—Turning, overturning
- B65H2301/3322—Turning, overturning according to a determined angle
- B65H2301/33222—90°
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/33—Modifying, selecting, changing orientation
- B65H2301/332—Turning, overturning
- B65H2301/3322—Turning, overturning according to a determined angle
- B65H2301/33224—180°
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/40—Toothed gearings
- B65H2403/43—Bevel gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/50—Driving mechanisms
- B65H2403/51—Cam mechanisms
- B65H2403/512—Cam mechanisms involving radial plate cam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/50—Occurence
- B65H2511/51—Presence
Definitions
- the invention relates to a device for securing stacks of sheet-shaped materials during a rotary movement.
- devices of the type named are used in the print industry to move stacks of sheet-shaped materials that will be bound, or are already bound, from one processing station to the next or to stack them on a tray. It is important is that the sheet-shaped materials in the stack do not lose their alignment with respect to each other since otherwise errors would occur during the outside edge processing of the stack of sheet-shaped materials. Also punched holes for such things as wire comb binding, plastic comb binding or spiral binding, can slip, which leads to later problems when a corresponding binding element is threaded through.
- European Patent Application EP 1 122 198 A2 shows e.g. a turning device for book blocks.
- a book block is transported between two endless transport belts that are mounted on a turning unit.
- the entire turning device is rotated 180°, the book block is released again and transported further.
- the device shown there is not especially suitable for unbound stacks of sheet-shaped materials since the book block must first go up an incline between two transport bands. In this case, the axis of rotation is parallel to one of the outside edges of the pages of the book block.
- the German OLS DD 236 503 A1 shows another conveyor device in which stacks of sheet-shaped materials secured tightly to holding elements are optionally turned 180°.
- the force of the rotation is provided to the device from a lifting roller that can optionally be connected with a fixed curved rail and be secured at the axis of rotation by way of a lever.
- the axis of rotation is normal to the plane of the sheet-shaped materials and exhibits a slight deviation from the vertical.
- a transport device for stacks of sheet-shaped materials or book blocks takes up much space within a device that cannot be used simultaneously by other units within the device, since this may result in a conflict situation between a stack of sheet-shaped materials that is passing by and the transport device holding them unless there is a complicated synchronizing of the units that use the same space within the device part of the time.
- European patent EP 790 139 B1 shows another device for transporting and rotating stacks of sheet-shaped materials.
- tongs with extended clamping plates mounted on an arm so that they can rotate are disclosed.
- the tongs swivel a collected stack of sheet-shaped materials from the collecting location from a horizontal position into a vertical position in the area of a downstream device.
- the stack of sheet-shaped materials is turned 90°, a swiveling movement takes place instead of a simple rotation. The space required for this movement is considerable.
- German OLS DE 100 01 946 A1 Another device for transporting and rotating stacks of sheet-shaped materials is shown in German OLS DE 100 01 946 A1.
- This device for book-binding processing of paper stacks has a clamping device with two clamping plates for a stack of paper sheets, whereby the clamping plates are arranged so that they can move in rotation around an axis of rotation and can be slid along a vertical and a horizontal axis.
- the clamping movement in this process is only carried out by one of the clamping plates, which presses the stack of paper sheets against the other clamping plate.
- a device for securing stacks of sheet-shaped materials during a rotary movement would be desirable that requires only a small amount of space and has a relatively simple structure and can apply relatively high holding forces for securing the stack of sheet-shaped materials with a relatively light drive.
- an alignment of stacks of sheet-shaped materials of different thickness to the center of the stack thickness is desirable.
- FIG. 1 is a basic schematic representation of an embodiment of the device according to the invention.
- FIG. 2 is a schematic isometric representation of another embodiment of the device according to the invention.
- FIG. 3 is a schematic top view of the embodiment of the device according to the invention from FIG. 2.
- FIG. 4 is a schematic representation of a higher-level device for transporting the stack of sheet-shaped materials.
- FIG. 1 shows the overall structure of the device 60 according to the invention.
- Other generally known drive and/or guide means and cams that are necessary for operating the device are shown only schematically and/or are only described in a general way.
- a stack of sheet-shaped materials 1 has a length L and a stack thickness D.
- the center of gravity of the stack of sheet-shaped materials lies on axis S.
- the sheet-shaped materials can be cardboard, paper, plastic film or similar printed materials or combinations of such printed materials.
- the sheet-shaped materials can have a row of perforations 1 a (see FIG. 4) for inserting a suitable binding for brochures or books.
- the frame of device 60 essentially represents a U-shaped tong body 64 .
- the tong body may consist e.g. of square hollow steel sections.
- clamping jaws 10 , 11 Within the shanks of the U-shaped tong body 64 are mounted clamping jaws 10 , 11 so that they can move with clamping jaw guides 16 mounted in clamping jaw guide rods 15 .
- a first clamping jaw 10 has a rocker 12 at a point of rotation, arranged at half the length of clamping jaw 10 .
- the rocker 12 is provided with spring elements 14 , 14 ′ for compensating variations in the thickness D of the stack of sheet-shaped materials 1 .
- Tong body 64 is mounted with an adapter plate 62 on a transport unit of the device 60 according to the invention, the transport unit that is not shown also provides the drive for the rotary movement of the device 60 according to the invention.
- the drive for clamping jaws 10 , 11 comes from a stepper motor 70 , that is fastened on the open end of tong body 64 . Attachment of stepper motor 70 at the open end of tong body 64 displaces the center of gravity of device 60 according to the invention far in the direction of clamping jaws 10 , 11 .
- the weight of device 60 according to the invention is selected in such a way that the center of gravity of device 60 is located at axis M.
- a rotation drive 160 rotates the device 60 about axis of rotation M, around which the rotary movement R is carried out. It can be seen that axis M is near the axis S that lies in the center of gravity of the stack of sheet-shaped materials. Device 60 can be rotated a full 360° if necessary.
- a controller 162 controls the device 60 , in particular, motor 70 and rotation drive 60 .
- the stepper motor 70 drives a first wheel 72 that transfers the drive movement to a worm 80 by way of a first pulley 73 , a second wheel 74 , a first shaft 75 , a third wheel 76 , a second pulley 77 , a fourth wheel 78 and a second shaft 79 .
- this can also involve gears and toothed belts that engage with each other.
- the worm 80 drives the worm gear 90 .
- the worm gear 90 moves somewhat more than 180° beyond both slack points of the worm gear.
- a worm gear connecting rod 93 is mounted, which is connected to a first spring assembly plate 94 .
- Behind each of the slack points there are a first locking device 91 and a second locking device 92 , into which worm gear connecting rod 93 engages after negotiating the respective slack point.
- the stepper motor 70 can be switched off.
- the first spring assembly plate 94 can move along spring assembly guide rods 95 and is connected to a second spring assembly plate 97 by way of a plurality of springs 96 .
- the second spring assembly plate 97 has fastening points 100 for each of clamping jaws 10 , 11 , each of these fastening points being connected with a first lever 102 and transferring the movement of the second spring assembly plate 97 that is also guided with the spring assembly guide rods 95 , to the second lever 104 by way of the first lever 102 .
- the second lever 104 is fastened at two points, on one side by way of tong body connecting rod 106 at a fastening point 107 on the tong body 64 , and on the other side with two clamping jaw connecting rods 108 at two fastening points 109 on one of the clamping jaws 10 , 11 in such a way that it is movable.
- the connecting rods 106 form a parallelogram.
- the clamping jaw connecting rods 108 form a second parallelogram. In this way, the lateral movement of the second lever 104 is translated into an opening or closing movement of the clamping jaws 10 and/or 11 that runs essentially parallel to the tong body 64 .
- the open end of the clamping jaws 10 , 11 is braced with the tong body 64 at a fastening point 19 by way of a transverse rod 18 at a fastening point 19 ′.
- the clamping jaws 10 , 11 describe a slightly circular movement, however this is negligible because of the large radius.
- the transverse rods 18 provide the required stability of clamping jaws 10 , 11 in the open area of the device 60 according to the invention.
- FIGS. 2 and 3 show another embodiment of the device according to the invention. Components that have the same function have the same reference numbers here, especially the clamping jaws 10 and 11 .
- FIGS. 2 and 3 show the first clamping jaw 10 in the position furthest from the stack of sheet-shaped materials 1 , not shown in FIGS. 2 and 3; the second clamping jaw 11 is in the position of maximum excursion from the center of the device.
- This serves only for illustration purposes, it is clear to the person skilled in the art that the structure explained in the following does not permit the second clamping jaw 11 to be stressed against the springs 121 unless the roller 113 contacts the cam 111 .
- the structure of the device in this embodiment is also such that the same distance of the two clamping jaws 10 , 11 to a fixed center line between clamping jaws 10 , 11 is ensured at all times.
- a drive 70 such as a stepper motor, is mounted on housing 64 .
- the drive 70 drives two cams 110 , 111 with the same axis. In this process, the axis lies on the center line between the two clamping jaws 10 , 11 .
- Cams 110 , 111 are the same except that they rotate on the same axis while offset by 180° with respect to each other. Because of this, both rollers 112 , 113 have the same excursion during synchronous rotation of the cams 110 , 111 .
- a transmission is connected that is not shown, but is known to the person skilled in the art, which translates the rotary movement of the drive 70 for cams 110 , 111 .
- the drive 70 is continuously operated to saturation so that the drive 70 thus always applies the same torque for clamping.
- the cams 110 , 111 have a curve such that an adaptation of the holding force for clamping jaws 10 , 11 to stack thickness D is achieved.
- Drive 70 and cams 110 , 111 are designed such that a holding force of about 160 N or more can be applied for a stack of sheet-shaped materials 1 with stack thickness D of 60 mm.
- the curve shape of cams 110 , 111 is such that the drive 70 cannot turn the cams 110 , 111 beyond 180°.
- rollers 112 , 113 are assigned to cams 110 , 111 , with a height offset from each other.
- the arrangement of the clamping jaws 10 , 11 and the components connected to them are mirror symmetrical to the center line between the clamping jaws 10 , 11 . In this way, simple means are used to ensure that the distance that the clamping jaws 10 , 11 travel with respect to each other is about equal.
- the tong levers 114 , 115 consist of two parallel plates in order to achieve greater stability, especially in the area of the rollers 112 , 113 .
- Behind the tong points of rotation 116 , 117 by means of which the tong levers 114 , 115 are mounted on the housing 64 so that they can rotate, these plates are combined into a single plate, on the end of which the tong levers 114 , 115 are mounted about centrally on the clamping jaws 10 , 11 at fastening points 118 , 119 so that they can rotate.
- the clamping jaws 10 , 11 are each mounted on the housing 64 with tension springs 120 , 121 so that they can float.
- tension springs 120 , 121 also apply the force with which, by way of tong levers 114 , 115 , the rollers 112 , 113 are pressed against the cams 110 , 111 both during opening and during closing of clamping jaws 10 , 11 .
- the tension springs 120 , 121 are mounted at each end of clamping jaws 10 , 11 and symmetrically to the fastening point 118 , 119 of the tong levers 114 , 115 so that during stacking of sheet-shaped materials 1 with parallel pages, the two clamping jaws 10 , 11 are also aligned parallel to each other because of the tension springs 120 , 121 .
- the tension springs 120 , 121 are so flexible that variations in thickness that can occur due to uneven toner application on the sheet-shaped materials, can be compensated without having a negative effect on the holding force of the clamping jaws 10 , 11 .
- all tension springs 120 , 121 have the same characteristic data.
- different characteristic data of tension springs 120 , 121 can also be used if, at the same time, their position with respect to fastening points 118 , 119 is changed and/or tong levers 114 , 115 that differ from each other are used.
- the clamping jaws 10 , 11 run loosely on both sides with clamping jaw guides 16 in guide rods 15 in the second embodiment of the device according to the invention, which is shown in FIGS. 2 and 4.
- the clamping jaws are each guided on the closed end of the device with two parallel clamping jaw guides 16 that are at a distance from each other on guide rod 15 .
- the second embodiment has an optical sensor 130 on the housing 64 , which is in active connection, through openings 132 in clamping jaws, with a sensor element 131 as illustrated/indicated by cone 133 .
- the sensor element here can be a light-sensitive surface or a mirror that can absorb light from an optical sensor 130 or reflect light to it. Alternatively, this can also be an alternative sensor principle known to the person skilled in the art, e.g. ultrasound.
- the arrangement of the optical sensor 130 and sensor element 131 can deviate from what is shown, e.g. in that the optical sensor 130 and the sensor element 131 are mounted next to each other or the beam can deviate from that indicated by the cone 133 , such as with a diagonal beam.
- a lug 141 is always in active connection with first cam 110 , which depending on the angular position of cam 110 extends entirely or partially or does not extend into an optical sensor 140 .
- the optical sensor sends this information to a higher-level control (not shown) known to the person skilled in the art, which from this information can draw conclusions about the axis position of the drive, especially whether the clamping jaws 10 , 11 are in a closed or open position.
- FIG. 3 illustrates a rotation drive 160 ′ which rotates the device 60 ′ wherein the weight of device 60 ′ is selected in such a way that the center of gravity of device 60 ′ is located at axis S′ , around which the rotary movement R′ is carried out.
- this axis S′ also corresponds to the axis S′ that lies in the center of gravity of the stack of sheet-shaped materials.
- Device 60 ′ can be rotated a full 360° if necessary.
- a controller 162 ′ controls the device 60 ′, in particular, motor 70 ′ and rotation drive 60 ′.
- the device 1000 is a device with a transport system for stacks of sheet-shaped materials 1 , especially a device for binding stacks of sheet-shaped materials 1 . Binding may involve glued bindings, spiral bindings, plastic comb bindings or other bindings; binding with a wire comb binding element is especially preferred.
- a stack of sheet-shaped materials 1 is accepted by a first transport unit M 1 from a device 900 mounted upstream and transported to the inside of the device 1000 .
- the device 900 mounted upstream can be, in particular, a device for collecting sheet-shaped materials into stacks 1 .
- this stack of sheet-shaped materials 1 is made available in a vertical alignment. When the transport unit M 1 moves in, advantageously the stack of sheet-shaped materials 1 is aligned to its center line with respect to stack thickness D.
- the device 1000 can also have an opening 200 , through which manual insertion of a stack of sheet-shaped materials 1 is possible.
- the first transport unit M 1 serves to prevent fanning of the sheet-shaped materials above a vibrating table RT, by means of which the sheet-shaped materials in stack 1 are aligned against a stop that is not shown.
- the first transport unit M 1 has a thickness meter, by means of which the stack thickness D of the respective stack of sheet-shaped materials 1 is determined. This information is made available to a higher-level (not shown) which uses this information for purposes such as to request a binding element adjusted to stack thickness D for binding the stack of sheet-shaped materials 1 .
- a second transport unit M 2 transports the stack of sheet-shaped materials 1 , aligned centrally with respect to the stack thickness, to a binding unit DE, whereby the stack of sheet-shaped materials 1 is rotated 180° around an axis of rotation that is normal to the sheet-shaped materials and transfers the stack to a third transport unit M 3 .
- the binding unit DE the stack of sheet-shaped materials 1 is bound while it is held by the third transport unit M 3 .
- the third transport unit M 3 transports the stack of sheet-shaped materials 1 to a tray and, to achieve better stack formation, optionally rotates the stack of sheet-shaped materials 1 , especially alternating, around an axis of rotation that is parallel to the outside edges of the stack of sheet-shaped materials 1 .
- the sheet-shaped materials hang vertically between the clamping jaws. This also represents a special demand on the holding forces of the clamping jaws, since these have to hold the stack of sheet-shaped materials tightly in such a way that the vertical alignment does not lead to a displacement of the sheet-shaped materials with respect to each other.
- a device is open on one side and receives the stack of sheet-shaped materials from an upstream processing unit.
- a device can move in with clamping jaws open, with the open side to the side of the stack of sheet-shaped materials, in order then to grasp the stack with the clamping jaws. If a device is used to secure the stack of sheet-shaped materials during a 180° rotation, a device can pass the stack of sheet-shaped materials to a downstream unit and in turn move laterally out of the area of the stack without having to change its vertical center of gravity.
- a stack of sheet-shaped materials can be moved laterally between the open clamping jaws and after the rotation, be taken out of a device laterally from the other side. In this case, a lifting of the stack of sheet-shaped materials is also not necessary.
- this embodiment represents a considerable demand on the stability of the tongs in order to ensure uniform power distribution along the clamping jaws.
- a lifting of the stack of sheet-shaped materials during a rotation or a combination of rotation and translation can be achieved simply in that the center of gravity of the stack of sheet-shaped materials is below or above the axis of rotation of a device according to the invention.
- the center of gravity of a device essentially coincides with the axis of rotation.
- the torque necessary for rotating a body around an axis of rotation depends, in addition to the mass of the body, also on the position of the axis of rotation with respect to the center of gravity of the body. In particular, it is minimal if the axis of rotation runs through the center of gravity. Since in this case the axis of rotation coincides with the center of gravity of a device, the torque required for rotation of a device and the stack of sheet-shaped materials is minimal.
- the loading center of gravity of a device namely the center of gravity of the stack of sheet-shaped materials
- the loading masses play only a subordinate role in comparison to the mass of the tongs in a device of this type. Consequently because of this characteristic the required drive for rotating the loaded or unloaded device can be designed so that it is small and cost-effective. Because of this arrangement, the torque to be applied varies only slightly for different thicknesses of the stack of sheet-shaped materials.
- the drive is active only during the closing movement and the opening movement of the first and second clamping jaw.
- the drive is a drive that comes from a stepper motor.
- the drive is mounted on the open side of a device in order to achieve weight compensation so that the center of gravity of a device essentially coincides with the center of gravity of the stack of sheet-shaped materials.
- the drive is not rotated along with the clamping jaws.
- the clamping jaws are first moved by the drive into a closing position, then the clamping jaws are locked in this position, the drive is decoupled from the clamping jaws, the clamping jaws and the stack of sheet-shaped materials is rotated, the drive is coupled in the rotated position again and the clamping jaws are unlocked and opened by the drive again.
- the torque to be applied for the rotation is especially low due to the reduced size of a device moved.
- Another advantage resulting from the characteristic that the drive is only active during the closing movement and the opening movement of the first and second clamping jaw is that even if there is a power failure, the stack of sheet-shaped materials is held securely between the clamping jaws.
- the drive can also be mounted on the closed side of a device according to the invention.
- compensation weights may be necessary on the open side or the axis of rotation will be displaced in the direction of the closed end of a device.
- the drive drives a worm gear, whereby the worm gear converts the rotary drive movement into a linear movement.
- a worm gear is effective for the conversion of the drive into a clamping movement, especially if the clamping movement has its end point in the area of the slack points of the worm gear.
- the wheel that turns the worm gear carries out a relatively large number of rotations, but this leads to only a very small lateral movement. Because of this, a drive can apply a relatively high force in the area of the slack points, especially the high holding force required to secure the sheet-shaped materials.
- the worm gear advantageously catches, in open and/or in closed state, just behind the slack points.
- this measure allows the drive to be decoupled from the clamping jaws so that it may not be necessary to move the drive along with the clamping jaws during the rotary movement.
- it can be ensured that even during a power failure the stack of sheet-shaped materials is securely held between the clamping jaws.
- the drive of the clamping jaws is stressed less due to this characteristic.
- the tight holding of the sheet-shaped materials during a power failure is also ensured by the self-locking of a gear, e.g. by the worm gear.
- the worm gear prestresses a common spring assembly for moving the clamping jaws.
- the movement of the common spring assembly operates a series of levers that move the clamping jaws toward each other and away from each other.
- a common spring assembly for movement of both clamping jaws leads to a uniform distribution of the holding force. Because of the use of a spring assembly with the same regulating distance, stacks of sheet-shaped materials are automatically pressed with more force as the stack thickness increases. This makes sense, since with increasing stack thickness, the danger increases that the sheet-shaped materials in the stack will become disarranged with respect to each other. Therefore, the closing movement of the clamping jaws is advantageously independent of the thickness of the stack of sheet-shaped materials.
- one of the clamping jaws has a spring-loaded rocker to compensate variations in thickness within the stack of sheet-shaped materials. Thickness variations of this type can occur if the sheet-shaped materials in the stack are printed differently, i.e. the toner application varies greatly along the clamping jaws.
- the clamping jaws advantageously have longitudinal guides that ensure an essentially straight-line movement of the clamping jaws.
- transverse rods may be provided advantageously for stabilizing the clamping jaws. The transverse rods engage in the open end of the clamping jaws and brace a device with the tong body.
- the clamping jaws may extend over the entire length of the sheet-shaped materials, in order to obtain the greatest possible holding surface and thus a holding force that is as uniform as possible along the stack of sheet-shaped materials.
- the length of the sheet-shaped materials means the length of the largest sheet-shaped materials to be handled with a device according to the invention.
- Sheet-shaped materials of smaller dimensions may be clamped between the clamping jaws of a device so that the center of gravity of a stack of smaller-format sheet-shaped materials essentially coincides with the axis of rotation of a device.
- the clamping jaws extend over the entire length of the sheet-shaped materials and the transfer of force for moving the clamping jaws is carried out using levers whereby these levers may be mounted so that they can move in the center of the length of the clamping jaws.
- the clamping jaws may be mounted by way of tension springs on the ends of the clamping jaws so that they float. In this way, the adaptation to variations in thickness of the stack of sheet-shaped materials along the clamping jaws is achieved.
- the clamping jaws are each mounted around the individual power transmission point in the center of their length so that they can swivel, in such a way that the tension springs mutually adapt the position of the clamping jaws to the local thickness of the stack of sheet-shaped materials along the clamping jaws to a certain degree.
- the drive is a stepper motor that continuously applies the same torque during clamping, independently of the stack thickness. Because of this, no other control is provided in order to adjust the movement of the drive to the varying stack thickness of different stacks of sheet-shaped materials.
- the drive drives two cams, whereby the cams have a curved surface of a type such that an adaptation of the holding force to the thickness of the stack of sheet-shaped materials is carried out using the pitch of the cams.
- a device comprises at least one sensor that determines the position of a device or the presence of a stack of sheet-shaped materials.
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Abstract
The present invention relates to a device (60) for securing stacks of sheet-shaped materials (1) during a rotary movement around an axis of rotation (R) with a first and second clamping jaw (10, 11) that have a drive (70), whereby the first and second clamping jaws (10, 11) are mounted such that the stack of sheet-shaped materials is always aligned to half its stack thickness (D). The invention also relates to a method for handling stacks of sheet-shaped materials (1), especially within a device (1000) for binding the stack of sheet-shaped materials (1).
Description
- The following co-pending and commonly assigned U.S. patent applications relate to and further describe other aspects of the embodiments disclosed in this application and are incorporated by reference in their entirety.
- U.S. Patent application filed coincidentally with the present application entitled “An apparatus for Securing Stacks of Sheet-Shaped Materials For Rotary Movement”, U.S. application Ser. No. ______, which said application claims the benefit of German application serial number 102 46 077.9 filed Oct. 2, 2002, and which is hereby incorporated by reference in it's entirety.
- The invention relates to a device for securing stacks of sheet-shaped materials during a rotary movement.
- Typically, devices of the type named are used in the print industry to move stacks of sheet-shaped materials that will be bound, or are already bound, from one processing station to the next or to stack them on a tray. It is important is that the sheet-shaped materials in the stack do not lose their alignment with respect to each other since otherwise errors would occur during the outside edge processing of the stack of sheet-shaped materials. Also punched holes for such things as wire comb binding, plastic comb binding or spiral binding, can slip, which leads to later problems when a corresponding binding element is threaded through.
- In these cases, the rotation of a stack of sheet-shaped materials is usually especially complicated since the stack of sheet-shaped materials is exposed to torques such that the individual sheet-shaped materials require adequate protection against slipping. Moreover, turning and transporting stacks of sheet-shaped materials generally have a relatively large space requirement, for a combined movement the space requirement increases still more.
- A number of devices for transporting and turning book blocks are known from the state of the art. European
Patent Application EP 1 122 198 A2 shows e.g. a turning device for book blocks. In this process, a book block is transported between two endless transport belts that are mounted on a turning unit. As soon as the book block is located completely between the two endless transport belts, the book block is secured in this position, the entire turning device is rotated 180°, the book block is released again and transported further. However, the device shown there is not especially suitable for unbound stacks of sheet-shaped materials since the book block must first go up an incline between two transport bands. In this case, the axis of rotation is parallel to one of the outside edges of the pages of the book block. - The German OLS DD 236 503 A1 shows another conveyor device in which stacks of sheet-shaped materials secured tightly to holding elements are optionally turned 180°. The force of the rotation is provided to the device from a lifting roller that can optionally be connected with a fixed curved rail and be secured at the axis of rotation by way of a lever. The axis of rotation is normal to the plane of the sheet-shaped materials and exhibits a slight deviation from the vertical.
- In further processing devices with the most compact construction possible, the space requirement and energy requirement of the individual components play a critical role. A transport device for stacks of sheet-shaped materials or book blocks takes up much space within a device that cannot be used simultaneously by other units within the device, since this may result in a conflict situation between a stack of sheet-shaped materials that is passing by and the transport device holding them unless there is a complicated synchronizing of the units that use the same space within the device part of the time.
- European patent EP 790 139 B1 shows another device for transporting and rotating stacks of sheet-shaped materials. In this case, tongs with extended clamping plates mounted on an arm so that they can rotate are disclosed. The tongs swivel a collected stack of sheet-shaped materials from the collecting location from a horizontal position into a vertical position in the area of a downstream device. Although the stack of sheet-shaped materials is turned 90°, a swiveling movement takes place instead of a simple rotation. The space required for this movement is considerable.
- Another device for transporting and rotating stacks of sheet-shaped materials is shown in German OLS DE 100 01 946 A1. This device for book-binding processing of paper stacks has a clamping device with two clamping plates for a stack of paper sheets, whereby the clamping plates are arranged so that they can move in rotation around an axis of rotation and can be slid along a vertical and a horizontal axis. The clamping movement in this process is only carried out by one of the clamping plates, which presses the stack of paper sheets against the other clamping plate.
- During the rotation of a stack of sheet-shaped materials, the space required for the transport/rotation unit also increases. The smallest space requirement is generally needed if the axis of rotation is normal to the surface of the sheet-shaped materials and at a right angle to the transport direction of the stack of sheet-shaped materials. In addition, simultaneously moving the drives as in existing devices of this type is a less advantageous design, since this increases the weight to be moved and thus the forces required for rotation. In addition, it would be advantageous to maintain a uniform alignment of the stack, independently of the stack thickness, in a device that transports the stacks of sheet-shaped materials and binds them.
- A device for securing stacks of sheet-shaped materials during a rotary movement would be desirable that requires only a small amount of space and has a relatively simple structure and can apply relatively high holding forces for securing the stack of sheet-shaped materials with a relatively light drive. In addition, an alignment of stacks of sheet-shaped materials of different thickness to the center of the stack thickness is desirable.
- FIG. 1 is a basic schematic representation of an embodiment of the device according to the invention.
- FIG. 2 is a schematic isometric representation of another embodiment of the device according to the invention.
- FIG. 3 is a schematic top view of the embodiment of the device according to the invention from FIG. 2.
- FIG. 4 is a schematic representation of a higher-level device for transporting the stack of sheet-shaped materials.
- FIG. 1 shows the overall structure of the
device 60 according to the invention. Other generally known drive and/or guide means and cams that are necessary for operating the device are shown only schematically and/or are only described in a general way. - A stack of sheet-
shaped materials 1 has a length L and a stack thickness D. The center of gravity of the stack of sheet-shaped materials lies on axis S. The sheet-shaped materials can be cardboard, paper, plastic film or similar printed materials or combinations of such printed materials. In particular, the sheet-shaped materials can have a row of perforations 1 a (see FIG. 4) for inserting a suitable binding for brochures or books. - The frame of
device 60 according to the invention essentially represents aU-shaped tong body 64. The tong body may consist e.g. of square hollow steel sections. Within the shanks of the U-shapedtong body 64 are mounted 10, 11 so that they can move with clampingclamping jaws jaw guides 16 mounted in clampingjaw guide rods 15. Afirst clamping jaw 10 has arocker 12 at a point of rotation, arranged at half the length of clampingjaw 10. Therocker 12 is provided with 14, 14′ for compensating variations in the thickness D of the stack of sheet-spring elements shaped materials 1. -
Tong body 64 is mounted with anadapter plate 62 on a transport unit of thedevice 60 according to the invention, the transport unit that is not shown also provides the drive for the rotary movement of thedevice 60 according to the invention. The drive for clamping 10, 11 comes from ajaws stepper motor 70, that is fastened on the open end oftong body 64. Attachment ofstepper motor 70 at the open end oftong body 64 displaces the center of gravity ofdevice 60 according to the invention far in the direction of 10, 11. The weight ofclamping jaws device 60 according to the invention is selected in such a way that the center of gravity ofdevice 60 is located at axis M. Arotation drive 160 rotates thedevice 60 about axis of rotation M, around which the rotary movement R is carried out. It can be seen that axis M is near the axis S that lies in the center of gravity of the stack of sheet-shaped materials.Device 60 can be rotated a full 360° if necessary. Acontroller 162 controls thedevice 60, in particular,motor 70 androtation drive 60. - The
stepper motor 70 drives afirst wheel 72 that transfers the drive movement to aworm 80 by way of afirst pulley 73, asecond wheel 74, afirst shaft 75, athird wheel 76, asecond pulley 77, afourth wheel 78 and asecond shaft 79. Alternatively this can also involve gears and toothed belts that engage with each other. - The
worm 80 drives theworm gear 90. In this process, theworm gear 90 moves somewhat more than 180° beyond both slack points of the worm gear. On theworm gear 90, a wormgear connecting rod 93 is mounted, which is connected to a firstspring assembly plate 94. Behind each of the slack points, there are afirst locking device 91 and asecond locking device 92, into which wormgear connecting rod 93 engages after negotiating the respective slack point. As soon as the wormgear connecting rod 93 is engaged, thestepper motor 70 can be switched off. - The first
spring assembly plate 94 can move along springassembly guide rods 95 and is connected to a secondspring assembly plate 97 by way of a plurality ofsprings 96. The secondspring assembly plate 97 hasfastening points 100 for each of clamping 10, 11, each of these fastening points being connected with a first lever 102 and transferring the movement of the secondjaws spring assembly plate 97 that is also guided with the springassembly guide rods 95, to thesecond lever 104 by way of the first lever 102. - The
second lever 104 is fastened at two points, on one side by way of tongbody connecting rod 106 at afastening point 107 on thetong body 64, and on the other side with two clampingjaw connecting rods 108 at twofastening points 109 on one of the clamping 10, 11 in such a way that it is movable. Together withjaws lever 104 andtong body 64, the connectingrods 106 form a parallelogram. Together with thesecond lever 104 and one of the clamping 10, 11, the clampingjaws jaw connecting rods 108 form a second parallelogram. In this way, the lateral movement of thesecond lever 104 is translated into an opening or closing movement of the clampingjaws 10 and/or 11 that runs essentially parallel to thetong body 64. - The open end of the clamping
10, 11 is braced with thejaws tong body 64 at afastening point 19 by way of atransverse rod 18 at afastening point 19′. In fact, because of thetransverse rod 18, the clamping 10, 11 describe a slightly circular movement, however this is negligible because of the large radius. Thejaws transverse rods 18 provide the required stability of clamping 10, 11 in the open area of thejaws device 60 according to the invention. - FIGS. 2 and 3 show another embodiment of the device according to the invention. Components that have the same function have the same reference numbers here, especially the clamping
10 and 11. FIGS. 2 and 3 show thejaws first clamping jaw 10 in the position furthest from the stack of sheet-shapedmaterials 1, not shown in FIGS. 2 and 3; thesecond clamping jaw 11 is in the position of maximum excursion from the center of the device. This serves only for illustration purposes, it is clear to the person skilled in the art that the structure explained in the following does not permit thesecond clamping jaw 11 to be stressed against thesprings 121 unless theroller 113 contacts thecam 111. On the contrary, the structure of the device in this embodiment is also such that the same distance of the two clamping 10, 11 to a fixed center line between clampingjaws 10, 11 is ensured at all times.jaws - As can be seen in FIG. 2, a
drive 70, such as a stepper motor, is mounted onhousing 64. Thedrive 70 drives two 110, 111 with the same axis. In this process, the axis lies on the center line between the two clampingcams 10, 11. On thejaws first cam 110 there is afirst roller 112; on thesecond cam 111 there is asecond roller 113. 110, 111 are the same except that they rotate on the same axis while offset by 180° with respect to each other. Because of this, bothCams 112, 113 have the same excursion during synchronous rotation of therollers 110, 111. In one embodiments, betweencams drive 70 andcams 110, 111 a transmission is connected that is not shown, but is known to the person skilled in the art, which translates the rotary movement of thedrive 70 for 110, 111. Independently of stack thickness D of a stack of sheet-shapedcams materials 1 to be gripped, thedrive 70 is continuously operated to saturation so that thedrive 70 thus always applies the same torque for clamping. The 110, 111 have a curve such that an adaptation of the holding force for clampingcams 10, 11 to stack thickness D is achieved.jaws Drive 70 and 110, 111 are designed such that a holding force of about 160 N or more can be applied for a stack of sheet-shapedcams materials 1 with stack thickness D of 60 mm. In addition, the curve shape of 110, 111 is such that thecams drive 70 cannot turn the 110, 111 beyond 180°.cams - In order to ensure a symmetrical arrangement of
112, 113 and the tong levers 114, 115 fastened to them, therollers 112, 113 are assigned torollers 110, 111, with a height offset from each other. Apart from this, the arrangement of the clampingcams 10, 11 and the components connected to them are mirror symmetrical to the center line between the clampingjaws 10, 11. In this way, simple means are used to ensure that the distance that the clampingjaws 10, 11 travel with respect to each other is about equal.jaws - On the cam side, the tong levers 114, 115 consist of two parallel plates in order to achieve greater stability, especially in the area of the
112, 113. Behind the tong points ofrollers 116, 117, by means of which the tong levers 114, 115 are mounted on therotation housing 64 so that they can rotate, these plates are combined into a single plate, on the end of which the tong levers 114, 115 are mounted about centrally on the clamping 10, 11 atjaws 118, 119 so that they can rotate. The clampingfastening points 10, 11 are each mounted on thejaws housing 64 with tension springs 120, 121 so that they can float. These tension springs 120, 121 also apply the force with which, by way of tong levers 114, 115, the 112, 113 are pressed against therollers 110, 111 both during opening and during closing of clampingcams 10, 11. The tension springs 120, 121 are mounted at each end of clampingjaws 10, 11 and symmetrically to thejaws 118, 119 of the tong levers 114, 115 so that during stacking of sheet-shapedfastening point materials 1 with parallel pages, the two clamping 10, 11 are also aligned parallel to each other because of the tension springs 120, 121. On the other side, the tension springs 120, 121 are so flexible that variations in thickness that can occur due to uneven toner application on the sheet-shaped materials, can be compensated without having a negative effect on the holding force of the clampingjaws 10, 11. In this embodiment example, all tension springs 120, 121 have the same characteristic data. Alternatively, different characteristic data of tension springs 120, 121 can also be used if, at the same time, their position with respect tojaws 118, 119 is changed and/or tong levers 114, 115 that differ from each other are used.fastening points - As in the first embodiment, the clamping
10, 11 run loosely on both sides with clamping jaw guides 16 injaws guide rods 15 in the second embodiment of the device according to the invention, which is shown in FIGS. 2 and 4. In order to prevent tipping, the clamping jaws are each guided on the closed end of the device with two parallel clamping jaw guides 16 that are at a distance from each other onguide rod 15. - As FIG. 2 and FIG. 3 show, the second embodiment has an
optical sensor 130 on thehousing 64, which is in active connection, throughopenings 132 in clamping jaws, with asensor element 131 as illustrated/indicated bycone 133. The sensor element here can be a light-sensitive surface or a mirror that can absorb light from anoptical sensor 130 or reflect light to it. Alternatively, this can also be an alternative sensor principle known to the person skilled in the art, e.g. ultrasound. Also, the arrangement of theoptical sensor 130 andsensor element 131 can deviate from what is shown, e.g. in that theoptical sensor 130 and thesensor element 131 are mounted next to each other or the beam can deviate from that indicated by thecone 133, such as with a diagonal beam. - As can be seen in FIG. 3, a
lug 141 is always in active connection withfirst cam 110, which depending on the angular position ofcam 110 extends entirely or partially or does not extend into anoptical sensor 140. The optical sensor sends this information to a higher-level control (not shown) known to the person skilled in the art, which from this information can draw conclusions about the axis position of the drive, especially whether the clamping 10, 11 are in a closed or open position.jaws - Also FIG. 3 illustrates a
rotation drive 160′ which rotates thedevice 60′ wherein the weight ofdevice 60′ is selected in such a way that the center of gravity ofdevice 60′ is located at axis S′ , around which the rotary movement R′ is carried out. In particular, this axis S′ also corresponds to the axis S′ that lies in the center of gravity of the stack of sheet-shaped materials.Device 60′ can be rotated a full 360° if necessary. Acontroller 162′ controls thedevice 60′, in particular, motor 70′ and rotation drive 60′. - FIG. 4 shows a
device 1000 in which thedevice 60 according to the invention is used. - The
device 1000 is a device with a transport system for stacks of sheet-shapedmaterials 1, especially a device for binding stacks of sheet-shapedmaterials 1. Binding may involve glued bindings, spiral bindings, plastic comb bindings or other bindings; binding with a wire comb binding element is especially preferred. - The sheet-shaped materials may already have been prepared for binding. This means that, in the case of a glued binding, the sheet-shaped materials have page edges that are already trimmed and/or roughened and/or notched that form the book spine. In the case of spiral, plastic comb or wire comb binding, the sheet-shaped materials have a row of perforations 1 a that are aligned with respect to each other, into which a corresponding binding element can be inserted. Depending on the application, preparatory treatment such as this of the page edges of the sheet-shaped materials or of the stack of sheet-shaped
materials 1 may not be carried out until they are within thedevice 1000. - A stack of sheet-shaped
materials 1 is accepted by a first transport unit M1 from adevice 900 mounted upstream and transported to the inside of thedevice 1000. Thedevice 900 mounted upstream can be, in particular, a device for collecting sheet-shaped materials intostacks 1. In an embodiment of the first transport unit M1, this stack of sheet-shapedmaterials 1 is made available in a vertical alignment. When the transport unit M1 moves in, advantageously the stack of sheet-shapedmaterials 1 is aligned to its center line with respect to stack thickness D. - Alternatively, the
device 1000 can also have anopening 200, through which manual insertion of a stack of sheet-shapedmaterials 1 is possible. In this case, the first transport unit M1 serves to prevent fanning of the sheet-shaped materials above a vibrating table RT, by means of which the sheet-shaped materials instack 1 are aligned against a stop that is not shown. - In an embodiment, the first transport unit M 1 has a thickness meter, by means of which the stack thickness D of the respective stack of sheet-shaped
materials 1 is determined. This information is made available to a higher-level (not shown) which uses this information for purposes such as to request a binding element adjusted to stack thickness D for binding the stack of sheet-shapedmaterials 1. - A second transport unit M 2 transports the stack of sheet-shaped
materials 1, aligned centrally with respect to the stack thickness, to a binding unit DE, whereby the stack of sheet-shapedmaterials 1 is rotated 180° around an axis of rotation that is normal to the sheet-shaped materials and transfers the stack to a third transport unit M3. - In the binding unit DE, the stack of sheet-shaped
materials 1 is bound while it is held by the third transport unit M3. After that, the third transport unit M3 transports the stack of sheet-shapedmaterials 1 to a tray and, to achieve better stack formation, optionally rotates the stack of sheet-shapedmaterials 1, especially alternating, around an axis of rotation that is parallel to the outside edges of the stack of sheet-shapedmaterials 1. - In an embodiment of a device according to the invention, the rotation occurs around an axis of rotation that is normal to the plane of the sheet-shaped materials. On one hand, because of this, there are special requirements of the available holding force of the clamping jaws, since the sheet-shaped materials have to be pressed together in the stack in such a way that they do not become disarranged with respect to each other due to their inherent weight. On the other hand, the vertical position of the sheet-shaped materials in the stack, which generally consist of a flexible material e.g. paper, prevents the stack from deforming, i.e. deviating from a shape that is essentially square.
- In another embodiment of a device according to the invention, the sheet-shaped materials hang vertically between the clamping jaws. This also represents a special demand on the holding forces of the clamping jaws, since these have to hold the stack of sheet-shaped materials tightly in such a way that the vertical alignment does not lead to a displacement of the sheet-shaped materials with respect to each other.
- In another embodiment of a device according to the invention, a device is open on one side and receives the stack of sheet-shaped materials from an upstream processing unit. In order to avoid a lifting of a device, which is demanding mechanically and with regard to energy, a device can move in with clamping jaws open, with the open side to the side of the stack of sheet-shaped materials, in order then to grasp the stack with the clamping jaws. If a device is used to secure the stack of sheet-shaped materials during a 180° rotation, a device can pass the stack of sheet-shaped materials to a downstream unit and in turn move laterally out of the area of the stack without having to change its vertical center of gravity. In a case where a device according to the invention only holds the stack of sheet-shaped materials while a rotation is being carried out and no additional transport movement in a horizontal direction is planned, alternatively a stack of sheet-shaped materials can be moved laterally between the open clamping jaws and after the rotation, be taken out of a device laterally from the other side. In this case, a lifting of the stack of sheet-shaped materials is also not necessary. On one hand, this embodiment represents a considerable demand on the stability of the tongs in order to ensure uniform power distribution along the clamping jaws. On the other hand, a lifting of the stack of sheet-shaped materials during a rotation or a combination of rotation and translation can be achieved simply in that the center of gravity of the stack of sheet-shaped materials is below or above the axis of rotation of a device according to the invention.
- In an embodiment of a device according to the invention, the center of gravity of a device essentially coincides with the axis of rotation. The torque necessary for rotating a body around an axis of rotation depends, in addition to the mass of the body, also on the position of the axis of rotation with respect to the center of gravity of the body. In particular, it is minimal if the axis of rotation runs through the center of gravity. Since in this case the axis of rotation coincides with the center of gravity of a device, the torque required for rotation of a device and the stack of sheet-shaped materials is minimal. Advantageously, the loading center of gravity of a device, namely the center of gravity of the stack of sheet-shaped materials, is also in the area of the axis of rotation and especially the axis of rotation goes through the stack of sheet-shaped materials. However, generally the loading masses play only a subordinate role in comparison to the mass of the tongs in a device of this type. Consequently because of this characteristic the required drive for rotating the loaded or unloaded device can be designed so that it is small and cost-effective. Because of this arrangement, the torque to be applied varies only slightly for different thicknesses of the stack of sheet-shaped materials.
- In another embodiment of a device according to the invention, the drive is active only during the closing movement and the opening movement of the first and second clamping jaw. Advantageously the drive is a drive that comes from a stepper motor. In one embodiment, the drive is mounted on the open side of a device in order to achieve weight compensation so that the center of gravity of a device essentially coincides with the center of gravity of the stack of sheet-shaped materials. In another embodiment, the drive is not rotated along with the clamping jaws. In this case, the clamping jaws are first moved by the drive into a closing position, then the clamping jaws are locked in this position, the drive is decoupled from the clamping jaws, the clamping jaws and the stack of sheet-shaped materials is rotated, the drive is coupled in the rotated position again and the clamping jaws are unlocked and opened by the drive again. In this embodiment, the torque to be applied for the rotation is especially low due to the reduced size of a device moved.
- Another advantage resulting from the characteristic that the drive is only active during the closing movement and the opening movement of the first and second clamping jaw is that even if there is a power failure, the stack of sheet-shaped materials is held securely between the clamping jaws.
- In an alternative embodiment, the drive can also be mounted on the closed side of a device according to the invention. In this case, compensation weights may be necessary on the open side or the axis of rotation will be displaced in the direction of the closed end of a device.
- In another embodiment of a device according to the invention, the drive drives a worm gear, whereby the worm gear converts the rotary drive movement into a linear movement. A worm gear is effective for the conversion of the drive into a clamping movement, especially if the clamping movement has its end point in the area of the slack points of the worm gear. In the area of the slack points, the wheel that turns the worm gear carries out a relatively large number of rotations, but this leads to only a very small lateral movement. Because of this, a drive can apply a relatively high force in the area of the slack points, especially the high holding force required to secure the sheet-shaped materials.
- As a continuation of this embodiment, the worm gear advantageously catches, in open and/or in closed state, just behind the slack points. As already indicated above, this measure allows the drive to be decoupled from the clamping jaws so that it may not be necessary to move the drive along with the clamping jaws during the rotary movement. For another thing, it can be ensured that even during a power failure the stack of sheet-shaped materials is securely held between the clamping jaws. Advantageously, the drive of the clamping jaws is stressed less due to this characteristic. Additionally, the tight holding of the sheet-shaped materials during a power failure is also ensured by the self-locking of a gear, e.g. by the worm gear.
- In another further development of this embodiment according to the invention, the worm gear prestresses a common spring assembly for moving the clamping jaws. The movement of the common spring assembly operates a series of levers that move the clamping jaws toward each other and away from each other. A common spring assembly for movement of both clamping jaws leads to a uniform distribution of the holding force. Because of the use of a spring assembly with the same regulating distance, stacks of sheet-shaped materials are automatically pressed with more force as the stack thickness increases. This makes sense, since with increasing stack thickness, the danger increases that the sheet-shaped materials in the stack will become disarranged with respect to each other. Therefore, the closing movement of the clamping jaws is advantageously independent of the thickness of the stack of sheet-shaped materials.
- In another embodiment according to the invention, one of the clamping jaws has a spring-loaded rocker to compensate variations in thickness within the stack of sheet-shaped materials. Thickness variations of this type can occur if the sheet-shaped materials in the stack are printed differently, i.e. the toner application varies greatly along the clamping jaws. By using a spring-loaded rocker in one of the clamping jaws, it is possible to attain a holding force that is distributed uniformly along the clamping jaws. In addition, the clamping jaws advantageously have longitudinal guides that ensure an essentially straight-line movement of the clamping jaws. In addition, transverse rods may be provided advantageously for stabilizing the clamping jaws. The transverse rods engage in the open end of the clamping jaws and brace a device with the tong body.
- The clamping jaws may extend over the entire length of the sheet-shaped materials, in order to obtain the greatest possible holding surface and thus a holding force that is as uniform as possible along the stack of sheet-shaped materials. In this case, the length of the sheet-shaped materials means the length of the largest sheet-shaped materials to be handled with a device according to the invention. Sheet-shaped materials of smaller dimensions may be clamped between the clamping jaws of a device so that the center of gravity of a stack of smaller-format sheet-shaped materials essentially coincides with the axis of rotation of a device.
- In an alternative embodiment of a device according to the invention, the clamping jaws extend over the entire length of the sheet-shaped materials and the transfer of force for moving the clamping jaws is carried out using levers whereby these levers may be mounted so that they can move in the center of the length of the clamping jaws.
- Furthermore, the clamping jaws may be mounted by way of tension springs on the ends of the clamping jaws so that they float. In this way, the adaptation to variations in thickness of the stack of sheet-shaped materials along the clamping jaws is achieved. The clamping jaws are each mounted around the individual power transmission point in the center of their length so that they can swivel, in such a way that the tension springs mutually adapt the position of the clamping jaws to the local thickness of the stack of sheet-shaped materials along the clamping jaws to a certain degree.
- In another further development of this alternative embodiment of a device according to the invention, the drive is a stepper motor that continuously applies the same torque during clamping, independently of the stack thickness. Because of this, no other control is provided in order to adjust the movement of the drive to the varying stack thickness of different stacks of sheet-shaped materials.
- In another embodiment, the drive drives two cams, whereby the cams have a curved surface of a type such that an adaptation of the holding force to the thickness of the stack of sheet-shaped materials is carried out using the pitch of the cams.
- In another embodiment of a device according to the invention, a device comprises at least one sensor that determines the position of a device or the presence of a stack of sheet-shaped materials.
Claims (20)
1. An apparatus for securing a stack of sheet-shaped materials during a rotary movement around an axis of rotation comprising:
first and second clamping jaws;
a drive for driving the clamping the jaws to clamp on the stack of sheet-shaped materials,
wherein the first and second clamping jaws are mounted such that the stack of sheet-shaped materials is always aligned to half its stack thickness.
2. An apparatus according to claim 1 , wherein the clamping jaws rotate the stack of sheet-shaped materials and the rotation is carried out around an axis of rotation (R) that is normal to the plane of the sheet-shaped materials.
3. An apparatus according to one of claim 1 , wherein the sheet-shaped materials hang vertically between the clamping jaws.
4. An apparatus according to one of claim 1 , wherein the apparatus is open on at least one side.
5. An apparatus according to one of claim 1 , wherein the center of gravity of the apparatus coincides about with axis of rotation (R).
6. An apparatus according to one of claim 1 , wherein the drive is only active during the closing movement and the opening movement of the first and second clamping jaws.
7. An apparatus according to one of claim 1 , further comprising a worm gear and wherein the drive drives the worm gear and translates the rotary drive movement into a linear movement.
8. An apparatus according to claim 7 , in an open state or in a closed state, worm gear engages just behind the slack points.
9. An apparatus according to one of claim 7 , wherien the worm gear prestresses a common spring assembly for moving the clamping jaws.
10. An apparatus according to one of claim 1 , wherein at least one of clamping jaws has a spring-loaded rocker in order to compensate variations in thickness within the stack of sheet-shaped materials.
11. An apparatus according to one of claim 1 , wherein the clamping jaws extend over the entire length (L) of the sheet-shaped materials and the transmission of force for moving the clamping jaws is carried out by means of tong levers, whereby these tong levers are mounted, so that they can move, on the clamping jaws at the center of the length of the clamping jaws.
12. An apparatus according to claim 11 , wherein the clamping jaws are mounted at both ends on the housing of the apparatus by means of tension springs so that they float.
13. An apparatus according to one of claim 1 , wherein the drive is a stepper motor that applies the same torque continuously during clamping, independently of the stack thickness (D).
14. An apparatus according to claim 13 , wherein the drive drives two cams, whereby the cams have a curve surface such that an adaptation of the holding force to stack thickness (D) of the stack of sheet-shaped materials is carried out by the pitch of cams.
15. An apparatus according to one of claim 1 , wherein further comprising at least one sensor that determines the position of the apparatus or the presence of a stack of sheet-shaped materials.
16. A method for handling stacks of sheet-shaped materials comprising the steps of:
accepting a vertically arranged stack of sheet-shaped materials;
aligning the stack to half the stack thickness (D), using a first transport unit;
rotating and transporting the stack of sheet-shaped materials around an axis of rotation (RN) that is normal to the plane of the sheet-shaped materials;
accepting the rotated stack of sheet-shaped materials by a second transport unit;
rotating and transporting of the stack of sheet-shaped materials around an axis of rotation (RP) that is parallel to the plane of the sheet-shaped materials with the additional transport unit; and,
placing the stack of sheet-shaped materials on a tray.
17. A method for handling stacks of sheet-shaped materials comprising the steps of:
accepting a vertically arranged stack of sheet-shaped materials that is aligned to one outer side of the stack using a first transport unit;
transporting and aligning the stack of sheet-shaped materials during transporting, whereby the alignment of the stack comprises alignment of the stack to half the stack thickness;
rotating and transporting the stack of sheet-shaped materials around an axis of rotation (RN) that is normal to the plane of the sheet-shaped materials;
accepting the rotated stack of sheet-shaped materials by a second transport unit;
rotating and transporting of the stack of sheet-shaped materials around an axis of rotation (RP) that is parallel to the plane of the sheet-shaped materials with the additional transport unit; and,
placing the stack of sheet-shaped materials on a tray.
18. A method according to claim 17 , wherein the accepting step comprises acceptance of a vertically arranged stack of sheet-shaped materials that is made available manually.
19. A method according to claim 17 , wherein while the stack is being accepted, the stack thickness (D) is determined and utilized by a controller.
20. A method according to claim 16 , wherein the step of the second combined rotation and transport of the stack of sheet-shaped materials results in an alternate placement of the stacks of sheet-shaped materials on the tray.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10246076 | 2002-10-02 | ||
| DE10246077A DE10246077A1 (en) | 2002-10-02 | 2002-10-02 | Device for fixing stacks of sheet-shaped printing materials during a rotary movement |
| DE10246076.0 | 2002-10-02 | ||
| DE10246077.9 | 2002-10-02 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20040130092A1 true US20040130092A1 (en) | 2004-07-08 |
Family
ID=32683446
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/673,309 Abandoned US20040130092A1 (en) | 2002-10-02 | 2003-09-29 | Device for securing stacks of sheet-shaped materials during a rotary movement |
| US10/673,616 Abandoned US20040130087A1 (en) | 2002-10-02 | 2003-09-29 | Apparatus for securing stacks of sheet-shaped materials for rotary movement |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/673,616 Abandoned US20040130087A1 (en) | 2002-10-02 | 2003-09-29 | Apparatus for securing stacks of sheet-shaped materials for rotary movement |
Country Status (1)
| Country | Link |
|---|---|
| US (2) | US20040130092A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8302948B2 (en) * | 2008-11-21 | 2012-11-06 | Raytheon Company | Test fixture with high-current electrical connection |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4237568A (en) * | 1978-01-28 | 1980-12-09 | Bielomatik Leuze Gmbh & Co. | Apparatus and method for the binding of stacks of sheets |
| US6099224A (en) * | 1996-02-17 | 2000-08-08 | Horizon International, Inc. | Mechanism for connecting book binding and paper supplying machines |
| US6527100B2 (en) * | 2000-01-31 | 2003-03-04 | Sitma S.P.A. | Turning device for graphic publishing products in a conveyor line and/or packaging machine |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2316407A (en) * | 1942-07-23 | 1943-04-13 | John S Cowl | Package inverting machine |
| US2653378A (en) * | 1947-02-03 | 1953-09-29 | Haddon Bindery Inc | Apparatus for holding books |
| US2838184A (en) * | 1954-12-29 | 1958-06-10 | United States Steel Corp | Apparatus for clamping and turning a pile of sheets |
| US3063575A (en) * | 1958-10-15 | 1962-11-13 | Fontana Paolo | Inverting apparatus for stacked sheet material |
| US3547279A (en) * | 1968-12-09 | 1970-12-15 | Southworth Machine Co | Dual inverter for counted stacks of sheets |
| US4070767A (en) * | 1976-06-29 | 1978-01-31 | Woodward Cyril H T | Apparatus and method for aerating, vibrating and aligning sheets of paper and the like |
| US5261520A (en) * | 1992-11-04 | 1993-11-16 | Am International, Inc. | Custodial book transfer system |
| US5295309A (en) * | 1992-12-09 | 1994-03-22 | A.F. Machining Specialties, Inc. | Jogger/aerator |
| US6343686B1 (en) * | 2000-05-09 | 2002-02-05 | Xerox Corporation | Rotating clamp for changing the orientation of a substrate stack |
-
2003
- 2003-09-29 US US10/673,309 patent/US20040130092A1/en not_active Abandoned
- 2003-09-29 US US10/673,616 patent/US20040130087A1/en not_active Abandoned
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4237568A (en) * | 1978-01-28 | 1980-12-09 | Bielomatik Leuze Gmbh & Co. | Apparatus and method for the binding of stacks of sheets |
| US6099224A (en) * | 1996-02-17 | 2000-08-08 | Horizon International, Inc. | Mechanism for connecting book binding and paper supplying machines |
| US6527100B2 (en) * | 2000-01-31 | 2003-03-04 | Sitma S.P.A. | Turning device for graphic publishing products in a conveyor line and/or packaging machine |
Also Published As
| Publication number | Publication date |
|---|---|
| US20040130087A1 (en) | 2004-07-08 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: HEIDELBERGER DRUCKMASCHINEN AG, GERMANY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:HIRSCH, ALEXANDER;FREUND, MICHAEL;MAUZ, HARALD;AND OTHERS;REEL/FRAME:014271/0269 Effective date: 20031114 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |