US20030035861A1 - Feed mass having a modified protein structure for carnivorous animals - Google Patents
Feed mass having a modified protein structure for carnivorous animals Download PDFInfo
- Publication number
- US20030035861A1 US20030035861A1 US10/163,165 US16316502A US2003035861A1 US 20030035861 A1 US20030035861 A1 US 20030035861A1 US 16316502 A US16316502 A US 16316502A US 2003035861 A1 US2003035861 A1 US 2003035861A1
- Authority
- US
- United States
- Prior art keywords
- protein
- meal
- transglutaminase
- enzyme
- feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 241001465754 Metazoa Species 0.000 title claims abstract description 18
- 102000035118 modified proteins Human genes 0.000 title claims 6
- 108091005573 modified proteins Proteins 0.000 title claims 6
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 128
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 128
- 239000008188 pellet Substances 0.000 claims abstract description 106
- 239000002994 raw material Substances 0.000 claims abstract description 71
- 108060008539 Transglutaminase Proteins 0.000 claims abstract description 68
- 102000003601 transglutaminase Human genes 0.000 claims abstract description 68
- 238000000034 method Methods 0.000 claims abstract description 59
- 150000001413 amino acids Chemical class 0.000 claims abstract description 25
- 241000251468 Actinopterygii Species 0.000 claims abstract description 18
- 238000006243 chemical reaction Methods 0.000 claims abstract description 13
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000004472 Lysine Substances 0.000 claims abstract description 8
- ZDXPYRJPNDTMRX-UHFFFAOYSA-N glutamine Natural products OC(=O)C(N)CCC(N)=O ZDXPYRJPNDTMRX-UHFFFAOYSA-N 0.000 claims abstract description 6
- 235000018102 proteins Nutrition 0.000 claims description 114
- 102000004190 Enzymes Human genes 0.000 claims description 58
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 44
- 235000012054 meals Nutrition 0.000 claims description 40
- 239000007788 liquid Substances 0.000 claims description 38
- 238000001035 drying Methods 0.000 claims description 24
- 102000011632 Caseins Human genes 0.000 claims description 22
- 108010076119 Caseins Proteins 0.000 claims description 22
- 239000003054 catalyst Substances 0.000 claims description 21
- 108010068370 Glutens Proteins 0.000 claims description 20
- 230000015572 biosynthetic process Effects 0.000 claims description 20
- 235000021312 gluten Nutrition 0.000 claims description 20
- 239000000843 powder Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 17
- 235000019733 Fish meal Nutrition 0.000 claims description 16
- 239000004467 fishmeal Substances 0.000 claims description 16
- 239000012141 concentrate Substances 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 14
- 229940080237 sodium caseinate Drugs 0.000 claims description 13
- 241000209140 Triticum Species 0.000 claims description 12
- 235000021307 Triticum Nutrition 0.000 claims description 12
- 240000008042 Zea mays Species 0.000 claims description 12
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 claims description 12
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 12
- 229920000159 gelatin Polymers 0.000 claims description 12
- 235000019322 gelatine Nutrition 0.000 claims description 12
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- 239000005996 Blood meal Substances 0.000 claims description 10
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- 239000000203 mixture Substances 0.000 claims description 10
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- 108010035532 Collagen Proteins 0.000 claims description 9
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- 108010010803 Gelatin Proteins 0.000 claims description 9
- 229940036811 bone meal Drugs 0.000 claims description 9
- 239000002374 bone meal Substances 0.000 claims description 9
- 239000005018 casein Substances 0.000 claims description 9
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 claims description 9
- 235000021240 caseins Nutrition 0.000 claims description 9
- 229920001436 collagen Polymers 0.000 claims description 9
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- 235000011852 gelatine desserts Nutrition 0.000 claims description 9
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- 235000006008 Brassica napus var napus Nutrition 0.000 claims description 5
- 235000006618 Brassica rapa subsp oleifera Nutrition 0.000 claims description 5
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- 108020003519 protein disulfide isomerase Proteins 0.000 claims description 5
- -1 transasparaginase Proteins 0.000 claims description 5
- 239000011785 micronutrient Substances 0.000 claims description 4
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- 238000011534 incubation Methods 0.000 claims description 3
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- 240000000385 Brassica napus var. napus Species 0.000 claims 3
- 238000005453 pelletization Methods 0.000 claims 3
- 238000012986 modification Methods 0.000 claims 2
- 230000004048 modification Effects 0.000 claims 2
- 239000012530 fluid Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 150000001720 carbohydrates Chemical class 0.000 description 24
- 235000014633 carbohydrates Nutrition 0.000 description 24
- 235000019688 fish Nutrition 0.000 description 13
- 239000002245 particle Substances 0.000 description 11
- 235000001014 amino acid Nutrition 0.000 description 10
- 229940024606 amino acid Drugs 0.000 description 10
- 239000004615 ingredient Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 9
- 239000011159 matrix material Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 229940071162 caseinate Drugs 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 241000277331 Salmonidae Species 0.000 description 5
- 235000019764 Soybean Meal Nutrition 0.000 description 5
- 229920002472 Starch Polymers 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 239000004455 soybean meal Substances 0.000 description 5
- 235000019698 starch Nutrition 0.000 description 5
- 239000008107 starch Substances 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 241000972773 Aulopiformes Species 0.000 description 4
- 235000019515 salmon Nutrition 0.000 description 4
- 239000001828 Gelatine Substances 0.000 description 3
- 238000007792 addition Methods 0.000 description 3
- 238000005054 agglomeration Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 3
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 description 2
- 244000188595 Brassica sinapistrum Species 0.000 description 2
- 229920002101 Chitin Polymers 0.000 description 2
- 241000238424 Crustacea Species 0.000 description 2
- 235000010469 Glycine max Nutrition 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 2
- 102000016227 Protein disulphide isomerases Human genes 0.000 description 2
- 108050004742 Protein disulphide isomerases Proteins 0.000 description 2
- 108030001310 Protein-glutamine gamma-glutamyltransferases Proteins 0.000 description 2
- 229940072056 alginate Drugs 0.000 description 2
- 235000010443 alginic acid Nutrition 0.000 description 2
- 229920000615 alginic acid Polymers 0.000 description 2
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- 235000019621 digestibility Nutrition 0.000 description 2
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- 239000004382 Amylase Substances 0.000 description 1
- 102000013142 Amylases Human genes 0.000 description 1
- 108010065511 Amylases Proteins 0.000 description 1
- 241000473391 Archosargus rhomboidalis Species 0.000 description 1
- DCXYFEDJOCDNAF-UHFFFAOYSA-N Asparagine Natural products OC(=O)C(N)CC(N)=O DCXYFEDJOCDNAF-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- PWJSAHPLQDLRBL-UHFFFAOYSA-N CC(C)CCC(N)=O.CC(C)CCCCN.CC(C)CCCCNC(=O)CCC(C)C.[NH4+] Chemical compound CC(C)CCC(N)=O.CC(C)CCCCN.CC(C)CCCCNC(=O)CCC(C)C.[NH4+] PWJSAHPLQDLRBL-UHFFFAOYSA-N 0.000 description 1
- 241000282421 Canidae Species 0.000 description 1
- LEVWYRKDKASIDU-QWWZWVQMSA-N D-cystine Chemical compound OC(=O)[C@H](N)CSSC[C@@H](N)C(O)=O LEVWYRKDKASIDU-QWWZWVQMSA-N 0.000 description 1
- 241000276438 Gadus morhua Species 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 241000353340 Helicolenus percoides Species 0.000 description 1
- DCXYFEDJOCDNAF-REOHCLBHSA-N L-asparagine Chemical compound OC(=O)[C@@H](N)CC(N)=O DCXYFEDJOCDNAF-REOHCLBHSA-N 0.000 description 1
- 241000316144 Macrodon ancylodon Species 0.000 description 1
- 229920002774 Maltodextrin Polymers 0.000 description 1
- 239000005913 Maltodextrin Substances 0.000 description 1
- OVRNDRQMDRJTHS-UHFFFAOYSA-N N-acelyl-D-glucosamine Natural products CC(=O)NC1C(O)OC(CO)C(O)C1O OVRNDRQMDRJTHS-UHFFFAOYSA-N 0.000 description 1
- OVRNDRQMDRJTHS-FMDGEEDCSA-N N-acetyl-beta-D-glucosamine Chemical compound CC(=O)N[C@H]1[C@H](O)O[C@H](CO)[C@@H](O)[C@@H]1O OVRNDRQMDRJTHS-FMDGEEDCSA-N 0.000 description 1
- 241000772415 Neovison vison Species 0.000 description 1
- 241000269980 Pleuronectidae Species 0.000 description 1
- 102100029370 Protein disulfide isomerase CRELD2 Human genes 0.000 description 1
- 102100030944 Protein-glutamine gamma-glutamyltransferase K Human genes 0.000 description 1
- 235000019779 Rapeseed Meal Nutrition 0.000 description 1
- 241000277289 Salmo salar Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
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- 238000009360 aquaculture Methods 0.000 description 1
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- 239000007900 aqueous suspension Substances 0.000 description 1
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- 235000009582 asparagine Nutrition 0.000 description 1
- AEMOLEFTQBMNLQ-UHFFFAOYSA-N beta-D-galactopyranuronic acid Natural products OC1OC(C(O)=O)C(O)C(O)C1O AEMOLEFTQBMNLQ-UHFFFAOYSA-N 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
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- 230000001488 breeding effect Effects 0.000 description 1
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- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229960003067 cystine Drugs 0.000 description 1
- AEMOLEFTQBMNLQ-YBSDWZGDSA-N d-mannuronic acid Chemical compound O[C@@H]1O[C@@H](C(O)=O)[C@H](O)[C@@H](O)[C@H]1O AEMOLEFTQBMNLQ-YBSDWZGDSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
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- 238000006297 dehydration reaction Methods 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
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- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 239000003349 gelling agent Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
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- 229940035034 maltodextrin Drugs 0.000 description 1
- 230000002503 metabolic effect Effects 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/25—Shaping or working-up of animal feeding-stuffs by extrusion
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y203/00—Acyltransferases (2.3)
- C12Y203/02—Aminoacyltransferases (2.3.2)
- C12Y203/02013—Protein-glutamine gamma-glutamyltransferase (2.3.2.13), i.e. transglutaminase or factor XIII
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
- A23K10/14—Pretreatment of feeding-stuffs with enzymes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/20—Shaping or working-up of animal feeding-stuffs by moulding, e.g. making cakes or briquettes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/80—Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y503/00—Intramolecular oxidoreductases (5.3)
- C12Y503/04—Intramolecular oxidoreductases (5.3) transposing S-S bonds (5.3.4)
- C12Y503/04001—Protein disulfide-isomerase (5.3.4.1), i.e. disufide bond-forming enzyme
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
- Y02A40/818—Alternative feeds for fish, e.g. in aquacultures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S426/00—Food or edible material: processes, compositions, and products
- Y10S426/805—Pet food for dog, cat, bird, or fish
Definitions
- the present invention relates to a method for the modification of protein structure in finish shaped feed pellets, balls or the like, among other reasons in order to contribute to strengthening the permanence of the pellet shape in granular feeds of this sort.
- the invention also relates to feedstuff manufactured according to this method for the formation of a shape-permanent feed in pellet form.
- Carbohydrates are utilised in metabolism as a source of energy.
- the energy density of carbohydrates is lower than that of protein and fat (17.6; 23.9 and 39.8 MJ/kg respectively).
- the digestibility of carbohydrates is also lower in carnivorous fish, and declines as the proportion of complex carbohydrates in the feed (above 10%) increases.
- salmonids have no metabolic need for carbohydrates. If fat replaces carbohydrates as an energy source, a carbohydrate-free fish feed of this sort will contain more energy per unit weight, as long as the relative proportions of the other components are held constant.
- Small feed particles can be produced with the aid of an agglomeration technique, which are based on the principle of aggregating extremely small particles into larger particles.
- This process does not utilize carbohydrates as a binding agent.
- the feed components are bound together through various forms of contact bonds between the solid particles in the feed.
- the different forms of contact bonds can vary from hydrogen bonds, adhesion and cohesion to capillary forces.
- New covalent bonds are not created in this process. This is an obvious disadvantage for the maintenance of the feed pellet's form and strength, because covalent bonds are stronger than other chemical bonds.
- a serious disadvantage of agglomerated feeds is thus that the bonds are weak, and given the lack of a continuous matrix such pellets are friable and fragile.
- the agglomeration technique cannot be utilised to produce particles of feed in pellet form with a diameter larger than about 2.5-3.0 mm.
- the energy content of the carbohydrate fraction may be replaced by fat within the feed recipe. This will result in greater freedom with respect to varying the relative proportions of fat, protein and micronutrients since the carbohydrates make up the remainder of the feed recipe. Such a feed will be richer in energy than an equivalent feed containing carbohydrates, and a reduction in the feed conversion ratio, defined as the quantity of feed consumed to produce one kilo of fish biomass, will be obtained.
- the method and product formed by the method thus consists mainly of a feedstuff, or alternatively of one or more of the components of which it consists, for forming pellets, alternatively of coating the surface of the formed pellets, in order to add an enzyme (preferably transglutaminase) that function as a catalyst for the formation of covalent bonds between the amino acids which make up the protein chains in protein raw materials containing proteins in native or denatured form.
- an enzyme preferably transglutaminase
- the raw materials of the protein in the feed mixture include the natural amino acids glutamine and lysine in the protein chains.
- the added enzyme will act as a catalyst and catalyze the formation of covalent ( ⁇ -( ⁇ -Glu)Lys) bonds between the amino acids glutamine and lysine in the protein raw ingredients in the feed.
- Transglutaminase is defined as enzymes which are classified as protein-glutamine ⁇ -glutamyltransferase (EC 2.3.2.13; International Union of Biochemistry and Molecular Biology, Nomenclature Committee). Transglutaminase may occur in a pure form or as a distinct premix with suitable filler and transglutaminase in adjusted concentration. Transglutaminase can be added to the other raw ingredients of the feed in the form of a powder, in solution or in suspension.
- protein raw materials refers to raw ingredients that contain protein in either native or denatured form.
- Examples include fish meal, stickwater, stickwater concentrate, blood meal, feather meal, bone and horn meal, wheat gluten, maize gluten, soya meal and rapeseed meal. These are only illustrative examples, and do not exclude the use of other raw ingredients in feeds as partial substitutes for or additions to one or more of the said raw ingredients.
- feed pellets refers to particles or fragments, preferably round, which are formed by means of a special process, such that they are of a size and shape that makes them suitable as feed, particularly for carnivorous fish species such as farmed salmon, cod, halibut, sea perch and sea bream.
- the activity of the enzyme declines at temperatures higher than 50° C., and it is deactivated at temperatures beyond 65° C.
- the formation of a protein matrix as described here can thus take place under process heat conditions in which the process temperature varies betwen 0 and 60° C.
- the shortest process time is obtained at around 50° C., since the process time is lengthened at temperatures above and below this temperature.
- Transglutaminase is added to the other ingredients of the feed before these are formed into pellets by a suitable method, since the enzyme can be added as a solution or as a suspension in a suitable liquid, for example water, or blended as a dry ingredient before liquid is added to the mixture.
- a suitable liquid for example water
- an aqueous solution may contain pure water, stickwater or stickwater concentrate, or another protein-rich liquid, for example a non-limiting gelatine solution.
- Transglutaminase can also be added to the surface of preformed pellets by a suitable method, in that the enzyme can be added as dissolved in steam, or as a solution, suspension or wash in a suitable liquid such as water.
- the fat content of the feed may, according to a non-limiting preferred example, consist of fish-oil, which can be added to the feed either before or after the feed is formed into pellets, or after the pellets have been dried. After the feed has been formed into pellets, the pellets are maintained at a temperature of between 0 and 60° C., so that the transglutaminase enzyme has time to catalyse the ⁇ -( ⁇ -Glutamyl) lysine bonds that are desired.
- the reaction time is adapted to the reaction temperature.
- the formed pellets are dried to the desired water content/degree of dryness in a suitable dehydration unit, such as a drying cabinet.
- the transglutaminase product used in the following examples consists of 60% sodium caseinate, 39.5% maltodextrin and 0.5% transglutaminase.
- a meat grinder with a die size of around 6.5 mm can be used to form the feed into pellets.
- the apparatus may also comprise an incubator cabinet and a drying cabinet (working temperature about 80-90° C.). In a wear test, a rotation rate of 500 rpm was employed without the use of metal balls.
- transglutaminase product containing 125 mg transglutaminase and 15 g sodium caseinate was stirred into 500 ml water at about 40° C.
- the solution was added to 500 g fish meal (Norwegian LT meal), mixed to a dough and formed into pellets with the aid of a meat grinder. These pellets were incubated in the said incubator cabinet for about 60 minutes at about 40° C., and thereafter dried for about 50 minutes. 300 g pellets were used for the wear test.
- the example shows that blending around 125 ppm transglutaminase into a mixture of fish meal, sodium caseinate and water produced pellets with considerably greater firmness and strength than pellets formed from a feed mass (fish meal+water) without this enzyme additive.
- the enzyme transglutaminase in powder form can be blended with one or more of the other dry ingredients of the feed before water is added in the form of liquid, for example pure water, stickwater, stickwater concentrate, other protein-enriched liquid or water vapour.
- Drying may take place immediately after forming into pellets, as long as care is taken to ensure that the temperature does not rise above 60° C., thus giving the enzyme sufficient time to act to create a protein matrix before the water activity becomes so low that the enzyme will no longer act as a catalyst.
- Transglutaminase produced by temperature-tolerant bacteria will be able to act at temperatures higher than 60° C. Production conditions can thus be above 60° C. if thermo-stable transglutaminase is employed.
- the invention also comprises other enzymes that catalyse the formation of covalent bonds between amino acids that form part of the protein chains in the raw materials of the protein in the feed.
- Such an enzyme can, for example, catalyse an equivalent reaction between asparagine and lysine ( ⁇ -( ⁇ -aspartyl) lysine bond) (transasparaginase).
- a method for making feed for carnivorous animals, especially feed for farmed fish including modifying protein structure of pre-shaped feed pellets, spheres, and similar feed particles or pieces, in order to achieve shape permanence, strength and firmness of said feed pellets and the like, wherein said properties are maintained subsequent to a possible incubation, drying, further processing, storage and transport, and wherein is used a catalyzing enzyme such transglutaminase, characterized in that said enzyme catalyzing the formation of covalent bonds between amino acids included in the protein chains of the protein raw material containing proteins in native or denatured form and that, to a substantial degree, constitutes structureless processed raw materials such as stickwater, stickwater concentrate, and structureless dry processed raw materials (powders) such as fish meal, blood meal, feather meal, or bone meal, wheat gluten, maize gluten, soy meal, canola meal, casein, sodium caseinate, gelatin or collagen, is mixed to the ready-mixed feed mass or, alternatively, to one or more of its
- said enzyme is applied to the surface of pre-shaped feed pellets, which are incubated at a temperature and for a period adjusted according to the kinetic properties of the enzyme, such that covalent bonds are established between said amino acids, and that said feed pellets or the like are further processed, conservation being effected through drying, and that, subsequent to the pellet shaping process, a reaction temperature is established in the range of 0-60° C., preferably 10-50° C., and wherein pre-shaped feed pellets, spheres and similar feed particles exhibit the desired shape performance, said protein network having been built up in such a way that it does not only form gel, but such that increased mechanical strength is established and maintained subsequent to the drying.
- a catalyzing enzyme such as transglutaminase, transasparaginase, protein disulphide isomerase and/or lipoxygenase, characterized in that said enzyme(s) is (are) added to the feed mass in an amount corresponding to at least 10 ppm of the (dry) weight of the feed mass and that, subsequent to the pellet shaping process, the reaction temperature is established in the range of 0-60° C., preferably 10-50° C., (does not apply for thermostabile transglutaminase that may function as a catalyst at temperatures greater than 60° C.), whereupon feed pellets are incubated and dried (e.g. in 60 and 50 minutes, respectively, dependent upon the temperature), so that the catalyzing property of the enzyme ceases when said feed pellets are pre-dried.
- a catalyzing enzyme such as transglutaminase, transasparaginase, protein disulphide isomerase and/or lipoxygenase
- the method further characterized in that the enzyme transglutaminase are added in powder form to dry feed mass or, alternatively, to one or more of its ingredients prior to mixing, the transglutaminase powder being mixed into the same at the stage prior to the mixture of water into the mixture in the form of a liquid, such as pure water, stickwater, stickwater concentrate, other protein containing liquid and/or water vapor.
- a liquid such as pure water, stickwater, stickwater concentrate, other protein containing liquid and/or water vapor.
- the method further characterized in that to a blending liquid for the feed mass (which has approximately the same weight as the last-mentioned) is added about 20 ppm or more transglutaminase, referred to the weight of the blending liquid, said transglutaminase being stirred and agitated into the blending liquid to form thereon an aqueous solution or suspension, the solution or suspension being mixed with a dry feed mass of approximately the same weight as the blending liquid.
- the method further characterized in that the enzyme transglutaminase, is in a condition wherein it is dissolved in vapor, forming a solution, suspension or washing in a suitable liquid, such as water, is applied to the surface of pre-shaped feed pellets and that, subsequently, to the pellet shaping process, a reaction temperature is established within the range of 0-60° C., preferably 10-50° C., (not including thermostabile transglutaminase which may function as a catalyst at temperatures greater than 60° C.), whereupon feed pellets are incubated and dried (e.g. for 60 and 50 minutes, respectively, dependent upon the temperature), so that the catalyzing property enzyme ceases when said feed pellets are pre-dried.
- a reaction temperature is established within the range of 0-60° C., preferably 10-50° C., (not including thermostabile transglutaminase which may function as a catalyst at temperatures greater than 60° C.), whereupon feed pellets are incubated and dried (e.g.
- structureless processed raw materials such as stickwater, stickwater concentrate, and structureless dry processed raw
- the feed mass further characterized in that the feed mass also contains micronutrients.
- the feed mass further characterized in that the feed mass is conserved exclusively through drying.
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Abstract
A method for producing feed for forming into pellets, the pellets produced by the method to be used to feed carnivorous animals. The addition of the enzyme transglutaminase to a feed mass specifically intended for carnivorous fish will catalyze a reaction between the amino acids glutamine and lysine which form part of the protein chains and the raw material of the proteins of the feed, such that a covalent chemical bond is formed between them, which results in shape permanence in the formed, dried, finished pellets, such that the finished pellets do not lose their shape before time of use.
Description
- The present invention relates to a method for the modification of protein structure in finish shaped feed pellets, balls or the like, among other reasons in order to contribute to strengthening the permanence of the pellet shape in granular feeds of this sort. The invention also relates to feedstuff manufactured according to this method for the formation of a shape-permanent feed in pellet form.
- Many types of animals in breeding, e.g. salmon and trout, are carnivorous (meat-eating). Their natural food consists of insects (for salmon and trout in the freshwater phase), fish and crustaceans. For other carnivorous farmed animals, such as mink and foxes, the feed may also contain the mammalian flesh, for example fresh slaughterhouse waste. Insects and crustaceans have an exoskeleton which i.e. consists of chitin. Chitin is a linear polysaccharide of N-acetyl-D-glucosamine linked by β1→4 bonds. Other structural carbohydrates such as cellulose (β[1→4] D-glycose) and alginate (D-mannuronic acid) are not found in these prey animals, nor do they contain starch (á[1>4] D-glycose) as energy stores. Nevertheless, salmon, trout and other carnivorous fish and animals have enzymes (for example, amylase) that are capable of breaking down starch in the gut and making it digestible, but they may be less efficient in this respect than herbivorous (plant-eating) fish and animals.
- In feeds intended for carnivorous fish it is usual to add between 8% and 25% carbohydrates, for example in the form of wheat or maize, as a binding agent. After pressing, but especially after extrusion, the starch in these carbohydrates will form a matrix or base mass which gives the pellets mechanical strength and shape permanance so that the shape of the pellets can be maintained after drying, further processing, storage and transport.
- Carbohydrates are utilised in metabolism as a source of energy. The energy density of carbohydrates is lower than that of protein and fat (17.6; 23.9 and 39.8 MJ/kg respectively). The digestibility of carbohydrates is also lower in carnivorous fish, and declines as the proportion of complex carbohydrates in the feed (above 10%) increases. Experiments have shown that salmonids have no metabolic need for carbohydrates. If fat replaces carbohydrates as an energy source, a carbohydrate-free fish feed of this sort will contain more energy per unit weight, as long as the relative proportions of the other components are held constant.
- In order to give feed pellets shape permanence and mechanical strength, as mentioned above, it is known to add a binding agent in the form of 8%-25% carbohydrates, for example wheat and/or maize. After pressing or extrusion in the feedstuff material there will be established a starch matrix of the desired strength.
- Other techniques in connection with the forming of feed into pellets balls or the like, have also been described. According to U.S. Pat. No. 4,935,250, for example, a gel or mass of alginate is also produced during the forming.
- The patent literature includes descriptions of feeds and feed mixtures in which the mass consists of gelatine or caseinate. See, for example, British Patent No. 2,217,175.
- There are also feeds in which the binding characteristics produced by the coagulation of native proteins are exploited; see NO 179 731.
- Small feed particles can be produced with the aid of an agglomeration technique, which are based on the principle of aggregating extremely small particles into larger particles. This process does not utilize carbohydrates as a binding agent. The feed components are bound together through various forms of contact bonds between the solid particles in the feed. The different forms of contact bonds can vary from hydrogen bonds, adhesion and cohesion to capillary forces. New covalent bonds are not created in this process. This is an obvious disadvantage for the maintenance of the feed pellet's form and strength, because covalent bonds are stronger than other chemical bonds.
- A serious disadvantage of agglomerated feeds is thus that the bonds are weak, and given the lack of a continuous matrix such pellets are friable and fragile. The agglomeration technique cannot be utilised to produce particles of feed in pellet form with a diameter larger than about 2.5-3.0 mm.
- In order to be able to produce larger feed particles/fragments/pellets/balls, etc., we must abandon the agglomeration technique without addition of carbohydrate and again return to carbohydrate as a binding agent. In low concentrations, complex carbohydrates such as starch are digested by salmonids, for example, but if their concentration exceeds 10% the digestibility of the carbohydrate fraction decreases (Aksnes A., 1995. Growth, feed efficiency and slaughter quality of salmon, Salmo salar L., given feeds with different ratios of carbohydrate and protein. Aquaculture Nutrition, 1:241-248).
- The energy content of the carbohydrate fraction may be replaced by fat within the feed recipe. This will result in greater freedom with respect to varying the relative proportions of fat, protein and micronutrients since the carbohydrates make up the remainder of the feed recipe. Such a feed will be richer in energy than an equivalent feed containing carbohydrates, and a reduction in the feed conversion ratio, defined as the quantity of feed consumed to produce one kilo of fish biomass, will be obtained.
- In accordance with the present invention one has aimed at showing a method of modifying the protein structure of feeds whose nutrient composition closely resembles the natural choice of foods of carnivorous fish and animals. According to the invention, favourable binding is obtained in feeds—without carbohydrates—resulting in shape permanence in pellets and similar forms of feedstuff, and in such a way that the maximum particle size/pellet diameter can be increased in the case of agglomerated feed while maintaining the shape of the feed. The invention also aims to increase the energy density of all types of feed, particularly fish feeds.
- The above-identified objective is reached by proceeding as described herein. A feedstuff that has been treated as described in accordance with this method and which is intended for the forming of pellets or the like, and properties relating thereto are identified herein. Feed pellets made of such a feedstuff, whose protein structure has been modified by the method, are also disclosed herein.
- The method and product formed by the method thus consists mainly of a feedstuff, or alternatively of one or more of the components of which it consists, for forming pellets, alternatively of coating the surface of the formed pellets, in order to add an enzyme (preferably transglutaminase) that function as a catalyst for the formation of covalent bonds between the amino acids which make up the protein chains in protein raw materials containing proteins in native or denatured form. The raw materials of the protein in the feed mixture include the natural amino acids glutamine and lysine in the protein chains. The added enzyme will act as a catalyst and catalyze the formation of covalent (å-(γ-Glu)Lys) bonds between the amino acids glutamine and lysine in the protein raw ingredients in the feed.
- Through the adoption of reaction temperature and reaction time this enzymatic reaction will form a matrix or basic mass of protein raw materials which will exhibit adequate strength to give feed pellets a constant and lasting shape.
- In agglomerated feed this enzymatic reaction will lead to covalent transverse bonds (cross-bonds) between the proteins. This will give the agglomerate increased strength by introducing the strongest type of chemical bond in addition to the other three types of chemical bonds which provide the feed product with firmness and strength.
- In pressed or extruded feeds, the formation of covalent (å-(γ-Glu)Lys) bonds that lead to the formation of a protein matrix will be able to partially or wholly replace the addition of carbohydrates. This makes it possible to remove carbohydrates from the recipe for the feed, or to reduce the proportion of carbohydrates respectively. Carbohydrates play virtually no part in the natural diet of carnivorous fish and animals, and the total energy density of feed pellets can be increased because both protein and fat are richer in energy than carbohydrates. According to the present invention, an animal feed in the form of pellets will require no other binding agents such as gelling agents in the form of gelatine, for example.
- The above reaction formula, in which the enzyme transglutaminase acts as a catalyst, shows the creation of å-(γ-Glutamyl) lysine bond between the amino acids glutamine and lysine.
- Transglutaminase is defined as enzymes which are classified as protein-glutamine γ-glutamyltransferase (EC 2.3.2.13; International Union of Biochemistry and Molecular Biology, Nomenclature Committee). Transglutaminase may occur in a pure form or as a distinct premix with suitable filler and transglutaminase in adjusted concentration. Transglutaminase can be added to the other raw ingredients of the feed in the form of a powder, in solution or in suspension.
- The term “protein raw materials” refers to raw ingredients that contain protein in either native or denatured form.
- Examples include fish meal, stickwater, stickwater concentrate, blood meal, feather meal, bone and horn meal, wheat gluten, maize gluten, soya meal and rapeseed meal. These are only illustrative examples, and do not exclude the use of other raw ingredients in feeds as partial substitutes for or additions to one or more of the said raw ingredients.
- The term “feed pellets” refers to particles or fragments, preferably round, which are formed by means of a special process, such that they are of a size and shape that makes them suitable as feed, particularly for carnivorous fish species such as farmed salmon, cod, halibut, sea perch and sea bream.
- The activity of the enzyme (transglutaminase) declines at temperatures higher than 50° C., and it is deactivated at temperatures beyond 65° C. The formation of a protein matrix as described here can thus take place under process heat conditions in which the process temperature varies betwen 0 and 60° C. The shortest process time is obtained at around 50° C., since the process time is lengthened at temperatures above and below this temperature.
- Transglutaminase is added to the other ingredients of the feed before these are formed into pellets by a suitable method, since the enzyme can be added as a solution or as a suspension in a suitable liquid, for example water, or blended as a dry ingredient before liquid is added to the mixture. In addition to transglutaminase, an aqueous solution may contain pure water, stickwater or stickwater concentrate, or another protein-rich liquid, for example a non-limiting gelatine solution.
- Transglutaminase can also be added to the surface of preformed pellets by a suitable method, in that the enzyme can be added as dissolved in steam, or as a solution, suspension or wash in a suitable liquid such as water.
- The fat content of the feed may, according to a non-limiting preferred example, consist of fish-oil, which can be added to the feed either before or after the feed is formed into pellets, or after the pellets have been dried. After the feed has been formed into pellets, the pellets are maintained at a temperature of between 0 and 60° C., so that the transglutaminase enzyme has time to catalyse the å-(γ-Glutamyl) lysine bonds that are desired.
- The reaction time is adapted to the reaction temperature.
- Finally, the formed pellets are dried to the desired water content/degree of dryness in a suitable dehydration unit, such as a drying cabinet.
- The transglutaminase product used in the following examples (from the manufacturer Ajinomoto in Japan) consists of 60% sodium caseinate, 39.5% maltodextrin and 0.5% transglutaminase. A meat grinder with a die size of around 6.5 mm can be used to form the feed into pellets. The apparatus may also comprise an incubator cabinet and a drying cabinet (working temperature about 80-90° C.). In a wear test, a rotation rate of 500 rpm was employed without the use of metal balls.
- 500 g fish meal (Norwegian LT meal) and 500 ml water were mixed to formation of a dough which was then formed into pellets with the aid of a meat grinder. The formed pellets were dried for about 35 minutes. 300 g pellets were used for the wear test.
- 25 g transglutaminase product containing 125 mg transglutaminase and 15 g sodium caseinate was stirred into 500 ml water at about 40° C. The solution was added to 500 g fish meal (Norwegian LT meal), mixed to a dough and formed into pellets with the aid of a meat grinder. These pellets were incubated in the said incubator cabinet for about 60 minutes at about 40° C., and thereafter dried for about 50 minutes. 300 g pellets were used for the wear test.
Result Composition of fish meal protein 72.5% fat 8.7% ash 11.8% water 8.5% Water content meal + water 3.3% after drying meal + sodium 3.6% caseinate + water + transglutaminase Wear test, remaining meal + water 1.2% pellets meal + sodium 86.3% caseinate + water + transglutaminase - The example shows that blending around 125 ppm transglutaminase into a mixture of fish meal, sodium caseinate and water produced pellets with considerably greater firmness and strength than pellets formed from a feed mass (fish meal+water) without this enzyme additive.
- The enzyme transglutaminase in powder form can be blended with one or more of the other dry ingredients of the feed before water is added in the form of liquid, for example pure water, stickwater, stickwater concentrate, other protein-enriched liquid or water vapour.
- Drying may take place immediately after forming into pellets, as long as care is taken to ensure that the temperature does not rise above 60° C., thus giving the enzyme sufficient time to act to create a protein matrix before the water activity becomes so low that the enzyme will no longer act as a catalyst.
- Transglutaminase produced by temperature-tolerant bacteria will be able to act at temperatures higher than 60° C. Production conditions can thus be above 60° C. if thermo-stable transglutaminase is employed.
- In this case another source of protein (soya) was used, whose real protein level is about 20% lower than that of fish meal. The feedstuff was prepared largely as indicated in Example 1.
- 500 g soya meal (Hamlet) and 700 ml water were mixed to the formation of a dough, which was formed into pellets and dried for about 40 minutes. As in example 1, a wear test was carried out. After the test had been completed, the remaining whole pellets were subjected to a new wear test, this time with four metal balls and at 150 revolutions. 25 g transglutaminase product containing 125 mg transglutaminase and 15 g sodium caseinate was stirred into 700 ml water at about 40° C. The solution was added to 500 g soya meal flour, blended and formed as indicated in example 1, incubated at 40° C. for 60 minutes and dried for about 60 minutes.
Result Composition of soya meal protein 56.5% fat 1.0% ash 7.1% water 7.9% Water content meal + water 10.0% after drying meal + sodium 7.2% caseinate + water + transglutaminase Wear test without balls, meal + water 85.6% remaining pellets meal + sodium 95.8% caseinate + water + transglutaminase Wear test without balls, meal + water 35.5% remaining pellets meal + sodium 72.0% caseinate + water + transglutaminase - The invention also comprises other enzymes that catalyse the formation of covalent bonds between amino acids that form part of the protein chains in the raw materials of the protein in the feed.
- Such an enzyme can, for example, catalyse an equivalent reaction between asparagine and lysine (å-(β-aspartyl) lysine bond) (transasparaginase).
- Other examples are the enzyme protein disulphide isomerase (EC 5.3.4.1), which catalyses the rearrangement of cystine and the enzyme lipoxygenase.
- A method for making feed for carnivorous animals, especially feed for farmed fish, including modifying protein structure of pre-shaped feed pellets, spheres, and similar feed particles or pieces, in order to achieve shape permanence, strength and firmness of said feed pellets and the like, wherein said properties are maintained subsequent to a possible incubation, drying, further processing, storage and transport, and wherein is used a catalyzing enzyme such transglutaminase, characterized in that said enzyme catalyzing the formation of covalent bonds between amino acids included in the protein chains of the protein raw material containing proteins in native or denatured form and that, to a substantial degree, constitutes structureless processed raw materials such as stickwater, stickwater concentrate, and structureless dry processed raw materials (powders) such as fish meal, blood meal, feather meal, or bone meal, wheat gluten, maize gluten, soy meal, canola meal, casein, sodium caseinate, gelatin or collagen, is mixed to the ready-mixed feed mass or, alternatively, to one or more of its ingredients prior to mixing, in order to build a protein network of said structureless raw materials, whereupon the feed mass to which the catalyst is added in the form of said enzyme is formed into feed pellets or the like. Alternatively, that said enzyme is applied to the surface of pre-shaped feed pellets, which are incubated at a temperature and for a period adjusted according to the kinetic properties of the enzyme, such that covalent bonds are established between said amino acids, and that said feed pellets or the like are further processed, conservation being effected through drying, and that, subsequent to the pellet shaping process, a reaction temperature is established in the range of 0-60° C., preferably 10-50° C., and wherein pre-shaped feed pellets, spheres and similar feed particles exhibit the desired shape performance, said protein network having been built up in such a way that it does not only form gel, but such that increased mechanical strength is established and maintained subsequent to the drying.
- The method further wherein a catalyzing enzyme is used, such as transglutaminase, transasparaginase, protein disulphide isomerase and/or lipoxygenase, characterized in that said enzyme(s) is (are) added to the feed mass in an amount corresponding to at least 10 ppm of the (dry) weight of the feed mass and that, subsequent to the pellet shaping process, the reaction temperature is established in the range of 0-60° C., preferably 10-50° C., (does not apply for thermostabile transglutaminase that may function as a catalyst at temperatures greater than 60° C.), whereupon feed pellets are incubated and dried (e.g. in 60 and 50 minutes, respectively, dependent upon the temperature), so that the catalyzing property of the enzyme ceases when said feed pellets are pre-dried.
- The method further characterized in that the enzyme transglutaminase are added in powder form to dry feed mass or, alternatively, to one or more of its ingredients prior to mixing, the transglutaminase powder being mixed into the same at the stage prior to the mixture of water into the mixture in the form of a liquid, such as pure water, stickwater, stickwater concentrate, other protein containing liquid and/or water vapor.
- The method further characterized in that to a blending liquid for the feed mass (which has approximately the same weight as the last-mentioned) is added about 20 ppm or more transglutaminase, referred to the weight of the blending liquid, said transglutaminase being stirred and agitated into the blending liquid to form thereon an aqueous solution or suspension, the solution or suspension being mixed with a dry feed mass of approximately the same weight as the blending liquid.
- The method further characterized in that the enzyme transglutaminase, is in a condition wherein it is dissolved in vapor, forming a solution, suspension or washing in a suitable liquid, such as water, is applied to the surface of pre-shaped feed pellets and that, subsequently, to the pellet shaping process, a reaction temperature is established within the range of 0-60° C., preferably 10-50° C., (not including thermostabile transglutaminase which may function as a catalyst at temperatures greater than 60° C.), whereupon feed pellets are incubated and dried (e.g. for 60 and 50 minutes, respectively, dependent upon the temperature), so that the catalyzing property enzyme ceases when said feed pellets are pre-dried.
- A feed mass intended for the formation of feed particles (pellets), for carnivorous animals, especially farmed fish, prepared, made and processed in accordance with the method as set forth in any of the preceding disclosure, and where any catalyzing enzyme, particularly transglutaminase, has been added to said feed mass, characterized in that said catalyzing enzyme, such as transglutaminase, within said feed mass has catalyzed a reaction between amino acids, especially glutamine and lysine, included in the protein chains of the protein raw material of the feed mass, said raw material containing proteins and native or denatured form and which, to a substantial degree, constitutes structureless processed raw materials, such as stickwater, stickwater concentrate, and structureless dry processed raw materials (powders), such as fish meal, blood meal, feather meal or bone meal, wheat gluten, maize gluten, soya meal, canola meal, casein, sodium caseinate, gelatin, or collagen.
- The feed mass further characterized in that the feed mass also contains micronutrients.
- The feed mass further characterized in that the feed mass is conserved exclusively through drying.
- The use of enzyme transglutaminase as a catalyst for a protein and amino acid containing feed mass to be shaped into pellets for farm fish, with the purpose of catalyzing a reaction resulting in the formation of covalent bonds between amino acids included in the protein chains of the raw materials of said feed mass, and said raw materials thereof containing proteins in native or denatured form.”
Claims (28)
1. (Twice Amended) A method for making feed for carnivorous animals comprising:
A. modifying the protein structure of a protein raw material by catalyzing the formation of covalent bonds between amino acids of proteins of said protein raw material by utilizing a catalyzing enzyme, said protein raw material comprising proteins in denatured form, said protein raw material comprising structureless processed raw materials being selected from the group consisting of stickwater, stickwater concentrate, and structureless dry processed raw materials in the form of powders, or any combination thereof, said powders being selected from the group consisting of fish meal, blood meal, feather meal, bone meal, wheat gluten, maize gluten, soy meal, conola meal, casein, sodium caseinate, gelatin, and collagen or any combination thereof, said catalyzing enzyme being mixed with one of said stickwater, stickwater concentrate, fish meal, blood meal, feather meal, bone meal, wheat gluten, maize gluten, soy meal, conola meal, casein, sodium caseinate, gelatin, and collagen, or any combination thereof, said catalyzing enzyme building a protein network for said structureless processed raw materials;
B. shaping said protein raw material and said catalyst into consumable feed pellets, said modified protein structure for said consumable feed pellets having shape permanence, strength, and firmness, said shape permanence, strength, and firmness of said consumable feed pellets being substantially maintained throughout a subsequent drying step, a subsequent processing step, a subsequent storage step, and a subsequent transport step; and
C. subjecting said feed pellets to a drying step wherein said consumable feed pellets have a water content equal to or less than 20% following drying.
2. (Twice Amended) The method according to claim 1 , wherein said catalyzing enzyme is selected from the group consisting of transglutaminase, transasparaginase, protein disulfide isomerase and lipoxygenase, or any combination thereof, said catalyzing step further comprising adding said enzyme to the protein raw material in an amount of approximately at least 10 parts per million of the weight of the protein raw material, said method further comprising exposing said consumable feed pellets to a temperature of between 0° C. and 60° C. whereby said consumable feed pellets are substantially incubated and dried ceasing the catalyzing property of the enzyme.
3. (Twice Amended) The method according to claim 2 , wherein said catalyzing enzyme is transglutaminase, said transglutaminase comprising powder transglutaminase being added to said protein raw material, the transglutaminase powder being mixed into the protein raw material prior to the addition of a liquid, said liquid being selected from the group consisting of water, stickwater, stickwater concentrate, a protein containing liquid and water vapor or any combination thereof.
4. (Previously Amended) The method according to claim 3 , further comprising blending said liquid to said protein raw material, said liquid comprising about 20 parts per million transglutaminase as related to the weight of the liquid, said transglutaminase being combined into the liquid to form an aqueous solution, the aqueous solution being mixed with said dry protein raw material, said dry protein raw material being approximately the same weight as the liquid.
5. (Twice Amended) The method according to claim 1 , said catalyzing enzyme comprising transglutaminase, said transglutaminase being dissolved in a fluid, said dissolved transglutaminase being applied to the surface of said protein raw material, said method further comprising exposing said consumable feed pellets to a temperature of between 0° C. and 60° C. whereby said feed pellets are incubated and dried substantially ceasing the catalyzing property of the enzyme.
Please cancel claim 6.
7. (Twice Amended) The method according to claim 5 , said protein raw material comprising micronutrients.
8. (Twice Amended) The method according to claim 7 , wherein the protein raw material is dried.
Please cancel claim 9.
10. (Twice Amended) A method for making feed for carnivorous animals comprising:
A. obtaining raw protein material, said raw protein material having protein structure, said protein structure comprising protein chains and protein in a denatured form, said protein chains having covalent bonds and amino acids, said raw protein material prior to being formed into a feed being structureless processed raw material selected from the group consisting of stickwater, stickwater concentrate, fish meal, blood meal, feather meal, bone meal, wheat gluten, maize gluten, soy meal, canola meal, casein, sodium caseinate, gelatin, and collagen and any combination thereof;
B. adding a catalyst comprising an enzyme to said raw protein material, said enzyme comprising transglutaminase, said enzyme catalyzing the formation of covalent bonds between said amino acids;
C. pelletizing said raw protein material and said catalyst into consumable feed pellets having enhanced shape permanence, strength, and firmness; and
D. drying the consumable feed pellets by exposure to temperatures of between 0° C. and 60° C.
11. (Amended) The method according to claim 10 wherein the catalyst is mixed with one of said structureless processed raw materials during said adding step.
12. (Twice Amended) The method according to claim 10 , wherein said catalyst is applied to the surface of the consumable feed pellets formed of raw protein materials, and wherein said catalyst treated raw protein materials are incubated, said incubation occurring at a temperature and for a duration of time which forms covalent bonds between said amino acids.
13. (Amended) The method according to claim 12 , wherein said catalyst is selected from the group consisting of transglutaminase, transasparaginase, protein disulfide isomerase, lipoxygenase, and any combination thereof, and further wherein said catalyst is added to said feed in an amount of at least 10 parts per million as compared to the dry weight of the feed and further wherein prior to the pelletizing step said consumable feed pellets are incubated at a reaction temperature of at least 0° C. to 60° C. and said incubation extends over a 60 minute duration and further wherein said drying extends over a 50 minute duration terminating the catalyzing properties of the enzyme.
14. (Twice Amended) The method according to claim 13 , wherein said enzyme is transglutaminase in a powder form which is added to one of said structureless processed raw materials and further wherein a blending liquid is added, said blending liquid being selected from the group consisting of water, pure water, stickwater, stickwater concentrate, water vapor, and protein containing liquids or any combination thereof.
15. (Twice Amended) The method according to claim 14 , wherein said blending liquid has approximately the same weight as the raw protein materials and further wherein about 20 parts per million of transglutaminase is added to said liquid prior to mixing with said raw protein materials and wherein said transglutaminase is combined into said blending liquid to form an aqueous solution.
16. (Twice Amended) The method according to claim 10 , wherein said transglutaminase is dissolved in vapor forming a solution, said solution being applied to the surface of said raw protein materials, and further wherein said raw protein materials are exposed to a temperature in the range of 0° C. to 60° C. before the pelletizing step incubating said raw protein materials for approximately 60 minutes and subsequently drying said raw protein materials for 50 minutes whereupon the catalyzing property of said enzyme ceases.
17. (Amended) The method according to claim 15 , wherein the transglutaminase catalyzes the formation of covalent bonds between amino acids and specifically the amino acids of glutamine and lysine in said protein raw material.
18. (Amended) The method according to claim 17 , said protein raw material further comprising micronutrients.
Please cancel claim 19.
20. (Amended) A method for feeding fish comprising:
A. feeding said fish with a feed mass having enhanced shape permanence and a modified protein structure, said feed mass comprising:
I. amino acid chains and covalent bonds between said amino acid chains, said feed mass being formed from raw protein materials having proteins in a denatured form, said raw protein materials being treated with a catalyst comprising transglutaminase causing a reaction resulting in formation of said covalent bonds between said amino acids, said feed being shaped into pellets for feeding to said fish.
21. (Amended) A method for making a feed for carnivorous animals comprising:
A. modifying the protein structure of a feed comprising preformed feed pellets, said modification of said protein structure occurring through catalyzing the formation of covalent bonds between amino acids in said protein structure through the use of a catalyzing enzyme, said preformed feed pellets comprising proteins in a denatured form, said preformed feed pellets comprising structureless processed raw materials being selected from the group consisting of stickwater, stickwater concentrate and structureless dry processed raw materials in the form of powders, or any combination thereof, said powders being selected from the group consisting of fish meal, blood meal, feather meal, bone meal, wheat gluten, maize gluten, soy meal, canola meal, casein, sodium caseinate, gelatin and collagen, or any combination thereof, said catalyzing enzyme being mixed with at least one of said structureless dry processed materials, said mixed enzyme and structureless dry processed raw materials yielding a feed mass after mixture, said feed mass having a protein network of said structureless raw materials;
B. shaping said feed mass into consumable feed pellets, said consumable feed pellets having shape permanence, strength, and firmness following modification of said protein structure, said shape permanence, strength, and firmness of said consumable feed pellets being substantially maintained throughout a subsequent drying step, a subsequent processing step, a subsequent storage step, and a subsequent transportation step; and
C. subjecting said consumable feed pellets to a drying step wherein a water content for said consumable feed pellets is reduced to a level less than or equal to 20%.
22. (Amended) A method for making a feed for carnivorous animals comprising:
A. modifying the protein structure of a feed comprising preformed feed pellets by catalyzing the formation of covalent bonds between amino acids of protein chains of protein raw material through the use of a catalyzing enzyme, said protein raw material comprising proteins in a denatured form, said protein raw material comprising structureless processed raw materials being selected from the group consisting of stickwater, stickwater concentrate and structureless dry processed raw materials in the form of powders, or any combination thereof, said powders being selected from the group consisting of fish meal, blood meal, feather meal, bone meal, wheat gluten, maize gluten, soy meal, canola meal, casein, sodium caseinate, gelatin and collagen, or any combination thereof, said catalyzing enzyme being applied to the surface of said preformed feed pellets yielding consumable feed pellets, said modified protein structure for said consumable feed pellets having shape permanence, strength, and firmness, said shape permanence, strength, and firmness of said consumable feed pellets being substantially maintained throughout a subsequent drying step, a subsequent processing step, a subsequent storage step, and a subsequent transportation step; and
B. subjecting said consumable feed pellets to a drying step, said dried consumable feed pellets having a water content of less than or equal to 20%.
23. (Amended) The method according to claim 21 , wherein said catalyzing enzyme is transglutaminase.
24. (Amended) The method according to claim 21 , wherein said consumable feed pellets are substantially ball-shaped.
25. (Amended) The method according to claim 22 , further comprising incubating said consumable feed pellets.
26. (New) A method for making feed for carnivorous animals comprising:
A. modifying the protein structure of protein raw materials by catalyzing the formation of covalent bonds between amino acids of proteins of said protein raw materials by utilizing a catalyzing enzyme, said catalyzing enzyme being selected from the group consisting of transglutaminase, transasparaginase, protein disulfide isomerase, and lipoxygenase, or any combination thereof, said catalyzing further comprising adding said enzyme to the protein raw materials in an amount of approximately 10 parts per million of the weight of the protein raw material, said protein raw materials comprising proteins in a denature form, said protein raw materials further comprising liquid structureless processed raw materials being selected from the group consisting of stickwater, and stickwater concentrate and any combination thereof, said protein raw materials further comprising dry structureless processed raw materials in the form of powders, said powders being selected from the group consisting of fish meal, blood meal, feather meal, bone meal, wheat gluten, maize gluten, soy meal, conola meal, casein, sodium caseinate, gelatin, and collagen, or any combination thereof, said catalyzing enzyme being mixed with said protein raw materials, said catalyzing enzyme building a protein network to provide structure for said liquid structureless processed raw materials and said dry structureless processed raw materials;
B. shaping said combined protein raw materials and said catalyst into consumable feed pellets, said modified protein structure for said consumable feed pellets having shape permanence, strength, and firmness, said shape permanence, strength, and firmness of said consumable feed pellets being substantially maintained throughout a subsequent drying step, a subsequent processing step, a subsequent storage step, and a subsequent transport step; and
C. subjecting said feed pellets to a drying step wherein said consumable feed pellets have a water content equal to or less the 20%.
27. (New) A method for making feed for carnivorous animals comprising:
A. placing protein raw materials into a vessel, said protein raw materials comprising dry structureless processed proteins in denatured form, said dry structureless proteins in denatured form being selected from the group consisting of fish meal, blood meal, feather meal, bone meal, wheat gluten, maize gluten, soy meal, conola meal, casein, sodium caseinate, gelatin, and collagen, or any combination thereof;
B. adding a catalyst comprising an enzyme to said vessel, said catalyst forming covalent bonds between amino acids of said proteins of said protein raw materials;
C. introducing a liquid to said vessel, said liquid comprising water, stickwater, stickwater concentrate, a protein containing liquid, and water vapor or any combination thereof;
D. mixing the contents of the vessel;
E. building a protein network for said mixed protein raw materials and said liquid by said enzyme catalyzing said formation of said covalent bonds between amino acids;
F. shaping said protein network into consumable feed pellets having a modified protein structure having shape permanence, strength, and firmness, said shape permanence, strength, and firmness being substantially maintained throughout a subsequent drying step, a subsequent transportation step, and a subsequent storage step; and
G. drying said consumable feed pellets where said consumable feed pellets have a water content equal to or less than 20%.
28. (New) The method according to claim 27 , wherein said catalyzing enzyme is selected from the group consisting of transglutaminase, transasparaginase, protein disulfide isomerase, and lipoxygenase, or any combination thereof, said adding a catalyst step further comprising adding said enzyme to the protein raw materials in an amount of approximately at least 10 parts per million of the weight of the protein raw materials, said method further comprising exposing said consumable feed pellets to a temperature between 0° C. and 60° C. whereby said consumable feed pellets are substantially incubated and dried ceasing the catalyzing property of the enzyme.
29. (New) The method according to claim 28 , wherein said catalyzing enzyme is transglutaminase, said transglutaminase comprising powder transglutaminase being added to said protein raw material.
30. (New) The method according to claim 28 , said liquid comprising about 20 parts per million transglutaminase as related to the weight of the liquid, said transglutaminase being combined into the liquid to form an aqueous solution, the aqueous solution being mixed with said dry protein raw materials, said dry protein raw materials being approximately the same weight as the liquid.
31. (New) The method according to claim 27 , said catalyzing enzyme comprising transglutaminase, said transglutaminase being dissolved in a liquid, said dissolved transglutaminase being applied to the surface of said protein raw materials, said method further comprising exposing said consumable feed pellets to a temperature between 0° C. and 60° C. whereby said consumable feed pellets are incubated and dried substantially ceasing the catalyzing property of the enzyme.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/163,165 US6528100B1 (en) | 1998-04-08 | 2002-06-04 | Feed mass having a modified protein structure for carnivorous animals |
Applications Claiming Priority (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NO981616A NO981616D0 (en) | 1998-04-08 | 1998-04-08 | Procedure for Modifying Protein Structure in Completely Formed Pellets, Beads and the like. for obtaining mold resistance, and mass produced in accordance with the method |
| NO19981616 | 1998-04-08 | ||
| PCT/NO1999/000102 WO1999051107A1 (en) | 1998-04-08 | 1999-03-25 | A method for the modification of protein structure in finish shaped feed pellets, balls or the like in order to achieve shape stability, and feed mass made in accordance with the method |
| WOW099/51107 | 1999-03-25 | ||
| US09/673,003 US6399117B1 (en) | 1998-04-08 | 1999-03-25 | Method for the modification of protein structure in finish shaped feed pellets, balls or the like in order to achieve shape stability, and feed mass made in accordance with the method |
| NO19991468 | 1999-03-25 | ||
| NO199991468 | 1999-03-25 | ||
| NO991468A NO308763B1 (en) | 1998-04-08 | 1999-03-25 | Procedure for the production of feed for carnivorous animals, in particular for farmed fish, with the modification of protein structure into preformed pellets, beads and similar pre-particles / pieces to obtain dimensional stability, strength and strength h |
| US10/163,165 US6528100B1 (en) | 1998-04-08 | 2002-06-04 | Feed mass having a modified protein structure for carnivorous animals |
Related Parent Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/NO1999/000102 Division WO1999051107A1 (en) | 1998-04-08 | 1999-03-25 | A method for the modification of protein structure in finish shaped feed pellets, balls or the like in order to achieve shape stability, and feed mass made in accordance with the method |
| US09/673,003 Division US6399117B1 (en) | 1998-04-08 | 1999-03-25 | Method for the modification of protein structure in finish shaped feed pellets, balls or the like in order to achieve shape stability, and feed mass made in accordance with the method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20030035861A1 true US20030035861A1 (en) | 2003-02-20 |
| US6528100B1 US6528100B1 (en) | 2003-03-04 |
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| US09/673,003 Expired - Lifetime US6399117B1 (en) | 1998-04-08 | 1999-03-25 | Method for the modification of protein structure in finish shaped feed pellets, balls or the like in order to achieve shape stability, and feed mass made in accordance with the method |
| US10/163,165 Expired - Lifetime US6528100B1 (en) | 1998-04-08 | 2002-06-04 | Feed mass having a modified protein structure for carnivorous animals |
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| US09/673,003 Expired - Lifetime US6399117B1 (en) | 1998-04-08 | 1999-03-25 | Method for the modification of protein structure in finish shaped feed pellets, balls or the like in order to achieve shape stability, and feed mass made in accordance with the method |
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| US (2) | US6399117B1 (en) |
| EP (1) | EP1073342B1 (en) |
| JP (1) | JP2002510473A (en) |
| KR (1) | KR100406273B1 (en) |
| AU (1) | AU753900B2 (en) |
| CA (1) | CA2327650C (en) |
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| US20060233916A1 (en) * | 2003-09-15 | 2006-10-19 | Trouw International B.V. | Fish fodder for freshwater fish and use of such fodder |
| CN105165756A (en) * | 2015-08-12 | 2015-12-23 | 集美大学 | Shrimp and crab bait and preparation method thereof |
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| AU3431800A (en) * | 2000-03-23 | 2001-10-03 | Campina Melkunie B.V. | Method for preparing a roller dried protein preparation |
| DE10046605A1 (en) * | 2000-09-20 | 2002-03-28 | Roehm Enzyme Gmbh | Use of transglutaminases for the production of low-wheat baked goods |
| DE10048868A1 (en) | 2000-10-02 | 2002-04-11 | Basf Ag | Method and device for mixing additives during the conditioning of animal feed |
| US6908634B2 (en) * | 2003-03-20 | 2005-06-21 | Solae, Llc | Transglutaminase soy fish and meat products and analogs thereof |
| EP1527700A1 (en) * | 2003-10-29 | 2005-05-04 | Cerestar Holding B.V. | Fish feed and process for preparing the same |
| TWI279848B (en) * | 2004-11-04 | 2007-04-21 | Ind Tech Res Inst | Structure and method for forming a heat-prevented layer on plastic substrate |
| PT2266420T (en) | 2005-11-10 | 2017-01-24 | Cargill Inc | VEGETABLE PROTEIN PELETES |
| US8067047B2 (en) * | 2006-06-27 | 2011-11-29 | James Fajt | Method and devices for forming articles |
| PL2057178T3 (en) | 2006-09-21 | 2014-04-30 | Verenium Corp | Phytases, nucleic acids encoding them and methods of their production and use |
| JP5450612B2 (en) * | 2008-06-18 | 2014-03-26 | ライフボンド リミテッド | Improved cross-linking composition |
| VN30065A1 (en) | 2009-05-21 | 2012-06-25 | Verenium Corp | Phytases, nucleic acids encoding them and methods for making and using them |
| US20100316764A1 (en) * | 2009-06-10 | 2010-12-16 | Engrain, LLC | Flour supplement compositions and methods for preparing wheat flour |
| EP2515957B1 (en) | 2009-12-22 | 2015-07-29 | Lifebond Ltd | Modification of enzymatic crosslinkers for controlling properties of crosslinked matrices |
| US20150327577A1 (en) * | 2012-12-14 | 2015-11-19 | Hill's Pet Nutrition, Inc. | Method of preparing a food composition |
| US11998654B2 (en) | 2018-07-12 | 2024-06-04 | Bard Shannon Limited | Securing implants and medical devices |
| CN109287870A (en) * | 2018-09-06 | 2019-02-01 | 温州锦恒宠物用品有限公司 | Pet chew and preparation method thereof |
| AU2021218018A1 (en) * | 2021-08-16 | 2023-03-02 | Ornatas Pty Ltd | Feed Compositions and Uses thereof |
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1999
- 1999-03-25 TR TR2000/02922T patent/TR200002922T2/en unknown
- 1999-03-25 NO NO991468A patent/NO308763B1/en not_active IP Right Cessation
- 1999-03-25 ES ES99928235T patent/ES2224675T3/en not_active Expired - Lifetime
- 1999-03-25 KR KR10-2000-7011114A patent/KR100406273B1/en not_active Expired - Lifetime
- 1999-03-25 JP JP2000541888A patent/JP2002510473A/en active Pending
- 1999-03-25 WO PCT/NO1999/000102 patent/WO1999051107A1/en not_active Ceased
- 1999-03-25 NZ NZ507223A patent/NZ507223A/en not_active IP Right Cessation
- 1999-03-25 US US09/673,003 patent/US6399117B1/en not_active Expired - Lifetime
- 1999-03-25 EP EP99928235A patent/EP1073342B1/en not_active Expired - Lifetime
- 1999-03-25 IL IL13883099A patent/IL138830A/en not_active IP Right Cessation
- 1999-03-25 AU AU45337/99A patent/AU753900B2/en not_active Expired
- 1999-03-25 CA CA002327650A patent/CA2327650C/en not_active Expired - Lifetime
- 1999-03-25 DE DE69918091T patent/DE69918091D1/en not_active Expired - Lifetime
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2000
- 2000-09-29 IS IS5646A patent/IS2129B/en unknown
- 2000-10-06 DK DK200001490A patent/DK176458B1/en not_active IP Right Cessation
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2002
- 2002-06-04 US US10/163,165 patent/US6528100B1/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060233916A1 (en) * | 2003-09-15 | 2006-10-19 | Trouw International B.V. | Fish fodder for freshwater fish and use of such fodder |
| US8632830B2 (en) | 2003-09-15 | 2014-01-21 | Trouw International B.V. | Fish fodder for freshwater fish and use of such fodder |
| CN105165756A (en) * | 2015-08-12 | 2015-12-23 | 集美大学 | Shrimp and crab bait and preparation method thereof |
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| CA2327650C (en) | 2005-11-29 |
| DK200001490A (en) | 2000-12-08 |
| JP2002510473A (en) | 2002-04-09 |
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| IL138830A (en) | 2004-03-28 |
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| NO991468L (en) | 1999-10-11 |
| IS5646A (en) | 2000-09-29 |
| AU4533799A (en) | 1999-10-25 |
| NZ507223A (en) | 2003-06-30 |
| TR200002922T2 (en) | 2000-12-21 |
| ES2224675T3 (en) | 2005-03-01 |
| EP1073342A1 (en) | 2001-02-07 |
| EP1073342B1 (en) | 2004-06-16 |
| CA2327650A1 (en) | 1999-10-14 |
| NO991468D0 (en) | 1999-03-25 |
| WO1999051107A1 (en) | 1999-10-14 |
| KR20010034749A (en) | 2001-04-25 |
| AU753900B2 (en) | 2002-10-31 |
| US6528100B1 (en) | 2003-03-04 |
| IS2129B2 (en) | 2006-07-14 |
| US6399117B1 (en) | 2002-06-04 |
| NO308763B1 (en) | 2000-10-30 |
| DE69918091D1 (en) | 2004-07-22 |
| DK176458B1 (en) | 2008-03-17 |
| IS2129B (en) | 2006-07-14 |
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