US20040058828A1 - Sliding composition and sliding member - Google Patents
Sliding composition and sliding member Download PDFInfo
- Publication number
- US20040058828A1 US20040058828A1 US10/646,208 US64620803A US2004058828A1 US 20040058828 A1 US20040058828 A1 US 20040058828A1 US 64620803 A US64620803 A US 64620803A US 2004058828 A1 US2004058828 A1 US 2004058828A1
- Authority
- US
- United States
- Prior art keywords
- sliding
- vol
- sliding member
- composition according
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims description 60
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 36
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 31
- 239000011347 resin Substances 0.000 claims abstract description 31
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052797 bismuth Inorganic materials 0.000 claims abstract description 20
- -1 alkaline earth metal salt Chemical class 0.000 claims abstract description 19
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 12
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims abstract description 11
- 229910001152 Bi alloy Inorganic materials 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims description 17
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 16
- 238000005470 impregnation Methods 0.000 claims description 10
- 239000000314 lubricant Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 28
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 12
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 12
- 238000005461 lubrication Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 9
- 239000002245 particle Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 229910002804 graphite Inorganic materials 0.000 description 5
- 239000010439 graphite Substances 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 3
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 102220259718 rs34120878 Human genes 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 235000010216 calcium carbonate Nutrition 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910052705 radium Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/20—Sliding surface consisting mainly of plastics
- F16C33/201—Composition of the plastic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/02—Carbon; Graphite
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/05—Metals; Alloys
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/066—Molybdenum sulfide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/08—Inorganic acids or salts thereof
- C10M2201/084—Inorganic acids or salts thereof containing sulfur, selenium or tellurium
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
- C10M2213/062—Polytetrafluoroethylene [PTFE]
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/10—Groups 5 or 15
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/06—Instruments or other precision apparatus, e.g. damping fluids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/14—Composite materials or sliding materials in which lubricants are integrally molded
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2208/00—Plastics; Synthetic resins, e.g. rubbers
- F16C2208/80—Thermosetting resins
Definitions
- the present invention relates to a sliding composition and a sliding member which do not contain lead for the purpose of reducing influences on the environment.
- PTFEs Polytetrafluoroethylenes
- PTFEs Polytetrafluoroethylenes
- the sliding of the sliding member and the shaft on each other becomes the sliding of their PTFE films on each other, resulting in the following effect: the sliding member is excellent in frictional properties particularly when the sliding is conducted without lubrication.
- lead since lead has serious influences on the environment, bismuth (see, for example, JP-A-2001-221231 (p. 1)), barium sulfate (see, for example, JP-A-2002-20568 (pp. 1-2) or the like has been added as a substitute for lead.
- the present invention was made in view of the above situation, and an object thereof is to further improve the wear resistance and frictional properties at a high PV value of a sliding composition and a sliding member.
- the present invention provides a sliding composition
- a sliding composition comprising 50 to 80 vol % of a thermosetting resin, 10 to 40 vol % of a polytetrafluoroethylene having a molecular weight of 3,000,000 or more and 1 to 20 vol % of bismuth and/or a bismuth alloy; and a sliding member obtained by the use of said composition.
- thermosetting resin with a high mechanical strength as the base resin of the sliding composition.
- the thermosetting resin includes phenolic resins, epoxy resins, polyimide resins, polyamide-imide resins, etc.
- the adjustment of the molecular weight of the PTFE to 3,000,000 or more improves the wear resistance of the sliding composition and permits formation of a firm film by the transfer of the composition on a shaft supported by the sliding member.
- the proportion of the PTFE ranges 10 to 40 vol % based on the total volume of the sliding composition, the formation of a firm film on the shaft by the transfer of the composition becomes possible, resulting in improved frictional properties.
- the proportion is less then 10 vol %, no satisfactory frictional properties can be expected.
- the proportion is more than 40 vol %, no desirable wear resistance can be attained.
- Bismuth and the bismuth alloy have the effect of forming a film by the transfer of the composition on the shaft supported by the sliding member, so that they contribute to the improvement of the wear resistance when incorporated in a dispersed state into the resins in the sliding composition.
- the bismuth alloy is, for example, that obtained by incorporating silver, tin, zinc or indium into bismuth.
- a sliding composition containing the bismuth alloy as an additive is harder than a sliding composition containing pure bismuth as an additive, and hence has a further improved wear resistance.
- the content of such a metal added to bismuth is preferably 0.5 to 30 mass %, more preferably 5 to 15 mass %, based on the total mass of bismuth.
- the present invention also provides a sliding composition
- a sliding composition comprising 50 to 80 vol % of a thermosetting resin, 10 to 40 vol % of a polytetrafluoroethylene having a molecular weight of 3,000,000 or more and 1 to 20 vol % of alkaline earth metal salt; and a sliding member obtained by the use of said composition.
- the alkaline earth metal salt includes, for example, phosphates, carbonates, silicates and sulfates, such as calcium phosphate, calcium carbonate, magnesium silicate, barium sulfate, etc.
- the alkaline earth metal salt in the present specification refers to Be, Mg, Ca, Sr, Ba or Ra.
- the present invention provides a sliding composition
- a sliding composition comprising 50 to 80 vol % of a thermosetting resin, 10 to 40 vol % of a polytetrafluoroethylene having a molecular weight of 3,000,000 or more and 1 to 20 vol % in total of bismuth or a bismuth alloy, or both and an alkaline earth metal salt; and a sliding member obtained by the use of said composition.
- the sliding member is excellent in the heat resistance, wear resistance, chemical resistance, frictional properties and strength. Moreover, the sliding member possesses improved frictional wear properties not only when used without lubrication but also when used with lubrication. Therefore, excellent sliding becomes possible owing to both these effects and the above-mentioned effects.
- the total adding amount of bismuth or the bismuth alloy, or both and the alkaline earth metal salt is preferably 1 to 20 vol % based on the total volume of the sliding composition.
- each of the sliding compositions described above may further comprise 1 to 30 vol % of a solid lubricant.
- the resulting sliding composition can have more excellent frictional properties and wear resistance in either its use without lubrication or its use with lubrication.
- the proportion of the solid lubricant is preferably 1 to 30 vol % based on the total volume of the sliding composition.
- the solid lubricant includes graphite, molybdenum disulfide, tungsten disulfide, boron nitride, etc.
- Each of the sliding compositions described above can be used for producing a sliding member by coating a substrate with the sliding composition. More preferably, a sliding member is produced by forming a porous layer on a substrate and coating the porous layer with said sliding composition by impregnation. When the sliding member is thus produced, the adhesion between the sliding composition and the substrate is firm, so that the sliding member has a high strength.
- FIG. 1 is a cross-sectional view of a sliding member which shows one embodiment of the present invention.
- numeral 1 denotes a sliding member
- numeral 2 a plated copper film
- numeral 3 a backing metal layer
- numeral 4 a porous sintered metal layer
- numeral 5 a sliding composition
- FIG. 1 A section of a sliding member 1 is shown in FIG. 1.
- the sliding member 1 is composed of a substrate, i.e., a backing metal layer 3 composed of a steel (low-carbon steel for common structure) plate and having a plated copper film 2 formed on the surface, and a sliding composition 5 coating the substrate through a porous sintered metal layer 4 of powder of a copper-based alloy by impregnation of this layer with the composition.
- the porous sintered metal layer 4 is joined in a powder state to the plated copper film and hence has numerous voids in its inside and surface portion.
- a copper-based alloy is spread on a backing metal layer 3 composed of a steel (low-carbon steel for common structure) plate of 1.2 mm thick and having a plated copper film formed on the surface, to a thickness of 0.3 mm.
- the backing layer 3 thus treated is heated at a temperature of 750 to 900° C. in a reducing atmosphere to sinter the copper-based alloy powder, whereby a porous sintered metal layer 4 is obtained on the backing metal layer 3 .
- a sliding composition 5 is obtained in the form of a varnish by mixing the components shown in Table 1 in the proportions shown in Table 1.
- the porous sintered metal layer 4 on the aforesaid backing metal layer 3 is coated with the varnish-form sliding composition 5 by impregnation, after which the varnish-form sliding composition 5 is cured at a temperature of 150 to 250° C.
- Table 2 shows the test conditions. As to a criterion for judging the occurrence of seizure in the tests, it was judged by either a torque of more than 5 Kgf ⁇ m (49N ⁇ m) or a depth of wear of more than 50 ⁇ m. TABLE 1 Conditions 1 Conditions 2 Coefficient Coefficient Sample No.
- comparative sliding member (1) was obtained by using only a PF resin (a phenolic resin) and hence seized under both conditions 1 and conditions 2.
- Comparative sliding members (2) to (5) were obtained by using a thermosetting resin as a base material but seized under conditions 2.
- Comparative sliding members (6) to (9) seized and showed a large depth of wear under conditions 2 because their base resin was PTFE.
- the materials used in the experiments are as follows.
- the PF resin is “MILEX XL-325M” manufactured by Mitsui Chemicals Inc.
- the PTFE powders are the following two powders; PTFE (1): “Teflon Fine Powder 6-J (molecular weight 3,000,000 or more, and average particle size 470 ⁇ m)” manufactured by Mitsui Dupont Fluorochemicals Co., Ltd., and PTFE (2): “Lublon L-2 (molecular weight 600,000 or less, and average particle size 2 ⁇ m)” manufactured by Daikin Industries, Ltd.
- the barium sulfate is “BMH-100” manufactured by Sakai Chemical Industry Co., Ltd.
- the average particle size of PTFE particles is preferably 300 to 600 ⁇ m.
- PTFE particles are made into fiber during mixing with a thermosetting resin and the like to have a large specific surface area. Therefore, the PTFE particles are distributed widely at a high density in the surface of the sliding composition 5 , so that the sliding composition 5 has chemical resistance, heat resistance and excellent frictional properties owing to the excellent self-lubricating properties of the PTFE particles.
- the sliding member 1 of the present invention comprising the porous sintered metal layer 4 on the backing metal layer 3 and the sliding composition 5 coating the porous sintered metal layer 4 by impregnation as described above is produced as a bearing by processing into a semi-cylinder or a cylinder.
- the sliding member 1 of the present invention can be used not only without lubrication but also with lubrication and exhibits at both a high speed and a low speed.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Sliding-Contact Bearings (AREA)
- Lubricants (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Laminated Bodies (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002-277290 | 2002-09-24 | ||
| JP2002277290A JP2004115577A (ja) | 2002-09-24 | 2002-09-24 | 摺動組成物及び摺動部材 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20040058828A1 true US20040058828A1 (en) | 2004-03-25 |
Family
ID=27800611
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/646,208 Abandoned US20040058828A1 (en) | 2002-09-24 | 2003-08-22 | Sliding composition and sliding member |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20040058828A1 (de) |
| JP (1) | JP2004115577A (de) |
| DE (1) | DE10340427B4 (de) |
| GB (1) | GB2393963B (de) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070123436A1 (en) * | 2005-11-28 | 2007-05-31 | Ngk Spark Plug Co., Ltd. | Anti-seizing agent, sensor and assembly including sensor |
| US20080193324A1 (en) * | 2004-07-20 | 2008-08-14 | Issaku Sato | Sliding Material and a Method for its Manufacture |
| US20090052822A1 (en) * | 2007-08-24 | 2009-02-26 | Ggb, Inc. | Metal-Backed Plain Bearing |
| US20100239198A1 (en) * | 2009-03-19 | 2010-09-23 | Daido Metal Company Ltd. | Bearing device of compressor for refrigerator |
| EP2175136A4 (de) * | 2007-07-18 | 2010-10-06 | Sanden Corp | Wellendichtung |
| US20140255656A1 (en) * | 2011-10-05 | 2014-09-11 | Suzuki Motor Corporation | Sliding member, method for producing same, and method for forming resin coating film |
| US20140255220A1 (en) * | 2013-03-06 | 2014-09-11 | Dino Technology Co., Ltd. | Pump and check ring thereof |
| EP3029084A4 (de) * | 2013-07-31 | 2017-03-08 | Minebea Co., Ltd. | Wärmehärtbare harzzusammensetzung, gleitelement und verfahren zur herstellung des gleitelements |
| EP3029105A4 (de) * | 2013-07-31 | 2017-03-15 | Minebea Co., Ltd. | Wärmehärtbare harzzusammensetzung, gleitelement und verfahren zur herstellung des gleitelements |
| US9856865B2 (en) * | 2012-11-21 | 2018-01-02 | White Knight Fluid Handling Inc. | Pneumatic reciprocating fluid pump with reinforced shaft |
| US20180208763A1 (en) * | 2015-08-31 | 2018-07-26 | Mitsubishi Gas Chemical Company, Inc. | Flame-retardant polycarbonate resin composition, sheet and film using same, and manufacturing method for each |
| US10184521B2 (en) * | 2014-11-18 | 2019-01-22 | Miba Gleitlager Austria Gmbh | Sliding bearing element |
| CN111474834A (zh) * | 2019-01-24 | 2020-07-31 | 佳能株式会社 | 电子照相感光构件、处理盒和电子照相设备 |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006008994A (ja) * | 2004-05-21 | 2006-01-12 | Toyota Central Res & Dev Lab Inc | 摺動被膜、摺動部材、摺動被膜用組成物、摺動装置、斜板式コンプレッサ、摺動被膜の形成方法および摺動部材の製造方法 |
| JP4687131B2 (ja) * | 2005-02-15 | 2011-05-25 | 千住金属工業株式会社 | 摺動材料およびその製造方法 |
| JP4942370B2 (ja) * | 2006-03-17 | 2012-05-30 | 大同メタル工業株式会社 | 摺動樹脂成形体、摺動部材及び摺動部材の製造方法 |
| DE102008047726A1 (de) * | 2008-09-18 | 2010-03-25 | Schaeffler Kg | Tribosystem für ein mechanisches Spannsystem in öliger Umgebung |
| JP2016169861A (ja) * | 2015-03-13 | 2016-09-23 | キヤノン株式会社 | 摺動部材、摺動機構及び搬送装置 |
| JP7136733B2 (ja) * | 2019-03-28 | 2022-09-13 | 大同メタル工業株式会社 | 摺動部材 |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3322710A (en) * | 1964-07-20 | 1967-05-30 | Haveg Industries Inc | Process for preparing uniform dispersions of fibrillated polytetrafluoroethylene particles in a thermosetting resin |
| US3909424A (en) * | 1974-06-24 | 1975-09-30 | Dow Corning | Lubricant compositions |
| US4137618A (en) * | 1974-12-20 | 1979-02-06 | Erma-Werke Waffen- Und Maschinenfabrik Gmbh | Friction bearing and method of making such a bearing |
| US5780396A (en) * | 1995-02-01 | 1998-07-14 | Daido Metal Company Ltd. | Sliding member |
| US5948737A (en) * | 1993-01-12 | 1999-09-07 | Ausimont S.P.A. | Mineral or synthetic, hydrogen-based greases, having improved properties |
| US6057393A (en) * | 1992-09-14 | 2000-05-02 | Oiles Corporation | Sulfide polymer composition for sliding member and sliding member therefrom |
| US20020037992A1 (en) * | 2000-08-07 | 2002-03-28 | Daido Metal Company | Sliding material |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1271141A (en) * | 1968-05-10 | 1972-04-19 | Glacier Co Ltd | Plain bearing material |
| DE2460684C2 (de) * | 1974-12-20 | 1981-12-10 | Erma-Werke Waffen- U. Maschinenfabrik Gmbh, 8060 Dachau | Verfahren zum Herstellen eines Gleitlagers und Gleitlager, hergestellt nach diesem Verfahren |
| DD238510A3 (de) * | 1983-12-23 | 1986-08-27 | Karl Marx Stadt Automobilbau | Verfahren zur herstellung eines verbundgleitlager-materials |
| DE3815265A1 (de) * | 1988-05-05 | 1989-11-16 | Kolbenschmidt Ag | Werkstoff fuer verbundlager und verfahren zu seiner herstellung |
| JP3903505B2 (ja) * | 1996-09-25 | 2007-04-11 | ダイキン工業株式会社 | 樹脂組成物 |
| JPH11325077A (ja) * | 1998-05-12 | 1999-11-26 | Daido Metal Co Ltd | 複層摺動材 |
| JP3193691B2 (ja) * | 1998-09-29 | 2001-07-30 | 大同メタル工業株式会社 | 軸受構造 |
| JP4554742B2 (ja) * | 1998-09-29 | 2010-09-29 | オイレス工業株式会社 | 摺動部材用樹脂組成物およびすべり軸受 |
| JP2001221231A (ja) * | 2000-02-03 | 2001-08-17 | Daido Metal Co Ltd | 摺動材 |
| JP2002020568A (ja) * | 2000-07-07 | 2002-01-23 | Taiho Kogyo Co Ltd | 摺動材料 |
-
2002
- 2002-09-24 JP JP2002277290A patent/JP2004115577A/ja active Pending
-
2003
- 2003-07-29 GB GB0317729A patent/GB2393963B/en not_active Expired - Fee Related
- 2003-08-22 US US10/646,208 patent/US20040058828A1/en not_active Abandoned
- 2003-09-02 DE DE2003140427 patent/DE10340427B4/de not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3322710A (en) * | 1964-07-20 | 1967-05-30 | Haveg Industries Inc | Process for preparing uniform dispersions of fibrillated polytetrafluoroethylene particles in a thermosetting resin |
| US3909424A (en) * | 1974-06-24 | 1975-09-30 | Dow Corning | Lubricant compositions |
| US4137618A (en) * | 1974-12-20 | 1979-02-06 | Erma-Werke Waffen- Und Maschinenfabrik Gmbh | Friction bearing and method of making such a bearing |
| US6057393A (en) * | 1992-09-14 | 2000-05-02 | Oiles Corporation | Sulfide polymer composition for sliding member and sliding member therefrom |
| US5948737A (en) * | 1993-01-12 | 1999-09-07 | Ausimont S.P.A. | Mineral or synthetic, hydrogen-based greases, having improved properties |
| US5780396A (en) * | 1995-02-01 | 1998-07-14 | Daido Metal Company Ltd. | Sliding member |
| US20020037992A1 (en) * | 2000-08-07 | 2002-03-28 | Daido Metal Company | Sliding material |
Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7854996B2 (en) * | 2004-07-20 | 2010-12-21 | Senju Metal Industry Co., Ltd. | Sliding material and a method for its manufacture |
| US20080193324A1 (en) * | 2004-07-20 | 2008-08-14 | Issaku Sato | Sliding Material and a Method for its Manufacture |
| US20070123436A1 (en) * | 2005-11-28 | 2007-05-31 | Ngk Spark Plug Co., Ltd. | Anti-seizing agent, sensor and assembly including sensor |
| US8518862B2 (en) | 2005-11-28 | 2013-08-27 | Ngk Spark Plug Co., Ltd. | Anti-seizing agent, sensor and assembly including sensor |
| EP2175136A4 (de) * | 2007-07-18 | 2010-10-06 | Sanden Corp | Wellendichtung |
| US10119567B2 (en) * | 2007-08-24 | 2018-11-06 | Ggb, Inc. | Metal-backed plain bearing |
| US20090052822A1 (en) * | 2007-08-24 | 2009-02-26 | Ggb, Inc. | Metal-Backed Plain Bearing |
| EP2188540A4 (de) * | 2007-08-24 | 2013-02-20 | Ggb Inc | Gleitlager mit metallrückseite |
| US20150132498A1 (en) * | 2007-08-24 | 2015-05-14 | Ggb, Inc. | Metal-Backed Plain Bearing |
| US8931957B2 (en) | 2007-08-24 | 2015-01-13 | Ggb, Inc. | Metal-backed plain bearing |
| US20100239198A1 (en) * | 2009-03-19 | 2010-09-23 | Daido Metal Company Ltd. | Bearing device of compressor for refrigerator |
| US9297418B2 (en) * | 2011-10-05 | 2016-03-29 | Suzuki Motor Corporation | Sliding member, method for producing same, and method for forming resin coating film |
| US20140255656A1 (en) * | 2011-10-05 | 2014-09-11 | Suzuki Motor Corporation | Sliding member, method for producing same, and method for forming resin coating film |
| US9856865B2 (en) * | 2012-11-21 | 2018-01-02 | White Knight Fluid Handling Inc. | Pneumatic reciprocating fluid pump with reinforced shaft |
| US20140255220A1 (en) * | 2013-03-06 | 2014-09-11 | Dino Technology Co., Ltd. | Pump and check ring thereof |
| US9261089B2 (en) * | 2013-03-06 | 2016-02-16 | Dino Technology Co., Ltd. | Pump and check ring thereof |
| EP3029084A4 (de) * | 2013-07-31 | 2017-03-08 | Minebea Co., Ltd. | Wärmehärtbare harzzusammensetzung, gleitelement und verfahren zur herstellung des gleitelements |
| EP3029105A4 (de) * | 2013-07-31 | 2017-03-15 | Minebea Co., Ltd. | Wärmehärtbare harzzusammensetzung, gleitelement und verfahren zur herstellung des gleitelements |
| US10451111B2 (en) | 2013-07-31 | 2019-10-22 | Minebea Mitsumi Inc. | Thermosetting resin composition, sliding member and method for producing sliding member |
| US10184521B2 (en) * | 2014-11-18 | 2019-01-22 | Miba Gleitlager Austria Gmbh | Sliding bearing element |
| US20180208763A1 (en) * | 2015-08-31 | 2018-07-26 | Mitsubishi Gas Chemical Company, Inc. | Flame-retardant polycarbonate resin composition, sheet and film using same, and manufacturing method for each |
| US11214681B2 (en) * | 2015-08-31 | 2022-01-04 | Mitsubishi Gas Chemical Company, Inc. | Flame-retardant polycarbonate resin composition, sheet and film using same, and manufacturing method for each |
| CN111474834A (zh) * | 2019-01-24 | 2020-07-31 | 佳能株式会社 | 电子照相感光构件、处理盒和电子照相设备 |
| US11112707B2 (en) * | 2019-01-24 | 2021-09-07 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, process cartridge, and electrophotographic apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| DE10340427A1 (de) | 2004-04-01 |
| GB0317729D0 (en) | 2003-09-03 |
| JP2004115577A (ja) | 2004-04-15 |
| GB2393963A (en) | 2004-04-14 |
| DE10340427B4 (de) | 2008-11-06 |
| GB2393963B (en) | 2005-07-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20040058828A1 (en) | Sliding composition and sliding member | |
| US10190623B2 (en) | Sliding element | |
| JP3635096B2 (ja) | プレーンベアリング材料 | |
| KR101558826B1 (ko) | 미끄럼 부재 및 미끄럼 재료 조성물 | |
| US6607820B2 (en) | Composite sliding material | |
| US6305847B1 (en) | Sliding bearing | |
| US6376062B1 (en) | Overlay material and composite multilayer material | |
| EP1980648B1 (de) | Gleitelement | |
| WO2012043332A1 (ja) | 複合滑り軸受 | |
| EP1839846A1 (de) | Mehrlagiges schiebeglied | |
| US6866421B2 (en) | Plain bearing and process for producing the same | |
| KR20160111372A (ko) | 마찰 방지 코팅 및 이를 포함하는 미끄럼 베어링 층상 복합재 | |
| WO2010079719A1 (ja) | 複層軸受 | |
| US5217814A (en) | Sintered sliding material | |
| US9029302B2 (en) | Sliding member | |
| JPH08199327A (ja) | 斜板式コンプレッサーの斜板 | |
| US6864307B2 (en) | Sliding material | |
| JP3411353B2 (ja) | 摺動材料 | |
| JPH11325077A (ja) | 複層摺動材 | |
| US5665480A (en) | Copper-lead alloy bearing | |
| US20050249964A1 (en) | Multilayer sliding member | |
| GB2407579A (en) | Slide member composition comprising thermoset, PTFE and alkaline earth salt | |
| US11946507B2 (en) | Metal-plastic plain-bearing composite material and plain bearing element produced therefrom | |
| EP3543322B1 (de) | Gleitelement | |
| WO2023127350A1 (ja) | 摺動部材および軸受 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: DAIDO METAL COMPANY LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:IWATA, HIDEKI;NIWA, TAKAHIRO;SHINDO, TAKESHI;AND OTHERS;REEL/FRAME:014432/0286 Effective date: 20030718 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |